ClimateMaster | ATC32U01 iGate | ACCESSORIES - Climatemaster

ACCESSORIES
UNIT AND LOOP ACCESSORIES
Accessories
Table of Contents
Accessory Description .......................................................................2
Installation Accessories ....................................................................18
Accessory Compatability ..................................................................4
Geothermal Loop Pipe ...................................................................19
Thermostats..............................................................................................5
Geothermal Fittings ...........................................................................20
ATU32U01 iGate™ Communicating Thermostat ..............6
Socket Fusion Tools............................................................................22
ATP32U03 Thermostat ......................................................................8
Service Tools ..........................................................................................23
ATP32U04 Thermostat ...................................................................10
Service Parts Kit ..................................................................................23
ATA21U01 Thermostat ...................................................................12
Cabinet Samples..................................................................................23
Unit Accessories ..................................................................................13
Filters .........................................................................................................24
Loop Accessories................................................................................15
Revision History ..................................................................................28
Extra Large Loop Accessories.....................................................17
2
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
To further improve comfort and convenience,
ClimateMaster offers the following accessories
Water to Air
Flow Controller
EarthPure® Electronic Air Cleaner
Small Compact, proven design, easy to
mount, urethane foam insulated to prevent
condensation, includes factory supplied full
flow service valves for easy loop charging,
Uses double o-ring adaptor fittings for unit
and loop connections. Gray polystyrene
cabinet with black pumps. Composite
3-way valves. 230VAC pump(s).
ClimateMaster’s EarthPure® Polarized
Media Electronic Air Cleaner installs
directly into the 2”/1” filter rack of
your ClimateMaster heat pump or air
handler. The electronically enhanced
media combines elements of both
electronic and media air cleaners. It
efficiently removes particles down to
0.3 microns and REMOVES ODORS.
Remote Thermostat Sensor
Outdoor or Remote Temperature Sensor
®
Tranquility Secondary
Drain Pan
The ClimateMaster Secondary
Drain Pan was designed
specifically for Tranquility®
Horizontal foot prints. This drain
pan matches the unit perfectly for
open ceiling applications and to
meet required mechanical codes.
Water to Water
Anti-Scald Valve
Anti-scald valve be used in DHW
systems where HWG set-point is 150°F
Tranquility® Unit Vibration
Isolation Pad
High density rubber pad for
quiet operation. The sound/
vibration isolation pad is
ideal for second floor, pier and beam construction and attic
installations.
Accessory Pump Slaving
Module
Allows a single flow controller to
be controlled by 2 different units.
Eliminates additional field wiring
and extra relays.
Tranquility® Unit Stand
Compliment the ClimateMaster
Tranquility® product line with a
matching unit stand. This stand
is ideal for areas that must have
raised equipment to meet required
mechanical codes.
Auxiliary/Electric Heater
Internally mounted in vertical
cabinets. Externally mounted on
horizontal cabinets. Sizes 15-20
kW AGM*A and 4-20 kW AGM*C
include internal circuit breaker.
ETL listed. Circuit fusing per UL/
NEC. Wiring harness connections
included in residential units.
SecureStart™ Compressor
Soft Start Kit
Single phase compressors
typically have starting inrush
currents that range from
five to seven times their
normal running current. The
SecureStart™ module is
designed to reduce inrush current to the compressor by up
to 75% and prevents lights dimming when the compressor
starts up.
Residential Products Technical Guide
3
Accessories
Accessory Compatibility
Packaged
Split
TES
TEP
TTS
Water-to-Water
Accessories
TE
TT
TZ
TS
EarthPure® Polarized
Media Electronic Air
Cleaner
TTP
X
X
X
X
Secondary Drain Pan
X
X
X
X
Tranquility Unit Vibration
Isolation Pad
X
X
X
X
X
X
Tranquility® Unit Stand
X
X
X
X
X
X
Auxiliary Electric Heater
X
X
X
X
Thermostats
X
X
X
X
X
X
X
X
Remote/Outdoor
Temperature Sensor
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
TAH
TMW
THW
X
X
X
X
X
X
X
®
ClimaDry™
Potentiometer Kit
Anti Scald Valve
X
X
Accessory Pump
Slaving Module
Secure Start Compressor
Soft Start Kit
Remote Mount HWG
(Desuperheater) Kit
4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Thermostats
ATC32U01
ATP32U03/ATP32U04
Digital, communicating, programmable, 3-stage heat,
2-stage cool. Configure, monitor and diagnose system from
thermostat.
Programmable, digital, 3 stage heat, 2 stage cool, auxiliary,
fault LED. Use 04 with ClimaDry™ units.
ATA22U01
ACDU01
Non-programmable 2 stage heat, 2 stage cool; aux,
emergency, fault LED
Configuration diagnostic tool. For use when communicating
thermostat is not used.
Residential Products Technical Guide
5
Accessories
ATU32U01 iGate™ Communicating Thermostat
Three-Stage Heat / Two-Stage Cool
Programmable
6.25 in
[158.8mm]
Features (cont.):
•
•
•
•
•
•
•
•
•
•
•
4.25 in
[108.0mm]
1.1 in Depth
[27.9mm]
•
•
Mounting:
UP
.62"
[16mm]
•
•
•
•
1.50"
[38mm]
3.25"
[83mm]
3.00"
[76mm]
•
•
•
•
- Service warning: Fault condition, current system status
(temp/flow) and possible causes displayed to home
owner, to better inform dealer before site visit
- Service mode: Once on site, in installer mode service
personnel can see fault conditions, possible causes and
temperature/flow/i/o conditions at the time of fault
- Demand reduction - Programmed or triggered by
external signal from utility company
7-day programming
Programmable or non-programmable operation
Four periods per day
ºF or ºC temperature display
12 or 24 hour clock
Individual heat and cool set points
Zero temperature droop performance
Automatic (program mode) or manual (HOLD) operation
Convenient overrides allow temporary set point changes
Selectable differential or proportional integral operation
Set points are permanently held in memory (no batteries
used) and retained during power outages
Room temperature offset adjustment
Progressive Recovery anticipates the time required to
bring the space temperature to the next programmed
event, and brings on the heat pump accordingly
Large backlit dot matrix display is activated whenever a
key is pressed and remains on for 25 seconds
Menu-driven programming with five navigation buttons
(UP/DOWN/LEFT/RIGHT/SELECT) for ease of use
Fault indication with red backlight display
Configurable service interval messages and servicing
contractor contact information
Keypad lockout
Back-plate wiring connections for easy installation
Compatible with AST008 sensor for use as remote and/or
outdoor sensor
Dual fuel capable
0.62"
[16mm]
Specifications:
Electrical Rating:
• Input Power: 18 to 30 VAC, 50/60 Hz
Application:
The ATC32U01 Communicating Thermostat provides 3
stages heating, 2 stages of cooling, and programmable
temperature control of 24V water-source heat pump
equipment. Allows 4-wire installation with communicating
digital units and advanced configuration, monitoring, control
and diagnostics on the thermostat.
Features:
• 4-Wire Communication with DXM2 or AXM2 UNITS
• Exclusive iGate™ System - Configuration, monitoring and
diagnostics at thermostat:
- Configure airflow, entering/leaving water, ∆T,
accessories, unit type
6
Operating Conditions:
• 32ºF to 104ºF [0ºC to 40ºC]
• 10% to 95% non-condensing
Temperature Settings:
• Set point range: 40ºF to 90ºF [4ºC to 32ºC], +/- 2ºF [1ºC]
• Dehumidification set point range: 15% to 95% RH
• Humidification set point range: 10% to 45% RH
Output Ratings:
• Maximum current for each output is 1.0 Amp (2.0 max.
output total).
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
ATU32U01 iGate™ Communicating Thermostat
Three-Stage Heat / Two-Stage Cool
Programmable
Packaged Units
Split Units
iGate™ Communicating Thermostat Connection
to DXM2 Control
Connection to iGate™ communicating thermostat and
AXM Communicating control in Tranquility® Digital Air
Handler
iGate™ Thermostat
ATC32U**
24Vac Common
24Vac Hot
C
R
Comm +
Comm -
DXM2
A+
B-
Gnd
A+
B24V
OD
GND
ID
Outdoor
Sensor
(Optiona)
iGate Thermostat
ATC32**
™
Communicating
TAH with
AXM Control
DXM2 in
Compressor
Section
C
A+
C
A+
C
A+
C
A+
R
B-
B-
B-
B-
R
24V
24V
Remote Indoor
Sensor
(Optiona)
See equipment wiring diagram for more details
Residential Products Technical Guide
7
Accessories
ATP32U03
Three Heat / Two Cool, Manual / Auto Changeover
Programmable
6.25 in
[158.8mm]
4.25 in
[108.0mm]
1.1 in Depth
[27.9mm]
Features (cont.):
• Set points are permanently held in memory (no batteries
used) and retained during power outages
• Room temperature offset adjustment
• Progressive Recovery anticipates the time required to
bring the space temperature to the next programmed
event, and brings on the heat pump accordingly
• Large backlit dot matrix display is activated whenever a
key is pressed and remains on for 25 seconds
• Menu-driven programming with five navigation buttons
(UP/DOWN/LEFT/RIGHT/SELECT) for ease of use
• Fault indication with red backlight display
• Configurable service interval messages and servicing
contractor contact information
• Keypad lockout
• Back-plate wiring connections for easy installation
• Exclusive fault identification (When used with CXM
or DXM) displays fault from CXM/DXM board (e.g.
condensate overflow) and suggests possible causes
• Compatible with AST008 sensor for use as remote and/or
outdoor sensor
• Dual fuel capable
Mounting:
Specifications:
UP
.62"
[16mm]
Electrical Rating:
• Input Power: 18 to 30 VAC, 50/60 Hz
Operating Conditions:
• 32ºF to 104ºF [0ºC to 40ºC]
• 10% to 95% non-condensing
1.50"
[38mm]
3.25"
[83mm]
3.00"
[76mm]
0.62"
[16mm]
Temperature Settings:
• Set point range: 40ºF to 90ºF [4ºC to 32ºC], +/- 2ºF [1ºC]
• Dehumidification set point range: 15% to 95% RH
• Humidification set point range: 10% to 45% RH
Output Ratings:
• Maximum current for each output is 1.0 Amp (2.0 max.
output total).
Application:
The ATA32U03 Thermostat provides 3 stages heating, 2
stages of cooling, and programmable temperature control of
24V water-source heat pump equipment.
Features:
•
•
•
•
•
•
•
•
•
•
8
7-day programming
Programmable or non-programmable operation
Four periods per day
ºF or ºC temperature display
12 or 24 hour clock
Individual heat and cool set points
Zero temperature droop performance
Automatic (program mode) or manual (HOLD) operation
Convenient overrides allow temporary set point changes
Selectable differential or proportional integral operation
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
ATP32U03
Three Heat / Two Cool, Manual / Auto Changeover
Programmable
Single-Stage Units
Two-Stage Units with ECM Fan
Connection to CXM Control
CXM
ATP32U03 Thermostat
Compressor
Connection to ECM Control
Y1
Y
Reversing Valve
O
O
Fan
24Vac Hot
24Vac Common
G
G
R
R
C
C
L
W1
AL1
W
Fault LED
Electric Heat
ATP32U03 Thermostat
ECM
Compressor
Y1
Y1
Compressor Stage 2
Reversing Valve
Fan
Y2
Y2
O
O
G
G
24Vac Hot
24Vac Common
Fault LED
R
R
Electric Heat
C
C
L
W1
AL1
W
Units with CXM or DXM board and ECM fan motor
Connection to DXM Control
ATP32U03 Thermostat
Compressor
DXM
Y1
Y2
Reversing Valve
O
Fan
24Vac Hot
24Vac Common
Fault LED
Electric Heat
G
R
C
L
W1
Y1
Note 1
Y2
O/W2
G
R
C
AL1
Field Wiring
Factory Wiring
W
Single stage unit with PSC or belt drive fan motor
Note 1: Y2 may be used for High Speed fan for units with direct drive motor
See equipment wiring diagram for more details
Residential Products Technical Guide
9
Accessories
ATP32U04
Three Heat / Two Cool, Manual / Auto Changeover
Programmable (7 Day) - With Humidity Control
6.25 in
[158.8mm]
4.25 in
[108.0mm]
Features (cont.):
•
•
•
•
•
•
•
•
•
•
•
•
1.1 in Depth
[27.9mm]
•
•
Mounting:
UP
.62"
[16mm]
•
•
•
•
•
Four periods per day
ºF or ºC temperature display
12 or 24 hour clock
Individual heat and cool set points
Zero temperature droop performance
Automatic (program mode) or manual (HOLD) operation
Convenient overrides allow temporary set point changes
Set points are permanently held in memory (no batteries
used) and retained during power outages
Room temperature offset adjustment
Progressive Recovery anticipates the time required to
bring the space temperature to the next programmed
event, and brings on the heat pump accordingly
Large backlit dot matrix display is activated whenever a
key is pressed and remains on for 25 seconds
Menu-driven programming with five navigation buttons
(UP/DOWN/LEFT/RIGHT/SELECT) for ease of use
Fault indication with red backlight display
Configurable service interval messages and servicing
contractor contact information
Keypad lockout
Back-plate wiring connections for easy installation
Exclusive fault identification (When used with CXM
or DXM) displays fault from CXM/DXM board (e.g.
condensate overflow) and suggests possible causes
Compatible with AST008 sensor for use as remote and/or
outdoor sensor
Dual fuel capable
Specifications:
1.50"
[38mm]
3.25"
[83mm]
3.00"
[76mm]
0.62"
[16mm]
Application:
The ATP32U04 Thermostat provides 3 stages heating, 2
stages of cooling, and programmable temperature/humidity
control of 24V water-source heat pump equipment.
Features:
• 7-day programming
• Dehumidification output is designed to work with Whole
House Dehumidification Modulating Reheat option or with
ECM fan motor dehumidification mode
• Integrated control of both temperature and relative
humidity
• Integrated control eliminates separate thermostat and
dehumidistat/humidistat
• Thermostat can be programmed to use humidification
output to control a humidifier
• Selectable differential or proportional integral operation
10
Electrical Rating:
• Input Power: 18 to 30 VAC, 50/60 Hz
Operating Conditions:
• 32ºF to 104ºF [0ºC to 40ºC]
• 10% to 95% non-condensing
Temperature Settings:
• Set point range: 40ºF to 90ºF [4ºC to 32ºC], +/- 2ºF [1ºC]
• Dehumidification set point range: 15% to 95% RH
• Humidification set point range: 10% to 45% RH
Output Ratings:
• Maximum current for each output is 1.0 Amp (2.0 max.
output total).
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
ATP32U04
Three Heat / Two Cool, Auto / Manual Changeover
Programmable (7 Day) - Non-Programmable, With Humidity Control
Units with Whole House Dehumidification Reheat
Units with ECM Fan
Connection to ECM Control
Connection to DXM Control (PSC Fan)
ATP32U04 Thermostat
Compressor
Dehumidification
Reversing Valve
Fan
24Vac Hot
24Vac Common
Fault LED
Electric Heat
P1
DXM
Compressor
Compressor Stage 2
Y1
O/W2
Dehumidification
DH
G
O
R
Reversing Valve
Fan
C
24Vac Hot
R
Y1
Y1
DH
H
O
G
R
C
L
AL1
W
W1
ATP32U04 Thermostat
24Vac Common
Fault LED
Electric Heat
Single stage unit with ClimaDry Modulating Reheat Option and PSC fan
DXM
P1
Compressor
Compressor Stage 2
Y1
Dehumidification
DH
Reversing Valve
Fan
24Vac Hot
24Vac Common
Fault LED
Electric Heat
O
Y2
G
R
C
L
W1
Two-stage unit with ClimaDry Modulating
Reheat Option and DXM board
Field Wiring
Factory Wiring
Y1
Y2
Y2
DH
O
G
R
G
C
C
L
W1
AL1
W
Units with CXM or DXM board and ECM fan motor, utilizing
ECM dehumidification mode (w/o ClimaDry option)
Connection to DXM Control
ATP32U04 Thermostat
ECM
Y1
Y2
H
O/W2
G
R
C
AL1
W
Notes:
1) ECM dehumidification mode slows down fan speed in the
cooling mode when dehumidification output from thermostat is
active. Normal heating and cooling fan speeds are not
affected.
2) ECM board DIP switch SW9 must be in dehumid. mode.
Units with Whole House Dehumidification Reheat & ECM Fan
Connection to ECM & DXM Control
ATP32U04 Thermostat
Terminal
Block
ECM
Y1
DXM
Compressor
Compressor Stage 2
Y1
2
Y2
1
Dehumidification
DH
Y2
H
Reversing Valve
O
4
O/W2
Fan
24Vac Hot
G
3
7
R
24Vac Common
Fault LED
C
L
W
6
8
C
AL1
5
W
Electric Heat
R
G
Single or two-stage unit with ClimaDry Modulating Reheat
Option and DXM board (ECM fan motor)
See equipment wiring diagram for more details
Residential Products Technical Guide
11
Accessories
ATA21U01
Two Heat / One Cool
Auto / Manual Changeover - Non-Programmable
For use with Single-Stage Units
Features (cont.):
4.55 in
[115.6mm]
Fan: turns
continuous fan
OFF or ON
Fault Light
Temperature:
increase
• Setup feature allows either “current room temp” or the
“current setpoint” to be displayed.
• Optional safety setpoints ensure that heating and cooling
will occur even if thermostat is in “Off” mode.
• Backplate wiring for easy installation.
Specifications:
Electrical Rating:
• Input Power: 18 to 30 Vac, 50/60 Hz.
3.30 in
[83.8mm]
Temperature:
decrease
0.8 in Depth
[20.3mm]
Mode: Selects system mode - OFF,
HEAT, COOL, EMHEAT, or AUTO
Mounting:
Temperature Settings:
• Setpoint Range: 50°F to 90°F [10°C to 32°C].
• The default setpoint for heating is 70°F [21°C] and for
cooling is 74°F [23°C]. Press the ▲ or ▼ keys to change
the setting. To change between heat and cool settings,
press the mode key until the setting to be changed
appears.
Display Range:
• Display Updates: Controlled: updated every 12 seconds.
• Differential (autochangeover model): 3°F [1.5°C] minimum.
Output Ratings:
• Maximum current for each output is 1 Amp.
Wiring:
Connection to CXM Control
ATA21U01 Thermostat
Application:
The ATA21U01 electronic thermostat provides two-stage
heat / one stage cool, non-programmable temperature
control for 24V water-source heat pump systems.
Features:
•
•
•
•
•
•
•
•
Heat-Off-Cool-Em Heat-Auto System selections.
Fan-On-Auto selections.
°F or °C temperature display.
Configurable automatic or manual changeover operation.
Light emitting diode (LED) for alarm status.
Installer setup options allow for customized applications.
Zero temperature droop performance.
Temperature display adjustment feature provides display
offset for custom applications.
• Setpoints are permanently held in memory (no batteries
used) and retained during power outages.
• Extended fan operation feature can be used to operate fan
for 90 seconds after “Y” turns off.
12
Y
Compressor
Heating Stage 2 Y2/W
Reversing Valve
O
Fan
G
24Vac Hot
R
24Vac Common
C
Fault LED
L
CXM
Y
Note 1
W
O
G
R
C
AL1
Note 1: Optional Connection for Heating Stage 2 operation, Thermostat "Y2"
option must be configured as "Y2 - Off".This configuration uses the
compressor only for 1st stage heating and compressor plus auxilliary
heat for 2nd stage operation. The thermostat is configured as a two
stage heat / one stage cool thermostat for single speed units with
PSC fan and backup heat. For two-stage units with backup heat or
units with ECM fan and backup heat, a 3 stage heat / 2 stage
cool thermostat is required.
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Unit Accessories
TE, TT, TS Models
Item/Description
TZ Models
TAH Models
Auxiliary
Electric
026
Heat
Model*
Auxiliary/
Emergency
Heaters
Part
Number
Internally mounted in vertical
cabinets. Externally mounted on
horizontal cabinets. Sizes 15-20
kW AGM*A and
4-20 kW AGM*C
include internal
circuit breaker.
ETL listed. Circuit
fusing per UL/
NEC. Wiring
harness connections included in
residential units.
AGM4A
AGM4C
AGM5A
AGM5C
AGM8A
AGM8C
AGM10A
AGM10C
024- 036- 042030- 048018
024
030 038 072
042 060
038
049064
AGM12A
AGL10A
AGL10C
AGL15A
AGL15C
AGL20A
AGL20C
Grey area denotes compatibility
Note: Horizontal units rated for zero clearance unit and 1” clearance for the first three feet of duct,
Vertical units rated for zero clearance for both unit and duct.
* Can be used on corresponding TZ, TE, TS and TT models
TE, TT, TS
and TES, TTS Models
Unit Vibration Isolation Pad
018-030
036-072
TZ Models
024-030
036-060
AUQSP2424
High density rubber pad
for quiet operation.
AUQSP2427
AUQSP2732
TE, TT, TS, and TES, TTS Models
Packaged Unit Stand
Ideal for areas that must
have raised equipment
to meet required
mechanical codes.
018-030
036-072
ACSVAMBS
ACSVALBS
Packaged Secondary Horizontal Unit Drain Pan
Designed specifically for Tranquility®
Horizontal footprints. Matches the
unit for open ceiling applications
and to meet mechanical codes.
TE, TT, TS
018-030
036-038
042-049
060-072
ASDPADBS
ASDPACBS
ASDPABBS
ASDPAABS
Residential Products Technical Guide
13
Accessories
Unit Accessories
Pump Slaving Module
Module w/NEMA enclosure - Allows a single
flow controller to be controlled by 2 different
units. Eliminates additional field wiring and
extra relays.
APSM
For use with TT, TS, TTS,
TMW & TMW Models. Not
applicable with Tranquility®
Digital units.
Item Description
Part #
Used With Models
Single phase compressors typically have
starting inrush currents that range from five
to seven times their normal running current.
The SecureStart™ module is designed to reduce inrush current to the compressor by up
to 75% and prevents lights dimming when
the compressor starts up.
13B0045N01
SecureStart Compressor Soft Start Kit
All
Remote Thermostat Sensor
Item Description
Part #
Outdoor Temperature Sensor
Used with Models
AST008
ATA31U01, ATP, ATC
thermostats only
Anti Scald Valve
Item Description
Anti-scald valve be used in DHW systems
where HWG set-point is 150°F
Part #
Used With Models
AVAS4
All
Communicating Thermostat Configuration Diagnostic Tool
Item Description
Part #
For use when communicating thermostat is
not used.
Remote Mount HWG (Desuperheater)
Kit for Tranquility® Outdoor
ACDU01
Used With Models
TE, TZ, TES, TEP
TEP
026
038
049
TTP
064
026
038
049
064
AHWG1BASS
(115 VAC)
*Desuperheater
coil, pump &
controller, mounted in
conditioned space.
AHWG1BGSS
(230 VAC)
AHWG1AASS
(115 VAC)
AHU1BASS
(230 VAC)
*Dealer supplied line set required
14
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Loop Accessories
Closed Loop Accessories
AFC4I
AFC4C
AFC6F
Hose Kit
AHK5EC
AFC4T
AFC5F
Flow Controller
Double O-Ring Connections
Hose Kit
AHK5PE
Extra Large Closed Loop Accessories
AFCG2B4
AFCG2B3
Open Loop Accessories
Plastic Solenoid
Valve - AVSP5
Brass Motorized
Valve - AVMB5
Flow Regulator
AFRV*
P/T Plug
70022002
& 70022003
Residential Products Technical Guide
15
Accessories
Loop Accessories
Loop Accessories
Part
Number
Description
Composite
3-way
valves
Flow
Controllers
Brass
3-way
valves
Closed Loop
Accessories
Double O-ring
Adaptor
fittings, Set
of Two (One
set Required
for All Flow
Controllers
for Loop
Connection)
Flow Controller
- Hose Kits &
Fittings
Fusion
Insert
AFCG1C1
1-GRUNDFOS UP26-99 PUMP
AFCG1C2
1-GRUNDFOS UP26-116 PUMP
AFCG2C1
2-GRUNDFOS UP26-99 PUMP
AFCG2C2
2-GRUNDFOS UP26-116 PUMP
AFCG1B1
1-GRUNDFOS UP26-99 PUMP
AFCG1B2
1-GRUNDFOS UP26-116 PUMP
AFCG2B1
2-GRUNDFOS UP26-99 PUMP
AFCG2B2
2-GRUNDFOS UP26-116 PUMP
AFC5F
1.00” PE SOCKET FUSION
AFC6F
1.25” PE SOCKET FUSION
AFC4I
1.00” BRASS BARD INSERT
AFC6I
1.25” BRASS BARD INSERT
Cam
AFC4C
1.00” CAM LEVER - for flush connections
Thread
AFC4T
1.00” MPT BRASS THREAD
Hose Kit
AHK5EC
Includes double O-ring x 1.00” barb insert for connection to Flow
Controller, 1.00” MPT x 1.00” barb insert el w/PT port for unit
connection, & 10’ of 1.00” rubber hose.
Additional
Hose
ARH510
10’ of 1.00” Rubber Hose
ARH550
50’ of 1.00” Rubber Hose
AHK5PE
Includes(2) 1/4” PT Plugs, (12’) 1” ID Black Hose, (8) Stainless
steel hose clamps, (2) Elbow, 1” MPT x 1” Hose Barb w/PT Port,
(1) Fitting Set (2 Fittings), 1-1/4” PE Fusion x 1” Hose Barb Brass,
Crimped, (2) Elbow Insulating Boots w/sealing caps
AVSP5
1.00” FTP, 24 VAC-Solenoid Valve, Plastic
AVMB4
0.75” FTP, 24 VAC-Motorized Valve, Brass w/end switch safety
controls
AVMB5
1” SWT, 24 VAC- Motorized Valve, Brass w/end switch safety
controls
AVMB-PH
Powerhead
Flow regulators
AFRV*
2 GPM-10 GPM are Brass 0.75” FPT *Specify GPM when ordering.
Example 6gpm = AFR6 Call Factory for pricing and availibility for
larger than 9 gpm-
Pressure/Tempature Ports
70022002
Brass 0.25” MPT - Qty.1
vFlow Hose
Kits
Hose Kit
Solenoid & Motorized Valves
Open Loop
Accessories
16
Accessory Includes
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Extra Large Loop Accessories
New Geo Loop Pumps are for larger residential projects or small commercial applications where smaller flow controllers can not deliver
desired flow rates. All pumps are 3 speed models for field flow adjustment and are 230 / 1 phase power. GPM and feet of head ratings are
at high speed / maximum capacity.
Extra Large Loop Accessories
Part
Number
Description
Brass 3-way
valves
Flow Controllers
Closed Loop
Accessories
Double O-ring Adaptor
fittings, Set of Two (One
set Required for All Flow
Controllers for Loop
Connection)
Flow Controller - Hose
Kits & Fittings
Accessory Includes
AFCG1B3
1-GRUNDFOS UP32-160 PUMP
AFCG2B3
2-GRUNDFOS UP32-160 PUMP
AFCG2B4
2-GRUNDFOS UP60-150 PUMP
Fusion
AFC7F
2.00” PE SOCKET FUSION
Cam
AFC7C
1.50” CAM LEVER - for flush
connections
Thread
AFC8T
2.00” FPT BRASS THREAD
AHK8ES
2” Hose Kit w/ Strainer
AHK8E
2” Hose Kit
Hose Kit
Residential Products Technical Guide
17
Accessories
Installation Accessories
Installation Accessories
Description
Part Number
AFCG1PT
Geo Prime Tank
AFCG2PT
Pressure Battery Expansion Tank
AGOFL
Geo-Gooser Kit
AFCG1BT
Geo-Booster
AGOFC
Flush Cart
AG1DC
Functional Geo Display Cart for use at trade show and training events. This
display is intended only for 2 and 3 ton vertical upflow units with an internal pump.
Heat pump not included. This is a drop ship item
Geo Prime
Tank
The Geo Prime Tank
allows the use of
normal pressurized flow
controllers as a “nonpressurized” ground loop
system. The Prime Tank
installs above the normal
flow controller and
maintains a column of
liquid at the pump’s inlet.
Geo-Booster
Geo Booster is designed
to maintain a minimum
pressure on ground
loop systems that uses
an antifreeze solution.
The internal pump
forces fluid into the
loop system from a one
gallon internal storage
tank if static pressure
drops below 35 PSI.
18
Pressure
Battery
Pressure Battery/
Expansion Tank is
designed to allow
for expansion and
contraction of the loop.
The tank expands using
an internal diaphragm in
summer and contracts in
the winter to exert/absorb
pressure in the loop.
Flush Cart
Flush Cart is used
during initial loop fill
and flush procedure to
fill the loop and then
circulated to remove any
air or debris in the loop
system.
Geo-Gooser Kit
w/Elbows
Geo Gooser Kit provides
an easy means to repressurize the loop field
by adding liquid into
the loop field through a
pressure / temperature
port without a flush and
fill process.
Geo Display Cart
Functional Geo Display
Cart for use at trade
show and training
events. This display is
intended only for 2 and 3
ton vertical upflow units
with an internal pump.
Heat pump not included.
This is a drop ship item.
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Geothermal Loop Pipe
Geothermal Loop Pipe Features:
• Designed for socket or butt fusion connection
• Internal banding for easy handling and control
• 160 psi
• 50 year warranty
• Coils marked in 2 foot increments
• NSF Geothermal Certification
Material: The material shall maintain a 160 psi Hydrostatic
Design Basis at 73.4°F per ASTM D-2837. This material
shall be a high density, polyethylene 3408 having a cell
classification of PE345434C as specified in ASTM D-3350.
ClimateMaster acknowledges Solvay Polymers, Inc.,Houston,
TX, as the primary supplier of high density polyethylene resin
(K44-15-23) specifically for this use.
Specifications for ClimateMaster Geothermal Loop Pipe &
Fittings
General: All pipe and heat fused materials are manufactured
from a virgin, high density, polyethylene 3408 material
manufactured in accordance with ASTM D-2513 sections 4.1
and 4.2. Pipe shall be manufactured to outside diameters,
wall thickness, and respective tolerances as specified in
ASTM D-3035, D-2447 or F-714.
U-Bend Coils
Spaced Pond
Loop Coils
100’ Pipe Bundle
Part Number
Geothermal Loop Pipe
Pipe
Package
Pipe Length
Diameter
Type
Pipe Type
Coils Per
Pallet
GP4L100
0.75” IPS
100
Bundle 5x20’
SDR11
N/A
GP4C200
0.75” IPS
200
Coil
SDR11
13
GP4C300
0.75” IPS
300
Coil
SDR11
10
GP4C500
0.75” IPS
500
Coil
SDR11
8
GP4C600
0.75” IPS
600
Coil
SDR11
8
GP4C800
0.75” IPS
800
Coil
SDR11
8
GP5L100
1.00” IPS
100
Bundle 5x20’
SDR11
N/A
GP5C300
1.00” IPS
300
Coil
SDR11
10
GP5C500
1.00” IPS
500
Coil
SDR11
6
GP6L100
1.25” IPS
100
Bundle-5x 20’
SDR11
N/A
GP6C100
1.25” IPS
100
Coil
SDR11
14
GP6C300
1.25” IPS
300
Coil
SDR11
14
GP8L100
2.00” IPS
100
Bundle-5x20’
SDR11
N/A
GP8C100
2.00” IPS
100
Coil
SDR11
10
GP8C300
2.00” IPS
300
Coil
SDR11
7
GP4C350U
0.75” IPS
350
2-175’ Coils
SDR11
12
GP4C410U
0.75” IPS
410
2-205’ Coils
SDR11
10
GP4C510U
0.75” IPS
510
2-255’ Coils
SDR11
8
GP5C410U
1.00” IPS
410
2-205’ Coils
SDR11
8
GP5C510U
1.00” IPS
510
2-255’ Coils
SDR11
8
GP5C610U
1.00” IPS
610
2-305’ Coils
SDR11
8
GP5C710U
1.00” IPS
710
2-355’ Coils
SDR11
8
GP5C810U
1.00” IPS
810
2-405’ Coils
SDR11
8
GP4S300
0.75” IPS
SDR11
5
Coils with U-Bend Attached
Spaced Pond Loop Coil
300
Coil
Residential Products Technical Guide
19
Accessories
Geothermal Fittings
Part Number
Description
Fusion Coupling
GFC44
GFC55
GFC64
GFC65
GFC66
GFC85
GFC86
GFC88
0.75”
1.00”
1.25”
1.25”
1.25”
2.00”
2.00”
2.00”
x
x
x
x
x
x
x
x
0.75”
1.00”
0.75”
1.00”
1.25”
1.00”
1.25”
2.00”
Box Quantity
120
80
50
50
40
30
30
30
Coupling
Elbow
Fusion Elbow 90 degrees
GFE44
GFE54
GFE55
GFE64
GFE66
GFE88
0.75”
1.00”
1.00”
1.25”
1.25”
2.00”
x
x
x
x
x
x
0.75”
0.75”
1.00”
0.75”
1.25”
2.00”
70
50
50
100
90
30
Tee
Fusion Tee
GFT444
GFT555
GFT644
GFT655
GFT664
GFT665
GFT884
GFT885
GFT888
0.75”
1.00”
1.25”
1.25”
1.25”
1.25”
2.00”
2.00”
2.00”
x
x
x
x
x
x
x
x
x
0.75”
1.00”
0.75”
1.00”
1.25”
1.25”
2.00”
2.00”
2.00”
x
x
x
x
x
x
x
x
x
0.75”
1.00”
0.75”
1.00”
0.75”
1.00”
0.75”
1.00”
2.00”
75
50
70
60
60
60
25
25
25
U-Bend Fitting
Cap
Fusion U-Bend Fitting
GFEU44
GFEU55
GFEU66F
GFEU66M
GFU44
GFU55
GFU66
0.75” x 0.75” Street el
1.00” x 1.00” Street el
1.25” x 1.25” Short female
1.25” x 1.25” Short male
0.75” U-Bend Bullet
1.00” U-Bend Bullet
1.25” U-Bend Bullet
120
200
90
90
1
1
1
Fusion Cap
GFCP4
GFCP5
GFCP6
GFCP8
0.75”
1.00”
1.25”
2.00”
160
160
100
30
Fusion Header - Pre Assembled
GFK644K02
GFK644K03
GFK644K04
GFK644K05
20
1.25”
1.25”
1.25”
1.25”
Inlet
Inlet
Inlet
Inlet
x
x
x
x
(3)
(4)
(5)
(6)
0.75”
0.75”
0.75”
0.75”
Outlets
Outlets
Outlets
Outlets
15
20
20
20
ClimateMaster: Smart. Responsible. Comfortable.
Bullet Fitting
Header
ClimateMaster Geothermal Heat Pump Systems
Geothermal Fittings
Part Number
GFMT453
GFMT553
Description
Box Quantity
Fusion X Male Nominal Thread X FPT
0.75” x 1.00” MNT x 0.50” FPT
1.00” x 1.00” MNT x 0.50” FPT
40
50
Swivel Adaptor
Fusion X Male Swivel Adapter - For use w/90B0001N02
GFMC56S
GFMC66S
1.00” Fusion x 1.25” Brass Swivel NPT
1.25” Fusion x 1.25” Brass Swivel NPT
30
20
Fusion X Male Adapter
GFMA44
GFMA55
GFMA65
GFMA66
GFMA88
0.75”
1.00”
1.25”
1.25”
2.00”
x
x
x
x
x
0.75”
1.00”
1.00”
1.25”
2.00”
MPT Brass
MPT Brass
MPT Brass
MPT Brass
MPT Brass
30
20
25
30
30
Male Adaptor
Male Adaptor Tee
Residential Products Technical Guide
21
Accessories
Socket Fusion Tools
Socket Fusion Tools
Part Number
Description
Heating Tool
HVTD48
Fusion Tool, Double Socket
Face
Socket Face
HSF4P
0.75” IPS
HSF5P
1.00” IPS
HSF6P
1.25” IPS
HSF8P
2.00” IPS
Cold Ring
HCR4P
0.75” IPS
HCR5P
1.00” IPS
HCR6P
1.25” IPS
HCR8P
2.00” IPS
Combo Depth Gauge and Chamfer Tool
HDC4P
0.75” IPS
HDC5P
1.00” IPS
HDC6P
1.25” IPS
HDC8P
2.00” IPS
Fusion Tool Accessories
Fusion Tool Mounting
Bracket
HMB
HFT
Fusion Timer
HHB
Fusion Tool Cover
HS500
Tempstik 500*F
HS525
Tempstik 525*F
Complete Fusion Kits
HHAK46WDP
0.75” & 1.25” IPS - Double
HHAK468WDP
0.75”, 1.00”, 1.25” & 2.00”
IPS - Double
Kits Include: Heating tool, socket face set,
depth gauge, cold rings, hex keys, tubing cutter,
screwdriver, tempsticks, timer, tool bag cover,
cotton wipe bag.
22
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Service Tools
Item
Part Number
Description
Temperature Measurement
ADT160
Digital Thermometer for use with P/T Ports
Pressure Measurement
APG100
Pressure Gauge, 0-100 psi
Gauge Probe Adapter
APTGA
P/T Port Adapter for use with APG100
Alcohol Anti-Freeze Tester (.9-1)
AHYDA
Specific Gravity Hydrometer
Glycol Anti-Freeze Tester (1-1.07)
AHYDG
Specific Gravity Hydrometer
Water Pressure Gauge
AG1PG
Water Pressure Gauge for use with Digital units
Anti-Freeze Tester
Digital Thermometer
Pressure
Gauge
and Adapter
Service Parts Kit
Item
Part Number
Description
Residential Service Parts Kit
ASPK
Designed to provide inexpensive parts for dealers. Contains
emergency installation and service parts for Residential units and
Flow Controllers.
Residential Service Parts Kit
ASPK1
ASPK plus DXM2 and related harnesses
Cabinet Samples
Part Number
Description
SAMPLECABTZV036
SAMPLECABTEV038
SAMPLECABTTV026
Low cost, lightweight display unit to take to home shows, county
fairs, or for use in a showroom.
SAMPLECABTTV049
SAMPLECABTMW060
Cabinet Sample
Residential Products Technical Guide
23
Accessories
Filters
MERV 11 Replacement Filters
TEH, TTH & TSH - Horizontal Units
018 - 030
036 - 038
042 - 049
060 - 072
TEV/D, TTV/D & TSV/D - Vertical Units
2 - 18 x 18
76B0005N01
018
1 - 24 x 24
76B0005N08
1 - 12 x 20
76B0005N02
024 - 030
1 - 24 x 28
76B0005N14
1 - 20 x 25
76B0005N09
036 - 038
1 - 28 x 30
76B0005N15
1 - 18 x 20
76B0005N04
042 - 049
1 - 30 x 32
76B0005N19
1 - 20 x 24
76B0005N07
060 - 072
1 - 30 x 36
76B0005N20
2 - 20 x 24
76B0005N07
MERV 8 Replacement Filters
TZH - Horizontal Units
TZV - Vertical Units
024 - 030
1 - 18 x 24
76B0015N07
024 - 030
1 - 20 x 20
76B0015N01
036 - 042
1 - 14 x 20
76B0015N05
Qty 2
036 - 042
1 - 24 x 24
76B0015N02
048 - 060
1 - 20 x 38
76B0015N06
and
76B0015N05
048 - 060
1 - 28 x 28
76B0015N03
These are nominal Sizes: Actually sizes are slightly smaller.
24
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Notes
Residential Products Technical Guide
25
Accessories
Notes
26
ClimateMaster: Smart. Responsible. Comfortable.
ClimateMaster Geothermal Heat Pump Systems
Notes
Residential Products Technical Guide
27
Accessories
Revision History
28
Date
Page #
Description
20 Feb. 13
All
16 July 12
553-554
28 May, 10
558
12 May, 09
556, ATP32U04 Page
05 June, 08
All
Reformatted Document Size
04 Mar, 07
560
Changed Part Number and Description for Outdoor
Split Flow Controller Transition Fittings
04 Mar, 07
561
Discontinued 90B0001N02 Fitting
01 Oct, 06
All
First Published
Updated
ATC32U01 Added
New Rev. C Auxiliary/Emergency Heaters Added
New Thermostat Model Added
ClimateMaster: Smart. Responsible. Comfortable.
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