934007G
FS481V KAWASAKI 32” CLASSIC PRO
933007G
FS481V KAWASAKI 36” CLASSIC PRO
934007G
MAN
4166081
Rev. A 11-2010
FS481V KAWASAKI 48” CLASSIC PRO
OPERATOR'S MANUAL: 4166082
PARTS MANUAL
MODELS:
932007G
CALIFORNIA
WARNING
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Californie Proposition 65 Avertissement
AVERTISSEMENT
Les échappements des moteurs diesel
et certains de leurs composés sont
reconnus par l’Etat de Californie pour
être cancérigènes, provoquer des défauts congénitaux et d’autres dangers
en matière de reproduction.
California Advertencia
L’émission du moteur de ce matériel
contient des produits chimiques que
l’Etat de Californie considère être
cancérigènes, provoquer des défauts
congénitaux et d’autres dangers en
matière de reproduction.
de la Proposicion 65
ADVERTENCIA
El estado de California hace saber
que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos
de nacimiento y otros daños en el
proceso de reproducción humana.
El estado de California hace saber
que los gases de escape de este
producto contienen productos quÍmicos que producen cáncer, defectos
de nacimiento y otros daños en el
proceso de reproducción humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
Classic
Pro
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc.product. You have purchased a world class mowing
product, one of the best designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual.
The useful life and good service you receive from this machine depends to a large extent on how well you read
and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give
you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety
features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best
protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure
those who operate this machine are as well informed and careful in its use as you are.
See a BOB-CAT dealer for any service or parts needed. Schiller Grounds Care, Inc.service ensures that you
continue to receive the best results possible from Schiller Grounds Care, Inc.products. You can trust Schiller
Grounds Care, Inc.replacement parts because they are manufactured with the same high precision and quality
as the original parts.
Schiller Grounds Care, Inc.designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety
warnings and instructions. You'll always be glad you did.
Schiller Grounds Care, Inc.
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS...................................... FIGURES........................................................................PAGE
SAFETY................................................................................................................................................... 3
ASSEMBLY/SET-UP INSTRUCTIONS................................................................................................... 4-11
LUBRICATION......................................................................................................................................... 12
MAINTENANCE...................................................................................................................................... 13-15
SERVICE CHART................................................................................................................................... 16
SERVICE RECORD................................................................................................................................ 17
ADJUSTMENTS...................................................................................................................................... 18-20
BELT REPLACEMENT............................................................................................................................ 21, 22
PARTS SECTION.................................................................................................................................... 23
ENGINE DECK ASSEMBLY............................... FIGURE 1.................................................................... 24, 25
TRANSMISSION DRIVE - 32"............................ FIGURE 2.................................................................... 26, 27
TRANSMISSION DRIVE - 36" & 48".................. FIGURE 3.................................................................... 28, 29
UPPER HANDLE ASSEMBLY............................ FIGURE 4.................................................................... 30, 31
PEERLESS TRANSMISSION............................ FIGURE 5.................................................................... 32, 33
32" DECK........................................................... FIGURE 6.................................................................... 34, 35
36" DECK........................................................... FIGURE 7.................................................................... 36, 37
48" DECK........................................................... FIGURE 8.................................................................... 38, 39
CASTER ASSEMBLY......................................... FIGURE 9.................................................................... 40, 41
ELECTRICAL DIAGRAM ................................... FIGURE 10.................................................................. 42, 43
DECALS............................................................. FIGURE 11................................................................... 44, 45
CUTTERDECK WEIGHTS................................. FIGURE 12.................................................................. 46, 47
11-2010
3
SAFETY
Classic
Pro
NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modifications, add-on
accessories or product alterations that are not
designed, developed, tested and approved by Schiller
Grounds Care, Inc.'s Engineering Department. Any
Schiller Grounds Care, Inc.product that is altered,
modified or changed in any manner not specifically
authorized after original manufacture–including the
addition of “after-market” accessories or component
parts not specifically approved by Schiller Grounds
Care, Inc.–will result in the Schiller Grounds Care,
Inc.Warranty being voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modifications, add-on accessories or products not
approved by Schiller Grounds Care, Inc.will be
considered the responsibility of the individual(s) or
company designing and/or making such changes.
Schiller Grounds Care, Inc.will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc.machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
Located ontyhe right hand side of the engine
deck face up.
4
Classic
Pro
ASSEMBLY/SET-UP INSTRUCTIONS
NOTE: FRONT, REAR, RIGHT HAND AND LEFT HAND REFERENCES BELOW ARE
WITH RESPECT TO AN OPERATOR AT THE CONTROLS.
1.
UNCRATE - Discard the sides and top of the crate. Remove the loose parts from
the crate. Discard the rest of the packing material.
2.
Remove all tie wraps and banding.
Remove traction control rods D, gear shift
lever A and parts bag B. Set aside for later
use. Remove fuel tank from the crate.
3. Install upper handle B to lower handle D using
(2) 3/8-16 X 1" bolts and (2) 3/8-16 nylon lock
nuts through upper holes F and also installing (2)
3/8-16 X 1" bolts and (2) 3/8-16 lnylon lock nuts
through holes E in the upper handle and one
of the three holes available to give the desired
handle height.
5
ASSEMBLY/SET-UP INSTRUCTIONS
Classic
Pro
4. After installing handles, make sure to check the
throttle and choke setting are correct.
Check the throttle at idle and full throttle. The
lever should contact the upper stop at idle and
thelower stop at full throttle.
Make sure the choke is fully open with the choke
cable pused all of the way in, and fully choked
with the cable pulled all of the ay out.
LOW IDLE STOP
HIGH IDLE STOP
6
HIGH IDLE STOP
WITH THE CHOKE CABLE PUSHED IN,
THE TWO LEVERS SHOULD ALMOST
TOUCH.
Classic
Pro
ASSEMBLY/SET-UP INSTRUCTIONS
5. Attach gear shift lever A removed in Step 2 to the
lower shift arm H using (1) 5/16-18x1 bolt and (1)
5/16-18 whizlock nut. Shift the lever to the neutral
position and verify that the lever is centered in the
slot. If not, loosen the bolt and reposition lever.
Retighten bolt.
GEARBOX ADJUSTMENT NOTE: The detents
between gears and at neutral may be made more
positive by turning set screw J clockwise. Do not
turn set screw more than two turns below flush with
the housing.
6. Route the throttle cable K across the top left side
of the lower handle under the fuel tank C.
NOTE: Route the wiring harness on the left side,
under the tank recessed area. Verify bolts are 3/4"
long. Any longer bolt will damage the tank.
7 .Bolt fuel tank to lower handle using (4) 3/816X3/4" bolts, (4) lockwashers and (4) flatwashers at
locations L. Torque to 8-12ft./lbs.
NOTE: Tighten all fuel tank bolts firmly but do not
overtighten or damage to the fuel tank may result.
7
ASSEMBLY/SET-UP INSTRUCTIONS
Classic
Pro
8. TANK P/N 4165561: Connect the fuel line F1
from the engine fuel line to the pick-up fitting on the
back of the tank. Connect the purge fuel line, F2,
fromthe purge port on the engine to the vent at the
top of the tank as shown in Figure 1.
TANK P/N 4163068-1: Connect the fuel line N from
fuel tank to the furl filter line and secure with the
supplied hose clamp as shown in Figure 2.
TANK P/N IS LOCATED ON BOTTOM OF TANK.
FIGURE 1
FIGURE 2
9. Route cables and wires as shown, and tie
harness to upper handles as shown.
8
Classic
Pro
ASSEMBLY/SET-UP INSTRUCTIONS
10. Attach traction control rods D by inserting the
swivel P through the upper hole in the bellcranks Q
and the other end of the traction control rods through
the traction control lever S on the handlebar. Secure
with washers and hairpins, with the washers to the
inside.
11. To adjust traction control rods, remove the
traction control rod swivel P and the brake rod R
from the bellcrank Q and adjust swivel up or down
the control rod so that once reinstalled there is a 1/4"
(6.35mm) gap between the bottom of the rod and
the bottom of the traction lock with the traction lock
pushed down in the drive position, shown below.
9
ASSEMBLY/SET-UP INSTRUCTIONS
Classic
Pro
12. To adjust the brakes, remove the brake rod R
from the bottom of bellcrank Q and set the traction
control lever in the neutral position. Adjust the brake
rod by turning it in or out of the swivel W in the brake
arm until it just goes into the hole on the bellcrank.
Secure with hairpin.
NOTE: The machine should not move with the
traction control levers in the parking brake position.
If machine moves in the parking brake position,
readjust brake rod length. Verify that machine can
be moved easily when the traction control levers are
placed in the neutral position.
13.
Fill engine with oil. (See engine manual for specifications.)
14.
Fill fuel tank with with clean, fresh unleaded fuel.
•
•
•
•
•
•
•
GASOLINE IS HIGHLY FLAMMABLE!
Fill fuel tank with good quality, clean, regular unleaded gasoline.
Do not use hi-test fuel.
Do not smoke.
Do not spill fuel.
Fill outdoors.
Do not overfill. Fill to 1" below bottom of filler neck to allow room for expansion.
USE A FUNNEL TO FILL GAS TANK.
15.
Adjust tire pressure in drive wheels and casters to 14 psi (96 kPa).
16.
Before attempting to start the mower, read and understand all sections of the Operation & Safety
manual.
17.
Verify that the safety circuits work properly.
NOTICE: Special setup instructions.
•
Before engaging the cutterdeck, run the engine for five minutes at full RPM. This is recommended for
new engine installation to permit complete engine lubrication prior to load.
•
Do not engage the cutterdeck at full throttle. Set the throttle half way between the highest and lowest
engine speed, engage the PTO switch and increase the engine speed to full before cutting.
•
Do not use this machine without an approved grasscatcher, grass discharge chute or mulching plate(s)
correctly fitted.
10
Classic
Pro
ASSEMBLY/SET-UP INSTRUCTIONS
MACHINE LUBRICATION
Every 50 Working Hours - Lubricate the following points with grease:
1)
2)
3)
4)
Caster wheel pivots (2 points)
Shaft Couplers (2 points)
Drive Wheel Bellcranks (2 points)
Idler pivot bearing
11
LUBRICATION
Classic
Pro
ENGINE OIL
Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.
AFTER FIRST FIVE (5) HOURS
While the engine is warm:
1. Release the oil drain hose assembly from the
engine clip J. Lay hose assembly over the frame
edge or through the frame cutout, which ever is
most convenient.
2. Remove the rubber cap D from the tip of the
hose assembly and turn the drain valve to allow
oil to drain from the engine. Dispose of used oil
in accordance with local requirements.
3. Clean drain valve and tighten the plastic portion
of the drain valve back into the metal portion of
the valve. Replace rubber cap over the tip of the
valve. Replace hose assembly back into engine
clip.
4. Change oil filter.
5. Fill the crankcase with fresh oil to the full mark.
Do not overfill. See engine manual for oil
specifications.
DAILY
1. Check oil level with the dipstick.
2. If oil is needed, add fresh oil of proper
viscosity and grade. See engine manual for oil
specifications. Do not overfill.
3. Replace dipstick before starting engine.
12
PERIODIC OIL CHANGES
1. See engine manual for oil and filter change intervals after the break-in period.
2. Follow instructions for first oil change, above.
Classic
Pro
MAINTENANCE
ENGINE - KAWASAKI
The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty,
dirty or more than 8 hrs continuous use) maintain more frequently.
Cooling Fins and Air Intake screen (daily)
Ensure that the cooling fins and air intake screen
W are cleaned daily. Continued operation with
a clogged cooling system will cause severe
overheating and result in engine damage.
Compressed air may be used to clean the intake.
Air Cleaner
Dual element air cleaners have a paper air cleaner
element Z with an oiled, foam precleaner element V
on the dirty side of the paper element. Both should
be inspected regularly and maintained.
Clean and re-oil precleaner element every 25 hours
(more often under dusty conditions).
1. Turn knobs 1/4 turn counter-clockwise to remove
air cleaner cover. F.
2. Loosen clamp X to remove air cleaner assembly.
3. Remove and wash precleaner V with kerosene or
liquid detergent and water.
4. Wrap precleaner V in a cloth and squeeze to
remove excess cleaning agent.
5. Saturate precleaner V with new engine oil and
squeeze to remove excess oil.
Every 100 hours (more often under very dusty or dirty
conditions), check the paper cartridge Z.
– Clean by tapping gently.
– Do not wash the cartridge or use compressed air
– Replace when cartridge is dirty, bent or
damaged.
6. Reinstall precleaner V over paper cartridge Z,
reinstall air cleaner assembly, tighten clamp X,
and reinstall cover F.
13
MAINTENANCE
Classic
Pro
GEARBOX
Check every 500 hours to ensure proper lubrication.
12 oz. is capacity of gearbox.
To check level:
Remove top cover V, 12 oz. of grease will fill 1/3-1/2
of the bottom 1/2 of gearbox. Only add Bentonite
grease-available from your Peerless dealer.
If you are not comfortable with the steps above,
contact your BOB-CAT dealer.
INLINE FUEL FILTER
When required, the fuel filter X may be replaced.
See the Parts Section for service part numbers.
SPARK PLUG
•
•
•
14
Remove plug and check condition.
Good operating conditions are indicated if the plug has a light grey or tan deposit. A white blistered coating may indicate overheating. A black coating usually means an “over rich” fuel mixture caused by a
clogged air cleaner or improper carburetor adjustment. Do not sandblast, wire brush or otherwise try to
clean a dirty plug. Best results are obtained with a new plug.
See engine manufacturers manual for proper spark plug gap.
Classic
Pro
MAINTENANCE
BLADE SHARPENING
Blades may be sharpened by filing or grinding, but with either method the balance of the blades must be
maintained at 5/8 oz/in or less. Failure to maintain balance causes excess vibration, wear and shortened life
of not only the blades, but most all components of the machine. To balance a blade after sharpening: attach
1/8 oz of weight 5" from center on the light end. This should make the light end the heavy end. If it does not:
file or grind the heavy end until the addition of weight makes the light end the heavy end.
NOTE:
• Do not overheat or weaken the blades.
• Do not straighten bent blades. Replace with new
BOB-CAT blades.
If lift portion of blade is worn thin replace with a
new BOB-CAT blade.
• ALWAYS replace with BOB-CAT blades—do not
use another manufacturer’s blades as this could
be dangerous.
• Replace cracked or bent blades.
BLADE REMOVAL
1. Use a box wrench or socket with a long breaker
bar to remove spindle bolt under cutterdeck.
2. Slip tube over breaker bar or wrench if necessary
to gain leverage.
3. Keep hands clear as blades may rotate when bolt
releases.
4. When changing blades, wear thickly padded
gloves.
5. Block blades from turning by using a piece of
wood.
6. Follow these instructions to prevent injury when
bolt releases.
NOTE: To prevent blade from turning, place block of
wood at location A, with grain perpendicular to blade.
Cutterdeck Pulley Assembly
BLADE RE-INSTALLATION
1. Place the desired number of spacers (no more
than 2) on the spindle bolt below the cutterdeck
between the blade and spindle shaft.
2. Insert the cutter spindle bolt (from bottom)
complete with washer, blade and spacers.
3. Place remaining spacer(s) on the spindle bolt
above the cutterdeck between the conical washer
and nut (as shown). Replace nut and tighten to
70 ft-lbs.
15
SERVICE CHART
Classic
Pro
NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF
OPERATION.
SER VICE
OPERATION
FIRST
5
HOURS
DAILY
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
500
HOURS
ENGINE
Check Oil Level
X
Check for Oil & Air
L e aks
X
Clean Air Intake
X
Clean Air Cleaner
X
Change Oil & Filter*
X
SEE ENGINE MANUFACTURER'S MANUAL*
Check Fuel Filter
Replace/Adjust
Spark Plug
X
SEE ENGINE MANUFACTURER'S MANUAL
GEARBOX
Check Oil Level
X
MACHINE
Check Tire
Pressures
X
Check Belt Tensions
CHECK AFTER FIRST 1/2 HR
AND AFTER FIRST 4 HRS
Lubricate All Points
X
X
Consult the manufacturer’s manual for your engine
for further information and instructions.
16
SERVICE RECORD
Classic
Pro
NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
GENERAL
DATE
HRS
DATE
HRS
D ATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
Check tire pressures
Lubricate all points
Check nuts & bolts
ENGINE
Check oil level
Change oil
Clean
air cleaner element
Clean cooling fins
Replace
air cleaner element
Clean & gap
spark plugs
NOTE: After first 5 hours of operation replace engine oil and filters.
17
ADJUSTMENTS
Classic
Pro
Make all adjustments with the engine shut off, spark
plug wire disconnected and mower drive disengaged.
OPERATOR PRESENT CONTROL LEVERS
The operator present (OP) control levers should be
adjusted to control the operation of the plunger of the
operator present switch B (located under the right
side of the control panel). Depressing OP control
levers A should depress the plunger; releasing the
levers should extend it.
TO ADJUST:
1. Loosen clamp bolts C on both ends so clamps
can rotate on shaft.
2. Rotate actuator lever to depress switch plunger.
Keep OP control levers against handles and
tighten bolts C.
3. When released, the OP control levers A should
rise and the actuator lever should rotate away
from the switch, allowing the switch plunger to
extend completely.
TRACTION RODS AND WHEEL BELT TENSION
There should be a 1/4" minimum gap between the
traction control rod and the bottom of the drive slot
when the drive is engaged and the traction control
lever is pushed down. If there is no gap the rod will
hold the wheel belt idler up and the belt may slip. Too
much gap makes it difficult to get adequate braking
and free-wheeling neutral when traction locks are in
the neutral position. The gap may be increased from
1/4" as long as the machine will free wheel in neutral.
Increasing the gap reduces the reach to the traction
lever.
TO ADJUST:
1. Disconnect the brake rod R with the traction control lever in the drive position.
2. Remove hairpin cotter from the swivel P on the
traction control rod D.
3. Lift out the rod and turn the swivel in or out obtain
a 1/4" gap on the traction control lever in the
drive position.
4. Refit the swivel to the idler bellcrank Q and
replace the hairpin cotter.
5. Check the gap with traction control lever pressed
down in the drive position. If it is still not 1/4",
repeat the procedure until an approximate 1/4"
gap is obtained.
18
6. Reconnect the brake rod. (See Traction Brake
section).
Classic
Pro
ADJUSTMENTS
UPPER HANDLE HEIGHT ADJUSTMENT
To adjust upper handle height: Remove the traction
control rods. Remove bolts G and loosen bolts E
on each side of the lower handle. Raise or lower as
required. Reposition upper handle and reinsert bolts
G into appropriate hole in lower handle and tighten.
Readjust traction control rods, brakes and parking
brakes.
TRACTION BRAKES/PARKING BRAKES
With the traction control rods properly adjusted, apply
both parking brakes and try to push the machine
forward. If one or both wheels rotate, adjust the
corresponding brake(s).
TO ADJUST:
1. Set the traction control lever in the neutral position.
2. Remove the hairpin cotter W from the brake rod
R on idler bellcrank Q.
3. Adjust the brake rod by turning it in or out of the
swivel pin on the brake arm until it just goes into
the bellcrank hole.
4. Reassemble the brake rod to the bellcrank.
5. Check the adjustment. DO NOT OVER ADJUST.
If necessary, repeat the procedure until the correct adjustment is achieved.
6. If adequate adjustment can not be achieved with
the brake rod, the links U between the brake arm
T and brake band may be moved to a different
hole in the brake arm.
7. Adjust belt guide V to remove any sag in the
drive belt between the drive pulley and the wheel
pulley.
When the brakes are properly adjusted the machine
can be freely manuevered with the traction control
levers in the neutral position. If not, the brakes have
been over-adjusted and have to be backed off.
NOTE: Clean inner groove of wheel drive pulley and
belt daily for better drive and neutral. Accumulation
of grass, mud or other debris in pulley groove can
affect declutching. Set mud scraper Z at each wheel
drive pulley to angle down to catch debris.
19
ADJUSTMENTS
Classic
Pro
DRIVE BELT TENSION ADJUSTMENT
Drive belt tension can be adjusted to one of three
settings to account for various mowing conditions.
1. Adjust by moving the spring anchor bolt to position 1, 2 or 3.
• Position 1 will provide the least amount of hand effort and wheel traction.
• Position 3 will provide the highest amount of hand effort and wheel traction.
TIRE PRESSURE ADJUSTMENT
Tire pressures should be maintained at 14 psi (96 kPa).
NOTE: Adjusting tire pressure between 10 psi (69 kPa) and 28 psi (193 kPa) can improve tracking. Increase
pressure on the side the machine tracks toward and decrease it on the other side.
20
Classic
Pro
BELT REPLACEMENT
32" & 36" CUTTERDECK PTO BELT
1. Rotate idler arm A counterclockwise using a 3/8"
ratchet or breaker bar and remove belt.
2. Install belt as shown.
48" CUTTERDECK PTO BELT
1. Rotate idler arm B counterclockwise using a 3/8"
ratchet or breaker bar and remove belt.
2. Install belt as shown.
21
BELT REPLACEMENT
GEARBOX-DRIVE BELT
1. Loosen nut on carriage bolt A.
2. Slide idler pulley B away from belt.
3. Unbolt clutch stop pin C.
4. Remove PTO belt.
5. Remove gearbox drive belt.
6. Replace by following steps in reverse order.
NOTE: Push idler pulley B toward gearbox drive belt until gearbox drive belt is snug.
WHEEL-DRIVE BELT
Remove brake rod R and tracton control rod D from
bellcrank Q. Remove bottom bolt C and spacer from
fender Y and loosen the bolt E that holds bellcrank.
Rotate bellcrank and idler up and out of the way. The
wheel drive belt will be slack enough to be removed
from its pulleys and passed over the drive wheel.
Replace in the reverse order, readjust traction control
rod and brake rod. (Also see Traction Rods and
Wheel Belt Tension in ADJUSTMENTS section.)
PARTS
SECTION
ENGINE DECK ASSEMBLY
Classic
Pro
FIGURE 1
3
5
USE THIS SET UP WITH
TANK P/N 4165561
P/N LOCATED ON BOTTOM OF TANK
4
4
20
TO ENGINE PURGE PORT
1
6C
61
2
5
56
6A
5
24
6B
5
60
22
50
5
22
59
49
7
TO ENGINE
16
5
5
58
5
23
56
58
5
7
TO
E
WIRE
HARNESS
NG
INE
48
21
USE THIS SET UP WITH TANK P/N 4163068-1
P/N LOCATED ON BOTTOM OF TANK
57
TORQUE TO
8 - 12 FT/LBS 12
11 13
10
TO
E
NG
14
47
8
9
15
12
12
31
17
13
44
34
30
25
33
26
26
32
46
42
35
41
24
INE
40
18
19
45
38
27
39
43
37
36
MO
UN
T
28
ENGINE DECK ASSEMBLY
Classic
Pro
FIGURE 1
ITEM PART NO.
DESCRIPTION
1 4167989
CAP-FUEL GASOLINE 3.5
2^4165561 TANK-FUEL
(INCLUDES ITEMS 4)
3
4
5
6
7
8
9
10
11
12 13 14
15
16
4165864
88042-01
88042N
4162977-015
4168368
4160260
4137390
4137391
4127203
64123-15
64163-31
64006-03
64018-18
64123-15
4164361
4164537
4164535
4164536
1764163-61
1838460
19 64163-07
20 4162989-001
21 64006-01
22 88042-03
23 48412
24 4164251
25 64164-19
26 64044-1
27 64163-55
28 4164359
29* 4121560
30 64025-05
31 38010-2A
32 64144-01
33 128175
34 2721796
35 38304-03
36 64123-155
37 64006-06
38 64123-54
39 64229-02
40 64164-12
41 2721331.7
424121540
QTY
ITEM PART NO.
1
1
4364163-51 WSHR.453X1.38X7GA
44 64123-16
BLT-HEX 3/8-16X1-1/4
452721110 CLUTCH-ELECTRIC
(INCLUDES ITEM 46)
1
4
1
46 2720949
4764163-46
48 64002-04
49 4164252-001
50 69053-03
51* 4132325
52* 4165387
53*415763
54* 4165668
55* 4165667
56 4163016
57 48228-12
1
2
1
1
1
1
1
1
1
1
1
1
FITTNG-HOSE, 1/4" TO 3/16"1
HOSE CLAMP 3/16
2
HOSE CLAMP
A/R
S HOSE-FUEL LINE 1
FILTER, FUEL 1
S-32 FRAME WLDMT
1
S-36 FRAME WLDMT
1
S-48 FRAME WLDMT
1
TRANSMISSION-5 SPD
1
BLT-HEX 3/8-16X3/4
4
WASHER
9
LOCKWSHR-HELICAL 3/8 9
BOLT-CRG 3/8-16X2
1
BOLT-3/8-16X3/4 HEX
1
ENG-KAW FS481V
1
OIL FILTER
AIR FILTER PAPER ELEMENT
FILTER FOAM PRECLEANER
WASHER
1
PULLEY-ENGINE
1
1-1/32X1-3/4X1/4 WASH
1
FUEL SUB-ASSEMBLY
2
LOCKWSHR-HELICAL 1/4 2
CLAMP-HOSE
2
CLIP-CABLE 5/8 J-HOOK
1
VALVE-OIL DRAIN
11
KEY WOODRUFF.19X.75 #9 1
SCREW-SET 1/4-20X1/4
2
WASHER
2
MUFFLER-MIDSIZE KAW 1
KIT-BRK POLE RPLCMNT 1
NUT-3/8-16 HEX
1
IDLER PULLEY
1
SNAP RING 5/8
1
PULLEY-SNGL GRV 7 ED
1
BELT-MIDSIZE GEARBOX 1
BRG-FLANGED PLASTIC
1
BLT-HEX 7/16-20 X 3
1
LOCKWSHR-HELICAL 7/16 1
BOLT, 5/16-18X3/4 HEX
2
LOCKNUT-NYLON 5/16-18 2
1/4X1/4X1 SQ END KEY
1
WLDMT-CLUTCH STOP MID 1
PIN-CLUTCH
1
DESCRIPTION
ASSY-CLUTCH WIRE
WASHER
LOCKWASHER, EXT. 5/16
FITTING-3/8NPT-3/8 BARB
HOSE-HYD 3/8X17" GROMMET-FUEL TANK
GROMMET-ROLLOVER VENT
VENT-TANK
FILTER-FUEL (IN TANK)
FITTNG-BARB 90 DEGREE
VALVE-FUEL, IN-LINE
CLIP-CABLE, ISULATED
QTY
ITEMS 58-61 ARE USED WITH GAS TANK P/N
4163068-1
58 4162977-007 S HOSE-FUEL LINE 8"
1
59 4163012
FITTNG-90° FACE SEAL
1
60^4163068-1 TANK-FUEL
1
(INCLUDES ITEMS 40)
61 4130320
CAP-FUEL GASOLINE 3.5 1
^GAS TANK P/N IS LOCATED ON THE BOTTOM
OF THE GAS TANK ONCE IT IS REMOVED.
*NOT ILLUSTRATED
25
TRANSMISSION DRIVE - 32"
Classic
Pro
FIGURE 2
12
1
24
2
17
40
8
7
9
15
11
13
22
18
39
23
19
18
22
23
21
21
42
20
19
6
28
48
10
3
29
5
29
47
41
27
26
27
25
18 38
50
14
10
33
49
52
27
36
34
27
35
30 32
34
57
51
70
16
54
62
58
65
31
59
16
55
56
27
27
66
67
55
62
44
45
53
49
44
60
27
43
49
26
4
61
64
69
68
53
27
65
63
TRANSMISSION DRIVE - 32"
Classic
Pro
ITEM PART NO.
FIGURE 2
DESCRIPTION
QTY
1 2721382.7LEVER-SHIFT
1
2
2722621
S-GEAR SELECTOR PLATE 1
3
64044-2
SCREW-SET 5/16-18X3/8
2
4
4160260
S-32" FRAME WLDMT
1
5 4130974-01SPACER
2
6
64018-15
BLT-CRG 5/16-18X1
2
7
64151-3
3/8-24 HH LOCKNUT
1
8
64229-02
LOCKNUT-NYLON 5/16-18 2
9 64163-46 WSHR.383/.393X.88X7GA1
10 64229-01
LOCKNUT-NYLON 1/4-20
4
11 2721381.7 LEVER-SHIFT LOWER
1
122188155 GRIP-1/4X1X4-1/2
1
13 128108
WASHER PEERLESS
1
14 64139-08
BLT-WLF 5/16-18X3/4
4
15 64141-6
NUT, 5/16-18
1
16 64168-2
COTTER-HAIRPIN .08X1.19 4
172722033 SWITCH-NEUTRAL
1
18 85010N
ZERK, 1/4-28 SELF THREAD4
192308135 COUPLER
2
20 64164-19
KEY WOODRUFF.19X.75 #9 2
214130099 SHAFT-CONNECTOR
2
22 64144-01
SNAP RING 5/8
2
23 35033-5A
JACKSHAFT SHLD 3
2
24 64123-68
BOLT-HEX 5/16-18X1
1
252308133 SPRING-EXTENSION
2
26 64123-70
BLT-HEX 3/8-16X1-1/2
2
27 64141-4
NUT-WLF 3/8-16
18
28 4130975
BRG-BALL 5/8
2
29 64123-89
BLT-HEX 1/4-20 X 3/4
4
302303056 SPACER-SPRING
2
3133030-08 SPACER
2
322308000 PULLEY-IDLER
2
334136715 SPACER-FENDER
8
34 64123-138 BLT-HEX 3/8-16X3-3/4
4
35 64123-93
BLT-HEX 3/8-16X5
4
36 2721369.2 COVER-BELT BOBCAT
2
37 *2721365.7 WLDMT-LH BELLCRANK
1
38 2721364.7 WLDMT-RH BELLCRANK
1
39 4127203
TRNSMSN-5 SPD W/ REV 1
(SEE FIGURE 4 FOR PARTS BREAKDOWN)
4064163-29
41 2721477
42 4151917
43 4159200.7
444124853
21/64x1x11GA.WASHER
BELT-HB 56.75
PULLEY-SINGLE GROOVE
WLDMT-CLASSIC AXLE
DRUM-BRAKE
ITEM PART NO.
45
DESCRIPTION
4162836
ASSY-WHEEL 13 X 5.0-6
(INCLUDES ITEM 46)
46 *38097A
4764163-12
4864163-03
49 64163-64
50 4128899-03
5164163-02
52 64221-1 5338534
54 64144-31
554117094
56 33138-01
574130590
5833004A
5933135-01
60 64197-021
61 33138-07
62 64144-30
63 38322
64 33278
65 64123-50
6664163-31
67 64229-03
68 64006-03
694130588
70 64163-55
QTY
2
S TIRE 13 X 5.0-6
2
WASHER
2
WASHER
2
WASHER
A/R
BEARING-WHEEL
4
WASHER-11GA
2
E CLIP
2
BAND-BRAKE
2
SNAP RING
2
LINK-BRAKE
4
PIN, CLEVIS .47
2
ARM-BRAKE
2
SWIVEL
2
ROD-BRAKE
2
BLT-TDFM 5/16-18 X 1.75
8
PIN-CLVS GRVD .38 X 1.25 2
SNAP RING.375
2
WHEEL PULLEY ASSY
2
SCRAPER-SINGLE EDGE 2
BOLT-HEX 3/8-16X1
6
WASHER
2
LOCKNUT-NYLON 3/8-16
4
WASHER, 3/8 HELICAL LCK 2
SPACER-BRAKE
2
WSHR .328X.75X14 GA
2
* NOT ILLUSTRATED
10
2
2
1
2
27
TRANSMISSION DRIVE - 36" & 48"
Classic
Pro
FIGURE 3
12
1
24
2
17
40
8
7
9
15
11
13
22
18
39
23
19
18
22
23
21
21
6
28
48
10
3
29
5
29
47
41
50
27
26
27
42
20
19
25
18 38
14
10
33
49
52
71
27
36
34
27
35
30 32
34
57
51
70
16
54
62
58
65
31
56
4
27
66
61
64
69
68
27
67
27
72
49
43
62
45
53
44
55
53
28
59
16
55
27
72 49
44
65
60
63
73
TRANSMISSION DRIVE - 36" & 48"
Classic
Pro
ITEM PART NO.
FIGURE 3
DESCRIPTION
QTY
1 2721382.7LEVER-SHIFT
1
2
2722621
S-GEAR SELECTOR PLATE 1
3
64044-6
SCREW-SET 5/16-181/4
2
4
4130483
S-36 FRAME WLDMT
1
4130482
S-48 FRAME WLDMT
1
5 4130974-01SPACER
2
6
64018-15
BLT-CRG 5/16-18X1
2
7
64151-3
3/8-24 HH LOCKNUT
1
8
64229-02
LOCKNUT-NYLON 5/16-18 2
9 64163-46 WSHR.383/.393X.88X7GA1
10 64229-01
LOCKNUT-NYLON 1/4-20
4
11 2721381.7 LEVER-SHIFT LOWER
1
122188155 GRIP-1/4X1X4-1/2
1
13 128108
WASHER PEERLESS
1
14 64139-08
BLT-WLF 5/16-18X3/4
4
15 64141-6
NUT, 5/16-18
1
16 64168-2
COTTER-HAIRPIN .08X1.19 4
172722033 SWITCH-NEUTRAL
1
18 85010N
ZERK, 1/4-28 SELF THREAD4
192308135 COUPLER
2
20 64164-19
KEY WOODRUFF.19X.75 #9 2
214130099 SHAFT-CONNECTOR
2
22 64144-01
SNAP RING 5/8
2
23 35033-5A
JACKSHAFT SHLD 3
2
24 64123-68
BOLT-HEX 5/16-18X1
1
252308133 SPRING-EXTENSION
2
26 64123-70
BLT-HEX 3/8-16X1-1/2
2
27 64141-4
NUT-WLF 3/8-16
18
28 4130975
BRG-BALL 5/8
2
29 64123-89
BLT-HEX 1/4-20 X 3/4
4
302303056 SPACER-SPRING
2
3133030-09 SPACER
2
3238184-2 PULLEY-IDLER
2
334136715 SPACER-FENDER
8
34 64123-138 BLT-HEX 3/8-16X3-3/4
4
35 64123-130 BLT-HEX 3/8-16X5-1/2
4
36 2721369.2 COVER-BELT BOBCAT
2
37* 2721365.7 WLDMT-LH BELLCRANK
1
38 2721364.7 WLDMT-RH BELLCRANK
1
39 4127203
TRNSMSN-5 SPD W/ REV 1
(SEE FIGURE 4 FOR PARTS BREAKDOWN)
ITEM PART NO.
DESCRIPTION
QTY
4064163-29 21/64x1x11GA.WASHER
41 38212
BELT-BANDED A EL-55.75
42 4121312
PULLEY-DOUBLE GROOVE
43 4160483.7 WLDMT-CLASSIC AXLE
444124853 DRUM-BRAKE
45 4157780
ASSY-WHEEL 13 X 6.50-6
4157780-01 RIM-6 X 4.5, RED
(INCLUDES ITEM 46)
10
2
2
1
2
2
2
46 38098A
S TIRE 13X6.5X6 4-PLY
1
47*64163-12 WASHER
2
48 64163-03 WSHR-.256IDX.62DX18GA.2
49 64163-64
WASHER
A/R
50 4128899-03BEARING-WHEEL
4
5164163-02 WASHER-11GA
2
52 64221-1 E CLIP
2
5338534
BAND-BRAKE
2
54 64144-31
SNAP RING
2
554117094 LINK-BRAKE
4
56 33138-01
PIN, CLEVIS .47
2
574130590 ARM-BRAKE
2
5833004A SWIVEL
2
5933135-01 ROD-BRAKE
2
60 64197-021 BLT-TDFM 5/16-18 X 1.75
8
61 33138-07
PIN-CLVS GRVD .38 X 1.25 2
62 64144-30
SNAP RING.375
4
63 36271
WHEEL PULLEY ASSY
4
64 36896
SCRAPER-DOUBLE EDGE 2
65 64123-50
BOLT-HEX 3/8-16X1
6
66 64163-31
WASHER, 25/64X1X12
4
67 64229-03
LOCKNUT-NYLON 3/8-16
4
68 64006-03
WASHER, 3/8 HELICAL LCK 2
694130588 SPACER-BRAKE
2
70 64163-55
WSHR .328X.75X14 GA
2
7164163-82 WASHER
4
7264163-22 WASHER
2
73103044 SPACER
8
* NOT ILLUSTRATED
29
UPPER HANDLE ASSEMBLY
Classic
Pro
FIGURE 4
21
15
24
20
23
19
22
17
40
42
16
30
18
34
44
43
42
31
15
10
1
13
14
37
38
49
35
33
51
32
18
4
4
49
29
28
36
12
9
3
2
50
48
28
41
39
31
42
44
42
43
45
27
8
26
5
45
4
7
46
47
30
UPPER HANDLE ASSEMBLY
Classic
Pro
ITEM PART NO.
1
2
3
4
5
6 *
7
8
9
10
11 *
FIGURE 4
DESCRIPTION
QTY
64175-01 PUSHNUT-3/16 ROD
2
4164545 S-HANDLE, UPPER CLASSIC1
2721505SWITCH-PTO
1
64168-2 HAIRPIN COTTER
6
33103SWIVEL
2
2721365.7 WLDMT-LH BELLCRANK
1
2721364.7 WLDMT-RH BELLCRANK
1
4122110 ROD-TRACTION CNTRL GD 2
38009N
GRIP, TRACTION CNTRL
2
38360
GRIP-RECESSED 1 IN
2
2308121 ADHESIVE-3 GRAM TUBE 1
(USE WITH ITEM 10)
12
31032
LEVER,TRACTION CNTRL
13
64188-34 PIN-CLEVIS 3/16 X 2
14 64163-31WASHER
15
64229-02 LOCKNUT-NYL 5/16-18
16
33288
STUD-DOUBLE ENDED
1733243 SPACER
18
64229-01 LOCKNUT NYL 1/4-20
19 64061-37PIN-ROLL
20
38189
SPRING COMPRESSION
21
2722426 GRIP-TRACTION LOCK
22
2308002 BRG-RADIAL W/THD STD
23
62464-5A WASHER,THRUST 5/16x3/4
24
2722722 LATCH-ROLLER RH GD
25 * 2722721 LATCH-ROLLER LH GD
26
64163-55 WASHER .328X.75X14 GA
27
64123-50 BLT-HEX 3/8-16 X 1
28
38148
SWITCH-ENGINE STOP
29
64152-46 SCREW-SLT HH 10-24X1/2
30
2306097 WLDMT-ACTUATOR - PLTD
31
38371-01 BRG-NYLINER 3/8
32
64025-15 NUT-HEX #10-24 KEPS
33 38357-09CONTROL-THROTTLE
34
2308037 SPRING, TORSION OP
35
64197-015 BLT-TDFM 10-32X1/2 TORX
36 108208SWITCH-N.C.
37
64152-23 1/4-20X3/8 LG SP SCREW
38
4166085 S-CONTROL PANEL W/CHK
39 2188178SWITCH-RETAINER
40
2308152 LEVER-OP LH
2
2
2
4
2
2
6
2
2
2
4
2
1
1
2
4
1
2
1
2
2
1
1
2
1
4
1
1
1
ITEM PART NO.
41
42
43
44
45
46
47
48
DESCRIPTION
2308153 LEVER-OP RH
64197-002 BLT-TDFM 1/4-20X3/4
33030-09IDLER-BUSHING
2303023CONNECTOR-OP
64229-03 LOCKNUT-NYL 3/8-16
4160260 S-32 FRAME WLDMT
(USED ON MODEL 932007)
4137390 S-36 FRAME WLDMT
(USED ON MODEL 933007)
4137391 S-48 FRAME WLDMT
(USED ON MODEL 934007)
108009-03CABLE-CHOKE
64025-04 NUT-HEX 3/8-24
49 4129802TUBE-DOCUMENT
50
38061A
CAP-DOC TUBE
51
64262-003 BLT-HEX FLG 1/4-20X1"
QTY
1
4
2
2
4
1
1
1
1
1
1
1
2
* NOT ILLUSTRATED
TRACTION LOCK ASSY'S ARE ALSO AVAILABLE
P/N 2722685 RH & P/N 2722684 LH
(INCLUDES ITEMS 15-23 & 24 OR 25)
31
PEERLESS TRANSMISSION
FIGURE 5
32
Classic
Pro
PEERLESS TRANSMISSION
Classic
Pro
ITEM PART NO.
FIGURE 5
DESCRIPTION
QTY
4127203 PEERLESS TRANS MODEL 700-070A
(COMPLETE UNIT AVAILABLE THRU SCHILLER
GROUNDS CARE, INC.)
(INDIVIDUAL COMPONENTS AVAILABLE
THROUGH PEERLESS 1-800-558-5402)
1 2 2A
3 4 8
9
10 11 12 20 21 22 24 25 27 28 29 30 32 34 45 * 49 50 51 52 53 56 57 58 59 60 65 66 67
71 772083A COVER,TRANSMISSION 780086A BEARING,NEEDLE 780142
BEARING,NEEDLE 770061A CASE,TRANSMISSION 776134
COUNTERSHAFT
792089A SHIFT KEY 784266
COLLAR,SHIFT 784376
ROD & FORK ASSY,SHIFT 778154
GEAR,BEVEL (42 TEETH) 778176
PINION,BEVEL (14 TH ST) 792077A
BALL,STEEL,5/16" 792078
SET SCREW,3/8-16 X 3/8 792079
SPRING 780071
BEARING,THRUST 792073A SCREW,1/4-20 X 1-1/4 792035
RING,RETAINING 788040 RING,RETAINING 780072
WASHER 780108
WASHER 792001
“O” RING 780105A BUSHING,FLANGED 2308007
NEUTRAL SWITCH NC 778146A GEAR,SPUR (37 TEETH) 778125
GEAR,SPUR (35 TEETH) 778239A GEAR,SPUR (32 TH ST) 778124A GEAR,SPUR (30 TEETH) 778123A GEAR,SPUR (25 TEETH) 778145
GEAR,SPUR (12 TH ST) 778151
GEAR,SPUR (15 TEETH) 778240
GEAR,SPUR (18 TH ST) 778126A GEAR,SPUR (20 TEETH) 778127A GEAR,SPUR (25 TEETH) 780139
WASHER,THRUST 776135
SHAFT,INPUT (3-11/16") 776402
SHIFTER & BRAKE SHAFT
788069
SEAL,SQUARE CUT 1
1
1
1
1
4
1
1
1
1
1
1
1
1
6
1
1
6
5
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ITEM PART NO.
DESCRIPTION
QTY
72
792074
THREADED PLUG
1 81
786081
CHAIN,ROLLER #41 1
82 786082
SPROCKET (9 TEETH) 1
83 786083
SPROCKET (18 TEETH) 1
90 788067B GREASE (32 OZ BENTONITE)
150 510334
GASKET ELIMINATOR (LOCKTITE #515)
178 2380135COUPLING
1
179
4130099 CONNECTOR SHAFT
1
(ITEMS 178 & 179 ARE AVAILABLE THRU
SCHILLER GROUNDS CARE, INC.)
* NOT ILLUSTRATED
SEE YOUR PEERLESS DEALER FOR
REPLACEMENT PARTS.
33
32" DECK
Classic
Pro
FIGURE 6
46
47
45
44
34
32" DECK
Classic
Pro
FIGURE 6
ITEM PART NO.
DESCRIPTION
QTY
1 112111-01 BLADE 16.25 OFFST HLFT
2 128169
PULLEY, IDLER 5.50
3 4110580.7WLDMT-IDLER
4 4124108
S CASTER SUPPORT
52308140 PULLEY-ENGINE
6 2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
2
1
1
2
2
2
7 38348-01 BEARING-SPINDLE SEALED
833179-02SPINDLE-SHORT
9 2721323
HOUSING-SPINDLE 6 HOLE
10 64144-38 SNAP RING
1138315
NUT-SPINDLE
12 2721255
BELT-HB 83.00
13 64123-265 BLT-HEX HD 5/18-18X7 1/2
1438219
SPRING-TENSION
15 2722458
KNOB-4 PRONG 5/16-18
16 64259-01 U-NUT MULTITHREAD 5/16
17 64229-03 LOCKNUT-NYLON 3/8-16
184116661 PIN-PIVOT
194159320.2COVER-BELT
20 4147115
CHUTE-DECK, 32-54 SD
21 64018-2
BLT-CRG 1/4-20 X 3/4
22 4164932.7 BRKT-CHUTE SUPPORT
23 4160260
S-32 FRAME WLDMT 24 64141-4
NUT-WLF 3/8-16
25 64006-05 LOCKWSHR-HELICAL 1/2
26 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
27 64025-16 NUT-HEX 5/8-18
28 64123-05 BLT-HEX 1/2-20X1-1/2
2964221-04 E-RING.875
30 64262-010 BLT-FLG HD 3/8-16 X 3/4
31 64123-50 BOLT-HEX 3/8-16X1
32 64123-88 BOLT, 3/8-16X2-3/4 HEX
33 64163-12 .635/.640X1.0X.25 WASH
3464163-16 WSHR-41/64X1-3/8X12GA
35 64209-03 SPRING WASHER.67 ID
3664163-65 WASHER-.890X1.375X18GA
37 64164-12 KEY-1/4X1/4X1 SQ END
384120208.7BAFFLE-DISCHARGE
39 64229-01 LOCKNUT-1/4-20 NYLON
40 64268-03 NUT-FL NYLON LCK 3/8-16
41 108074-13 FLEX TRIM 44.38"
(USE 24" ON 32" DECKS)
2
1
2
1
1
1
2
1
2
2
15
1
1
1
2
1
1
10
1
12
2
1
1
8
7
1
4
2
2
1
2
1
2
5
1
42 4161040.7
43 4134342.7
44 64139-24
45 64123-89
4664141-2
47 64268-03
1
1
2
1
1
2
BAFFLE-FRT LH
BAFFLE-RT FRONT
BLT-WLF 3/8-16 X 1
BLT-HEX 1/4-20X3/4
NUT-1/4-20
NUT-FL NYLON LOCK 3/8-16
ITEM PART NO.
DESCRIPTION
QTY
35
36" DECK
Classic
Pro
FIGURE 7
48
49
47
46
36
Classic
Pro
36" DECK
ITEM PART NO.
1
2
3
4
5
6
DESCRIPTION
FIGURE 7
QTY
112111-02 BLADE 18.00 OFFST HLFT
128169
PULLEY, IDLER 5.50
4110580.7WLDMT-IDLER
4124108
S CASTER SUPPORT
4130209
PULLEY-B, 6.13 E.O.D.
2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
7 38348-01 BEARING-SPINDLE SEALED
833179-02SPINDLE-SHORT
9 2721323
HOUSING-SPINDLE 6 HOLE
10 64144-38 SNAP RING
1138315
NUT-SPINDLE
12 4128848
BELT-36 MIDSIZE
13 64123-265 BLT-HEX HD 5/18-18X7 1/2 1438219
SPRING-TENSION
15 2722458
KNOB-4 PRONG 5/16-18
16 64259-01 U-NUT MULTITHREAD 5/16
17 64229-03 LOCKNUT-NYLON 3/8-16
184116661 PIN-PIVOT
19 4159321.2 COVER-36 BELT
20 4147115
CHUTE-DECK, 32-54 SD
21 810149
BUMPER, RUBBER
22 4164932.7 BRKT-CHUTE SUPPORT
23 4137390
S-36 FRAME WLDMT 24 64141-4
NUT-WLF 3/8-16
25 64006-05 LOCKWSHR-HELICAL 1/2
26 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
27 64025-16 NUT-HEX 5/8-18
28 64123-05 BLT-HEX 1/2-20X1-1/2
2964221-04 E-RING.875
30 64262-010 BLT-FLG HD 3/8-16 X 3/4
31 64123-50 BOLT-HEX 3/8-16X1
32 64123-88 BOLT, 3/8-16X2-3/4 HEX
33 64163-12 .635/.640X1.0X.25 WASH
3464163-16 WSHR-41/64X1-3/8X12GA
35 64209-03 SPRING WASHER.67 ID
3664163-65 WASHER-.890X1.375X18GA
37 64164-12 KEY-1/4X1/4X1 SQ END
384115864.7BAFFLE-DISCHARGE
39 64018-3
BOLT-3/8-16X1 CARRIAGE
40 64268-03 NUT-FL NYLON LCK 3/8-16
41 108074-13 FLEX TRIM 44.38"
(USE 26" ON 36" DECKS)
2
1
1
2
2
2
2
1
2
1
1
1
2
1
3
3
15
1
1
1
1
1
1
10
1
12
2
1
1
8
9
1
4
2
2
1
2
1
1
6
1
ITEM PART NO.
42 4147035.7
43 4134343.7
44 64229-01
45 64018-2
46 64139-24
47 64123-89
4864141-2
49 64268-03
DESCRIPTION
QTY
BAFFLE-FRT CENTER
BAFFLE-RT FRONT
LOCKNUT-1/4-20 NYLON
BLT-CRG 1/4-20 X 3/4
BLT-WLF 3/8-16 X 1
BLT-HEX 1/4-20X3/4
NUT-1/4-20
NUT-FL NYLON LOCK 3/8-16
1
1
2
2
2
1
1
2
37
48" DECK
Classic
Pro
FIGURE 8
55
51
31
55
49
22
31
20
50
52
45
43
48
54
42
53
46
44
54
46
38
48" DECK
Classic
Pro
ITEM PART NO.
FIGURE 8
DESCRIPTION
QTY
1 112111-01 BLADE 16.25 OFFST HLFT
2 128169
PULLEY, IDLER 5.50
3 4110580.7WLDMT-IDLER
4 4124108
S CASTER SUPPORT
52308140 PULLEY-ENGINE
6 2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
3
3
1
2
3
3
7 38348-01 BEARING-SPINDLE SEALED
833179-02SPINDLE-SHORT
9 2721323
HOUSING-SPINDLE 6 HOLE
10 64144-38 SNAP RING
1138315
NUT-SPINDLE
12 4128718
BELT-48 MIDSIZE
13 64123-265 BLT-HEX HD 5/18-18X7 1/2
1438219
SPRING-TENSION
15 2722458
KNOB-4 PRONG 5/16-18
16 64259-01 U-NUT MULTITHREAD 5/16
17 64229-03 LOCKNUT-NYLON 3/8-16
184116661 PIN-PIVOT
19 4159322.2 COVER-48 BELT
20 4147115
CHUTE-DECK, 32-54 SD
21 810149
BUMPER, RUBBER
22 4164932.7 BRKT-CHUTE SUPPORT
23 4137391
S-48 FRAME WLDMT 24 64141-4
NUT-WLF 3/8-16
25 64006-05 LOCKWSHR-HELICAL 1/2
26 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
27 64025-16 NUT-HEX 5/8-18
28 64123-05 BLT-HEX 1/2-20X1-1/2
2964221-04 E-RING.875
30 64139-21 BLT-WLF 3/8-16X3/4
31 64123-50 BOLT-HEX 3/8-16X1
32 64123-88 BOLT, 3/8-16X2-3/4 HEX
33 64163-12 .635/.640X1.0X.25 WASH
3464163-16 WSHR-41/64X1-3/8X12GA
35 64209-03 SPRING WASHER.67 ID
3664163-65 WASHER-.890X1.375X18GA
37 64164-12 KEY-1/4X1/4X1 SQ END
38113086 SPACER
39 64229-05 LOCKNUT, 1/2-13 NYLON
2
1
3
1
1
1
3
1
2
2
21
1
1
1
1
1
1
8
1
18
3
1
1
8
4
1
6
3
3
1
3
2
2
ITEM PART NO.
DESCRIPTION
40 64123-72 BLT-HEX 1/2-13X2-1/2
41 4120208.7 BAFFLE-DISCHARGE 32-48
42
43
44
45
46
QTY
2
1
64229-01 NUT NYLON LCK 1/4-20
4
4165971.7 BAFFLE-48 FRONT LH
1
4165972.7 BAFFLE-FRONT CTR
1
64018-2
BLT-CRG 1/4-20X3/4
4
64268-03 NUT-FL NYLON LCK 3/8-16
7
(KIT #970281 INCLUDES ITEMS 42-46 & (2) ITEM 26, (6) ITEM 31)
47 108074-16
48 4168527.7
49 64139-24
50 64123-89
5164141-2
52 64268-03
53 4168514.2
54 4168523.2
55 64123-15
FLEX TRIM 16"
BAFFLE-RIGHT FRONT 48
BLT-WLF 3/8-16 X 1
BLT-HEX 1/4-20X3/4
NUT-1/4-20
NUT-FL NYLON LOCK 3/8-16
BRKT-BAFFLE MOUNTING
BRKT-BAFFLE MOUNTING
BLT- HEX 3/8-16 x 3/4
1
1
2
1
1
2
1
2
3
39
CASTER ASSEMBLY
Classic
Pro
FIGURE 9
21
1
2
3
4
5
4
3
6
7
8
10
9
14
13
14
11
40
15
16
12
11
CASTER ASSEMBLY
Classic
Pro
ITEM PART NO.
FIGURE 9
DESCRIPTION
QTY
4124110 ASSY-CASTER 9IN BOBCAT 2
(INCLUDES ITEMS 1-3, 7-11 QTYs LISTED)
(NOTE 2 ASSYS REQUIRED PER MACHINE)
1
2
3
4
5
64173-04 QUICK PIN 64163-84 WSHR-1.015 X 1.75 X .125
64163-22 1-1/32X1-3/4X1/2 WASHR 4129801 BUSHING 4124108 S CASTER SUPPORT
(INCLUDES ITEMS 4 & 6, QTYs LISTED)
6
85010N
ZERK GREASE FITTING 7
64163-07 1-1/32X1-3/4X1/4 WASH 8
2721484.7 WLDMT-CASTER YOKE
9
64229-05 LOCKNUT-NYLON 1/2-13
10
64123-166 BLT-HEX 1/2-13X5-1/2 11
2722591 SPACER-3/4 INCH BRG
122722230-04SPANNER
13
64123-01 BLT-HEX 5/16-24X3/4 14
2722682 BEARING-9" WHEEL
15
64141-1 NUT-WLF 5/16-24
16
4165544 WHEEL-ASSY, 9X3.5-4
ITEM PART NO.
DESCRIPTION
QTY
1
1
7
2
1
1
1
1
1
1
2
1
4
2
4
1
* NOT ILLUSTRATED
41
ELECTRICAL DIAGRAM
Classic
Pro
FIGURE 10
COLOR
RED
BLACK
YELLOW
BROWN
BLUE
ORANGE
BLUE W/WHITE STRIPE
PURPLE
WIRE
R
B
Y
BR
BL
O
BLW
P
ENGINE
KILL
ENGINE
GROUND
ENGINE
CHARGING
B
B
R
0
B
BL
1
CLUTCH
2
7
NEUTRAL
SWITCH
3
PTO
SWITCH
R
R
BR
R
BL/W
R
BR
Y
O
O
KEY
SWITCH
4
B
B
R
OPERATOR
PRESENCE
RELAY
9
O
B
B
BL
P
30
85
87A NC
87 NO
86
P
RELAY SCHEMATIC
B
Y
BL/W
42
OPERATOR
PRESENCE
SWITCH
FUSE
BLOCK
O
5
NC
O
NO
6
ELECTRICAL DIAGRAM
Classic
Pro
ITEM PART NO.
FIGURE 10
DESCRIPTION
QTY
1
2721110CLUTCH-ELECTRIC
(INCLUDES ITEM 2)
1
2
3
4
5
6
7
8
9
2720949 ASSY-CLUTCH WIRE
2722033SWITCH-NEUTRAL
38148
SWITCH-ENGINE STOP
108208
SWITCH DBL POLE NC/NO
148082-10 FUSE 10 AMP
2721505SWITCH-PTO
4166845 HARNESS-MID GEAR DRV
(INCLUDES ITEM 6 & 9)
2722325 RELAY-40 AMP SEALED
1
1
1
1
1
1
1
ITEM PART NO.
DESCRIPTION
QTY
1
43
DECALS
Classic
Pro
FIGURE 11
1
CHOKE
OFF ON
PTO
(BLADES)
FAST
O
I
SLOW
BEFORE STARTING OR SERVICING:
-READ AND UNDERSTAND OPERATORS
MANUAL AND LABELS.
-BE SURE MACHINE IS IN SAFE OPERATING
CONDITION AND OPERATOR PRESENCE
WORKS. MAKE ANY NECESSARY REPAIRS.
-PUT TRACTION CONTROLS IN NEUTRAL
OR PARK.
-SHIFT TRANSMISSION TO NEUTRAL
-PUSH PTO SWITCH TO "OFF".
2721683
BEFORE LEAVING OPERATORS POSITION:
-PUT TRACTION CONTROLS IN PARK.
-TURN PTO OFF.
-TURN ENGINE OFF.
-REMOVE KEY.
14
4
11
3
12
5
13
15
10
2
7
Cl
ass
ic
9
6
8
44
DECALS
Classic
Pro
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
FIGURE 11
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
4164566 LABEL-CONTROL PANEL 1
4158401 LABEL-BOBCAT, LRG
1
2000570 LABEL-WARN FUEL PICT 1
340830
DECAL-CAUTION SPANISH 1
2000571LABEL-IMPORTANT
1
4116761 LABEL-MADE IN USA
1
2000572 LABEL-WARNING BLADES 1
4164269 LABEL-DANGER/WARNING1
2000678 LABEL-ROT PARTS/WSHR 1
2000704 LABEL-MIDSIZE PATENT
1
2000673 DECAL - OP MAN/TIRES
1
2000575LABEL-WARNING
1
4124261 LBL(DBL)-GEAR SEL/WARN 1
2000569 LABEL-PARK NTRL DRIVE 2
4130725LABEL-CLASSIC
1
45
CUTTERDECK WEIGHTS
FIGURE 12
46
Classic
Pro
CUTTERDECK WEIGHTS
Classic
Pro
ITEM PART NO.
FIGURE 12
DESCRIPTION
QTY
1
4160260 S-32 FRAME WLDMT 4137390 S-36 FRAME WLDMT 4137391 S-48 FRAME WLDMT (36 & 48 ARE OPTIONAL)
1
1
1
2
3
4
5
4162891.7WEIGHT
64262-012 BLT-FLG HD 3/8-16 X 1-1/4
64123-50 BOLT-HEX 3/8-16X1
64229-03 LOCKNUT-NYLON 3/8-16
4
4
2
6
ITEM PART NO.
DESCRIPTION
QTY
47
SCHILLER GROUNDS CARE, INC.
ONE BOB-CAT LANE
P.O. BOX 469
JOHNSON CREEK, WI 53038
920-699-2000
www.schillergc.com
©Schiller Grounds Care, Inc. 2010
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