Ariens IKON X 42, 52, 42 CARB, IKON XL 52, 42 lawn mower Operator's Manual
The IKON X 42, IKON X 52, IKON X 42 CARB, IKON XL 52 and IKON XL 42 lawn mowers are designed for long-lasting and unsurpassed performance. These models feature a powerful engine and a durable deck for efficient mowing. The included Operator's Manual contains important safety instructions and information on operating and maintaining your lawn mower.
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IKON X
IKON XL
™
™
Operator’s Manual • Manuel du Utilisateur
Models
915175 – IKON X 42
(SN 000101 +)
915177 – IKON X 52
(SN 000101 +)
915179 – IKON X 42 CARB
(SN 000101 +)
915201 – IKON XL 52
(SN 000101 +)
915203 – IKON XL 42
(SN 000101 +)
915205 – IKON X 52
(SN 000101 +)
915207 – IKON X 42
(SN 000101 +)
E10
ENGLISH
FRANÇAIS
04814400C
•
9/15
Printed in USA
TABLE OF CONTENTS
WELCOME . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2
Practices & Laws . . . . . . . . . . . . . . . . . . 2
Emission Control System. . . . . . . . . . . . 2
Required Operator Training . . . . . . . . . . 2
Safety Alert Symbol . . . . . . . . . . . . . . . . 2
Signal Words . . . . . . . . . . . . . . . . . . . . . 2
Safety Decals. . . . . . . . . . . . . . . . . . . . . 3
Safety Rules. . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 11
Required Tools. . . . . . . . . . . . . . . . . . . . 11
Unpack Unit . . . . . . . . . . . . . . . . . . . . . . 11
Assemble Steering Levers . . . . . . . . . . . 11
Secure Seat Cable. . . . . . . . . . . . . . . . . 11
Secure Operator Presence Cable . . . . . 12
Install Deck Lift Pedal . . . . . . . . . . . . . . 12
Install Trailer Hitch . . . . . . . . . . . . . . . . . 12
Prepare Unit for Operation. . . . . . . . . . . 12
CONTROLS AND FEATURES . . . . . . . 13
Ignition Key . . . . . . . . . . . . . . . . . . . . . . 14
Choke Control Knob. . . . . . . . . . . . . . . . 14
Throttle Control Lever . . . . . . . . . . . . . . 14
Power-Take-Off (PTO) Knob . . . . . . . . . 14
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . 14
Height-of-Cut Dial . . . . . . . . . . . . . . . . . 14
Deck Lift Pedal. . . . . . . . . . . . . . . . . . . . 14
Seat Adjustment Lever. . . . . . . . . . . . . . 14
Parking Brake Lever . . . . . . . . . . . . . . . 15
Safety Interlock System . . . . . . . . . . . . . 15
Steering Levers . . . . . . . . . . . . . . . . . . . 15
Transaxle Bypass Levers. . . . . . . . . . . . 15
Anti-scalp Wheels . . . . . . . . . . . . . . . . . 15
OPERATION . . . . . . . . . . . . . . . . . . . . . 15
Emergency Stopping . . . . . . . . . . . . . . . 15
Before Operating Unit . . . . . . . . . . . . . . 15
Start the Engine . . . . . . . . . . . . . . . . . . . 16
Operate Unit. . . . . . . . . . . . . . . . . . . . . . 16
Stop the Engine . . . . . . . . . . . . . . . . . . . 17
Move Unit Manually . . . . . . . . . . . . . . . . 17
Transport Unit . . . . . . . . . . . . . . . . . . . . 17
MAINTENANCE . . . . . . . . . . . . . . . . . . 17
Maintenance Schedule . . . . . . . . . . . . . 18
Service Parts . . . . . . . . . . . . . . . . . . . . . 18
Hour / Maintenance Meter . . . . . . . . . . . 18
Check Safety Interlock System . . . . . . . 19
Check Parking Brake . . . . . . . . . . . . . . . 19
Check Engine Oil . . . . . . . . . . . . . . . . . . 19
Check Tire Pressure . . . . . . . . . . . . . . . 19
Check Carbon Canister Filter . . . . . . . . 20
Check Fasteners . . . . . . . . . . . . . . . . . . 20
Lubricate Unit. . . . . . . . . . . . . . . . . . . . . 20
Maintenance Preparation. . . . . . . . . . . . 20
Check Mower Blades. . . . . . . . . . . . . . . 20
Check Battery . . . . . . . . . . . . . . . . . . . . 21
Check Mower Belts . . . . . . . . . . . . . . . . 23
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . 25
ADJUSTMENTS . . . . . . . . . . . . . . . . . . 27
Adjust Seat . . . . . . . . . . . . . . . . . . . . . . 27
Adjust Steering Levers. . . . . . . . . . . . . . 27
Adjust Unit to Track Straight . . . . . . . . . 28
Adjust Parking Brake Lever . . . . . . . . . . 28
Remove and Install Mower Deck . . . . . . 29
Adjust Mower Deck . . . . . . . . . . . . . . . . 30
STORAGE . . . . . . . . . . . . . . . . . . . . . . . 31
Short-Term Storage . . . . . . . . . . . . . . . . 31
Long-Term Storage . . . . . . . . . . . . . . . . 32
Start-of-Season Preparation . . . . . . . . . 32
ACCESSORIES. . . . . . . . . . . . . . . . . . . 32
TROUBLESHOOTING . . . . . . . . . . . . . 33
SPECIFICATIONS. . . . . . . . . . . . . . . . . 35
WARRANTY . . . . . . . . . . . . . . . . . . . . . 37
WELCOME
Congratulations on your purchase and welcome to the Ariens family! Every machine in the
Ariens lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
Have Questions or Need Assistance?
ariens.custhelp.com • ariensstore.com
A parts manual for your unit is available for free download or purchase at ariens.com.
PRODUCT REGISTRATION
You or the dealer you purchased the unit from must register the product at the time of purchase. Know the model and serial numbers of your unit and register online at ariens.com or return the registration card to
Ariens Company. See Figure 1 for label location.
Model & Serial Number Label
Figure 1
Record model number here.
Record serial number here.
MANUALS
Before operating or servicing the unit, carefully and completely read the manuals provided with the unit. They contain safety instructions and important information about unit controls.
The engine on this unit is covered by a separate manual. Refer to the engine manual for engine service recommendations.
Contact the engine manufacturer for a replacement manual if necessary.
It is your responsibility to read and understand all safety precautions and instructions in the manuals. If you do not understand or have difficulty following the instructions, contact your Ariens dealer for assistance. To locate your nearest dealer, go to ariensstore.com.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described in this manual may be optional. Some illustrations may not be applicable to your unit.
EN - 1
SAFETY
Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders, or result in damage to property or the machine.
PRACTICES & LAWS
Practice usual and customary safe working precautions. Learn applicable rules and laws in your area. Always follow the practices set forth in this manual.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S.
Environmental Protection Agency (EPA) and/or California Air Resources Board
(CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your
Ariens Company Equipment Retailer concerning emission controls and component questions.
REQUIRED OPERATOR
TRAINING
The original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than the original purchaser, loaned, rented, or sold, ALWAYS provide this manual and any needed safety training before operation.
WARNING: AVOID INJURY.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
SAFETY ALERT SYMBOL
This is the safety alert symbol. It means:
• ATTENTION!
• YOUR SAFETY IS
INVOLVED!
When you see this symbol:
• BECOME ALERT!
• OBEY THE MESSAGE!
SIGNAL WORDS
The safety alert symbol above and signal words below are used on decals and in this manual. Read and understand all safety messages.
1. Danger
DANGER: Indicates an
IMMINENTLY HAZARDOUS
SITUATION! If not avoided,
WILL RESULT in death or serious injury.
2. Warning
WARNING: Indicates a
POTENTIALLY HAZARDOUS
SITUATION! If not avoided,
COULD RESULT in death or serious injury.
3. Caution
CAUTION: Indicates a
POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY
RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
4. Notice
NOTICE: Indicates information or procedures that are considered important but not hazard related. If not avoided property damage could result.
5. Important
IMPORTANT: Indicates general reference information worthy of special attention.
EN - 2
SAFETY DECALS
The safety decals on your machine are visual reminders of the important safety information in this manual. All messages on your unit must be fully understood and carefully followed. Safety decals on the machine are explained below.
ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are found in the parts manual for your machine and may be ordered from your dealer.
See Figure 2 for safety decal locations.
Safety Decal Locations
5
6
A A 7
07800536
2
6
A
2
3
P
4
KEEP HANDS and FEET AWAY
1
02
98
81
00
07800537
Figure 2
Safety Decal Descriptions
1. DANGER!
Discharge Hazard -
NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage.
DO NOT operate mower unless all guards are in operating position or bagger is attached.
2. DANGER!
Discharge Hazard - NEVER direct discharge toward people, pets or property.
Thrown objects can cause injury or damage.
Amputation Hazard -
NEVER stick hands or feet under deck or shielded areas.
EN - 3
3. DANGER!
Shut off engine, remove key, and read manual before servicing or making adjustments to unit.
Keep all guards and shields in place.
Keep children and others away from unit while unit is in operation.
Keep feet and hands away from all rotating or moving parts.
DO NOT step or stand in this area.
3.2 Discharge Hazard
Discharge Hazard - NEVER direct discharge toward people, pets or property.
Thrown objects can cause injury or damage.
DO NOT operate mower unless all guards are in operating position or bagger is attached.
3.3 Tipping Hazard
Avoid tipping hazard.
DANGER!
15
DO NOT operate on slopes over 15°.
Read and understand the operator’s manual before operating unit.
15
DO NOT operate on slopes over 15°.
3.1 Amputation Hazard
To avoid amputation hazard
DO NOT put hands near rotating blades.
3.4 Service Hazard
Before servicing unit do the following:
To avoid amputation hazard
DO NOT put hands near moving belts.
Read owners manual before servicing or making adjustments to unit.
P
Keep hands away from all rotating or moving parts.
Set parking brake.
EN - 4
Remove key and disconnect spark plug before servicing or making adjustments to unit.
3.5 Bystander Hazard
5. HOT PARTS!
DO NOT touch parts which are hot from operation.
ALWAYS allow parts to cool.
6. ROTATING PARTS!
DO NOT operate the unit in the presence of bystanders.
AVOID INJURY. Stay clear of rotating parts.
DO NOT carry passengers.
7. DANGER!
Look behind when operating the unit in reverse.
3.6 Loss of Traction Hazard
If loss of traction is experienced do the following:
Disengage PTO.
Proceed off slope slowly.
DANGER!
No smoking.
IMPORTANT: DO NOT overfill. Fill fuel tank to below bottom of filler neck.
WARNING: Overfilling may cause severe damage to evaporative system!
• NEVER fill fuel tank when engine is running, hot or unit is indoors. NEVER overfill fuel tank.
• Replace fuel cap securely and clean up spilled fuel.
DO NOT try to turn or speed up.
4. DANGER!
ALWAYS keep hands and feet away from discharge chute.
EN - 5
SAFETY RULES
The following safety instructions are based on the B71.1 specifications of the American
National Standards Institute in effect at the time of production.
Training
Read, understand, and follow all instructions on the machine and in the manual(s) before starting.
Be sure the area is clear of bystanders and pets before operating. Stop machine if anyone enters the area.
Improper use of power equipment can cause serious permanent injury or death to the operator or a bystander.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an emergency
• Braking and steering characteristics
• Turning radius and clearances
If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them.
ALWAYS train any inexperienced operators and require them to read and understand all manuals and decals.
Only allow responsible adults, who are familiar with the instructions, to operate this machine.
Only the operator can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Operator Age
DO NOT allow children under the age of 18 to operate any outdoor power equipment.
Local regulations may restrict the age of the operator.
Data indicates operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Children
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
NEVER carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
NEVER allow children to operate the machine.
Use extreme care when approaching blind corners, shrubs, trees or other objects that may block your view of a child.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Personal Protection
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces.
ALWAYS wear eye and ear protection when operating machine.
Before Operating
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Maintain the machine to be in compliance with the maintenance schedule.
Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.
Check parking brake operation frequently.
Adjust and service as required.
EN - 6
Inspect unit before each use for missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.
NEVER interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their proper operation regularly.
Keep machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris.
Operation
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
NEVER operate machine in a closed or poorly-ventilated area.
ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.
This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush-covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
DO NOT operate machine while under the influence of alcohol or drugs.
DO NOT put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
DO NOT touch parts which are hot. Allow parts to cool.
DO NOT operate machine without the entire grass catcher, discharge guard or other safety devices in place and working.
ALWAYS keep hands and feet away from all pinch points.
Avoid slippery surfaces. ALWAYS be sure of your footing.
NEVER carry passengers.
NEVER direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
NEVER engage PTO when attachment, including mower blades, is not in use.
ALWAYS turn off power to attachment when not in active use such as traveling or crossing driveways.
ALWAYS disengage PTO, stop unit and engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
NEVER engage PTO while raising the attachment, including mower blades, or when attachment is in the raised position.
Keep safety devices or guards in place and functioning properly. NEVER modify or remove safety devices.
DO NOT mow in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.
Stop engine before removing grass catcher or unclogging chute.
Slow down before turning.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
NEVER leave a running machine unattended. ALWAYS turn off blade(s), set parking brake, stop engine and remove key before dismounting.
Disengage blade(s) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
Operating Conditions
ALWAYS check overhead and side clearances carefully before operation.
Watch for traffic when operating near or crossing roadways.
Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
EN - 7
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident.
Operate machine only in daylight or good artificial light.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, DO NOT mow it.
DO NOT operate on slopes of more than
15°.
Mow up and down slopes, not across.
ALWAYS keep the machine in gear when going down slopes. DO NOT shift to neutral and coast downhill.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
DO NOT mow on moist or wet grass. Tires may lose traction causing a loss of control.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. DO
NOT use on steep slopes.
Keep all movements on the slope slow and
gradual. DO NOT make sudden changes in speed or direction, which could cause the machine to roll over.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Operation on slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation:
• Return steering levers to neutral position.
• Immediately set parking brake.
• Turn off PTO and engine.
DO NOT try to stabilize the machine by putting your foot on the ground.
DO NOT park on slopes unless necessary.
When parking on slope ALWAYS chock or block wheels. ALWAYS set parking brake.
Choose a low ground speed so you will not have to stop or shift while on a slope.
DO NOT mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in.
DO NOT bypass transmission or allow transmission to free-wheel when on a slope.
Fuel
To avoid personal injury or property damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
Ethanol blends must not exceed E10. Higher ethanol content may cause your machine to run hotter and damage your engine.
Replace fuel cap securely and clean up spilled fuel before starting engine.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved gasoline container.
NEVER store the machine or fuel container where there is an open flame, spark or pilot light such as on a water or space heater or other appliances.
NEVER fill containers inside a vehicle or on a truck or trailer bed with a plastic liner.
ALWAYS place containers on the ground away from your vehicle before filling.
NEVER fuel the machine indoors.
NEVER remove gas cap or add fuel with the engine running. Allow engine to cool before fueling.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately-sized dispensing spout.
NO smoking, NO sparks, NO flames.
Remove gas-powered equipment from the trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. DO NOT use a nozzle lock-open device.
NEVER overfill fuel tank. Replace gas cap and tighten securely.
If fuel is spilled on clothing, change clothing immediately.
EN - 8
Towing
Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed equipment.
Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at the hitch point.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Accessories
Follow the manufacturer’s recommendation for wheel weights or counterweights
Check grass catcher components and the discharge guard frequently and replace with the manufacturer’s recommended parts, when necessary.
Use only Ariens Company-recommended attachments that are appropriate to your use and can be used safely in your application.
Batteries
Avoid electric shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
Reverse connections may result in sparks which can cause serious injury. ALWAYS connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.
ALWAYS disconnect negative (-) cable
FIRST and positive (+) cable SECOND.
ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
Explosive gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near battery. Use insulated tools.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
Service
Maintain or replace safety and instruction labels as necessary.
Keep unit free of debris. Clean up oil or fuel spills.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Release any pneumatic or hydraulic pressure from components slowly.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key and spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Lower cutting deck unless a positive mechanical lock is used.
Allow engine to cool before servicing.
Moving parts can cut or amputate fingers or a hand. On multiblade mowers, rotation of one blade will cause all blades to rotate.
NEVER weld or straighten mower blades.
NEVER make adjustments or repairs with the engine running.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.
EN - 9
Transporting Unit
Use extra care when loading or unloading the machine into a trailer or truck.
Secure unit chassis to transport vehicle.
NEVER secure from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Storage
NEVER store unit with fuel in fuel tank inside a building where any ignition sources are present.
Keep machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
For extended storage, close fuel shut off valve and clean unit thoroughly. See engine manual for proper storage.
EN - 10
ASSEMBLY
REQUIRED TOOLS
• Adjustable wrench
• Petroleum jelly or dielectric grease
UNPACK UNIT
1. Disengage transmission. See Move Unit
2. Move unit from container to a level surface.
3. Remove all other pieces from shipping container.
4. Cut all packaging cable ties on unit and discard.
5. Remove packaging material from unit and discard.
ASSEMBLE STEERING LEVERS
See Figure 3.
1. Remove two jam nuts, two flat steel washers and two round head square neck bolts from plastic bag in the shipping container.
2. Place steering lever in desired height setting.
• Use upper and middle holes for highest lever position.
• Use middle and lower holes for lowest lever position.
3. Secure lever to upper control arm with hardware from step 1.
4. Repeat steps 1 – 3 for other steering lever.
5. Align levers side to side. See Adjust
Steering Lever Reach on page 28.
6. Fully tighten hardware.
1
5
4
2
3
1. Upper Control Arm
2. Steering Lever
3. Jam Nut
4. Flat Steel Washer
5. Round Head Square Neck Bolt
Figure 3
SECURE SEAT CABLE
1. Remove nut and one end of seat cable.
Reinstall nut to secure remaining cable end to seat plate. See Figure 4.
EN - 11
Figure 4
2. Remove nut from bolt on battery tray.
Retain nut. See Figure 5.
3. Tilt seat up slightly so cable end reaches bolt on battery tray.
4. Install cable end onto bolt on battery tray and secure with nut removed in step 2.
4
1
2
3
Figure 5
SECURE OPERATOR PRESENCE
CABLE
See Figure 6.
1. Insert cable clip into top hole on battery tray.
2. Tip seat to upright position.
1. Deck Lift Pedal
2. Deck Lift Arm
3. Round Head Square Neck Bolt
4. Center Locking Flange Nut
Figure 7
INSTALL TRAILER HITCH
See Figure 8.
1. Remove trailer hitch, four 3/8-16 x 3/4" round head square neck bolts and four
3/8"-16 flange nuts from plastic bag in the shipping container.
2. Position trailer hitch over frame as shown in Figure 8.
3. Align holes in frame with holes in trailer hitch and secure with hardware from step
Figure 6
INSTALL DECK LIFT PEDAL
See Figure 7.
1. Remove hardware securing deck lift pedal to unit and remove pedal.
2. Rotate pedal as shown in Figure 7 and secure to unit with hardware removed in
Figure 8
PREPARE UNIT FOR OPERATION
1. Connect battery. See Install Battery on page 22.
2. Adjust seat to a comfortable position. See
EN - 12
CONTROLS AND FEATURES
Models 915175, 915177,
915179, 915201, 915203
Models 915205, 915207
16
1. Fuel Tank and Cap
2. Fuel Level Window
3. Oil Filter
4. Oil Drain
5. Engine Oil Dipstick
6. Ignition Key
7. Choke Control Knob
8. Throttle Control Lever
9. Power Take-off (PTO) Knob
10. Hour Meter
11. Height-of-Cut Dial
Figure 9
12. Deck Lift Pedal
13. Seat Adjustment Lever
14. Parking Brake Lever
15. Belt Guard (2)
16. Mower Deck
17. Steering Lever
18. Towing/Trailer Hitch
19. Discharge Chute
20. Anti-Scalp Wheel (2)
21. Transaxle Bypass Lever (2)
22. Battery (Under Seat)
EN - 13
WARNING: AVOID INJURY.
Read and understand the
proceeding.
IGNITION KEY
Controls power to the engine. The key cannot be removed when in run position.
On With
Headlights
(If Equipped) On
POWER-TAKE-OFF (PTO) KNOB
Controls power to mower blades. The engine will not start with the PTO knob in the on position.
WARNING: AVOID INJURY.
Blades will not immediately stop after pushing PTO knob down to off position.
Blades On
Blades Off
Start
Off
Figure 10
CHOKE CONTROL KNOB
See Figure 11.
Controls airflow to the engine.
Choke On
Choke Off
Figure 13
HOUR METER
Displays the amount of time spent on individual jobs, service alerts, and recommended service intervals.
HEIGHT-OF-CUT DIAL
Sets the mower height of cut.
DECK LIFT PEDAL
Raises or lowers mower deck.
SEAT ADJUSTMENT LEVER
Unlocks seat to allow operator to move seat forward or backward and then lock in desired position.
Figure 11
THROTTLE CONTROL LEVER
Controls engine speed.
Fast Slow
Figure 12
EN - 14
PARKING BRAKE LEVER
Controls the parking brake. The engine will not start with brake in the off position.
OPERATION
WARNING: AVOID INJURY.
Read and understand the
proceeding.
Brake Set
(On)
Brake Released
(Off)
Figure 14
SAFETY INTERLOCK SYSTEM
Monitors the interaction of various unit features for operator safety.
STEERING LEVERS
Control the direction and speed of unit. The levers gradually return to neutral when released and are locked in neutral when parking brake is set.
TRANSAXLE BYPASS LEVERS
Control the transaxles so unit may be moved with the engine off.
ANTI-SCALP WHEELS
Help prevent the deck from contacting the ground and scalping the lawn when passing over a high spot.
IMPORTANT: All references to left, right, front or rear are given from the perspective of operator in operator’s position, facing the direction of forward travel.
EMERGENCY STOPPING
1. Move steering levers to neutral position.
2. Set parking brake.
3. Push PTO knob down to off position.
4. Turn ignition key to off position and remove key from ignition.
BEFORE OPERATING UNIT
1. Check fuel level and add fuel if needed.
IMPORTANT: Use fresh unleaded fuel with an octane rating of at least 87. DO NOT use
E85 blended fuels; the engine is not E20 /
E30 / E85 compatible. The maximum recommended ethanol content is 10%.
2. Check engine oil level and add oil if needed. Refer to engine manual.
3. Check condition of air cleaner. Refer to engine manual.
4. Check function of the Safety Interlock
System by performing the tests in Check
Safety Interlock System on page 19.
Contact your Ariens dealer for repair if any of the tests fail.
5. Set cutting height. See Figure 15.
a. Depress and hold deck lift pedal in forward position.
b. Rotate height-of-cut dial to desired setting.
c. Slowly return deck lift pedal to resting position.
EN - 15
IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material. This may cause damage to the electric clutch.
4. Move steering levers to begin mowing.
Direction of Travel
Lever Position
Forward Push both levers forward from neutral position.
Reverse Pull both levers backward from neutral position.
1. Deck Lift Pedal
2. Height-of-Cut Dial
Figure 15
START THE ENGINE
1. Push PTO knob down to off position.
2. Move steering levers to neutral position.
3. Set parking brake.
4. If engine is cold, pull choke knob up to on position. If engine is warm or hot, turn choke off.
5. Set throttle to slow speed.
6. Insert ignition key and turn to start position. Release key when engine starts.
IMPORTANT: Do not operate the starter for more than 10 seconds at a time. If the engine does not start, allow a 60-second cool down period between starting attempts.
7. If choke is on, wait a few seconds after engine starts and then push choke knob down to off position.
IMPORTANT: Make sure choke is completely off. Engine will not run smoothly using partial choke.
OPERATE UNIT
1. Release parking brake.
WARNING: AVOID INJURY.
Move the steering levers slowly and keep the throttle at slow speed until you learn how to operate the unit.
Right Turn Push left lever farther forward than the right lever.
Left Turn Push right lever farther forward than the left lever.
Stop Return both levers to neutral position.
5. Move throttle control lever to fast.
IMPORTANT: Aggressive turning can scuff or damage lawns. Always keep both wheels rotating when making sharp turns. DO NOT make turns with inside wheel completely stopped. For minimum turning radius, slowly reverse inside wheel while moving outside wheel slowly forward.
2. Set throttle to slow speed.
3. Pull PTO knob up to on position.
EN - 16
For Best Mowing Results
• Cut grass when it is dry.
• Keep mower blades sharp.
• Keep mower deck properly leveled.
• Adjust anti-scalp rollers to prevent scalping.
• Do not set height of cut too low. For very tall grass, mow twice.
• Do not travel too fast.
• Mow with the engine set at full throttle.
• When mulching, only remove 1/3 of grass length per cutting. Do not cut more than
2.5 cm (1.0") at any one time.
• Discharge clippings into areas already cut.
• Vary cutting pattern with each mowing.
• Do not allow grass or debris to collect inside of mower deck. Clean after each use.
STOP THE ENGINE
WARNING: AVOID INJURY.
Wait for all moving parts to stop before leaving operator’s position.
1. Move steering levers to neutral position.
2. Set parking brake.
3. Push PTO knob down to off position.
4. Set throttle to slow speed.
5. Turn ignition key to off position and remove key from ignition.
MOVE UNIT MANUALLY
IMPORTANT: There is one transaxle bypass lever on each side of unit. Ensure that both levers are fully in front or rear position.
To disengage the transaxles and move unit with the engine off, place both bypass levers in the rear position.
To engage transaxles and operate unit normally, place both bypass levers in the front position.
Rear Position
Front Position
Figure 16
TRANSPORT UNIT
1. Stop engine, set parking brake and remove key from ignition.
2. Secure unit chassis to transport vehicle.
NOTICE: NEVER secure from rods or linkages that could be damaged.
MAINTENANCE
WARNING: AVOID INJURY.
Read and understand the
Safety section before proceeding.
Your Ariens dealer can provide service and adjustments to keep your unit operating at peak efficiency.
Contact an authorized engine manufacturer’s service center for engine service.
EN - 17
MAINTENANCE SCHEDULE
Service Performed
Check Safety Interlock System •
Check Parking Brake •
Check Engine Oil *
Change Engine Oil *+
•
Check Tire Pressure
Check Mower Blades
Check Battery
Clean Battery
•
•
Check Carbon Canister Filter
Check Air Filter *
Check Fasteners
Lubricate Unit
Clean Engine Cooling System*
Check Belts
•
•
* Refer to engine manual for instructions.
+ Use tubing included in literature pack to drain engine oil.
•
•
•
•
•
•
SERVICE PARTS
See your Ariens dealer to purchase service parts for your unit.
Description
Drive Belt
Mower Belt – 42"
Mower Belt – 52"
Mower Blade – 42"
Mower Blade – 52"
Front Wheel and Tire
Assembly
Drive Wheel and Tire
Assembly
Seat Switch
Armrest Kit – Left (Models
915175, 915177, 915179)
Armrest Kit – Right
(Models 915175, 915177,
915179)
Armrest Pad – Left
(Models 915201, 915203)
Armrest Pad – Right
(Models 915201, 915203)
Qty. Part No.
1 07200718
1 07200523
1 07200023
1 04769800
1 04771200
1 07100124
1
1
1
1
1
1
07100928
02754100
51528800
51528900
21560200
21560300
Armrest Kit – Left
(Models 915201, 915203)
Armrest Kit – Right
(Models 915201, 915203)
Seatback Cushion
(Models 915201, 915203)
Seat Bottom Cushion
(Models 915201, 915203)
Hydraulic Oil Filter
(Models 915201, 915203)
Hydraulic Oil
Spark Plug
(Models 915175, 915177,
915179, 915201, 915203)
Fuel Filter
(Models 915175, 915177,
915179, 915201, 915203)
Oil Filter
(Models 915175, 915177,
915179, 915201, 915203)
Air Filter
(Models 915175, 915177,
915179, 915201, 915203)
Spark Plug
(Models 915205, 915207)
Fuel Filter
(Models 915205, 915207)
Oil Filter
(Models 915205, 915207)
Air Filter
(Models 915205, 915207)
1
1
1
1
2
AR 00057100
1 21541700
1
1
1
1
1
1
1
51530000
51530100
21560500
21560700
21545100
21541500
21541400
21555500
21534100
00682500
21556900
21551500
HOUR / MAINTENANCE METER
Hour Meter-only Models
Hour meter measures engine runtime and cannot be reset.
Maintenance Models
When the key is in the on position, the Timer mode displays. Press the Mode button to toggle between different modes.
Timer: Measures engine runtime until reset.
To reset the timer, press the Mode button to select TMR1 mode and then hold Mode button for 3 seconds.
IMPORTANT: Turn ignition key to the off position when unit is not in use. Some meters may count hours when the key is in the on position, even if the engine is off. This results in inaccurate maintenance intervals.
EN - 18
Service Alerts: Counts down hours until service is needed and displays "Now" when service is due. Service time is measured for:
• Engine oil and filter changes (CHG OIL)
• Hydraulic oil and filter changes (CHG H
OIL) (Models 915201, 915203)
• Air filter service (SVC AIRFILTER)
The service intervals preset into the hour meter are:
• Hydraulic oil and filter: First 75 hours and every 400 hours thereafter (Models
915201, 915203)
• Engine oil and filter: First 25 hours and every 100 hours thereafter
• Air filter: Every 100 hours
NOTICE: The preset engine oil services intervals are normal recommended intervals.
Specific engine manufacturer’s recommendations may vary.
To clear a service message, press the Mode button to select Service Alert mode and then hold the Mode button for 3 seconds.
Mode Button
Figure 17
CHECK SAFETY INTERLOCK
SYSTEM
Check function of the Safety Interlock System by performing the tests below. Contact your
Ariens dealer for repair if any of the tests fail.
Test Steering
Levers
PTO Parking
Brake
Result
1
2
Starting Interlock
Neutral Off On Engine starts.
Engine does not start.
3
Forward,
Neutral,
Reverse
On On or
Off
Off Forward,
Neutral,
Reverse
On or
Off
Engine does not start.
4 *
Operating Interlock (Engine On)
Forward,
Neutral,
Reverse
On On or
Off
Engine shuts off.
Test Steering
Levers
PTO Parking
Brake
Result
5 *
Starting Interlock
Forward,
Neutral,
Reverse
On or
Off
Off Engine shuts off.
* When operator lifts off seat.
CHECK PARKING BRAKE
1. Park unit a flat, level surface.
2. Move steering levers to neutral position.
3. Set parking brake.
4. Stop engine and wait for moving parts to stop and for hot parts to cool.
5. Set both transaxle bypass levers in the
rear position. See Move Unit Manually on page 17.
6. Push unit forward.
• If unit does not move forward, no further action is needed.
• If unit easily moves forward, adjust the
brake lever. See Adjust Parking Brake
CHECK ENGINE OIL
NOTICE: Engine oil level must be maintained at correct level or engine damage may occur.
Refer to engine manual.
CHECK TIRE PRESSURE
See Specifications on page 35 for
recommended tire pressure.
WARNING: AVOID INJURY.
Explosive separation of tire and rim parts is possible.
• DO NOT inflate tires above the recommended pressure.
• DO NOT inflate tires with a compressor; use a hand pump.
• DO NOT stand in front of tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.
• DO NOT mount a tire without proper equipment and experience.
EN - 19
CHECK CARBON CANISTER
FILTER
Model 915179
Clean or replace filter whenever engine air filter is cleaned or replaced.
1. Carbon Canister Filter
Figure 18
CHECK FASTENERS
Check for loose hardware.
LUBRICATE UNIT
1. Apply grease to grease zerk on each front wheel.
Figure 19
2. Tip seat forward.
3. Apply grease to seat tracks through slots under seat plate.
Figure 20
4. Return seat to operating position and slide seat back and forth to spread grease along tracks.
MAINTENANCE PREPARATION
Before starting any of the following maintenance procedures:
1. Park unit a flat, level surface.
2. Move steering levers to neutral position.
3. Set parking brake.
4. Stop engine and wait for moving parts to stop and for hot parts to cool.
5. Disconnect spark plug wires from engine.
NOTICE: Reconnect spark plug wires after maintenance.
CHECK MOWER BLADES
Check blades for wear. Replace or sharpen as needed.
CAUTION: AVOID INJURY. Use sturdy gloves or padding to protect hands when working with mower blades.
Rotation of one blade rotates the other blades.
Remove Blades
1. Remove hardware securing blades to spindles and remove blades. Retain all hardware for reinstallation.
EN - 20
4
2
1
Loosen Nut
1
3
1. Unsharpened Cutting Edge
2. Sharpened Cutting Edge
3. 0 – 1.3 cm (0 – 1/2") Recession
4. Air Lift Erosion Area
Figure 22
2
3
1. Spindle
2. Mower Blade
3. Washer
4. Nut
Figure 21
Sharpen Blades
4
CAUTION: DO NOT sharpen blades while attached to unit.
1. Remove blades from unit. Discard blades if:
• More than 1.3 cm (1/2") of metal is removed.
• Air lifts are eroded.
• Blades are bent or broken.
2. File or grind an equal amount of material from each cutting edge of the blade until sharp. DO NOT change angle of cutting edge or round the corner of the blade.
CAUTION: Unbalanced blades cause excessive vibration and eventual damage to unit.
Balance blades before reinstalling on unit.
NEVER weld or straighten blades.
3. Check blade balance by sliding blade on an unthreaded bolt. If blade does not remain horizontal, sharpen the heavy end until blade is balanced.
Install Blades
1. Reinstall blades, washers and nuts on
2. Torque bolts to 136 – 163 N•m
(100 – 120 lb-ft).
CHECK BATTERY
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
EN - 21
Remove Battery
1. Tip seat forward. See Figure 23.
Figure 23
2. Disconnect the negative cable and then the positive cable from the battery.
3. Remove two hex nuts, the 1/4 x 1/2" bolt, battery hold-down bracket, and battery.
Retain all parts for reinstallation.
Install Battery
Install Factory Battery
1. Position battery in battery tray.
2. Align upper hole in hold-down bracket over the 1/4 x 3/4" bolt. Position bracket
3. Align hole in hold-down bracket with hole in L bracket and insert the 1/4 x 1/2" bolt through both holes.
4. Secure hold-down bracket with two hex nuts.
5. Connect positive cable to positive battery terminal and then the negative cable to negative battery terminal.
6. Return seat to operating position.
Install U1 Battery
1. Remove hex nut from L bracket and remove L bracket. Retain all parts for reinstallation.
1
7
6
4
1
8
10
3
9
2
Front
1. Hold-down Bracket
2. Battery Tray
3. Hex Nut
4. 1/4 x 3/4" Bolt
5. 1/4 x 1/2" Bolt
6. Positive (+) Battery Cable
7. Positive (+) Battery Terminal
8. Negative (-) Battery Cable
9. Negative (-) Battery Terminal
10. L Bracket
Figure 24
3
5
2
3
1. L Bracket
2. Battery Tray
3. Battery Anchor
Figure 25
2. Install U1 battery into battery tray.
3. Insert lower hole in battery hold-down bracket over the 1/4 x 3/4" bolt. Position
bracket as shown in Figure 26 and secure
with one hex nut.
EN - 22
4
2
4
1
1
1. L Bracket
2. Battery Tray
3. Battery Anchor
4. 1/4 x 1/2" Bolt
Figure 27
3
2
6
5
3 Front
1. Positive (+) Battery Terminal
2. Negative (-) Battery Terminal
3. Battery Tray
4. Battery Hold-Down Bracket
5. 1/4 x 3/4" Bolt
6. Hex Nut
Figure 26
4. Insert hole in L bracket over bolt as
shown in Figure 27 and secure with one
hex nut.
5. Insert 1/4 x 1/2" bolt though holes in battery hold-down bracket and L bracket and secure with one hex nut.
6. Connect positive cable to positive battery terminal and then the negative cable to negative battery terminal.
7. Return seat to operating position.
Clean Battery
1. Remove battery from unit. See Remove
2. Clean terminals and battery cable ends with a wire brush.
3. Coat terminals with dielectric grease or petroleum jelly.
4. Reinstall battery. See Install Battery on page 22.
Charge Battery
Check battery with a voltmeter. If battery is less than 11 volts, charge battery.
IMPORTANT: DO NOT fast charge. Charging at a higher rate damages or destroys the battery. ONLY use an automatic charger designed for use with your battery.
IMPORTANT: Always follow information provided on battery by battery manufacturer.
Contact battery manufacturer for detailed information about charging.
IMPORTANT: Ariens does not recommend jump starting your unit. Jump-starting can damage engine and system components.
Refer to engine manual for detailed information.
1. Remove battery from unit. See Remove
2. Place battery on bench or other wellventilated area.
3. Connect positive lead of charger to positive battery terminal.
4. Connect negative lead of charger to negative battery terminal.
5. Charge battery following battery manufacturer’s instructions.
6. Reinstall battery. See Install Battery on page 22.
CHECK MOWER BELTS
Check belts for wear and replace as needed.
Remove Deck Drive Belt
CAUTION: Keep body parts away from idler when releasing idler spring tension.
EN - 23
1. Remove mower deck. See Remove Deck on page 29.
2. Remove three self-tapping screws from each belt cover and remove both belt covers. Retain all parts for reinstallation.
3. Remove hardware retaining idler arm and two belt fingers from mower deck and remove idler arm and belt fingers. Retain
all parts for reinstallation. See Figure 28.
1. Idler Arm
2. Belt Finger
Figure 28
4. Remove deck drive belt.
Install Deck Drive Belt
1. Install deck drive belt. See Figure 29.
NOTICE: Belt will not have tension until routed around drive pulley and idler arm is reinstalled.
Figure 29
2. Reinstall idler arm and belt fingers. See
3. Reinstall belt covers and secure each with three self-tapping screws removed earlier.
4. Reinstall mower deck. See Install Deck on page 30.
IMPORTANT: Make sure belt has tension and remains aligned after installation is complete.
Remove Ground Drive Belt
IMPORTANT: Retain all parts for reinstallation.
1. Remove mower deck. See Remove Deck on page 29.
2. Tip seat forward.
EN - 24
3. Loosen nut on eye bolt and disconnect
idler arm spring. See Figure 30.
6. Disconnect clutch wire.
7. Remove ground drive belt.
NOTICE: Route the belt over the top of the pulleys for easiest removal.
Install Ground Drive Belt
1. Install ground drive belt. See Figure 32.
6.1 cm
(2.4")
1. Nut
2. Eye Bolt
3. Idler Arm Spring
Figure 30
4. Remove the right-side self-tapping screw from heat shield and rotate shield out of the way.
5. Remove two self-tapping screws from clutch stop bracket and remove bracket.
2
1. Heat Shield
2. Clutch Stop Bracket
3. Self-tapping Screw
Figure 31
Rear
Figure 32
2. Reconnect clutch wire.
3. Reinstall clutch stop bracket and secure with two self-tapping screws removed earlier.
4. Rotate heat shield into position and secure to unit with self-tapping screw removed earlier.
5. Reconnect idler arm spring to eye bolt and secure bolt to unit with nut. Tighten until the nut is 6.1 cm (2.4") from the
threaded end of the eye bolt. See
6. Reinstall deck drive belt. See Install Deck
7. Reinstall mower deck. See Install Deck on page 30.
HYDRAULIC FLUID
Models 915201, 915203
Check Hydraulic Fluid Level
See Figure 33.
Check the system with the unit cold and parked on a flat, level surface.
Run the unit for about one minute and recheck the levels.
EN - 25
Add Hydraulic Fluid
See Figure 33.
1. Remove the cap from the expansion tank.
2. Fill the expansion tank with 15W-50 synthetic motor oil (Ariens p/n 00057100) or equivalent until oil level reaches the cold fill line on the tank.
3. Reinstall the expansion tank cap.
The hydraulic fluid should be at the cold fill line of the expansion tank.
8. Repeat steps 1 – 7 for the other
transaxle.
9. Follow the instructions in Add Hydraulic
Fluid on page 26.
3
2
1. Vent Plug
2. Oil Filter
3. Filter Guard
4. Mounting Hardware
4
Figure 34
Purge Hydraulic System
Figure 33
Change Hydraulic Fluid and Filter
See Figure 34.
NOTICE: Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours. Use 15W-50 synthetic motor oil (Ariens p/n 00057100) or equivalent.
1. Place container under oil filter to catch oil.
2. Remove the filter guard and oil filter from the transaxle.
3. Remove the oil drain plug or fitting from the inlet port and allow the transaxle to drain completely.
4. Clean the filter mounting surface and then lubricate rubber gasket on new oil filter with clean hydraulic oil.
5. Spin new oil filter onto filter housing until it makes contact. Tighten oil filter another
3/4 turn.
6. Install the filter guards removed in step 2.
Tighten the mounting screws to 5.38 lb-ft
(7.3 N•m).
7. Fill with 15W-50 synthetic motor oil
(Ariens p/n 00057100) or equivalent until oil appears at the bottom of the drain plug
(about 1.89 L (2 quarts) per transaxle).
Install the drain plug and tighten it to 20.3
N•m (14.97 lb-ft).
WARNING: This adjustment requires operating the engine.
Use extreme care to avoid contact with moving parts and hot surfaces. Be sure rear of unit is well supported and secure before starting engine.
1. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground.
2. Disengage the parking brake and put the transaxle bypass levers in the neutral
position (see Move Unit Manually on page 17).
3. Start the engine and slowly move the steering levers in forward and reverse five or six times.
4. Stop the engine and put the transaxle
bypass levers in the drive position (see
Move Unit Manually on page 17).
5. Start the engine and slowly move the steering levers in forward and reverse five or six times.
6. Stop the engine, check the oil level and add oil as needed.
7. Repeat steps 2 – 6 until the transaxles operate smoothly in forward and reverse at normal speeds without excessive noise.
EN - 26
ADJUSTMENTS
WARNING: AVOID INJURY.
Read and understand the
proceeding.
ADJUST SEAT
See Figure 35.
1. Pull seat adjustment lever up to unlock seat.
2. Move seat to desired position.
3. Release seat adjustment lever to lock seat in place.
Figure 35
ADJUST STEERING LEVERS
Adjust Steering Lever Height
1. Remove hardware securing steering lever to upper control arm.
2. Place steering lever in desired adjusting hole.
• Use upper and middle holes for highest lever position.
• Use middle and lower holes for lowest lever position.
3. Reinstall hardware in upper control arm.
4. Align levers side to side. See Adjust
Steering Lever Reach on page 28.
5. Fully tighten hardware.
1. Adjusting Hole
2. Mounting Hole
3. Steering Lever
4. Upper Control Arm
Figure 36
See Figure 37.
6. Loosen nut on hex bolt supporting eccentric spacer.
7. Rotate eccentric spacer around hex bolt until levers are at the same height.
8. Tighten nut.
1. Eccentric Spacer
2. Hex Bolt
3. Nut
Figure 37
EN - 27
Adjust Steering Lever Reach
1. Loosen hardware securing steering lever to upper control arm.
2. Pivot steering lever to desired position.
Ensure levers are aligned with each other.
3. Tighten hardware.
Adjust Steering Levers
If adjusting tire pressure did not correct tracking problem:
1. Loosen jam nut on adjustment bolt of steering lever that needs adjustment.
2. Adjust drive wheel speed.
• Turn adjustment bolt counterclockwise to increase steering lever travel and drive wheel speed.
• Turn adjustment bolt clockwise to decrease steering lever travel and drive wheel speed.
3. Tighten jam nut.
IMPORTANT: Adjustment bolt must contact steering lever. DO NOT turn adjustment bolt too far counterclockwise.
1. Steering Lever
2. Upper Control Arm
3. Hardware
Figure 38
ADJUST UNIT TO TRACK
STRAIGHT
NOTICE: Reverse travel can only be adjusted by your Ariens dealer.
Check Tire Pressure
1. Check pressure of both tires. If needed, adjust pressure to recommendation on tire sidewall.
2. Recheck unit tracking. If unit still does not track straight, note which side the unit pulls toward and increase the tire pressure on that side.
IMPORTANT: DO NOT exceed maximum tire pressure listed on tire sidewall.
If increasing tire pressure on one side does not correct tracking problem, adjust the steering levers.
1. Steering Control Arm
2. Jam Nut
3. Adjustment Bolt
Figure 39
ADJUST PARKING BRAKE
LEVER
1. Park unit a flat, level surface and chock wheels so unit cannot roll.
2. Tip seat forward.
3. Loosen upper jam nut and adjust lower nut up or down until brake lever functions correctly.
4. Tighten upper jam nut against lower nut.
5. Return seat to operating position.
EN - 28
2
1. Upper Jam Nut
2. Lower Jam Nut
Figure 40
REMOVE AND INSTALL MOWER
DECK
Remove Deck
1. Set deck to lowest cutting height.
2. Position supports, such as wood blocks, under mower deck.
3. Remove three self-tapping screws from left belt cover and remove belt cover.
Retain all parts for reinstallation.
4. Disconnect idler spring from spring bracket to release belt tension.
5. Remove deck drive belt from rear drive pulley.
3
4
1. Self-tapping Screws
2. Belt Cover
3. Idler Spring
4. Spring Bracket
Figure 41
6. Remove one hairpin from drag link to disconnect drag link from mower deck bracket. Retain all parts for reinstallation.
7. Repeat step 6 on other side.
1. Mower Deck Bracket
2. Drag Link
3. Hairpin
Figure 42
EN - 29
8. Remove one flange nut, one hex bolt, one flat steel washer and two sleeve bushings
from deck lift lever. Retain hardware. See
6
1. Deck Lift Lever
2. Flange Nut
3. Hex Bolt
4. Flat Steel Washer
5. Sleeve Bushings
Figure 43
9. Repeat step 8 for the three remaining
deck lift levers.
10. Move deck from under unit.
Install Deck
1. Position deck under unit.
See Figure 44.
2. Align holes in deck lift lever with slot in deck link.
3. Position one 1/2 x 3/4 x 3/64" (shorter) sleeve bushing between deck link and interior bracket of deck lift lever.
4. Insert 3/8 x 1/2 x 1" (longer) sleeve bushing through slot in deck link and shorter sleeve bushing.
5. Insert hex bolt through washer, deck lift lever, deck link and sleeve bushings.
Secure with flange nut.
1. Deck Lift Lever
2. Deck Link
3. 3/8 x 1/2 x 1" (Longer) Sleeve Bushing
4. 1/2 x 3/4 x 3/64" (Shorter) Sleeve
Bushing
5. Hex Bolt
6. Flat Steel Washer
7. Flange Nut
Figure 44
6. Repeat steps 2 – 5 for the three
remaining deck lift levers.
7. Reinstall drag link through mower deck bracket and secure with hairpin removed
8. Repeat step 7 on other side.
9. Secure drive belt around drive pulley.
10. Secure idler spring to spring bracket so drive belt has tension.
11. Reinstall belt cover and secure with three
self-tapping screws removed earlier. See
ADJUST MOWER DECK
CAUTION: AVOID INJURY. Use sturdy gloves or padding to protect hands when working with mower blades.
Rotation of one blade rotates the other blades.
EN - 30
Level Mower Deck
IMPORTANT: Make sure unit is on a flat, level surface and that tires are inflated to the
recommended pressure. See Specifications on page 35.
1. Set deck to highest cutting height.
2. Position mower blades so blade ends point left to right across the width of the deck.
3. On both sides of the unit, measure the distance to the ground at the cutting edge
Set Blade Pitch
Pitch is the difference in blade height from front to back.
IMPORTANT: Level the mower deck before setting blade pitch.
1. Set deck to highest cutting height.
2. Position mower blades so blade ends point front to back.
3. On both sides of the unit, measure the distance to the ground at the front and
rear tip of the blade. See Figure 47.
Figure 45
• If the measurements are ± 0.635 cm
(1/4") of one another, no adjustment is needed.
• If adjustments are needed, adjust the nylon locking flange nut on the deck link. Tighten the nut to raise the deck;
loosen the nut to lower the deck. See
IMPORTANT: It may be necessary to adjust the nut on more than one of the deck links.
Figure 47
• If the front tip of the blade is ± .635 cm
(1/4") lower than the rear, no adjustment is needed.
• If adjustments are needed, adjust the nylon locking flange nut on the deck link. Tighten the nut to raise the deck;
loosen the nut to lower the deck. See
STORAGE
SHORT-TERM STORAGE
IMPORTANT: NEVER wash unit with highpressure water or store outdoors.
1. Allow unit to cool and clean with mild soap and water.
2. Tighten all hardware to correct specifications.
3. Inspect unit for visible signs of wear or damage. Repair as needed.
1. Deck Link
2. Nylon Locking Flange Nut
Figure 46
EN - 31
4. Prepare fuel system for storage.
NOTICE: Ariens recommends using a quality fuel stabilizer in all fuel. Gasoline left in the fuel system without a stabilizer, even for short periods of time, deteriorates and leaves gummy deposits in the system that may damage the carburetor and fuel hoses, filter and tank. For the best effectiveness, add stabilizer to all fuel containers whenever purchasing fuel. Add the stabilizer to the container before adding fuel.
a. Add fuel stabilizer (see Service Parts on page 18) or equivalent according
to manufacturer's instructions to the fuel tank and any fuel containers with remaining fuel.
b. Run engine outdoors for at least
5 minutes to allow stabilizer to reach the carburetor.
LONG-TERM STORAGE
1. Perform short-term storage procedures.
2. Lubricate as directed in Maintenance on page 17.
3. Touch-up all scratched painted surfaces.
4. Remove and charge battery as directed
in Charge Battery on page 23. Store
battery in a cool, dry, protected area.
5. Store unit in a cool, dry, protected area.
Do not store unit outdoors.
START-OF-SEASON
PREPARATION
1. Before adding fuel for the first time after long-term storage, add fresh, stabilizertreated fuel to fuel tank and any fuel containers with remaining fuel.
2. Charge and install the battery.
ACCESSORIES
See your Ariens dealer for a complete list of compatible accessories and attachments for your unit.
Description
Mulch Kit – 42"
Mulch Kit – 52"
Headlight Kit
Bagger Kit
Part No.
71513900
71514000
71514100
81504300
EN - 32
Problem
Engine does not start.
Engine runs rough.
Engine overheats.
Unit does not drive.
PTO malfunctions.
Unit moves with engine off and parking brake engaged.
TROUBLESHOOTING
Probable Cause Correction
Safety Interlock System is not engaged or is faulty.
Check Safety Interlock System. See
Check Safety Interlock System on page 19.
Fuel tank is empty.
Engine is faulty.
Choke control knob is in on position.
Air filter cartridge is plugged.
Fill fuel tank. See Before Operating Unit on page 15.
Fuel supply is contaminated.
Battery is discharged.
Replace with clean fuel.
Charge battery. See Charge Battery on page 23.
Connection between battery and battery cables is poor.
Tighten and/or clean battery and battery
cables. See Clean Battery on page 23.
Spark plug wire(s) are loose or spark plug(s) are faulty.
Electrical system is faulty.
Connect spark plug wire(s) or replace spark plug(s). Refer to engine manual.
Contact your Ariens dealer.
Contact your Ariens dealer.
Move knob to off position.
Engine is faulty.
Engine oil level is low.
Cooling fins are plugged.
Clean or replace air filter cartridge. Refer to engine manual.
Contact your Ariens dealer.
Add engine oil. Refer to engine manual.
Clean engine. Refer to engine manual.
Engine is faulty.
The transaxles are bypassed.
Ground drive belt is faulty.
Contact your Ariens dealer.
Engage levers. See Move Unit Manually on page 17.
Contact your Ariens dealer.
Transaxles are faulty.
Operator presence switch is not engaged.
Contact your Ariens dealer.
Activate switch by sitting on operator seat.
Operator presence switch is faulty.
Deck drive belt is faulty.
Contact your Ariens dealer.
Replace deck drive belt. See Remove
Contact your Ariens dealer.
PTO switch, wiring, connectors or clutch are faulty.
Parking brake needs adjustment. Adjust parking brake lever. See Adjust
Parking Brake Lever on page 28.
Parking brake is faulty.
Contact your Ariens dealer.
Unit does not track straight.
Unit creeps when steering levers are in neutral position.
Tire pressure is incorrect.
Check tire pressure. See Specifications on page 35.
Steering levers need adjustment. See Adjust Steering Levers on page 27.
Transaxles and/or linkages need adjustment.
Contact your Ariens dealer.
Transmission and/or linkage need adjustment.
Contact your Ariens dealer.
EN - 33
Problem
Poor cutting quality.
TROUBLESHOOTING
Probable Cause Correction
Mower blades not level or mower deck pitch is incorrect.
Level and adjust pitch of mower deck.
See Adjust Mower Deck on page 30.
Mower blades are dull or faulty.
Sharpen or replace mower blades. See
Mowing speed is too fast.
Drive slower when cutting grass.
Belt tension or condition is poor.
Replace deck drive belt. See Check
Cutting height is too low.
Do not set height of cut too low. For very tall grass, mow twice.
EN - 34
Model Number
Model
Engine
Engine Displacement – cm
3
(in
3
)
Maximum RPM – No Load
Oil Capacity
Drive
Forward Maximum – km/h (mph)
Reverse Maximum – km/h (mph)
Turning Radius
Brakes
Electrical
Starter
Battery
PTO (Power Take-off)
Fuel
Fuel Tank Capacity – Liter (gal)
Size and Weight
Length – cm (in)
Width – cm (in)
Weight – kg (lbs)
Height – cm (in)
Tires
Front Tire Size – cm (in)
Rear Tire Size – cm (in)
Recommended Front Tire Pressure – kPa (psi)
Recommended Rear Tire Pressure – kPa (psi)
Mower Deck
Cutting Height – cm (in)
Cutting Width – cm (in)
Mower Deck Lift
Towing
Max. Towing Capacity – kg (lb)
Max. Tongue Weight – kg (lb)
Transmission
Type
SPECIFICATIONS
915175
IKON X 42
915177
IKON X 52
Kohler 7000 Series
725.0 (44.2)
3300
Refer to Engine Manual
915179
IKON X 42
CARB
137.7 (54.2)
258.5 (570.0)
11.3 (7.0)
4.8 (3.0)
Zero
Internal Transmission
Electric
12V Maintenance-Free 190CCA (U1 Replaceable)
Electric
10.5 (2.8)
196.9 (77.5)
161.0 (63.4)
279.0 (615.0)
103.9 (40.9)
27.9 x 10.2 (11 x 4-5)
45.7 x 21.6 (18 x 8.5-8)
317.2 (46.0)
68.5 (10.0)
106.7 (42.0)
3.8 – 11.4 (1.5 – 4.5)
132.1 (52.0) 106.7 (42.0)
Foot Operated
136.0 (300.0)
13.6 (30.0)
137.7 (54.2)
258.5 (570.0)
Maintenance-Free Hydro-Gear
®
EZT Transaxles
EN - 35
Model Number
Model
Engine
Engine Displacement – cm
3
(in
3
)
Maximum RPM – No Load
Oil Capacity
SPECIFICATIONS
915201 915203
Kohler 7000 Series
915205
IKON XL 52 IKON XL 42 IKON X 52
915207
IKON X 42
Briggs & Stratton
725.0 (44.2) 726.0 (44.3)
3300
Refer to Engine Manual
Drive
Forward Maximum – km/h (mph)
Reverse Maximum – km/h (mph)
Turning Radius
Brakes
Electrical
Starter
Battery
PTO (Power Take-off)
Fuel
Fuel Tank Capacity – Liter (gal)
Size and Weight
Length – cm (in)
Width – cm (in)
Weight – kg (lbs)
Height – cm (in)
Tires
Front Tire Size – cm (in)
Rear Tire Size – cm (in)
11.3 (7.0)
4.8 (3.0)
Zero
Internal Transmission
Electric
12V Maintenance-Free 190CCA (U1 Replaceable)
Electric
196.9 (77.5)
161.0 (63.4) 137.7 (54.2) 161.0 (63.4) 137.7 (54.2)
308.0 (679.0) 299.8 (661.0) 308.9 (681.0) 300.7 (663.0)
103.9 (40.9)
27.9 x 15.2 (11 x 6-5)
50.8 x 20.3
(20 x 10-10)
10.5 (2.8)
50.8 x 20.3
(20 x 8-10)
27.9 x 10.2 (11 x 4-5)
45.7 x 21.6 (18 x 8.5-8)
Recommended Front Tire
Pressure – kPa (psi)
Recommended Rear Tire
Pressure – kPa (psi)
Mower Deck
Cutting Height – cm (in)
Cutting Width – cm (in)
Mower Deck Lift
Towing
Max. Towing Capacity – kg (lb)
Max. Tongue Weight – kg (lb)
Transmission
Type
206.8 (30.0)
132.1 (52.0) and external filter
68.5 (10.0)
317.2 (46.0)
3.8 – 11.4 (1.5 – 4.5)
106.7 (42.0)
ZT2800 with charge pumps
132.1 (52.0)
Foot Operated
136.0 (300.0)
13.6 (30.0)
106.7 (42.0)
Maintenance-Free Hydro-
Gear
®
EZT Transaxles
EN - 36
Consumer Mowing Equipment
Limited Warranty
Warr
Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden consumer products purchased on or after 1/1/2013 will be free from defects in material and workmanship for the time period noted in the chart below. Equipment put to personal use around a single household or residence is considered “Consumer Use”; equipment put to any business use
(agricultural, commercial, or industrial) or used at multiple locations is considered “Commercial Use.” If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase.
An authorized Ariens dealer (Ariens brand products), Gravely dealer (Gravely brand products), or
Countax dealer (Countax brand products) will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts) to the original purchaser except as noted below.
Warranty
Code
Product Group
Warranty Period
Consumer Use
Warranty Period
Commercial Use
HA
HB
HC
HD
N/A
Zoom & ZT Zero-Turn Riders;
AMP™ Rider
Max Zoom & ZT HD Zero-Turn Riders
Tractors, "961" Series Walk-Behind
Mowers
Classic LM Series Mowers; Wide Area
Walk Mowers; Razor, XD3
Service (replacement) Parts
3 Years
3 Years
2 Years
3 Years
90 Days (no labor)
90 Days
1 Year
90 Days
90 Days
90 Days (no labor)
Special Extensions
The chart below details special extensions to this warranty:
Warranty
Code
Warranty Exception
Warranty
Period
Use
HA, HB
HA, HB
HA
Mower Deck Shell on
Zero-Turn Riders
Main Frame on
Zero-Turn Riders
Batteries for AMP™ Rider
5 Years
5 Years
2 Years
Detail
Consumer
Consumer
3 years parts and labor
Additional 2 years parts only
3 years parts and labor
Additional 2 years parts only
Consumer 100% first year; prorated second year
Exceptions and Limitations
The chart below details special exceptions to this warranty:
Warranty
Code
All
Warranty Exception
Batteries
All
All
All
Belts, Muffler, Tires
Cloth, Plastic, and
Rubber Components
(Including Belts and
Cables)
Engines
Warranty
Period
1 Year
Use Detail
None
Maximum
2 Years
See Engine
Manufacturer’s
Warranty
Consumer Prorated
Commercial
These components are not covered when used commercially.
All
All
Warranty is limited to 2 years for consumer use. Except as noted above, these components are covered for defect, not for wear.
Engines are covered by engine manufacturer’s warranty. Refer to engine manufacturer’s warranty statement.
Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not register the product, the customer must complete the product registration card in the literature package and return it to the Ariens
Company, or register the unit online at www.ariens.com, www.gravely.com, www.countax.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and adjustments explained in the owner's manual.
• Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need
EN - 37
Consumer_2016
for warranty service.
• Transport the product to and from the place of warranty service at owner's expense.
• Have the warranty service performed by an authorized Ariens, Gravely or Countax service representative.
To Find an Authorized Service Representative:
In the U.S. and Canada:
Use the dealer locator on our websites: www.ariens.com • www.gravely.com
Or contact us by mail or by phone:
In the U.S., Canada, Mexico, Caribbean,
Central and South America:
In Europe, Asia, Africa or the Middle East:
Ariens Company
655 W. Ryan Street
Brillion, WI 54110
Phone: (920) 756 - 4688 www.ariens.com
Ariens Company Limited
Great Haseley,
Oxford OX44 7PF
United Kingdom
Phone: +44 800 597 7777 www.countax.co.uk
In Australia or New Zealand:
Allpower Industries Pty Ltd
128 Bridge Rd
Keysborough VIC 3173
Australia
Phone: +61 1800 333 428 www.allpower.com.au
Exclusions – Items Not Covered by This Warranty
• Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the warranty.
• Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this warranty.
• The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, brake shoes, skid shoes, scraper blades, shear bolts, mower blades, mower vanes, brushes, headlights, light bulbs, knives, cutters.
• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not covered by this warranty.
• Use of gasoline blends exceeding 10% ethanol voids any and all warranties.
• Products are designed to the specifications in the area that the product was originally distributed. Different areas may have significantly different legal and design requirements. This warranty is limited to the requirements in the area in which the unit was originally distributed. Ariens Company does not warrant this product to the requirements of any other area. Warranty service is limited to service within the area originally distributed.
• In countries other than the United States and Canada, contact the Ariens Company dealer for warranty policies that govern within your country. Rights may vary from country to country and within any one country.
Disclaimer
Ariens Company may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating the Ariens Company to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part. Ariens Company shall not be liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
AUSTRALIAN CONSUMER LAW
The following applies solely to warranties subject to Subsection 102(1) of the Australian Consumer Law:
Our goods come with guarantees that cannot be excluded by the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the law of your state provides that an implied warranty of merchantability, or an implied warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens
Company, then any such implied warranty is limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from region to region.
EN - 38
Consumer_2016
655 West Ryan Street
Brillion, WI 54110 ariensstore.com
arienscusthelp.com
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Key Features
- Powerful engine
- Durable deck
- Easy-to-use controls
- Safety interlock system
- Adjustable cutting height