ProductNews2011
2011/2012
SYSMAC AUTOMATION PLATFORM
One Machine Control
>>> Page 4
RX INVERTER
Customised to your machine
>>> Page 7
XPECTIA FJ VISION SYSTEM
Tailored to your needs
>>> Page 14
TECHNO GR SAFETY SERVICE
Protect your business with tailored
safety solutions
>>> Page 21
E5CC/E5EC TEMPERATURE
CONTROLLER SERIES
The new standard in temperature control
>>> Page 22
Sysmac automation platform
One Machine control
To bring a new level of harmony between people
and machines, Omron introduce a new platform in
Machine Control: Sysmac. As a major part in
Omron’s ten-year plan, Sysmac will strengthen a
dominant position in machine automation.
With a new machine automation controller
(Sysmac NJ), the Sysmac platform integrates:
motion, logic & vision.
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A brand new integrated development environment
‘Sysmac Studio’ gives the machine creator total
control to configure, program & monitor, and a
fast machine network (EtherCAT) connects motion,
vision, sensors and actuators. Thus the Sysmac
platform achieves accuracy, predictability and the
robustness expected from an Omron solution.
4
Industrial automation
4
Sysmac automation platform
6
Motion & Drives
6
7
8
9
TJ2-MC64 Trajexia motion controller with kinematics
10
Automation Systems
10
11
NS HMI series
12
Vision
12
14
16
18
19
20
Vision portfolio
21
Safety
21
TechnoGR Safety Service
RX inverter
LX inverter
MX2 IP54
SX (400V) inverter with IP54
NQ HMI series
Xpectia FJ vision systems
FQ-M vision sensor
FQ-CR1 code readers
Xpectia-Lite vision sensor
FL series lighting for image processing
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Control Components
22
E5CC/E5EC temperature controller series
23
Switching Components
23
G3PH high-power solid-state relay
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Industrial automation
Sysmac automation platform
One Machine Control
One machine control through one connection and one software is how we define
the new Sysmac automation platform. The new NJ machine automation controller
integrates motion, logic sequencing, vision and networking under one software:
Sysmac Studio. This one software-suite provides a truly Integrated Development
Environment (IDE) that includes a custom 3D motion simulation tool. The NJ controller comes standard with built-in EtherCAT and Ethernet/IP. The two networks
with one connection is the perfect match between fast real-time machine control
and data plant management.
NJ-Series: the ONE machine controller
• Fast PLC tasks in 500 µs
• Motion controller supporting up to 64 servo axes
• 32 axes/1 ms cycle time
• EtherNet/IP and EtherCAT ports embedded
• Up to 192 EtherCAT slaves (64 axes)
• Standard IEC 61131-3 programming
• Certified PLCopen function blocks for motion control
• Linear and circular interpolation
• Electronic gear and CAM synchronisation
• Works with most of the CJ-Series I/O units
• Global standards CE, cULus, NK, LR
EtherNet/IP: the ONE factory automation network
• Peer-to-Peer controller communication
• Interface with NS HMI series or SCADA software
• Interface to Sysmac Studio
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EtherCAT: the ONE machine network
• Up to 192 slaves
• Fastest machine network on the market
• Noise immunity to stringent Omron standards
• Embedded in Omron servo drive, inverter,
vision sensor and I/O
• Uses standard STP Ethernet cable with RJ45 connectors
SmartSlice I/O
FQ-M vision sensor
MX2 inverter
Accurax G5
servo system
Sysmac Studio: the ONE software
• One design and operation environment for configuration,
programming, 3D simulation and monitoring
• Data logging and trending for tuning and debugging
• Supports Ladder, Structured Text, Function Block and
in-line ST programming with a rich instruction set
• CAM editor for easy programming of complex motion
profiles
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Motion & Drives
TJ2-MC64 Trajexia motion controller with kinematics
Features and benefits:
•
Perfect control of 64 axes
•
Each axis can be programmed
using linear, circular, helical or
spherical interpolation,
electronic cams and gearboxes
•
Control of SCARA and Delta
robots
•
Multi-tasking controller capable
of running up to 22 tasks
simultaneously
•
Open communication – Serial
and EtherNet/IP built-in,
PROFIBUS-DP, DeviceNet and
CANopen options
•
Support for servo, inverter,
vision system and I/O in a single
EtherCAT network
Total freedom in robotics and motion control
The Trajexia TJ2-MC64 stand-alone motion controller represents the core of this system architecture
and is based on the EtherCAT network, providing
the highest motion performance for demanding
applications.
The centralized motion control system is able to
keep control of all motion devices in the machine,
including single axis, simple groups of axes and
robot control, by providing independent or synchronized movements.
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Thanks to a common programming structure, you
can control the robot in Cartesian coordinates in
the same way as you would program a single axis
in the Trajexia. Synchronization with conveyors
can be fully programmed thanks to a powerful
command developed specially for pick and place
applications that use a Delta robot.
Motion & Drives
RX inverter
Features and benefits:
•Power
range up to 132 kW
•Built-in
EMC filter
•Sensor-less
and vector closed-
loop control
•High
starting torque in openloop (200% at 0.3 Hz)
•Double
rating VT120%/ 1 min and
CT 150%/ 1 min
•Full
torque at 0 Hz in closed-loop
•Drive
Programming
•Built-in
NEW RX
application functionality
•Micro-surge
voltage suppression
•Fieldbus
communications:
Modbus, DeviceNet, Profibus,
Componet, EtherCAT and ML2
Customised to your machine
Omron realises that you need quality and reliability, plus the ability to easily and quickly customise
your inverter to the application in hand. With the
new RX, you have the perfect tool for the job.
Drive programming enables you to make your own
programs to suit your machine, e.g. for an unwinding application.
Built-in RS485 Modbus communications and the
possibility for integration in standard industrial
networks, such as DeviceNet , Profibus, CompoNet
or EtherCAT, makes the RX ideal for machine integration.
Free to program
Up to 1000 lines of code and 5 tasks running in
parallel in 2 programming modes:
• Intuitive Flow Chart programming
• Text Editor programming, including code
completion and user defined aliases
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Motion & Drives
LX inverter
Features and benefits:
•Power
range from 3.7 to 37 kW
•Current
vector control with or
without PG
•High
starting torque
(200%/0.3Hz sensorless vector,
200%/0Hz close loop vector
control)
•IM&PM
motor control
•Static
& rotary advanced auto
tuning
•Torque
ripple suppression
•Anti-rollback function
•Quick floor
•Rescue
•Safety
operation
by UPS or battery
embedded: IEC 61508
SIL2
•Clock and
•Silent
Born to drive lifts
Born with Omron’s know-how and experience in
lift market, the LX is able to control any kind of
motor for any kind of lift controller. Designed for
more than 5 million starts, it offers all the benefits
of Omron’s high quality standards, including
noiseless operation and energy saving functionality. A built-in clock and calendar ensure silent and
efficient control.
Advanced, dedicated lift features include: static
tuning, full lift profile control, anti-rollback function, quick floor function, rescue operation, floor
position auto learning and drive programming.
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•One
•Lift
calendar function
motor & drive operation
parameter dynamic tuning
language (Hz, m/s, rpm...)
•Built-in
logic programmability
•Positioning
functionality with 40
floor memory & auto learning
•Dual
encoder option board
•Dedicated
lift functionality
(brake control, lift sequence...)
•CE,
cULus, RoHS
Motion & Drives
MX2 IP54
Features and benefits:
Born to drive machines
The MX2 IP54 inverter is designed in a robust housing for stand
alone installation. Its easy opening cabinet and wiring access
make installation and commissioning simple. A built-in class 1
EMC filter and freedom for users to customize their hardware
by adding accessories provides the user with hardware flexibility, whilst the Drive Programming functionality embedded
within all MX2 units provides application flexibility by adding
logic programming within the drive itself, which can be a useful
addition when considering decentralized projects.
•
Power range from 0.1 to 15 kW
•
Built-in Class 1 EMC filter
•
Ready to add hardware
accessories
•
USB port for PC programming
•
200% starting torque
•
Double rating VT 120%/1 min and
CT 150%/ 1 min
•
Comms: EtherCAT, Modbus,
DeviceNet, Profibus, Componet,
ML-II and EtherNet/IP
Motion & Drives
SX (400V) inverter with IP54
Features and benefits:
•0.75
to 800 kW
•IP54
full range
•Built-in
filter C3 Class
•Safety
Force & flow in harmony
Designed to drive any high power application from 0.75 kW up
to 800 kW, the new SX series (400V) of compact inverters features embedded application dedicated functionality, plus logic
programming and customizable LCD information to give you all
the control flexibility required for applications ranging from
high torque to smooth flow and pressure control. Housed in
robust IP54 cabinets and with EMC C3 Class filters and fuses
(from 200 kW) as standard, the SX series protects your process
while reducing downtime.
according EN13849-1 and
EN62061 standards
•Load
curve control
•Logic
programmability
•Encoder,
Crane I/O, PTC/PT100
and I/O option boards
•Modbus,
DNet and Profibus
options
•CE,
UL, RoHS, DNV
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Automation Systems
NS HMI series
Features:
•Sharp
and vivid colours with
new LCD
Your application will look even better
After the NS5 last year, Omron has made the same important
improvements to the NS(J)8, NS(J)10 and NS(J)12 HMI series. All
colour models now feature an enhanced LCD with LED backlight, resulting in improved brightness and contrast, sharper
colours and improved viewing angle from all sides.
With the new LED display, the brightness can now be controlled easily via an internal memory. You can choose from a
range of values to balance brightness against the surroundings light. In addition, you can link this memory address to
automatically change the brightness at a specific time, or by
using a sensor connected to an analogue input.
The CX-One auto-update with CX-Designer v3.3 and higher,
supports these new features.
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•Improved
brightness with LED
backlight
•Brightness
control function
(dimming)
•Ideal
for brightly lit
environments, for instance
outdoor areas
Automation Systems
NQ HMI series
Features:
•Ethernet
•High
for 3.5 and 5.7 inch
brightness TFT LCD
•Improved
•Model
•Easy
software
conversion function
USB file transfer in runtime
Connect, Create and Operate
In addition to the NQ HMI equipped with serial
ports, Omron now offers Ethernet connectivity for
the 3.5 and 5.7 inch TFT touch screens, which use
LED backlight to ensure high brightness and sharp
colours. Communication to several Omron PLCs is
supported, as is up-/down-loading of project data.
Using the default settings like the IP-address, you
can immediately connect with Ethernet to quickly
download your created project.
NQ-Designer version 2.0 supports the new NQ HMI
with Ethernet and also brings some new functionality, e.g. a function to convert an NQ project from
one model to another, thus making it easy to convert an existing project from serial to an Ethernet
NQ type with just a few clicks. Other features
include improved workspace and easier file transfer to a USB stick in runtime.
The Omron Ethernet FINS protocol even makes it
possible to read and write data memory inside the
NQ HMI from PC applications so that any data can
be shared with ease.
industrial.omron.eu/nq
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Vision
Vision portfolio
FL Lighting
FQ Code Reader
Xpectia-Lite Vision Sensor
FQ-M Vision Sensor
FQ Vision Sensor
FlexXpect Picking
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FlexXpect PV
FlexXpect Pharma
Simplicity and intuitive user guidance
Omron offers a complete portfolio of vision solutions. Ranging from application-specific vision
sensors up to PC-based vision systems, the portfolio has one common design rule: keep it simple.
The built-in monitors or touch screens are easy to
use and avoid an additional PC for setting up
while delivering immediate
feedback on results.
Moreover, users are shielded from the complexity
of a vision application by intuitive user guidance
that navigates them through the application without the need for expert knowledge on lighting,
lenses, filtering, etc.
Xpectia FJ Vision System
FlexXpect Glue Bead
FlexXpect Labellig
www.industrial.omron.eu
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Vision
Xpectia FJ vision system
Drag and drop with image processing
You can create new measurement and
inspection flows quickly and easily with our
ready-made modules. Simply choose from
the 60+ modules and drag and drop them to
define your required image-input,
measurement and other sequences –
as well as building your processing flows.
Time-saving Macros
We also offer a wide range of macros to
further accelerate your development process
– especially for your calculation functions.
Simply drag and drop the required macros
into your flow.
Own developed algorithms
If the item you need is not included in the
new FJ Series software suite, you can easily
create your own item using Microsoft® Visual
Studio® and the “Application Producer”.
Creating programs, including those for your
GUI, is always quick and simple.
Tailored to your needs
The new customisable Xpectia FJ Series Vision
System combines the benefits of a compact system with the power and flexibility of an industrial
PC platform. The system will enable you to
develop tailored vision solutions quickly, no matter if you are creating a totally new application or
modifying an existing one. Start with the proven
Xpectia platform and follow our golden rule: configure where you can and program only where you
need to. Easy HMI creation, unique flexibility and
fast integration define this new class of vision system. The Xpectia FJ Series is available with a range
of controllers and cameras, suitable for every
application. This eliminates the time needed to
integrate components and delivers a platform with
the highest quality and reliability.
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Highly flexible development
Imagine how much money you could save by
reducing your current development time by 50%.
With the FJ Series you can do just that. That’s
because you can build processing flow simply by
listing the processing items for each measurement. Other features that accelerate development
include: sample GUIs, options to re-use existing
software, built-in touchscreens and more.
Proven reliability
All the hardware and software components are
completely compatible. In addition,the controllers
use flash memory – not hard disc drives – so they
always remain highly reliable even in a hostile factory environment.
Features and benefits:
Quick customisation:
•Starting
•Fast
from a complete system
drag and drop programming
•Choice
of ready-made GUIs
Seamless integration:
•Proven
component compatibility
•Wide
selection of intelligent
cameras
Stable, high-speed processing:
•Advanced
•HDD-less
algorithms
controllers
Stable and high-speed inspection
The Halcon* library of algorithms provides highspeed processing and measurement.
In addition, the FJ Series’ High Dynamic Range and
Real Colour sensing techniques ensure robust and
stable operation.
*HALCON is a registered trademark of MVTec Software GmbH.
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Vision
FQ-M vision sensor
Smart camera to guide your robot!
The new FQ-M series is a vision sensor designed specifically for pick & place
applications. It comes with EtherCAT embedded and can be integrated easily
into any environment. The FQ-M is compact, fast and includes an incremental
encoder input for easy tracking calibration. Omron’s Sysmac Studio software is
the perfect tool for configuring the FQ-M and is complemented by the
TouchFinder console for on-site monitoring.
Easy set-up & integration
With intelligent wizards for calibration and communication integration into
your machine is easier than ever. The FQ-M communicates with all devices via
EtherCAT, or standard Ethernet. The communication wizard lets you easily configure any robot protocol both as a server or as a client without complex programming.
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Fast detection & high stability
The FQ-M can detect up to 32 pieces at once and more than
5000 pieces per minute. The new contour based search algorithm ensures the highest reliability.
“On-the-fly“ tracking
Synchronized control is even easier, because the FQ-M vision
sensor has built-in encoder input for accurate conveyor tracking and easy calibration. The FQ-M is able to output position
coordinates and the correlative encoder values and is able to
manage the object queue, so that no object’s coordinates are
duplicated.
Features and benefits:
•Made
specifically for pick &
place applications
•Encoder
input for conveyor
tracking and calibration
•Shape
based object detection
•Smart
calibration wizard
•Sysmac
Studio software for
vision system operation and
setting
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Vision
FQ-CR1 code reader
Features and benefits:
•One-touch
control via simple
icon-driven menu
•Crystal-clear
image quality
•Real
colour processing (16
million colours)
•Operation
via PC or handy
touchfinder screen
All codes with one touch
The new compact FQ-CR1 code reader from Omron
enables accurate, reliable and easy reading of barcodes and 2D codes, thanks to superior crystalclear imaging technology, which it shares with the
other products in Omron’s highly regarded FQ
family of vision sensors.
Designed specifically for reading codes printed on
paper or labels, the FQ-CR1 features integrated
high power LED lighting and HDR imaging technology, enabling it to provide dependable code reading even in challenging applications.
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It automatically recognises nine different barcode
formats and eight different 2D code formats without the need for setting, making it exceptionally
versatile and simple to configure.
Four versions are available covering operating distances from 32 mm to 970 mm, and fields of view
from 7.5 x 4.7 mm to 380 x 300 mm.
Vision
Xpectia-Lite vision sensor
Features and benefits:
•Crystal-clear
image quality
•Real
colour processing (16
million colours)
•C-mount
and smart cameras
•Ethernet/IP
& TCP/IP
communication
•Simple
and guided set-up
•Reliable
•One
results on any surface
platform for any application
Simple, flexible & crystal clear
The new Xpectia-Lite integrates the benefits of a
smart camera and a powerful vision system in a
single platform. The unique image clarity achieved
by using an intelligent camera enables simple setup, fast installation and enhanced optical performance.
In combination with the powerful Xpectia-Lite controller it takes you into a new dimension of image
processing. Highest performance, simplicity and
unique flexibility are defining a new standard for
compact vision sensors.
industrial.omron.eu/xpectia
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Vision
FL series lighting for image processing
Features and benefits:
•High
brightness ODR lighting
•Uniform
illumination across a
wide field of view
•Easy
control and adjustment of
the lighting
•Compact
design
Omron delivers four times the light required for image processing
Up to four times more light is generated using LED
lighting. Our new FL series enable sharp and stable
images to be captured by vision inspection systems in even the most demanding of applications.
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The new light sources, which feature innovative
ODR (optical double reflection) technology, provide powerful uniform illumination over a wide
field of view and are complemented by an intelligent lighting controller that makes setting up fast
and straightforward.
Safety
TechnoGR Safety Service
Services:
•Installation
•Periodic
•Machinery
risk assessment
•Verification
•Electrical
and update service
tests
•Definition
•Safety
supervision
test and inspection
of products
components supply
•Machine
CE marking
•Training
and documentation
support
Protect your business with tailored
safety solutions
Accidents in the workplace can cause major problems for your
business, ranging from possible legal action through to lost
production. This impacts on staff morale, corporate reputation
and profitability. Omron’s TechnoGR Safety Service supports
safety over the entire lifecycle of your machines and helps you
to protect your business.
Network of specialized partners
In order to offer the full range safety solutions for diverse
branches and areas of specialization, Omron works together
with selected, accredited system integrators and Omron safety
service partners who help you to achieve your safety objectives by providing clear and practical advice.
Single point of contact
TechnoGR Safety Service is your single point of contact, coordinating all the work needed in a project to help you achieve
your safety objectives.
EUROPE
Subsidiaries: 39
Employees: 2,200
industrial.omron.eu/safety_services
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Control Components
E5CC/E5EC temperature controller series
Features and benefits:
•High-contrast,
white LCD display
are visible from a distance and
any angle
•Easy
to set up without power
supply and operate intuitively via
CX-Thermo software
•50
ms sampling period for fast
and precise regulation
•Functions
for diagnosis for
secure operations (see note 1)
NEW GENERATION
The new standard in temperature control…
Omron has been an active innovator in temperature control since introducing its
first temperature controller in 1967. Now temperature control has taken a giant
leap forward with Omron’s next generation of controllers – the E5CC/E5EC,
which set new global standards in the crucial areas of precision, user friendliness and control performance. The E5CC/E5EC series will save you time and
effort in setting up and operation, while enabling faster and more accurate
monitoring/control of your process. The high-visibility display of the new series
is extremely easy to read and virtually eliminates any possibility of human error.
Note 1: Alarm for loop break or PV change rate, heater burnout or sensor burnout detection
industrial.omron.eu/e5cc-e5ec
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Switching Components
G3PH high-power solid-state relay
Features and benefits:
•75
or 150 A; 240 or 480 VAC
•Zero-cross
and non-zero-cross
models available
•Built-in
surge-pass circuit for
utmost reliability
•Built-in
operation indicator
•Replaceable
output module
lowers maintenance costs
•Conforms
to RoHS and cULus,
TUV, CE safety standards
Impervious to power surges
SSRs are known to be susceptible to (power device) damage. Omron has
greatly improved the endurance and reliability characteristics. Omron’s new
G3PH SSR offers the highest resistance to damage even in the most testing situations. A key feature of the G3PH’s exceptionally tough performance is an
original surge-pass circuit that gives outstanding surge endurance and protects the semiconductor device against surge voltages in excess of 30kV.
industrial.omron.eu/g3ph
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Austria
Tel: +43 (0) 2236 377 800
www.industrial.omron.at
France
Tel: +33 (0) 1 56 63 70 00
www.industrial.omron.fr
Norway
Tel: +47 (0) 22 65 75 00
www.industrial.omron.no
Spain
Tel: +34 913 777 900
www.industrial.omron.es
Belgium
Tel: +32 (0) 2 466 24 80
www.industrial.omron.be
Germany
Tel: +49 (0) 2173 68 00 0
www.industrial.omron.de
Poland
Tel: +48 (0) 22 645 78 60
www.industrial.omron.pl
Sweden
Tel: +46 (0) 8 632 35 00
www.industrial.omron.se
Czech Republic
Tel: +420 234 602 602
www.industrial.omron.cz
Hungary
Tel: +36 1 399 30 50
www.industrial.omron.hu
Portugal
Tel: +351 21 942 94 00
www.industrial.omron.pt
Switzerland
Tel: +41 (0) 41 748 13 13
www.industrial.omron.ch
Denmark
Tel: +45 43 44 00 11
www.industrial.omron.dk
Italy
Tel: +39 02 326 81
www.industrial.omron.it
Russia
Tel: +7 495 648 94 50
www.industrial.omron.ru
Turkey
Tel: +90 212 467 30 00
www.industrial.omron.com.tr
Finland
Tel: +358 (0) 207 464 200
www.industrial.omron.fi
Netherlands
Tel: +31 (0) 23 568 11 00
www.industrial.omron.nl
South-Africa
Tel: +27 (0)11 608 3041
www.industrial.omron.co.za
United Kingdom
Tel: +44 (0) 870 752 08 61
www.industrial.omron.co.uk
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not
warrant or make any representations regarding the correctness or completeness of the information
described in this document. We reserve the right to make any changes at any time without prior notice.
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands.
Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 industrial.omron.eu
More Omron representatives
industrial.omron.eu
Control Systems
• Programmable logic controllers
• Human-machine interfaces • Remote I/O
Motion & Drives
• Motion controllers • Servo systems • Inverters • Robots
Control Components
• Temperature controllers • Power supplies • Timers
• Counters • Programmable relays
• Digital panel indicators • Electromechanical relays
• Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches
• Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors
• Capacitive & pressure sensors
• Cable connectors
• Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units
• Safety door/guard lock switches
CD_EN01+ProductNews11
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