Miller | Syncrowave 200 | Miller Coolmates

Coolmate Series
Issued Oct. 2010 • Index No. AY/7.2
™
Quick
Specs
Coolant
Systems
Light/Heavy Industrial Applications
Processes
Manufacturing
Aerospace
Automotive
Tube Mills
Automation
TIG (GTAW)
MIG (GMAW)
Plasma Cutting
Resistance Welding
Input Power Single-Phase
Input Voltage 115 VAC or 230 VAC, 50/60 Hz
Max. Cooling Capacity 9,700 –18,000 BTU/hr
The Power of Blue .
®
Coolant
Coolmate 1
Coolmate 3
Coolmate V3
Closed-loop design with radiator reduces coolant temperatures and
prevents the system from overheating. Closed-loop design also
recirculates the coolant through a fan-cooled heat exchanger.
Rustproof coolant reservoir molded of polyethylene for durability and
corrosion resistance.
Coolmate 4
Coolmate 3.5
Standard inlet/outlet torch fittings are compatible with TIG and MIG
torches having standard 5/8-18 left-hand fittings.
10 ft (3 m) power cords with plugs are longer than most power cords in
the industry — providing the extra length when required.
Compatible with Miller coolants and are ideal for warm and cold
weather conditions, while providing HF or corrosion protection.
Coolant systems are warranted for 1 year, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Motor Input
Voltage 50/60 Hz
Model
Maximum
Current Draw
50 Hz 60 Hz
Maximum
Cooling
Capacity*
Rated
Cooling
Capacity**
Tank
Capacity Dimensions
2,850 W
1,210 W
1 gal
(9,700 BTU/hr)
(4,120 BTU/hr)
(3.8 L)
230 VAC, 50/60 Hz 0.65 A 0.55 A 1.8 qt/min (1.7 L/min) 1.1 qt/min (1 L/min)
Coolmate 1
Coolmate 1 CE
115 VAC, 60 Hz
—
2.1 A
Coolmate 3
Coolmate 3 CE
115 VAC
5.9 A
4.7 A
230 VAC
2.5 A
3.0 A
Coolmate V3
115 VAC
Coolmate V3 CE
5.9 A
Coolmate 3.5
115 VAC
Coolmate 4
Coolmate 4 CE
Coolmate 3X
H: 8 in (203 mm)
W: 7-1/2 in (191 mm)
D: 23-3/4 in (603 mm)
Net
Shipping
Weight
29 lb
(13 kg)
3,820 W
1,420 W
3 gal
(13,000 BTU/hr)
(4,840 BTU/hr)
(11.4 L)
4.2 qt/min (4.0 L/min) 1.1 qt/min (1 L/min)
H: 13-1/4 in (337 mm) 43 lb
W: 12-1/4 in (311 mm) (20 kg)
D: 23-1/4 in (584 mm)
4.7 A
3,820 W
1,420 W
3 gal
(13,000 BTU/hr)
(4,840 BTU/hr)
(11.4 L)
4.2 qt/min (4.0 L/min) 1.1 qt/min (1 L/min)
H: 33 in (838 mm)
W: 9-1/4 in (235 mm)
D: 9-1/4 in (235 mm)
5.9 A
4.7 A
4,140 W
1,660 W
3.5 gal
(14,000 BTU/hr)
(5,660 BTU/hr)
(13.2 L)
5.0 qt/min (4.7 L/min) 1.1 qt/min (1 L/min)
H: 11-3/4 in (298 mm) 70 lb
W: 15-3/4 in (400 mm) (32 kg)
D: 26 in (660 mm)
115 VAC
5.9 A
4.7 A
5,500 W
1,780 W
4 gal
(18,000 BTU/hr)
(6,070 BTU/hr)
(15 L)
5.9 qt/min (5.6 L/min) 1.1 qt/min (1 L/min)
H: 16-1/4 in (413 mm) 40 lb
W: 15-1/4 in (387 mm) (18 kg)
D: 18-3/4 in (476 mm)
115 VAC
5.9 A
4.7 A
4.140 W
1,660 W
3 gal
(14,000 BTU/hr)
(5,660 BTU/hr)
(11.4 L)
5.0 qt/min (4.7 L/min) 1.1 qt/min (1 L/min)
H: 17 in (432 mm)
W: 27 in (686 mm)***
D: 39 in (991 mm)
54 lb
(24 kg)
158 lb
(72 kg)
*Maximum cooling capacity is based on a 25°C (77°F) environment at maximum flow with a 65°C (149°F) coolant temperature rise.
**Rated IEC standard cooling capacity is based on a 25°C (77°F) environment at a flow of 1 L/min with a 40°C (104°F) coolant temperature rise.
***Width measurement includes rear wheels and axle. Cooler width without rear wheels and axle is 22-1/4 in (565 mm).
All models are certified by Canadian Standards Association to both the Canadian and U.S. Standards.
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Product Descriptions
Coolmate 1
Coolmate 3
™
™
#300 360
#300 360-00-1
#300 459
#300 459-00-1
115 VAC, 60 Hz
115 VAC, 60 Hz CE
230 VAC, 50/60 Hz
230 VAC, 50/60 Hz CE
Light industrial, 1-gallon cooler designed for water-cooled
torches on power sources rated up to 200 A*.
• Designed to integrate with smaller Dynasty and Maxstar models
and Syncrowave 200
• Compact horizontal design allows stacking and convenient mounting
• Lightweight at 25 lb (11 kg) dry
• Equipped with lighted on/off power switch on front panel
• Filter and coolant filling spout are conveniently located for
easy access
• Fluid level sight window
• Polyethylene-molded coolant tank and filler spout are rustproof
• Thermally protected piston pump guards against overheating
• Stainless steel oscillating piston pump provides consistent
coolant flow and pressure rating with long pump-life expectancy
#043 007
#043 007-01-2
#043 008
#043 008-01-2
115 VAC, 50/60 Hz
115 VAC, 50/60 Hz CE
230 VAC, 50/60 Hz
230 VAC, 50/60 Hz CE
Economical, 3-gallon cooler designed for water-cooled torches
rated up to 500 A*.
• Compact horizontal design allows stacking and convenient mounting
• Midsize cooler weighs 40 lb (18 kg) dry
• On/off power switch, “paddle wheel” coolant flow indicator, filter
and coolant filling spout are all conveniently located on front panel
• Polyethylene-molded coolant tank, fan shroud and filler spout
are rustproof
• Factory-set pressure relief valve (55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
*May vary with torch design and cable length.
2
Product Descriptions
Coolmate V3
Coolmate 4
™
™
#043 009
115 VAC, 50/60 Hz
#043 009-01-2 115 VAC, 50/60 Hz CE
Vertical, 3-gallon cooler designed
for water-cooled torches rated up to
500 A*.
• Distinct, vertical design allows
mounting onto a power source
running gear or gas cylinder rack
•Weighs only 48 lb (22 kg) dry
• On/off power switch, “paddle wheel”
coolant flow indicator, filter and
coolant filling spout are all
conveniently located on front panel
• Polyethylene-molded coolant tank, fan
shroud and filler spout are rustproof
• Factory-set pressure relief valve
(55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
#042 288
115 VAC, 50/60 Hz
#042 288-01-5
115 VAC, 50/60 Hz CE
The best performer in its class — industrial, 4-gallon cooler
designed for water-cooled torches rated up to 600 A*.
• Weighs only 38 lb (17 kg) dry
• Tough, one-piece case is portable and rustproof
• Convenient carrying handle and filler spout are molded into case
• Easily accessible coolant filter
• Factory-set pressure relief valve (60 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Coolant system has a constant flow of coolant inside to keep the
pump primed and to reduce algae buildup in the tank
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
Coolmate 3X
Coolmate 3.5
™
™
#300 245 115 VAC, 50/60 Hz
Includes
wheels and
handles.
#300 419
115 VAC, 50/60 Hz
Industrial, 3.5-gallon cooler designed for water-cooled torches
rated up to 600 A*.
• Designed to integrate with Dynasty 350/700 and Maxstar 350/700
• Horizontal design allows stacking or convenient mounting onto a
MIGRunner ™ cart
• Weighs only 64 lb (29 kg) dry
• Polyethylene-molded coolant tank, fan shroud and filler spout
are rustproof
• Factory-set pressure relief valve (55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Equipped with internal check valves to prevent coolant flow when
torch is disconnected
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
Industrial, 3-gallon cooler designed for water-cooled torches
rated up to 500 A*.
• Includes easy load dual cylinder rack, running gear and handles
for Syncrowave 250 DX/350 LX
• “Paddle wheel” coolant flow indicator, filter and coolant filling
spout are all conveniently located on front panel
• Polyethylene-molded coolant tank, fan shroud and filler spout
are rustproof
• Factory-set pressure relief valve (55 PSI) maintains consistent
pressure during operation
• Thermally protected 1/4 HP motor guards against overheating
• Efficient fin and tube heat exchanger
• Brass-body, positive displacement rotary vane pump
provides consistent coolant flow and pressure rating with
long pump-life expectancy
*May vary with torch design and cable length.
3
Genuine Miller Accessories
Water-Cooled TIG Torch Adapters
50 mm Dinse with Water Return Line
#195 377
For Maxstar 200, 300 and 350, Dynasty
200, 300 and 350, and Syncrowave 250
and 350. Used with (WP125, WP24W,
WP25, WP20, WP18, WP12, CS310,
CS410, WP22, WP27) water-cooled torch.
Order from Miller Service Parts.
Water-Cooled TIG
Block Adapter #45V11
For Miller power
sources with stud-type
output terminals.
Order from Miller
Service Parts.
Replacement Water Hose for
Dinse Adapter #222 809
18 in (457 mm). Order from Miller
Service Parts.
Water Hoses and Connectors
Aluminum-Protecting Coolant
(Green, Pre-Mixed) #043 809
Primarily used in push-pull systems where
aluminum is in coolant path/circuit and
high frequency is NOT used.
Water Hose Extension
#40V76R6 6 ft (1.8 m)
Hose with two male 5/8 in 18 LH thread
connections. Order from Miller Service Parts.
50 mm Dinse Flow Thru #195 380
For Econotig and Syncrowave 180 and
200. Used with (WP125, WP24W, WP25,
WP20) water-cooled torch. Order from
Miller Service Parts.
Replacement Filter Assemblies
#166 564
Filter
Water Coupler #057 020
Brass hose fitting with 5/8 in 18 LH thread.
Order from Miller Service Parts.
4
Sold in multiples of four in 1-gallon
recyclable plastic bottles. Miller coolants
contain a base of ethylene glycol and
deionized water to protect against freezing
to -37°F (-38°C) or boiling to 227°F (108°C).
Low-Conductivity Coolant
(Clear, Pre-Mixed) #043 810
For TIG and MIG applications. NOT for use
in push-pull systems or systems where
aluminum is in coolant path/circuit.
With gas and
water return
line
50 mm Thread Lock Style #225 028
For Dynasty 700 and Maxstar 700. Used
with (WP125, WP24W, WP25, WP20,
WP18, WP12, CS310, CS410, WP22, WP27)
water-cooled torch. Order from Miller
Service Parts.
Coolants
#215 667
Filter
Filter Assemblies
#166 564 For Coolmate 1, 3, V3 and 3X
#215 667 For Coolmate 3.5
Order from Miller Service Parts.
Filter Strainer
#146 249 For Coolmate 4
Located inside pump assembly. See owner’s
manual. Order from Miller Service Parts.
Genuine Miller Accessories
Torch Kits
250 A with WP20 Water-Cooled Torch
#300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 work cable with clamp
and Dinse connector
300 A with CS310 Water-Cooled Torch
#300 183
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 work cable with clamp
and Dinse connector
400 A with WP18SC Water-Cooled Torch
#300 186
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(3/32, 1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 work cable with clamp
Typical Coolmate Connections
™
TIG (GTAW) Connections
MIG (GMAW) Connections
Coolant In
Coolant Out
Water
Coupler
Coolant In
Coolant Out
Coolant
In
Water Coupler
5
Typical Coolmate Usages
™
Coolmate 1 shown with
Maxstar® 200 DX TIGRunner®
Coolmate 3.5 shown with
Dynasty® 350 and 700 TIGRunners®
Coolmate 1 shown with
Syncrowave® 200 Runner
6
Coolmate 3X shown with
Syncrowave® 250 DX TIGRunner®
Typical Coolmate Usages
™
Coolmate 3 shown with
XMT® 350 MIGRunner™
Coolmate 3.5 shown with
XMT® 350 MIGRunner™
Coolmate V3 shown with
stationary spot welder
Coolmate 4 shown with
70 Series Swingarc™
7
Ordering Information
Equipment and Options
Stock No.
Description
Coolmate 1
#300 360
#300 360-00-1
#300 459
#300 459-00-1
115 VAC, 60 Hz
115 VAC, 60 Hz with CE
230 VAC, 50/60 Hz
230 VAC, 50/60 Hz with CE
Coolmate™ 3
#043 007
#043 007-01-2
#043 008
#043 008-01-2
115 VAC, 50/60 Hz
115 VAC, 50/60 Hz with CE
230 VAC, 50/60 Hz
230 VAC, 50/60 Hz with CE
Coolmate™ V3
#043 009
#043 009-01-2
115 VAC, 50/60 Hz
115 VAC, 50/60 Hz with CE
Coolmate™ 3.5
#300 245
115 VAC, 50/60 Hz with CE
Coolmate™ 4
#042 288
#042 288-01-5
115 VAC, 50/60 Hz
115 VAC, 50/60 Hz with CE
Coolmate™ 3X
#300 419
115 VAC, 50/60 Hz
Water-Cooled TIG Torch Adapters
Order from Miller Service Parts
#195 377
#195 380
#225 028
#45V11
#222 809
50 mm Dinse with water return line
50 mm Dinse flow thru with gas and water return line
50 mm thread lock style
Water-cooled TIG block
18 in (457 mm) replacement water hose
Water Hose Extensions
Order from Miller Service Parts
#40V76R6
6 ft (1.8 m) hose with two male 5/8 in 18 LH thread connections
Water Coupler
#057 020
Brass hose fitting with 5/8 in 18 LH thread
Low-Conductivity Coolant
(Clear, Pre-Mixed)
#043 810
For TIG and MIG applications. NOT for push-pull systems or where aluminum
is in coolant path/circuit.
Aluminum-Protecting Coolant
(Green, Pre-Mixed)
#043 809
For push-pull systems where aluminum is in coolant path/circuit
and high frequency is NOT used.
Filter Assemblies
Order from Miller Service Parts
#166 564
#215 667
For use with Coolmate 1, 3, V3 and 3X
For use with Coolmate 3.5
Filter Strainer
#146 249
For use with Coolmate 4. Order from Miller Service Parts
Torch Kits
#300 185
#300 183
#300 186
250 A with WP20 water-cooled torch
300 A with CS310 water-cooled torch
400 A with WP18SC water-cooled torch
™
Qty.
Accessories
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
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