Drummond MRCT-200CWN1-Z(C), MRCT-250CWN1-Z(C) rooftop package Installation & owner's manual
The MRCT-200CWN1-Z(C) and MRCT-250CWN1-Z(C) rooftop packages provide cooling-only solutions for residential and commercial buildings. They are designed for outdoor installations and can be mounted directly on wood flooring or roof covering material. The units are equipped with a range of safety features, including a compressor discharge temperature protection, a high and low pressure protection, and a reverse phase protection relay.
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INSTALLATION & OWNER´S MANUAL ROOFTOP PACKAGE 20 and 25 TONS. - COOLING ONLY MRCT-200CWN1-Z(C), MRCT-250CWN1-Z(C). R-410A Refrigerant MAN-IO-RPD-1115 CONTENTS PAGE WARNING ACCESSORIES.........................................................................................1 GENERAL INFORMATION........................................................................1 UNIT DIMENSIONS...............................................................................2 Ask your dealer for installation of the air conditioner. Incomplete installation performed by yourself may result in a water leakage, electric shock, and fire. LOCATIONS AND RECOMMENDATIONS..................................................4 INSTALLATION.........................................................................................4 ELECTRICAL WIRING.............................................................................6 SPECIFICATION.......................................................................................10 Ask your dealer for improvement, repair, and maintenance. Incomplete improvement, repair, and maintenance may result in a water leakage, electric shock, and fire. START-UP ..............................................................................................16 MAINTENANCE.......................................................................................16 Never replace a fuse with that of wrong rated current or other wires when a fuse blows out. Use of wire or copper wire may cause the unit to break down or cause a fire. Nomenclature CODE In order to avoid electric shock, fire or injury, or if you detect any abnormality such as smell of fire, turn off the power supply and call your dealer for instructions. NAME C/O Cooling Only E/Heater+C Cooling units with Electric Heater Hor. Horizontal Units Do not insert fingers, rods or other objects into the air inlet or outlet. When the fan is rotating at high speed, it will cause injury. Never use a flammable spray such as hair spray, lacquer or paint near the unit. It may cause a fire. Never inspect or service the unit by yourself. Ask a qualified service person to perform this work. 1. ACCESSORIES Tab.1-1 Keep far away from high-frequency equipment. Name of accessories Qty Manual 1 Drain outlet 1 Snap ring 1 Drain pipe 1 Wire controller 1 Shape 2. GENERAL INFORMATION Warnings and Cautions appear at appropriate locations throughout this manual. Read these carefully. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alarm against unsafe practices and where property-damage-only accidents could occur. CAUTION Read this entire manual before beginning installation procedures. Bodily injury can result from high voltage electrical components, fast moving fans. For protection from these inherent hazards during installation and servicing, the electrical supply must be disconnected. If operating checks must be performed with the unit operating, it is the technicians responsibility to recognize these hazards and proceed safely. Keep away from the following places: A place where it is full of oil, gas; places where salty air surrounding(near the coast); and a place where is caustic gas(the sulfide in hotspring). Location in above places may cause malfunction or shorten the life span of the manchine. In the cace of extremely strong wind, please prevent the air from flowing backwards into the outdoor unit. Snow canopy is necessary in snowfall places on the outdoor unit. Please consult the local dealer for details. In the frequent thunderstruck place, lightning proof actions should be taken. To prevent refrigerant leak, contact your dealer. When the system is installed and runs in a small room, it is required to keep the concentration of the refrigerant, if by any chance coming out, below the limit. Otherwise, oxygen in the room may be affected, resulting in a serious accident. The refrigerant in the air conditioner is safe and normally does not leak. If the refrigerant leaks in the room, contact with a fire of a burner, a heater or a cooker may result in a harmful gas. Turn off any combustible heating devices, ventilate the room, and contact the dealer where you purchased the unit. Do not use the air conditioner until a service person confirms that the portion where the refrigerant leaks is repaired. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube. The appliance should not be used by children without supervision. installation & owner’s manual 1 3. UNIT DIMENSIONS Units: mm 20 Tons C/O Units ( Hor.) Condenser fan 1654 2171 1247 Compressor panel Maintain orifice for air supply motor 125 125 800 800 167 0 434 125 125 2192 695 Fig.3-1 Horizontal supply opening Horizontal return opening Control panel Fig.3-2 1183 Hole for bottom installation 464 402 300 14-15×20 464 402 300 327 297 200 16*Ø4.2 569 512 512 512 203 512 804 640 2014 203 300 2192 569 512 125 20 installation & owner’s manual 2 800 1670 310 125 512 512 512 Fig.3-3 14*Ø4.2 Units: mm 25 Tons C/O Units ( Hor.) Condenser fan 1245 Maintain orifice for air supply motor Drain connection hole Hole for wires 90 232 0 0 900 0 222 Fig.3-4 Horizontal supply opening Horizontal return opening Fig.3-5 Hole for bottom installation 130 650 900 450 130 16-15×20 130 500 900 500 130 Fig.3-6 installation & owner’s manual 3 4. LOCATIONS AND RECOMMENDATIONS 4.1 Horizontal airflow application 5. INSTALLATION 5.1 Lifting These units are designed and certified for outdoor installations. These units may be installed directly on wood flooring or on Class A, Class B, or Class C roof covering material. Location of the unit must allow service clearance around it. Clearance of the unit must be given careful consideration. Check the handling facilities to ensure the safety of personnel and the unit(s). Caution must be taken at all times to avoid Personal injuries and/or damage to equipment. Rigging cables should have adequate capability to resist 3 times weight of unit. Before lift, please check and ensure that hooks are holding tightly to unit and lifting angles are no less than 60°.(See Fig. 5-1) Cloth material or hard-paper should be padded in the contact place between unit and rigging cable. Rigging cable should be entwined a round at the hook for prevent danger by cable slip because of weight unbalance. During lifting, anyone forbidden lingering under the lifting unit. The unit must be mounted level for proper drainage of water through the holes in the base pan. The unit must not be exposed to direct roof water runoff. Spreader bars Flexible duct connectors must be of a flame retardant material. All duct work outside of the structure must be insulated and weatherproofed in accordance with local codes. Holes through exterior walls must be sealed in accordance with local codes. All fabricated outdoor ducts should be as short as possible. ıe 4.2 Clearances Fig.5-1 The recommended clearances for single-unit installations are illustrated in Fig.4-1 These minimum requirements are not only an important consideration when determining unit placement, but they are also essential to ensure adequate serviceability, maximum capacity, and peak operating efficiency. Any reduction of the unit clearances indicated in these illustrations may result in condenser coil starvation or the recirculation of warm condenser air. Actual clearances which appear to be inadequate should be reviewed with a local engineer. See the unit's nameplate for the absolute minimum clearance between the unit and any combustible surface(s). Units: mm 5.2 Rooftop-units For roof top applications using a field fabricated frame and ducts, use the following procedure: The frame must be located and secured by bolting or welding to the roof. Flashing is required. The hole in the roof must be prepared in advance of installing the unit. Secure the ducts to the roof. Place the unit on the frame or roof curb. Secure the unit to the frame or roof curb. ≥1 00 0 0 00 ≥1 Insulate any ductwork outside of the structure with at least 2 inches of insulation and then weatherproof. There must be a weatherproof seal where the duct enters the structure. Overhead air Clearance≥ 3000 ≥1 Complete the installation according to the instructions in the following sections of this manual. 00 0 Typical rooftop application with frame.((See Fig. 5-2) Fig.4-1 Fig.5-2 installation & owner’s manual 4 5.3 Ground level-horizontal units X mm For ground level installations, the unit should be positioned on a pad in the size of the unit or larger. The unit must be level on the pad. The pad must not come in contact with the structure. Be sure the outdoor portion of the supply and return air ducts are as short as possible. Proceed with the installation as follows: ● Place the unit on the pad. ● Attach the supply and return air ducts to the unit. ● Insulate any ductwork outside of the structure with at least 2 inches of insulation and weatherproof. There must be a weatherproof seal where the duct enters the structure. ● Complete the installation according to the instructions in the following sections of this manual. 30tons Others 0<X≤20 20≤X≤40 Fig.5-4 5.5 Ductwork Attaching horizontal ductwork to unit All conditioned air ductwork should be insulated to minimize heating and cooling duct losses. Use a minimum of 2 inches of insulation with a vapor barrier. The outside ductwork must be weatherproofed between the unit and the building. Typical ground level application When attaching ductwork to a horizontal unit, provide a flexible watertight connection to prevent noise transmission from the unit to the ducts. The flexible connection must be indoors and made out of heavy canvas. NOTE Do not draw the canvas taut between the solid ducts. Unit Fig.5-3 Weather proof this seam Fig.5-5 5.4 Condensate drain piping Field duct Drain connection hole Drain outlet Snap ring Drain pipe installation & owner’s manual 5 6. 6.1 Protections and safety control ELECTRICAL WIRING Minutes delay for the compressor start-up At the beginning of energizing, 3-minutes delay should be taken to start the compressor. while after the stop of the compressor, 7-minutes delay should be taken to re-start the compressor. WARNING An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be connected in fixed wiring. Compressor discharge temperature protection When discharge temperature ˚257 ℩, the compressor will stop. The appliance shall be installed in accordance with national wiring regulations. Reverse phase protection relay An all-pole disconnection device which has at least 3mm separation distance in all pole and residual current device (RCD) with the rating of above 10mA shall be incorporated in the fixed wiring according to the national rule. ● The reverse phase protection relay will make the unit not start, when the power source is incorrectly connected. ● The checking of phase order is just carried out at the first time of electrifying. If malfunction happens then the checking will be going on until the order of phase is right, and the E0 will be displayed on the board. If there is no problem in the first checking, then it will be omitted. The appliance shall be installed in accordance with national wiring regulations High pressure and low pressure protection When high pressure ı638 Psi, and lower pressure İ21Psi, the unit will stop. 6.2 Electrical data Tab.6-1 ● 460V 3N~ 60Hz Com pressor Nom inal ton Model type Evaporator fan m otor Type of flow STC RNC IPT Qty RNC IPT Qty Condenser fan m otor RNC IPT (each) (each) 20 C/O Hor. 142 20.7 11.25 2 7.20 4.198 1 3.50 1.90 2 25 C/O Hor. 147 21.4 12.94 2 9.40 5.723 1 4.30 2.75 2 NOTES STC: Starting Current (A) RNC: Running Current (A) IPT: Input Power (kW) Qty: Quantity These data are based on the following conditions. Evaporator Air Input Temperature 89.6℩ DB, 73.4℩ WB. Condenser Air Input Temperature 125.6℩ DB. installation & owner’s manual 6 Qty Tab.6-2 6.3 Wiring provision Wiring length between room thermostat and unit(one way) Field wiring The units are internally wired at the factory according to generally accepted electrical technology. Minimum wire size(mm2) Required field wiring Main power wiring to the unit control wiring between the control center and the unit, and earth wiring are required in the field. 10m 15m 20m 30m 40m 0.5 0.5 0.75 0.75 1.0 NOTE Required components The following components are required: main power fuses, conduit coupling, and field supplied room thermostat. Before connecting the device to the public low-voltage supply systems the permission of the electricity supplier is forcefully necessary. Wire and fuse size selection for main power source Wire and fuse sizes should be selected in accordance with national and standard, taking the designed maximum current shall be the total of the compressor maximum current, condenser fan motor current and evaporator fan motor current(refer to “electrical data”). 6.4 Operating conditions For proper performance, run the unit under the following temperature conditions: Tab.6-3 Outdoor temperature: 50°F to 125.6°F Wire size between room thermostat and unit The wire size between the room thermostat and the unit should be determined according to the following table, because the 24V power source is applied to the control circuit. Room temperature: 62°F to 88°F Cooling operation Caution Room relative humidity less than 80%. If the unit operates in excess of this figurethe surface of the unit may attract condensation. 6.5 Main power supply Tab.6-4 Model type Unit main power Main power switch Fuse Wires for Power supplies 20Tons C/O 460V 3N~ 60Hz 75A 63A 3x16mm2+2x10mm2 25Tons C/O 460V 3N~ 60Hz 90A 80A 3x25mm2+2x10mm2 Type of wires 3xUL1015 5AWG 2xUL1015 7AWG 3xUL1015 3AWG 2xUL1015 7AWG NOTE The power supply designation is H07RN-F. installation & owner’s manual 7 Suggestion: Choose a Intensity Thermostat, programable or non-programable. Wiring please refer to the Owner’s Manual of the thermostat. 6.6 Control wiring Power supply L2 L3 L1 ǂǂDial code settings Set the dial code SW3 of PCB in unit’s wire control box, After settings, please shut off the power supply and then repower, otherwise, the new settings function couldn’t work. N Fig.6-1 Next wire joint also available L1 L2 L3 ● When SW3 has been set in “ON”, please select KJR-12B wire controller; ● When SW3 has been set in “1”, please select KJR-23B wire controller, KJR-23B is optional. ● For C/O Units N KJR -1 2B To connect with wire controller ● For E/Heater+C Units ● For C/O Units A B RED C D BL ACK ON SW3 CN7 1 Y ELLOW MAIN CONTROL BOARD CN9 CN36 WH ITE GREEN WHITE RED YELLOW Fig.6-2 5 -termi na l Gro up BROW N E XT2 R G Y (C) R G Y (C) R G Y TO THE WIRE CONTROLLER W (C) ● For E/Heater+C Units 5 -termi na l KJR -1 2B Gro up ON BROW N RED C D BL ACK Y ELLOW SW3 1 CN7 CN9 MAIN CONTROL BOARD BLUE WHITE RED YELLOW A B CN36 GREEN WH ITE E R G Y W (C) XT2 TO THE WIRE CONTROLLER installation & owner’s manual 8 6.7 Error code Type Content Code Remarks Normal Standby Normal Constraint cool on Normal Run 10. Error Compressor phase sequence error or phase default E0 Error Outdoor coil sensor in sys. A error E1 Error Outdoor coil sensor in sys. B error E2 Error Overcurrent protection of system A are active 3 times within one hour E3 Unit shall be power off to recovery Error Overcurrent protection of system B are active 3 times within one hour E4 Unit shall be power off to recovery Error Indoor coil sensor in sys. A error E5 Error Indoor coil sensor in sys. B error E6 Error Highǃ low pressure protection or discharge temperature protection of system A reached 3 times E7 Unit shall be power off to recovery Error Highǃ low pressure protection or discharge temperature protection of system B reached 3 times E8 Unit shall be power off to recovery Error Indoor sensor error E9 Error Outdoor ambient sensor error EA Error Wire controller output error Eb Error EEPROM error EE Protection Overcurrent protection in sys.A P0 Protection Overcurrent protection in sys.B P1 Protection Overcurrent protection for indoor fan P2 Protection Comprehensive protection for outdoor fan P3 Protection Protection for Hi./Lo. pressure or exhaust temp. in sys.A P4 Comprehensive protection in sys.A Protection Protection for Hi./Lo. pressure or exhaust temp. in sys.B P5 Comprehensive protection in sys.B Protection Hi-pressure protection initiated in T2 evaporator stops the outdoor unit fan P6 Protection Hi-pressure protection initiated in T2 evaporator stops the outdoor unit fan and compressor P7 Protection Protection for condenser Hi-temp. in sys.A P8 Protection Protection for condenser Hi-temp. in sys.B P9 Protection Anti-freezing protection for evaporator in sys. A Pc Protection Anti-freezing protection for evaporator in sys. B Pd Protection Defrosting dF Protection Protection for outdoor temp PA installation & owner’s manual 9 7. SPECIFICATION 7.1 Physical Data Tab.7-1 460V 3N~ 60Hz Nominal ton 20Tons 25Tons Model type C/O C/O Type of flow Hor. Hor. Cooling capacity(net) (Btu/h)(ĉ) 240000 300000 Heating capacity (Btu/h) --- --- EER 10.9 10.7 Length(mm) 1670 2320 Width(mm) 2192 2220 Heigth(mm) 1247 1245 670 895 Refrigerant type R410A R410A Flow control Piston Capillary 2/Scroll 2/Scroll Capacity Performance Dimensions Net weight(kg) Compressor Quantity/Type Rows Outdoor coil Fins per inch Tube diameter(in.) Rows Indoor coil Fins per inch Tube diameter(in.) Quantity used/diameter(mm) Type Drive type Outdoor fan Quantity speeds Quantity motors/power(kW) Motor RPM Nominal total CFM 3 3+2 17 17 9/32 9/32 4 4 19 16 9/32 5/16 2/750 2/800 Propeller Propeller Direct Direct 1 1 2/2.75 2/1.9 1150 1100 19600 24375 Quantity used/model 1/SYD315R2-L 1/SYD355R2-L Type FC Centrifugal FC Centrifugal Drive type Indoor fan Quantity speeds Quantity motors/power(kW) Motor RPM Nominal total CFM (Ċ) Belt Belt Variable sheave Variable sheave 1/4.2(120Pa) 1/5.7(250Pa) 1730 8300(120Pa) 1730 11500(250Pa) NOTES NOTE (ĉ ) (Ċ ) Cooling capacities are rated at 95℩ambient DB, 80℩entering DB, 67℩ entering WB. Units are suitable for operation to ±20% of nominal CFM. installation & owner’s manual 10 7.2 Parameter For Air Volume Parameter table for indoor unit air volume BLOWER DRIVE OPTIONS MOTOR UNIT MAIN POWER 460V 3N~ 60Hz MODEL TYPE 20 Tons 25Tons SPEED RANGE (RPM) PULLEY PITCH DIA. (INCH) PULLEY PITCH DIA. (INCH) MINIMUM 1730 4.53~5.25 1081 1284 7.09 4.53~5.25 925 1088 7.87 HP RPM 7.3 BLOWER MAXIMUM Example for selection process: The following data are the rated design points for model 20 Ton roofrop: Air flow(CFM)=9187cfm Extermal static pressure(ESP)=0.3in.w.g Fan speed(RPM)=1098 Power input(W)=4847 The no. of turns (N) =1 To increase the ESP to 0.4in.w.g, but maintain the airflow rate at 9187cfm, please follow the steps below: Step 1: Selection of new desired point. From the table data, select the point that can meet both of the requirements (ESP = 0.4in.w.g and airflow rate(near or equal to) =9187cfm). Step 2: Read Fan speed(RPM), Power input(W): Air flow(CFM)=9260cfm Fan speed(RPM)=1125 Power input(W)=5100 Step 3: Read number of turns for variable pitch pulley. Similarly, use this RPM valve to read the no. of turns (N) by referring to the table of ‘Motor Variable Pitch Pulley Data’. The variable pitch pulley for motor shall be adjusted to this ‘N’ in order to achieve the desired point (ESP = 0.4in.w.g and airflow rate =9260cfm). For instance, from the table, no. of turns (N) =0.5 in order to get 9260cfm. First, adjust the motor pulley to 0 turns. Then, makes 0.5 turns on the pulley. Cross check the dimension ‘X’, which stands for regulation space of motor pulley. In this case, X = 1.5mm. installation & owner’s manual 11 20 Tons (460V 3N~ 60Hz) Exterm al static N 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 pressure(ESP) X 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 Fan speed(RPM) 1148 1135 1122 1109 1096 1082 1069 1056 1042 1028 1014 1000 983 Pow er input(W) 6099 5892 5685 5477 5270 5063 4856 4654 4451 4219 3987 3810 3576 Air flow (CFM) 10424 10282 10141 9999 9858 9716 9575 9449 9323 9200 9077 8884 8655 Fan speed(RPM) 1149 1136 1123 1110 1097 1084 1071 1057 1043 1029 1016 1002 984 Pow er input(W) 5997 5787 5577 5366 5156 4946 4736 4534 4331 4102 3873 3686 3488 Air flow (CFM) 10256 10113 9969 9826 9682 9539 9395 9266 9136 8996 8855 8665 8489 Fan speed(RPM) 1150 1136 1123 1110 1097 1084 1071 1057 1043 1030 1016 1002 985 Pow er input(W) 5783 5586 5388 5191 4994 4796 4599 4397 4194 3968 3741 3544 3382 Air flow (CFM) 9995 9851 9706 9562 9417 9273 9128 8995 8861 8703 8546 8358 8235 Fan speed(RPM) 1150 1137 1124 1111 1098 1085 1072 1058 1045 1031 1017 1003 987 Pow er input(W) 5641 5442 5244 5046 4847 4649 4451 4235 4020 3809 3599 3550 3229 Air flow (CFM) 9779 9631 9483 9335 9187 9039 8891 8731 8571 8422 8274 8331 7928 Fan speed(RPM) 1151 1138 1125 1112 1099 1086 1073 1060 1046 1032 1018 1005 989 Pow er input(W) 5498 5299 5100 4900 4701 4502 4303 4074 3845 3651 3456 3555 3076 Air flow (CFM) 9563 9412 9260 9109 8957 8806 8654 8467 8281 8141 8002 8305 7621 Fan speed(RPM) 1152 1139 1126 1113 1100 1086 1073 1060 1046 1032 1017 1006 992 Pow er input(W) 5338 5139 4940 4741 4542 4343 4144 3921 3699 3494 3289 3051 2832 7279 Air flow (CFM) 9349 9188 9028 8867 8707 8546 8386 8217 8049 7899 7749 7488 Fan speed(RPM) 1153 1140 1127 1113 1100 1087 1074 1060 1047 1033 1019 1004 990 Pow er input(W) 5177 5006 4801 4599 4261 4052 3984 3763 3541 3352 3162 2910 2724 Air flow (CFM) 9135 8980 8897 8800 8666 8540 8118 7947 7775 7621 7467 7151 6969 Fan speed(RPM) 1154 1137 1125 1112 1097 1084 1075 1061 1047 1033 1019 1003 990 Pow er input(W) 4976 4798 4634 4395 4073 3857 3767 3545 3323 3136 2950 2699 2517 Air flow (CFM) 8822 8644 8574 8429 8304 8157 7725 7540 7355 7193 7031 6737 6539 Fan speed(RPM) 1155 1137 1125 1113 1097 1084 1076 1061 1047 1033 1020 1003 991 Pow er input(W) 4775 4589 4467 4190 3884 3662 3549 3327 3104 2921 2737 2487 2309 Air flow (CFM) 8509 8309 8251 8058 7941 7774 7333 7133 6934 6765 6595 6324 6108 Fan speed(RPM) 1157 1141 1128 1115 1100 1087 1077 1063 1049 1035 1021 1006 993 Pow er input(W) 4518 4343 4168 3923 3632 3395 3227 3003 2778 2590 2403 2166 1975 5107 Air flow (CFM) 8106 7901 7783 7620 7478 7293 6477 6260 6043 5841 5638 5356 Fan speed(RPM) 1159 1145 1130 1117 1102 1089 1079 1065 1050 / / / / Pow er input(W) 4261 4097 3869 3655 3379 3128 2905 2679 2452 / / / / Air flow (CFM) 7702 7494 7316 7181 7014 6812 5622 5387 5152 / / / / Fan speed(RPM) 1161 1146 1133 1119 1105 1092 / / / / / / / Pow er input(W) 3890 3717 3487 3239 2952 2689 / / / / / / / Air flow (CFM) 6825 6588 6374 6198 6003 5733 / / / / / / / Fan speed(RPM) 1163 1148 1136 1122 / / / / / / / / / Pow er input(W) 3518 3336 3105 2822 / / / / / / / / / Air flow (CFM) 5948 5682 5431 5214 / / / / / / / / / Fan speed(RPM) 1163 1149 1135 / / / / / / / / / / Pow er input(W) 3518 3276 2960 / / / / / / / / / / Air flow (CFM) 5948 5553 5130 / / / / / / / / / / Fan speed(RPM) 1276 1262 / / / / / / / / / / / Pow er input(W) 4546 4243 / / / / / / / / / / / Air flow (CFM) 7459 6935 / / / / / / / / / / / Fan speed(RPM) 1280 1267 / / / / / / / / / / / Pow er input(W) 3982 3457 / / / / / / / / / / / Air flow (CFM) 6465 5433 / / / / / / / / / / / Fan speed(RPM) 1284 / / / / / / / / / / / / Pow er input(W) 3417 / / / / / / / / / / / / Air flow (CFM) 5471 / / / / / / / / / / / / Legend: X: Regulation Space of Motor Pulley (mm) installation & owner’s manual 12 N: Number of Turns; ESP: External Static Pressure (in.w .g) 25 Tons (460V 3N~ 60Hz) Exterm al static pressure(ESP) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 N 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 X 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 Fan speed(RPM) / / / / / / / / / / / / 1172 Pow er input(W) / / / / / / / / / / / / 8368 Air flow (CFM) / / / / / / / / / / / / 13634 Fan speed(RPM) / / / / / / / / / / / / 1174 Pow er input(W) / / / / / / / / / / / / 8191 Air flow (CFM) / / / / / / / / / / / / 13419 Fan speed(RPM) / / / / / / / / / / / 1188 1174 Pow er input(W) / / / / / / / / / / / 8028 7900 Air flow (CFM) / / / / / / / / / / / 13235 13095 1175 Fan speed(RPM) / / / / / / / / / / / 1189 Pow er input(W) / / / / / / / / / / / 7802 7674 Air flow (CFM) / / / / / / / / / / / 12938 12800 Fan speed(RPM) / / / / / / / / / / 1185 1180 1176 Pow er input(W) / / / / / / / / / / 7453 7450 7447 Air flow (CFM) / / / / / / / / / / 12592 12549 12505 Fan speed(RPM) / / / / / / / / / 1215 1185 1181 1176 Pow er input(W) / / / / / / / / / 7350 7164 7155 7146 Air flow (CFM) / / / / / / / / / 12552 12275 12208 12141 Fan speed(RPM) / / / / / / / / 1225 1216 1186 1181 1177 Pow er input(W) / / / / / / / / 8405 7032 6874 6860 6845 Air flow (CFM) / / / / / / / / 12706 12210 11958 11867 11777 Fan speed(RPM) / / / / / / / 1230 1220 1216 1187 1183 1178 Pow er input(W) / / / / / / / 6950 6846 6742 6607 6589 6571 Air flow (CFM) / / / / / / / 12704 12377 11835 11597 11500 11402 Fan speed(RPM) / / / / / / 1230 1225 1220 1217 1188 1184 1180 Pow er input(W) / / / / / / 8379 8203 7854 6452 6339 6318 6297 Air flow (CFM) / / / / / / 12654 12423 12048 11460 11237 11132 11028 Fan speed(RPM) / / / / / 1215 1210 1200 1200 1189 1185 1183 1181 Pow er input(W) / / / / / 8155 8124 7923 7573 6195 6090 6062 6033 Air flow (CFM) / / / / / 12362 12352 12092 11671 11140 10926 10773 10620 Fan speed(RPM) / / / 1220 1215 1214 1209 1200 1200 1189 1185 1182 1182 Pow er input(W) / / / 8696 8497 7868 7868 7643 7292 5938 5841 5805 5769 Air flow (CFM) / / / 12321 12063 12045 12050 11762 11294 10821 10615 10413 10212 Fan speed(RPM) / / 1220 1218 1213 1210 1207 1199 1199 1188 1182 1181 / Pow er input(W) / / 8383 8404 8195 6473 6463 6317 5952 5779 5693 5768 / Air flow (CFM) / / 11957 11970 11681 11553 11509 11280 10792 10452 10300 10200 / Fan speed(RPM) / 1220 1218 1215 1210 1208 1205 1197 1197 1188 1181 / / Pow er input(W) / 8566 8077 8111 7892 6495 6475 6409 6029 5843 5768 / / Air flow (CFM) / 12174 11596 11619 11299 11308 11215 11045 10536 10098 9999 / / Fan speed(RPM) / 1218 1215 1212 1208 1206 1203 1195 1191 1186 / / / Pow er input(W) / 8576 8216 8117 7892 6186 6316 5915 5870 5939 / / / Air flow (CFM) / 12402 11891 11681 11299 10418 10847 9838 10168 9105 / / / / Fan speed(RPM) 1220 1215 1213 1210 1206 1201 1200 1188 1178 / / / Pow er input(W) 8629 7946 7715 7484 7253 6250 6380 5979 5934 / / / / Air flow (CFM) 11462 11818 11374 10931 10487 10034 9605 9356 9025 / / / / / Fan speed(RPM) 1215 1211 1210 1209 1205 1201 1200 1189 / / / / Pow er input(W) 8342 8575 8809 7967 7126 6123 6253 5852 / / / / / Air flow (CFM) 11076 11514 11952 11069 10187 9733 9304 9055 / / / / / / Fan speed(RPM) 1206 1204 1201 1201 1200 1196 1189 / / / / / Pow er input(W) 8055 8011 7967 7791 6999 5996 6126 / / / / / / Air flow (CFM) 10689 10656 10622 10489 9886 9433 9004 / / / / / / / Fan speed(RPM) 1200 1200 1196 1196 1189 1186 / / / / / / Pow er input(W) 5571 5615 5659 5835 6627 5624 / / / / / / / Air flow (CFM) 8441 8474 8508 8642 9244 8791 / / / / / / / / Fan speed(RPM) 1186 1184 1184 1184 1180 1180 / / / / / / Pow er input(W) 7310 7266 7222 7046 6254 5251 / / / / / / / Air flow (CFM) 9406 9373 9339 9205 8603 8150 / / / / / / / Legend: X: Regulation Space of Motor Pulley (mm); N: Number of Turns; ESP: External Static Pressure (in.w.g) installation & owner’s manual 13 7.3 Capacity Data (460V 3N~ 60Hz) Cooling capacity — 20 Tons (460V 3N~ 60Hz) Air Flow ˄ CFM ˅ Ent ˄ DB ˅ 85 90 75 80 85 90 75 80 85 90 TC 216.3 218.9 228.7 241.5 222.2 226.9 236.6 249.5 224.6 230.3 244.8 256.0 SC 174.0 206.2 221.9 234.4 183.6 219.0 229.6 242.1 193.4 223.5 237.5 248.4 PI 21929.5 21998.6 22553.9 22569.6 22249.6 22289.7 22570.0 22657.7 22076.4 22553.9 22643.0 22731.3 TC 242.3 245.3 248.0 251.4 249.5 251.3 252.7 254.4 252.6 254.5 256.0 257.9 SC 138.6 169.1 198.2 228.8 144.8 175.6 207.8 238.4 147.2 180.5 214.3 248.1 PI 23125.3 23264.6 23447.9 23653.3 23694.4 23814.4 23886.5 23975.4 23897.7 24169.7 24258.6 24330.8 TC 256.0 260.9 264.1 267.4 258.9 262.5 267.4 270.4 262.2 265.7 268.8 272.1 67 61 67 73 Ambient Temperature 61 105 67 73 61 115 67 73 61 118.4 67 73 SC 95.7 128.2 154.8 180.5 97.5 131.1 158.3 183.4 99.3 132.3 161.0 190.1 PI 24423.2 24508.5 24680.6 24736.1 24516.2 24591.7 24808.3 24863.8 24439.8 24747.2 24849.2 24959.2 TC 202.8 207.7 217.5 231.9 205.4 214.2 227.1 239.9 212.6 217.5 233.6 246.4 SC 165.9 198.2 211.0 225.1 175.6 205.8 218.1 230.4 185.4 211.0 226.6 239.1 PI 21297.9 21437.3 21992.6 22008.3 21608.4 21728.4 22008.7 22096.4 21720.5 21992.6 22081.7 22170.0 TC 227.1 230.3 233.6 238.3 236.6 240.0 241.5 243.1 244.8 246.6 248.2 249.5 SC 132.3 162.8 193.4 223.9 137.8 170.8 203.1 236.7 193.1 231.2 233.2 246.5 PI 22493.7 22703.3 22886.5 23092.0 23053.1 23553.0 23625.2 23714.1 23841.8 23908.4 23997.2 24069.4 TC 249.6 252.7 255.8 259.2 251.4 254.2 258.1 262.5 253.7 257.0 260.2 261.8 SC 91.5 123.3 151.9 178.9 93.4 127.5 156.0 185.4 95.2 129.7 159.7 190.1 PI 23791.6 23947.1 24119.2 24174.8 23874.9 24030.4 24247.0 24302.5 24083.9 24185.9 24287.9 24397.9 TC 188.7 193.6 203.3 219.6 195.2 200.1 216.3 226.1 198.5 206.6 224.5 239.1 SC 158.3 187.9 197.3 213.1 169.3 194.2 209.9 219.4 179.1 200.5 217.8 232.0 PI 23997.6 24137.0 24692.2 24708.0 24308.1 24428.1 24708.4 24796.1 24420.1 24692.2 24781.3 24869.6 TC 216.3 219.6 224.5 226.1 218.0 222.8 229.3 232.6 229.3 232.6 235.8 239.1 SC 125.3 156.3 187.0 219.2 144.3 164.4 198.2 209.4 135.8 172.4 207.8 239.2 PI 24441.6 24651.2 24834.4 25039.9 25001.0 25200.9 25273.1 25361.9 25489.6 25556.3 25645.1 25717.3 TC 245.6 247.2 248.8 250.5 248.8 250.5 252.1 255.3 252.1 253.7 255.3 257.0 SC 86.9 118.1 147.9 175.8 88.9 122.3 152.9 183.8 90.5 126.2 157.0 188.5 PI 26639.5 26795.0 26967.1 27022.6 26722.8 26878.2 27094.8 27150.3 26931.7 27033.7 27135.7 27245.7 TC 180.3 186.8 203.0 219.3 185.1 194.9 211.1 227.4 190.0 201.4 219.3 235.5 SC 159.4 181.5 197.3 213.0 168.8 189.4 205.1 220.9 177.1 195.7 213.0 228.8 PI 26728.7 26868.1 27423.4 27439.1 27039.2 27159.2 27439.5 27527.2 27151.3 27423.4 27512.5 27600.8 TC 194.1 197.4 199.0 202.3 195.8 200.6 203.9 207.1 207.1 210.4 215.3 218.5 SC 121.1 140.9 171.5 202.4 127.6 149.5 182.9 207.2 151.1 173.9 208.0 209.6 PI 27172.7 27382.3 27565.5 27771.0 27732.1 27900.0 28004.2 28093.1 28220.8 28287.4 29487.4 29559.6 TC 220.1 223.4 226.6 228.3 226.6 229.9 231.5 233.1 231.5 233.1 234.8 236.4 SC 73.2 104.2 134.9 165.0 75.0 109.7 140.6 171.5 78.9 113.0 147.1 181.2 PI 29793.8 29949.3 30121.4 30176.9 29877.1 30032.6 30249.1 30304.6 30086.0 30188.0 30290.0 30400.0 TC 176.7 183.2 199.4 215.7 181.5 191.3 207.5 223.8 186.4 197.8 215.7 231.9 SC 155.8 177.9 193.7 209.4 165.2 185.8 201.5 217.3 173.5 192.1 209.4 225.2 PI 27099.7 27239.1 27794.4 27810.1 27410.2 27530.2 27810.5 27898.2 27522.3 27794.4 27883.5 27971.8 TC 193.2 196.3 197.7 200.8 194.9 199.4 202.6 205.6 206.2 209.3 214.0 217.0 SC 120.2 139.8 170.2 200.9 126.7 148.4 181.6 205.7 150.2 172.8 196.0 208.1 PI 27543.7 27753.3 27936.5 28142.0 28103.1 28196.0 28375.2 28464.1 28591.8 28658.4 29858.4 29930.6 TC 216.5 219.8 223.0 224.7 223.0 226.3 227.9 229.5 227.9 229.5 231.2 232.8 SC 69.6 100.6 131.3 161.4 71.4 106.1 137.0 167.9 75.3 109.4 143.5 177.6 PI 30160.2 30315.6 30487.8 30543.3 30243.4 30398.9 30615.5 30671.0 30452.4 30554.4 30656.4 30400.0 Notes: 1.All capacities are net and have considered indoor fan heat. 2.TC=Total Capacity. (Unit:1000Btu/h) 3.SC=SensibleCapacity. (Unit:1000Btu/h) 4.PI=Pow er input (unit:W) 5.Different air volume in the above table,need to adjust in the field installation & owner’s manual 14 10400 80 73 95 8300 75 61 85 5400 ˄̧˅ Cooling capacity — 25 Tons (460V 3N~ 60Hz) Air Flow ˄CFM˅ Ent˄DB˅ 61 85 67 73 61 95 67 73 Ambient Temperature 61 105 67 73 61 115 67 73 61 118 67 73 9500 8500 11500 ˄̧˅ 75 80 85 90 75 80 85 90 75 80 85 90 TC 266.8 272.4 278.2 284.0 274.0 279.8 285.7 291.7 280.8 286.7 292.7 298.9 SC 231.0 235.9 241.0 246.1 247.0 252.3 257.6 263.1 262.0 267.6 273.2 279.0 PI 30182.3 30382.3 30454.6 30582.4 30472.3 30672.3 30744.6 30872.4 30762.3 30962.3 31034.6 31162.4 TC 298.0 304.3 310.7 317.2 301.0 307.3 313.8 320.4 303.8 310.1 316.6 323.3 SC 172.0 219.1 265.0 301.3 178.0 229.9 284.2 310.6 186.5 262.4 280.5 315.3 PI 30682.3 30882.3 30954.6 31082.4 30972.3 31172.3 31244.6 31372.4 31262.3 31462.3 31534.6 31662.4 TC 309.3 315.7 322.4 329.1 310.3 316.8 323.4 330.2 311.0 317.5 324.2 331.0 SC 108.3 161.4 198.0 237.6 109.8 163.6 205.0 256.1 111.5 169.4 220.2 260.3 PI 31258.6 31463.0 31536.6 31667.0 31568.6 31773.0 31846.6 31977.0 31878.6 32083.0 32156.6 32287.0 TC 246.5 251.7 257.1 262.5 254.3 259.6 265.1 270.8 261.8 267.3 272.9 278.7 SC 220.8 225.5 230.3 235.2 237.0 242.1 247.2 252.5 252.5 258.3 263.3 268.9 PI 29950.1 30132.3 30199.4 30316.5 30200.1 30382.3 30449.4 30566.5 30450.1 30632.3 30699.4 30816.5 TC 273.8 279.5 285.4 291.4 278.3 289.6 295.7 301.9 294.0 300.0 306.5 312.9 SC 166.0 213.6 258.2 297.8 174.8 226.1 274.2 300.1 182.5 257.3 270.2 310.3 PI 32159.7 32359.7 32432.0 32559.8 32449.7 32649.7 32722.0 32849.8 32749.7 33000.0 33022.0 33149.8 TC 306.5 312.9 319.5 326.2 307.3 313.7 320.3 327.0 309.0 315.5 322.1 328.9 SC 104.8 152.6 193.0 233.8 107.0 155.9 200.0 251.6 107.8 158.1 208.7 251.1 PI 34048.6 34257.7 34332.7 34466.1 34358.6 34567.7 34642.7 34776.1 34668.6 34877.7 34952.7 35086.1 TC 225.8 230.6 235.5 240.5 234.0 239.0 244.1 249.3 239.0 244.1 249.3 254.6 SC 210.5 215.0 219.6 224.4 227.0 231.9 236.8 241.9 222.5 227.3 232.1 237.1 PI 31937.5 32119.7 32186.8 32303.9 32187.5 32369.7 32436.8 32553.9 32437.5 32619.7 32686.8 32803.9 TC 265.3 270.9 276.6 282.4 271.8 277.5 283.4 289.3 276.0 281.8 287.8 293.8 SC 158.0 205.1 254.0 278.3 167.3 219.4 269.2 284.1 174.5 234.9 265.0 280.8 PI 34647.1 34847.1 34919.4 35047.2 34937.1 35137.1 35209.4 35337.2 35237.1 35437.1 35509.4 35637.2 TC 299.0 305.3 311.7 318.2 301.0 307.3 313.8 320.4 302.5 308.9 315.3 322.0 SC 99.8 147.1 186.7 223.1 102.0 153.1 192.5 248.6 103.3 152.9 199.0 246.3 PI 37478.2 37695.2 37772.3 37910.2 37788.2 38005.2 38082.3 38220.2 38098.2 38315.2 38392.3 38530.2 TC 198.3 202.7 207.2 211.8 205.5 210.1 214.7 219.4 213.3 218.0 222.8 227.7 SC 193.5 197.8 202.2 206.7 197.5 201.9 206.4 211.0 207.5 212.1 216.8 221.6 PI 34074.9 34257.1 34324.2 34441.3 34324.9 34507.1 34574.2 34691.3 34574.9 34757.1 34824.2 34941.3 TC 235.8 240.9 246.2 251.6 240.5 245.8 251.1 256.6 246.5 251.7 257.4 263.0 SC 140.8 190.1 237.5 242.7 150.3 202.6 245.5 250.8 159.0 217.4 250.5 258.6 PI 36784.5 36984.5 37056.8 37184.6 37074.5 37274.5 37346.8 37474.6 37374.5 38000.8 38100.8 38174.6 TC 280.5 286.6 292.7 299.0 282.8 288.9 295.1 301.4 284.5 290.6 296.9 303.3 SC 87.5 135.4 174.7 204.1 89.3 142.4 177.7 235.1 91.3 141.6 185.0 230.6 PI 41654.8 41878.8 41955.4 42096.2 41964.8 42188.8 42265.4 42406.2 42274.8 42498.8 42575.4 42716.2 TC 195.6 200.0 204.5 209.1 202.8 207.4 212.0 216.7 210.6 215.3 220.1 225.0 SC 190.8 195.1 199.5 204.0 194.8 199.2 203.7 208.3 204.8 209.4 214.1 218.9 PI 34671.1 34853.3 34920.4 35037.5 34921.1 35103.3 35170.4 35287.5 35171.1 35353.3 35420.4 35537.5 TC 233.1 238.2 243.5 248.9 237.8 243.1 248.4 253.9 243.8 249.0 254.7 260.3 SC 138.1 187.4 234.8 240.0 147.6 199.9 242.8 248.1 156.3 214.7 247.8 255.9 PI 37380.7 37580.7 37653.0 37780.8 37670.7 37870.7 37943.0 38070.8 37970.7 38171.0 38243.0 38370.8 TC 277.8 283.9 290.0 296.3 280.1 286.2 292.4 298.7 281.8 287.9 294.2 300.6 SC 84.8 132.7 172.0 201.4 86.6 139.7 175.0 232.4 88.6 138.9 182.3 227.9 PI 42398.3 42617.7 42696.6 42836.3 42708.3 42927.7 43006.6 43146.3 43018.3 43237.7 43316.6 43456.3 Notes: 1.All capacities are net and have considered indoor fan heat. 2.TC=Total Capacity. (Unit:1000Btu/h) 3.SC=SensibleCapacity. (Unit:1000Btu/h) 4.different air volume in the above table,need to adjust in the field installation & owner’s manual 15 8. START-UP WARNING At least 1m flame resistant layer must be laid at the end of the air duct internal surface. Before starting unit ● Is the unit properly located and level with the proper clearance? ● Is the duct work correctly sized, run, taped, insulated, and weatherproofed with proper unit arrangement? See Ductwork Installation section. ● Is the wiring properly sized and run according to the unit wiring diagram? ● Are all the wiring connections, including those in the unit, tight? ● Has the unit been properly grounded and fused with the recommended fuse size? See Wiring Data. ● Have the air conditioning systems been checked at the service ports for charge and leak tested if necessary? ● Does the condenser fan and indoor blower fan free without rubbing, and are they tight on the shafts? ● Are all covers and access panels in place to prevent air loss and safety hazards? Regulating belt of tension Refer to Fig.9-3, loose 2 bolts, and move the electric motor to adjust belt tension. The two bolts are used for precision adjustment . 2 bolts Fig.9-3 ● ● Belt tension is measured by belt tension indicator Calculate the deflection, deflection=A/64. Measure the belt deflection force, the force shuold be between the values shown in Tab.9-2 A(ce nter Starting the unit in the cooling mode Belt tension indicator applied to mid_center distance dista nce) Voltage With the unit operating, check the line voltage of the unit. The voltage should be within the range shown on the unit nameplate. If low voltage is encountered, check the size and length of the supply line from the main disconnect to the unit. The line may be undersized for the length of the run. Cooling shut down Place the system selector in the OFF position or reset thermostat at a setting above room temperature. Do not de-energize the main power disconnect except when unit is to be serviced. 9. Fig.9-4 Tab.9-1 Nominal ton A (mm) 20 25 580 480 MAINTENANCE Regular maintenance Some regular maintenance have been carry on by user, includes: change the one-time dust filter, clean casing, wash condenser and replace a new belt, as well as do some test for the equipment. Tab.9-2 For required to deflection Belt section Control box Control box access panel SPA Small pulley diameter (mm) Newton(N) Kilogram-force(kgf) 80 to132 25 to 35 2.5 to 3.6 NOTE The belt which is too tight or too loose may generate noise and be harmful to the unit. If you use air filter accessories provided by the manufacturer, please dismantle the air filter as the following steps. Inner moter installation & owner’s manual 16 Fig.9-1 ● Twist of screws and get out the plate. ● Pull out the filter along the supporting slot. CAUTION Air filter assembly plate Air filter Fig.9-5 Clean the air filter (Vacuum cleaner or fresh water may be used to clean the air filter. If the dust accumulated too much, please use soft brush and mild detergent to clean and dry out in cool place) . Do not operate the unit without the evaporator fan access panel in place. Reinstall the access panel after performing any maintenance. Operating the unit without the access panel may result in severe personal injury or death. This unit is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the unit. Disconnect the maintenance. power supply before cleaning and The unit shall be installed in accordance with national wiring regulations. DISPOSAL: Do not dispose this product as unsorted municipal waste. Collection of such waste separately for special treatment is necessary. Fig.9-6 ● The air-in side should face up when using vacuum cleaner. ● The air-in side should face down when using water. CAUTION Do not dry out the air filter under direct sunshine or heat. ● Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities Contact you local government for information regarding the collection systems available. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being. Re-install the air filter Condenser coil Unfiltered air circulates through the unit's condenser coil can cause the coil's surface to become clogged with dust, etc. Clean the coil, vertically (i.e., with the fins), and stroke the coil surface with a soft brush. Be sure to keep all vegetation away from the condenser coil area. Maintenance performed by serviceman. To keep your unit operating safely and efficiently, the manufacturer recommends that a qualified serviceman check the entire system at least once each year and any other time that you feel one is needed. Your serviceman should examine these areas of your unit: ● Filters ● Motors and drive system components ● Economizer gaskets (for possible replacement) ● Safety controls (for mechanical cleaning) ● Electrical components and wiring (for possible replacement and connection tightness) ● Condensate drain (for cleaning) ● Unit duct connections (to see that they are physically sound and sealed to the unit casing) ● Unit mounting support (for structural integrity) ● The unit (for obvious unit deterioration) installation & owner’s manual 17 ">
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Key features
- Cooling-only operation
- Outdoor installation
- 20 and 25 tons capacity
- R-410A refrigerant
- Safety features
- Compressor discharge temperature protection
- High and low pressure protection
- Reverse phase protection relay
Frequently asked questions
The MRCT-200CWN1-Z(C) has a 20 ton capacity, while the MRCT-250CWN1-Z(C) has a 25 ton capacity.
These units use R-410A refrigerant.
These units are designed for outdoor installations. They can be mounted directly on wood flooring or roof covering material.
These units include a compressor discharge temperature protection, a high and low pressure protection, and a reverse phase protection relay.