SnowEx VSS 1000, VSS 2000, VSS 3000 De-Icing System Owner / Operator’s Manual

This Manual Must Be Read Before Operating The Equipment
Owner / Operator’s Manual
AccuSpray De-Icing Systems
FOR MODELS
p
Warm U
VSS-1000
VSS-2000
VSS-3000
to
with a
F R E Eand!
Winter
k Page
See Bac
B
ails!
for Det
CUSTOMER COPY
Madison Heights, Michigan 48071
800-725-8377
© Trynex International 2010 (REV001)
L1506
1—1
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information & Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
VSS 1000 Parts Information & Assemby/Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
VSS 1000 Electrical System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
VSS 1000 Blank Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
VSS 1000 Calibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
VSS 2000 & 3000 Parts Information & Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-36
VSS 2000 & 3000 Electrical System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38
VSS 2000 & 3000 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
VSS 2000 & 3000 Calibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
De-Icing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-42
Blank Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Sprayer Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47
Have a question or need assistance?
SnowEx Customer Service
(800) 725-8377
or (586) 756-6555
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (586) 427-0552
E-Mail: [email protected]
Website: www.snowexproducts.com
1—2
© Trynex International 2010 L1506
Introduction
Thank you for your purchase of the new SnowEx Accu-Spray Liquid De-Icing System. Welcome to the SnowEx
family of products.
You have purchased an innovative liquid system that lets you apply ice control solutions directly to the spreading
material or directly to the pavement with a choice of three patterns. The choice is yours!
As with all SnowEx products, read your Owner’s Manual carefully. Maintained properly, your system will give you
trouble-free service. SnowEx products are the best built de-icing products in North America.
Sincerely,
The SnowEx Team
© Trynex International 2010
L1506
1—3
General Information
CONGRATULATIONS!
The sprayer you have purchased is an example of snow and ice control technology at its finest! Your sprayer’s self-contained
design is a trademark of all Snowex products. Here’s why...
SIMPLICITY: Fast installation, easy operation and high quality parts means minimal maintenance for your SnowEx sprayer system.
RELIABILITY: High impact linear low density polyethelyne tank, custom engineered powder coated frame, 12 volt high output pumps
coupled to a unique spray boom system.
VERSATILITY: Multi-use capabilities allows spraying of a variety of materials for snow and ice control.
WARRANTY: Two years from date of installation.
The benefits you are about to recognize are that of time, money and effort.
We welcome you to the world of Snowex Performance.
Registration
Record the following information in this manual for quick reference.
Sprayer Model Number _____________________________________________________________________________________
Sprayer Serial Number ________________________________
Date of Purchase ___________________________________________________________________________________________
Dealer Where Purchased _____________________________________________________________________________________
When ordering parts, the above information is necessary. This will help to insure
that you receive the correct parts.
At the right is a diagram of the ID tag. This tag on the spreader is located
on the frame.
SER. NO.______________________
TRYNEX INTERNATIONAL
Madison Heights, MI 48071 (800) 725-8377
Please fill out the warranty card with all the necessary information to validate it. This will also give us a record so that
any safety or service information can be communicated to you.
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L1506
© Trynex International 2010
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who
have any part in the preparation or use of this equipment.
For your safety, warning and information decals have been placed on this product to remind the operator of safety
precautions. If anything happens to mark or destroy the decals, please request new ones from Snowex.
Unit must be strapped down and locked into position before operating vehicle.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles
handling characteristics.
Never attempt to take a unit off a truck with material in it.
Never exceed 45 m.p.h. when loaded spreader is attached to vehicle. Braking distances may be
increased and handling characteristics may be impaired at speeds above 45 m.p.h.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on sprayer mounts.
Always shut off vehicle and power source before attempting to attach or detach or service spray
system. Be sure vehicle/power source is properly braked or chocked.
Always keep hands, feet, and clothing away from power-driven parts. Remember it is the owner’s
responsibility to communicate information on safe usage and proper maintenance of all
equipment.
Always make sure personnel are clear of areas of danger when using equipment. Maintain 60'
distance from all bystanders when operating the spray system.
Inspect the unit periodically for defects. Parts that are broken, missing, or worn out must be
replaced immediately. The unit, or any part of it cannot be altered without prior written
permission from the manufacturer.
© Trynex International 2010 L1506
1—5
Safety
(continued)
Always inspect pins and latches whenever attaching or detaching sprayer system and before
traveling.
Never leave material in spray tank for long periods of time.
Remember, most accidents are preventable and caused by human error. Exercising of care and
precautions must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the influence of alcohol, drugs, or medication that might
alter your judgment and/or reaction time.
Before working with the sprayer system, secure all loose fitting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing sprayer system. Failure to do this
could result in serious injury to the eyes.
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L1506
© Trynex International 2010
Safety and Warning Labels
VSS 1000
VSS 2000 & 3000
CAUTION
. WEAR SAFETY GOGGLES WHEN
OPERATING EQUIPMENT.
. WEAR SAFETY GOGGLES WHEN
FILLING EQUIPMENT.
. DO NOT EAT, DRINK, SMOKE, RUB YOUR
EYES OR TOUCH BARE SKIN WHILE
HANDLING CHEMICALS OR SPRAYING.
. NEVER POINT SPRAY GUN AT PEOPLE
OR ANIMALS.
D 6546
© Trynex International 2010
T 20317
L1506
T-20317
D 6548
1—7
Operational Safety Information
Summa y of Important Safe y nformat on
Chemical accident procedures
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or
spills. See instructions below:
Sprayer leak
Bodily chemical
contact
If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer
and follow directions below, as applicable.
Personal contamination can occur when chemicals splash, spill, or spray directly
onto a person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes – immediately flush with water.
b) Skin – wash all contaminated skin surfaces with soap and water.
c) Clothing – remove contaminated clothing. Dispose of heavily contaminated
clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences symptoms of
harmful effects. Bring the chemical label for reference.
Poisoning by
ingestion or
inhalation
:
In case of poisoning from ingestion or inhalation
Chemical spills
Chemical spills must quickly be contained and properly cleaned up.
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel, because you
may become incapacitated.
2. Immediately follow first aid instructions on chemical label.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-1222. Have
the chemical label available for reference.
Refer to the chemical label for any specific clean-up instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.
- State pesticide regulatory agency
. In the U.S., call the National Pesticide Info. Ctr.
at 800-858-7378 for assistance in contacting your state’s agency.
1—8
© Trynex International 2010 L1506
Operational Safety Information
Summary of Important Safety Information
LISTED BELOW is a summary of safety information of particular importance.
See individual sections of this owner’s manual for more details.
DURING ASSEMBLY
C CK and ES completed assembly as directed in this manual. Serious injury could result from chemical
leaks if sprayer is improperly assembled.
DO NOT MODIFY SPRAYER DESIGN
DURING OPERATION
D and O O each chemical label’s instructions and warnings.
O inhaling, ingesting, or coming into contact with any chemicals.
K O applicable licensing and regulatory requirements for the chemical you plan to use.
K O emergency procedures before handling chemicals. Carefully review “Chemical Accident
Procedures” listed below and later in this manual. Also see First Aid instructions on the chemical label.
protective clothing, eye protection, and chemical resistant gloves when filling, using and
cleaning the sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the
chemical label.
X C S X A CAU O around children and pets. Pesticides are especially toxic to them. Keep
sprayer and spray materials away from them at all times.
M O O chemicals in an enclosed, unventilated area.
O
flammable or corrosive chemicals in the sprayer.
O O
US the sprayer before switching chemicals in order to prevent dangerous chemical interactions.
S O pesticides in a correctly labeled container and in a secure location .
O O the health of operators frequently exposed to pesticides, as recommended by the chemical
label or local/federal regulations.
B OR S
N
AY NG
and
A sprayer before each use as directed in this manual.
U O S for SAFELY FUELING the engine. Gasoline is flammable and can explode.
Always use caution when handling gasoline.
sprayer until ready to spray in order to avoid unintentional spray release.
DO O
AD
O A
S N
O C V Q
if you will be spraying overhead.
You will be exposed to much more chemical fallout in these applications. Wear chemical resistant head and neck
protection, full face mask or halfface mask with sealed goggles, and consider using a respirator.
A when wind speed exceeds 4 MPH in order to minimize spray drift.
DO O
sprayer and spray materials away from children/pets. Pesticides can be especially toxic to children
K
and animals.
O anyone younger than 16 to operate sprayer since pesticides are especially toxic to children.
DO O
© Trynex International 2010
L1506
1—9
Operational Safety Information
Summary of Important Safety Information
During Spraying
•
O V
•
•
•
•
•
•
•
•
pesticide. Apply at rate recommended by chemical manufacturer. Excess
pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water
sources.
O
E , D K,
OK , U OU
, or OU
OU
K while
handling chemicals and spraying.
O
S
G
at people or animals.
O NO S
near open flames or sources of heat.
A
S
U
M when using it to spray at higher pressures in order to
prevent gun from whipping. Keep good footing and balance at all times.
X C S X A CAU O when spraying near areas accessible to children and pets .
up spills immediately per instructions on the chemical label.
U O vehicle and set brake or block wheels, U
sprayer, and E V system
pressure before leaving sprayer unattended.
Troubleshooting section of this manual before attempting any repairs. Wear personal protective
equipment and follow safety instructions.
After Spraying
C
sprayer immediately after use according to the directions provided in this manual.
CO
A yourself after you are done spraying and have cleaned the sprayer. Wash all exposed
areas of the body with soap and water, and remove and launder clothing.
SPO E O or O remaining chemicals in secure storage with correctly marked container .
Transporting Safety
A safety instructions in your vehicle manual with regard to carrying heavy cargo loads.
DO O
O drivers younger than 16 to drive the vehicle with the filled sprayer attached.
KE SU
CU E
C
to vehicle.
X C S C U N in vehicle handling when driving with filled sprayer to avoid loss of control or
rollover.
Keep speed to a minimum so you can maintain control. Reduce speed prior to turns.
o Allow for more distance to stop.
Avoid any sudden steering maneuvers, starts, or stops that could create liquid sloshing in the sprayer
and instability.
O DO
and
RC
R C
O on sloped or uneven terrain. Pick the most level
route possible across fields--drive up and down slopes when necessary, rather than across. Use a vehicle
if you will be working on non-level terrain.
equipped with a roll over protection system ( O
that visibility may be reduced when making turns or backing up.
cargo on the sprayer.
D NO DE or
both sprayer and vehicle, and
K before leaving unattended.
1— 10
© Trynex International 2010
L1506
Main Assembly View
Model # VSS-1000
© Trynex International 2010 L1506
1 — 11
Tank Assembly Parts Breakdown
Model # VSS-1000
1 — 12
© Trynex International 2010
L1506
Tank Parts Breakdown
Model # VSS-1000
Key Part No. Description
T 20323 Tank Lid
T 20324 Basket Strainer
D 6917 Bulkhead Assembly
D 5600 100 Gallon Poly Tank
© Trynex International 2010 L1506
Qty.
1
1
1
1
1 — 13
Frame Assembly Parts Breakdown
Model # VSS-1000
1— 14
© Trynex International 2010
L1506
Frame Parts Breakdown
Model # VSS-1000
Key Part No.
D 4129
D 5602
D 5601
D 6452
D 5244
D 5614
D 4124
D 4122
D 4125
D 4409
© Trynex International 2010
L1506
Description
3/4-10 Nylox Nut
Hose Grommett
100 Gallon Base Weldment
3/8-16 x 1 Serrated Flange
Lift / Mounting Bracket
3/4-10 x 3-1/2 Hex Head
3/8-16 Nylox Nut
3/8-16 x 1-1/2 Hex Head
3/8 Flat Washer
3/4 Flat SAE Washer
Qty.
4
2
1
8
4
4
8
8
8
4
1 — 15
Spray Boom Assembly Parts Breakdown
Model # VSS-1000
1 — 16
© Trynex International 2010
L1506
Spray Boom Parts Breakdown
Model # VSS-1000
Key
Par t No.
D 5607
T 20327
D 5613
D 5706
D 6528
D 5290
D 4136
D 6485
D 4135
D 5254
D 5604
Des c r iption
1/2” Hose Barb With Banjo QD
1/2” Hose Crimp Clamp
1/2” Boom Supply Hose
5/16” Serrated Flange Nut
1/2-13 x 1 Serrated Flange Bolt
Wet Boom Mount
Hitch Pin
Light Duty Receiver Mount
Hair Pin Clip
3/4 NPT x 1/2” Hose Barb 90 Degree
Boom Manifold Pipe
© Trynex International 2010
L1506
Qty.
1
2
1
2
4
1
1
1
1
1
1
Key
Par t No.
D 6939
D 5535
D 5603
D 6955
D 6956
D 6957
D 6961
D 5232
D 5233
D 5234
D 6166
Des c r iption
Rotary Nozzle Assembly
1/2-13 Serrated Flange Nut
48” Poly Boom Body
Yellow Nozzle Cap
Red Nozzle Cap
Green Nozzle Cap
Nozzle Gasket
Fan Tip
Streamer Tip
Triple Streamer Tip
5/16-18 x 1” HH
Qty.
3
8
1
1
1
1
1
1
1
1
2
1 — 17
Pump/Plumbing Assembly Parts Breakdown
Model # VSS-1000
1 — 18
© Trynex International 2010
L1506
Pump/Plumbing Parts Breakdown
Model # VSS-1000
Key
Par t No.
T 20307
T 20306
T 20305
D 4321
T 20330
T 20319
D 6138
T 20311
T 20310
D 6166
T 20314
D 5608
T 20325
D 5213
D 5212
D 5605
D 5225
D 6918
Des c r iption
Qty.
1
Spot Spray Wand
1
50 Foot Hose
1
Poly Hose Reel
1
1” Flat Washer SAE
3/8 #6 37 Degree Brass 90 Degree Elbow 1
1
Hose Reel Retainer Clip
1
5/16” Nylox Nut
1
Hose Reel Latch
1
Hose Reel Support Bracket
4
5/16-16 x 1 Hex Head
1
3/8 x 3/8 90 Degree Barb
1
3/8” Hose Reel Supply Hose
2
3/8” Hose Crimp Clamp
1
System Pressure Gauge
1
Regulator Valve
3/4” Pvc Cross
1
3/4” x 1/2” Reducing Nipple
3
Strainer
1
© Trynex International 2010 L1506
Key
Par t No.
T 20329
T 20318
D 6529
D 5242
D 5609
D 5610
D 5606
D 6927
D 5611
D 5255
D 5612
D 6452
T 20302
T 20315
T 20316
T 20327
T 20313
T 20333
D 6157
Des c r iption
Qty.
1/2” Suction Hose Valve To Filter 3” Long 1
1/2” Brass Ball Valve
1
10-32 x 1-1/4 Phil Pan Head MS SS
4
12 Volt On Demand Pump
1
1/2” Suction Hose / Tee Valve
1
1/2” Pvc Hose Barb Tee
1
1/2” MNPT Banjo QD Female
1
1/2” Pvc Ball Valve
1
1/2” Bypass Hose
1
3/4” x 1/2” Str Hose Barb
1
1/2” Main Suction Hose
1
3/8-16 x 1 Serrated Flange Bolt
1
Hose Reel Upright
4
1
1-1/16” Shaft Collar
1
3/8 Rotary Valve
6
1/2” Hose Crimp Clamp
2
3/4 x 1/2 Hose Barb 90 Degree
2
Ball Valve Hose Clamp
4
#10 Flat Washer SAE
1 — 19
Assembly / Installation Instructions
Model # VSS-1000
Step 1: Bolt boom mount assembly onto rear of frame with supplied hardware (see fig 1).
Step 2: Lift main assembly using the four corner lift point brackets and position onto vehicle. Center spray system left to
right and then slide forward until boom mount just makes contact with vehicle. Bolt into place with supplied
hardware (see fig 2).
Step 3: Bolt boom onto 2” receiver mount with supplied hardware (see fig 3).
Step 4: Install boom assembly with mount into receiver that was installed in step one (see fig 4).
Step 5: Plug boom hose into pump output fitting located below shutoff valve (see fig 5).
Lift Point
figure 2
figure 1
figure 5
figure 3
1 — 20
© Trynex International 2010 L1506
Electrical System
Model # VSS-1000
Key
BATTERY
Part No.
D 6184
D 6406
D 6716
D 6425
D 6482
D 7105
Description
Qty.
On/Off Switch
1
Rubber Switch Boot 1
Wiring Harness
1
Fuse Holder
1
20 Amp Fuse
1
3/8" Ring Terminal
2
20
AMP
DOUBLE FEMALE
3" JUMPER
VSS 1000 WIRING INSTRUCTIONS
Step 1: First, install switch at desired location.
Step 2: Run spreader/vehicle harness from the rear of vehicle to switch area. Attach the female spade red wire to the switch. Leave the
black wire for Step 5.
Step 3: Route the power harness from the battery to the switch/control.
Step 4: Attach the red lead to the positive side of the battery and the black lead to the negative side of the battery.
Step 5: Attach the female spade red wire on switch terminal. Using 3" double female black wire jumper, attach the black wire from the
power harness to the black wire of the vehicle harness.
Step 6: Install rubber weatherproof boot on switch before finishing installation.
Step 7: Insert dielectric grease on terminals of SAE plug at rear of vehicle.
© Trynex International 2010 L1506
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© Trynex International 2010
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© Trynex International 2010
L1506
Calibration Data
Model # VSS-1000
De-Ice / Anti-Ice Rotary Nozzle Flow Rate Chart
at variable speeds and pressure settings
GPA / MILES PER HOUR
PSI
20
30
40
50
GPM
0.71
0.87
1
1.12
5
52.71
64.5
74.25
82.1
5.5
6
6.5
7
7.5
47.9 43.93 40.55 37.66 35.15
58.7 53.83 49.69 46.14 43.07
67.5 61.88 57.11 53.04 49.5
75.5 69.3 63.97 59.4 55.44
8
8.5
9
9.5
10
32.95 31.01 29.29 27.75 26.35
40.37 38 35.88 34
32.3
46.04 43.68 41.25 39.08 37.13
51.98 48.92 46.2 43.77 41.58
Gallons Per Minute Formula
Gallons Per Minute Formula
GPA x MPH x W (per nozzle)
5,940
GAL/1000FT 2 x MPH x W (per nozzle)
136
Gallons Per Acre Formula
Gallons Per 1000 Square Feet
5,940 x GPM (per nozzle)
MPH x W
136 X GPM (per nozzle)
MPH x W
GPM - Gallons Per Minute
GPA- Gallons Per Acre
GAL/1000 FT 2 - Gallons Per 1000 Square Feet
W - Nozzle spacing
© Trynex International 2010
L1506
1 — 25
ASSEMBLY VIEWS
Model # VSS 2000 / VSS 3000
Shown with optional hose reel kit
1 — 26
Shown without optional hose reel kit
© Trynex International 2010 L1506
Tank Assembly Parts Breakdown
Model # VSS 2000 / 3000
© Trynex International 2010
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1 — 27
Tank Parts Breakdown
Model # VSS 2000 / 3000
Key Part No.
T20323
T20324
D6917
D5200
D 5229
1 — 28
Description
Tank Lid
Tank Fill Strainer
Tank Bulkhead Assembly
VSS 2000 Tank (shown)
VSS 3000 Tank
Qty.
1
1
1
1
1
© Trynex International 2010
L1506
Frame Assembly Parts Breakdown
Model # VSS 2000 / 3000
© Trynex International 2010 L1506
1 — 29
Frame Parts Breakdown
Model # VSS 2000 / 3000
Key Part No. Description
Qty.
D 5291 3/4-10 x 6” Hex Bolt
4
D 5335 Tank Spacer
4
D 5280 200 Gallon Frame Weldment 1
D 5230 300 Gallon Frame Weldment 1
D 5244 Lift / Mounting Bracket
4
D 4129 3/4-10 Nylock Nut
4
D 4122 3/8-16 x 1-1/2 Hex Head Bolt 8
1 — 30
© Trynex International 2010
L1506
Spray Boom Assembly
Model # VSS 2000 / 3000
SHOWN WITH OPTIONAL BOOM
DROP MOUNT (ITEM 8 & 7)
© Trynex International 2010
L1506
1 — 31
Spray Boom Parts Breakdown
Model # VSS 2000 / 3000
Key
1 — 32
Par t No.
D 6462
D 5223
D 4136
D 4135
D 5706
D 5210
D 6528
D 5290
D 6138
D 6165
D 5236
D 5209
D 5227
D 5238
D 5240
D 5228
Des c r iption
5/16-18 x 1-3/4 Hex Head
Boom Bracket
5/8 x 5-1/2 Hitch Pin
2-5/16 Hair Pin Clip
5/16-18 Serrated Flange Nut
Plastic Boom
1/2-13 x 1 Serrated Flange Bolt
Wet Boom Mount
5/16-18 Nylox Nut Zinc
5/16 Flat Washer
1/2” x 48” Pvc Hose
5/16-18 x 3/4 Hex Head
Spray Boom 1” Pipe
3/4” x 30” Pvc Hose
3/4” Hose Crimp Clamp
3/4” Hose Quick Disconnect Fitting
Qty.
4
1
1
1
4
1
4
1
4
4
1
4
1
2
4
2
Key
Par t No.
D 6928
D 5250
D 5260
D 5235
D 6939
D 6955
D 6956
D 6957
D 6961
Des c r iption
3/4” Straight Hose Barb
3/4”x1/2’x1/2” Barb Tee
1/2” Hose Crimp Clamp
1/2” x 30” Pvc Hose
Rotary Nozzle Assembly
Yellow Nozzle Cap
Red Nozzle Cap
Green Nozzle Cap
Nozzle Gasket
D 5232
D 5233
D 5234
D 5202
D 5201
D 5231
D 5241
D 5215
Fan Nozzle
Streamer Nozzle
Triple Streamer Nozzle
1/4” x 1/2” Brass Hose Barb 45 Degree
1/4” Female Brass Bulkhead
Boomless Nozzle Valve
Boomless Nozzle Check Valve
Boomleszs Nozzle
Qty.
1
1
4
1
5
5
5
5
15
5
5
5
2
2
2
2
2
© Trynex International 2010 L1506
Main Plumbing Assembly
Model # VSS 2000 / 3000
© Trynex International 2010 L1506
1 — 33
Main Pump/Plumbing Parts Breakdown
Model # VSS-2000 / 3000
Key
Par t No.
D 5214
D 5256
D 5260
D 6989
D 6989
D 5255
D 6926
D 5213
D 5212
D 5205
D 5225
T30726
D 5254
D 5198
D 6918
D 5199
D 5238
D 6990
D 6990
D 6990
Des c r iption
Pump Assembly Cover VSS-2000
Pump Assembly Cover VSS-3000
1/2” Hose Crimp Clamp
1/2” x 48” PVC Hose 23 Inches Long
1/2” x 48” PVC Hose 27 Inches Long
3/4” x 1/2”Straight Hose Barb
3/4” NPT Tee
0 - 100 PSI Gauge
Regulator Valve
7.0 GPM Pump
3/4” x 1/2” Reducing Nipple
1/4”-20 x 1-1/2 SS
3/4” x 1/2” 90 Degree Hose Barb
1/2” NPT Street Ell
3/4” Strainer
Pump Mounting Base VSS-2000
Pump Mounting Base VSS-3000
3/4” x 19” PVC Hose
3/4” x 21” PVC Hose
3/4” x 24” PVC Hose
Qty.
1
1
8
1
1
1
3
3
3
1
6
4
6
3
3
1
1
1
2
1
D 5240
T 15016
3/4” Hose Crimp Clamp
1/4”-20 Nylox SS
10
5
D 6917
3/4” Bulkhead
Female Quick Disconnect
5/16-18 Nylox Nut SS
Pump Cover Track Slide
D 6916
T 15018
D 5257
1 — 34
2
2
2
Key
Par t No.
D 6905
D 5188
D 5193
D 5222
D 6528
D 5185
D 6132
D 5248
D 6514
D 6529
D 6158
D 5293
D 4135
D 5296
D 5258
D 5249
D 5189
D 5196
D 5196
Des c r iption
3/4” x 90 Degree Hose Barb
Hose Manifold
Tank Fill Valve 2” Ball Valve
Fill Port Cap
1/2”-13 x 1 Serrated Flange Bolt
1-1/2 Inch Poly Plug
1/4-20 x 1 Serrated Flange Bolt
Cover Handle
Rear CHMSL Brake Light
# 10 Black Oxide Screw
# 10 Lock Nut
Handle Bolts
5/16 Hair Pin Clip
Hair Pin Cable Lanyard
Cover Mounting Pin Bracket
1/4” 90 Degree Gauge Elbow
1/4” 90 Degree Gauge Elbow
2” Red EPDM Hose x 1” Long
2” Red EPDM Hose x 1” Long
D 5192
D 5195
T 15104
D 5197
2” Flange x 2” Hose Barb
2” Flanged Tee
1/4” Flat Washer SS
Qty.
3
1
1
1
6
1
20
1
1
2
2
2
2
2
2
3
3
8
14
2
1
8
1
2
© Trynex International 2010 L1506
HRK-175 Hose Reel (Optional Kit) Parts Breakdown
Model # VSS 2000 / 3000
TO MANIFOLD
© Trynex International 2010
L1506
1 — 35
Hose Reel Parts Breakdown
Model # VSS 2000 / 3000
Key
1 — 36
Par t No.
D 5317
D 5316
D 5318
D 5206
T 15018
D 6905
D 5225
D 5294
D 5242
D 5287
D 5948
D 6918
D 6990
D 5240
D 5292
Des c r iption
1” Tee Poly
1-1/2” x 1” Reducing Nipple Poly
1” x 3/4” 90 Hose Barb Poly
Hose Reel 100’ Spring Return
5/16-18 Nylock Stainless
3/4” 90 Degree Barb
3/4” x 1/2” Reducing Nipple
#10-32 x 1-1/4” SS HH MS 18-8 (304)
5.0 GPM Pump
Pump Bracket
#10-32 Nylox Nut SS
Strainer
3/4” Pvc Hose (28” Long)
1-1/16” Hose Crimp Ring
#10 SS Flat Washer 18-8 (304)
Qty.
1
1
2
1
1
2
2
4
1
1
4
1
28
4
4
Key
Par t No.
D 6989
D 6926
D 6990
D 6584
D 6452
D 5208
D 5204
D 5209
D 5243
D 5224
D 5212
D 5254
D 5213
D 6923
D 5203
Des c r iption
Qty.
1/2” PVC Hose (12” Long)
12
3/4” Tee
1
3/4” PVC Hose (23” Long)
23
3/8-16 Serrated Flange Bolt
4
3/8”-16 x 1” Serrated Hex Bolt
4
Coupler Plug 1/2” NPT
1
Coupler Socket 1/2” NPT
1
5/16”-18 x 3/4” SS HH Bolt 18-8 (304)
7
Gun Mount Bracket
1
Spray Gun
1
Regulator Valve
1
3/4” x 1/2” 90 Deg. Hose Barb HB075/050 1
Gauge
1
1/2” 90 Degree Street Elbow
1
1/2” x 1/2” Brass Hose Barb 90 Degree
1
© Trynex International 2010
L1506
Vehicle Harness
Model # VSS-2000 / 3000
CONTROL
OUTPUT PLUG
BUMPER
PLUG
Anderson
Block
(4) Pos
WHITE
ORANGE
RED
GREEN
BLUE
BLACK
YELLOW
GREEN
BLUE
YELLOW
Control Power Harness
Model # VSS-2000 / 3000
Negative
Black (–) to battery
Ring Terminal
Positive
White with Red Tracer (+) to battery
Ring Terminal
Connect to control
mating half
* NOTE:
A) Leads must only be attached to battery.
Key
© Trynex International 2010
L1506
Part No.
D 6341
D 5218
Description
Control
Vehicle Harness
Qty.
1
1
1 — 37
Wiring Instructions and Electrical System
Model # VSS-2000 / 3000
Step 1: Attach vehicle harness rubber plug end to rear of vehicle using supplied hardware.
Step 2: Route harness along vehicle frame and away from any heat sources. Ty-wrap harness to vehicle frame as you go along.
Route (4) conductor block and common ground through vehicle bulkhead using service accesses. If you need to dill a hole
make sure to inspect the area inside and out before doing so, this will minimize any damage to wires or other vehicle
components.
Step 3: Route control power cable through vehicle bulhead to the batter. Connect terminal ends to battery and tywrap
harness to along the way back to the vehicle bulkhead.
Step 4: Select a suitable mounting spot for sprayer control and install with supplied hardware. Once you have the control
mounted, install harness connectors into the back of the control. Leave some slack in harness so the connector are not
under any strain. Ty-wrap all harnesses to proper points, take up any extra harness length and coil up inside the engine
compartment. DO NOT MODIFY HARNESS LENGTH OR CONNECTORS. Connect sprayer harness to bumper plug, then
test each funtion on the control by switching each function on and off to verify proper installation.
VSS-2000 / 3000 Electrical System
Main Power In
D 5216 Spray Control Front
Common
Ground
Output To
Sprayer
BLU
YEL
ORG
GRN
Rear View Of Spray Control
NOTE: Colors Are For Harness Ends
BLACK/RED - Work Light
Plastic (2) Conductor Connector
BLACK/GREEN - Hose Reel Pump
Plastic (2) Conductor Connector
BLACK/BLUE - Center Pump Spray Nozzles
Plastic (2) Conductor Connector
BLACK/WHITE - CHMSL (brake light)
SAE (2) Conductor Connector
BLACK/YELLOW - Curb Pump Spray Nozzles
Plastic (2) Conductor Connector
GREEN
BLACK
RED
YELLOW
BLUE
BLACK - Common Ground
Key
1 — 38
WHITE
Part No.
D 5216
D 5219
Description
Control
Sprayer Harness
Qty.
1
1
© Trynex International 2010
L1506
Assembly / Installation Instructions
Model # VSS-2000/3000
Step 1: Bolt boom mount assembly onto rear of frame with supplied hardware (see fig 1).
Step 2: Lift main assembly using the four corner lift point brackets and position onto vehicle. Center spray system left to
right and then slide forward until boom mount just makes contact with vehicle. Bolt into place with supplied
hardware (see fig 2).
Step 3: Bolt boom onto 2” receiver mount with supplied hardware (see fig 3).
Step 4: Install boom assembly with mount into receiver that was installed in step one (see fig 4).
Step 5: Plug boom hose into pump output fitting located below shutoff valve (see fig 5).
Lift Point
figure 2
figure 1
Optional Kit
figure 3
figure 5
© Trynex International 2010
L1506
1 — 39
Calibration Data
Model # VSS-2000/3000
De-Ice / Anti-Ice Rotary Nozzle Flow Rate Chart
at variable speeds and pressure settings
GPA / MILES PER HOUR
PSI
20
30
40
50
GPM
0.71
0.87
1
1.12
5
52.71
64.5
74.25
82.1
5.5
6
6.5
7
7.5
47.9 43.93 40.55 37.66 35.15
58.7 53.83 49.69 46.14 43.07
67.5 61.88 57.11 53.04 49.5
75.5 69.3 63.97 59.4 55.44
8
8.5
9
9.5
10
32.95 31.01 29.29 27.75 26.35
40.37 38 35.88 34
32.3
46.04 43.68 41.25 39.08 37.13
51.98 48.92 46.2 43.77 41.58
Gallons Per Minute Formula
Gallons Per Minute Formula
GPA x MPH x W (per nozzle)
5,940
GAL/1000FT 2 x MPH x W (per nozzle)
136
Gallons Per Acre Formula
Gallons Per 1000 Square Feet
5,940 x GPM (per nozzle)
MPH x W
136 X GPM (per nozzle)
MPH x W
GPM - Gallons Per Minute
GPA- Gallons Per Acre
GAL/1000 FT 2 - Gallons Per 1000 Square Feet
W - Nozzle spacing
1 — 40
© Trynex International 2010
L1506
De-Icing Examples
Large Lot
START
VEHICLE
TRACK
LARGE
LOT
END
© Trynex International 2010
L1506
1 — 41
De-Icing Examples
Strip Mall Lot
DEICE AREA
DEICE ENTRANCE AREA
DEICE AREA
Vehicles will track
De-Ice and Anti-Ice
Solutions around lot
while moving through
De-Ice/Anti-Ice Areas.
DEICE AREA
DEICE ENTRANCE AREA
ENTRANCE
DEICE AREA
DEICE AREA
TRAFFIC FLOW
1 — 42
© Trynex International 2010
L1506
THIS PAGE INTENTIONALLY LEFT BLANK
© Trynex International 2010 L1506
1 — 43
Clean-Out Instructions
VSS 1000 / 2000 / 3000
Step 1: Disconnect nozzle assemblies at rear of vehicle at Quick-Disconnect point.
Step 2: Make yourself a hose with matching male Quick-Disconnect to hook-up at Quick-Disconnect point.
Step 3: Install hose at Quick-Disconnect point and put the other end in the storage tank.
Step 4: Turn on pump until the tank is empty.
Step 5: Add water and RV antifreeze; mix into tank.
Step 6: Reinstall Quick-Disconnect from nozzle assemblies.
Step 7: Run pump until it is running clear out of each nozzle.
1 — 44
© Trynex International 2010 L1506
Troubleshooting
Whenever service is necessary, your local SnowEx Dealer knows your Sprayer best. Take your Sprayer to your local dealer for
any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in
identifying the problem.
First read all warning instructions and safety messages before servicing your Sprayer.
Preliminary Checks
• Be sure all electrical connections are tight and clean.
• Be sure nothing is obstructing the nozzles.
PROBLEM
POSSIBLE CAUSE
SOLUTION
Pump doesn’t run.
Loose electrical connections.
Check all connections.
Blown Fuse.
Replace fuse.
Pump Seized.
Replace pump.
Poor electrical connections.
Clean or replace connectors.
Use dielectric grease.
Electrical short.
Check electrical connections.
Check for bare wires.
Controller failure.
Replace controller.
Empty tank.
Fill tank.
Full strainer.
Clean or replace element.
Pump not running.
Refer to Problem 1.
Obstructed nozzle.
Remove and clean.
Controller shut down.
Liquid not spraying.
© Trynex International 2010 L1506
1 — 45
Warranty
Limited Warranty
Warranty will be for a period of two years from the date of purchase against defects in
material or workmanship under normal use and service, subject to limitations detailed
below. Warranty period of two years begins on the date of purchase by the original retail user.
The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty
to become effective. This warranty applies to the original retail purchaser only. This warranty does
not cover damages caused by improper installation, misuse, lack of proper maintenance, alterations
or repairs made by anyone other than authorized Trynex dealers or Trynex personnel. Due to the
corrosive properties of the materials dispensed by spreaders, Trynex does not warrant against
damage caused by corrosion. Warranty claims by the user must be made to the dealer from where
the product was purchased, unless otherwise authorized by Trynex. Trynex reserves the right to
determine if any part is defective and to repair or replace such parts as it elects. This warranty does
not cover shipping costs of defective parts to or from the dealer.
LIMITATION OF LIABILITY
Neither Trynex, nor any company affiliated with it, makes any warranties, representations for
promise as to the performance or quality other than what is herein contained. The liability of Trynex
to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this
spreader shall be limited to and shall not exceed the costs of repair or replacement of defective
parts. Trynex shall not be liable for loss of use, inconvenience or any other incidental, indirect or
consequential damages, so the above limitations on incidental or consequential damages may not
apply to you.
NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF
TRYNEX INTERNATIONAL, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS
WARRANTY IN ANY WAY.
1 — 46
© Trynex International 2010 L1506
Warranty Registration and Customer Survey
To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the
following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.
1)
Date of Purchase:
2)
Name:
Address:
Phone:
3)
S nowE x M ode l P urc ha s e d:
S e ria l N umbe r:
4)
Is this your first Trynex Spreader?
5)
What type of vehicle are you using with your Spreader?
Yes
No
M ake
M ode l
6)
What type of material are you using in your spreader?
7)
SnowEx Dealer Name:
Ye a r
SnowEx Dealer Address:
SnowEx Dealer Phone:
Yes
No
I don’t know
8)
Does your Trynex Dealer stock Trynex replacement Parts?
9)
Do you feel your Trynex Dealer sold you the correct product for your needs/application?
Yes
No
10) How would you rate
your overall satisfaction
with your SnowEx Dealer?
Very
Satisfied
Satisfied
Somewhat
Satisfied
Somewhat
Dissatisfied
Dissatisfied
Very
Dissatisfied
11) How would you rate
your overall satisfaction
with your SnowEx Product?
Very
Satisfied
Satisfied
Somewhat
Satisfied
Somewhat
Dissatisfied
Dissatisfied
Very
Dissatisfied
12) Would you purchase another Trynex Product?
Yes
No
13) If you would like to receive E-Mail ALERTS for new products, bulletins or special promotions please supply address : _________________________________________________
14) Please use the space below to convey your comments and/or suggestions.
NOTE: I have read the owner’s manual and all safety precautions and I understand that this equipment could be dangerous if not operated
with care and under the proper conditions.
15) Owner’s signature:
X
PLEASE FOLD AND SEAL WITH TRANSPARENT TAPE BEFORE MAILING.
© Trynex International 2010
L1506
1 — 47
Warm Up to
with a
FREE
Winter Band!
Simply Fill Out Your
Warranty Registration and
Return It to the Factory!
From:
Postage
Required
Post Office will
not deliver
without proper
postage.
531 Ajax Drive
Madison Heights, MI 48071