Vulcan 812 Intruder [0501776] [11/2011]

Vulcan 812 Intruder [0501776] [11/2011]
OWNER'S MANUAL
MODEL 812
PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501776
11 / 2011
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original
purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and
workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty
period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly
notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such
notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in
service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the
MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection
by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any
replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER
to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts
found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless
authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or
any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts,
whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any
other legal theory, regardless of whether the loss resulted from any general or particular requirement which
MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories
or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language
shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by
such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the
purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through
changes in design or materials as it may deem desirable without being obligated to incorporate such changes
in products previously sold. This warranty is not intended to cover or include the following items, which are set
forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather,
road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide
reasonable and necessary maintenance, or uses for which the equipment was not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps,
fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER
IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
OWNER, USER AND OPERATOR:
We appreciate your choice of our towing and recovery unit for your application. Our number one priority is
user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to
safety if you, as the equipment owner and operator:
1.Comply with Federal, State, and Local Regulations.
2.Read, Understand, and Follow the Instructions in this Manual.
3.Use Good, Safe Work Practices in a Common Sense Way.
4.Only have Authorized and Trained Personnel performing maintenance on the Towing and Recovery
Unit.
© 2011 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or
pictorial content, in any manner, is prohibited.
i
TABLE OF CONTENTS
It is assumed by the manufacturer that the Owner/Operator has a thorough knowledge of the accepted and lawful
retrieval and towing methods as dictated by his city, county or state. The manufacturer rejects any liability claim that
may result from the incorrect or unlawful application of its equipment.
Section I - PARTS
SUBFRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 & I-3
BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4 & I-5
RECOVERY BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6 & I-7
WHEEL LIFT BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-8 & I-9
CROSSBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10 & I-11
RECOVERY BOOM & WHEEL LIFT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 & I-13
TANK, VALVE & FILTER HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-14 & I-15
BOOM SWIVEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-16
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-17 thru I-21
Section II - SCHEMATICS
WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II-1
ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II-2
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II-3
ii
Section I - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the Vulcan 810
POWER TILT that may be required when part replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your unit in its original state and optimum operating
capacities.
When ordering replacement or spare parts be sure to provide the following information to the manufacturer's Parts
Department.
1.
Manual Number & Date of Publication
2.
Manual Page Number
3.
Page Title
4.
Reference Number of Part Desired
5.
Part Number
6.
Part Description
7.
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner
without delay. Should additional information be required for repair or replacement of certain components, contact
your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may
change the specifications, models and feature availability.
I-1
Section I - PARTS (cont'd)
SUBFRAME ASSEMBLY
I-2
Section I - PARTS (cont'd)
SUBFRAME ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PART NUMBER
0300134
0301671
0301895
0306680
0307114
0310795
0400066
0400070
0400114
0400122
0400126
0400146
0400150
0400177
0400237
0400367
0400382
0400392
0400408
0400451
0400452
0400464
0400480
0400482
0400484
0400492
0400498
0400816
0402011
0402100
0719519
0719520
0730081
0730085
0807183
0807232
0807641
0811000
0811016
0910604
0910933
9056150
805351000
810030005
810710000
DESCRIPTION
HOSE CLAMP, 1" INSULATED
TOW SOCKET
GREASE FITTING, 1/8 NPT STRAIGHT
RUBBER "T" MOUNTS
RUBBER "T" MOUNTS
PROXIMITY SWTICH
1/4-20 X 3/4 HHCS GR.5,ZP
1/4-20 X 1 HHCS GR5 ZP
5/16-18 X 3 HHCS GR 5 ZP
3/8-16 X 1 1/4 HHCS GR.5,ZP
3/8-16 X 1 HHCS GR.5,ZP
3/8-16 X 2-1/4 HHCS GR.5 ZP
3/8-16 X 2-1/2 HHCS GR5 ZP
1/2-13 X 1 1/4 HHCS GR. 5, ZP
1/2-13 X 4 HHCS GR 5 ZP
1/4-20 NYLOCK HEX NUT ZP
5/16-18 NYLOCK HEX NUT ZP
3/8-16 NYLOCK HEX NUT ZP
1/2-13 NYLOCK HEX NUT ZP
1/4 FLAT WASHER ZP
1/4 HELICAL LOCK WASHER ZP
5/16 HELICAL LOCK WASHER ZP
3/8 FLAT WASHER ZP
3/8 HELICAL LOCK WASHER ZP
3/8 X 1-3/4 X 1/8 THICK FLAT WASHER ZP
1/2 FLAT WASHER ZP
WASHER, 1/2' ID X 2" OD X .150
#10 FLAT WASHER SS
#10-32 X 5/8" PAN HEAD PHILLIPS
#10-32 NYLOCK HEX NUT SS
SHIM - BOOM PIVOT ( .0747 THICK )
SHIM- BOOM PIVOT (.1196 THK)
CHAIN BOX DRESS UP PLATE
VALVE COVER PLATE
BOOM PIVOT PIN WELDMENT
FRONT BODY MTG.TUBE WELD'T
PROX MTG. BRACKET WELD'T
SUBFRAME, NEW INTEGRATED UNIT
BOLT ON D-RING WELD'T
VALVE ASSY - 810 P/T
HYDRAULIC TANK ASSEMBLY CONV.
RETAINING RING, 1-1/2"
PIN WELDMENT
BODY REAR MTG. PLATE- (T MTG.)
LIFT CYLINDER
I-3
QTY
2
1
1
4
2
1
6
2
3
4
1
1
2
10
4
2
1
11
10
8
6
2
12
2
4
10
8
2
2
2
1
1
2
1
1
2
1
1
2
1
1
1
1
2
1
Section I - PARTS (cont'd)
BODY ASSEMBLY
I-4
Section I - PARTS (cont'd)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
BODY ASSEMBLY
PART NUMBER
0301741
0303120
0303126
0303127
0306682
0306683
0306684
0306685
0400070
0400109
0400126
0400351
0400381
0400382
0400392
0400452
0400463
0400480
0402020
9025049
9032053
804500001
805040005
806160600
810010001
810010006
810017006
810030015
810030016
810031100
810037015
810038100
810150000
810157000
891000001
945400518
945400800
DESCRIPTION
QTY
MARKER LAMP, RED 2-1/2" ROUND
PADDLE LATCH W/GASKET
LIGHT, MARKER AMBER
GROMMET, MARKER LIGHT
TAIL LIGHT / RED/TAIL/MARK/CLEARANCE
TAIL LIGHT / STOP-TURN
LIGHT, BACKUP
GROMMET, LED LIGHT 45 STT
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 5/16"-18 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP GR5
HEX NUT & STAR WASHER, #8-32 ZP
NUT, 5/16"-18 HEX
NUT, 5/16"-18 HEX NYLOK
NUT, 3/8"-16 HEX NYLOK
LOCKWASHER, 1/4" HELICAL
WASHER, 5/16" FLAT
WASHER, 3/8" FLAT
1/4-20 x 3/4 HHCS SS
INTERIOR COMPARTMENT LIGHT w/ SWITCH
GROMMET
MUD FLAP BACK-UP STRIP
COVER PLATE- BOOM END
DOOR WLMT (16 1/2 X 16 1/2 )
BRACKET-MUD FLAP
PANEL- LH REAR SLOPE
PANEL- RH REAR SLOPE
PANEL - LT LIGHT COVER
PLATE - GUARD FILLER (SS)
LH INSIDE SKIRT WELD'T
S.S. PANEL- RH LIGHT COVER
RH INSIDE SKIRT WELD'T
LT BOX WELDMENT - 810
RH BOX WELDMENT - 810
MUDFLAP
WASHER PLATE
STRIKER PIN WELD'T
1
1
1
2
2
2
2
6
5
4
4
1
2
2
4
6
7
8
1
1
1
2
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
I-5
Section I - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
I-6
Section I - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
ITEM
PART NUMBER
3014-700006
0300113
0306688
0310579
0310777
0400066
0400126
0400181
0400382
0400452
0400480
0400482
0400491
0723174
0730023
0730082
0811002
0811005
9043973
9053713
9055275
9056150
805040011
805180000
810351000
DE1381
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
FOLD PIN, POWERTILT
GREASE FITTING, 1/4-28 STRAIGHT
TIMBREN SPRING
CYLINDER-810/405 FOLD
WINCH, 8000SP2 W/ TENSIONER
1/4-20 X 3/4 HHCS GR.5,ZP
3/8-16 X 1 HHCS GR.5,ZP
1/2-13 X 1-1/2 HHCS GR 5 ZP
5/16-18 NYLOCK HEX NUT ZP
1/4 HELICAL LOCK WASHER ZP
3/8 FLAT WASHER ZP
3/8 HELICAL LOCK WASHER ZP
1/2 HELICAL LOCK WASHER ZP
WINCH SPACER PLATE
BUMPER STOP PLATE
BOOM DRESS UP PLATE
MAIN BOOM
BUMPER STOP/COVER PLT WELD'T
SCREW, 5/16"-16 X 1-1/2" FL HD SKT
FLANGE BEARING, 1-1/2" I.D. OILITE
SNAP RING, 2-3/4" EXTERNAL
RETAINING RING, 1-1/2"
VERTICAL BOOM GUIDE
SHEAVE HOUSING ASSEMBLY
PIN WELD'T UPPER LIFT CYLINDER
1/2" FLAT WASHER I-7
QTY
1
3
1
1
1
8
2
8
8
8
2
2
8
2
1
1
1
1
8
2
1
2
2
1
1
8
Section I - PARTS (cont'd)
WHEEL LIFT BOOM ASSEMBLY
I-8
Section I - PARTS (cont'd)
WHEEL LIFT BOOM ASSEMBLY
ITEM
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3012-794003
0300113
0301601
0302726
0303020
0306819
0310795
0311387
0311388
0311390
0311402
0400066
0400118
0400121
0400139
0400204
0400349
0400353
0400367
0400382
0400392
0400410
0400451
0400452
0400480
0400482
0400686
0400688
0400816
0401047
0702131
0717674
0730083
0730095
0730098
0730100
0730113
0807553
0811004
0811021
0811023
9048166
9053713
9056150
896040002
DESCRIPTION
QTY
BAR - SPACER
GREASE FITTING, 1/4-28 STRAIGHT
HOSE CLAMP, 5/8" INSULATED
GREASE FITTING, 1/4"-28 X 45°
CYLINDER, WHEEL LIFT EXTEND
PAD, SLIDE
PROXIMITY SWTICH
SPRING, 3/4"DIAX1" C/B DETENT
3/4" DETENT BALL
SPRING
HOSE CLAMP, 5/8" INSULATED
1/4-20 X 3/4 HHCS GR.5,ZP
5/16-18 X 3/4 HHCS GR.5 ZP
3/8-16NC X 3/4 HHCS GR. B
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
1/2-13X3/4 SKT HD SET
SCREW, 3/8"-16 X 3/4" FL HD SKT
3/8 X 1/2 SET SCREW W/PATCH
1/4-20 NYLOCK HEX NUT ZP
5/16-18 NYLOCK HEX NUT ZP
3/8-16 NYLOCK HEX NUT ZP
NUT, 1/2"-13 HEX JAM ZP
1/4 FLAT WASHER ZP
1/4 HELICAL LOCK WASHER ZP
3/8 FLAT WASHER ZP
3/8 HELICAL LOCK WASHER ZP
#10-24 X 1" PAN HEAD PHILLIPS
#10-24 NYLOCK HEX NUT SS
#10 FLAT WASHER SS
5/16" FLAT WASHER ZP - 1.25" OD
SHAFT- INNER TUBE CYLINDER
SHIM - PAD SPACER
REAR COVER PLATE - OUTER W/L
HYDRAULIC HARDLINE - OUTER W/L
OUTER WHEEL LIFT COVER PLATE
PIN - EXTEND
PLATE - UL PAD CAGE
PIN WELDMENT LOWER TILT CYLINDER
BOOM INNER STINGER EXPRESS WELDMENT
BOOM OUTER STINGER WELD'T
SINGLE HOSE PULLEY WLDT
TUBE CLAMP, DOUBLE
FLANGE BEARING, 1-1/2" I.D. OILITE
RETAINING RING, 1-1/2"
NYLATRON PAD
I-9
1
1
2
2
1
2
1
1
1
2
4
8
2
6
1
2
1
1
4
1
3
2
8
8
2
6
2
2
2
2
1
2
1
2
2
1
1
1
1
1
2
1
2
1
4
Section I - PARTS (cont'd)
CROSSBAR ASSEMBLY
I-10
Section I - PARTS (cont'd)
CROSSBAR ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
0300113
0311302
0400059
0400452
0401150
0730053
0730084
0730094
0730120
0811013
0811024
0811025
9056075
9057125
DESCRIPTION
GREASE FITTING, 1/4-28 STRAIGHT
CYL, HYD ENC CB CLAW 2.0Bx5.38
1/4-20 x 5/8 HHCS GR 5 ZP
1/4 HELICAL LOCK WASHER ZP
11/16" INTERNAL SNAP RING
FRONT COVER PLATE
CROSSBEAM PIVOT PIN, ENCLOSED C/B
CYLINDER PIN - 3/4" DIA
PIN - CLEVIS
ENCLOSED CROSSBAR WELDMENT
CLAW WELD'T (LH)
CLAW WELD'T
SNAP RING, 3/4" EXTERNAL
SNAP RING, 1-1/4" NOM INTERNAL
I-11
QTY
3
2
4
4
2
1
3
2
2
1
1
1
2
3
Section I - PARTS (cont'd)
RECOVERY BOOM & WHEEL LIFT HYDRAULICS
I-12
Section I - PARTS (cont'd)
RECOVERY BOOM & WHEEL LIFT HYDRAULICS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
0301522
0301620
0303020
0303860
0303886
0306817
0307460
0310573
0310579
0310777
0310787
0311302
0311389
0311403
0730095
806750108
810710000
810770003
810770015
880010003
0311440
HC1291
DESCRIPTION
CONNECTOR 6MJ-6MB
FITTING, ELBOW, 6MJ-6MB90
CYLINDER, WHEEL LIFT EXTEND
HOSE ASSEMBLY, 10-3/4"
PLUG - 1/4 SAE O-RING
BULKHEAD UNION (4MJ-4BLKHD W/NUT)
FITTING, ELBOW, 6MJ-6MB90L
VALVE, 5 SPOOL
CYLINDER-810/405 FOLD
WINCH, 8000SP2 W/TENSIONER
CONNECTOR 6MJX8MBSPPOR
CYLINDER, HYD ENC CB CLAW
ELBOW, 4MJ-4FJX90
HOSE ASSEMBLY, 80.5" W/16" WIRE
HYDRAULIC HARDLINE - OUTER W/L
HOSE ASSEMBLY, 140"
LIFT CYLINDER
HOSE ASSEMBLY, 99"
HOSE ASSEMBLY, 29"
HOSE ASSEMBLY, 32"
HOSE ASSEMBLY, 139"
CONNECTOR, 4MJ-4MB STR
I-13
QTY
8
2
1
4
2
2
6
1
1
1
2
2
4
2
2
2
1
2
2
2
4
6
Section I - PARTS (cont'd)
TANK, VALVE & FILTER HYDRAULICS
I-14
Section I - PARTS (cont'd)
TANK, VALVE & FILTER HYDRAULICS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
0300041
0300056
0300071
0301388
0302757
0307663
0310296
0310462
0310573
0400118
0400464
0702540
0807895
9011011
9012839
9018131
810770017
DESCRIPTION
CONNECTOR 8MJX8MB
BARB, 16C4-16MP
HOSE CLAMP, 1"
ELBOW, 8MJ-8MB90
CONNECTOR, 8MJ-12MB
HOSE ASSEMBLY, 185"
IMMERSION FILTER ASSEMBLY
MAGNETIC HEX PLUG ~ 3/4 NPT
VALVE, 5 SPOOL 810 PWRTILT 5/16-18 X 3/4 HHCS GR.5 ZP
5/16 HELICAL LOCK WASHER ZP
SUCTION HOSE, 12 FT (1" ID)
HYDRAULIC TANK WELDMENT
PIPE PLUG, 1/4" SQ HD
PLUG 1" (HYDRAULIC) HEX HEAD
BREATHER CAP
HOSE ASSEMBLY, 32"
I-15
QTY
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
Section I - PARTS (cont'd)
BOOM SWIVEL ASSEMBLY
ITEM
PART NUMBER
1
0302916
--
2
3
4
5
6
7
805180000
0300113
804181500
805180001
805180002
852060100
9056098
DESCRIPTION
QTY
WIRE ROPE, 3/8" X 6 X 19 IPS 1
SHEAVE HOUSING ASSEMBLY GREASE FITTING,1/4"-28 STRAIGHT SHEAVE HOUSING CASTING SHEAVE SHAFT 1
SHEAVE CASTING (WAS 9050504) CABLE GUIDE ~ CASTING RETAINING RING, EXT 1" NOM. HEAVY DUTY -1
1
I-16
1
1
2
Section I - PARTS (cont'd)
ITEM
PARTS LIST
PART NUMBER
DESCRIPTION
QTY
--
1
2
120812000
0911245
0911246
812 MOD SGL WINCH W/ENCL C/BAR
BUA, 812 W/ENCLOSED CROSSBAR SHIP KIT, 812 1
1
0911245
0301522
0301895
0302071
0302726
0307383
0307663
0400002
0400059
0400062
0400070
0400126
0400133
0400138
0400146
0400349
0400367
0400392
0400451
0400451
0400452
0400480
0400482
0400505
0400606
0501422
0719519
0719520
0730085
0807183
0807553
0811000
0910933
0911247
0911248
0911249
0911250
805351000
810351000
810710000
810740001
810770015
810770017
880010003
9056150
BUA, 812 W/ENCLOSED CROSSBAR
FITTING, CONN. 6MJ-6MB GREASE FITTING,STR 1/8 PTF 1/2"CONDUIT CLAMP 3/4"DIA OPEN
GREASE FITTING, 1/4-28 X 45DEG
CHAIN ASSY 5/16 G7 X 12' HOSE, HYD ASSY 185" LGTH 90 4X1/4 DRIVE SCREW RD HD 1/4-20X5/8 HHCS GR5 ZP 1/4-20X3/4 THRD CUT HEX 1/4-20X1 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 3/8-16X3 HHCS GR5 ZP 3/8-16X2 SQ.HD.SET SCREW 3/8-16X2.25 HHCS GR5 ZP 3/8-16X3/4 FLT SOC HD 1/4-20 NYLOK HEX NUT ZP 3/8-16 NYLOK HEX NUT ZINC 1/4 FLATWASHER ZP 1/4 FLATWASHER ZP 1/4" HELICAL LCKWASHR ZP 3/8 FLATWASHER ZP 3/8" HELICAL LCKWSHR - ZP 5/8" SAE WASHER 5/8 X 1 1/4 SHOULDER BOLT PLATE-SERIAL&DATA 804,807,810 SHIM - BOOM PIVOT (0.0747 THK)
SHIM - BOOM PIVOT (.1196 THK) VALVE COVER PLT, NIU S/FRM MAIN BOOM PIVOT PIN WLMT. PIN WLMT - FOLD PIN 810 P/T SUBFRAME WLMT, 812 HYD TANK ASSY, NARROW MAIN BOOM ASSY, 812 W/L BOOM ASSY, 812 CROSSBAR ASSY, ENCLOSED 812 VALVE ASSY, 812 PIN WELD'T (LOWER LIFT C PIN WELD'T - UPPER LIFTING CYL
3.5" LIFT CYLINDER 10.44"STR. WIRING HARNESS 810 HOSE 29" 4M2T 6FJX90S-6FJX HOSE ASSY 32 8M2T 8FJX90S-8FJX
6AT2(6T90S-6FJ)41" E/CL RETAINING RING - 1 1/2 2
2
4
2
2
1
4
2
3
8
5
1
2
2
2
9
2
4
9
4
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
--
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
I-17
Section I - PARTS (cont'd)
PARTS LIST (cont'd)
ITEM
PART NUMBER
--
47
48
49
50
51
52
53
54
55
0910933
0310296
0310462
0400118
0400464
0400748
0807895
9011011
9012839
9018131
--
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
0911247
0300113
0301522
0306688
0310579
0310777
0310791
0400066
0400126
0400181
0400382
0400452
0400480
0400482
0400491
0723174
0730023
0811002
0811005
3014-700006
805040011
805180000
806750108
810770003
9043827
9043973
9055275
DE1381
--
83
84
85
86
87
88
89
90
91
0911248
0301397
0301522
0301601
0303020
0303858
0306819
0311389
0311390
0311403
DESCRIPTION
QTY
HYD TANK ASSY, NARROW
FILTR HEAD ASSY W' ELEMENT PLUG - 3/4 NPT HEX - MAGNETIC 5/16-18X3/4 HHCS GR5 ZP 5/16" HELICAL LCKWSHR ZP 5/16-18 X 1/4 SET SCR ALLEN HD
HYD TANK WLMT, NARROW 1/4 SQ HD PIPE PLUG 1 PIPE PLUG BREATHER CAP (LUCAS) 3/4 1
1
2
2
2
1
1
1
1
MAIN BOOM ASSY, 812
GREASE FITTING,1/4-28 STRAIGHT
FITTING, CONN. 6MJ-6MB TIMBREN SPRING 180 AEON 2 7/8"
CYLINDER 4.0 BORE 19.5 STROKE WINCH, 8000SP2 W/TENSIONER HARNESS, PROX - SELF LEVEL 1/4-20X3/4 HHCS GR5 ZP 3/8-16X1 HHCS GR5 ZP. 1/2-13X1.5 HHCS GR5 ZP 5/16-18 NYLOK HEX NUT ZP 1/4" HELICAL LCKWASHR ZP 3/8 FLATWASHER ZP 3/8" HELICAL LCKWSHR - ZP 1/2" HCL LKWSHR ZP PLT, WINCH SPACER 440/810 BUMP STOP & COVER PLT, BOOM MAIN BOOM WLMT, 812 BUMP STOP WLMT, MAIN BOOM FOLD PIN 810 POWER TILT VERTICAL BOOM GUIDE PAD SHEAVE HOUSING ASSEMBLY
HOSE ASSEMBLY - AUTO-LOAD STIN
4M2T 6FJX-6FJX90S 99" HOSE MAC.SCR 10-32X5/8 PAN PHIL HD 5/16-18X1 1/2 FL.HD.SOC. SNAP RING, 2-3/4" EXTERNAL
1/2 WASHER SAE 17/32 ID 4
2
1
1
1
1
8
1
8
8
8
1
1
8
2
1
1
1
1
2
1
2
2
8
8
1
8
W/L BOOM ASSY, 812
GREASE FITTING,1/4-28 X 90 DEG
FITTING, CONN. 6MJ-6MB CLAMP, HOSE, INSUL, 5/8 CYL HYD EXT - EB3 (JI3) FITTING, ELBOW, BULKHEAD PAD - SLIDE (2 1/4 DIA UHMW) FITT, ELB 90DEG 4MJ-4MJX90 SPRING, HOSE TENS. ENCL C/B HOSE ASSY, 80.5" W/16" WIRE 2
2
2
1
2
2
2
2
2
I-18
Section I - PARTS (cont'd)
PARTS LIST (cont'd)
ITEM
PART NUMBER
--
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
0911248
0400121
0400139
0400353
0400392
0400480
0400482
0702131
0717674
0730083
0730095
0730098
0730100
0730113
0811004
0811021
0811023
3012-794003
896040002
9048166
9053713
--
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
--
131
132
133
134
135
136
137
DESCRIPTION
QTY
W/L BOOM ASSY, 812 (cont'd)
3/8-16X3/4 HHCS GR5 ZP 3/8-16X1.5 HEX SKT SET 3/8X1/2SET SCR W/PATCH 3/8-16 NYLOK HEX NUT ZINC 3/8 FLATWASHER ZP 3/8" HELICAL LCKWSHR - ZP SHAFT, INNER TUBE CYL SHIM, PAD SPACER REAR COVER PLATE, OUTER W/L HYD. HARD LINE, OUTER W/L PLT, OUTER W/L COVER NIU PIN, EXTEND W/L NIU PLATE - UL PAD CAGE
STINGER WLMT NIU W/L OUTER BOOM NIU PULLEY WLMT, ENCL C/B NIU BAR - SPACER NYLATRON - 6 X 1 1/2 X DBL TUBE CLAMP SPAE-NAUR FLG BEARING 1.5"ID OILITE 2
1
1
3
2
2
1
2
1
2
2
1
1
1
1
2
1
4
1
2
0911249
0300113
0303860
0311302
0311387
0311388
0400059
0400452
0401150
0730053
0730084
0730094
0730119
0730120
0811013
0811024
0811025
9056075
9057125
HC1291
CROSSBAR ASSY, ENCLOSED 812
GREASE FITTING,1/4-28 STRAIGHT
HOSE HYD, 10-3/4" CYL, HYD ENC CB CLAW 2.0BX5.38
SPRING, 3/4"DIAX1" C/B DETENT BALL, 3/4"DIA CHROME DETENTC/B
1/4-20X5/8 HHCS GR5 ZP 1/4" HELICAL LCKWASHR ZP INT. SNAP RING 3/4" DIA PLATE, FRONT COVER C/BAR CROSSBAR PIVOT & CLAW PIN PIN, CYL 3/4" ENCL C/B NIU BUSHING, CLAW PIVOT NIU PIN, CLEVIS, CLAW TO CLAW CYL ENCLOSED CROSSBAR WLMT CLAW WLMT, LH ENCL C/B NIU CLAW WLMT, RH ENCL C/B NIU EXT. RETAINING RING 3/4 1 1/4 NOM INT. RET RING FITTING, 4MJ-4MB STR THR 3
2
2
1
1
4
4
2
1
3
2
2
2
1
1
1
2
3
6
0911250
0300041
0301388
0301522
0301620
0302510
0307460
0310573
VALVE ASSY, 812
FITTING, CONNECTOR 8MJ-8MB FITTING, 90ELL, 8MJ-8MB90 FITTING, CONN. 6MJ-6MB FITTING, HYD. 6MJ - 6MB90 FITTING, 6MJ-6MBL HYD FITTING, HYD 6MJ-6MB90LL VALVE, 5 SPOOL 810 PWRTILT 1
1
2
1
2
5
1
I-19
Section I - PARTS (cont'd)
PARTS LIST (cont'd)
ITEM
PART NUMBER
--
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
0911246
0302916
0307544
0400114
0400288
0400382
0400430
0400510
0400686
0400816
0402011
0402100
0501003
0501776
0501778
0702540
0730081
0730082
0811029
0906112
0906401
0907280
0908289
804500001
891000001
9018092
9025068
9033194
9033198
9033212
HC1335
--
168
169
170
171
172
DESCRIPTION
QTY
SHIP KIT, 812
WIRE ROPE, 3/8X6X19 IPS 75'-3"
SWING CHECK VALVE, 1" BRONZE
5/16-18X3 HHCS GR5 ZP
3/4-10X2.5HHCS GR 8GOLD
5/16-18 NYLOK HEX NUT ZP
3/4-10 NYLOK HEXNUT ZP
3/4 FLATWASHER ZP
10-24X1" LG SS PHILLPS PAN HD
#10- SS FLAT WASHER
MACH S.10-32X5/8 SS PHIL PA HD
NUT, NYLOCK 10-32 SS
DECAL - D RING
MANUAL, 812 PARTS
MANUAL, 812 OP/SAFETY/MAINT
HOSE,SUCTION - 12FT (1" ID)
CHAIN BOX DRESSUP PLT
BOOM DRESSUP PLT
WHEEL SPACER WLMT 812
810 FITTING BAG
TIE-DOWN STRAP ASSY (EXPRESS)
806,807,810 SS BOLT BAG
LIGHT PARTS BAG - 301M
MUD FLAP BACK-UP STRIP
MUD FLAP-RUBBER -EACH
HOSE CLAMP HS24 *
REFLECTOR-PETERSON B489R DECAL
WARNING DECAL MOVING PAR
DECAL-SAFETY CHAINS
NAME PLATE- VULCAN 4 X1
PIPE NIPL-1" CLOSED THR
1
1
1
2
1
2
4
2
4
2
2
2
1
1
1
2
1
2
1
2
1
1
2
2
2
2
1
2
2
1
0906112
0300056
0301391
0303373
0303564
HC1335
810 FITTING BAG
FITTING, BARB 16C4-16MP FITTING, CONNECT. 8MJ X 12MP CLAMP INSULATED 2" PIPE, 1" NPT PLUG - MALE PIPE NIPL-1"" CLOSED THR 1
2
3
1
1
--
173
174
0906401
0306724
0306729
TIE-DOWN STRAP ASSY (EXPRESS)
STRAP-8' W/SLEEVE & HOOK RATCHET ASSY W/HOOK 1
1
0907280
0400057
0400070
0400177
0400185
0400343
0400367
806,807,810 SS BOLT BAG
1/4-20X1.25 HHCS 1/4-20X1 HHCS GR5 ZP 1/2-13X1.25 HHCS GR5 ZP 1/2-13X2.5 HHCS GR5 ZP 1/2-13X2HHCS GR 8 ZP 1/4-20 NYLOK HEX NUT ZP 6
6
4
8
18
8
--
175
176
177
178
179
180
I-20
Section I - PARTS (cont'd)
PARTS LIST (cont'd)
ITEM
PART NUMBER
DESCRIPTION
QTY
--
181
182
183
184
185
186
187
188
189
190
191
192
0907280
0400408
0400421
0400451
0400452
0400492
0400505
0402043
0402120
0402123
9041605
9046527
9046572
806,807,810 SS BOLT BAG (cont'd)
1/2-13 NYLOK HEX NUT ZP 5/8-11 NYLOK HEX NUT ZP 1/4 FLATWASHER ZP 1/4" HELICAL LCKWASHR ZP 1/2" FLATWASHER ZP 5/8" SAE WASHER 3/8-16NC X 1 1/4 HHCS SS 3/8 FLATWASHER 316 SS NUT, 3/8-16 NYLOCK SS 5/8 NC X 2 HHCS PL GR8 POP RIVET 3/16 X7/16 AL POP RIVET-1/8 X.500 GRIP 30
8
14
2
60
20
16
28
16
10
20
6
--
193
194
195
196
197
198
199
200
201
202
203
0908289
0300273
0300442
0301671
0302062
0303061
0303226
9022009
9022076
9025062
9032053
GV57
LIGHT PARTS BAG - 301M
LICENSE PL.ILLUM. (LIGHT ONLY)
LIGHT, 3 BAR 15741R (9025006)
TOW LIGHT SOCKET (4 PIN) WIRE TIE 21" BACK UP ALARM ECCO 510 80 AMP CIRCUIT BREAKER BUTT SPLICE (14-16) 2RB1 RING TERM 14-16GA DKBLUE CRIMP
LICENSE BKT C/W LIGHT 6 GROMMET-RUBBER MCMAST. 5/8X1/8
RUBBER GROMMET,ATLANTIC 1
1
1
20
1
1
6
5
1
2
2
--
204
205
206
207
208
209
210
211
212
0911341
0300091
0302474
0307788
0307789
0400060
0400452
0400568
0730135
0811035
812 TRAILER HITCH BRKT ASSY
BALL, TRAILER-2 CHROME
PIN, LINCH 3/16
CABLE, PIN RETAINER SU-ASSY
SWAGE, CABLE LOOP (1/8 CABLE)
1/4-20X1/2 HHCS GR5 ZP
1/4" HELICAL LCKWASHR ZP
3/8X3" ROLL PIN ZP
PIN, RETAINING, 812 TRLR HITCH
812 TRAILER HITCH BRKT WLMT
1
1
1
1
1
1
1
1
1
--
213
214
215
216
124004505
0311480
0311540
0310791
0311541
812 REMOTE SYSTEM, STD HANDHELD
HAND HELD
PROX BOX
HARNESS, SELF-LEVELING PROXIMITY
SOLID STATE SENSOR
1
1
1
2
--
217
218
219
220
124004506
0311481
0311540
0310791
0311541
812 REMOTE SYSTEM, SMALL HANDHELD
HAND HELD
PROX BOX
HARNESS, SELF-LEVELING PROXIMITY
SOLID STATE SENSOR
1
1
1
2
I-21
NOTES
Section II - SCHEMATICS
WIRING HARNESS 0311411
WIRE COLOR
USE FOR
BLACK
BACK-UP LIGHT
BLUE
UPPER WORK LIGHT
BROWN
MARKER LIGHT
GRAY
WORK / SPOT LIGHT
GREEN
RIGHT TURN / BRAKE
ORANGEAUXILIARY
REDBEACON
WHITEGROUND
YELLOW
LEFT TURN / BRAKE
II-1
Section II - SCHEMATICS
ELECTRICAL SCHEMATIC
II-2
Section II - SCHEMATICS
HYDRAULIC SCHEMATIC
II-3
NOTES
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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