Air-Flo | Quick-Silver | SNOW PLOWS - Air-Flo

SNOW PLOWS
OPERATION & MAINTENANCE MANUAL
INTRODUCTION
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TABLE OF CONTENTS
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QUICK-SILVER™
SNOW PLOW
Please get to know your Quick-Silver™ Snow Plow. It is the consumers
responsibility for proper operation and maintenance.
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SPECIFICATIONS
MODEL
BLADE
STEEL
BLADE
WIDTH
BLADE
HEIGHT
BLADE
GAUGE
TRIP
SPRINGS
VERTICAL
RIBS
SHOCK
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QUICK-SILVER™
OPERATION
QUICK-SILVER™
OPERATION
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APPLICATION REQUIREMENTS
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QUICK-SILVER™
PARTS DIAGRAM & LIST
A– BLADE SERVICE PARTS
B– QUADRANT SERVICE PARTS
C– A-FRAME SERVICE PARTS
D– LOWER LIFT FRAME SERVICE PARTS
E– UPPER LIFT FRAME SERVICE PARTS
F– NON-RETAIL SERVICE PARTS
(NOT SHOWN)
QUICK-SILVER™
A– BLADE SERVICE PARTS
PARTS DIAGRAM
A– BLADE SERVICE PARTS
ITEM#
QTY
PART # DESCRIPTION
ITEM
QTY
PART#
DESCRIPTION
1A
1
51001
7.5' SS PLOW BLADE
6
2
51014
PLOW (SKID) SHOE ASSY
1B
1
51003
8.0' SS PLOW BLADE
6A
2
01484
7/16" LYNCH PIN
1C
1
51005
8.5' SS PLOW BLADE
6B
52
01471
1 1/16" ID X 1 3/4" OD FLAT WASHER
1D
1
51000
7.5' C PLOW BLADE
6C
2
51013
PLOW SHOE
1E
1
51002
8.0' C PLOW BLADE
7
1
24000
LABEL, SERIAL TAG
1F
1
51004
8.5' C PLOW BLADE
8
2
24090
LABEL, DANGER/WARNING
2
1 SET
10025
PLOW GUIDE ASSY W/ FASTENERS
9
1
24095
LABEL, ATTACH/DETACH
3
8
01076
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10
1
24092
LABEL, AIR FLO
4
8
01487
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11
1
24094
LABEL, QUICKSILVER
5A
1
51006
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12
1
24091
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5B
1
51007
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5C
1
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8.5' CUTTING EDGE
QUICK-SILVER™ PARTS
PARTS LIST
DIAGRAM
QUICK-SILVER™
B- QUADRANT SERVICE PARTS
B- QUADRANT SERVICE PARTS
F– NON RETAIL SERVICE PARTS (Not Shown)
ITEM#
QTY
PART # DESCRIPTION
QTY
PART # DESCRIPTION
1
4
01442
5/8" EYE BOLT ASSY
1
1
15064
BASE ASSEMBLY (18249)
2
4
10016
TRIP SPRING
2
1
15056
MOTOR DC, 12V - 4.5"
3
1
37052
SHOCK
3
1
15057
CARTRIDGE 4-W/2-P
4
1
51012
QUADRANT
4
1
15058
CARTRIDGE 2W/2P, NC
5
3
01478
5/8" X 3" HEX BOLT GR. 8
5
4
15065
CAP SCREW SS 1/4"-20 X 2 3/4"
6
3
01479
5/8" TOPLOCK NUT
6
1
15059
SUCTION FILTER
7
2
01476
3/4" X 3 1/4" HEX BOLT GR. 8
7
1
15060
PUMP KIT
8
1
01477
3/4" JAM NUT
8
2
15066
TUBE, RTN 1/8" NPT
9
1
01475
3/4" TOP LOCK NUT
9
1
15067
TUBE, SUCTION 3/8" NPT
10
1
15061
RESV, 6 DIA X 5.5
11
1
15062
RESV, BREATHER - 3/8 NPT
12
1
15063
CARTRIDGE, 3W/2P
13
3
15055
COIL 10VDC, 2 PIN
14
1
15068
PLUG, FLUSH 3/8" NPT
QUICK-SILVER™
PARTS DIAGRAM
C– A-FRAME SERVICE PARTS
C– A-FRAME SERVICE PARTS
ITEM#
QTY
PART # DESCRIPTION
ITEM#
QTY
PART#
DESCRIPTION
1
1
51001
A-FRAME
16
1
51031
S/S JACK ADJ. HANDLE
2
2
01426
CHAIN - 30 LINKS
17
1
51032
S/S JACK HANDLE
3
2
01010
3/8" U-BOLT
18
1
09035
7/16" X 3 1/4" SILVER HANDLE COVER
4
2
01018
3/8" FLAT WASHER
19
1
51025
SCREW JACK FOOT
5
2
01016
3/8" LOCK WASHER
20
1
01508
3/4" INTERNAL RETAINING RING
6
2
01270
3/8" NUT
21
1
10028
JACK RELEASE SPRING
7
1
01480
3/4" X 4" FLANGE BOLT GR.8
22
1
51033
S/S JACK LOCK PIN
8
1
01475
3/4" TOPLOCK NUT
23
1
09038
7/16" X 2" SILVER HANDLE COVER
9
2
01011
3/4" X 3 1/2" HEX BOLT GR.8
24
1
51026
LEFT HAND SCREW JACK MOUNT
10
2
01475
3/4" TOPLOCK NUT
25
1
51027
RIGHT HAND SCREW JACK MOUNT
26
1
51028
27
1
01029
SCREW JACK EXTENTION TUBE
(NOT SHOWN)
3/8" X 2" HEX BOLT GR. 8 - TUBE
EXTENSION (NOT SHOWN)
3/8" X 2 3/4" HEX BOLT GR. 8 JACK FOOT
3/8" LOCK NUT
11
2
37051
ANGLE CYLINDER
12
2
01189
5/32" X 3 1/2" COTTER PIN
13
2
01036
3/4" FLAT WASHER
14
2
01482
3/4" X 3 1/2" CLEVIS PIN
28
1
01486
15
2
01472
5/16" X 1 1/2" LYNCH PIN
29
2
01034
QUICK-SILVER™
PARTS DIAGRAM
D– LOWER LIFT FRAME SERVICE PARTS
D– LOWER LIFT FRAME SERVICE PARTS
ITEM#
QTY
PART # DESCRIPTION
ITEM#
QTY
PART# DESCRIPTION
1
1
09037
RED VINYL GRIP
13
1
01500
3/8" X 3/4" HEX BOLT GR. 8
2
1
01430
DETENTION PIN W/ LANYARD
14
1
01047
3/8" LOCK WASHER
3
1
51023
LOCK HANDLE CATCH
15
1
01420
3/8" FLAT WASHER
4
1
51022
CAM BLOCK W/ CROSS SHAFT
16
1
01049
1/2" FLAT WASHER
(ASSEMBLED)
17
1
01188
1/8" X 1" COTTER PIN
5
2
01428
7/9"-9 X 4 3/4" HEX BOLT GR. 8
18
1
01420
3/8" FLAT WASHER
6
2
01491
7/8" FLAT WASHER
19
1
01188
1/8" X 1" COTTER PIN
7
2
01492
7/8" CENTERLOCK NUT
20
4
01420
3/8" FLAT WASHER
8
1
51021
LEFT HAND CAM ASSIST HANDLE
21
1
01496
3/4" X 3" CLEVIS PIN
9
4
01019
5/16" X 2" ROLL PIN - SS
22
1
01189
5/32" X 1 1/2" COTTER PIN
10
4
51015
TRUCK HITCH ROLLERS - SS
23
4
01012
5/8" X 2" HEX BOLT GR.8
11
1
51020
RIGHT HAND CAM ASSIST HANDLE 24
4
01479
5/8" TOPLOCK NUT
12
2
09036
SILVER HANDLE COVER
QUICK-SILVER™
PARTS DIAGRAM
E– UPPER LIFT FRAME SERVICE PARTS
E– UPPER LIFT FRAME SERVICE PARTS
ITEM#
QTY
PART # DESCRIPTION
ITEM#
QTY
PART# DESCRIPTION
1
2
01496
3/4" x 3" CLEVIS PIN
16
2
01042
1/4" LOCK WASHER
2
2
01037
3/4" NYLON WASHER
17
2
01305
1/4" NUT
3
2
01189
5/32" X 1 1/2" COTTER PIN
18
1
51024
PUMP MOUNT
4
1
51010
LIFT FRAME
19
2
01015
1/2" x 3 1/4" HEX BOLT GR.8
5
1
37050
LIFT CYLINDER
20
2
01049
1/2" FLAT WASHER
6
2
01189
5/32" X 1 1/2" COTTER PIN
21
2
01337
1/2" LOCK NUT
7
2
01496
3/4" x 3" CLEVIS PIN
22
1 SET
07180
LIGHT KIT
8A
1
13040
HOSE KIT - INCLUDES 8,9,10, & 11
23
1
07200
8
1
13042
1/4" X 24" HOSE
STORAGE PLUG W/ CARRIAGE
BOLTS
9
2
13041
1/4" X 41" HOSE
24
1
07182
PLOW SIDE WIRING HARNESS
10
1
13043
#6 MORB X 1/4" MALE JIC 90°
25
1
07188
1 1/8" CLAMP
11
5
13044
#6 MORB X 1/4" FEMALE JIC 90°
26
1
07187
1/2" CLAMP
12
1
15054
PUMP
27
2
07187
1/2" CLAMP
13
1
01430
DETENTION PIN W/ LANYARD
28
2
01305
1/4" NUT
14
2
01509
1/4" X 2 1/4" HEX BOLT GR. 8
29
2
01042
1/4" LOCK WASHER
15
8
01329
1/4" FLAT WASHER
30
2
01328
1/4"-20 X 1" HEX BOLT GR. 8
QUICK-SILVER™
GENERAL MAINTENANCE
! To reduce friction and wear between moving parts, inspect the
overall condition of the complete snow plow on a regular basis.
N
N
N
N
N
N
N
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WIRING
Vehicle Side Wiring Harness
P/N 07184
KIT INCLUDES:
N
N
N
N
N
N
131311-
Vehicle Side Wire Harness
Blue Splice Lock Connectors
V.S Weather Cap
Relays
Relay Plug Chart
V.S Mount Bracket
Headlight Adapter Kit
P/N
Installation & Operating Instructions for Advanced Adapter System
ADAPTER INSTALLATION PROCEDURE:
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Vehicle Side Wiring Harness—MAIN PLUG
Vehicle Side Wiring Harness - LIGHTING HARNESS
Vehicle Side Wiring Harness - CONTROL HARNESS
Vehicle Side Wiring Harness - RELAYS
PLUGGING CHART FOR RELAYS
PIN#
85
86
30
87
87a
RELAY # 1
RELAY # 2
RELAY # 3
HIGH
LOW
GROUND
COLOR
GREEN/YELLOW
WHITE/BLACK
YELLOW
YELLOW/BLACK
YELLOW/RED
AWG
18
18
16
16
16
PIN #
85
86
30
87
87a
COLOR
GREEN/YELLOW
WHITE/BLACK
GREEN
GREEN/BLACK
GREEN/RED
AWG
18
18
16
16
16
PIN #
85
86
30
87
87a
COLOR
GREEN/YELLOW
WHITE/BLACK
WHITE/RED
WHITE
N/A
AWG
18
18
16
16
18
Plow Side Wiring Harness
P/N 07182
KIT INCLUDES:
N
N
N
1- Plow Side Wire Harness.
1- P.S Weather Cap.
3– Screws for DIN Connector
Plow Side Wiring Harness - MAIN PLUG
Plow Side Wiring Harness - LIGHTING HARNESS
QUICK-STICK™
Hand Held Control
HANDHELD CONTROL
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BLADE OPERATION TIME OUTS
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AUTOMATIC SHUTDOWN
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UP
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LEFT
RI
ON/OFF SWITCH
D
ON/OFF SWITCH
(Located on the Top of the Handheld control)
FLOAT
O W N
KEY PAD
! WARNING
TO PREVENT ACCIDENTAL ACTIVATION OF PLOW, TURN PLOW
OFF WHEN NOT IN USE
QUICK-SILVER™
Trouble Shooting Guide
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CONDITION
Motor does not run.
Motor will not shut off.
Snowplow will not raise or raises slowly or partially.
POSSIBLE CAUSE
CORRECTION
1) Snow plow harness not connected.
1) Properly connect all wire harnesses.
2) Fuses are blown.
2) Replace fuses.
3) Cab control malfunction or fault in wiring.
3) See an Air-Flo dealer for repair information.
Motor relay or cab control malfunction or
fault in wiring.
See an Air-Flo dealer for repair information.
1) Excesses weight on the blade and Aframe.
1) Remove built up snow and ice or any after
market accessories
2) Hydraulic Fluid level low or incorrect fluid
is used.
2) Fill reservoir to proper level with recommended fluid.
3) Fuses are blown.
3) Replace fuse.
4) Truck battery weak or malfunction in
charging system.
4) Replace battery and/or check charging system.
5) Motor worn or damaged or fault in wiring.
5) See an Air-Flo dealer for repair information.
6) Pump filter clogged, worn or damaged
pump, or hydraulic system malfunction.
6) See an Air-Flo dealer for repair information.
CONDITION
Snowplow angles move slowly or partially.
Snowplow will not lower, lowers slowly, or will
not float.
POSSIBLE CAUSE
CORRECTION
1) Hydraulic fluid level low or incorrect fluid is
used.
1) Fill reservoir to proper level with recommended fluid.
2) Vehicle battery weak or malfunction is charging system.
2) Replace battery and/or check charging system.
3) Air in angle cylinders.
3) Cycle plow to remove air.
4) Angle cylinders damaged or leaking.
4) See an Air-Flo dealer for repair information.
5) Motor worn or damaged or fault in wiring.
5) See an Air-Flo dealer for repair information.
6) Pump filter clogged, worn or damaged pump,
or hydraulic system malfunction.
6) See an Air-Flo dealer for repair information.
1) Hydraulic fluid is incorrect for outside temperature.
1) Use recommended fluid.
2) Quill adjusted in too far.
2) Adjust Quill out.
3) Blown fuse.
3) Replace fuse.
4) Cab control or hydraulic system malfunction
or fault in wiring.
4) See Air-Flo dealer for repair information
1) Hydraulic fittings or hoses loose or damaged.
1) Tighten or replace components or see an
Air-Flo dealer for repair information
Snowplow lowers by itself or will not stay in the
2) Cab control or hydraulic system malfunction.
raised position.
2) See an Air-Flo dealer for repair information.
CONDITION
Snowplow does not perform the selected
function or performs a different function.
Fluid Leaks from the hydraulic power unit.
Fluid leaks from angle or lift arms.
Cab control fuses blown.
POSSIBLE CAUSE
CORRECTION
1) Hydraulic hose routing is incorrect.
1) See an Air-Flo dealer for repair information.
2) Cab control or hydraulic system malfunction.
2) See an Air-Flo dealer for repair information.
1) Reservoir overfilled.
1) Drain excess fluid and verify proper fluid
level.
2) Loose or damaged hydraulic fittings, hoses, 2) Tighten loose components or see an Air-Flo
dealer for repair information.
plugs, or hardware.
1) Angle or lift ram gland nut loose.
1) Tighten ram gland nut or see an Air-Flo
dealer for repair information.
2) Hydraulic fittings or hoses loose or damaged.
3) Angle or lift rams damaged.
2) Tighten or replace components, or see an
Air-Flo dealer for repair information.
1) Motor relay or cab control malfunction, or
fault in wiring.
1) See an Air-Flo dealer for repair information.
3) See an Air-Flo dealer for repair information.
CONDITION
Excessive load on vehicle electrical system
while using snow plow.
POSSIBLE CAUSE
CORRECTION
1) Too many accessories on.
1) Turn off unnecessary accessories.
2) Hydraulic fluid not correct for outside temperature.
2) Use recommended fluid.
3) Quill adjusted in too far.
3) Adjust Quill out.
4) Vehicle battery weak or charging system
Malfunction.
4) Replace battery and/or check charging system.
5) Worn or damaged motor or pump, or fault in 5) See an Air-Flo dealer for repair information.
wiring.
Vehicle battery loses charge when snow plow
is not being used.
Snow plow headlamps operate irregularly or
not at all (snow plow attached).
1) Vehicle battery weak.
1) Replace battery.
2) Fault in wiring.
2) See an Air-Flo dealer for repair information.
1) Snow plow wire harness not connected.
1) Properly connect wire harness.
2) Burned out bulbs or vehicle fuse.
2) Replace bulbs, clean contacts.
3) Fault in wiring.
3) See an Air-Flo dealer for repair information.
CONDITION
POSSIBLE CAUSE
CORRECTION
1) Burned out bulbs or vehicle fuse.
Vehicle headlamps operate irregularly or not at 3) Fault in wiring.
all (snow plow removed).
1) Replace bulbs or fuse.
Snow plow park / turn lamps not operating.
1) Burned out bulb or vehicle fuse.
1) Replace bulbs or fuse.
2) Fault in wiring.
2) See an Air-Flo dealer for repair information.
3) See an Air-Flo dealer for repair information.
Notes
SAFETY
SAFETY PRECAUTIONS
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2000 PSI Angling Relief Valve
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AirAir-Flo Manufacturing
40 South Main Street
Prattsburgh, NY 14873
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