Horstmann F328m, F322e Valve Installation and Operating Instructions

Horstmann F328m, F322e Valve Installation and Operating Instructions

Below you will find brief information for Valve F328m, Valve F322e. The F328m/F322e valve with auxiliary switch has been designed to control the water circulation in fully pumped systems, which employs a single pump for both Hot water and Central heating circuits, by allowing the flow to either or both circuits. The F328m/F322e valve has a 5 core cable that can be colour-coded to connect to the system.

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Valve F328m, Valve F322e Installation and Operating Instructions | Manualzz
CENTRAL HEATING ONLY.
Set the cylinder thermostat to minimum or turn the HW off at the programmer.
Set the room thermostat to maximum and turn the CH on at the programmer.
The valve should close Port B. The boiler should fire, pump run and the pipe on the Port A side
should get hot.
HOT WATER AND CENTRAL HEATING.
Set the room and cylinder thermostat to maximum and turn the HW and CH on at
the programmer.
The valve should be in the mid-position. The boiler should fire, pump run and the pipes on
both Port A side and Port B should get hot.
Reset both thermostats and the programmer to their normal settings.
Please note the above assumes that both programmer and thermostats are being used. If this
is not the case, ignore the action described for the item not fitted.
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COMMISSIONING
The F328m / F322e valve with auxiliary switch has been designed
to control the water circulation in fully pumped systems, which
employs a single pump for both Hot water and Central heating
circuits, by allowing the flow to either or both circuits.
INSTALLATION AND CONNECTION SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED
PERSON AND IN ACCORDANCE WITH THE CURRENT EDITION OF THE I.E.E. WIRING
REGULATIONS. A CLASS ‘A’ SWITCH (HAVING CONTACT SEPARATION OF AT LEAST 3MM IN
ALL POLES) MUST BE INCORPORATED IN THE FIXED WIRING AS A MEANS OF DISCONNECTING
THE SUPPLY, NORMALLY AT THE CONSUMER UNIT. THE SYSTEM MUST BE APPROPRIATELY
FUSED.
WARNING : ISOLATE MAINS SUPPLY BEFORE COMMENCING INSTALLATION
SPECIFICATION
Motor supply voltage: 230V AC, 50Hz
Power consumption: <6.5W
Lead supplied: 1 metre 5 core cable. Industry standard colours used
Earth connection required.
Olive Size: F228m - 28mm (Metric)
F228e - 1 1/4 inch (Imperial)
o
Operating flow temperature: Up to 80 C
Switch rating: 5 Amps
o
Email: [email protected]
Website: www.horstmann.co.uk
Page 4
Maximum ambient temperature: 50 C
Maximum static pressure: 21 Bar
Maximum differential pressure: 2 Bar
Pipe fitting size: 28mm compression
Actuator: Maximum time to power open - 20 seconds
Maximum time to spring close - 10 seconds
Override lever: For manual operating to open valve for system draining or filling.
During normal operation, the lever must be in the auto position.
Horstmann Controls Limited
Bristol
BS4 1UP
t:0117 9788 773 - f:0117 9788 701
LEAFLET No P82419
ISSUE 1
Page 1
OPERATION
Set the override lever to manual. Fill, test and thoroughly flush the system (See instruction
under the Specification section located on page 4 of this guide).
To remove the Actuator from the valve body please ensure that the override lever is placed
in the override position.
WIRING CONNECTIONS
The 5 core cable fitted to the actuator can now be connected to the system following the
simple colour-coded guide below.
Wire Colour
Blue
Any Neutral supply.
Orange
‘Call’ terminal of Cylinder stat if fitted, otherwise the HW ON terminal of
the programmer - Also link to Pump/Boiler live.
White
‘Call’ terminal of room stat if fitted, otherwise the CH ON terminal of
the programmer
Grey
‘Sat’ terminal of Cylinder stat if fitted, otherwise the HW OFF terminal of
the programmer
Valve position - In the event that mains power is disconnected the valve automatically
spring-returns to the Hot Water only position (Port A).
INSTALLATION AND OPERATING INSTRUCTIONS
System Connection
POSITIONING OF VALVE
Yellow / Green Earth terminal of the wiring centre
On new installations fit the valve ensuring that the actuator head is NOT below the
horizontal level of the pipework and that flow is in the direction of the arrow. Also check that
neither the open vent or the cold feed are isolated. This will ensure system and product
safety at all times.
Remember to make allowances for working, maintenance and replacement.
FITTING OF VALVE BODY TO PIPEWORK
Fit the valve body using the compression fittings provided.
Tighten the compression nuts sufficiently to make a watertight seal, only gripping the valve
by its body. Take care not to over tighten.
FITTING OR REMOVAL OF ACTUATOR TO VALVE BODY
PLEASE NOTE; Before beginning the installation, or any subsequent removal of the actuator,
please ensure that the override lever, located on the side of the actuator is in the raised
bypass position.
Position the actuator on the valve body, taking care to line up the 4mm flat spindle, located
on the valve body, with the receiving shaped slot located on the underneath of the actuator.
The actuator guide holes should line up with the spigot on the valve body.
The actuator locking mechanism will click into place, locking the head to the valve body.
Page 2
An earth connection is required on the F328m and F328e valve. Ensure all connections are
good and the screws secure. A torque of 0.75Nm is recommended for fixing the wires in place.
NOTE: In the event that the F328m or F328e is being used in an unconventional system, the
above connections may be incorrect. In this case, please seek advice.
To check whether the valve is operating correctly, carry out the following checks after the
system is filled and vented. Ensure that the override lever is back in the Auto position and the
insert guide is removed.
HOT WATER ONLY.
Set the room thermostat to minimum or turn the CH off at the programmer.
Set the cylinder thermostat to maximum and turn the HW on at the programmer.
The valve should close Port A. The boiler should fire, pump run and the pipe on the Port B side
should get hot.
Page 3

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Key Features

  • Control Water Circulation
  • Single Pump for Hot Water and Central Heating
  • 5 Core Cable for Connection
  • Color-Coded Connections
  • Manual Override Lever
  • Spring-Return to Hot Water Position

Frequently Answers and Questions

How do I connect the valve to the system?
The 5 core cable fitted to the actuator can be connected to the system following the simple colour-coded guide below. Ensure all connections are good and the screws secure. A torque of 0.75Nm is recommended for fixing the wires in place.
What is the operating flow temperature of the valve?
The operating flow temperature of the valve is up to 80°C. The valve can handle a maximum static pressure of 21 Bar and a maximum differential pressure of 2 Bar.
How do I manually override the valve?
The override lever can be used to manually open the valve for system draining or filling. During normal operation, the lever must be in the auto position.
What happens if the mains power is disconnected?
In the event that mains power is disconnected the valve automatically spring-returns to the Hot Water only position (Port A).

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