EVER POWERLINE 11 6-10 kVA UPS Instruction manual
Below you will find brief information for UPS POWERLINE 11 6-10 kVA. This manual explains how to install, operate, and maintain the UPS POWERLINE 11 6-10 kVA, a powerful and reliable uninterruptible power supply system designed for a variety of applications.
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EVER POWERLINE 11 UPS Range Operating Manual
TABLE OF CONTENTS
COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS ............................... 23
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EVER POWERLINE 11 UPS Range Operating Manual
INTRODUCTION
Thank you for purchasing the EVER POWERLINE UPS system. This UPS system has been designed and engineered to meet your expectations and provide the highest standard of protection against power failure.
This manual contains all relevant information to ensure correct and safe operation of the unit. Please read this manual carefully and thoroughly prior to using the EVER
POWERLINE UPS unit. This will help to operate the unit and correctly and safely.
The POWERLINE units are ONLINE (VFI) class units designed to work with equipment supplied from ~ 230 VAC single-phase electric power mains. These units are designed to work with particularly sensitive equipment. It is a range of advanced power supply units designed mainly for computer servers, computer networks and data processing systems.
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GENERAL FEATURES OF THE UPS UNIT
The POWERLINE UPS systems consist of the following functional blocks:
system of rectifiers with PFC (power factor correction)
battery charger,
battery set,
frequency converter produced in high frequency IGBT technology,
automated by-pass system (static BYPASS),
manual (service) bypass system,
microprocessor-based control system with measurement circuits.
The input rectifier transforms the alternating current voltage from the mains into direct current voltage. The applied power factor correction system allows to radically reduce the consumption of reactive power from the mains. The DC voltage bus is the basic source of power for the inverter system which in turns generates single-phase, sinusoidal AC voltage with model parameters to be used to power the loads.
Batteries are charged with an independently operating charger. The charging power has a very low variable component, translating into extended battery life. The microprocessor-based control system ensures precision and reliability of the entire power supply system.
The automated bypass system helps to increase the overall operating security of the entire system.
In case of the failure of the inverter, the power from mains is supplied directly to the receivers. In this way the automated by-pass system works as an additional passive protection of the load.
The additional manual bypass allows switching over completely to supplying power to the connected loads from the mains only. That way, maintenance and service works can be completed conveniently.
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EVER POWERLINE 11 UPS Range Operating Manual
SAFETY INSTRUCTIONS AND RECOMMENDATIONS
A) General information
CAUTION! Before starting the procedures described in this manual, please read the general safety instructions (including the instructions found in this document), health & safety information, environmental protection information and legal regulations that may apply. Always observe the instructions and recommendations found in these documents.
CAUTION! It is strictly forbidden for the user to perform any repairs, as this would constitute a health hazard and may result in death. Any repairs and replacement of batteries should be carried out only by suitably qualified service technicians, with professional licences required by law.
CAUTION! The unit should be operated and stored in conditions complying with the requirements set in the specification (technical documentation).
CAUTION! The UPS is disconnected from the mains only when the power lead is disconnected removed from the mains socket.
CAUTION! The unit is equipped with an internal power source (batteries) or it may operate in combination with a fixed, external source of power
(battery packs). Dangerous voltage may be present at the output terminal(s), even if the unit has been disconnected from the mains.
CAUTION! The user should place warning labels on all remotely installed primary isolation switches in order to warn electrical service technicians that the circuit is powered by a UPS unit. The following (or equivalent) text should be used on such warning labels:
DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS
CIRCUIT.
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CAUTION! Opening the unit’s casing may result in electric shock.
CAUTION! Do not touch any electrical connectors, terminals and internal metal elements unless power supply has been properly disconnected.
CAUTION! All openings and spaces designed to provide access to the unit's electrical connections must remain covered (with applicable covers). Failure to observe this requirement may create hazard potentially resulting in injury or death for persons who touch such connectors. It may also cause damage to the unit.
CAUTION! In the event of a short circuit, the resulting high current may cause serious burns or scalds.
CAUTION! There are no user-serviceable parts inside the UPS unit.
CAUTION! The POWERLINE range of UPS units is not intended to work directly with medical equipment, life-supporting equipment or any other equipment that may have effect on health.
B) Installation information and requirements
CAUTION! The POWERLINE range of UPS units may only be installed and maintained by suitably qualified service technicians.
CAUTION! Before installation of the UPS unit, the staff and users must become familiar with the Health and Safety regulations when working and handling electrical equipment up to 1 kV voltage.
CAUTION! Before connecting any cables or making any connections within the UPS unit or in the electrical system, make sure there is no dangerous voltage on electrical terminals and cables in the system.
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EVER POWERLINE 11 UPS Range Operating Manual
CAUTION! The UPS may only be connected to a power system with indicated rated voltage, with a suitable grounding connection installed.
The facility's electrical system to which the UPS unit is connected must be fitted with overload and short-circuit protection.
CAUTION! Only TN-S or TN-C-S configuration is allowed on the UPS unit's input side, and only TN-S configuration is allowed on the UPS unit's output side.
CAUTION! No extension cords should be used for connecting the UPS unit.
CAUTION! Installing a UPS unit in proximity of flammable materials or substances is strictly prohibited!
Technicians must not work alone in hazardous conditions that may be dangerous to health and/or life.
Shortly after the UPS unit has been moved from a cold environment to a warm environment, moisture condensation may appear. The UPS unit must be completely dry before installation and operation. The acclimatization time should be at least 2 hours.
UPS units and battery packs must not be installed in humid environment.
UPS units and battery packs must not be installed in places where they would be exposed to direct sunlight. They must not be installed near sources of heat.
Ventilation openings in the UPS unit casing must not be blocked. Always observe distances to ventilation openings specified in the manual.
Before connecting the units, is necessary to check the condition of all leads, cables, connectors, sockets and plugs, as well as that of the unit itself.
The unit must be connected to a power circuit with a PE grounding conductor.
Failure to observe this requirement may result in electric shock.
To reduce the risk of electric shock (in case the grounding cannot be checked), the unit must be disconnected from the mains before installation or connecting to other equipment. The power lead may only be connected again after making all required connections.
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The electric system's grounding conductor leads the leakage current away from the receivers. The leakage currents of all loads connected to the UPS unit's output are totalized in the UPS unit's power lead. The summary leakage current may trigger protective devices (RCD) and result in disconnecting power to the loads.
A UPS unit is a fixed connection device; consequently, a breaker should be used in the fixed cabling.
When connecting and disconnecting signal cables, all actions should be performed with one hand only (if feasible). This is to avoid electric shock when touching two surfaces with different electrical potentials.
Connecting leads should be placed so that people walking over them will not step or trip on them.
An emergency power-off button (EPO), dedicated to the UPS system, should be installed in the building's electrical system. This is to allow disconnecting, in emergency, the UPS unit from the connected loads regardless of the mode in which the UPS is operating.
To minimise the risk of fire, connections should only be made to circuits (electrical systems) whose rating is adequate for the connected loads, with properly selected overcurrent protection. Additionally, the breaker should feature at least a 3 mm insulating air gap.
C) Operation of the UPS unit
Health and Safety regulations and guidelines specified in the UPS unit operating manual must be observed when handling and operating the UPS unit.
All these instructions must be executed step by step. If any problems emerge when executing the instructions given in this document, please contact EVER service support (www.ever.eu).
Never disconnect the grounding at the UPS unit or at the terminals of the building's electrical system, as this will disable the UPS unit's protective grounding.
There may be voltage on the UPS unit's output terminals, even if the UPS is disconnected from the building's electrical system (due to presence of power in the unit's internal batteries and/or battery packs).
Liquids and foreign bodies must not be allowed to penetrate the UPS casing.
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EVER POWERLINE 11 UPS Range Operating Manual
WARNING: This is a C3 category UPS. For commercial and industrial use in secondary environment. Additional precautions or limitations in installation may be required to prevent the emission of interferences.
D) Maintenance, repair and breakdown information
Dangerously high voltages are present in the UPS unit. Only qualified service technicians may perform maintenance works.
CAUTION - Risk of electric shock! Even if the unit has been disconnected from the mains (from terminals of the electrical power supply), parts inside the UPS unit remain connected to the batteries, which may create hazards. Disconnect the battery and/or battery packs before carrying out any servicing and/or maintenance. Make sure there is no dangerous voltage on the DC circuit internal elements.
WARNING: Only properly authorized and qualified service technicians who have legally required protection gear may replace batteries.
CAUTION - Risk of electric shock! Dangerous voltage may be present between the battery circuit and the grounding point!
Batteries have high short-circuit current and pose a risk of electric shock. The following precautions should be taken when working with batteries:
－ remove jewelry, watches, rings and other metal items,
－ only use tools with insulated handles.
When replacing batteries, always use the same type and the same number of batteries. Using batteries of incorrect type may result in explosion.
Always dispose of used batteries according to relevant instructions.
WARNING: Disposing of batteries in a fire may result in explosion.
WARNING: Opening or damaging batteries may cause electrolyte to leak; electrolyte is harmful to skin and eyes, and may also be toxic.
To avoid the danger of fire and damage to the mains or power supply system, always replace broken or blown fuses with fuses of the same type and parameters.
Disconnect the device from the mains before cleaning. Do not use liquid or sprayed cleaning agents.
UPS units may only be disassembled by suitably qualified service technicians.
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E) Transport and packaging requirements
Exercise particular care when transporting the equipment, due to its heavy weight.
Heavy equipment must be moved by at least two or more persons.
UPS units may be transported only in their original packaging boxes to ensure adequate protection against shocks, vibrations and impact.
The unit is very heavy and has been fitted with a wheel set to facilitate moving.
The unit should be operated and stored in conditions meeting the requirements in the product specification. UPS units must be stored in a dry room with suitable ventilation.
If a UPS is to be stored over a longer period of time, its batteries must be recharged at least every 6 months. The recharging procedure must always be recorded and documented.
Always make sure to check the date when recharging is due. Do not use the UPS unit if the deadline has passed and the batteries have not been recharged. In such cases always contact service support.
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EVER POWERLINE 11 UPS Range Operating Manual
TECHNICAL DESCRIPTION
ELEMENTS OF THE UPS
Front panel
The user's interface is the unit's front panel (Fig. 1) made up from an LCD display and a 4-button keyboard.
These controls are used to monitor the UPS unit’s parameters and modes of operation. They also allow modification of some of those parameters. Correct use of the interface and the meaning of individual states and parameters are described below.
Figure 1: LCD display
Table 1 presents the description of the keys of the control panel and Table 2 presents the description of information icons of the LCD display.
Table 1. Functions of the control panel buttons
No.
1
Symbol Name
SELECT
Description
If the UPS unit is in BYPASS or STANDBY mode, the keys can be used to configure the unit's parameters: output voltage, frequency and BYPASS mode options. Press ENTER to confirm the selection (2).
2
3
4
ENTER
OFF
If the UPS unit is in BYPASS mode, press ENTER to accept parameters selected with the SELECT button.
If power supply parameters are correct, press OFF to switch the PSU unit into
BYPASS and switch off the inverter. If BYPASS mode is available, the output is powered from the BYPASS line.
For switching the PSU unit on.
Deactivates sound alarms.
ON
5 - LCD LCD display
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Table 2. Description of LCD display icons
Display
Entrance
Description
Input voltage value
Input voltage frequency
Output
Indicates excessive input voltage; not displayed for correct voltage
Indicates insufficient input voltage; not displayed for correct voltage
Output voltage value
Output voltage frequency
Load
UPS load level in W or VA
UPS output short circuit indicator
UPS overload indicator
Batteries
Indicates battery voltage
Battery charge level
Indicates overcharging of batteries; the UPS unit switches to battery mode
Indicates discharged batteries; the UPS unit is about to switch off
Mode/Error/Warning
Indicator for modes, error codes and warnings
Inverter
Indicates inverter operation
Bypass
Indicates BYPASS system operation
Input voltage, frequency, BYPASS mode option
If the UPS unit is in STANDBY or BYPASS mode, one of the four values of output voltage can be selected
If the UPS unit is in STANDBY or BYPASS mode, one of the two values of output frequency can be selected.
If the UPS unit is in STANDBY or BYPASS mode, one of the two options for the BYPASS mode can be selected: off / on.
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Rear panel
EVER POWERLINE 11 UPS Range Operating Manual a)
Fig. 2: View of the rear panel a) POWERLINE 6-11 b) POWERLINE 10-11
1. Cover of input and output connector strip.
2. Service bypass switch cover.
3. Input protection.
4. Communication interface for parallel operation (optional).
5. Expansion card slot. b)
6. RS 232 communication interface.
7. Fans.
8. EPO connector.
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INSTALLATION
CAUTION! Before installation of the UPS unit, the user must get familiar with the safety instructions in the present chapter and with general health and safety (H&S) recommendations.
CAUTION! The product is supplied with the batteries connected.
UNPACKING THE PRODUCT
The UPS unit must be properly examined upon delivery or handover. Although ever care has been taken to ensure proper and safe packaging, the product may have suffered damage due to incorrect conditions in transit. If any damage is determined, inform the carrier or seller.
The UPS unit is packaged to ensure safe transportation (also by fork lift trucks). To unpack the unit:
carefully cut the bands fixing the unit to the pallet,
remove the cardboard box,
remove foam pieces protecting it during transportation,
following OHS rules pick the UPS unit up from the wooden pallet and place on the floor (possibly with the help of several other coworkers),
using the castor wheels bring the UPS unit to its place of installation,
lock the castor wheels.
Keep the packaging for future transportation operations.
Check carefully the contents of the packaging. The packaging should contain:
The UPS,
RS 232 communication cable,
User manual,
Warranty card,
Installation guidelines.
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EVER POWERLINE 11 UPS Range Operating Manual
INSTALLING THE UPS UNIT
When selecting the place and method of installation, always take into consideration the considerable weight of the UPS unit. The UPS unit should only be used in premises where the dust, temperature, and humidity levels are within the specification. Appropriate cooling conditions must be provided to ensure correct operation of the UPS unit.
For this reason, the UPS unit’s vents and venting openings must be uncovered and free of obstruction at all times and the distance between the
UPS unit and other objects should be as recommended (see technical parameters
table).
CAUTION! Installing a UPS unit in proximity of flammable materials or substances is strictly prohibited!
CONNECTING THE UPS TO THE MAINS
The electrical system on the premises must comply with the installation guidelines that are applicable to the UPS unit. The guidelines are included in a separate document supplied with the product.
CAUTION! Connecting of the UPS unit may be carried out only by suitably qualified and authorized service technicians.
CAUTION! The UPS is disconnected from the mains only when the power lead is disconnected removed from the mains socket.
It is recommended that the protection systems available in the building's electric system are used as one of the UPS unit’s protection levels. Their parameters should be selected to meet the requirements of the load connected to the wiring system and the type the load (according to the installation guidelines).
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Connecting elements
Fig. 3: Connecting elements
1. Protective cable PE of the output line
2. Protective cable N of the output line
3. Protective cable L of the output line
4. Jumper (optional parallel operation)
5. Protective cable PE of the output line.
6. Protective cable N of the output line.
7. Protective cable L of the output line.
8. Jumper (optional parallel operation)
FIRST START-UP
When the UPS unit is started for the first time, it may be necessary to leave it connected to the mains to charge the internal batteries. To do this simply connect the
UPS unit's mains lines. The UPS unit will charge its batteries regardless of the mode of operation (ONLINE - the UPS is on and the inverter is operating, OFFLINE - the
UPS is off, the inverter is not operating, the output is supplied by the bypass).
CAUTION! The batteries reach their full capacity after approximately a month of mains operation mode.
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EVER POWERLINE 11 UPS Range Operating Manual
DESCRIPTION OF THE OPERATION OF THE POWER
SUPPLY UNIT
The POWERLINE UPS unit is a modern electronic device, an autonomous source of
~230 V sine voltage. This unit belongs to a series of uninterruptible ONLINE class
UPS devices whose characteristic feature is constant transformation of power. This feature allows POWERLINE units to condition the power in the output line.
Regardless of voltage fluctuations and distortions on the input, the POWERLINE units generate, throughout operation, sinusoidal waveform of ~230 V in the output.
The UPS unit operates in the mains mode (without drawing any energy from the batteries) in a wide range of voltages ~176÷276 V (voltage between phases), supplying receivers with ~230 V. Another advantage of constant power transformation featured in ONLINE UPS units is that no interruption is needed when switching to another source of power (mains - battery). Loads connected to the UPS output do not even detect switching between the mains and battery operation.
MODES OF UPS OPERATION
Table 3. Description of UPS operation modes, their codes and signaling
Code Operation status Signaling
00 STANDBY (zero) mode
01 BYPASS mode
02 NETWORK mode
03
BATTERY mode
0~20% battery charge level
21%~100% battery charge level
04 Battery test mode
None
Single sound signal every 2 minutes
None
Single sound signal every second
Single sound signal every 4 seconds
None
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STANDBY mode (mode "00")
Figure 4: STANDBY MODE (MODE "00")
In the STANDBY (zero) mode the UPS unit's LCD panel shows information on the battery charge level and the mains parameters (voltage and frequency). The UPS unit is not supplying power to the output.
BYPASS mode (mode "01")
Figure 5: BYPASS MODE (MODE "01")
The UPS unit goes into BYPASS mode when the inverter is overloaded, the permissible temperature is exceeded or the inverter is damaged, and also when the unit is switched off with the OFF pushbutton in the control panel. In BYPASS mode the voltage is supplied to the output directly from the input line via a mechanical switch (relay). If the UPS unit has entered BYPASS mode due to overload or exceeded permissible temperature, the unit will cyclically check the load and the inverter's temperature. When these parameters are back to standard levels, the UPS unit will restart the inverter. In BYPASS mode the UPS unit does not protect its receivers from power losses. The voltage from the input line is directed to the unit's output through an internal filter.
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EVER POWERLINE 11 UPS Range Operating Manual
MAINS mode (mode "02")
Figure 6: MAINS MODE (MODE "02")
Upon connecting the UPS unit to the mains, voltage is supplied to its output and batteries are being charged. In such cases the output receives power from the internal BYPASS line. Switch the UPS unit logically on to put it in the mains mode
(press the ON pushbutton in the control panel for about 1 second). Once the UPS unit's self-diagnostics is over, the device is ready to operate and supplies power to the output (after the power from these input lines is transformed) through the inverter system. The UPS unit switches to battery mode if the mains parameters are incorrect
(voltage and frequency). When the UPS unit is in the mains mode, power is supplied to the output.
CAUTION! Switching the UPS unit with the OFF pushbutton, located in the control panel, will not stop providing power to the device's output.
The voltage present in the output disappears only when the input line is disconnected.
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BATTERY mode (mode "03")
Figure 7: BATTERY MODE (MODE "03')
If the input supply lines do not meet the mains correctness criteria, the UPS unit will switch to the back-up mode (battery operation). In the battery mode, the inverter unit supplies the energy stored in the batteries (after it has been transformed) to the output. The duration of the time power is being supplied in this way depends on the power accumulated in the batteries (specifically the number of batteries and battery packs used).
If there is no power in the mains, the UPS unit is switched on just like in the MAINS mode, except that once the self-diagnostics is over, the LCD display shows the view as in Fig. 7.
BATTERY TEST Mode (mode "04")
In the BATTERY TEST mode, the LCD panel displays the same information as in the
BATTERY mode. This mode's code is "04". The BATTERY TEST mode is switched on for about 10 seconds, by pressing the "ON" button when the UPS unit is in the
MAINS mode (mode "02").
SERVICE BYPASS Mode
When in this mode, the UPS unit can be serviced, without having to disconnect receivers connected to its output.
CAUTION! When the UPS unit is in SERVICE BYPASS mode, the receivers powered from its output are not protected against power losses in the input line in any way. In this mode the UPS unit is completely disconnected from the output.
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EVER POWERLINE 11 UPS Range Operating Manual
EMERGENCY Mode
Figure 8: EMERGENCY MODE
When EMERGENCY mode is on, the LCD panel displays an error code and emits sound signals. Table 4 presents the explanation of error codes and sound signals.
Table 4. Description of UPS unit statuses and signalization.
Cod e
UPS unit status Signaling
01 Overload in MAINS mode, UPS in BYPASS mode.
02 Overload in MAINS mode, inverter still operating.
03 Overload in BATTERY mode, early warning.
05 Incorrect DC bus voltage.
06 Faulty inverter operation.
07 Overload in BATTERY mode, output disconnected.
08 Maximal temperature exceeded.
09 Short circuit in output.
10 Faulty communication.
12 Inverter relay damaged.
14 Battery thyristor damaged.
15 Paraller operation error.
22 Faulty fan operation.
23 Battery and charger damaged.
.Double sound signal every second.
.Double sound signal every second.
.Double sound signal every second.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Continuous sound signal.
Single sound signal every second
Single sound signal every second
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PROTECTIONS AND SAFEGUARDS
Overload protection
Overload is indicated by a corresponding message on the LCD display and a sound signal (see Table 4).
If the overload is within 105% - 130% of the maximal load, the UPS unit will switch to
BYPASS mode after 10 minutes. If the load exceeds 130%, the UPS unit will switch to BYPASS mode after 1 second and disconnect the power in the output after 1 minute.
Short-circuit protection
A short circuit is indicated by the UPS unit with a corresponding code in the LCD display and a sound signal. The power to the UPS unit's output is disconnected if short circuit occurs. If the UPS unit is switched off with the OFF button while the signal is on and the short circuit is not corrected, the UPS unit will switch to BYPASS mode, which triggers automatic input fuses.
EPO
The Remote Emergency Power Off (Remote EPO) mechanism cuts the power supply from the UPS output to loads in extreme situations or in emergency (e.g. fire).
The mechanism can be activated by the means of opening contacts of the external
EPO connector (a trigger).
Figure 9: EPO
If EPO is triggered when the UPS unit operates in MAINS mode, the unit will switch to STANDBY mode. However, if EPO is triggered when the UPS unit is in BATTERY mode, the unit will switch off completely. The output is switch again only after the user's intervention (the EPO circuit is reset).
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EVER POWERLINE 11 UPS Range Operating Manual
If the UPS unit is in STANDBY mode, EPO signaling is switched off by pressing the
OFF button. The UPS unit switches to BYPASS mode, which is a precondition to restart the unit.
When the UPS unit is OFF, once the EPO circuit is reset, the unit can be restarted following the standard procedure.
The EPO connection contacts show safe voltage levels isolated from the remaining
UPS unit systems.
CAUTION! The EPO circuit must be a separate circuit and it is forbidden to connect it with other installations.
COMMUNICATION WITH EXTERNAL
MANAGEMENT/CONTROL SYSTEMS
COMMUNICATION USING RS 232
POWERLINE UPS units have extensive management options. The user can use the
RS 323 interface. In order to ensure proper communication, the UPS unit must be connected to a free port on your PC, with the supplied communication cable. After connecting the cable switch the UPS unit on, start the PC and install the software, as described in the instruction manual or following the prompts of WinPower installer.
The up-to-date software and the installation procedure are available at www.ever.eu
.
SNMP/HTTP NETWORK MANAGEMENT CARD
The network management card is optional and can be installed by the user in service. This card is used to integrate the UPS unit with an Ethernet-type computer network. The network card is mounted in the special slot on the back wall of the UPS unit. By using a network card the user is able to control the UPS unit from any computer in the network. This arrangement is most typically used for a central power supply system, or whenever there is a requirement to provide remote control for the power supply system (for instance in cases where there is a considerable distance between the server room and the location of the UPS unit).
More information on the management card can be found in the manual supplied with the card.
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Installing the management card
1. Switch off the UPS with the push button on the control panel.
2. Switch off the UPS unit's input protections.
3. Wait around 30 sec. (the time needed to discharge the internal capacities of the
UPS unit).
4. Undo the screws of the cover which protects the card slot and remove the cover
(Fig. 10a).
5. Insert the card into its slot (Fig. 10b and 10c).
6. Install the card slot cover to the rear panel (Fig. 10d).
7. Switch on the UPS unit's input protection.
8. Switch on the UPS with the push button on the control panel.
Fig. 10: Installation of the management card.
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EVER POWERLINE 11 UPS Range Operating Manual
CONFIGURATION OF UPS UNIT PARAMETERS
The UPS unit's user may use WinPower to alter some of the unit's parameters. To do this, the UPS unit must be connected to the PC with a cable provided by the manufacturer and the user must be logged in as the administrator. The administrator's default password is "Administrator". After logging in the user may change the password.
The following screen shows parameters that can be changed by the user in the UPS unit's software:
input frequency range for the BYPASS,
voltage range for the BYPASS,
settings of panel keys functions and sound alarms,
behavior of the unit when switching off.
Figure 11: UPS control parameters.
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OPERATING INSTRUCTIONS
CAUTION! This is a product designed for commercial and industrial applications, meeting the Second Environment levels. Additional precautions or restrictions to be observed during installation may be required to prevent the emission of interferences (PN-EN 62040-2 standard).
CAUTION! There are no user-serviceable parts inside the UPS unit.
Damaging the warranty seal will render any product warranty void.
All repairs of electrical appliances should be carried out by qualified service personnel only.
The UPS power supply unit may operate below the expected performance parameters the connected load/equipment requires high pulsed power. In practice this means that even if the average power of the load is within the permitted UPS unit’s range, the load could still shut the UPS down. The reason for this is that such a high level of power drawn instantaneously by the load considerably exceeds the UP S unit’s power rating. This may happen in the case of:
CRT TVs and monitors (when they start up, the CRT undergoes degaussing, a process that requires very high instantaneous power),
laser printers (the process of heating up the drum),
other products with similar operating characteristics.
Hence, when the UPS unit operates with loads other than loads typical for PCs, the compatibility of the USP unit and the receiver must be tested. To do this connect the receiver to the UPS units and test it in all operating modes (starting up, switching off, standby, etc.).
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EVER POWERLINE 11 UPS Range Operating Manual
UPS OPERATION WITH POWER GENERATORS
The POWERLINE UPS units are ONLINE class units. The units have been designed to tolerate voltage fluctuations in the range of ~176÷276 V and changes in the frequency of ±4 Hz in relation to the model frequency of 50 Hz. When working with a power generator, its frequency changes are variable over time and they are directly dependent on the load changes. If the voltage frequency exceed tolerance threshold, the power supply unit will identify this value as incorrect and switch to battery operation mode.
STORAGE, MAINTENANCE AND TRANSPORT
The power supply unit should be stored in a cool and dry place, in its working position, with batteries fully charged up:
at a temperatu re between 0°C ÷ +30°C, the battery should be charged every 6 months;
at a temperature between +30°C ÷ +40°C, the battery should be charged every 3 months.
The device should be transported in its original packaging, under conditions
concordant with those set in the product specification (see storage conditions ). EVER
Sp. z o.o. shall not be liable for mechanical damages arising during the transport of the appliance without its packaging of if the packaging is not original or is incomplete.
DISPOSAL
The appropriate utilization of used electric and electronic equipment helps to protect human health and the natural environment against the negative effects caused by the presence of hazardous materials and components, and the improper storage and processing of such equipment.
Law dated 29.07.2005 on used electric and electronic equipment Art. 22.1 Item 1.2.
The crossed out waste container symbol means that, in the
European Union, a used product should be handed over to a special waste handling outlet. This requirement applies both to the UPS unit itself and to all other accessories marked with this symbol. Such products should not be disposed of together with unsorted municipal waste.
Method of safe removal of the batteries from the appliance:
The battery should be removed from the appliance by an authorised service outlet or by a duly authorised electrician.
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EVER POWERLINE 11 UPS Range Operating Manual
TECHNICAL PARAMETERS
Table 5. Technical parameters table.
PARAMETERS \ TYPE
Index
Output power (apparent / active)
1)
GENERAL AND ENVIRONMENTAL DATA
Topology
Number of voltage phases (input / output)
Casing type
Max. efficiency (for VFI)
Operating temperature
2)
Storage temperature
Relative humidity during operation
Relative humidity during storage
Elevation
3)
Protection class
Working environment
Cooling
Cooling air temperature
Radiated heat for nominal operating conditions
INPUT
Rated voltage (effective value)
Input voltage range (effective values) and tolerance
Rated current
Rated frequency, input voltage
Frequency range and tolerance
PF power factor
OUTPUT
Rated voltage (effective value)
Input voltage range (effective values) and tolerance - mains-based operation
Input voltage range (effective values) and tolerance - battery operation
Rated current
Output voltage waveform (battery / mainsbased operation)
Output voltage rated frequency
Frequency range (tolerance) - mains-based operation
Frequency range (tolerance) - battery operation
Static voltage regulation
Total harmonic distortion, output current
(THDu)
CF peak ratio
Switching time to battery mode
Switching time to return to the mains-based operation
Overload capacity
4)
POWERLINE 6- 11
T/PWRLTO-116K00/00
6 kVA
4.2 kW
POWERLINE 11
POWERLINE 10-11
T/PWRLTO-1110K0/00
10 kVA
7 kW
Separate (dedicated) rooms with low pollution levels
< 1500 BTU / h
25 A
VFI (on-line, VFI-SS-111)
1 / 1
Tower
> 90%
0 ÷ +40 °C
0 ÷ +40 °C
< 95% (no condensation)
< 95% (no condensation) up to 1000 m
IP20
Forced, with internal fans
< 25°C
230 V AC
176 ÷ 276 V AC ± 2%
50 / 60 Hz
46 ÷ 54 / 56 ÷ 64 Hz ± 1 Hz
> 0.98
Sine / Sine
50 / 60 Hz
Synchronized with the mains
50 Hz ± 0.2 Hz
< 1%
< 2% for Pmax (linear)
< 5% (non-linear according to PN-EN 62040-3)
3:1
0 ms
0 ms
105% ÷ 130 % - 10 min.
> 130% - 1 s
< 2400 BTU / h
40 A
230 V AC
208 V AC / 220 V AC / 230 V AC / 240 V AC ± 1 %
(The output voltage is adjusted from the LCD panel. The default value is 230 V AC)
208 V AC / 220 V AC / 230 V AC / 240 V AC ± 1 %
(The output voltage is adjusted from the LCD panel. The default value is 230 V AC)
19 A 31 A
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EVER POWERLINE 11 UPS Range Operating Manual
POWERLINE 11
PARAMETERS \ TYPE
POWERLINE 6- 11 POWERLINE 10-11
Index
Output power (apparent / active)
1)
T/PWRLTO-116K00/00
6 kVA
4.2 kW
T/PWRLTO-1110K0/00
10 kVA
7 kW
BATTERIES AND BACKUP TIMES
Internal batteries
Total number of internal batteries
Maximum permissible combined capacity of internal battery pack
External battery packs
Maximum number of battery packs
Backup time using internal battery pack (100%
/ 80% / 50% of Pmax)
Backup time using internal batteries + battery pack (100% / 80% / 50% of Pmax)
Rated voltage for the DC circuit
Maximum charging time for UPS internal batteries - after batteries have been 80% discharged
Charging current, maximum
MECHANICAL PARAMETERS
Dimensions (height. x width x depth)
Weight
5)
Weight for transporting (gross)
5)
Dimensions for transporting (height. x width x depth)
Position in transit
PROTECTIONS AND SAFEGUARDS
12 V / 7 Ah VRLA
7 Ah
9 / 13 /24 min.
Depending on the type and the number of batteries used
90 kg
100 kg
1 x 20
Yes
1
240 V DC
< 5 h
2 A
717 x 260 x 570 mm
1000 x 450 x 725 mm
Vertical
12 V / 9 Ah VRLA
9 Ah
5 / 7 / 15 min.
93 kg
103 kg
Input protection
Short-circuit protection / Overload protection – Overcurrent circuit breaker,
2-pole
D 32 A / 400 V AC
Short-circuit protection / Overload protection – Overcurrent circuit breaker,
2-pole
D 50 A / 400 V AC
Against overvoltage (Anti-surge)
Inverter-based operation – electronic short-circuit protection and overload protection Output protection
FEATURES AND ADDITIONAL FUNCTIONS
UPS power supply connection
Output connections (socket type and quantity)
1P3W
M8 screw connection terminals (L, N, JP1, JP2)
M6 screw connection (PE)
1P3W
M8 screw connection terminals (L, N, JP1, JP2)
M6 screw connection (PE)
Yes (NC) EPO
Signaling
Communication interface
Acoustic and visual; LCD display
RS232, SNMP / HTTP network management card (optional)
AS 400 card with volt-free contacts (optional)
WinPower Monitoring and management software
STANDARDS APPLIED
Declarations CE
Standards PN-EN 62040-1:2009, PN-EN 62040-2:2008
Caution: The manufacturer reserves the right to change the above listed parameters without notice.
NOTES:
1)
To ensure normal operation of the UPS unit, the load at its output should not exceed 80% of the value given in the chart. A power reserve is necessary to maintain
2)
3)
4)
5) continuity of operation of connected appliances in case of momentary surges of load current.
With internal batteries 5 ÷ 35°C. Constant exposure of the device to environment temperature over +25°C results in reducing battery life.
Maximum allowed load the UPS unit will decrease as the altitude above the sea level increases over the specified limit.
With prolonged operation with recommended load.
Weight of the UPS unit quoted for typical battery set of 1 x 20 x VRLA 12 V / 7 Ah for POWERLINE 6-11 and 1 x 20 x VRLA 12 V / 9 Ah for POWERLINE 10-11
.
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EVER POWERLINE 11 UPS Range Operating Manual
TROUBLESHOOTING
POWERLINE UPS units have been designed for long-term, automatic operation and will alarm the user about problems that may appear during operation. Usually, the alarms displayed on the LCD panel do not indicate changes in input voltage parameters. Most frequently, these are preventive alarms aiming to alert the user to the possible causes of faulty operation of the UPS unit. Active alarms are accompanied by sound signals. Table 6 presents the most typical statuses and alarms, their expected causes and proposed troubleshooting activities.
Table 6. Typical statuses and alarms, their causes and recommended activities.
Status or alarm
Possible cause Solution
Make sure the UPS unit is not overloaded, the fans are not
The UPS unit is in error
Error code "08", blocked and the ambient temperature is not to high. Wait about 10 status due to exceeded continuous sound signal minutes to let the UPS unit cool down before switching it on again. permissible temperature
If the problem persists, contact the technical support.
Error code "09", continuous sound signal
Short circuit in the UPS unit's output
Disconnect all receivers. Switch the UPS unit off. Before reconnecting the receivers make sure they are not faulty and that there are no internal errors in the UPS unit. If there are problems with the UPS unit, contact the technical support.
Error code "05" or "09", continuous sound signal
UPS unit starts up in
BATTERY mode (mode
"03")
The UPS unit is in error status due to internal error
Input voltage or frequency exceeds permissible limits
Contact the technical support
Check power source
Error code "07", continuous sound signal
Receiver is overloaded or faulty
Check the receivers and disconnect non-critical ones. Recalculate the load power and reduce the number of receivers connected to the UPS unit. Make sure none of the receivers is faulty.
Warning - code "23", sound signal every second
Batteries or charger is faulty
Contact the technical support
Error code "11", continuous sound signal
Low level of batteries or batteries are disconnected.
UPS unit will not start despite correct parameters of the mains
Service bypass switch is faulty
Reduced back-up time
Batteries have not been fully charged yet
UPS unit is overloaded
UPS unit will not start when the ON button is pressed
Battery capacity reduced due to long-term use
The "ON" button is pressed and released too quickly
Batteries are disconnected from the
UPS unit or batteries voltage is too low
Check batteries level
Contact the technical support
Leave the UPS unit connected to the mains for at least 10 hours, until the batteries are fully charged
Check the receivers and disconnect non-critical ones
Replace the batteries
Keep the "ON" button pressed longer than 1 second
Make sure the batteries are connected properly or recharge them
UPS unit fault Contact the technical support
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EVER POWERLINE 11 UPS Range Operating Manual
LEGAL REGULATIONS AND WARRANTY
DECLARATION OF CONFORMITY
The UPS structure conforms to the appropriate subject matter standards. The declaration of conformity is published at www.ever.eu
.
WARRANTY
A separate document attached to the product constitutes the warranty. The document must meet all formal requirements (e.g. the fields: serial number, model/type, date of sale, and dealer stamp must be filled out).
The manufacturer has made every effort to ensure that the offered products are free of defects in materials and workmanship. The liability of the manufacturer under this warranty is limited to the repair or replacement of products containing such defects.
The method to remove such defects shall be determined by the manufacturer. The guarantee shall not cover appliances with mechanical damages that were improperly maintained or used, or that were modified in any way by the user. EVER Sp. z o.o. does not provide any guarantees or warranties, including the guarantees of fitness for sale or for any specific purpose, other than the provisions set out in the warranty card.
EVER Sp. z o.o. shall not be liable for any direct, indirect, extraordinary, coincidental, or consequential losses resulting from the use of the UPS unit, even if the user has not been notified of the possibility of such losses being incurred. The company shall not be held liable for any costs, such as the loss of profits or earnings, loss of equipment or equipment usage, software, data, costs of replacement products, claims of third parties, or for any other costs whatsoever.
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Key Features
- ONLINE (VFI) class unit
- Constant power transformation
- Wide input voltage range
- Battery charging
- Automated BYPASS system
- Remote Emergency Power Off (EPO)
- Communication with external management/control systems (RS-232, SNMP/HTTP)
- User configuration options