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INSTRUCTION MANUAL
MODEL SE-712
METAL CUTTING BANDSAW MACHINE
724 Robbins Road
Grand Haven, MI 49417
Phone: 616-842-7110
800-937-3253
Fax: 616-842-0859
800-846-3253
Web:
www.dakecorp.com
E-mail: [email protected]
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Table of Contents
Page No
1 Warning..….………………………………………………………………..…….
2 Safety rules for all tools…..……………………………………………………
2
3
3 Specification….………………………………………………………………….
6
4 Transportation of machine……………………………………………………
6
5 Installation.………………………………………………………………………
6
6 Minimum Room Space For Machine Operation …………………………..
7
7 Make proper tooth selection ……………………………………………….…
8 BI-Metal speeds and feeds….…………………………………………………
9 Assembly…………………………………………………………………………
10 Operation….……………………………………………………………………..
11 Blade guide bearing adjustment..…..……………………………………….
12 Blade track adjustment….…………………………………………………….
13 Maintenance.…………………..………………………………………………..
14 Lubrication.………………………………………………………………………
15 Trouble Shooting ……………………………………………………………....
16 Circuit Diagram.……………………….………………………………………..
17 Electrical Specification Chart.………..……………………………………...
18 Parts Lists……………………………………………………………………….
19 Parts Breakdowns ………..……………………………………………………
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7
9
11
12
15
16
17
18
19-20
21/23
22/24
25-31
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WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
As with all machinery there are certain hazards involved with operation and use of the
machine. Using the machine with respect and caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result.
This machine was designed for certain applications only. We strongly recommend that this
machine NOT be modified and/or used for any application other than for which it was
designed. If you have any questions relative to its application DO NOT use the machine
until you contact with us and we have advised you.
Your machine might not come with a power socket or plug. Before using this
machine, please
Do ask your local dealer to install the socket or plug on the power cable end.
SAFETY RULES FOR ALL TOOLS
A. USER:
(1). WEAR PROPER APPAREL. No loose clothing, gloves, rings, bracelets, or other
jewelry to get caught in moving parts.
Non-slip foot wear is recommended. Wear protective hair covering to contain long hair.
(2). ALWAYS WEAR EYE PROTECTION. Refer to ANSLZ87.1 standard for appropriate
recommendations.
Also use face or dust mask if cutting operation is dusty.
(3). DON'T OVERREACH. Keep proper footing and balance at all times.
(4). NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
(5). NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave
tool until it comes to a complete stop.
(6). DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of
drug, alcohol or any medication.
(7). MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY. While motor is
being mounted, connected or reconnected.
(8). ALWAYS keep hands and fingers away from the blade.
(9). STOP the machine before removing chips.
(10). SHUT- OFF power and clean the BAND SAW and work area before leaving the
machine.
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B. USE OF MACHINE:
(1). REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it "on".
(2). DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it
was designed.
(3). USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not
designed.
(4). SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than
using your hand frees both hands to operate tool.
(5). MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating and changing accessories.
(6). USE RECOMMENDED ACCESSORIES. Consult the owner's manual for
recommended accessories. The use of improper accessories may cause hazards.
(7). AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before
plugging in power cord.
(8). DIRECTIONOF FEED. Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
(9). ADJUST AND POSITION the blade guide arm before starting the cut.
(10). KEEP BLADE GUIDE ARM TIGHT, A loose blade guide arm will affect sawing
accuracy .
(11). MAKE SURE blade speed is set correctly for material being cut.
(12). CHECK for proper blade size and type.
(13). STOP the machine before putting material in the vise.
(14). ALWAYS have stock firmly clamped in vise before starting cut.
(15). GROUNDALL TOOLS. If tool is equipped with three-prong plug, it should be
plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a
two prong receptacle, the adapter lug must be attached to a known ground. Never
remove the third prong.
C. ADJUSTMENT :
MAKE all adjustments with the power off. In order to maintain the machine, precision
and correct ways of adjustment while assembling, the user should read the detailed
instruction in this manual.
D. WORKING ENVIRONMENT:
(1). KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
(2). DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or
wet locations, or expose them to rain. Keep work area well-lighted.
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(3). KEEP CHILEREN AND VISITIORS AWAY. All children and visitors should be kept a
safe distance from work area.
(4). DON’T install & use this machine in explosive, dangerous environment.
E. MAINTENANCE:
(1). DISCONNECT machine from power source when making repairs.
(2). CHECK DAMAGED PARTS. Before further use of the tool , a guard or other part
that is damaged should be carefully checked to ensure that it will operate properly and
perform its intended function check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly repaired or replaced.
(3). DISCONNECT TOOLS before servicing and when changing accessories such as
blades, bits, cutters, etc.
(4). MAKE SURE that blade tension and blade tacking are properly adjusted.
(5). RE-CHECK blade tension after initial cut with a new blade.
(6). TO RPOLONG BLADE LIFE ALWAYS release blade tension at the end of each
work day.
(7).CHECK COOLANT DAILY Low coolant level can cause foaming and high blade
temperatures. Dirty or week coolant can clog pump. Can cause, low cutting rate and
permanent blade failure. Dirty coolant can cause the growth of bacteria with ensuing skin
irritation.
(8). WHEN CUTTING MAGNESIUM NEVER use soluble oils or emulsions(oil-water mix)
as water will greatly intensify any accidental magnesium chip fire. See your industrial
coolant supplier for specific coolant recommendations when cutting magnesium.
(9). TO PRNMT corrosion of machined surfaces when a soluble on is used as coolant,
pay particular attention to wiping dry the surfaces where fluid accumulates and does not
evaporate quickly, such as between the machine bed and vise.
F. SPECTIFIED USAGE:
This machine is used only for general metals cutting within the range of cutting capacity.
G. NOISE:
A weighted sound pressure level : 80 dB.
H. SAFETY DEVICE:
By the time the saw arm cover is opened, the interlock switch will function to stop the
All movement. Do not remove this switch from machine for any reason, and check it's
function frequently.
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1.
SPECIFICATION
MOTOR
Saw Blade Speed
Blade Size
0.55KW ( 3/4HP )
60Hz
26 40
55 72 MPM
50Hz
21 33
45 60 MPM
19.05x0.8x2362 ( Carbon Blade )
Dimension LxWxH (mm)
1229x432x965
N.W / G.W (kgs)
125 / 150
90°
Working Capacity
45°
(mm)
178
(mm)
178x305
(mm)
115
(mm)
115x180
1270 x 470 x 965 mm
Packing Measurement (mm)
LxWxH
Overall height (w/o stand)
1092mm(43")
Noise
80 dB MAX
2. TRANSPORTATION OF MACHINE:
Unpacking
1. Transportation to desired location before unpacking, please use lifting jack.(Fig.
B)
2. Transportation after unpacking, please use heavy duty fiber belt to lift up the
machine.
Fig. B
ALLWAYS KEEP PROPER FOOTING & BALANCE WHILE MOVING THIS MACHINE.
Installation:
As this machine weights 125 kg. It is recommended that the machine shall be
transported, with help of lifting jack.
Transportation Recommendation:
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(1). Tighten all locks before operation.
(2). ALWAYS Keep proper footing & balance while moving this 125kgs machine, and
only use heavy duty fiber belt to lift the machine as Fig. A
(3). TURN OFF the power before wiring, & be
sure machine in proper grounding, Overload &
circuit breaker is recommended for safety
wiring.
(4). CHECK carefully if the saw blade is running
in
Counter-clockwise direction if not , reverse the
Wiring per circuit diagram then repeats the
running
Test.
(5). KEEP machine always out from sun, dust, wet, raining area.
3. MINIMUM ROOM SPACE FOR MACHINE OPERATION
4. MAKE PROPER TOOTH SELECTION
For maximum cutting efficiency and lowest cost per cut, it is important to select the
blade with the right number of teeth per inch (TPI) for the material being cut. The material
size and shape dictate tooth selection.
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TOOTH
SELECTION
You need to consider:
1.The width of the cut. That is, the distance in the cut that each tooth must travel from the
point it
Enter the work piece until it leaves the work piece, and
2.The shape of the work piece.
Squares, Rectangles, Flats (Symbol : )
Locate the width of cut on the chart. (Inches on the outer circle and millimeters
on the inner circle.) Select the tooth pitch on the ring marked with the square
shape which aligns with the width of cut.
EXAMPLE: 6" (150mm) square, use a 2/3 Vari-Tooth.
Round Sollds (Symbol : )
Locate the diameter of your work piece on the chart. Select the tooth pitch on the
ring marked with the round shape which aligns with the size of stock you are
cutting.
EXAMPLE: 4" (100mm) round, use a 3/4 Vary-Tooth.
Tubing, Pipe, Structural’s( Symbol : O H ^ )
Determine the average width of cut by dividing the area of the work piece by the
distance the saw blade must travel to finish the cut. Locate the average width of
cut on the chart. Select the tooth Ditch on the ring marked with the tubing and
structural shape which aligns with the average width you are cutting.
EXAMPLE: 4"(100mm) outside diameter, 3"(75mm) inside diameter tubing.
4"(100mm) OD
=12.5 sq.ln. (79cm2)
3"(75 mm ) ID = 7.0 sq.ln. (44cm2)
Area
= 5.5 sq.ln. (35cm2)
5.5 sq.ln. (35cm2) / 4" (100mm) distance =1.38(35mm) average width
1.38" (35mm), use a 4/6 Vary-Tooth
NOTE: The band speed and cutting rate recommendations presented on this
chart are approximations and are to be used as a starting point for most
applications. For exact sawing parameters' consult your saw blade supplier.
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5. BI-METAL SPEEDS AND FEEDS
These figures are a guide to cutting 4"(100mm) material (with a 314 Vary-Tooth) when
using a cutting fluid.
Increase Band Speed:
15% When cutting 1/4"(6.4mm) material (l0/l4 Vary-Tooth)
12% When cutting 3/4"(19 mm) material (6/10 Vary-Tooth)
10% When cutting 1-1/4"(32 mm) material(5/8 Vary-Tooth)
5% When cutting 2-1/2" (64 mm) material(4/6 Vary-Tooth)
Decrease Band Speed:
MATERIAL
Copper
Alloy
Carbon
Steel
Ni-Cr-Mo
Alloy Steel
12% When cutting 8"(200mm) material(2/3 Vary-Tooth)
ALLOY
ASTM NO.
BAND SPEED
FT./MIN
M/MIN
173,932
314
96
330,365
284
87
623,624
264
81
230,260,272
244
74
280,264,632,655
244
74
101,102,110,122,172
234
71
1751,182,220,510
234
71
625,706,715,934
234
71
630
229
70
811
214
65
1117
339
103
1137
289
88
1141,1144
279
85
1141 HI STRESS
279
85
1030
329
100
1008,1015,1020,1025
319
97
1035
309
94
1018,1021,1022
299
91
1026,1513
299
91
A36(SHAPES),1040
269
82
1042,1541
249
76
1044,1045
219
67
1060
199
61
1095
184
56
8615,8620,8622
4340,E4340,8630
239
219
73
67
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Ni-Cr-Mo
8640,
199
61
Alloy Steel
E9310
174
53
Tool Steel
A-6
199
61
A-2
179
55
A-10
159
49
D-2
90
27
H-11,H-12,H-13
189
58
Stainless
420
189
58
Steel
430
149
46
410,502
140
43
414
115
35
431
95
29
440C
80
24
304,324
120
36
304L
115
35
347
110
33
316,316L
100
30
416
189
58
TELLTALE CHIPS
Chips are the best indicator of correct feed force. Monitor chip information and adjust
feed accordingly.
Thin or powdered chips – increase feed rate or reduce
band speed.
Burned heavy chips – reduce feed rate and/or band
speed.
Curly silvery and warm chips – optimum feed rate and
band speed.
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6. ASSEMBLY
A 3/4 HP, motor, split phase or capacitor-start it recommended for best economical
performance.
Counterclockwise rotation is required. Note that rotation can be reversed by following
directions
On the terminal or nameplate.
(1). Assemble the motor Mounting plate to the head using the long bolt Note that the flat
side of the plate faces up.
(2). Assemble the guard plate to the head using the screw and Lock Washer and the
Carriage Bolt Washer and Wing Nut are used to secure the motor mounting plate to the
Guard plate through the slotted hole in the Guard plate. These components also serve to
position and lock the motor in place for proper speed/ belt adjustment.
(3). Place the spacer over the long Bolt and secure it wit the nut .
(4). Secure the Motor to the Motor Mounting plate with the four bolts and nuts. Note, that
the motor shaft is placed through the large opening in the Guard plate and must be
parallel with the drive Shaft.
(5). Assemble the Motor Pulley, the smaller of the two provided, to the motor shaft Note,
the larger diameter must be closest to the motor.
Do not tighten the set screw.
(6). Assemble the Driven Pulley, the larger of the two provided, to the protruding drive
Shaft Note the small diameter must be closest to the bearing.
Do not tighten the set screw.
(7).Place the belt into one of the pulley grooves and the other end into the respective
grooves of the second pulley.
(8) Line up the belt and both pulleys such that the belt is running parallel in the pulley
grooves.
(9).Tighten the set screws of both pulleys in this position.
(10). Place the belt into proper pulley combination for proper blade speed. See material
cutting Chart .
(11). Adjust the position of the Motor to obtain approximately 1/2" depression in the belt
when applying pressure with your thumb.
(12). Tighten the head screw Holding the Motor Mounting plate to the Guard plate.
(13). Connect the Electrical Harness to the motor terminal box. The motor should be
protected with a time delay fuse or circuit breaker with rated amperage slightly greater
than the full load amperage of the motor.
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7. OPERATION
WORK SET UP
(1). Raise the saw head to vertical position.
(2). Open vise to accept the Piece to be cut by rotating the wheel at the end the base.
(3). Place work piece on saw bed. If the piece is long, support the end.
(4). Clamp work pieced securely in vise.
WORK STOP ADJUSTMENT
(1). Loosen the thumb screw holding the work stop casting to the shaft.
(2). Adjust the work stop casting to the desired length position.
(3). Rotate the work stop to as close to the bottom of the cut as possible.
(4). Tighten thumbscrew.
(5). DO NOT ALLOW the blade to rest on the work while the motor is shut off.
BLADE SPEEDS
When using your Band saw always change the blade speed to best suit the material
being cut the material Cutting Shirt givers suggested settings for several materials.
Speed F.P.M
Material
Tool, Stainless
Alloy Steels
Bearing Bronze
60Hz
Belt Groove Used
50Hz
A
B
A
B
Motor
Pulley
85
98
70
81
Small
Largest
Medium
Large
Medium to High
Carbon Steels
130 164 110 135
Hard Brass or Bronze
Saw
Pulley
Low to Medium
Carbon Steel
Soft Brass
180 246 150 203
Large
Medium
Aluminum Plastic
235 328 195 270
Largest
Small
A: For 712N with carbon blade
B: For 712R, 712DR, 712N with Bi-Metal blade.
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BLADE DIRECTION OF TRAVEL
Be sure the Made is assembled to the pulleys such that the vertical edge engages the
work piece first.
BLADE MOVEMENT
Blade Direction
STARTING SAW
Switch button function description (FOR CE ONLY)
CAUIION: NEVER OPERATE SAW WITHOUT BLADE GUARDS IN PLACE.
Be sure the blade is not in contact with the work when the motor is started. Start the motor,
allow the saw to come to full speed, then begin the cut by letting the head down slowly
onto the work. DO NOT DROP OR FORCE. Let the weight of the saw head provide the
cutting force. The saw automatically shuts off at the end of the cut.
BLADE SELECTION
An 8-tooth per inch, general-use blade is furnished with this metal Cutting Band Saw.
Additional blades in 4, 6, 8, and 10 tooth sizes are available. The choice of blade pitch is
governed by the thinness of the work to be cut: the thinner the work piece, the more teeth
advised. A minimum of three (3) teeth should engage the work piece at all times for proper
cutting if the teeth of the Blade are so far apart that they straddle the work, severe
damage to the work piece and to the Made can result .
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CHANGING BLADE
Raise saw head to vertical position and open the blade guards. Loosen tension screw
knob sufficiently to allow the saw blade to slip off the wheels. Install the new blade with
teeth slanting toward the motor as follows:
(1). Place the blade in between each of the guide bearings.
(2). Slip the blade around the motor pulley (bottom) with the left hand and hold in
position.
(3). Hold the blade taut against the motor pulley by pulling the blade upward with the right
hand
Which is placed at the top of the Made.
(4). Remove left hand from the bottom pulley and place is at the top aide of the Made to
continue the
Application on the upward pull on the blade.
(5). Remove right hand from blade and adjust the position of the top pulley to permit left
hand to
slip the blade around the pulley using the thumb, index and little finger as
guides.
(6). Adjust the blade tension knob clockwise until it is just right enough so no blade
slippage occurs. Do not tighten excessively.
(7). Replace the blade guards.
(8). Place 2-3 drops of oil on the blade.
USAGE OF THE OUICK VISE
The workpiece is placed between the
vise jaws with the amount to be cut-off
extending out past the blade. Your
machine is equipped with a "quick
action" vise jaw which allows you to
instantly position the moveable vise
jaw (B). Simply turn handwheel (A)
counterclockwise 1/2 turn and move
the vise jaw (B) to the desired position.
Then tighten the vise jaw (B) against
the work-piece by turning hand-wheel clockwise.
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QUICK VISE ADJUSTMENT FOR ANGLE CUT
(1). Loosen the A. B. C. D. Screw.
(2). Adjust rear vise to the threaded hole position. (E)
(3). Set the scale to the desired angle.
(4). Adjust the front vise (F) to parallel the rear vise(E)
(5). Tighten the A. B. C. D. Screw.
8. BLADE GUIDE BEARING ADJUSTMENT
ATTENTION: This is the most important adjustment on your saw. It is impossible to get
satisfactory work from your saw if the blade guides are not properly adjusted. The blade
guide bearings on your metal. Cutting Band Saw are adjusted and power tested with
several test cuts before leaving the factory to insure proper setting The need for
adjustment should rarely occur when the saw is used properly. If the guides do get out of
adjustment though, it is extremely important to readjust immediately. If improper
adjustment in maintained, the blade will not cut straight, and if the situation is not
corrected it will cause serious blade damage. Because guide adjustment is a critical factor
in the performance of your saw, it is always best to try a new blade to see if this will
correct poor cutting before beginning to adjust. If a blade becomes dull on one side sooner
than the other, for example, it will begin cutting crooked. A blade change will correct this
problem the guide adjustment will not. If a new blade does not correct the problem, check
the blade guides for proper spacing.
NOTE: There should be from 000 (just touching) 001 clearance between the blade and
guide bearings to obtain this clearance adjusts as follows:
1. The inner guide bearing is fixed and cannot be adjusted.
2. The outer guide bearing is mounted to an eccentric bushing and can be adjusted.
3. Loosen the nut while holding the bolt with an Alien wrench.
4. Position the eccentric by turning the bolt to the desired position of clearance.
5. Tighten the nut.
6. Adjust the second blade guide bearing in the same manner.
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REMARK:
1. Adjust the tension of blade until the back of the blade(A) against the blade wheel
(front) lightly.
2. Be sure the nut (E) is tightened.
3. Turn the eccentric shaft(B) counterclockwise, when the bearing(D) touches the saw
blade properly, tighten the nut(E).
4. To adjust, loosen set screw(F) and move the blade adjustable up or down until it
lightly
Touches the back of the blade(A).
5. Repeat 1. 2, 3, and 4 steps to adjust the other side's blade guide bearings(G).
6. Correct the base and blade to be a vertical position with a scale. If necessary,
loosen set screw(F).
7. Set down the blade frame, correct the jaw vise(H) and blade to be a vertical
position with a scale then tighten the set screws (I).
8. Loosen set screw (K), move front jaw vise (J) to against rear jaw vise(H) tightly.
Finish correcting by tightening the set screw(K).
Fig. 1
Fig. 2
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9. BLADE TRACK ADJUSTMENT
(1). Open the blade guard.
(2). Remove the blade guide assemblies (top and bottom)
(3). Loosen the hex head screw in the tilting mechanism to a point where it is loose but
snug.
(4). with the machine running, adjust both the set crew and blade tension knob
simultaneously to keep constant tension on the blade. The set screw and blade
tension knob are always turned in opposite directions, i.e., when one is turned
clockwise the other is turned counterclockwise.
The blade is tracking properly when the back side just touches the shoulder of pulley
or a slight gap appears near the center line of the pulley. Care should be taken not to
over-tighten the saw blade since this will give a false adjustment and limit life of the
blade.
(5). Tighten the hex head screw in tilting mechanism. IMPORTANT: Sometimes in trying
to make this critical adjustment it is possible to cause the basic setting to be
misaligned. Should this occur, proceed as follows:
a. Loosen the set screw and back it out as far as it can go and still remain in the
threaded hole.
b. Turn the hex head screw clockwise until it stops (do not tighten).
c. Turn the set screw clockwise until it bottoms, then continue for half a turn and
check the tracking by turning on the machine.
d. If further adjustment is required, go back to step 4.
(6). Turn off power to the machine.
(7). Replace the blade guide assemblies--it may be necessary to loosen the blade
tension lightly.
(8). Adjust the vertical position of blade guide bearing assemblies so that the back side of
the blade just touches the ball bearing.
(9). Make a final run to check tracking. It required, touch up adjustment (See stop 4)
(10). Replace the blade guards.
10. MAINTENANCE
CAUTION: MAKE CERTAIN THAT THE UNIT IS DISCONNECTED FROM THE POWER
SOURCE BEFORE ATTEMPTING TO SE RV ICE OR REMOVE ANY COMPONENT.
That's easier to keep machine in good condition or best performance by means of
maintaining it at any time than remedy it after it is out of order.
(1) Daily Maintenance (by operator)
(a) Fill the lubricant before starting machine everyday.
(b) If the temperature of spindle caused over-heating or strange noise, stop machine
immediately to cheek it for keeping accurate performance.
- 17
(c) Keep work area clean; release vise, cutter, work-piece from table; switch off power
source; take chip or dust away from machine and follow instructions lubrication or
coating rust proof oil before leaving.
(2) Weekly Maintenance
(a) Clean and coat the leading screw with oil.
(b) Check to see if sliding surface and turning parts lack of lubricant. If the lubricant is
insufficient, fill it.
(3) Monthly Maintenance
(a) Check if the fixed portion has been loose.
(b) Lubricate bearing, worm, and worm shaft to avoid the wearing.
(4) Yearly Maintenance
(a) Adjust table to horizontal position for maintenance of accuracy.
(b) Check electric cord, plugs, switches at least once a year to avoid loosening or
wearing.
LUBRICATION
Lubricate the following components using SAE-30 oil as noted.
(1). Ball-bearing none.
(2). Driven pulley bearing 6-8 drops a week.
(3). Vise lead screw as needed.
(4). the drive gears run in an oil bath and will not require a lubricant change more often
than once a year, unless the lubricant is accidentally contaminated or a leak occurs
because of improper
Replacement of the gear box cover. During the first few days of operation, the worm gear
drive will run hot. Unless the temperature exceeds 200F., there is no cause for
alarm.
The following lubricants may be used for- the gear box:
Atlantic Refinery Co. Mogul Cyl. Oil
Cities Service Optimums No. 6
Gulf Refinery Co
Medium Gear Oil
- 18
11. TROUBLE SHOOTING
Symptom
Possible Cause(s)
Corrective Action
Excessive Blade
1. Materials loosen in vise.
1. Clamp work securely
Breakage
2. Incorrect speed or feed
3.Blade teeth spacing too large
2. Adjust speed or feed
3. Replace with a small
4. Material too coarse
teeth spacing blade
4. Use a blade of slow
speed
5. Incorrect blade tension
6.Teeth in contact with material
before saw is started
7. Blade rubs on wheel flange
8. Miss-aligned guide bearings
9. Blade too thick
10 Cracking at weld
Premature Blade
Dulling
and small teeth
spacing
5. Adjust to where blade just
does not slip on wheel
6. Place blade in contact
with work after motor is
starred
7. Adjust wheel alignment
8. Adjust guide bearings
9. Use thinner blade
10. Weld again, note the
weld skill.
1. Teeth too coarse
2. Too much speed
3. Inadequate feed pressure
1. Use finer teeth
2. Decrease speed
3. Decrease spring tension
on side of saw
4.Hard spots or scale on material 4. Reduce speed, increase
feed pressure
5. Work hardening of material.
5. Increase feed pressure by
reducing spring tension
6.Blade twist
6. Replace with a new blade,
and adjust blade tension
7. Insufficient blade
7. Tighten blade tension
adjustable knob
8. Blade slide
8. Tighten blade tension
Unusual Wear on
Side/Back of Blade
1. Blade guides worn.
1. Replace.
2. Blade guide bearings not
2. Adjust as per operators
adjust properly
manual
3. Blade guide bearing bracket 3. Tighten.
is loose
Teeth Ripping from
1. Tooth too coarse for work
- 19
1. Use finer tooth blade.
Blade.
2. Too heavy pressure; too slow
speed.
2. Decrease pressure,
increase speed
3. Vibrating work-piece.
4. Gullets loading
3. Clamp work piece
securely
4. Use coarser tooth blade or
brush to remove chips.
Motor running too hot
1. Blade tension too high.
1. Reduce tension on blade.
2. Drive belt tension too high.
2. Reduce tension on drive
3. Blade is too coarse for work
Bad Cuts (Crooked)
4. Blade is too fine for work
5. Gears aligned improperly
3. Use finer blade.
4. Use coarse blade.
6. Gears need lubrication
7. Cut is binding blade
5. Adjust gears so that worm
is in center of gear.
6. Check oil path.
7. Decrease reed anti speed
1. Feed pressure too great.
2. Guide bearings not adjusted
properly
3. Inadequate blade tension.
4. Dull blade.
5. Speed incorrect.
6. Blade guides spaced out too
much
7. Blade guide assembly loose
8. Blade truck too far away from
wheel flanges
Bad Cuts (Rough)
Blade is twisting
belt.
1. Reduce pressure by
increasing spring tension
on side of saw
2. Adjust guide bearing, the
clearance can not greater
than 0.001.
3. Increase blade tension by
adjust blade tension
4. Replace blade
5. Adjust speed
6. Adjust guides space.
7. Tighten
8. Re-track blade according
to operating instructions.
1. Too much speed or feed
2. Blade is too coarse
3. Blade tension loose
1. Decrease speed or feed.
2. Replace with finer blade.
3. Adjust blade tension.
1. Cut is binding blade.
2. Too much blade tension.
1. Decrease reed pressure.
2. Decrease blade tension.
- 20
CIRCUIT DIAGRAM
- 21
ELECTRICAL SPECIFICATION
- 22
CIRCUIT DIAGRAM
- 23
ELECTRICAL SPECIFICATION
301461
301462
301795
300828
Complete electrical box
Contactor 24v coil
Overload
Relay, orange
- 24
- 25
- 26
MODEL SE 712
ITEM PART NO. REF NO.
DESCRIPTION
SPECIFICATION
1
300935
181107-2 Swivel Base
2
300757
181108A Acme Screw
3
300907
W002
Washer
1/2"x28xt2
4
300860
S601
Hex. Socket Headless Screw
1/4"x1/2"L
5
300758
181606
Wheel-hand
6
300752
3027-1
Handle
7
301269
181266
Fixed Bolt
8
301270
W008
9
300936
181114
Vise Jaw Bracket(Front)
10
300937
HP021
Pin
11
300938
12
300755
181604
Acme Nut
13
300909
181605
Button
14
300910
W203
15
300911
191206
Retainer, Spring
16
78833
HS519
Cross Round Head Screw
M5x10L
17
43331
S410
Hex. Socket Head Screw
3/8"x1-1/2"L
18
43916
N001
Hex. Nut
1/2"
19
300907
W002
Washer
1/2"x28xt2
20
S501
Carriage Screw
1/2"x2"L
21
S003
Hex. Head Screw
1/2"x2"L
Flat washer
Spring Washer
300939
23
300940
24
300941
25
43314
S022
26
300942
181123
Pivot Bracket
27
181270
Washer
28
S012
301686
30
5x34L
181136A Bracket
22
29
3/8"x25xt2
3/16" (2 each)
181113-1 Vise Jaw Bracket(Rear)
181121
Bushing
181122-1 Support Rod
Hex. Head Screw
5/16"x3/4"L
Hex. Head Screw
181133
Support Plate
181134
Fixed Plate
3/8"x1-1/2"L
31
300943
181117-1 Spring or 301290
32
301291
181118
Spring Adjusting Screw
33
301687
181115
Spring Handle Bracket
34
43314
S022
Hex. Head Screw
5/16"x3/4"L
35
43632
W016
Washer
5/16"x23xt2
- 27
MODEL SE 712
ITEM PART NO. REF NO.
DESCRIPTION
SPECIFICATION
36
N005
Hex. Nut
3/8"
37
W014
Washer
3/8"x23xt2
38
301688
181130
Thumb Screw
39
43314
S022
Hex. Head Screw
40
300944
3021
Stock Stop Rod or 301300
41
300945
181125
Distance Set Bracket
42
S019
45
181112
46
S014
Hex. Head Screw
47
N005
Hex. Nut
Hex. Head Screw
5/16"x1-1/2"L
Support Plate
48
43314
S022
Hex. Head Screw
49
43632
W017
Washer
50
S014
Hex. Head Screw
51
N005
Hex. Nut
52
43314
S022
Hex. Head Screw
53
43632
W017
Washer
55
301689
181431A Gear Box Gasket
56
301690
181420B Cover
57
301285
58
5/16"x3/4"L
3/8"x1-3/4"L
3/8"
5/16"x3/4"L
5/16"x18xt1.5
3/8"x1-3/4"L
3/8"
5/16"x3/4"L
5/16"x18xt1.5
3131
Switch Cover
S708
Cross Round Head Screw
59-1
Switch Instruction Plate
59-2
Hex. Nut
61
300733
62
301537
Switch -limit
181106
Coolant Pan
63
181989
Switch Bracket(For CE Only)
64
S708
65
301404
67
68
43632
69
3/16"x3/8"L
191106
Cross Round Head Screw
3/16"x3/8"L
Filter
S013
Hex. Socket Head Screw
3/8"x1-1/4"L
W017
Washer
5/16"x18xt1.5
N005
Hex. Nut
3/8"
70
301691
181101-1 Leg(Left)
71
301405
181102
72
79147
S101
Hex. Head Screw
73
W014
Washer
3/8"x23xt2
74
N005
Hex. Nut
3/8"
Leg(Right)
3/8"x1"L
- 28
MODEL SE 712
ITEM PART NO. REF NO.
75
S708
DESCRIPTION
Cross Round Head Screw
77
301406
181103
Panel
78
301454
181854
Hose
82
300962
181256
Coolant Tank
82-1
300961
Filter
84
300754
Pump
SPECIFICATION
3/16"x3/8"L
OD16mmxID13mmx260m
85
S701
Cross Round Head Screw
86
W004
Washer
1/4"x19xt1.5
181852
Coupler
3/8"PT
181601
Hose Clip
88
301694
89
1/4"x1/2"L
ACC-4(
5)
90
301456
181981
Hose
0D12mmxID8mmx2000m
91
301455
181856
Valve
1/8"PT
94
301535
181128
Wheel Rod
95
300742
181129
Wheel
96
301536
HP210
Cotter Pin
97
300730
3x25L
181304-2 Cylinder Complete Set OR 300750
99
W017
Washer
100
S017
Hex. Head Screw
101
S412
Hex. Socket Head Screw
102
W013
Washer
112
113
5/16"x18xt1.5
5/16"x1"L
3/8"x2-1/4"L Threaded
3/8"x20xt2
181241BS Brush Assembly items 112-118, 120, 258
300952
181242B Brush Support
114
W007
Washer
115
S708
Cross Round Head Screw
3/16"x12xt0.8
116
301695
192029
Bearing Spacer
117
301696
181307
Bushing
118
78744
HS422
Hex. Socket Headless Screw
119
301620
120
300951
Spring for brush
130
181306
Bracket
131
HS508
Cross Round Head Screw
132
181305
Switch base
133
HW003
Washer
134
HW509
Cross Round Head Screw
300749
201 300749R
3/16"x3/8"L
M6x10L
181241BS Brush assembly items 112-118,120,258
192030
201
RF-712N
For CE Only
M4x5L , For CE Only
For CE Only
M5 , For CE Only
181216-1 Gear Box
Rebuilt gear box
- 29
M4x10L , For CE Only
MODEL SE 712
ITEM PART NO. REF NO.
DESCRIPTION
202
301473
181223
203
300957
K008
204
300853 CA6003LLU Bearing
205
301476
181224
Bearing Bushing
207
300495
C002
C-Retainer ring
208
300908
S607
Hex. Socket Headless Screw
209
300958
181226
210
211
S604
300747
181874
212
213
S604
SPECIFICATION
Worm Shaft
Key
5x5x30L
R17
5/16"x1/2"L
Spindle Pulley
Hex. Socket Headless Screw
Belt
1/4"x3/8"L
3Vx270
Cross Socket Hex. Head Screw
1/4"x5/8"L
Hex. Socket Headless Screw
1/4"x3/8"L
214
301697
181222-1 Gear Box Cover
215
301698
181221
Gear Box Gasket
216
301468
HK025
Key
217
301683
181220-1 Worm Gear
218
301467
181219-1 Transmission Wheel Shaft
219
43993
221
301471
181218-1 Bushing
222
300693
CA6205LU Bearing
223
301699
181217-1 Bushing
225
301700
181246
226
300905
S712
227
300946
228
43633
W204
Spring Washer
229
43330
S013
Hex. Socket Head Screw
HCS13
6x6x20L
C-Retainer Ring 76827
S25
Bearing Cover
Cross Round Head Screw
5/32"x3/8"L
181203-1 Body Frame
230
3/8"
C-Retainer ring
3/8"x1-1/4"L
S26
231
300947
181214-2 Drive Wheel
232
43314
S022
234
301730
HP013
Pin
235
301730
181208
Sliding Plate Draw Block
236
301730
181209
Blade Wheel Shaft
237
300934
181210
Sliding Plate OR 300737
238
300933
181211
Blade Tension Sliding Block
239
S608
Hex. Socket Headless Screw
240
S019
Hex. Head Screw
241
W015
Washer
Hex. Head Screw
5/16"x3/4"L
4x22L
5/16"x3/4"L
5/16"x1-1/2"L
5/16"x12xt2
- 30
MODEL SE 712
ITEM PART NO. REF NO.
DESCRIPTION
242
W205
Spring Washer
243
S020
Hex. Head Screw
5/16"
5/16"×1"L
244
301703
181212
Spring
245
301704
181213
Blade Adjustable Knob
246
301705
247
181207-1 Bushing
HCR04
C-Retainer ring
248
300734
CA6202Z Bearing
250
300948
181205-2 Idler Wheel
251
300732
252
181894
R35
Blade
W017
Washer
253
43314
S022
Hex. Head Screw
254
301350
181240
Switch Cut Off Tip
0.032"x3/4"x93"
5/16"x18xt1.5
5/16"x3/4"L
255
W005
Washer
256
S201
Cross Round Head Screw
258
300736
261
301685
262
300949
SPECIFICATION
1/4"x16xt1.5
1/4"x1/2"L
181241A Brush
3066-3
Blade Adjustable Knob
181228-1 Adjustable Bracket(Rear)
263
N006
Hex. Nut
264
W208
Spring Washer
3/8"UNF
3/8"
265 10026-01 CA6000ZZ Bearing for 10mm I.D. on current version
265
300744
8mm I.D. old version
266
300950
3064
Blade Adjustable (Rear)
267
301445
3063
Bearing Pin
268
43632
W017
Washer
269
W205
Spring Washer
270
S416
Hex. Socket Head Screw
Hole
5/16"x18xt1.5
5/16"
271
301602
3069
Deflector Plate
272
43798
S301
Flat Cross Head Screw
273
300746
181243
Bearing Shaft
274
300745
181244
Guide Pivot (Right)
276
301447
HCS01
C-Retainer Ring 301593
277
300956
278
300954
3064-1
Blade Adjustable (Front)
279
300955
181231
Blade Cover(Front)
5/16"x1-1/4"L
1/4"x1/2"L
S10
181230-1 Adjustable Bracket(Front)
Without Hole
280
S711
Cross Round Head Screw
5/32"x1/4"L
281
S604
Hex. Socket Headless Screw
1/4"x3/8"L
- 31
MODEL SE 712
ITEM PART NO. REF NO.
282
301706
283
284
301534
284
DESCRIPTION
0162
Nozzle Cock Support
S416
Hex. Socket Head Screw
181202
SPECIFICATION
5/16"x1-1/4"L
Knob
181202-1 Knob (For CE Only)
285
W005
Washer
286
300739
181201
Blade Back Cover
287
300737
181238
Wheel Cover
1/4"x16xt1.5
288
W005
Washer
289
S701
Cross Round Head Screw
1/4"x1/2"L
290
S201
Cross Round Head Screw
1/4"x1/2"L , For CE Only
291
300960
181237
1/4"x16xt1.5
Motor Pulley Cover ( Plastic )
293
S006
Hex. Head Screw
294
W004
Washer
K008
Key
S604
Hex. Socket Headless Screw
295
300957
296
297
300959
181235
1/4"x1/2"L
1/4"x19xt1.5
5x5x30L
Motor Pulley
298
S503
Screw
299
S013
Hex. Socket Head Screw
M301
Motor
300
300741
301374
Motor Fan
301375
Motor Cover
301
S021
Hex. Head Screw
302
N007
Hex. Nut
303
301708
304
305
43314
306
307
301709
5/16"x1"L
5/16"x2"L
5/16"
181234A Motor Mount Plate
N007
Hex. Nut
5/16"
S022
Hex. Head Screw
5/16"x3/4"L
W016
Washer
5/16"x23xt2
181233A Motor Mount Bracket
S201
Cross Round Head Screw
311
W005
Washer
313
314
316
3055-3
Vertical Saw Table
W008
Flat washer
301289
1/4"x1/2"L
1/4"x16xt1.5
181232-1 Support Plate
301486
3/8"x1-1/4"L
3/4HP/110/60/1PH
310
312
1/4"x3/8"L
Optional
Optional
3/8"x25xt2
Scale
317
3149
318
3072-2
Vent Plug
M8xP1
Bearing Cover
- 32
MODEL SE 712
ITEM PART NO. REF NO.
319
43881
S302
320
301710
181245
DESCRIPTION
Flat Cross Head Screw
SPECIFICATION
3/16"x3/8"L
Bushing
326
S708
330
181980
Fitting
330-1
181602
Pipe Jointer
330-2
181603
Pipe Nut
M10
333
W007
Washer
3/16"x12xt0.8
335
Cross Round Head Screw
PET(3/8PT)x5/16"
6
Wire Nipple
339
181992
Bushing
340
181993
Cylinder Protector
3/16"x3/8"L
5/8"
341
301299
181301-2 Cylinder Lower Support
342
301191
181302-2 Cylinder Upper Support
343
W005
344
181988
Gear Box Protector(For CE Only)
345
181991
Emergency Switch Bracket(For CE Only)
348
S727
Cross Round Head Screw
M6x12L
349
S726
Cross Round Head Screw
M6x10L
352
W016
Washer
353
S018
Hex. Head Screw
355
N005
Hex. Nut
356
181979
Hose Bib
357
W018
Washer
5/16"x23xt3
358
S022
Hex. Head Screw
5/16"x3/4"L
371
ET1304
375
S708
388
300733
Washer ( For CE Only)
5/16"x19xt1.5
5/16"x1/2"L
3/8"
Wire Nipple
1/2"
Cross Round Head Screw
3/16"x3/8"L
Limit Switch
389
Toggle Switch
390
301286
181932
Toggle Switch Cover
391
301461
181401
Electrical Box
181402
Cover
192039
Knob W/Shaft
392
407
1/4"x16xt1.5
300953
408
N005
Hex. Nut
3/8"
409
W013
Washer
3/8"
410
S013
Hex. Socket Head Screw
411
181308
412
N001
3/8"x1-1/4"L
Coaster of Stand
1/2"
Hex. Nut
1/2"
- 33
- 34
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