Küryakyn 7262 LED Saddlebag Accents Installation Instructions

INSTALLATION
L.E.D. REAR SADDLEBAG ACCENTS
7262
877.370.3604 (toll free)
PARTS INCLUDED
2
1
1
Chrome Housing/Red Lens L.E.D. Rear Saddlebag Accents
Hardware Kit Containing:
4
12” Pieces of Hold-Down Tape
1
Dielectric Grease Pack
4
6” Black Nylon Cable Ties
2
Alcohol Pads
1
8-Pin Wiring Adapter
4
Cord Keepers—Optional use—Step 12
2
3-Pin Male Connectors
2
Rubber Grommets
6
Female T-Tap Connectors
6
Insulated Male Spade Connectors
1
3-Pin Wiring Adapter— For use on 2010-Up FLHX, FLTRX, FLTR
2
Warning Labels
Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND NOTICES REGARDING THE USE
AND CARE OF THIS PRODUCT.
THIS INDICATION ALERTS YOU TO THE FACT THAT
IGNORING THE CONTENTS DESCRIBED HEREIN CAN
RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
This indication alerts you to the fact that ignoring the
contents described herein may negatively affect product
performance and functionality or damage the product itself
or the product it is being attached to.
This indication alerts you to the fact that ignoring
the contents described herein can result in minor or
moderate potential injury.
TOOLS SUGGESTED
Drill and Drill Bits, Phillips Screwdriver, Center Punch, Masking Tape, Wire Crimper, Side Cutter,
Test Light
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY,
PLEASE MAKE SURE THEY RECEIVE THIS COPY OF THE
INSTALLATION INSTRUCTIONS SO THEY ARE AWARE OF
THE IMPORTANT INFORMATION CONTAINED IN THEM.
STEP 1
-cont.7262-22HD-0613
CUSTOMER SERVICE
Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition. Let cool.
INSTALLATION QUESTIONS
[email protected]
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
● Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights reserved.
YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM
DURING INSTALLATION. ENSURE THAT THE ENGINE AND
EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY.
CLEAN
THESE
AREAS
Due to manufacturing and assembly variances, some adjustments
may be necessary after the initial installation to achieve proper fit
and/or function. Küryakyn recommends “mocking up” components
secured with non-removable fastening devices, such as double-sided
tape or silicone, before full installation.
STEP 2
PIC 1
TOP OF ACCENT TO LIP
OFFSET
Thoroughly clean the back surface of both saddlebags. PIC 1
Ensure the area of installation is free of grease, oil, dirt or other
debris including wax/polish products and bugs to ensure proper
adhesion. Küryakyn WILL NOT issue a warranty on any parts lost due
to improper installation.
STEP 3
STEP 4
STEP 5
TOP LIP
OF BAG
Remove the Accent from the saddlebag. Place a piece of tape between the two top
reference marks. PIC 4 Measure the distance between the top reference marks
made and mark the center. Measure down from the top lip of the saddlebag
approximately 1/2” at this location and make a reference mark using a center
punch. PIC 4
STEP 6
Using a drill with a 1/4” bit, carefully drill a hole at the mark made with the center
punch in Step 5. Drill slowly, using light pressure, the saddlebag will drill
easily.
STEP 7
Remove the tape from around the hole just drilled and using one of the included
alcohol pads, thoroughly clean the installation area to remove any residue. Let dry
completely.
STEP 9
CENTERED
Making sure the Accent is straight top to bottom and in the location chosen in
Step 3, make reference marks along both sides of the top of the Accent and along
both sides of the Accent. PIC 3
MEASURE TWICE – DRILL ONCE. Double check all reference marks
made on the saddlebag and that there is nothing inside the
saddlebag BEFORE drilling. Kuryakyn will not be responsible for
incidental or consequential damages resulting from this installation.
STEP 8
PIC 2
Place one of the Accents on the rear of the right saddlebag. The top of the Accent
will fit up to the lip on top of the bag. PIC 3 Decide if you would like to center (on
bikes with short turn signal bar) the Accent on the bag or offset it (on bikes with
long turn signal bar) to the outside of the bag. PIC 2 (You may want to use a
couple pieces of masking tape to temporarily hold the Accent in place,
stand back, and check to see which location appeals to you the best.)
Rub the backing on the Accent with the back of your fingernail to activate the
adhesive. Remove the backing. Insert the wire harness from the Accent through
the hole just drilled. Using the reference marks made in Step 4, attach the
Accent to the back of the saddlebag. Press in place for one minute, full bonding
will occur in 24 hours.
MEASURE
DOWN FROM
LIP 1/2”
PIC 3
PIC 4
MEASURE THIS DISTANCE
AND MARK THE CENTER
PIC 5
Repeat Steps 3 through 8 for the left saddlebag and the other Accent.
NOTE: If the motorcycle is to be operated before the 24 hour cure time has
expired, use a good quality masking or painter’s tape over the Accent to
assist in holding the Accent in place until the cure time is over.
Avoid damage to the motorcycle. Protect painted surfaces with a soft
cloth or blanket.
MARK AND DRILL HERE
PAGE
2
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L.E.D. REAR SADDLEBAG ACCENTS
INSTALLATION
STEP 10
Remove the saddlebags, placing them on a soft cloth or blanket.
STEP 11
Place a piece of masking tape in the front inner portion of the saddlebag as shown
in PIC 5. Make a mark in each saddlebag with a center punch in the masking tape.
Drill a 3/8” hole in the back side of each saddlebag.
PIC 6
RUBBER GROMMET
STEP 12
Starting from where the wire harness from the Accent enters at the top of the rear
of the saddlebag, cover the wire harness around the inside wall of the saddlebag
to the hole drilled in Step 11 with the included tape. (You may also use the
included cord keepers to secure the harness in the bag.)
STEP 13
Place a one of the included rubber grommets in each of the holes drilled in Step 11
and thread the excess wire harness through the rubber grommet. PIC 6
PIC 7
NOTE: For ‘10-up Road Glides & Street Glides, skip to STEP 18. The included
3-Pin wiring adapter is required for this installation.
NOTE: For ’93-’96 models, it will be necessary to hardwire the lights, skip to
STEP 24.
Kuryakyn recommends the use of dielectric grease on electrical
connections used in the following sections.
Wiring for ‘97 and Later FLHT, FLHR, FLHTK Models
STEP 14
Re-install the saddlebags. Remove the seat from the motorcycle and locate the
main taillight harness. PIC 7
STEP 15
Disconnect the wiring harness. Place a small amount of dielectric grease on the
8-pin connections from the main taillight wiring harness and plug the 8-Pin wiring
adapter into the ends of the main taillight harness.
NOTE: If there is a run-turn-brake controller installed, the wiring adapter needs
to be installed upstream (in front) of the controller. The installation order
MUST BE main harness from front of bike, then the 8-Pin wiring adapter,
then the controller, finally the taillight harness.
STEP 16
PIC 8
INSTALL EMPTY 3-PIN
MALE CONNECTOR
PIC 9
Route the wires from the saddlebags under the seat. Use the included cable ties to
secure the wires away from pinch points, extreme heat or moving parts.
Secure all wiring away from any moving parts, pinch points or
extreme heat. Kuryakyn WILL NOT warranty any electrical
component that fails due to pinched, crimped, broken, abraded,
melted or frayed wires.
STEP 17
INSERT WIRES TO LINE UP
Locate the male three pin connectors from the hardware kit. Connect the male
AS SHOWN
connector to one of the female three pin connectors from the wiring adapter. PIC 8
Install the pins on the Accent wire harness (PIC 9) as follows:
PIC 10
ACCENT HARNESS
WHITE
BLACK
RED
WIRING ADAPTER
RED
BLACK
BLUE
NOTE: Push the wires into the male connector until you feel them lightly click.
Gently pull on each wire after the click to ensure they are locked into
place.
Wiring for ’10 and Later FLHX and FLTRX Models
STEP 18
3-PIN WIRING ADAPTER
CONNECT HERE
Remove the left side cover to expose the wiring harness. Locate the coiled up harness with the
black three pin connector. PIC 10
PAGE
3
-cont.-
L.E.D. REAR SADDLEBAG ACCENTS
INSTALLATION
STEP 19
Place a small amount of dielectric grease on the three pin connector and plug it into the included
3-Pin wiring adapter.
STEP 20
Remove the seat to provide proper space, and route the adapter wire to the right
side of the bike. Use the included cable ties to secure the harness out of the way.
PIC 11
CUT PIGTAILS HERE
Secure all wiring away from any moving parts, pinch points or
extreme heat. Kuryakyn WILL NOT warranty any electrical
component that fails due to pinched, crimped, broken, abraded,
melted or frayed wires.
STEP 21
Locate the male three pin connectors from the hardware kit. Connect the male
connector to one of the female three pin connectors from the wiring adapter. PIC 8
Install the pins on the Accent wire harness (PIC 9) as follows:
ACCENT HARNESS
WHITE
BLACK
RED
WIRING ADAPTER
RED
BLACK
BLUE
PIC 12
NOTE: Push the wires into the male connector until you feel them lightly click.
Gently pull on each wire after the click to ensure they are locked into
place.
STEP 22
Test mount the left saddlebag to determine how much excess of the 3-Pin wiring
adapter harness you will need reach each Accent light. Once you have determined
the amount of harness needed, use the included cable ties to secure the excess
under the left side cover. Replace the side cover and mount both saddlebags.
Locate the other male three pin connector from the hardware kit and repeat
Step 21 for the wires from the other Accent. Proceed to Step 29.
INSULATED MALE SPADE INSTALLED
PIC 13
Wiring for ’93-’96 Models and CVO Models with Saddlebag Filler
Panel Taillights
STEP 23
Cut the two pigtails with the three pin connectors from the supplied wiring adapter
as close to the connection point as possible. PIC 11 The remaining 8-Pin
Connectors and harness will not be used.
FEMALE T-TAPS INSTALLED
PIC 14
STEP 24
Using wire strippers remove a small amount of insulation from the cut ends of the
wires. Insert the exposed end of each wire into an included insulated male spade
connector and crimp the end. PIC 12 make sure that the wire is secure in the
spade.
STEP 25
Re-install the saddlebags. Remove the seat from the motorcycle and locate the
main taillight harness.
STEP 26
On ‘93-’96 models: Place two each of the female T-Tap connectors over the
black, red and blue wires in the OEM main taillight wiring harness; close the connectors ensuring that the tabs are engaged as shown in PIC 13.
NOTE: If there is a run-turn-brake controller installed, the female T-Taps need to be installed
USE THE WIRES ON THIS
END OF THE CONNECTOR
upstream (in front) of the controller. The installation order must be main harness from
front of bike with the female T-Taps installed, then the controller, finally the taillight
harness.
On CVO Models: Determine the input side of the main harness. This will be the end coming
under the frame from the front of the motorcycle. PIC 14 Place two each of the female T-Tap
connectors over the black, red with yellow stripe and blue wires in the OEM main taillight wiring
harness; close the connectors ensuring that the tabs are engaged as shown in PIC 13.
NOTE: If there is a run-turn-brake controller installed, the female T-Taps need to be installed
upstream (in front) of the controller. The installation order must be main harness from
front of bike with the female T-Taps installed, then the controller, finally the taillight
harness.
PAGE
4
-cont.-
L.E.D. REAR SADDLEBAG ACCENTS
INSTALLATION
STEP 27
Place a small amount of dielectric grease on the female T-Tap connectors; insert
the insulated male spade connectors from the BLACK wires into the female T-Tap
connectors that were installed on the BLACK wire, the insulated male spade
connectors from the RED wires to the female T-Taps on the RED or RED WITH
YELLOW STRIPE wire and the insulated male spade connectors on the BLUE
wires to the female T-Taps on the BLUE wire in the taillight harness. Use the
included cable ties to secure the excess wiring out of harms way.
Secure all wiring away from any moving parts, pinch points or
extreme heat. Kuryakyn WILL NOT warranty any electrical
component that fails due to pinched, crimped, broken, abraded,
melted or frayed wires.
STEP 28
PIC 15
APPLY LABELS
Locate the male three pin connectors from the hardware kit. Connect the male connector to one of
the female three pin connectors from the wiring adapter. PIC 8 Install the pins on the Accent wire
harness (PIC 9) as follows:
ACCENT HARNESS
WHITE
BLACK
RED
WIRING ADAPTER
RED
BLACK
BLUE
NOTE: Push the wires into the male connector until you feel them lightly click. Gently pull on
each wire after the click to ensure they are locked into place.
Finishing all Installations
STEP 29
Start the motorcycle and test to make sure that the lights function as both running lights and
brake lights.
ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE.
VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS. A LIGHT
MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY.
STEP 30
Place the warning stickers on the inside of the bags as shown in PIC 15 to serve as
a reminder to prevent the wires from being damaged when the saddlebags are
removed from the motorcycle.
STEP 31
Replace the seat.
AFTER INSTALLING THE SEAT, PULL UP ON IT TO ENSURE IT IS LOCKED
INTO PLACE. A LOOSE SEAT CAN SHIFT AND CAUSE LOSS OF CONTROL
RESULTING IN SERIOUS INJURY OR DEATH.
PAGE
5
Ride On!
L.E.D. REAR SADDLEBAG ACCENTS
INSTALLATION