Product Data Sheet Machinery Health™ Management O-9420-010609 January 2009 CSI 9420 Wireless Vibration Transmitter ■ ■ ■ ■ ■ Accurate vibration monitoring in hardto-reach locations via Emerson’s Smart Wireless self-organizing network Provides overall velocity and PeakVue® measurements for one or two accelerometers Delivers vibration and temperature measurements through a single accelerometer with embedded temperature sensor Applicable to a wide range of plant machinery Wireless output with >99% data reliability delivers rich WirelessHART TM data, protected by best-in-class security The CSI 9420 delivers vibration information over a self-organizing wireless network for use by operations and maintenence personnel. Overview As part of Emerson's Smart Wireless solution, the rugged CSI 9420 Wireless Vibration Transmitter connects quickly, easily, and economically to any machine. It delivers vibration information over a highly-reliable, self-organizing wireless network for use by operations and maintenance personnel. Configuration, diagnostics, and alerts are imported into www.assetweb.com/mhm AMS® Suite: Intelligent Device Manager. Vibration data is also available in data historians or any control system for trending and analysis with other process parameters. In addition to measuring overall vibration and temperature, the CSI 9420 Wireless Vibration Transmitter includes PeakVue technology for advanced bearing and gear diagnostics. Machinery Health™ Management Digital Field Devices Power PlantWeb The CSI 9420 powers PlantWeb by communicating important vibration diagnostics and PlantWeb alerts to improve availability while reducing installation, operations, and maintenance costs. SmartPower™ The CSI 9420 incorporates SmartPower to extend battery life while still delivering highly- reliable measurements with rich WirelessHART data and AMS Device Manager provides an enhanced graphical interface through EDDL capabilities, giving you clear indication of device status. High Accuracy and Reliability Configure and Diagnose with vibration monitoring applications, diagnostics in the CSI 9420 The CSI 9420 is ideal for especially in hard-to-reach or cost-prohibitive locations. It provides advanced accuracy for all installations and ensures precise transmitter performance in harsh and/or noisy EMI/RFI environments. The CSI 9420 can be configured for a variety of low-power accelerometer sensor input options, including one accelerometer, one accelerometer with embedded temperature, or two accelerometers. AMS Suite Access all the predictive with AMS Device Manager. Use AMS Device Manager to configure, calibrate, diagnose, and document device activities. AMS Device Manager ensures a superior experience through EDDL capabilities that provide a consistent user interface between manufacturers and a graphical presentation of diagnostics. The enhanced graphical interface provides clear indications of device status and process variables, extending the benefits of PlantWeb® to WirelessHART devices. Page 2 diagnostic information. Rosemount® 648, 702 and 3051S Wireless Devices These Rosemount transmitters enable fully-integrated temperature, pressure, flow, discrete, and level measurement wireless solutions that can be combined with the CSI 9420 vibration measurements to optimize plant performance and reduce risk. Visible LCD Display The LCD meter on the CSI 9420 conveniently displays sensor values and transmitter diagnostics. Local indication of vibration measurements and diagnostics provides real-time, accurate verification of process conditions. The LCD meter is easily visible, even in remote mount installations. Remote mount allows the CSI 9420 to be installed with sensors mounted directly on the asset. Product Data Sheet January 2009 At the heart of Emerson’s Smart Wireless approach is the self-organizing network, featuring security, infinite configurability, and data reliability greater than 99%, to ensure an adaptive and flexible approach to wireless. Wireless Architecture Overview data transmissions are Your Network Safe Maximize Data Reliability Best-in-Class Security Keeps Security is most effective if it can fend off attacks on multiple fronts. Emerson’s multi-layered approach to wireless network security ensures that your network stays protected. The network devices implement encryption, authentication, verification, anti-jamming and key management methods to make sure that received only by your wireless gateway. The 1420 Smart Wireless Gateway enables the most robust security available. It provides easy host integration with no additional software and continuously optimizes network performance to maximize data reliability and battery life of the wireless devices. CSI 9420 is an easy addition to your existing network of wireless pressure and temperature transmitters. Page 3 Machinery Health™ Management Network Stability Easy Installation procedures without the added- delivers greater than 99% install and provides reliable devices provide exceptional Emerson’s Smart Wireless data reliability. This is primarily enabled by the self-organizing nature of the technology platform. If a temporary obstruction blocks a direct connection, the network automatically reroutes the signal to an adjacent device, ensuring network reliability and data integrity. The CSI 9420 is easy to measurement while delivering diagnostics data within hours of installation. Integrates with existing HART Devices The CSI 9420 uses the same tools and software as other HART devices, allowing you to leverage existing practices, training, and maintenance wiring costs. These intelligent data reliability. Seamless Integration to Host Systems Send measurement data and diagnostics from your wireless devices to any type of information system, including Serial Modbus, Modbus TCP, OPC, legacy systems and data historians. Are You Wireless? The more control you have over Too often, the cost or difficulty Lower installation costs are only overall operations of your plant, has outweighed the perceived is what you can do with the the process, physical assets, and the safer and more profitable your business can become. As any plant manager, engineer, operator, or maintenance technician will tell you, more (and better) information means more opportunities for reducing operational costs and improving quality, throughput, and availability. In addition, plants are often struggling to get the measurement and diagnostic information that could ease compliance to new environmental and safety requirements. So, why aren't more plants "measuring up?" Page 4 of adding new measurements benefits. With traditional wired technologies, distance or complexity can make connecting a measurement point to the control system impractical or "too expensive to even consider." The CSI 9420 removes the barriers of traditional wired field solutions by allowing you to monitor critical rotating machinery while gaining unprecedented access to data that was previously out of economic or technical reach. A wireless solution can reduce, if not eliminate, these “blind spots” in your plant. part of the answer. Also important additional information. Wireless technology empowers mobile workers to do their jobs more efficiently by giving them remote access to needed information. With the CSI 9420, you can easily monitor your critical plant assets and gain access to information from all areas of your plant. With these predictive diagnostics, you will increase process uptime, improve consistency, and lower the risk of abnormal situations. As more and more plants are turning to wireless solutions, the question is “Are You Wireless?” Product Data Sheet January 2009 Functional Specifications Input ■ ■ ■ Accelerometer 1 - DC Bias Range: 2 - 3 Vdc - DC Input Range: 0 - 5 Vdc - AC Input Range: + 2.5 Vpeak (100 gs peak) Accelerometer 2 - DC Bias Range: 2 - 3 Vdc - DC Input Range: 0 - 5 Vdc - AC Input Range: + 2.5 Vpeak (100 g’s peak) Temperature 1 - DC Bias Range: N/A - DC Input Range -22° F to 302° F (-30° to + 125° C) - AC Input Range: N/A ■ Settling Time ■ Temperature Range ■ ■ ■ ■ HART enabled, wireless, linear with velocity, temperature, and/or PeakVue The overall velocity measurement delivered over the 2Hz-1000Hz frequency range per the ISO 10816 standard. ■ Wireless Power Module ■ ■ Screw terminals permanently fixed to terminal block Terminal Block and Battery Pack Without LCD Meter Operating Limit -32° F to 185° F -40° C to 85° C Display Storage Limit -32° F to 185° F -40° C to 85° C With LCD Meter Display Operating Limit Storage Limit -4° F to 185° F -32° F to 185° F -20° C to 85° C -40° C to 85° C User selectable, 1 min to 60 min ■ Nominal Sensitivity A0394 Sensor Series ■ Power Module life – Transmit Rate - Active LCD Panel 3.5 years : 30 minute transmit rate 6 years: 60 minute transmit rate - No LCD Panel 4 years: 30 minute transmit rate 7 years: 60 minute transmit rate 0–100% relative humidity ■ ■ Replaceable, intrinsically safe Lithium-Thionyl Chloride power module pack with PBT enclosure Sensor Terminals ■ 25 mV/g (2.5mV/(m/s2) Frequency Range 96 to 600k cpm (1.6 to 10k Hz) Amplitude Range ± 80 g (± 784 m/s2 ) Broadband Resolution 3 mg rms (29 mm/s2 rms) Page 5 Communication Terminals ■ Clips permanently fixed to terminal block Enclosure ■ ■ ■ ■ Housing - Low-copper aluminum Paint - Polyurethane Cover O-ring - Buna-N PBT Antenna ■ PBT/PC integrated omni directional antenna Mounting ■ ■ Transmitters may be attached away from the asset to be monitored with the sensors mounted directly to the asset Mounting brackets also permit remote mounting. See the “Dimensional Drawings” section Weight ■ ■ CSI 9420 without LCD - 4.6 lbs. (2 kg) CSI 9420 with M5 LCD - 4.7 lbs (2.1 kg) Enclosure Ratings (9420) ■ Performance Specifications ElectroMagnetic Compatibility (EMC) ■ Housing option code D is NEMA 4X, and IP66 (1) Reference conditions are for one accelerometer connected at 70° F (21° C), and routing data for three additional network devices. NOTE: Continuous exposure to ambient temperature limits (-40 °F or 185 °F) (-40 °C or 85 °C) may reduce specified battery life by less than 20 percent. All Models meets all relevant requirements of EN 61326. Measurement Accuracy ■ 0.81 oz (23 gm) Materials of Construction Transmit Rate ■ Weight The optional five-digit integral LCD Meter can display engineering units (°F, °C, In/Sec, mm/sec and g’s). Display updates at transmit rate up to once per minute Temperature Limits ■ Side (Side) HART Communicator Connections Humidity Limits ■ Connector Position The PeakVue value delivered as peakto-peak acceleration value based on a 1000Hz high-pass filter Local Display ■ -65 to +250° F (-54 to +121° C) Physical Specifications Ouput ■ ≤ 2 sec (≤ 2 sec) Parameter - Typical2 - RMS Velocity +/- 0.4 dB (Corresponds to +/-4%) - PeakVue +/- 0.4 dB (Corresponds to +/- 4%) - Temperature +/- 4° C NOTE: (1) Measurement accuracy is the absolute accuracy of the measurement relative to a known, calibrated excitation for WirelessHART devices. (2) Typical measurement accuracy represents the expected performance operating under steady-state conditions (constant temperature at 20°C with no external interference) for a mid-band excitation (nominally 1 g at 100 Hz). This variation includes the frequency response of the electronics and the sensor Measurement Precision ■ ■ Vibration: +/- 0.2 dB over 24 months Temperature: +/- 2 °C over 24 months. Self Calibration ■ The analog-to-digital measurement circuitry automatically self-calibrates for each update by comparing the dynamic measurement to extremely stable and accurate internal reference elements Vibration Effect ■ No loss in functionality when tested per the requirements of IEC60770-1 with high vibration level (10 Hz to 10 Khz) and up to 50g acceleration Sensor Connections 1 2 3 4 Connecting One Sensor to the CSI 9420 ■ Connecting One Sensor / accelerometer - Connector labeled 1 - Red wire - Connector labeled 2 - White wire - Connector labeled 3 - Blank - Connector labeled 4 - Black wire Connecting Two Sensors to the CSI 9420 ■ Connecting Two Sensors / accelerometer - Connector labeled 1 - Two red wires (one from each sensor) - Connector labeled 2 - White wire from one sensor - Connector labeled 3 - White wire from other sensor - Connector labeled 4 - Two black wires (one from each sensor) Connecting One Sensor with Temperature to the CSI 9420 ■ Connecting One Sensor accelerometer with temperature - Connector labeled 1 - Red wire - Connector labeled 2 - White wire - Connector labeled 3 - Green wire - Connector labeled 4 - Black wire Machinery Health™ Management Product Certification and Registrations General Certifications Approved Manufacturing Locations Emerson Process Management – Knoxville, Tennessee USA Telecommunication Compliance 2.4 Ghz WirelessHART: FCC ID: LW2RM2510 IC ID: 2731A-RM2510 900 Mhz: FCC ID: SJC-M1030 IC ID: 5853A-M1030 ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. Compliant to Electro Magnetic Compatibility (EMC) (2004/108/EC) All Models conforming to the following standards: EN 61326-1, 61326-2-3: 2006 Radio and Telecommunications Terminal Equipment Directive (R&TTE)(1999/5/EC) Emerson Process Management complies with the R&TTE Directive. Canadian Standards Association (CSA) Certificate Number: 2008943 General Safety Standard Certification conforming to the following standards: CSA Std. C22.;2 No. 61010-1-4 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use, Part I : General Requirements ( Second Edition) ISA S82.02.01 2nd (IEC 61010-1 Mod) Safety Standards for Electrical and Electronic Test, Measuring, Controlling and Related Equipment – General Requirements ANSI/UL Sta. 61010-1 Electrical Equipment for Measurement, Control and Laboratory Use: Part 1 General Requirements (Second Edition) Hazardous Locations Certifications Factory Mutual (FM) Approvals 2.4 GHz WirelessHart Certificate Number: Pending 900 MHz Certificate Number: 3032128 Canadian Standards Association (CSA) 2.4 GHz WirelessHART Certificate Number: 1991246 (LR111518) 900 MHz Certificate Number: 1991246 I5 FM Non-incendive Zone Marking: Class I, Zone 2, Group llC Temperature Code T4 (-40°C < Ta < 85°C), (-20°C < Ta < 80°C with LCD) Non-incendive for Class I, Division 2, Groups A, B, C, and D. For use with Rosemount Power Module P/N 753-9220-XXXX (MHM P/N 89002) only Enclosure Type 4X / IP66 Conforming to the following standards: FM 3600: Nov 1998, FM 3600: Nov 1998, FM 3611: Dec. 2004, FM 3810: Jan 2005 Temp Code T4 (-40°C < Ta < 85°C), (-20°C < Ta < 80°C with LCD) Enclosure Type 4X / IP66 For use with Rosemount Power Module P/N 00753-9220-XXXX (MHM P/N 89002) only Conforming to the following standards: CSA Std. C22.2 No. 0-M91, CSA Std. C22.2 No. 142-M1987, CSA Std. C22.2 No. 213-M1987 ATEX, Zone 2 2.4 GHz WirelessHART Certificate Number: Pending Ex II 3G Ex nA nL HC T4 (-40°C < 85°C), (-20°C < Ta < 80°C with LCD) Enclosure Type IP66 For use with Rosemount Power Module P/N 753-9220-XXXX (MHM P/N 89002) only Page 6 Product Data Sheet January 2009 Dimensional Drawings CSI 9420 Remote Mount CSI 9420 Dimensions Page 7 Machinery Health™ Management Ordering Information Model 9420 Code D Code 1 2 3 Code D E Code 1 Code Q1 Product Description Wireless Vibration Transmitter Transmitter Type Wireless Field Mount Certifications Single Low Power Accelerometer Dual Low Power Accelerometer Single Low Power Accelerometer with Embedded Temperature Housing Dual-Compartment Housing - Aluminum Dual-Compartment Housing - Stainless Steel Conduit Threads 1/2-14 NPT Certifications FM, Class 1 Division 2, Groups A,B,C,D; Temperature Code: T4 (-400C < Ta < 850C) Q2 CSA, Class 1 Division 2, Groups A,B,C,D; Temperature Code: T4 (-400C < Ta < 850C) NA No Approval Q3 Code WA 1 2 WK 1 L C1 G1 G2 G3 G4 G5 ATEX Type n ExII 3G Ex nA nL HC T4 (-400C < Ta < 850C) Wireless Options Wireless Transmit Rate User Configurable Transmit Rate Operating Frequency and Protocol 2.4 GHz WirelessHART 900 MHz FHSS, HART Wireless Antenna Omnidirectional, Integral Antenna SmartPower TM Long-life Power Module Adapter, Intrinsically Safe NOTE: Power Module may be shipped separately- Order Part Number MHM-89002 Meter LCD Meter - Local Operator Interface Configuration Factory Configure Data, Descriptor, Message Fields, and Wireless Parameters NOTE: Requires completed configuration date sheet to be submitted with order Cable Gland Cable Cable Cable Cable Cable Gland Gland Gland Gland Gland for for for for for Single Sensor Dual Sensor Single Armor Cabled Sensor Single Sensor - Stainless Steel Gland Single Armor Cable Sensor - Stainless Steel Gland Page 8 Product Data Sheet January 2009 Destination Country Code Model Destination Country C02 Australia C01 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 Argentina Brazil China Hong Kong India Japan Korea Malaysia Mexico Morocco Pakistan Singapore South Africa Taiwan UAE Ukraine Typical Model Number: 9420 D 2 D 1 NA WA 1 WK 1 L C1 G2 C## Sensor Ordering Information Model Sensor Description A0394RA Low Power Accelerometer, Right Angle, Armor Jacket - 10' Cable A0394RI A0394RAC Low Power Accelerometer, Right Angle, Green Jacket - 10' Cable Low Power Accelerometer, Right Angle, Armor Jacket w/ Teflon® Coating - 10' Cable A0394DI Low Power Accelerometer, w/ Temperature, Right Angle, Blue Jacket - 10' Cable A0394DAC Low Power Accelerometer, w/ Temperature, Right Angle, Armor Jacket w/ Teflon Coating - 10' Cable A0394DA Low Power Accelerometer, w/ Temperature, Right Angle, Armor Jacket - 10' Cable For NA only, the above sensors are also available in 30’, 50’, 75’ and 100’ lengths. For 30’ length, add “-1” to part number For 50’ length, add “-2” to part number For 75’ length, add “-3” to part number For 100’ length, add “-4” to part number Page 9 Product Data Sheet January 2009 Emerson Process Management Asset Optimization Division 835 Innovation Drive Knoxville, Tennessee 37932 T 1(865) 675-2400 F 1(865) 218-1401 The CSI 9420 Wireless Vibration Transmitter powers PlantWeb through predictive diagnostics to improve reliability and reduce operations and maintenance costs. www.assetweb.com/mhm Machinery Health™ Management ©2009, Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. All rights reserved. AMS, PlantWeb, Machinery Health, PeakVue, Rosemount and SmartPower are marks of one of the Emerson Process Management family of companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.