PM TR Activate OST-xxxxx
Activate�Series�Treadmill
OST-XXXXX-XX
Parts�Manual
04.02.15
Table of Contents
Miscellaneous
2
Console Assembly (CN)
3
Drive Motor (DM)
5
Drive Motor Parts
5
Main Drive System and Miscellaneous Components
6
Base Frame Electronics (BE)
7
Lift System (LS)
8
Lift Motor Assembly
8
Lift Frame Assembly
9
LifePulse and Activity Zone Assembly (LP)
10
Front Roller Assembly (FR)
11
Upper Frame Parts (UF)
12
Lower Frame (LF)
13
Covers, End Caps, Side-Mounted Components
13
Running Belt, Deck and Associated Components
14
Drive Belt, Anti-Static Brush, Misc.
15
Switches and Receptacles
16
Wiring
17
1
Miscellaneous
Miscellaneous Part Numbers
Part Number
Description
Where Used
0017-00003-0974
LINE-CORD: R/A; 96"; W/RECP S/C-C
US / Spain / France / Japan
0017-00003-0781
LINE-CORD: R/A; 220V; USA
US
0017-00003-0890
LINE-CORD: U.K; R/A
0017-00003-0696
LINE-CORD: R/A; CEE7; 103" 10A 250V D
Continental Europe and Asia (see Note 1)
0017-00003-1054
LINE-CORD: BRAZIL, IEC-C19
Brazil
0017-00003-1014
LINE-CORD: CHINESE; W/C-19 RECP C
China / Hong Kong
0017-00003-0781
LINE-CORD: R/A; 220V; USA
Japan
0017-00003-0996
LINE-CORD: IEC; AUSTRALIAN; 230/50 C
Line Cords
D
D
UK
D
Australia
Arctic Silver Touch-up Paint
0017-00008-0204
Spray Can
0017-00008-0205
.5 oz Bottle with Applicator
0017-00008-0206
.33 oz Pen
Note 1: Germany, France, Spain, Italy, Netherlands, Russia, Turkey, Korea, Portugal
Serial Number Table
Item Number
Alpha Code
(Prefix)
Starting Serial Number
OST-DOMLX-01
OPT
100000
OST-DOMHX-01
OPT
100000
OST-INTHX-01
OPT
100000
OST-INTHC-01
OPT
100000
OST-DOMHC-01
OPT
100000
OST-DOMLC-01
OPT
100000
Ending Serial Number
2
Console Assembly (CN)
Exploded View
CN-002 CN-003
CN-004
CN-005
CN-006
CN-007 CN-008
CN-009
CN-010
CN-001 - Com plet e Console Assem bly
Parts List
Item
Alpha
Code
CN-001 OPT
Part Number
Description
OLEDT-ENGEL-01N
Activate Treadmill Complete Console Dom Low Eng/Eng (see Note 2)
"
OPT
OLEDT-ENGEH-01N
Activate Treadmill Complete Console Dom High Eng/Eng (see Note 2)
"
OPT
OLEDT-ENGMH-01N
Activate Treadmill Complete Console UK High Low Eng/Met (see Note 2)
"
OPT
OLEDT-EUEMH-01N
Activate Treadmill Complete Console Con High Eng/Met (see Note 2)
"
OPT
OLEDT-GERMH-01N
Activate Treadmill Complete Console Con High Ger/Met (see Note 2)
"
OPT
OLEDT-FRNMH-01N
Activate Treadmill Complete Console Con High Frn/Met (see Note 2)
"
OPT
OLEDT-SPNMH-01N
Activate Treadmill Complete Console Con High Spn/Met (see Note 2)
"
OPT
OLEDT-ITLMH-01N
Activate Treadmill Complete Console Con Con Itl/Met (see Note 2)
"
OPT
OLEDT-DUTMH-01N
Activate Treadmill Complete Console Con High Dut/Met (see Note 2)
"
OPT
OLCDT-RUSMH-01N
Activate Treadmill Complete Console Con High Rus/Met (see Note 2)
"
OPT
OLCDT-JAPML-01N
Activate Treadmill Complete Console Jap Low Jap/Met (see Note 2)
"
OPT
OLCDT-JAPMH-01N
Activate Treadmill Complete Console Jap High Jap/Met (see Note 2)
"
OPT
OLEDT-TURMH-01N
Activate Treadmill Complete Console Con High Tur/Met (see Note 2)
"
OPT
OLCDT-CHNMH-01N
Activate Treadmill Complete Console Chi High Chi/Met (see Note 2)
"
OPT
OLCDT-HOKMH-01N
Activate Treadmill Complete Console AHK UK High Chi/Met (see Note 2)
"
OPT
OLEDT-AUSMH-01N
Activate Treadmill Complete Console Aus High Aus/Met (see Note 2)
"
OPT
OLCDT-KORMH-01N
Activate Treadmill Complete Console Kor High Kor/Met (see Note 2)
"
OPT
OLEDT-PORMH-01N
Activate Treadmill Complete Console Por High Por/Met (see Note 2)
"
OPT
OLEDT-BRAEH-01N
Activate Treadmill Complete Console E BZ Eng/Eng (see Note 2)
"
OPT
OLEDT-FRNML-01N
Activate Treadmill Complete Console Dom Low Eng/Eng (see Note 2)
"
OPT
OLEDT-SPNML-01N
Activate Treadmill Complete Console Dom Low Spn/Met (see Note 2)
Note 1: Complete Consoles come with country specific Line Cords
3
Item
Part Number
Description
CN-002 OPT
0K70-01008-0000
DOOR: CSAFE
CN-003 OPT
0017-00101-1242
VMI 8-18X12 PHL PAN
CN-004 OPT
0K90-01002-0200
CONSOLE CASE:ACTIVATE SHDW -02XX
CN-005 OPT
0017-00101-1650
VMI 6-19X 6 PHL PAN PLT ST BZ B (4)
CN-006 OPT
A084-92379-0000
PCB-ASSY: ACTIVATE CONSOLE (LED)
OPT
A084-92380-0000
PCB-ASSY: ACTIVATE CONSOLE (CCD)
CN-007 OPT
AK69-00157-0001
POLAR CABLE ASSY
CN-008 OPT
118E-00001-0244
HEART RATE RECEIVER: CODED; RE07L
CN-009 OPT
0K39-01044-0001
TAPE: ADHESIVE; DBL-SIDED
CN-010 OPT
GK90-00002-0000
English/English Bezel Switch and Overlay Assy.
"
Alpha
Code
AB ST BZ B (6)
B
"
OPT
GK90-00002-0002
French/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0003
Spanish/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0004
Italian/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0005
Dutch/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0006
Portuguese/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0007
Turkish/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0008
German/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0009
China/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0010
Korean/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0011
Russian/Metric Bezel Switch and Overlay Assy
"
OPT
GK90-00002-0012
Japan/Metric Bezel Switch and Overlay Assy
4
Drive Motor (DM)
Drive Motor Parts
Exploded View
DM-002
DM-003
DM-004
DM-006
DM-005
DM-001
DM-007
DM-008
DM-009
DM-010
Parts List
Item
Alpha Code
Part Number
Description
DM-001
OPT
0K75-01025-0000
Pulley: Poly V; 1.616 OD.
DM-002
OPT
0017-00101-0333
Pulley Setscrew
DM-003
OPT
0017-00103-0027
Lock Nut (4)
DM-004
OPT
0017-00104-0409
Washer (4)
DM-005
OPT
0K58-01255-0000
Washer: Insulating B (4)
DM-006
OPT
GK75-00002-0001
Motor: Main Drive 230V/50HZ
DM-007
OPT
0017-00101-1926
VMI M3.5 x .60-6G6GX010 DIN PHL PAN L TT ST ZN
DM-008
OPT
0K65-01221-0000
Flywheel: Cast Iron; with Integral Fan
DM-009
OPT
0017-00101-1885
Flywheel Shaft Screw
DM-010
OPT
0K58-01256-0001
Pad: Insulating B (2)
5
Main Drive System and Miscellaneous Components
Exploded View
DM-028
DM-029
DM-021
DM-022
DM-027
DM-023
DM-024
DM-025
DM-026
DM-030
DM-031
Parts List
Item
Alpha Code
Part Number
Description
DM-021
OPT
0K75-01016-0000
PIVOT SHAFT: IDLER
DM-022
OPT
0017-00101-2057
SCR: M8 X 1.25 6H6H X 45 DIN HEX L CS ST ZN
DM-023
OPT
MK75-00040-0000
ASSY: IDLER
DM-024
OPT
0K75-01015-0000
SHAFT: BRG
DM-025
OPT
MK75-00050-0000
ASSY: ROLLER BEARING
DM-026
OPT
0017-00104-0479
WSH:M8 9.12X 25.40X 2.30 DIN D FLAT
DM-027
OPT
0017-00103-0333
VMI NUT M 8X1.25-6H6H DIN L LOCKNUT ST ZN B
DM-028
OPT
0K75-01074-0000
BUSHING; ISOLATING
DM-029
OPT
0K58-01085-0000
SPRING: EXTENSION
DM-030
OPT
0017-00104-0470
VMI WSH:M 10.50X 20.00X 2.00 DIN D FLAT
DM-031
OPT
0017-00101-2061
SCR:M10 X 1.50 6G6G X 90 DIN H
ST ZB B
ST ZB B
6
Base Frame Electronics (BE)
Exploded View
BE-005
BE-004
BE-006
BE-007
BE-003
BE-002
Dom est ic/Int ernat ional
120VAC
Int ernat ional
240VAC
BE-001
Parts List
Item
Alpha Code
Part Number
Description
BE-001
OPT
0K75-01031-0000
DSP Bracket Frame
BE-002
OPT
0017-00101-1193
Motor Controller Bracket Screw (3)
BE-003
OPT
AK75-00005-0000
120V AC MOTOR CONTROLLER
OPT
AK75-00005-0001
230V AC MOTOR CONTROLLER
BE-004
OPT
0017-00103-0350
Motor Controller Nut (3)
BE-005
OPT
0017-00101-0162
Line Filter Screw (2)
BE-006
OPT
0017-00104-0460
Live Filter Washer (2)
BE-007
OPT
0017-00003-1015
FILTER: LINE; 20A 3-SHTS C (Domestic)
OPT
0017-00003-0898
FILTER: LINE; 10-AMP 4-SHT C (International)
"
"
7
Lift System (LS)
Lift Motor Assembly
Exploded View
LS-002
LS-003
LS-001
Parts List
Item
Alpha Code
Part Number
Description
LS-001
OPT
0K60-01094-0000
Lift Motor DOMESTIC 100V-120V
"
OPT
0K60-01166-0001
Lift Motor DOMESTIC 200V-240V
"
OPT
0K60-01166-0001
Lift Motor INTERNATIONAL 200V-240V
LS-002
OPT
3257101
PIN: .072 X 23 COTTER PIN ST ZN B
LS-003
OPT
0017-00007-0214
PIN: 3/8 X 28 CLEVIS ST ZN B
8
Lift Frame Assembly
Exploded View
Lift Mot or Assem bly
LS-012
Lift Fram e
LS-013
LS-011
LS-010
LS-014
LS-018 Lim it Swit ch
LS-017
LS-016
LS-015
Parts List
Item
Alpha Code
Part Number
Description
LS-010
OPT
0K60-01092-0000
Cap: Tube-End C (4)
LS-011
OPT
0017-00007-0215
PIN:3/8 X36 CLEVIS ST ZN B
LS-012
OPT
AK60-00065-0000
Lift-Frame Assy: MFG. C
LS-013
OPT
0017-00007-0214
PIN:3/8 X28 CLEVIS ST ZN B
LS-014
OPT
0017-00007-0270
PIN:1/2 X24 CLEVIS ST BZ B
LS-015
OPT
0017-00007-0271
PIN:1/2 X44 CLEVIS ST BZ B (2)
LS-016
OPT
0017-00007-0208
PIN:.072X23 COTTER PIN ST ZN B
LS-017
OPT
0K60-01020-0000
Wheel: Lift-Arm B (2)
LS-018
OPT
0017-00032-0195
Switch: Momentary Action B
9
LifePulse and Activity Zone Assembly (LP)
Exploded View
LP-003
LP-004
LP-005
LP-006
LP-010
LP-007
LP-002
LP-001
LP-009
LP-008
Parts List
Item
Alpha Code
Part Number
Description
LP-001
OPT
0017-00101-2054
Electrode Screw (4)
LP-002
OPT
AK60-00080-0203
Electrode: Purch; BTM S/C-C; SHDW-02XX (2)
LP-003
OPT
AK60-00079-0203
Electrode: Purch; TOP S/C-C; SHDW-02XX (2)
LP-004
OPT
MK75-01020-0000
Assy: Ergobar
LP-005
OPT
0017-00101-1796
Top Shroud Handrail Screw (2)
LP-006
OPT
0017-00101-1983
Ergo Bar Mounting Screw (4)
LP-007
OPT
0017-00042-1226
Grommet: Plastic #8, .375H
LP-008
OPT
0017-00103-0333
Ergo Bar Mounting Nut (4)
LP-009
OPT
0K75-01073-0000
ERGOBAR BACKING PLATE
LP-010
OPT
0017-00101-1981
10 X 8 PHL PAN 25 ST ZN
10
Front Roller Assembly (FR)
Exploded View
FR-001
FR-002
Parts List
Item
Alpha Code
Part Number
Description
FR-001
OPT
AK60-00029-0000
Front-Roller Assy: MFG B
FR-002
OPT
0017-00100-0184
Retaining Ring (2)
11
Upper Frame Parts (UF)
Exploded View
UF-003
UF-004
UF-005
UF-002
Console
UF-001
UF-015
UF-016
UF-014
UF-006
UF-008
UF-013
UF-012
UF-007
UF-010
UF-011
UF-009
Parts List
Item
Alpha Code
Part Number
Description
UF-001
OPT
Lock Nut (4)
UF-002
OPT
0017-00103-0333
0017-00104-0469
UF-003
OPT
0017-00101-1983
Bridge Bolt (4)
UF-004
OPT
0017-00101-2058
Console Mounting Screw (4)
UF-005
OPT
0K75-01020-0200
Tray: Console; Top
UF-006
OPT
AK65-00037-0002
Stop Switch and Tether Assembly
UF-007
OPT
0K59-01134-0000
Cap: Handrail, Shadow Gray (2)
UF-008
OPT
0K75-01011-0200
Grip: Handrail, Shadow Gray (2)
UF-009
OPT
0K75-01032-5102
Weldment: Upright Right, Arctic Silver
UF-010
OPT
0K75-01032-5101
Weldment: Upright Left, Arctic Silver
UF-011
OPT
0017-00103-0188
Flanged Lock Nut 3/8 -16 (8)
UF-012
OPT
0017-00104-0464
Upright Washer (8)
UF-013
OPT
0017-00101-1256
Upright Mounting Bolt 3/8 -16X80 (8)
UF-014
OPT
0017-00101-1796
Bottom Tray Screw (6)
UF-015
OPT
0K75-01021-0200
Tray: Console: Bottom
UF-016
OPT
0K75-01033-0700
Weldment: Console Bridge
Washer (8)
12
Lower Frame (LF)
Covers, End Caps, Side-Mounted Components
Exploded View
LF-001
LF-003
LF-002
LF-004
LF-005
LF-014
LF-006
LF-013
LF-007
LF-012
LF-011
LF-010
LF-009
LF-003
LF-008
Parts List
Item
Alpha Code
Part Number
Description
LF-001
OPT
0017-00101-1796
Motor Cover Screw (4)
LF-002
OPT
0K75-01018-0200
Cover: Motor
LF-003
OPT
0017-00042-0326
Grommet: Plastic (2 per End Cap)
LF-004
OPT
0017-00101-1796
End Cap Screw (2 per cap)
LF-005
OPT
0K75-01019-0200
Cap: Rear End (2)
LF-006
OPT
0017-00103-0323
Leveler Nut
LF-007
OPT
0K60-01033-0000
Leveler: Leg D
LF-008
OPT
0017-00042-0326
Grommet: Plastic (4)
LF-009
OPT
0017-00032-0198
Switch: Rocker; 22A DPST
LF-010
OPT
0017-00003-0949
Receptacle: IEC; Side-Flange B
LF-011
OPT
0017-00101-1969
Receptacle Screw (2)
LF-012
OPT
0017-00101-1796
Front End Cap Screw (2 per cover)
LF-013
OPT
0K60-01018-0002
End-Cap: Front (2)
LF-014
OPT
0017-00042-0772
Cable-Tie
13
Running Belt, Deck and Associated Components
Exploded View
LF-021
LF-022
LF-023
LF-024
LF-035
LF-025
LF-034
LF-026
LF-027
LF-028
LF-029
LF-032
LF-030
LF-033
LF-031
Parts List
Item
Alpha Code
Part Number
Description
LF-021
OPT
0K75-01024-0000
Belt Walking; NP7131; Activate
LF-022
OPT
0017-00101-1775
Deck Screw (4)
LF-023
OPT
0K60-01022-0002
Deck: Treadmill; Activate
LF-024
OPT
0017-00101-1796
Roller Guard Screw (2)
LF-025
OPT
0017-00104-0468
Roller Guard Washer (2)
LF-026
OPT
0K60-01085-0002
Guard: Roller; LT. S/C-D
LF-027
OPT
0017-00042-0326
Grommet: Plastic
LF-028
OPT
0017-00104-0334
Washer (2)
LF-029
OPT
0017-00101-1880
Adjustment Screw (2)
LF-030
OPT
0K60-01011-0000
Roller: Rear; 2.75
LF-031
OPT
0K60-01085-0001
Guard: Roller; RT. S/C-D
LF-032
OPT
0K40-01026-0002
Spring: Tecspak, Black S/C-B (8)
LF-033
OPT
0017-00103-0198
Clip (4)
LF-034
OPT
0017-00104-0072
Tecspak Washer (8)
LF-035
OPT
0017-00101-1652
Tecspak Screw (8)
14
Drive Belt, Anti-Static Brush, Misc.
Exploded View
LF-042
LF-041
LF-043
LF-044
Parts List
Item
Alpha Code
Part Number
Description
LF-041
OPT
0K75-01022-0200
Extrusion: Side (2)
LF-042
OPT
0017-00101-0883
Screw
LF-043
OPT
0017-00104-0460
Washer
LF-044
OPT
GK60-00002-0015
Belt: Poly-V; 270J12; 27.00 IN. B
15
Switches and Receptacles
Exploded View
LF-052
LF-051
LF-053
Parts List
Item
Alpha Code
Part Number
Description
LF-051
OPT
0017-00101-1969
Receptacle Screw (2)
LF-052
OPT
0017-00003-0949
Receptacle: IEC; Side-Flange B
LF-053
OPT
0017-00032-0198
Switch: Rocker; 22A DPST C
16
CBL-001
CBL-002
CBL-005
MOTOR CONTROLLER
92381
CBL-003
ACTIVATE CONSOLE PCB
CBL-006
CBL-009
CBL-007
CBL-008
CBL-004
CBL-010
Wiring
Wiring Diagram
17
Cable Parts List
Designator Alpha Code
Part Number
Description
CBL-001
OPT
AK58-00036-0000
CBL-ASSY: EMERGENCY-STOP
CBL-002
OPT
AK75-00001-0000
CBL ASSY: CONSOLE, MAIN
CBL-003
OPT
AK75-00012-0000
CBL-ASSY: H/R SENSORS
CBL-004
OPT
AK69-00157-0001
POLAR CABLE ASSY
CBL-005
OPT
AK65-00074-0000
CBL ASSY: HOME SWITCH
CBL-006
OPT
AK75-00014-0000
CBL-ASSY: POWER, CONTROLLER, 120V
OPT
AK75-00014-0001
CBL-ASSY: POWER, CONTROLLER, 230V
CBL-007
OPT
AK75-00003-0000
CBL-ASSY: FILTER/SWITCH
CBL-008
OPT
AK58-00224-0001
CBL-ASSY: MOV; FILTER
CBL-009
OPT
AK58-00263-0000
CBL-ASSY: HI-POT JUMPER
CBL-010
OPT
AK75-00013-0000
CBL-ASSY: SWITCH/IEC
"
C
18
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