McQuay | LIA266 | Specifications | McQuay LIA266 Specifications

Installation & Maintenance Data
IM 1060-3
Group: WSHP
Part Number: 669479203
Date: May 2012
Enfinity™ Large Horizontal Water Source Heat Pumps
with R-410A Refrigerant
Horizontal Models CCH Standard Range & CCW Geothermal Range
Unit Sizes 072 – 120 (6 to 10 Tons) • R-410A Refrigerant
©2012 McQuay International
•
800.432.1342
•
www.daikinmcquay.com
Contents
Nomenclature.......................................................................2
Antifreeze Correction Factors...........................................12
...............................................................................................2
MicroTech® III Controller....................................................13
Receiving and Storage.........................................................3
Pre-Installation...................................................................3
MicroTech III Operating Features......................................14
Pre-Installation.....................................................................4
Air Discharge Conversion Procedure................................4
Estimated Time:.................................................................4
MicroTech® III Controller with LonWorks® or BACnet
Communication Module.....................................................16
MicroTech III LonWorks Communication Module............16
MicroTech III BACnet Communication Module................16
MicroTech III Controller with Communication Modules
Features..........................................................................16
Installation.............................................................................5
Unit Location......................................................................5
Filter Access......................................................................5
Installation.............................................................................6
Air Balancing.....................................................................6
Sheave Adjustment............................................................6
Ductwork & Attenuation.......................................................7
Ventilation Air.....................................................................8
Electrical Data.......................................................................8
General..............................................................................8
230-Volt Operation.............................................................8
Piping.....................................................................................9
Cleaning & Flushing System.............................................10
Start-up................................................................................10
Operating Limits.................................................................11
Environment.................................................................... 11
Additional Information For Initial Start-up Standard Range
units CCH........................................................................12
Geothermal Range units CCW........................................12
Operating Voltages..........................................................12
I/O Expansion Module........................................................15
Thermostat Connections...................................................22
Optional Remote Sensor (P/N 66720401).......................22
MicroTech III Wall-Mounted
Room Temperature Sensors . .........................................22
Wiring Sensors to the MicroTech III Controller................23
2-Way Motorized Isolation Valve.....................................23
Motorized Valve/Pump Restart Output............................25
Multiple Unit Control (up to 3 units) (P/N 056794201) ....25
Troubleshooting.................................................................26
The in and outs of R-410A...............................................26
Lubrication.......................................................................26
Charging..........................................................................26
General Maintenance......................................................26
Typical Cooling Refrigeration Cycle –
Dual Compressors...........................................................28
Typical Heating Refrigeration Cycle –
Dual Compressors...........................................................29
Nomenclature
WCCH 1 120 B L F S Y Y Y
Product Category
W = WSHP
CCH = Large Horizontal - Standard Range
CCW = Large Horizontal - Geothermal
1 = A Design
2 = B Design
3 = C Design
Current Sensing
Y =None
Product Identifier
Design Series
4 = D Design
5 = E Design
Nominal Capacity
072 = 72,000 BTU/h
096 = 96,000 BTU/h
120 = 120,000 BTU/h
Controls
B =MicroTech® III
A =DDC Less Board
Reserved
Y =None
Reserved
Y =None
Condensate Overflow
S =Standard Overflow
Sensor
Voltage
D = 208-60-3
F = 208/230-60-3
H = 230-60-3
K = 460-60-3
L = 575-60-3
N =380-50-3
Network Module Option
L = LonWorks® Module
B =BACnet® Module
Y =None
Page 2 of 32 / IM 1060-3
Note: For illustration purposes only. Not all options available with all models.
Please consult Daikin McQuay Sales Representative for specific availability.
Receiving and Storage
CAUTION
Sharp edges can cause personal injury. Avoid contact with
them. Use care and wear protective clothing, safety glasses and
gloves when handling parts and servicing heat pumps.
Upon receipt of the equipment, check carton for visible
damage. Make a notation on the shipper’s delivery ticket
before signing. If there is any evidence of rough handling,
immediately open the cartons to check for concealed damage.
If any damage is found, notify the carrier within 48 hours to
establish your claim and request their inspection and a report.
The Warranty Claims Department should then be contacted.
Do not stand or transport the machines on end. For storing,
each carton is marked with “up” arrows.
In the event that elevator transfer makes up-ended positioning unavoidable, do not operate the machine until it has been
in the normal upright position for at least 24 hours.
Temporary storage at the job site must be indoor, completely
sheltered from rain, snow, etc. High or low temperatures
naturally associated with weather patterns will not harm
the units. Excessively high temperatures, 140°F (60°C) and
higher, may deteriorate certain plastic materials and cause
permanent damage.
IMPORTANT
IMPORTANT
This product was carefully packed and thoroughly inspected
before leaving the factory. Responsibility for its safe delivery
was assumed by the carrier upon acceptance of the shipment.
Claims for loss or damage sustained in transit must therefore be
made upon the carrier as follows:
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be noted on the
freight bill or carrier’s receipt, and signed by the carrier’s agent.
Failure to adequately describe such external evidence of loss or
damage may result in the carrier’s refusal to honor a damage
claim. The form required to file such a claim will be supplied by
the carrier.
CONCEALED LOSS OR DAMAGE
Pre-Installation
WARNING
WARNING
The installer must determine and follow all applicable codes and
regulations. This equipment presents hazards of electricity, rotating parts, sharp edges, heat and weight. Failure to read and
follow these instructions can result in property damage, severe
personal injury or death. This equipment must be installed by
experienced, trained personnel only.
1. To prevent damage, do not operate this equipment
for supplementary heating and cooling during the
construction period.
2. Inspect the carton for any specific tagging numbers
indicated by the factory per a request from the installing
contractor. At this time the voltage, phase and capacity
should be checked against the plans.
3. Check the unit size against the plans to verify that the unit
is being installed in the correct location.
4. Before installation, check the available ceiling height
versus the height of the unit.
5. Note the location and routing of water piping, condensate
drain piping, and electrical wiring. The locations of these
items are clearly marked on submittal drawings.
6. The installing contractor will find it beneficial to confer
with piping, sheet metal, and electrical foremen before
installing any unit.
Note: Check the unit data plate for correct voltage with the
plans before installing the equipment. Also, make
sure all electrical ground connections are made in
accordance with local code.
7. The contractor shall cover the units to protect the
machines during finishing of the building. This is critical
while spraying fireproofing material on bar joists,
sandblasting, spray painting and plastering. If plastic film
is not available, the shipping carton may be modified to
cover the units during construction.
8. Remove all shipping blocks in the fan wheel.
9. Change the airflow direction from straight discharge to
end discharge or vice versa before the unit is installed
in the ceiling. Refer to the page 4 for Air Discharge
Conversion Instructions.
Concealed loss or damage means loss or damage which does
not become apparent until the product has been unpacked. The
contents may be damaged in transit due to rough handling even
though the carton may not show external damages. When the
damage is discovered upon unpacking, make a written request
for inspection by the carrier’s agent within fifteen (15) days of the
delivery date and file a claim with the carrier.
IM 1060-3 / Page 3 of 32
Pre-Installation
Air Discharge Conversion Procedure
Unit sizes 072 thru 120 straight discharge unit may be converted to an end discharge by doing the following:
Note: No additional parts are required to perform this
rework. The rework must not be performed while unit
is in the ceiling, but on the floor or a work bench.
Estimated Time:
1 Hour
CAUTION
Sharp edges can cause personal injury. Avoid contact with
them. Use care and wear protective clothing, safety glasses and
gloves when handling parts and servicing heat pumps.
1. Remove the top (A) and the end access panel (B)
2. Loosen the belt tension brackets (C) and roll the drive belt
off the blower pulley and the adjustable sheave.
3. Remove the fixed pulley on the blower fan shaft.
4. Remove the four bolts (D) holding the blower housing in
place to the unit base or bottom (2 each side).
5. Remove the blower discharge panel mounting screws
holding it in place to the corner post and side post.
6. With the all bolts and screws removed, lift out the blower
assembly and place it on a workbench.
Figure 1: Details for Making Fan Blower Conversion
7. Remove the nuts, bolts and washers (C & E) that are
holding the adjustable fan motor plate (F) to the blower
housing. There are four sets of nuts, bolts and washers.
8. Rotate the motor and motor plate over end for end 180º
putting the fan motor shaft on the opposite side of the
blower housing. Reposition the nuts, bolts and washers
that hold the motor plate and motor, leaving the adjustable
nuts (C) loose for readjustment.
9. Remove the grease fitting tube (G) from the coupling tube
(H). Remove the other end of the grease tube (G) at the
coupling (J). Also remove the grease tube end (K). Save
all for reinstallation.
10. Remove the fan shaft as one complete assembly and
reinstall it from the opposite side of the housing assembly.
Reassemble the motor mounting plate (F).
12.Reinstall in reverse order as in step 9 the grease tube (G).
Note: The tube must be pushed through the bushing in the
blower housing plate prior to coupling (J) and end fitting
(K) are reattached.
13.Center the fan in the housing. Set the bearings (Detail
“A”) and proper belt tension by referring to "Air
Balancing" on page 6.
WARNING
WARNING
Do not overtighten the belt tension. Belts that are overtightened are the leading cause of blower assembly failure.
14.Lift the completed belt-drive blower assembly and locate
it over the holes in the base pan. The belt and pulleys
should now be facing the repositioned access panel (B).
15.Reinstall the access panels, power the unit and operate the
blower to confirm proper fan rotation.
A
Figure 2: Unit Converted to End Discharge
C
Grease Fitting Tube
F
E
D
B
K
B
J
G
Motor and Fan Rotation
Blower Discharge Panel
(End Discharge)
H
Bearing Set Screw Must Be Tightened Against Fan Shaft with Torque of 5.5 Ft./Lbs.
Page 4 of 32 / IM 1060-3
Installation
Unit Location
1. Locate the unit in an area that allows for easy removal
of the filter and access panels. Leave a minimum of 18"
of clearance around the heat pump for easy removal,
and to perform routine maintenance, or troubleshooting.
Provide sufficient room to make water, electrical and duct
connections.
2. The contractor should make sure that adequate ceiling
panel access exists, including clearance for hanger
brackets, duct collars and fittings at water and electrical
connections.
3. Allow adequate room below the unit for a condensate trap
and do not locate the unit above pipes.
4. Each unit is suspended from the ceiling by four threaded
rods. The rods are attached to the unit corners by a hanger
bracket through a rubber isolator.
7. Leave minimum 3" (76 mm) extra threaded rod below the
double nuts or minimum 3" (76 mm) clearance between
top of unit and ceiling above to facilitate top panel
removal for servicing.
Filter Access
Each unit is shipped with a 2" filter bracket for side filter removal. For bottom removal push the filter up into top bracket
to gain clearance of bottom bracket and remove the filter.
Also, a sheet metal duct filter retainer can be fabricated when
return air duct work is used.
Figure 4: Filter Rack/Return Air Duct Collar
D
C
CAUTION
Do not use rods smaller than shown in Figure 3. The rods must
be securely anchored to the ceiling or to the bar joists.
5. Each unit is furnished with a hanger kit. The kit is shipped
unassembled and includes hanger brackets, rubber
isolators, washers, bolts and lock washers. Lay out the
threaded rods per the dimension in Figure 3.
6. When attaching the hanger rods to the unit, a double nut
is recommended since vibration could loosen a single
nut. The installer is responsible for providing the hex nuts
when installing hanger rods.
B
A
E
Figure 3: Hanger Brackets - Sizes 072 thru 120
2" (51 mm)
Fan
Assembly
Comp.
42"
(1067 mm)
Comp.
44"
(1118 mm)
By Others
By McQuay
International
Control
Box
Coil
2"
(51 mm)
Airflow
5/8" Threaded Rod
(By Others)
80" (2032 mm)
82" (2082 mm)
IM 1060-3 / Page 5 of 32
Table 1: 60 Hz Unit - Sheave Adjustment
Installation
Air Balancing
Unit sizes 072 thru 120 are supplied with a variable pitch
motor sheave to aid in airflow adjustment. They are set at the
factory as shown in Table 1.
When the final adjustments are complete, the current draw of
the motors should be checked and compared to the full load
current rating of the motors. The amperage must not exceed
the service factor stamped on the motor nameplate.
Upon completion of the air balance, it is a common industry
recommendation that the variable pitched motor sheave be
replaced with a properly sized fixed sheave. A matching fixed
sheave will provide longer belt and bearing life and vibration
free operation. Initially, it is best to have a variable pitched
motor sheave for the purpose of air balancing, but once the
balance has been achieved, fixed sheaves maintain balancing
and alignment more effectively.
Sheave Adjustment (See Figure 5)
1. All sheaves should be mounted on the motor or driving
shaft with the setscrew “A” toward the motor
2. Be sure both driving and driven sheaves are in alignment
and that shafts are parallel.
3. Fit internal key “D” between sheave and shaft, and lock
setscrew “A” securely in place.
Adjusting
1. Loosen setscrews “B” and “C” in moving parts of sheave
and pull out external key “E”. (This key projects a small
amount to provide a grip for removing.)
Figure 5: Sheave Adjustment Detail
A
B
Factory
Motor Sheave
Unit Size Motor HP
RPM Range
Settings (RPM)
Position
072
1½
756-902
785
4-Turns Open
3
907-1081
904
5-Turns Open
1½
698-832
858
1½-Turns Open
096
3
907-1081
904
5-Turns Open
3
756-901
814
3-Turns Open
120
5
907-1081
904
5-Turns Open
2. Adjust sheave pitch diameter for desired speed by opening
moving parts by half or full turns from closed position. Do
not open more than five full turns.
3. Replace external key “E” and securely tighten setscrews
“B” over key and setscrews “C” into keyway in fixed half
of the sheave.
4. Put on belts and adjust belt tension to 4 lbs. – 0.7 lbs.
(18N – 3N) for a 1⁄2" to 3⁄4" (13 mm to 19 mm) belt
deflection height.
5. To determine the deflection distance from normal position,
use a straightedge or stretch a cord from sheave to sheave
to use as a reference line. On multiple-belt drives an
adjacent undeflected belt can be used as a reference.
6. Future adjustments should be made by loosening the
belt tension and increasing or decreasing the pitch
diameter of the sheave by half or full turns as required.
Readjust belt tension before starting drive.
7. Be sure that all keys are in place and that all setscrews
are tight before starting drive. Setscrews and belt
tension must be checked after 24 hours of operation.
8. When new V-belts are installed on a drive, the initial
tension will drop rapidly during the first few hours. Check
tension frequently during the first 24 hours of operation.
Subsequent retensioning should fall between the minimum
and maximum force.
Figure 6: Drive Belt Adjustmment
Span Le
ngth (t)
E
D
Deflecti
on
Force
Key E projects to
provide a grip for
removing
D
h
C
d
Single Groove
C
t
h=
64
t=
Page 6 of 32 / IM 1060-3
C2 -
( )
D-d
2
Where: t = Span length, inches (mm)
C = Center distance, inches (mm)
d = Smaller sheave diameter, inches (mm)
h = Deflection height, inches (mm)
Note: The ratio of deflection to belt span is 1:64.
Table 2: 50 Hz Unit - Sheave Adjustment
Factory
Motor Sheave
Unit Size Motor HP
RPM Range
Settings (RPM)
Position
072
1½
756-901
786
4-Turns Open
096
1½
720-860
858
1½-Turns Open
120
3
756-902
815
3-Turns Open
Ductwork & Attenuation
Table 3: Filter Rack/Return Air Duct Collar Dimensions
Unit Size
072
A
45.12"
(1146mm)
B
26.53"
(674mm)
C
3.20"
(81mm)
D
1.82"
(46mm)
E
1.50"
(38mm)
096
120
55.12"
(1400mm)
26.53"
(674mm)
3.20"
(81mm)
1.82"
(46mm)
1.50"
(38mm)
55.12"
(1400mm)
26.53"
(674mm)
3.20"
(81mm)
1.82"
(46mm)
1.50"
(38mm)
Discharge ductwork is normally used with these conditioners.
Return air ductwork may also be required.
All ductwork should conform to industry standards of good
practice as described in the ASHRAE Systems Guide.
The discharge duct system will normally consist of a flexible
connector at the unit, a transition piece to the full duct size,
a short run of duct and a trunk duct teeing into a branch duct
with discharge diffusers as shown in Figure 7. The transition
piece must not have angles totaling more than 30° or severe
loss of air performance can result.
Do not connect the full duct size to the unit without using a
transition piece down to the size of the discharge collar on the
unit. With metal duct material, the sides only of the elbow and
entire branch duct should be internally lined with acoustic fibrous insulation for sound attenuation. Glass fiber duct board
material is more absorbing and may permit omission of the
canvas connector.
As a general recommendation, the acoustic fibrous insulation
should be at least 1/2 inch thick over the entire duct run (Figure 7). For better sound attenuation, line the last five diameters of duct before each register with a one-inch thick sound
blanket. Elbows, tees and dampers can create turbulence or
distortion in the airflow. Place a straight length of duct, 5 to
10 times the duct width, before the next fitting to smooth out
airflow. Diffusers that are located in the bottom of a trunk
duct can also produce noise. For this same reason, volume
control dampers should be located several duct widths upstream from an air outlet.
For Hotel, Motel, Dormitory or Nursing Home applications
that use a single duct discharge, a velocity of 500 to 600 fpm
is suggested. These applications typically have static pressures as low as 0.05 inches of water and duct lengths approximately six feet in length. The discharge duct must be fully
lined and have a square elbow without turning vanes. Return
air ductwork can be connected to the standard filter rack. See
Figure 4 on page 5 (side filter removal shown). The filter
rack can be installed for bottom filter removal or side filter
removal by locating the brackets. For side filter removal the
brackets should be located on the bottom, left side, and top.
For bottom filter removal the brackets should be mounted on
the left side top and right side with the spring clips supporting
the filter.
Do not use sheet metal screws directly into the unit cabinet
for connection of supply or return air ductwork, especially
return air ductwork which can hit the drain pan or the air coil.
Return air for these applications should enter through a “low”
sidewall filter grille and route up the stud space to a ceiling
plenum. For horizontal heat pumps mounted from the ceiling,
an insulated return plenum is sometimes placed at the return
air opening to further attenuate line-of-sight sound transmission through return openings.
Figure 7: Suggested Supply Ducting per ASHRAE and SMACNA Publications
Flexible Connector
Ductwork Supported
Independent of Unit
Acoustic/Thermal Lining
3ft. (.9m) to 5ft. (1.5m)
Acoustic/Thermal
Lining
Diffuser
Diffuser
Two 90° Turns
(Ductwork Sized Based on Airflow)
IM 1060-3 / Page 7 of 32
Figure 8: Suggested Return Ducting per ASHRAE and SMACNA Publications
Two 90° Turns Prior to the Intake
(Ductwork Sized Based on Airflow)
Flexible Connector
Acoustic/Thermal
Lining
Acoustic/Thermal
Lining
Ductwork Supported
Independent of Unit
Acoustic/Thermal
Lining 10ft. (3 meters)
Return Air Intake
Located
Away from the
Unit Blower
Flexible Connector
Ventilation Air
Ventilation may require outside air. The temperature of the
ventilation air must be controlled so that mixture of outside
air and return air entering the conditioner does not exceed
conditioner application limits. It is also typical to close off
the ventilation air system during unoccupied periods (night
setback).
The ventilation air system is generally a separate building
subsystem with distribution ductwork. Simple introduction of
the outside air into each return air plenum chamber reasonably close to the conditioner air inlet is not only adequate, but
recommended. Do not duct outside air directly to the conditioner inlet. Provide sufficient distance for thorough mixing of
outside and return air. See "Operating Limits" on page 11.
and/or a 1-1⁄8" (29 mm) knockout is supplied on the side
of the unit. A disconnect switch near the unit is required
by code. Power to the unit must be sized correctly and
have dual element (Class RK5) fuses or an HACR circuit
breaker for branch circuit overcurrent protection. See the
nameplate for correct ratings.
3. Three phase 50 cycle units, 380/50-3, require a neutral
wire for 230/50-1 power to the fan circuit.
4. Connect the thermostat/subbase wiring with the power
“off ” to the unit.
5. Field supplied relays installed on the input terminals
W1, W2, Y1, Y2 or G may introduce electrical noise.
Never install relay coils in series with the inputs.
Electrical Data
230-Volt Operation
General
All 208/230-volt three-phase units are factory wired for 208volt operation. For 230-volt operation, the line voltage tap on
the 24-volt transformer must be changed. Disconnect and cap
the red lead wire and interchange it with the orange lead wire
on the primary of the 24-volt transformer.
1. Verify the compatibility between the voltage and phase
of the available power and that shown on the unit serial
plate. Line and low voltage wiring must comply with local
codes or the National Electrical Code, whichever applies.
2. Apply correct line voltage to the unit. A 7⁄8" (22mm) hole
Table 4: Electrical Data
Voltage/Hz/Phase
Unit Size
208/230-60-3
460-60-3
072
575-60-3
380-50-3
208/230-60-3
460-60-3
096
575-60-3
380-50-3
208/230-60-3
460-60-3
120
575-60-3
380-50-3
Page 8 of 32 / IM 1060-3
FanCompressor 1 Motor (HP)
RLA LRA 1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
3
3
3
3
14.7
6.6
4.6
6.6
15.3
6.9
5.4
6.8
17.4
8.6
6.5
8.6
88.0
44.0
30.0
46.0
83.1
41.0
33.0
43.0
110.0
52.0
38.9
51.5
Compressor 2
RLA LRA
14.7
6.6
4.6
6.6
15.3
6.9
5.4
6.8
17.4
8.6
6.5
8.6
88.0
44.0
30.0
46.0
83.1
41.0
33.0
43.0
110.0
52.0
38.9
51.5
Fan Motor FLA
Total Unit
FLA
5.6
2.8
2.3
3.4
5.6
2.8
2.0
3.4
9.5
4.5
3.4
4.8
35.0
16.0
11.5
16.6
36.2
16.6
12.8
17.0
44.3
21.7
16.4
22.0
Minimum Voltage
187.0
416.0
520.0
342.0
187.0
416.0
520.0
342.0
187.0
416.0
520.0
342.0
Minimum
Circuit Amps
Maximum
Fuse Size
38.7
17.7
12.7
18.3
40.0
18.3
14.2
18.7
48.7
23.9
18.0
24.2
50
20
15
20
50
25
15
25
60
30
20
30
Piping
1. All units should be connected to supply and return piping
in a two-pipe reverse return configuration. A reverse
return system is inherently self-balancing and requires
only trim balancing where multiple quantities of units
with different flow and pressure drop characteristics
exist in the same loop. Check for proper water balance
by measuring differential temperature reading across
the water connections. To insure proper water flow, the
differential flow should be 10°F to 14°F (5°C to 8°C) for
units in cooling mode. A direct return system may also
work acceptably, but proper water flow balancing is more
difficult to achieve and maintain.
2. The piping can be steel, copper or PVC.
3. Supply and return runouts usually join the unit via short
lengths of high pressure flexible hose which are sound
attenuators for both unit operating noise and hydraulic
pumping noise. One end of the hose should have a swivel
fitting to facilitate removal for service. Hard piping can
also be brought directly to the unit. This option is not
recommended since no vibration or noise attenuation can
be accomplished. The hard piping must have unions to
facilitate unit removal. See Figure 9 for typical piping
setup.
Figure 9: Typical Piping
Electrical Access Panel
Hanger Kits (4)
Flex Hoses
Return Riser
4. Some flexible hose threaded fittings are supplied with
sealant compound. If not, apply Teflon tape to assure a
tight seal.
5. Supply and return shutoff valves are required at each
conditioner. The return valve is used for balancing and
should have a “memory stop” so that it can always be
closed off but can only be reopened to the proper position
for the flow required.
6. No unit should be connected to the supply and return
piping until the water system has been cleaned and flushed
completely. After the cleaning and flushing has taken
place, the initial connection should have all valves wide
open in preparation for water system flushing.
7. Condensate piping can be steel, copper or PVC. Each unit
includes a condensate connection.
8. The condensate disposal piping must have a trap.The
piping must be pitched away from the unit not less
than 1⁄4" per foot (21 mm per meter) (see Figure 10).
Generally, the condensate trap is made of copper and
soldered on the unit. A piece of vinyl hose from the trap
to the drain line is used for simple removal. A complete
copper or PVC condensate system can also be used. Union
fittings in the copper lines should be applied to facilitate
removal. Factory supplied condensate hose assemblies
have pipe thread fittings to facilitate connection of a
flexible vinyl or steel braided hose.
9. Do not locate any point in the drain system above the
drain connection of any unit.
10.Automatic flow controlled devices must not be installed
prior to system cleaning and flushing.
11.A high point of the piping system must be vented.
12.Check local code for the need for dielectric fittings.
Figure 10: Typical Condensate Piping
Condensate
Riser
Ball Valves
Supply Air
Supply Riser
11⁄2"
(38 mm)
11⁄2"
(38 mm)
Optional Field
Installed Vent
1⁄4" Per Foot
(21 mm Per
Meter)
IM 1060-3 / Page 9 of 32
Cleaning & Flushing System
1. Prior to first operation of any conditioner, the water
circulating system must be cleaned and flushed of all
construction dirt and debris.
If the conditioners are equipped with water shutoff valves,
either electric or pressure operated, the supply and return
runouts must be connected together at each conditioner
location. This will prevent the introduction of dirt into the
unit. See Figure 11.
Figure 11: Supply & Return Runouts Connected Together
Return Runout
Supply Runout
Mains
Flexible Hose
Runouts Initially
Connected Together
5. Refill the system with clean water. Test the water using
litmus paper for acidity, and treat as required to leave
the water slightly alkaline (pH 7.5 to 8.5). The specified
percentage of antifreeze may also be added at this time.
Use commercial grade antifreeze designed for HVAC
systems only. Do not use automotive grade antifreeze.
Once the system has been filled with clean water and
antifreeze (if used), precautions should be taken to protect
the system from dirty water conditions. Dirty water will
result in system wide degradation of performance and
solids may clog valves, strainers, flow regulators, etc.
Additionally, the heat exchanger may become clogged
which reduces compressor service life or causes premature
failure.
6. Set the loop water controller heat add setpoint to 70°F
(21°C) and the heat rejection setpoint to 85°F (29°C).
Supply power to all motors and start the circulating
pumps. After full flow has been established through all
components including the heat rejector (regardless of
season) and air vented and loop temperatures stabilized,
each of the conditioners will be ready for check, test and
start-up, air balancing, and water balancing.
Start-up
2. Fill the system at the city water makeup connection with
all air vents open. After filling, close all air vents. The
contractor should start main circulator with the pressure
reducing valve open. Check vents in sequence to bleed
off any trapped air, ensuring circulation through all
components of the system.
Power to the heat rejector unit should be off, and the
supplementary heat control set at 80°F (27°C).
While circulating water, the contractor should check
and repair any leaks in the piping. Drains at the lowest
point(s) in the system should be opened for initial flush
and blowdown, making sure city water fill valves are set
to make up water at the same rate. Check the pressure
gauge at pump suction and manually adjust the makeup
to hold the same positive steady pressure both before and
after opening the drain valves. Flush should continue for
at least two hours, or longer if required, to see clear, clean
drain water.
3. Shut off supplemental heater and circulator pump and
open all drains and vents to completely drain down
the system. Short circuited supply and return runouts
should now be connected to the conditioner supply and
return connections. Do not use sealers at the swivel flare
connections of hoses.
4. Trisodium phosphate was formerly recommended as a
cleaning agent during flushing. However, many states and
localities ban the introduction of phosphates into their
sewage systems. The current recommendation is to simply
flush longer with warm 80°F (27°C) water.
Page 10 of 32 / IM 1060-3
1. Open all valves to full open position and turn on power to
the conditioner.
2. Set thermostat for “Fan Only” operation by selecting
“Off” at the system switch and “On” at the fan switch. If
“Auto” fan operation is selected, the fan will cycle with
the compressor. Check for proper air delivery.
3. For those units that have two-speed motors, reconnect for
low speed operation if necessary.
4. Set thermostat to “Cool.” If the thermostat is an automatic
changeover type, simply set the cooling temperature to the
coolest position. On manual changeover types additionally
select “Cool” at the system switch.
Again, many conditioners have time delays which protect
the compressor(s) against short cycling. After a few
minutes of operation, check the discharge grilles for cool
air delivery. Measure the temperature difference between
entering and leaving water. It should be approximately
1½ times greater than the heating mode temperature
difference. For example, if the cooling temperature
difference is 15°F (8°C), the heating temperature
difference should have been 10°F (5°C).
Without automatic flow control valves, target a cooling
temperature difference of 10°F to 14°F (5°C to 8°C).
Adjust the combination shutoff/balancing valve in the
return line to a water flow rate which will result in the
10˚F to 14°F (5°C to 8°C) difference.
5. Set thermostat to “Heat.” If the thermostat is the automatic
changeover type, set system switch to the “Auto” position
and depress the heat setting to the warmest selection.
Some conditioners have built-in time delays which
prevent the compressor from immediately starting. With
most control schemes, the fan will start immediately. After
a few minutes of compressor operation, check for warm
air delivery at discharge grille. If this is a “cold building”
start-up, leave unit running until return air to the unit is at
least 65°F (18°C).
Measure the temperature difference between entering and
leaving air and entering and leaving water. With entering
water of 60°F to 80°F (16°C to 27°C), leaving water
should be 6°F to 12°F (3.3°C to 6.6°C) cooler, and the air
temperature rise through the machine should not exceed
35°F (19°C). If the air temperature exceeds 35°F (19°C),
then the water flow rate is inadequate.
6. Check the elevation and cleanliness of the condensate line.
If the air is too dry for sufficient dehumidification, slowly
pour enough water into the condensate pan to ensure
proper drainage.
7. If the conditioner does not operate, check the following
points:
a. Is supply voltage to the machine compatible?
b. Is thermostat type appropriate?
c. Is thermostat wiring correct?
8. If the conditioner operates but stops after a brief period:
a. Is there proper airflow? Check for dirty filter, incorrect fan rotation (3-phase fan motors only), or
incorrect ductwork.
b. Is there proper water flow rate within temperature
limits? Check water balancing; backflush unit if dirtclogged.
9. Check for vibrating refrigerant piping, fan wheels, etc.
10.Do not lubricate the fan motor during the first year of
operation as it is prelubricated at the factory.
11.Field supplied relays installed on the input terminals W1,
W2, Y1, Y2 or G may introduce electrical noise. Never
install relay coils in series with the inputs.
Operating Limits
Environment
This equipment is designed for indoor installation only. Sheltered locations such as attics, garages, etc., generally will not
provide sufficient protection against extremes in temperature
and/or humidity, and equipment performance, reliability, and
service life may be adversely affected.
Table 4: Air Limits - °F (English units)
Standard Range
Geothermal Range
UnitsUnits
CoolingHeatingCoolingHeating
Min. Ambient Air
50ºF
50ºF
40ºF
40ºF
Normal Ambient Air
80ºF
70ºF
80ºF
70ºF
Max Ambient Air
100ºF
85ºF
100ºF
85ºF
Min. Entering Air 1,2
50ºF
50ºF
50ºF
40ºF
Normal Entering Air db/wb 80/67ºF
70ºF
80/67ºF
70ºF
Max Entering Air db/wb 1,2 100/83ºF
80ºF
100/83ºF 80ºF
Table 5: Air Limits - °C (SI units)
Standard Range
Geothermal Range
UnitsUnits
CoolingHeatingCoolingHeating
Min. Ambient Air
10ºC10ºC 5ºC 5ºC
Normal Ambient Air
27ºC21ºC27ºC21ºC
Max Ambient Air
38ºC
29ºC
38ºC
29ºC
Min. Entering Air 1,2 10ºC10ºC10ºC5ºC
Normal Entering Air db/wb 27/19ºC
21ºC
27/19ºC
21ºC
Max Entering Air db/wb 1,2 38/28ºC
27ºC
38/28ºC
27ºC
Table 6: Water - °F (English units)
Min. Entering Water 1,2 Normal Entering Water
Max Entering Water
Standard Range
Geothermal Range
UnitsUnits
CoolingHeatingCoolingHeating
55ºF
55ºF
30ºF
20ºF
85ºF
70ºF
77ºF
40ºF
110ºF90ºF110ºF90ºF
Table 7: Water - °C (SI units)
Min. Entering Water 1,2 Normal Entering Water
Max Entering Water
Standard Range
Geothermal Range
UnitsUnits
CoolingHeatingCoolingHeating
13ºC
29ºC
43ºC
13ºC
21ºC
32ºC
-1ºC
25ºC
43ºC
-6ºC
4ºC
32ºC
Notes:
1.
At ARI flow rate.
2.
Maximum and minimum values may not be co bined. If one value is at maximum or minimum, the other two conditions may not exceed the normal condition for standard units. Extended range units may combine
any two maximum or minimum conditions, but not
more than two, with all other conditions being normal
conditions.
IM 1060-3 / Page 11 of 32
Additional Information For Initial Start-up
Standard Range units CCH
Units are designed to start-up in an ambient of 50°F (10°C),
with entering air at 50°F (10°C), with entering water at 70°F
(21°C), with both air and water flow rates used in the ISO
13256-1 rating test, for initial start-up in winter.
Note: This is not a normal or continuous operating
condition. It is assumed that such a start-up is for
the purpose of bringing the building space up to
occupancy temperature.
Geothermal Range units CCW
Geothermal heat pump units are designed to start-up in an
ambient of 40°F (5°C), with entering air at 40°F (5°C), with
entering water at 25°F (-4°C), with both air and water at flow
rates used in the ISO 13256-1 rating test, for initial start-up
in winter.
Operating Voltages
115-60-1...................104 volts min.; 127 volts max.
208/230-60-1............197 volts min.; 253 volts max.
265-60-1...................238 volts min.; 292 volts max.
230-50-1...................197 volts min.; 253 volts max.
460-60-3...................414 volts min.; 506 volts max.
380-50-3...................342 volts min.; 418 volts max.
575-60-3...................515 volts min.; 632 volts max.
Note: Voltages listed are to show voltage range. However,
units operating with overvoltage and undervoltage for
extended periods of time will experience premature
component failure. Three phase system unbalance
should not exceed 2%.
Note: This is not a normal or continuous operating
condition. It is assumed that such a start-up is for
the purpose of bringing the building space up to
occupancy temperature.
Antifreeze Correction Factors
Table 1: Ethylene Glycol
Cooling Capacity
Heating Capacity
Pressure Drop
10%20%30%40%50%
0.9950
0.9920
0.9870
0.9830
0.9790
0.9910
0.9820
0.9770
0.9690
0.9610
1.0700
1.1300
1.1800
1.2600
1.2800
Table 2: Propylene Glycol
Cooling Capacity
Heating Capacity
Pressure Drop
10%20%30% 40%50%
0.9900
0.9800
0.9700
0.9600
0.9500
0.9870
0.9750
0.9620
0.9420
0.9300
1.0700
1.1500
1.2500
1.3700
1.4200
Table 3: Methanol
Cooling Capacity
Heating Capacity
Pressure Drop
10%20% 30%
0.9980
0.9720
–
0.9950
0.9700
–
1.0230
1.0570
–
40%50%
–
–
–
–
–
–
Table 4: Ethanol
Cooling Capacity
Heating Capacity
Pressure Drop
Page 12 of 32 / IM 1060-3
10% 20%
0.9910
0.9510
0.9950
0.9600
1.0350
0.9600
30% 40%50%
–
–
–
–
–
–
–
–
–
MicroTech® III Controller
The control enclosure houses the major operating electrical controls including the MicroTech® III controller and I/O
expansion module, control transformer, compressor relays
and fan relay. Each component is easily accessed for service
or replacement.
Three unique control choices are offered with the MicroTech
III control system:
■ Standalone operation using a MicroTech III controller and
I/O expansion module
■ MicroTech III controller with I/O expansion module and
LonWorks® communication module
■ MicroTech III controller with I/O expansion module and
BACnet® communication module
Each option features direct quick-connect wiring to all unitcontrolled components for “clean” wiring inside the control
box. Each control circuit board receives power from a 75 VA
transformer.
Figure 12: Control Options
Control
MicroTech III
(Standalone)
Unit Controller
with
I/O Expansion
Module
LonWorks
Communication
Module
BACnet
Communication
Module
Description
Application
Protocol
The MicroTech III controller is a standalone microprocessor-based control
board conveniently located in the unit
control enclosure for easy accessibility. The board is designed to provide
thermostat control of a Water Source
Heat Pump using a two-stage wall
thermostat. The unit controller provides
unit-wide control of the WSHP and
control of the first refrigerant circuit.
Each unit controller is factory programmed, wired, and
tested for complete control of single zone, standalone
operation of your Daikin McQuay Water Source Heat
Pump.
Unit-mounted or wallmounted thermostat
The I/O Expansion Module is an extension of the Microtech III controller and
provides control of the second refrigerant circuit. External LED status lights
display fault conditions to provide easy
troubleshooting and diagnosis of the
second circuit.
Allows for:
• Control of second refrigeration circuit.
Wall-mounted thermostat or sensor
The MicroTech III control system
accepts a plug-in LonWorks commu­
nication module to provide network
communications and added functionality to easily integrate with an existing
BAS. The communication module can
be factory- or field-installed and is
tested with all logic required to monitor
and control the unit.
Designed to be linked with a centralized building
automation system (BAS) through a LonWorks com­
munications network for centralized scheduling and
management of multiple heat pumps.
LonMark 3.4 certified
The MicroTech III controller accepts
a plug-in BACnet commu­n ication
module to provide network communications and added functionality to
easily integrate with an existing BAS.
The communication module can be
factory- or field-installed and is tested
with all logic required to monitor and
control the unit.
Designed to be linked with a centralized building
automation system (BAS) through a BACnet communications network for centralized scheduling and
management of multiple heat pumps.
BACnet MS/TP
IM 1060-3 / Page 13 of 32
The MicroTech III Controller is a microprocessor-based
control board conveniently located in the unit control box for
easy access through a removable access panel. The standalone
unit controller is a hard wired interface and provides all the
necessary field connections. The board can be wired for 24volt AC output to the wall thermostat by using terminals R
& C. An LED annunciator is located on the front of the unit
chassis to allow quick check of the unit operating status.
MicroTech III Operating Features
Assumes cycle fan operation-not continuous fan operation:
■ Start-up – The unit will not operate until all the inputs
and safety controls are checked for normal conditions.
■ Cooling mode – On a call for cooling from the wall
thermostat, the controller will energize the fan relay
and stage compressors to satisfy the space temperature
setpoint. When the load is satisfied, the controller will
disable the compressor and fan.
■ Heating Mode – On a call for heating from the wall
thermostat, the controller will enable the fan, energize
circuit one reversing valve and circuit 1 compressor to
satisfy the space heating setpoint. If the space temperature
setpoint is not satisfield, circuit two reversing valve and
circuit 2 compressor will be energized and run until the
heating setpoint at the thermostat is satisfied.
■ Random Start Power-up Delay Timer – In the event of
a building power outage, this feature prevents multiple
units from starting simultaneously upon building power
restoration.
■ Unoccupied Mode – A simple “grounded” signal between
terminals U and C (no power source required), puts the
unit into the unoccupied mode for night setback operation.
■ Interstaging Timer – A default value of 5 minutes
between staging of compressors, this feature minimizes
short cycling of compressors and improves comfort.
■ Override Mode – A switch on the deluxe automatic
changeover thermostat can be activated during the
unoccupied mode to put the unit back into the occupied
mode for two hours for after-hours heating or cooling.
■ Motorized Valve/Pump Restart – The IV/PR (H8)
terminals on the The MicroTech III unit controller are
used to energize (open) a motorized valve or start a
water pump to get water circulating prior to starting the
compressor on call for heating or cooling. The IV/PR (H8)
terminal may be “daisy chained” between a maximum of
200 units.
■ Brownout Protection – The MicroTech III unit controller
measures the input voltage and will suspend compressor
and fan operation if the voltage falls below 80% of the
unit nameplate rated value. A unique LED status is
generated.
■ Unit Shutdown – A simple grounded signal puts the unit
into the shutdown mode. Compressor and fan operations
are suspended. A unique LED status is generated.
■ Condensate Overflow Protection – The MicroTech III
controller incorporates a liquid sensor at the top of the
drain pan. Upon sensing water flow, cooling operation is
suspended. A unique LED status is generated.
■ Remote Reset of Automatic Lockouts – The Remote
Reset feature provides the means to remotely reset
automatic lockouts generated by high-pressure and/or
low-temperature faults. When the MicroTech III controller
is in automatic lockout due to one of these faults, and the
cause of the fault condition has been alleviated, energizing
the O-terminal for 10 seconds or more will force the
control board to clear the lockout. A unit power cycle can
also be used to clear an automatic lockout if the conditions
causing the fault have been alleviated.
■ Intelligent Reset – The Fault Retry feature helps to
minimize nuisance trips of automatic lockouts caused by
high-pressure and/or low-temperature faults. This feature
clears faults the first two times they occur within a 24hour period and triggers an automatic lockout on the 3rd
fault. The retry count is reset to zero every 24 hours.
■ Equipment Protection Control – The MicroTech III
controller receives separate input signals from the
refrigerant high-pressure switch and the low suction
line temperature sensor. In a high-pressure situation,
compressor operation is suspended. In a low temperature
situation, the unit goes into a defrost cycle where the
unit is put into cooling operation for 60 seconds until
the coaxial heat exchanger is free of ice. Each switch
generates its own unique LED status.
Note: Most unit fault conditions are the result of operating
the equipment outside the unit specifications.
Table 5: MicroTech III Controller LED & Fault Outputs
Status LED’s
Thermostat Alarm Light
Mode / Fault
Yellow Green Red
Output-Terminal “A”
Occupied, Bypass,
Standby, or Tenant Off
On
Off
Energized
Override
Unoccupied
On
On
Off
Energized
Condensate Overflow
On
Off
Off
De-engergized
High Pressure 1 Fault
Off
Off
Flash
De-energized
Low Pressure 1 Fault
Off
Off
On
De-energized
Low Temperature 1 Fault Flash
Off
Off
De-energized
Brownout Off
Flash
Off
De-energized
Emergency Shutdown
Off
Flash
Off
De-energized
Room/Return Air or Low
Flash Flash
On
De-engergized
Temp Sensor 1 Failure
Service Test Mode Enabled 1
On
On
Off
De-energized
Serial EEPROM
Corrupted
On
On
On
De-energized
Network “Offline”
Received
Off
Off
Off
De-enegized
1Compressor
relay/compressor terminal is labeled COMP, switched line of the
same electric input as any of the L1 terminals.
Page 14 of 32 / IM 1060-3
I/O Expansion Module
Figure 13: I/O Expansion Module Configuration Jumper
Terminals
Jumper Terminals
The I/O Expansion Module is factory-installed for control of
the second refrigeration circuit.
The I/O Expansion Module has an independent LED annunciator to identify operational fault conditions for the second
refrigeration circuit.
JP1 shorted in units with
2 compressors
JP1 through JP8 not
used with 2 circuit units.
Table 6: I/O Expansion Module LED & Fault Outputs
Status LED's
Thermostat Alarm
Light Output
Mode / Fault
YellowGreen Red
Terminal “A”
Invalid Configuration Flash Flash
Jumper Setting Base Board Communication Fail
Off
Off
Flash Flash
De-energized
N/A
High Pressure #2 Fault
Off
Off
Flash
De-energized
Low Pressure #2 Fault
Off
Off
On
De-energized
Low Suction Temp #2 Fault Flash
Off
Off
De-energized
Sensor Failures Low Suction
Low Suction Temp #2,
1
EWT (w/ Boilerless EH only)
Flash Flash
On
De-energized
2 Service
Test Mode Enabled
Flash Flash Flash
De-energized
Unoccupied Mode
On
On
Off
Energized
Occupied, Bypass,
Standby, or Tenant Override Modes
Off
On
Off
Energized
Normal Operation
Off
On
Off
De-energized
Notes: Mode / Faults are listed in order of priority.
1
Boilerless electric heat only
2
Alarm/fault LED indications take precedence over
service test mode LED indication. The controller shall
use service test mode if the service test mode jumper
is installed, even if the LED’s indicate an alarm/fault.
IM 1060-3 / Page 15 of 32
MicroTech® III Controller
with LonWorks® or BACnet
Communication Module
Each Enfinity Large Horizontal Water Source Heat Pump can
be equipped with a LonWorks or BACnet communication
module. The LonWorks module is LonMark 3.4 certified and
designed to communicate over a LonWorks communications
network to a Building Automation System (BAS). The BACnet module is designed to communicate over a BACnet MS/
TP communications network to a building automation system.
Both communication modules are microprocessor-based and
can be factory or field-installed.
The communication modules are programmed and tested with
all the logic required to monitor and control the unit. Optional
wall sensors may be used with the communication modules to
provide limited local control of the Horizontal Water Source
Heat Pump. The MicroTech III controller monitors water and
air temperatures and passes information to the communication
module. The module communicates with the BAS, to provide
network control of the Water Source Heat Pump.
MicroTech III LonWorks Communication
Module
The LonWorks communication module is designed for units
that are integrated into a LonWorks communication network
for centralized scheduling and management of multiple heat
pumps.
MicroTech III BACnet Communication
Module
Designed to be linked with a centralized building automation
system (BAS) through a BACnet communications network
for centralized scheduling and management of multiple heat
pumps.
Page 16 of 32 / IM 1060-3
MicroTech III Controller with
Communication Modules Features
The MicroTech III Controller with LonWorks or BACnet
Communication Module orchestrates the following unit
operations:
■ Enable heating and cooling to maintain space
temperature setpoint based on a room sensor setting
■ Enable fan and compressor operation
■ Monitors all equipment protection controls
■ Monitors room and discharge air temperatures
■ Monitors leaving water temperature
■ Relays status of all vital unit functions
An amber, on-board status LED indicates the status of the
MicroTech III LonWorks or BACnet module.
The MicroTech III unit controller with
communication module includes:
■ Return Air Temperature sensor (RAT)(field-installed)
■ Discharge Air Temperature sensor (DAT)(field-installed)
■ Leaving Water Temperature sensor (LWT)
Note: Refer to IM 956-X for details to install (RAT) & (DAT)
sensors.
CAUTION
When an optional wall-mounted room temperature sensor is
connected to the unit controller, the Return Air Temperature
(RAT) sensor must not be installed. A wall-mounted room
temperature sensor and the return air temperature sensor
must not be connected simultaneously or the unit will not
operate properly.
Available Wall Sensors Include:
■ Room sensor
■ Room sensor with LED status and tenant override
button
■ Temperature sensor with LED status, timed-override
button, and ±3°F setpoint adjustment
■ Room sensor with LED status, timed-override
Table 7: MicroTech® III Controller Terminals Locations and Descriptions
H1 - 1
24
24 VAC Power Input
H7 - 6
Red-Green-Yellow LED Common
H1 - 2
C
24 VAC Common
H8 - 1
1
Isolation Valve/Pump Request Relay N/O
H2 - 1
SL1
Fan Output - Switched L1
H8 - 2
Isolation Valve/Pump Request Relay N/C
Blank Terminal
H8 - 3
24 VAC Common
Return Air Temperature Signal
H2 - 2
H2 - 3
N
Fan Neutral
H9 - 1
H3 - 1
HP1-1
High Pressure Switch 1 Input Terminal 1
H9 - 2
1
Return Air Temperature Common
H3 -2
HP1-2
High Pressure Switch 1 Input Terminal 2
TB1 - 1
1
Room Sensor LED Output
H4 - 1
Discharge Air Temp Common
TB1 - 2
2
Fan Mode / Heat-Cool-Auto Input
H4 - 2
Discharge Air Temp Signal
TB1 - 3
3
Setpoint Adjust Input
H4 - 3
Leaving Water Temp Common
TB1 - 4
4
Room Temperature Sensor / Tenant Override
H4 - 4
Leaving Water Temp Signal
TB1 - 5
5
DC Signal Common
H5 - 1
1
I/O Exp Module Common (Gnd)
Test-1
R
24 VAC
H5 - 2
I/O Exp Module Common (Gnd)
Test-2
W2
Heat Stage 2 Input
H5 - 3
I/O Exp Module +5 VDC
Test-3
W1
Heat Stage 1 Input
H5 - 4
I/O Exp Module SPI CE1
Test-4
Y2
Cool Stage 2 Input
H5 - 5
I/O Exp Module SPI CLK
Test-5
Y1
Cool Stage 1 Input
H5 - 6
I/O Exp Module SPI OUT
Test-6
G
Fan
H5 - 7
I/O Exp Module SPI IN
TB2 - 1
R
24 VAC
H5 - 8
I/O Exp Module +12 VDC
TB2 - 2
A
Alarm Output
H5 - 9
I/O Exp Module 24 VAC
TB2 - 3
W2
Heat Stage 2 Input
H5 - 10
I/O Exp Module 24 VAC
TB2 - 4
W1
Heat Stage 1 Input
H5 - 11
Spare
TB2 - 5
Y2
Cool Stage 2 Input
H5 - 12
Spare
TB2 - 6
Y1
Cool Stage 1 Input
H6 - 1
Condensate Overflow Signal Input
TB2 - 7
G
Fan Input
H6 - 2
Low Temp 1 Sensor Common
TB2 - 8
O
Tenant Override Input
H6 - 3
Low Temp 1 Sensor Signal
TB2 - 9
C
24 VAC Common
H6 - 4
Low Pressure Switch 1 Source Voltage
TB3 - 1
E
Mark IV Emergency Shutdown Input
H6 - 5
Low Pressure Switch 1 Signal
TB3 - 2
U
Mark IV Unoccupied/Occupied Input
H6 - 6
Reversing Valve 1 Common
L1 - 1
L1 - 1
Line Voltage Terminal 1
H6 - 7
Reversing Valve 1 Output
L1 - 2
L1 - 2
Line Voltage Terminal 2
H7 - 1
L1 - 3
Line Voltage Terminal 3
1
1
Dummy Terminal
L1 - 3
H7 - 2
Dummy Terminal
N1
N1
Neutral Terminal 1
H7 - 3
Red LED Output
N2
N2
Neutral Terminal 2
H7 - 4
Green LED Output
N3
N3
Neutral Terminal 3
H7 - 5
Yellow LED Output
Table 8: Configuration Jumper Settings
Jumper
Description
Options
Open for normal operation mode
JP1
Mode
Shorted for service/test operation mode
JP2 Fan operation only applies to Open for continuous fan operation
network controls
Shorted for cycling fan operation
Open for water freeze protection
JP3
Freeze protection
Shorted for antifreeze protection
JP4
Future spare
Future spare
JP5
Set point adjustment range only
Open for adjustment range of -3.0° to +3.0° F
applies to network controls with a Shorted for 50° to 90° F adjustment range
room temperature sensor
Open for thermostatic room control
JP6
Room control type
Shorted for room temperature sensor control, MicroTech III only
JP7
Future spare
Future spare
JP8
Future spare
Future spare
IM 1060-3 / Page 17 of 32
Note: A random start delay time between 180 and 240
seconds is generated at power up.
Figure 15: Location of configuration jumpers on the
MicroTech III unit controller
Figure 14: MicroTech III unit controller terminal locations
The IV/PR(H8) terminals of the
MicroTech III unit controller are
used for motorized valve / pump
restart. This terminal passes a
voltage signal whenever the
unit compressor is turned on.
This signal is detected by a
pump restart relay providing a
N.O. or N.C. set of contacts for
heat pump loop circulation
pump or motorized valve
control. When used with a
system control (by others), the
relay operation accommodates
turning off circulation pumps
during unoccupied periods with
a safety override dependent, at
minimum, on WSHP’s need.
The IV/PR(H8) terminals may
be “daisy chained” between
200 units.
Page 18 of 32 / IM 1060-3
Figure 16: LonWorks® Communication Module Placement on MicroTech® III Controller
IM 1060-3 / Page 19 of 32
Typical Wiring Diagram
Figure 17: MicroTech® III Controller with I/O Expansion
Module & Communication Module 208/230, 460, 575-60-3 (1.5 hp only)
Drawing No. 910101586
MicroTech III Control Board
JP1 Open (Normal) Shorted (Test Mode)
JP2
JP3
JP4
JP5
JP6
JP7
JP8
JP1
JP2
JP3
JP4
JP5
JP6
JP7
JP8
Shorted
Open (Std Range)
Shorted (Geothermal Range)
Spare
Open
Open
Spare
Spare
I/O Expansion Module
Shorted
Open
Open
Open
Open
Open
Spare
Spare
Legend
ItemDescription
Circuit 1 Compressor Contactor
CC1
Circuit 2 Compressor Contactor
CC2
Circuit 1 Compressor
CM1
Circuit 2 Compressor
CM2
Condensate Overflow Sensor
COS
Circuit 1 High Pressure Switch
HP
Circuit 2 High Pressure Switch
HP2
IOEXP I/O Expansion Board / Harness
LED1 LED Annunciator / Harness
LED Annunciator / Harness
LED2
Return Air Temp Sensor
*RAT
Leaving Water Temp Sensor
*LWT
Circuit 1 Low Pressure Switch
LP
Circuit 2 Low Pressure Switch
LP2
Circuit 1 Suction Line Temp Sensor
SLTS
SLTS2 Circuit 2 Suction Line Temp Sensor
Fan Motor Starter
R1
Circuit 1 Reversing Valve Solenoid
RV
Circuit 2 Reversing Valve Solenoid
RV2
Power Terminal Block
TB1
75 VA Transformer
X1
Discharge Air Temp Sensor
*DAT
*EWT Entering Water Temp Sensor
Notes:
“Run/Prg” Jumper to be in “Run” position
for normal operation
* Optional with Communication Module
1.
Page 20 of 32 / IM 1060-3
Typical Wiring Diagrams
Figure 18: MicroTech® III Controller with I/O Expansion
Module & Communication Module – 208/230, 460, 575-60-3 (greater than 1.5 hp)
MicroTech III Control Board
JP1Open (Normal) Shorted (Test Mode)
Shorted
JP2
Open (Std Range)
JP3
Shorted (Geothermal Range)
Spare
JP4
Open
JP5
Open
JP6
Spare
JP7
Spare
JP8
I/O Expansion Module
Shorted
JP1
Open
JP2
Open
JP3
Open
JP4
Open
JP5
Open
JP6
Spare
JP7
Spare
JP8
Drawing No. 910101589
Legend
ItemDescription
Circuit 1 Compressor Contactor
CC1
Circuit 2 Compressor Contactor
CC2
Circuit 1 Compressor
CM1
Circuit 2 Compressor
CM2
Condensate Overflow Sensor
COS
Circuit 1 High Pressure Switch
HP
Circuit 2 High Pressure Switch
HP2
IOEXP I/O Expansion Board / Harness
LED1 LED Annunciator / Harness
LED Annunciator / Harness
LED2
Return Air Temp Sensor
*RAT
Leaving Water Temp Sensor
*LWT
Circuit 1 Low Pressure Switch
LP
Circuit 2 Low Pressure Switch
LP2
Circuit 1 Suction Line Temp Sensor
SLTS
SLTS2 Circuit 2 Suction Line Temp Sensor
Fan Motor Starter
R1
Circuit 1 Reversing Valve Solenoid
RV
Circuit 2 Reversing Valve Solenoid
RV2
Power Terminal Block
TB1
75 VA Transformer
X1
Discharge Air Temp Sensor
*DAT
*EWT Entering Water Temp Sensor
Notes:
“Run/Prg” Jumper to be in “Run” position
for normal operation
* Optional with Communication Module
1.
IM 1060-3 / Page 21 of 32
Thermostat Connections
Figure 19: 7-Day Programmable Electronic Thermostat
(P/N 668375301)
MicroTech III Unit Control Board
Low Voltage Terminal Strip (Circuit 1)
TB2
Thermostat
Terminals
24VAC Common
C
Tenant Override
O
-
Fan
G
+
Cool 1
Y1
Cool 2
Y2
Heat 1
W1
Heat 2
W2
Alarm Output
A
24VAC
R
C
R
■ Wire 1 should run between the S1 terminal on the
thermostat and the S1 terminal on the remote sensor
■ Wire 2 should run between the S2 terminal on the
thermostat and the S2 terminal on the remote sensor
■ Connect the shielding of the wire to the S2 terminal on the
thermostat
5. Disable the main sensor (R12) on the thermostat by
cutting it from the circuit board.
Figure 21: Optional Remote Sensor Wiring
Thermostat
W1
Y1
Remote Sensor
W2
S1 S2
Y2
G
S1 S2
Wire 2
Notes: Includes Thermostat and Wall Plate.
Refer to the installation, operation & application guide
(LIA265) for thermostat 668375301.
Figure 20: Non-Programmable Electronic Thermostat (P/N
668375401)
MicroTech III Unit Control Board
Low Voltage Terminal Strip (Circuit 1)
Thermostat
Terminals
24VAC Common
C
Tenant Override
O
-
Fan
G
+
Cool 1
Y1
Cool 2
Y2
Heat 1
W1
Heat 2
W2
Alarm Output
A
24VAC
R
Figure 22: MicroTech III Wall-Mounted Room Temperature
Sensors (669529201 Not Shown)
C
R
W1
Y1
W2
Y2
G
O
*Override (Optional)
Notes: Includes Thermostat and Wall Plate.
MicroTech III Wall-Mounted Room
Temperature Sensors
(Kit P/N 669529101, 669529201, 669529001)
TB2
Wire 1
Cut R12 from
circuit board
Refer to the installation, operation & application guide
(LIA266) for thermostat 668375401.
*When remote reset of a lockout condition is required
at the wall thermostat, it will be necessary to utilize a
conductor between terminal "O" on the wall thermostat
to terminal "O" on the MicroTech III unit controller
(non-programmable stat only).
Sensor 669529101
Sensor 669529201 Not Shown
Sensor 669529001
General
CAUTION
When an optional wall-mounted room temperature sensor is
connected to the unit controller, the Return Air Temperature
(RAT) sensor must not be installed. A wall-mounted room
temperature sensor and the return air temperature sensor
must not be connected simultaneously or the unit will not
operate properly.
Optional Remote Sensor (P/N 66720401)
1. Remove cover from remote sensor housing.
2. Select an appropriate location for mounting the remote
sensor.
3. Mount remote sensor unit using hardware provided.
4. Install two strand shielded wire between remote sensor
and thermostat. Shielded wire must be used.
Do not run remote sensor wire in conduit with other wires.
Page 22 of 32 / IM 1060-3
Microtech III Wall-Mounted Room Temperature Sensors
provide electronic sensing of room temperatures at wall
locations. All sensor models feature a thermistor (10kΩ) and
a green LED for unit status. Tenant override, setpoint adjustment potentiometer, thermometer, and a communications port
are optional features available in any combination
This manual provides general information for the Microtech
III Wall-Mounted Room Temperature Sensors. For installation instructions refer to IM 955
Figure 23: MicroTech® III Wall Sensor Details
Figure 25: Temperature Sensor Wiring to MicroTech III
Unit Controller (669529001)
0 to 10 K ohm
Potentiometer
Temperature
Sensor Terminals
4.59"
Status LED
(Green)
Fan Control
Slide Switch
Mode Control
Slide Switch
Tenant Override
Momentary Push Button Switch
Specifications
Thermistor resistance (10kΩ)
(Conforms to advance thermal products curve 2)
Ambient Temperature Limits:
Shipping and Storage: 40°F to 160°F (–40°C to 71°C)
Operating: 40°F to 140°F (4°C to 60°C)
Humidity: 5 to 95% RH, non-condensing
Locations: NEMA Type 1, Indoor only
Connections: Color Coded Leads
MicroTech III Unit Controller TB1 Terminals
2-Way Motorized Isolation Valve
Figure 26: 2-Way Motorized Isolation Valve
Wiring Sensors to the MicroTech III
Controller
Figure 24: Temperature Sensor Wiring to MicroTech III
Unit Controller (Kit Part No.s 669529101, 669529201)
Temperature
Sensor Terminals
Used in variable pumping type applications, the valve ac­
tuator is wired and typically piped in the return water line.
The 2-way motorized water valve kit includes the valve body,
actuator and wire harness. The 24VAC valve actuator must
be wired directly to terminal block H8 on the MicroTech III
controller. See Figure 28 on page 24 for wiring details. The
valve will only energize on a call for heating or cooling. The
1-1/4" valve is rated for 300 psig (2068 kPa and the 1-1/2"
valve is rated for 150 psig (1034 kPa).
Figure 27: Normally Closed, Power Open Motorized Valve
MicroTech III Unit Controller TB1 Terminals
.
IM 1060-3 / Page 23 of 32
Figure 28: 2-Way Motorized Valve Wiring to MicroTech III
Controller
Page 24 of 32 / IM 1060-3
Figure 29: 2-Way Motorized Valve Wiring Details
Motorized Valve/Pump Restart Output
Figure 31: Multiple Unit Control Panel and Board
The MicroTech III controller output, IV/PR (H8) is used to
energize a motorized valve actuator or start a water pump, to
allow 100% water flow through the unit prior to starting the
compressor. See Figure 28 on page 24 for wiring termination details. The output voltage is 24 VAC. A separate 24
VAC relay may be required between the control board and the
controller device depending on power requirements.
Multiple Unit Control (up to 3 units) (P/N
056794201)
The multiple unit control board is an accessory used when up
to 3-units are controlled from a single thermostat. Typically
the control panel and board is centrally mounted between the
units and thermostat. A maximum of 2 boards may be used
together if up to 6-units must be connected and controlled
from a single thermostat. For detailed installation instructions
refer to IM 952.
This version of the control uses VAC relays and should not be
used in combination with any other accessories or equipment
that require VDC connections.
The multiple unit control board provides the components
necessary to protect the MicroTech III controller from electrical damage that may occur when using standard off-the-shelf
relays.
Do not use the unoccupied (U-terminal) feature with the multiple unit control board.
Figure 30: Wiring Multiple Unit Control Board (MUCP)
Multiple Unit Control Panel
Circuit Board
MicroTech III Unit Control Board
Low Voltage Terminal Strip
R
A W2 W1 Y2 Y1 G
O
C
TB2 - Unit #1
Thermostat Terminals
G Y2 W2 Y1 W1 +R -C
K3
TB4
K2
K1
R
A W2 W1 Y2 Y1 G
O
C
TB2 - Unit #2
R
Y G W
R
TB2
Y G W C
R
Y G W
TB3
R
Y G W
TB1
R
A W2 W1 Y2 Y1 G
O
C
TB2 - Unit #3
Notes: Dotted lines represent low voltage (Class II) wiring; a color-coded thermostat cable is recommended.
MUCP may be mounted horizontally or vertically on heat pump cabinet or any convenient surface.
Do not use if using night setback.
Thermostat must be A.C. voltage.
IM 1060-3 / Page 25 of 32
Troubleshooting
The in and outs of R-410A
R-410A is a non-ozone depleting blend of two refrigerants
- HFC-125 and HFC-32 in a fifty percent mixture. R-410A
exhibits higher operating pressure and refrigeration capacity
than R-22. R-410A is intended for use in new air conditioning
applications that have traditionally been used HCFC-22 (R22). Due to higher capacity and pressure of R-410A, it must
not be used in existing R-22 systems.
Although R-410A is non-flammable at ambient temperature
and atmospheric pressure, it can become combustible under
pressure when mixed with air.
Note: R-410A should not be mixed with air under pressure
for leak testing. Pressure mixtures of dry nitrogen and
R-410A can be used for leak testing.
Lubrication
R-410A should be used only with polyester (POE) oil. The
HFC refrigerant components in R-410A will not be compatible with mineral oil or alkylbenzene lubricants. R-410A systems will be charged with the OEM recommended lubricant,
ready for use with R-410A.
Charging
Due to the zeotropic nature of R-­410A, it should be charged
as a liquid. In situations where vapor is normally charged into
a system, a valve should be installed in the charging line to
flash the liquid to vapor while charging.
­Make certain that the recycle or recovery equipment used is
designed for R-410A. The pressure of R-410A refrigerant is
approximately 60 percent greater than that of R-22. Pressure
gauges require a range up to 800 PSIG high side and 250
PSIG low side. Recovery cylinders require a 400 PSIG rating
– do not put R-410A in a 300 PSIG rated cylinder.
WARNING
Recycle/recovery equipment must be designated for R-410A.
R-410A pressure is greater than R-22. Improper equipment can
cause severe injury or death.
Note: Because a water source heat pump operates under a
wide range of water and air temperatures, the values
printed below are to be taken as suggested pressure
and temperatures.) All Daikin McQuay water source
heat pumps are designed for commercial use. The
units are designed for the cooling mode of operation
and fail safe to cooling. The reversing valve is
energized for the heating mode of operation.
Page 26 of 32 / IM 1060-3
Superheat
8 to 14 degrees
Head Pressure
335-355 PSIG
Water Delta T
10° to 14°
Note: All information above is based on ISO standard
13256-1 and tested at these conditions.
General Maintenance
1. Normal maintenance on all units is generally limited
to filter changes. Units are provided with permanently
lubricated motors and require no oiling even though oil
caps may be provided.
2. Filter changes are required at regular intervals. The time
period between changes will depend upon the project
requirements. Some applications such as motels produce
a lot of lint from carpeting and linen changes, and will
require more frequent filter changes. Check filters at 60day intervals for the first year until experience is acquired.
If light cannot be seen through the filter when held up to
sunlight or a bright light, it should be changed. A more
critical standard may be desirable.
3. The condensate drain pan should be checked annually and
cleaned and flushed as required.
4. Record performance measurements of volts, amps, and
water temperature differences (both heating and cooling).
A comparison of logged data with start-up and other
annual data is useful as an indicator of general equipment
condition.
5. Periodic lockouts almost always are caused by air or
water problems. The lockout (shutdown) of the unit is
a normal protective result. Check for dirt in the water
system, water flow rates, water temperatures, airflow rates
(may be a dirty filter), and air temperatures. If the lockout
occurs in the morning following a return from night
setback, entering air below machine limits may be the
cause.
Figure 32: Troubleshooting Refrigeration Circuit
Air WaterSafety
Head SuctionCompressor Super
Temp
(loops) Temp
Lock
Subcooling
Pressure
Pressure Amp Draw
Heat
Symptom
Differential Differential
Out
Charge
Undercharge System
(Possible Leak)
Low
Low
Low
High
High
High
High
Normal
Overcharge System
Low
Low
Low
Low Pressure
Normal
High Pressure
High
Low
High Pressure
High
Low
Low Temp
Low
High
Low Temp
Normal
High Low
High
Low Air Flow Heating HighHigh HighLow
Normal
Low
Low Air Flow Cooling LowLow Low
High
Normal
Low
Low
Low Water Flow Heating
Low
Low
High
Normal
Normal
Low Water Flow Cooling
High
High
High
High
Low
Low
High
High Pressure
High Air Flow Heating
Low
Low
Low
Low
High
Low
Low
Low Temp
High Air Flow Cooling
Low
High
Normal
High
Low
Low
Normal
High Pressure
High Water Flow Heating
Normal
Low
Normal
High
Normal
Normal
Low
High Pressure
High Water Flow Cooling
Low
Low
Low
High
Normal
Low
Low Temp
TXV Restricted
Low
Normal
HighLow
Low
HighHigh Low
Low
IM 1060-3 / Page 27 of 32
Typical Cooling Refrigeration Cycle – Dual
Compressors
Note: Typical temperature readings are at full load conditions
at ISO-13256 for boiler-tower applications.
When the wall thermostat calls for COOLING, the reversing
valve (de-energized) directs the flow of the refrigerant, a hot
gas, from the compressor to the water-to-refrigerant heat exchanger (coaxial heat exchanger). There, the heat is removed
by the water, and the hot gas condenses to become a liquid.
The liquid then flows through a thermal expansion valve to
Figure 33: Cooling Refrigeration Cycle
Page 28 of 32 / IM 1060-3
the air-to-refrigerant heat exchanger coil (evaporator). The
liquid then evaporates and becomes a gas, at the same time
absorbing heat and cooling the air passing over the surfaces
of the coil. The refrigerant then flows as a low pressure gas
through the reversing valve and back to the suction side of the
compressor to complete the cycle.
Typical Heating Refrigeration Cycle – Dual
Compressors
Note: Typical temperature readings are at full load
conditions at ISO-13256 for boiler-tower applications.
When the wall thermostat calls for HEATING, the reversing
valve (energized) directs the flow of the refrigerant, a hot gas,
from the compressor to the air-to-refrigerant heat exchanger
coil (condenser). There, the heat is removed by the air passing
over the surfaces of the coil and the hot gas condenses and
becomes a liquid. The liquid then flows through a thermal
expansion valve to the water-to-refrigerant heat exchanger
(evaporator). The liquid then evaporates and becomes a
gas, at the same time absorbing heat and cooling the water.
The refrigerant then flows as a low pressure gas through the
reversing valve and back to the suction side of the compressor
to complete the cycle.
Figure 34: Heating Refrigeration Cycle
IM 1060-3 / Page 29 of 32
Troubleshooting the Water Source Heat Pump Unit
Figure 35: Troubleshooting Guide - Unit Operation
Low voltage, check
power supply voltage
Fuse may be blown,
circuit breaker is open
Wire may be loose or broken.
Replace or tighten wires
Check wiring - loose or
broken and check for faulty
connection
Check relays and contacts,
also capacitor and wiring
Check high pressure switch,
low pressure switch and low
temperature switch to see if
unit is cycling on the safety
Check capacitor
Neither fan, nor compressor
runs and all LED lights
are off
Compressor runs
in short cycle
Unit
Fan operates,
compressor does not
Check wiring - loose or broken
and check for bad connection
High or Low pressure lockout
A. Cool mode, check water flow
B. Heating mode, check air flow
C. Check reversing valve for
proper valve position
Check compressor overload make sure it is closed
Check to see if the reversing
valve is not hung up and is
operating correctly
Check compressor to ground, or
for internal short to ground
Check condensate overflow
switch in cool mode of
operation
Compressor winding may be
open. Check continuity with
ohm meter
Check thermostat for
proper location
Compressor attempts to
start but does not
Insufficient cooling or
heating
Check compressor wiring
for defective wiring or loose
connection
Check for defective
compressor internal windings
with ohm meter
Check thermostat for
improper location
Check for faulty compressor
capacitor
Check blower assembly for
dirt or faulty fan motor
capacity
Check for lock rotor amp
draw
Check for low refrigerant
charge
Check for proper air flow filter could be dirty
Check amp draw on blower
assembly
Check for proper water flow
and delta T (°F)
Page 30 of 32 / IM 1060-3
Unit control, check thermostat
for correct wiring or faulty
thermostat
DANGER
To avoid electrical shock, personal injury or death, be sure that
field wiring complies with local and national fire, safety, and electrical codes, and voltage to the system is within the limits shown
in the job-specific drawings and unit electrical data plate(s).
Power supply to unit must be disconnected when
making field connections. To avoid electrical shock, personal
injury or death, be sure to rigorously adhere to field wiring procedures regarding proper lockout and tagout of components.
General Use and Information
The Microtech III controller is provided with two drive
terminals, R(24VAC) and C(0 VAC) that can be used by
the end user to drive the thermostat inputs (G, Y1, Y2, W1,
and W2) and control inputs (U, E, and O). Any combination
of a single board drive terminal (R or C) may be used to
operate the MicroTech III controller’s control or thermostat
inputs. However, only one drive terminal (R or C) can be
connected to any individual input terminal or damage may
result. Some control inputs are not accessible to the end
user (for example, HP, LP, SLTS, and COF).
Typically the Microtech III controller’s R (24VAC) terminal is used to drive the board’s thermostat inputs and control inputs by connecting it to the R terminal of an industry
standard thermostat. The control outputs of the standard
thermostat are then connected to the Microtech III controller thermostat inputs and control inputs as needed. Any
remaining board input(s) may be operated by additional
thermostat outputs or remote relays (dry contacts only).
All Microtech III controller inputs must be operated by dry
contacts powered by the control board’s power terminals.
No solid state devices (Triacs) may be used to operate the
Microtech III controller inputs. No outside power source
may be used to operate the Microtech III controller inputs.
Daikin McQuay Training and Development
Now that you have made an investment in modern, efficient Daikin McQuay equipment, its care should
be a high priority. For training information on all Daikin McQuay HVAC products, please visit us at www.
daikinmcquay.com and click on Training, or call 540-248-9646 and ask for the Training Department.
Warranty
All Daikin McQuay equipment is sold pursuant to its standard terms and conditions of sale, including
Limited Product Warranty. Consult your local Daikin McQuay Representative for warranty details. Refer
to Form 933-430285Y. To find your local Daikin McQuay Representative, go to www.daikinmcquay.com.
Aftermarket Services
To find your local parts office, visit www.daikinmcquay.com or call 800-37PARTS (800-377-2787). To find
your local service office, visit www.daikinmcquay.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.daikinmcquay.com.
Products manufactured in an ISO certified facility.
©2012 McQuay International • www.daikinmcquay.com • 800.432.1342
IM 1160-3 Page 32 of 32
Download PDF