Mercedes 240 1976 Owner's Manual
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1976 Volvo 242 244 245
1 9 7 6
VOLVO
242, 244, 245
Notice to Owner: Your Volvo has been built to comply with all North American Safety and antipollution regulations and evidence of this can be verified from the certification label on the left wheel housing in the engine compartment. For further information regarding these regulations, please consult your local dealer.
Contents
(Index see page
DESCRIPTION Page
Ignition switch, parking brake 8
Clock, cigarette lighter, ash tray 12
Tail gate window wiper, electrically heated rear window, hazard warning flasher
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Vent windows, rear view mirrors 25
Interior light, sun roof, fuel tank cap 26
START AND DRIVING
MAINTENANCE SERVICE
Rear axle, power steering, brake fluid 57
Cleaning, anti-rust treatment 69
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pg. 2 General Information
pg. 3 Keys
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Record the number code of the keys.
In the event the original keys are lost, duplicates can be ordered through your Volvo dealer.
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pg. 4 Instruments and controls
1 9 7 6
VOLVO
242, 244, 245
pg. 5 Instruments and controls
See page
1 Defroster outlet, side window
2 Fresh air outlet
3 Headlights, parking lights
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4 Turn signals
5 Horn -
7 Ignition switch/steering wheel lock
9 Fresh air outlet
11 Fresh air outlet
15 Heating and ventilation
16 Cigarette lighter
18 Electrically heated rear window
20 Air conditioning
22 Seat belt reminder light
Pages 6-16 will give you a detailed description of the vehicle's instruments and controls.
Note that vehicles may be differently equipped, depending on special legal requirements, etc.
pg. 6 Instruments
A Odometer
Mile reading.
B Speedometer
C Left turn signal indicator (green)
D Parking brake reminder light (red)
E High beam indicator (blue)
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F Brake failure warning light (red)
G Right turn signal indicator (green)
H Oil pressure warning light (red)
I Alternator warning light (red)
J Trip odometer
(last figure represents 1/10 mile)
K Trip odometer reset knob
Push in to reset
L Reminder light, EGR Service
M Tachometer (certain models)
Reads thousand of engine rpm.
Orange range for momentary use, during acceleration.
Red prohibited range.
N Bulb failure warning light (yellow)
O Temperature gauge
The gauge pointer should normally remain inside the green range.
.
P Overdrive indicator light (green)
Lights when overdrive is engaged. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (3 of 15)12/22/2006 9:22:59 PM
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Q Fuel gauge
The fuel tank capacity is approx. 60 liters=15.8 US gals/13.2 Imp. gals
F Full
1/2
R Reserve
O Empty
The red range from R to O represents approx. 8 liters=2.5 US gals/2 Imp. gals.
pg. 7 Warning lights
The warning lights described on this page should never be on when driving
These lights will come on when the ignition key is turned "on", before the engine is started. This condition indicates that the lights function. The lights should go out once the engine has started.
(However, the parking brake reminder light will not go out until the parking brake is fully released.)
D Parking brake reminder light (red)
This light will be on when the parking brake (hand brake) is set. The parking brake lever is situated between the front seats.
F Brake failure warning light (red)
If the light comes on while driving and the brake pedal can be depressed further than normal, it is an indication that one of the brake circuits is not functioning. Proceed cautiously to a Volvo dealer for a check.
H Oil pressure warning light (red)
If the light comes on while driving, the oil pressure is too low. Stop the engine immediately and check the engine oil level, see
page 48 . After hard driving, the light will come on occasionally when the engine
is idling. This is normal, provided it goes off when the engine speed is increased.
I Alternator warning light (red)
If the light comes on while the engine is running, check the tension of the alternator drive belt as soon as file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (4 of 15)12/22/2006 9:22:59 PM
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NOTE:
This warning light is illuminated if the alternator drive belt is defective or damaged and the alternator not charging. However, warning lights, D, F, L and N will be illuminated at the same time due to the construction of the system.
L Reminder light EGR service (red)
If the vehicle is equipped with EGR (Exhaust Gas Recirculation) 15,000 service reminder light, as required by the U.S. Environmental Protection Agency, the light will come on at 15,000 mil intervals.
This is a reminder to take your Volvo to your Volvo dealer to get the EGR valve serviced. The light will stay on until reset by your Volvo dealer.
N Bulb failure warning light (yellow)
The light will come on if any of the following bulbs are defective: one of the lower beams one of the tail lights one of the license plate lights one of the brake lights (when the brake pedal is depressed).
Bulb replacement, see page 60-63
.
pg. 8 Ignition switch, parking brake
Ignition switch/steering wheel lock file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (5 of 15)12/22/2006 9:22:59 PM
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The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key.
Parking brake (hand brake)
The lever is situated between the front seats. The brake is applied to the rear wheels.
In order to obtain the best possible performance of the parking brake, the brake linings should be broken in, see
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Parking brake reminder light
The reminder light PARKING BRAKE on the instrument panel comes on whenever the parking brake lever is not fully released and the ignition is on.
pg. 9 Lighting
Headlights and position lights
All lights off
Parking lights on
Headlights and parking lights on
Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left side of the steering column towards the steering wheel. The lights can be used without switching on the ignition key. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (7 of 15)12/22/2006 9:22:59 PM
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Instrument light rheostat
Clockwise - brighter
Counterclockwise - dimmer.
pg. 10 Turn signals
Turn signals
1 Signal lever engaged for normal turns.
2 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there. The lever will return to the neutral position when released. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (8 of 15)12/22/2006 9:22:59 PM
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3 High and low beam switching (headlights on).
Move the lever towards the steering wheel and release it.
3 Headlight flasher (headlights off).
Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released.
pg. 11 Wipers
Wiper/washer
1 "Single stroke" position.
Switch returns automatically when released.
2 Wipers, low speed.
3 Wipers, high speed. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (9 of 15)12/22/2006 9:22:59 PM
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4 Washer.
Adjusting washer nozzles
The nozzle may be adjusted by inserting a needle into the metal insert and rotating the nozzle.
The washer fluid reservoir is located in the engine compartment and holds approx. 6 liters =1.6 US gals /1.3 Imp gals.
pg. 12 Clock, cigarette lighter, ash tray
Clock
To reset the hands, push in the reset knob and turn. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (10 of 15)12/22/2006 9:22:59 PM
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Cigarette lighter
To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use.
Ash trays
To remove the ash trays depress the center spring and remove.
pg. 13 Tailgate window wiper, el. heated rear window, hazard warning flasher
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Tailgate window wiper/washer, (model 245) (17)
0 Off
1 Wiper and washer operating.
Move the lever to the first stop and hold it there.
2 Tailgate wiper only
The fluid reservoir is located in the concealed storage area under the floor on the right side of the rear cargo area. Reservoir capacity is approx. 1.5 qts.
Electrically heated rear window (18)
0 Off
1 On
Switch off the heated rear window when the glass is clear of mist or frost. Otherwise the battery will be unduly strained.
Do not place items against the inner surface of the rear window that may damage the printed circuit. Do not scrape the inner surface of the rear window glass with a hard object, otherwise damage to the printed circuit will occur.
Hazard warning flasher (21)
0 Off
1 On
Four-way flashing is used to indicate that the vehicle is at a standstill and has become a traffic hazard either during daylight or at night.
Note: Regulations regarding the use of the hazard warning flasher may vary from state to state. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (12 of 15)12/22/2006 9:22:59 PM
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pg. 14 Heating and ventilation
Heating system
1 TEMP
Left = cool
Right = warm
2 FLOOR
Out = no air to floor
In = full flow of air to floor
3 DEF (defrost)
Out = low volume air flow to defroster
In = full flow
4 REC (recirculation)
To be used only for cars equipped with air conditioning.
Do not use for heating.
5 FAN (Blower motor)
0 = off
1 = low speed
2 = medium speed
3 = high speed
6 Ventilation outlets
The air flow through the ventilation outlets is not influenced by the position of the FLOOR (2) and DEF
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pg. 15 Heating and ventilation
How to . . .
. . . obtain max. heat
1 TEMP >>> WARM
2 FLOOR depressed
5 FAN >>> 2 (or 3)
6 All outlets halfway open.
. . . remove condensation
1 TEMP >>>WARM
3 DEF depressed
5 FAN >>> 2 (or 3)
Always keep front external inlet grille (in front of the windshield) clear of obstructions (snow, ice, etc.). file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01a.htm (14 of 15)12/22/2006 9:22:59 PM
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Fresh air outlets
A Closed
B Open
C Directing air flow horizontally
D Directing air flow vertically
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pg. 16 Air conditioning
Air conditioning (optional)
How to use the air conditioner:
1 FAN
Position 3 for rapid cooling.
The AC does not operate unless FAN is on.
2 AIR COND
Push in the button to start the compressor.
3 REC (Recirculation)
Push in for rapid cooling.
4 TEMP
Rotate to COOL for rapid cooling, then set to desired temperature.
To obtain rapid cooling, all windows must be closed and buttons FLOOR and DEF out.
All the air will then be discharged through the four dash outlets which should be fully open.
Note: For rapid removal of condensation from inside glass surfaces, the air conditioner can be switched on even when not required for interior cooling. The air conditioner will dehumidify the air inside the vehicle.
Have your Volvo dealer check the system for correct operation yearly.
pg. 17
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pg. 18 Front seats
Horizontal seat adjustment
Seat back inclination adjustment file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (2 of 16)12/22/2006 9:23:00 PM
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Lumbar support adjustment
pg. 19 Front seats
Seat back release, 2-door models
Press the button and fold forward. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (3 of 16)12/22/2006 9:23:00 PM
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Driver seat height
There are two levers, each with three positions, for adjusting the height of the front or the back of the seat.
This means that the seat cushion angle can be adjusted for comfort.
When adjusting the seat in any position check that it is securely latched.
Passenger seat height
The front passenger seat is retained by four brackets, each with three positions. The positions are the same as for the driver's seat. However, this adjustment must be carried out manually using appropriate hand tools.
pg. 20 Seat belts
Seat belts, retractable
Use the seat belts whenever you drive or ride. Rear seat passengers should also use the seat belts as even heavy braking can have serious effects on an unbelted person.
A reminder light on the instrument panel will flash in case the vehicle is driven when the driver has not buckled up the seat belt. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (4 of 16)12/22/2006 9:23:00 PM
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Note that small children (up to the age of 8-10 years) should not use Adult type seat belt.
The front and the rear outboard seats are provided with self-retracting inertia belts.
To buckle:
Pull the belt out slowly, far enough to insert the latch plate into the buckle, until a snap is heard. The belt should not be twisted or turned. To unfasten, depress red push button in buckle. Let the belts rewind into their retractors.
The seat belts are normally "unlocked". The seat belt locks and cannot be pulled out:
● if it is pulled out rapidly
● during braking and acceleration
● if the vehicle is leaning excessively
● when driving in turns
Check seat belt mechanism function as follows:
- Attach the seat belt. Pull heavily on the strap.
- Brake hard from approximately 30 mph (50 km/h) or drive in a tight circle (check other traffic first!) file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (5 of 16)12/22/2006 9:23:00 PM
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Pull on the belt.
In these cases the belt should not be able to be pulled out.
pg. 21 Seat belts
Seat belts, manually adjustable
The center rear seat belt is a manually adjustable belt. It should always be adjusted to the correct length.
To lengthen: turn the buckle and pull it out, as shown in the picture.
To shorten, pull the upper part of the double webbing.
Maintenance
Check periodically that the bolts are secure and the belt in good condition. Use water and a detergent for cleaning.
As the seat belts lose much of their strength when exposed to violent stretching, they should be
replaced after collision, even though they may appear to be undamaged. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (6 of 16)12/22/2006 9:23:00 PM
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Never modify or repair the belt on your own, but have this done by a Volvo workshop.
pg. 22 Doors and locks
Unlocking front doors
Both front doors can be unlocked by using the key. Turning the key 1/4 turn counterclockwise lifts the lock buttons on the window ledge and the door can be opened by pulling the handle.
Locking doors
All doors can be locked by depressing the lock buttons. To lock the front doors, press down the lock button and keep the door handle pulled out while shutting the door.
To lock the rear doors, press down the lock button and shut the door. It is not necessary to keep the door handle pulled out.
To open a rear door from inside, the lock button must first be pulled up.
The lock buttons should not be in the down position during driving. In case of an accident, it
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prevents aid from entering the vehicle.
In wintertime the door locks should be "lubricated" with at suitable agent to prevent freezing. If the lock is frozen, be careful not to break the key in the lock. Thaw the ice by heating the lock or the key.
pg. 23 Rear doors, trunk lid
Child safety locks, 244 and 245
The buttons are located on the rear door jambs.
A Normal lock function.
B The door cannot be opened from the inside.
Trunk lid, 242 and 244
To open the lid, turn the knob clockwise.
NOTE: The key must be removed from the lock in order to permit turning of the knob.
The spare wheel, jack and tool kit are stowed on the left side of the trunk. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (8 of 16)12/22/2006 9:23:00 PM
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pg. 24 Hood
To open the hood
Pull the release handle (located on the left side under the dash).
Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle.
Open the hood.
Check that the hood locks properly when closing.
pg. 25 Vent windows, rear view mirrors
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Rear vent windows, 2-door models
A Open
B Closed
Inside mirror
A Normal position
B Night position, reduces glare from following headlights file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (10 of 16)12/22/2006 9:23:00 PM
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Outside mirrors
A Adjustment sideways
B Adjustment up/down
The mirrors should always be adjusted before driving.
pg. 26 Interior lights, sun roof, fuel tank cap
Interior light
1 Light always on.
2 Light always off.
3 Light on when either front door is opened.
Model 245 may be provided with a light that differs from that in the 242-244.
Sun roof (certain models)
The sun roof is operated by a handle located between the sun visors.
Unfold the handle and turn it counterclockwise to open, clockwise to close.
For safety reasons, the handle should always be folded when driving. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (11 of 16)12/22/2006 9:23:00 PM
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Filling fuel
The gas cap is located behind the door on the right rear fender.
When filling, position the cap in the special bracket on the door.
Note: Unleaded fuel is required for certain models. A label on the instrument panel and rear fender, near the filler inlet will remind owners and filling station attendant of this requirement.
Important! It is unlawful to dispense leaded fuel into any vehicle labeled "unleaded Gasoline
only".
pg. 27 Rear seat, model 245
Folding rear seat
Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (12 of 16)12/22/2006 9:23:00 PM
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Pull up on either of the parallel-connected handles on the rear side of the seat back and fold the seat back forward and down so that it lies flat. The rear seat back and cushion are fixed automatically in their respective positions.
When replacing the rear seat to its normal position, make sure the latches are securely locked and the seat belts lie on top of the seat back so they can easily be used.
pg. 28 Model 245, tailgate
To open from the outside
Use the front door key. Depress the release button located under the tail gate handle. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_01b.htm (13 of 16)12/22/2006 9:23:00 PM
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To open from the inside
Pull out the handle at the gate bottom.
To close
Push the red catch upwards and at the same time lift the gate 1/4 inch. Close the gate slowly but firmly.
pg. 29 Tail gate, model 245
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Safety catch
A The lid cannot be opened from the inside.
B The lock functions normally.
Spare wheel
Remove the two screws and lift off the cover. The spare wheel is now accessible.
Concealed storage space
There are two concealed stowing places under the cargo compartment floor. The tail gate window washer fluid reservoir and the jack are located in the right hand one.
pg. 30
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pg. 31 Breaking in
STARTING AND DRIVING
1 9 7 6
VOLVO
242, 244, 245
A new car should be broken in!
During the break-in period do not exceed the following speeds:
First 600 miles (1,000 km)
1st gear 20 mph (30 km/h)
2nd gear 35 mph (55 km/h)
3rd gear 50 mph (80 km/h)
4th gear 70 mph (110 km/h)
600-1,200 miles (1,000-2,000 km)
1st gear 20 mph(35 km/h)
2nd gear 40 mph (65 km/h)
3rd gear 60 mph (100 km/h)
4th gear 80 mph (130 km/h)
Avoid driving at low speed in high gear. Do not use "kick-down" when driving a car equipped with an file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (1 of 10)12/22/2006 9:23:01 PM
1976 Volvo 242 244 245 automatic transmission during the first 1,200 miles.
Service Inspection
To ensure proper operation the car should be taken to a Volvo dealer after the first 600 miles for a service inspection. The oil in the engine, transmission and rear axle will then be changed. This is very important since the oil rapidly collects impurities during the break-in period.
Every Volvo engine is test-driven prior to delivery. Volvo is therefore assured that all clearances are satisfactory and thus accepts no responsibility for damage caused by careless or harsh driving during the break-in period.
pg. 32 Starting the engine
To start the engine:
1 Enter the car and fasten the seat belt.
2 Apply the parking brake, if not already set.
3 Place the gear selector lever in neutral (position N or P, automatic transmission).
4 Depress the clutch pedal.
5 Do not touch the throttle pedal.
6 Turn the ignition key to starting position. Release the key as soon as the engine starts.
If the engine does not start at once, depress the throttle pedal half way and keep it there until the
engine starts.
Avoid repeated short attempts to start (fuel is injected every time the starter is engaged). Allow the starter to operate for a longer time (but not more than 15-20 seconds).
Do not race the engine immediately after starting when cold.
WARNING!
Always open the garage doors fully before starting in a garage . The exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous.
Engine warm-up - initial driving procedure
Experience shows that engines in vehicles driven short distances are subject to abnormally rapid wear because the engine never reaches normal operating temperature. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (2 of 10)12/22/2006 9:23:01 PM
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It is therefore beneficial to reach normal operating temperature as fast as possible. This is achieved by driving with a light load as soon as possible.
pg. 33 Gear shift positions
4-speed transmission
Depress the clutch fully when changing gears.
Overdrive (some models only)
The overdrive can be engaged in 4th gear only.
No extra operation of clutch or throttle pedal is normally necessary. Engagement is facilitated if the accelerator pedal position is maintained steady.
When disengaging, depressing the clutch pedal slightly makes a smooth transfer.
Do not use the overdrive at speeds below 40 mph (60 km/h). file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (3 of 10)12/22/2006 9:23:01 PM
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Reversing inhibitor
Lift the ring to enter reverse gear. The ring locking mechanism prevents reverse gear from being engaged unintentionally.
pg. 34 Automatic transmission
Shift positions
P park
R reverse
N neutral
D drive
2 , 1 low gear
The gear selector can be moved freely between D and 2. The other positions are separated by a lockout which is operated by depressing the selector knob.
Shift gate file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (4 of 10)12/22/2006 9:23:01 PM
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Depressing the selector knob slightly allows selection of positions N and 1.
Depressing the selector knob fully allows selection of positions R and P. This is also necessary when initially bringing the selector out of position P.
Depressing the selector knob fully thus permits shifting freely between all positions.
P Parking
Use this position when parked with the engine running or stopped.
Never use P while car is in motion.
The transmission is mechanically locked in position P. Also use the parking brake when parking on grades.
R Reverse
Never use R while car is in motion.
N Neutral
Neutral position = no gear is engaged.
Driving gears
D Drive
D is the normal driving position. Up- and downshift between the three forward gears occurs automatically and is governed by throttle opening and speed.
pg. 35 Automatic transmission
2, intermediate position
Up- and downshift automatically between positions 1 and 2. (low and intermediate).
No upshift to 3rd gear (top gear).
Position 2 can be used to obtain immediate downshifting to 2nd gear (increased "engine braking effect").
Position 2 can be used...
● for relatively slow highway driving.
● for city driving.
● when driving on mountain roads where precise speed control is desirable.
● for passing.
● to increase "engine braking effect".
Top speed when selecting 2: 70 mph (110 km/h).
1, low position
If position 1 is selected when driving at high speeds, 2 is engaged first and 1 when the speed has dropped to approx. 30 mph (50 km/h).
NOTE: No upshift once 1 is engaged. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (5 of 10)12/22/2006 9:23:01 PM
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Use position 1 when you want a low gear with no upshift, for instance, when entering and descending steep grades.
Top speed when selecting 1: 70 mph (110 km/h).
Kick-down
By depressing the throttle pedal briskly (passing the normal full throttle position) automatic shift to a lower gear is achieved.
When approaching the top speed for a particular gear or by releasing the throttle pedal slightly an upshift will be achieved.
Kick-down can be used for maximum acceleration, for instance, passing at highway speeds.
Starting and stopping a car equipped with automatic transmission
1 Enter the car and fasten the seat belts.
2 Apply the parking brake or the brake pedal to hold the car (or the car will start moving when the gear selector is moved).
3 Select position P or N. (Engine cannot be started in any other position).
4 Start the engine by turning the ignition key.
5 Select the desired gear.
6 Release the brake and accelerate.
To stop the car, release the throttle pedal and apply the brakes.
It is not necessary to move the gear selector. The transmission will down shift automatically.
Rocking the car
If the car becomes stuck in snow, sand or mud, it can often be moved by a rocking motion. Move the gear selector rhythmically between D and R while applying slight pressure to the throttle pedal.
NOTE:
●
Never select P or R while the car is in motion.
●
The engine should be idling when selecting D, 2, 1 or R with the car standing still.
●
Never select positions 2 or 1 at speeds above 70 mph (110 km/h).
pg. 36 Emergency towing (pulling)
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Front eyelet
To the right, under the car.
Rear eyelet
To the right, under the car.
Precautionary steps to observe when towing
Steering must be unlocked.
Observe legal speeds.
Remember that power brake and power steering assists will not be available when engine is inoperative.
Pedal pressure is 3 - 4 times normal and steering effort increased.
Towing cars equipped with automatic transmission: Gear selector in position N. Check transmission oil level (see
).
Maximum speed: 20 mph (30 km/h).
Maximum distance: 20 miles (30 km).
THE ENGINE CANNOT BE STARTED BY PUSHING OR PULLING THE CAR.
When jump-starting, observe that the booster battery + must be connected to the car battery +.
The booster battery - must be connected to the car battery-. Any other connection will damage
alternator and electronic components.
pg. 37 Towing information
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pg. 38 Trailer hauling
When preparing for trailer hauling, observe the following:
●
Use an approved trailer hitch (available through Volvo dealers).
●
Maximum trailer weight recommended by Volvo is 2,000 lbs (908 kg).
Observe legal requirements.
NOTE:
Additional lighting equipment must be connected to specific points in the electrical system. Otherwise the bulb failure warning light will come on. (See your Volvo dealer.)
Trailer hauling does not normally present any particular problems, but take into consideration:
● the hitch tongue load should not exceed 160-200 lbs (75-90 kgs).
● engine and transmission are subject to increased loads.
● avoid overload and other abusive operation.
● hauling a trailer affects handling, durability and economy.
● it is necessary to balance trailer brakes with the towing vehicle brakes to provide a safe stop.
● more frequent vehicle maintenance is required. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (8 of 10)12/22/2006 9:23:01 PM
1976 Volvo 242 244 245
Roof rack
●
Use a strong roof rack which is intended for the vehicle and can be rigidly attached. The Volvo dealers furnish roof racks developed by the Volvo factory.
●
Avoid point loads, distribute the load evenly.
●
Place the heavy cargo at bottom of load.
●
Observe that center of gravity and handling are influenced by the load weight.
●
Increasing load size increases wind resistance.
●
Anchor the cargo correctly with a cord.
●
Drive smoothly, avoid rapid starts, heavy cornering and heavy braking.
●
Max. roof load is 220 lbs (100 kg).
pg. 39 Note
Handling, roadholding
At normal operating load your Volvo has a tendency to understeer. This means that in a certain curve the steering wheel has to be moved further to obtain the same response when driving faster. This makes the car stable and decreases the chances of rear wheel skid.
Varying loads and tire pressures will affect understeer. Therefore Volvo advises not to experiment with tire pressures and instead follow Volvo recommendations.
Volvo also warns against mixing tires of different kinds, as for instance Bias ply tires and radial tires.
This will considerably alter the car's handling properties.
Driving with trunk lid open
Exhaust gases can be sucked into the car. This is especially true for the 245 (Wagon).
Normally this involves no hazard to the passengers, but the following advice should be followed as a safety precaution.
1. Close all windows.
2. Set the heating system's FLOOR and DEF controls to MAX and the fan to full speed (3). See page 14
.
Moisture on brake discs and brake pads affects braking.
Rain and slush as well as normal car wash will moisten the brake components. This may affect the friction of the brake pads and a delay in braking effectiveness will be noticed.
When driving in slush or rain, depress the brake pedal now and then in order to heat the brake linings and remove the moisture. This should also be done immediately after washing or starting in very damp weather.
If the brake power assist does not function
The power assist to the brakes functions only when the engine is running. When coasting, or towing, the brake pedal pressure must be increased 3-4 times.
The brake pedal feels stiff and hard. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_02.htm (9 of 10)12/22/2006 9:23:01 PM
1976 Volvo 242 244 245
If one of the brake circuits should malfunction the red warning light comes on, (F
The pedal stroke increases slightly and the pedal feels softer but the pedal pressure required does not increase noticeably.
Drive carefully to a Volvo dealer or Service Station to have the brake system checked.
Breaking in parking brakes
To obtain best parking brake performance, the brake linings should be broken in.
Stop 5-7 times from 30 mph, transmission in neutral. Apply the handbrake lever, release button pressed in during the stop.
The force must not lock the rear wheels. If this happens, release the brake enough to let the wheels rotate. Drive a mile between each stop to cool the brakes.
NOTE:
The stop lights are not illuminated when applying the parking brake. To warn traffic from behind it is therefore advisable to depress the brake pedal slightly to illuminate the stop lights.
Severe strain on the brake system.
The brakes will be subject to severe strain when driving in mountains or hilly areas.
The speed is usually low which means that the cooling of the brake is less efficient than when driving on level roads.
To reduce the strain on the brakes it is advisable not to use the brakes excessively.
Instead, shift into a lower gear and let the engine help with the braking. A good rule is to use the same gear downhill as would be used uphill. For vehicles with automatic transmission use position 2 or in some cases 1.
pg. 40
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1976 Volvo 242 244 245
1 9 7 6
VOLVO
242, 244, 245
pg. 41 Maintenance services
MAINTENANCE
Maintenance services
Your Volvo has passed two major inspections before it was delivered to you. One was made at the
Volvo factory and one was performed by the dealer, according to Volvo specifications.
When driven 600 miles your car should be brought to the Volvo dealer who will perform a service inspection; engine, transmission and rear axle oils, for instance, will be changed.
Following this inspection, maintenance inspections as outlined in this book should be performed
every 7,500 miles.
The extended maintenance inspection intervals make it even more advisable to follow this program.
Inspection and service should also be performed any time a malfunction is observed or suspected.
Retain receipts for all vehicle emission services to protect your emission warranty.
See your "Warranties and Maintenance Record book".
Maintenance inspection 7,500 mile intervals
Volvo advises you to follow the inspection program at 7,500 mile intervals which is outlined in the
"Warranties and Maintenance Record book". This maintenance program consists of inspections and services necessary for the proper operation of your car over the next 7,500 miles.
The maintenance inspections includes several checks which require special instruments and tools and therefore must be performed by a qualified Volvo technician.
THE FEDERAL CLEAN AIR ACT (USA)
The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the proper functioning of those components that control emissions.
The maintenance instructions listed on
represent the minimum maintenance required. These services are not covered by the warranty. You will be required to pay for labor and material used. Refer to your "Warranties and Maintenance Record book" for further details.
pg. 42 Gas station checks
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1976 Volvo 242 244 245
Fuel RON 91
Octane rating 91
For vehicles with catalytic converter unleaded fuel must be used.
Vehicles not equipped with catalytic converter can use leaded or unleaded fuel. (see also page 26
).
Engine oil
Maintain oil level between the dipstick marks. The distance between the marks represents 1 quart (1 liter). Engine oil For API service SE" SAE 10 W-40.
See also
Coolant
Maintain fluid level between MAX and MIN marks on expansion tank.
Mixture of 50% anti-freeze and 50% water.
Washer fluid
Washer fluid reservoir.
Water and solvent (wintertime: use windshield washer anti-freeze).
Brake fluid
Check, without removing the cap, that the level is above the MIN mark.
Brake fluid DOT 3 or DOT 4(SAE J 1703).
Battery
Acid level 1/4" - 3/8" above plates.
Use distilled water only, never add acid.
WARNING! battery gases are explosive.
pg. 43 Engine B 21F
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Engine B21F
1 Data plate
2 Expansion tank
3 Oil filler cap, engine
4 Oil dipstick, engine
5 Brake fluid reservoir
6 Fuel filter
7 Ignition coil
8 Washer fluid reservoir
9 Carbon canister, evaporative control system
10 Air Injection Reactor Pump
11 Air cleaner
12 Oil reservoir, power steering
13 Battery
pg. 44 Servicing
1976
MAINTENANCE SCHEDULE
242 244 245
A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (3 of 16)12/22/2006 9:23:02 PM
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Maintenance Operation
Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
EMISSION CONTROL SYSTEM
I ENGINE MECHANICAL COMPONENTS
Engine Oil and Filter *
Engine Coolant
Cooling System Hoses and Connections
Engine Drive Belts
Torque Cylinder Head Bolts
Torque Manifold Bolts
Valve Clearance
Camshaft drive belt
Vacuum Fittings, Hoses and Connections
II ENGINE FUEL SYSTEM
Fuel (Line) Filter
Fuel (Tank) Filter
Air Cleaner Filter
Idle RPM
Mixture Ratio
Fuel System Cap, Tank, Lines and Connections
Fuel Injection Electrical Connections
I
I
A
R
I
A
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A
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R
I
A
A
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A
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*Change oil at least twice a year.
However, adverse conditions (like hot ambient temperatures, trailer pulling, hill climbing, driving long distances at high speeds, extended periods of idling or low speed operation, short trip operation at freezing temperatures) require oil changes more frequently (every three months).
pg. 45 Servicing
1976
MAINTENANCE SCHEDULE
242 244 245
A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (4 of 16)12/22/2006 9:23:02 PM
1976 Volvo 242 244 245
Maintenance Operation
Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
EMISSION CONTROL SYSTEM
III ENGINE IGNITION COMPONENTS
Spark Plugs(see also
)
R R R
Distributor Advance Mechanism
Ignition Timing
Distributor Cap and Rotor
Ignition Wiring
IV ENGINE CRANKCASE VENTILATION
SYSTEM
PCV Nipple (Orifice)
Ventilation Hoses
Oil Filter Breather Cap and Flame Arrester
V ENGINE EXTERNAL EMISSIONS
Exhaust Gas Recirculation Components**
Throttle Valve Switch
Air Injection Reactor System
Catalytic Converter Mounting Bolts
VI ENGINE EVAPORATIVE EMISSIONS
Evaporative Control Canister
A
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**I
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**R
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A
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**I
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** EGR valve is cleaned at 15,000 and 45,000-mile intervals and is replaced every 30,000 miles.
pg. 46 Servicing
1976
MAINTENANCE SCHEDULE
242 244 245
A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (5 of 16)12/22/2006 9:23:02 PM
1976 Volvo 242 244 245
Maintenance Operation
DRIVE TRAIN
Manual Transmission Oil
Automatic Transmission Oil I
Rear Axle Oil
BRAKES
Inspect brakes, replace components as necessary.
R
Change Brake Fluid
STEERING
Tire Wear (Align Front End if needed.)
Check power steering fluid level.
BODY
Trunk, Door and Hood Hinges and Latches.
Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
R
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1) For cars used for hard driving, or in hilly terrain etc, preventive service including oil change should be carried out every 30,000 miles.
pg. 47 Servicing
The following items should be checked weekly by the driver. This only takes a few moments.
Engine oil level
Brake fluid
Radiator coolant level
Battery water level
Tire pressure, all five tires
Operation of all lights
Horns
Windshield wipers
Level of windshield fluid
The following should also be carried out regular intervals.
Washing
Polishing
Description on page
-
-
-
-
Description on page
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Cleaning
Rust protection
pg. 48 Engine oil
Checking oil level
Check the oil level each time you stop for gasoline. The level should be between the dipstick marks. It must not drop below the lower mark. On the other hand, it should not exceed the upper mark since excessive oil consumption will result. The distance between the dipstick marks represents 1 quart of oil.
To add oil or change oil
Add oil of the same kind as already used.
Multigrade oils, Service SE classification are recommended.
All year round SAE 10W-40, SAE 10W-30, SAE 10W-50
Above +14°F (-10°C) SAE 20W-50
At very low temperatures (below 0°F) multigrade oil SAE 5W-20 is recommended. However, this oil should not be used when the temperature is continuously above 32°F.
Oil and oil filter cartridge are replaced the first time at the 600 mile inspection. Subsequent oil and filter changes are made at 7,500 mile intervals or at least twice a year. However, under adverse conditions, such as high ambient temperatures, trailer pulling, hill climbing, driving long distances at high speeds, extended periods of idling or low speed operation, short trip operation at freezing temperatures oil changes are required more frequently (every three months).
Drain the oil after driving while it is still hot.
Capacity excl. filter 3.5 US qts/3.0 Imp. qts. incl. filter 4.0 US qts/3.4 Imp. qts. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (7 of 16)12/22/2006 9:23:02 PM
1976 Volvo 242 244 245
Changing oil filter
Replace the oil filter at every oil change. If the oil filter for any reason is changed separately 1/2 qt. of oil should be added.
pg. 49 Cooling system
Changing coolant
Every two years or 30,000 miles the cooling system should be drained, flushed and re-filled.
Remove the expansion tank cap.
Loosen the hose at the radiator bottom and open the drain cock on right side of the engine block.
Fill coolant through the expansion tank.
The heater controls should be fully open when draining and filling.
Add coolant until the level is up to the MAX mark or slightly above. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (8 of 16)12/22/2006 9:23:02 PM
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Start engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level.
Capacity: 10 US qts./9 Imp. qts.
Cooling system, hoses and connections
Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings.
Drive belts
The belt tension can be checked by depressing the fan belt at a point midway between the alternator and fan. It should be possible to press down the belt about 5-10 mm.
This also applies to other drive belts.
pg. 50 Emission Control Systems
I Engine Mechanical Components
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Torque cylinder head bolts
The cylinder head bolts should be torqued at the 600 mile inspection to ensure proper sealing of the head gasket.
Torque manifold nuts
The manifold nuts should be torqued at the 600 mile inspection. A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability.
Valves
The valve clearance should be checked every 15,000 miles.
Camshaft drive belt
The camshaft drive belt tensioner should be adjusted every 15,000 miles.
Replace the drive belt every 45,000 miles.
An incorrectly tensioned drive belt will impair exhaust emission as the valves will open and close incorrectly.
Vacuum fittings, hoses and connections
Unstable idle, misfiring or poor emission control is often caused by leaking vacuum hoses or connections. Check hoses and connections on distributor vacuum unit, EGR valve and connections, heater control servo systems and hydraulic brake servo.
pg. 51 Emission Control Systems
II Engine Fuel System
CI system
The B21F engine is provided with a fuel injection system called the CI system (Continuous Injection), file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (10 of 16)12/22/2006 9:23:02 PM
1976 Volvo 242 244 245 which means that the injectors are open and inject fuel as long as the engine is operating.
This system has few moving parts, is reliable and copes with the exhaust emission standards.
Air supplied to the engine is continuously measured and determines the amount of fuel injected.
The air flow is regulated by the throttle.
The air flow sensor and the fuel distributor are integrally built as a single unit. A lever is actuated by the air flow to produce continuous fuel distribution.
Fuel
91 octane RON (Research Octane Number) unleaded fuel permitted for all models and required for certain models (with catalytic converter).
A label on the instrument panel and on the rear fender, near the filler inlet, will remind of this requirement.
It is unlawful to dispense leaded fuel into a vehicle labeled "unleaded gasoline only".
Special instructions for work on the fuel injection system
Extreme cleanliness is essential when working on the injection system. Great care must be observed.
Injection system service should be handled by authorized Volvo dealers, using equipment intended for this service.
Fuel (line) filter
The fuel filter is located on the firewall. This filter is to be changed every 30,000 miles. The filter is replaced as one complete unit.
Filter replacement should be made in a shop.
Fuel (tank) filter
A filter is installed in the suction line in the fuel tank. Its function is to prevent any dirt in the tank from being sucked up to the fuel pump. The filter should be cleaned every 15,000 miles.
Air cleaner
Replace the air cleaner cartridge with a new one every 30,000 miles. The cartridge should be replaced more often when driving under dirty and dusty conditions. No cleaning of any kind is to be made between the above mentioned intervals.
pg. 52 Emission Control Systems
Checking and adjusting idling speed and mixture ratio
These checks should be made every 15,000 miles.
The idling speed should be adjusted at the 600 miles inspection.
Fuel system cap, tank and lines, and connections
The effectiveness of the fuel system to contain hydrocarbons is largely dependent upon a leak-free file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (11 of 16)12/22/2006 9:23:02 PM
1976 Volvo 242 244 245 system. Check for proper sealing of gasoline filler cap which contains "O" ring type seals. Check all evaporative hoses in vehicle for tightness. Check fuel lines under vehicle and repair if necessary.
Inspection of fuel injection electrical connections
The electrical connections and fuel lines in the injection system should be checked for chafing and corrosion every 15,000 miles.
III Engine Ignition Components
Change spark plugs
The spark plugs should be changed every 15,000 miles.
However, city driving or fast highway cruising require changing after 7,500 miles of driving. Tightening should be done with a torque wrench. When fitting new plugs, be sure to fit the right type: Volvo no
273545 (Bosch W 175 T 30 or corresponding).
When changing the plugs, check that the suppressor connectors are in good condition. Cracked or damaged connectors should be replaced.
When changing spark plugs, clean the cables and cable terminals, also the rubber seals. If the car is driven on roads where salt is placed to counteract skidding, spray the cables with silicone spray.
Ignition timing
Distributor advance mechanism
The ignition timing should be adjusted every 15,000 miles. All adjusting work should be done with the proper equipment. The distributor is one of the most sensitive units in the engine and careless handling can lead to decreased engine output and high fuel consumption or even serious damage to the engine.
The distributor advance mechanism should be checked every 30,000 miles.
Ignition wiring
The ignition wiring system is composed of primary and secondary systems. The secondary systems are the high tension leads connecting the distributor cap with the spark plugs and the coil.
These wires should be inspected at each engine tune-up, and should be replaced if cracked, frayed or damaged from abrasion. It is important to clean all parts of this secondary system thoroughly because dirt greatly reduces the available voltage to the spark plugs.
Distributor cap and rotor
Check the distributor cap and rotor for cracks, carbon formation, dirt and erosion.
pg. 53 Emission Control Systems
IV Engine Crankcase Ventilation System
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1976 Volvo 242 244 245
Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere.
Instead, the crankcase gases are admitted to the intake manifold and cylinders.
Cleaning PCV valve
The calibrated positive crankcase ventilation valve should be removed and cleaned every 15,000 miles.
Rubber hoses and flame guard should be checked for damage at the same time. Replace if necessary.
V Engine External Exhaust Emissions
Exhaust Gas Recirculation Components
Clean EGR valve, pipe, manifold nipple every 15,000 miles.
Replace EGR valve every 30,000 miles.
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1976 Volvo 242 244 245 which comes on at 15,000 miles intervals.
This is a reminder to get the EGR valve serviced. The light will stay on until reset.
pg. 54 Emission Control Systems
Air Injection Reactor System
This system admits fresh air to the hot exhaust gases in the exhaust manifold. The fresh air will burn the unburned portion of the exhaust gases to reduce hydrocarbon and carbon monoxide contents.
The air pump is located on the right side of the engine and driven by a belt.
The air is drawn into the air pump via an air filter. The compressed air is fed out of the pump through the diverter valve. This valve has two functions. It regulates the air pump pressure. It also shuts off the air delivery when using the engine to brake. If the system was allowed to operate under this condition, fresh air mixed with the overly rich vapor would cause a backfire.
The backfire valve admits air into the exhaust manifold but prevents return of exhaust gas to the air pump incase of a backfire or air pump malfunction, such as drive belt damage.
Air Injection Reactor check
This system should be checked every 15,000 miles. Hoses and connections should be checked for leaks and condition. Check the diverter valve and backfire valve operation. Check the operation of the air pump and that there is no excessive noise.
The exhaust emissions will be incorrect if the AIR System does not operate properly. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03a.htm (14 of 16)12/22/2006 9:23:02 PM
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Catalytic Converter
This is a supplementary device in the exhaust system, designed to clean the remaining dirty exhaust gases.
This device is mainly a container with a ceramic material insert, designed to let the exhaust gases pass through channels in the insert. The channel walls are covered by a thin layer of platina-palladium. These metals act as catalysts, permitting a chemical process without actually taking part in it.
The CO content will increase if the Catalytic Converter is damaged.
pg. 55 Emission Control Systems
NOTE:
Vehicles with Catalytic Converter must use unleaded fuel only. Otherwise the Catalytic Converter will be destroyed.
Torque catalytic converter mounting bolts (certain models)
The catalytic converter mounting bolts should be torqued every 15,000 miles.
VI Engine Evaporative Emissions
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Evaporative Control Systems
Vehicles intended for the North American market are equipped with a gas evaporative control system, which prevents gas fumes from being released into the atmosphere.
The system comprises an expansion tank in the fuel tank, a check valve at the fuel tank and a charcoal filter in the engine compartment. The components are interconnected by hoses which convey fuel fumes from the gas tank to the charcoal filter where they are stored until the engine is started and then drawn into the engine.
Evaporative Control Canister
Replace the filter every 45,000 miles.
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1976 Volvo 242 244 245
pg. 56 Transmission oil
Manual transmission
A=level and filler plug
B=drain plug
The oil level should be up to the filler plug.
Top up with transmission oil SAE 80W/90 or SAE 80/90.
Drain the oil immediately after driving, while it is still hot.
Capacity: 0.8 US qts = 0.75 liters
Transmission with overdrive
A=level and filler plug
B=drain plug
See picture above.
The oil level should be up to the filler plug. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (1 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
Transmission as well as the overdrive are lubricated by the same oil.
When draining, remove the drain plug. Also remove the cover for the overdrive strainer and clean the strainer.
Use transmission oil SAE 80W/90 or SAE 80/90.
Capacity: 2.4 US qts = 2.3 liters
Automatic transmission
When checking oil level, park the vehicle on level ground with the engine idling. Move the gear selector slowly between all shift positions. Select position P, wait 2 minutes and check the oil level.
NOTE: The dipstick has graduations for hot (A) and cold (B) transmission oil.
Wipe the dipstick with a clean nylon rag or paper towel.
When necessary, top up with Automatic Transmission Fluid type F (FLM). Fill through the dipstick tube.
See also
pg. 57 Rear axle, power steering, brake fluid
Rear axle oil
A=level and filler plug
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1976 Volvo 242 244 245
The oil level should be up to the filler plug.
When necessary, top up with rear axle oil, API GL-5 (MIL-L-2105 B), SAE 90 (SAE 80 W when the temperature is steadily below 15° F= -10° C). Cars equipped with limited slip differentials should use oils with proper additives.
The oil is changed at the 600 mile service inspection only.
Power steering
Wipe the reservoir clean.
Check fluid level while the engine is idling.
The level should be at the level mark on the inside of the container.
The fluid level will rise when the engine is stopped. No fluid changes necessary.
When necessary, top up with Automatic Transmission Fluid.
Brake fluid
Each time you refill with gasoline, check that the brake fluid level exceeds the MIN mark.
When necessary, top up with brake fluid according to specifications DOT 3 or DOT 4 (SAE J 1703). file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (3 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
The brake fluid should normally be changed every third year or 45,000 miles.
(Change brake fluid every year when driving under extremely hard conditions: mountain driving etc.)
pg. 58 Lubrication
Chassis maintenance
To simplify maintenance of your Volvo, the vehicle has been equipped with ball joints, steering rods and propeller shafts that do not require regular lubrication.
To avoid rattles and unnecessary wear, the body should be lubricated once a year. The hinges on hood, doors and trunk lid as well as door stops should be lubricated every 7,500 miles. During the wintertime, the locks in the doors and trunk lid should be treated with special anti-freeze lubricant to prevent them from freezing up.
Door Hinges and door stop
A. grease B. oil
No. Lubricating point
1 Hood lock
2 Hood hinges file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (4 of 14)12/22/2006 9:23:03 PM
Lubricant
Paraffin wax
Oil
1976 Volvo 242 244 245
3 Sun-roof wind deflector
4 Door lock outer sliding surfaces
5 Striker Plate
6 Trunk lid hinges
7 Door hinges
8 Door hinges
Door stop
Oil
Paraffin wax
Paraffin wax
Oil
Grease
Grease
Oil
9 Front seat slide rails and latch devices
Paraffin Wax, oil
Silicon grease
10 Window regulator Oil, Grease
Locking device (Accessible after door upholstery panels removed) Silicone grease
11 Key holes Lock oil
12 Trunk lid lock Lock oil
pg. 59 Coolant
Check coolant level
The cooling system must be filled with coolant and not leak if it is to operate at maximum efficiency.
Check the coolant level when filling up with fuel. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or the cooling system has been drained.
Do not remove the filler cap other than for topping-up with coolant. Frequent removal may prevent coolant circulation between the engine and the expansion tank during engine warming up and cooling.
Top up with coolant
Top up with coolant by filling the expansion tank when level is at the "MIN" mark. Use a mixture of 50 percent anti-freeze/summer coolant and 50 percent water all the year round. Top up to the "MAX" mark. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (5 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
NOTE: Do not top up with water only. Water by itself reduces both the rust-protective and anti-freeze qualities of the coolant. It can also cause damage to the cooling system if ice should form in the expansion tank.
NOTE: In warm climates where there is little risk of frost, water can be used without anti-freeze.
We recommend, however, to add a rust inhibitor.
pg. 60 Note, Replacing bulbs
This car is equipped with an alternator
When changing the battery or when carrying out work involving the electrical system, the following should be observed:
1 A battery connection to the wrong terminal will damage the diodes. Before connections are made, check the polarity of the battery with a voltmeter.
2 If booster batteries are used for starting, they must be properly connected to prevent the diodes from being damaged.
The ground lead from the booster battery must be connected to the ground terminal of the car battery and the positive lead from the booster battery to the positive terminal.
3 If a fast charger is used for charging the battery, the battery leads should be disconnected.
4 Never disconnect the battery circuit (for example, to change the battery) while the engine is running, as this will immediately ruin the alternator.
Always make sure that all the battery connections are properly tightened.
5 If any electrical welding work is performed on the vehicle, the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible.
Replacing bulbs
The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess.
When installing bulbs, do not touch the glass with your fingers. The reason for this is that grease, oil or any other impurities can be carbonized onto the bulb and damage the reflector.
Replacing bulbs for instrument lighting and heater control lighting
Due to the location of these bulbs, their replacement should be carried out by a Volvo dealer. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (6 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
Replacing bulbs for rear side marker lights
Remove the two Phillips screws which hold the lens. The bulb can now be removed by pressing it inwards and turning it slightly counterclockwise.
pg. 61 Replacing bulbs
Replacing sealed beam headlamp units
1. Press the two plastic screws down and turn them 1/4 turn and remove them.
2. Lift up the rim slightly and remove it forwards.
3. Turn the chromed ring slightly counterclockwise. Remove the chromed ring and lift out the headlamp unit.
4. Disconnect the socket contact.
Installation is done in the opposite way. Check that chromed ring is retained by all four clips.
Check headlight alignment.
pg. 62 Replacing bulbs
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1976 Volvo 242 244 245
1 Front position, side marker light
2 Front turn signal
3 Rear turn signal
4 Back-up light
5 Tail light
6 Stop light
7 Rear turn signal
8 Back-up light
9 Stop light
10 Tail light
Power
W/cp
Socket
US bulb
No
242, 244, 245 5/4 Ba 15 s 67
242, 244, 245 21/32
242, 244 21/32
242, 244 21/32
242, 244
242, 244
245
245
245
245
5/4
21/32
21/32
21/32
21/32
5/4
Ba 15 s 1073
Ba 15 s 1073
Ba 15 s 1073
Ba 15 s
67
Ba 15 s 1073
Ba 15 s 1073
Ba 15 s 1073
Ba 15 s 1073
Ba 15 s
67
Remove the Phillips screws retaining the lenses. Replace bulb by slightly depressing and turning counterclockwise.
pg. 63 Replacing bulbs
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1976 Volvo 242 244 245
License plate light
Insert a screwdriver through the opening in the housing and depress the catch tab.
Pull out the housing assembly.
Pull out the cover end which is not provided with a lock pin.
Replace bulb.
When re-installing, first locate the lock pins (see picture) and then press on the cover.
Check that the rubber gasket is positioned and press the housing assembly into place. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (9 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
Interior light
Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull down the housing assembly and replace the bulb.
pg. 64 Fuses
Replacing fuses
The fuse box is positioned in front of the front left door pillar.
The cover is removed by turning the small knob at the bottom a 1/4 turn.
When replacing fuses, check that right amperage is used.
Never use fuses of higher amperage. If one fuse often melts, take the car to your Volvo dealer for faulttracing.
Reading downwards the fuses protect the following:
1 Lighter, Rear wiper/washer
2 Windshield wiper/washer, Heater fan, Horn
3 Rear demist, Overdrive
4 Glove compartment light, Back up lights, (El. heated seat), Air conditioning
8 A
16A
16A
8A
5 Instrument, Turn signals, Warning lights, Relay, fuel injection system, (Seat belt warning) 8A
6 Hazard, Engine compartment light
7 Clock, Fuel pump
8 Stop lights, interior light
9 Spare
10 Spare 8A
8A
8A
8A
8A file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (10 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
11 Left parking and side marker, (Rear fog lights)
12 Right parking and side marker lights, Instrument and panel lights
pg. 65 Wheels and tires
8A
8A
General
The car is equipped with pressed steel wheels.
If possible, the wheels should always be used on the same side throughout their lifetime. This is particularly important for studded winter tires, otherwise the studs may loosen and come off.
Snow tires
Studded snow tires should also have a running-in period of between 300-600 miles (500-1,000 km).
During this period try to avoid driving hard round bends and at high speeds, also hard braking and acceleration. Radial type tires, with or without studs are recommended for winter use.
Tire chains can be used on the rear wheels only providing that the chains are finelinked and do not project so much from the tire that they can rub against the brake caliper or other components.
Strap-on emergency chains must not be used since the space between the brake calipers and the
wheel rims does not allow sufficient clearance.
Check tire wear pattern
Check the tires at regular intervals for damage and abnormal wear, also for particles which can fasten in the tread. Have them balanced if necessary. Poorly balanced wheels will rapidly increase the wear on the tires and affect riding comfort.
Tire wear indicator
The tires have a so-called "wear indicator" in the form of a number of narrow strips running across or parallel to the tread. When about 1/16" (1.5 mm) is left on the tread, these strips show up and warn the car owner that the tire is ready to be replaced.
Check tire pressure
Check the tire pressure regularly when refueling. See
page 85 for the correct tire pressure. Do not forget
the spare wheel when checking the pressure.
When driving, the tire temperature and pressure rises in relation to the speed of the vehicle and its load.
Normally the pressure should only be checked when the tires are cold. When the tires are warm, a change in pressure should take place only when air must be added into the tires.
Excessively low tire pressure is one of the most common reasons for tire wear. Tires which are insufficiently inflated will increase the required steering effort and cause higher fuel consumption. Too high air pressure tends to make traveling less comfortable. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (11 of 14)12/22/2006 9:23:03 PM
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pg. 66 Wheel changing
Changing a wheel
The spare wheel, jack and tool kit are stowed in the trunk compartment. When the car is to be raised up, the jack should be on level, firm ground.
Avoid creeping under the car when it is raised by the jack. There is a risk that the car may slide
off the jack, especially if the ground is soft.
Before the vehicle is raised up, the parking brake should be applied and one of the gears engaged.
Also block one of the wheels standing on the ground.
Removing
Remove the wheel cap with the screwdriver provided in the tool kit.
Loosen the wheel nuts 1/2-1 turn with the help of the box spanner. All of the wheel nuts have right hand file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (12 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245 threads which can be loosened by turning the wrench counterclockwise.
Insert the lifting arm of the jack into the appropriate jack attachment next to the wheel to be changed.
pg. 67 Wheel changing
Make sure the arm goes in all the way.
Raise up the side of the car high enough to lift the wheel off the ground. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03b.htm (13 of 14)12/22/2006 9:23:03 PM
1976 Volvo 242 244 245
Unscrew the wheel nuts completely and remove the wheel. Be careful when removing the wheel that the stud threads are not damaged.
Installation
●
Clean the contact surface between wheel and hub.
●
Install the wheel.
●
Tighten the nuts until the wheel makes good contact with the flange.
●
Lower the vehicle and tighten the nuts alternately. (Tightening torque: 72-100 ft. lbs. )
●
Fit the wheel cap.
Do not rotate the raised wheel if the car is equipped with a limited slip differential as this will also
move the other rear wheel on the ground and the car may slide off the jack.
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pg. 68 Washing, cleaning
Washing
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. During the winter, special care should be observed to wash off all road salt residue as soon as possible in order to prevent corrosion.
When washing the car, do not expose it to direct sunlight. Soften up the dirt on the underside with a water hose. Then rinse the entire body with a light spray until the dirt has loosened. Wash the dirt off with a sponge, using plenty of water. Use preferably luke-warm water.
A detergent can be used to facilitate washing.
Special detergents are now available on the market - even household detergent can be used.
A water soluble grease solvent may be used in cases of sticky dirt. However, use a washplace equipped with a drainage separator.
A suitable mixture is about 1 1/2 - 3 1/2 fl. oz. (5-10 cl) of fluid dish washer to 2.6 US gals. =2.2 Imp. gals (10 liters) of water. Asphalt spots and tar pittings can easily be removed with kerosene or Tar
Removers but this should be done after washing. When a detergent is used, the car should be rinsed with clean water.
Then dry carefully with a soft clean chamois cloth. Use a separate chamois cloth for windows. Using the same chamois cloth can cause greasy smears on the windows. When washing the car, remember to clean the drain holes in doors and bottom rails.
Chromed parts
Chromium-plated and anodized parts should be washed with clean water as soon as they become dirty.
This is particularly important if you drive on gravel roads which are treated with chemicals to keep the dust down or in the winter when salt is used to melt the snow. After the car has been washed, apply wax or an anti-rust preparation.
Stains on chrome trim can be removed with commercially available chrome cleaner. Do not use abrasive compounds or steel wool.
Polishing (waxing)
Polishing and waxing are not necessary unless a glossy surface can no longer be obtained by normal car washing.
Normally, polishing is not required during the first year after delivery, however, waxing may be beneficial.
Before applying polish or wax the car must be washed and dried. Tar spots can be removed with kerosene or tar remover. Difficult spots may require a fine rubbing compound.
After polishing use liquid or paste wax.
Several commercially available products contain both polish and wax. Waxing alone does not substitute for polishing of a dull surface. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (1 of 11)12/22/2006 9:23:04 PM
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pg. 69 Cleaning
Cleaning the upholstery
The upholstery in your Volvo is a combination of fabric and plastic or leather and plastic.
Generally the fabric can be cleaned with soapy water or a detergent. For more difficult spots caused by oil, ice cream, shoe polish, grease, etc. Use a stain remover.
The Plastic in the upholstery can be washed with a mild detergent or in more difficult cases with a household detergent.
Leather upholstery can be cleaned with a damp cloth, eventually with a mild soap solution.
For more difficult spots, consult an expert for the choice of cleaning agent.
On no account must gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage the plastic and leather.
Cleaning floor mats
The floor mats should be vacuumed or brushed clean regularly, especially during the winter when they should be taken out for drying.
Spots on textile mats can be removed with a mild detergent.
Rubber mats can be washed with methylated spirit which must be subsequently washed off with water.
Anti-rust treatment
Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust protector is used.
The exterior rust protection should be inspected regularly or at least once per year. If the rust protection has been penetrated a repair should be made as soon as possible to prevent moisture from creeping between the metal and coating. Carefully clean and remove any rust prior to repair of the rust protective coating.
The internal rust protection should normally be renewed after three years and every two years thereafter.
pg. 70 Paint touch-up
Paint touch-up
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly and touch-up if necessary, for instance when washing the car.
Paint repairs require special equipment and skill and you should contact your Volvo dealer for any extensive damages.
Minor scratches can be repaired by using Volvo touch-up paint.
Note: Use the paint code which you will find on the Vehicle Designation plate on the wheel housing when ordering touch-up paint from your Volvo dealer. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (2 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
Minor stone chips and scratches
Material:
Primer - brush on type
Surface finish - brush on type
(The paint pen head also contains grinding paste for subsequent treatment.)
Penknife or similar
Brush
Note: When touching-up, the car should be well cleaned and dry and have a temperature above +15°C
(60°F).
Scratches on the surface where the paint has not been completely penetrated, can be repaired directly after light scraping to remove dirt.
Deep scratches down to the bare metal:
1 Scrape or sand the damaged surface lightly and break the edges of the scar.
2 Apply the rust remover. (watch eyes and skin!), wait a few minutes and then rinse carefully with water.
3 Thoroughly mix the primer and apply it with small brush or a match. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (3 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
4 When the primed surface is dry, the paint can be applied by a brush.
Mix the paint thoroughly, apply several thin paint coats and let flush after each application.
pg. 71 Paint touch-up
5 If there is a longer scratch, you may want to mask to protect surrounding paint.
Touching-up flaking fender edges and sills
Material:
Primer - spray
Surface finish - spray
Sand paper (H 150 - 300 grit)
Thinner
Note: When touching-up the car, it should be well cleaned and dry and have a temperature exceeding
+15°C(60°F).
Mask with tape and paper prior to painting larger surfaces. Remove the masking immediately after application of the last paint coat, before the paint starts to dry.
Touching-up is as follows:
1 Remove paint flakes.
2 Sand the damaged surface and wash it clean with thinner.
Apply the rust remover. (watch eyes and skin!), wait a few minutes and then rinse carefully with water.
3 Shake the spray can for at least 1 minute. Spray on the primer. Move the can slowly and evenly forwards and backwards over the spot and about 20-30 cm (8-12 in.) from the surface. Protect the surrounding surfaces with suitable paper. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (4 of 11)12/22/2006 9:23:04 PM
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4 When the primer has dried apply the surface enamel in the same way. Spray on several times and allow the paint to dry a minute or so between each application.
pg. 72 Long distance trips
Before a long distance trip
Have your car checked at a Volvo dealer. Preventive maintenance will alleviate undue breakdown. Take along a Volvo dealer directory.
The main items to check are listed below:
1. Brakes, front wheel alignment and steering gear.
2. The engine running condition.
3. Fuel system operation.
4. Oil levels.
5. Cooling system. Check for leaks or doubtful hoses.
6. Tires. Replace worn tires.
7. Battery. Clean terminals.
8. Tool equipment.
9. Lighting.
10. Drive belts for tightness and wear.
pg. 73 Cold weather
During the fall have your Volvo dealer winterize your car.
Engine cooling system
A good quality anti-freeze/summer coolant should be used all the year round. Thus, the cooling system should always contain water plus anti-freeze and rust inhibitor, even during the summer. Experience has also shown that extremely weak anti-freeze solutions (10-25 percent) are very unfavorable from the point of view of rust protection. For this reason, the quantity of anti-freeze/summer coolant should amount to about 50 percent of the solution, that is 5.0 qts. = 4.3 Imp qts = 4.8 liters, this lowers the freezing point to -31° F (-35° C).
Alcohol must not be used as an anti-freeze agent since it evaporates at normal engine temperature. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (5 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
Engine fuel system
During the wintertime with large variations in temperature, condensation forms in the fuel tank and can impair the running of the engine. This can be eliminated by adding special additives to the fuel. There is less risk of condensation forming in the fuel tank if it is kept full.
Engine lubricating system
During the winter, multigrade oil 10W-40 should be used in the engine. At very low temperatures
(below 0° F), multigrade oil SAE 5W-20 is recommended. These oils reach the lubricating points in the
engine more easily at low temperature and also facilitate cold starting. See page 48
.
Electrical system
The electrical system in the vehicle is subject to great stresses during the winter than during the warm summer months, because the electrical equipment and starter motor are used more often. Since the capacity of the battery is also considerably lower at low air temperature, the state of the charge must be checked more often and, if necessary, the battery charged. If the battery voltage is excessively low, there is a risk of the battery being damaged by frost.
Brake system
During cold weather the brakes are subject to splash and condensation which can result in the parking brake freezing up if applied for long periods of time. Use of first or reverse gear on a manual transmission or position "P" on an automatic transmission is preferable during these conditions. See
Windshield washers
Just as anti-freeze is added to the cooling system during the winter to prevent frost damage, anti-freeze should also be added to the water container for the windshield (rear window) washer.
This is particularly important during the winter because the windshield frequently becomes dirty and is often splashed with water which rapidly freezes and thus necessitates the frequent use of the windshield washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose.
Anti-freeze for door locks
Lubricate the outside locks with a suitable anti-freeze. Such agents are commercially available and should be used before the first frost.
pg. 74
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pg. 75 Service diagnosis
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The diagnosis outlined below is only intended to serve as a guide to locate and temporarily correct minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer.
NOTE: The points indicated by an asterisk (*) should be checked by your Volvo dealer.
Condition: Starter fails to operate (or operates very slowly)
Possible cause
Weak battery or dead cell.
Correction
With the ignition switch in the "Driving" or "On" position, check to see if the warning lights on the dashboard come on and if they go off when the starter is engaged.
If the lights do not come on or if they go out when the starter is engaged, the battery is discharged or see below.
Loose or corroded battery cable terminals.
Starter motor defective.
Check battery terminals and clamps, clean or replace if necessary. Check that the starter cable is tightened.
The ground strap, which connects the body to the rear of the engine, should also be checked for corrosion and looseness.
Open circuit between ignition/starter switch and ignition terminal on starter.
The circuit is closed if a clicking sound is heard from the starter when it is engaged. If no clicking sound is heard, check that the blue wire at the starter is tightened. If still no clicking sound is heard, the ignition switch or the wire is defective.
If the above checks have been performed, and no fault is evident, the starter may be defective.
NOTE: In this case the headlight intensity will not dim when the starter is engaged.
pg. 76 Service diagnosis
Condition: Starter motor operates but engine does not start
Possible cause
Intake system leaking.
Correction
Check that the flexible air intake hose, connecting the air cleaner and intake manifold is tight and not damaged. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (7 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
No fuel reaching engine.
No spark.
Check for fuel in the tank.
Check fuses No 7.
Remove one spark plug wire and unscrew the radio interference suppressor. Hold the wire approx. 3/8" from the valve cover and run the starter.
If there is no spark, check: that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected.
Spark plugs, high tension leads or distributor cap worn (defective).
Clean the parts with a dry cloth or spray with a moisture remover.
Cold start injector out of order.
Rest pressure incorrect.
Test the cold start injector function with cold and hot engine.*
Test rest pressure and the fuel system for leaks.*
If no fault is found, according to the above, see a
Volvo dealer.
pg. 77 Service diagnosis
Condition: Erratic idle (misfiring)
Possible cause
Intake system leaking.
Exhaust Gas Recirculation Valve leaking.
Spark plugs, high tension leads or distributor cap worn (defective)
Worn spark plugs.
Cold start injector leaking.
Uneven compression.
Correction
Check that the flexible air intake hose, connecting the air cleaner and intake manifold is tight and not damaged.
Test the valve function.*
Clean cap and leads, check the cap for cracks.
Remove, clean or replace spark plugs.
Test the injector function.*
Test compression.*
Condition: Engine stalls at irregular intervals
Possible cause Correction file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (8 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
Defective wires.
Intake system leaking.
Check wire terminals at: fuel pump, fuse No. 7, coil, distributor, ignition switch, relays and air flow sensor.
Check that the flexible air intake hose, connecting the air cleaner and intake manifold is tight.
Low idle.
Fuel filter clogged.
Adjust.*
Clean fuel tank filter and replace line fuel filter.
Exhaust Gas Recirculation Valve seizing. Replace valve.* (Engine will die at idle.)
pg. 78 Service diagnosis
Condition: Low top speed, loss of power
Possible cause
Air filter clogged.
Throttle misadjusted.
Fuel filter clogged.
Incorrect timing or dwell angle.
Correction
Check air filter.*
Check that the throttle touches the high speed stop when the accelerator is fully depressed.*
Clean fuel tank filter and replace fuel line filter.*
Check and adjust.*
Condition: Excessive fuel consumption
Possible cause
Fuel lines leaking.
Spark plugs worn.
Incorrect timing.
Air filter clogged.
Control pressure incorrect.
Cold start injector leaking.
Correction
Check tightness.
Replace plugs.
Check/adjust.*
Check/replace.*
Check/replace control pressure regulator.*
Replace injector.*
(A leaking cold start injector also causes uneven idle and hard starting.) file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (9 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
pg. 79 Service diagnosis
Condition: Dieseling
Possible cause
Injector leaking.
Correction
Check air flow sensor plate and rest pressure.*
Condition: Misfiring at highway driving speed
Possible cause
Spark plugs fouled.
Correction
Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles in order to remove carbon deposit on the spark plugs. If this procedure is not effective, clean or replace the spark plugs if necessary.
Condition: Deceleration backfiring
Possible cause Correction
Diverter valve faulty.
Check diverter valve operation.*
pg. 80 Specifications
Type designations
In all correspondence concerning your vehicle with the dealer and when ordering parts, the V.I.N number should always be quoted.
1 V.I.N. (Vehicle Identification Number)
V.I.N. plate is located on the body on the left windshield pillar. The V.I.N. is also stamped on the right hand door pillar.
2 Vehicle Emission Control Information
Your Volvo has been built to comply with all North American safety and anti-pollution regulations and evidence of this can be verified from the certification labels on the left wheel housing. For further information regarding these regulations, please consult your Volvo dealer.
3 Model Plate file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_03c.htm (10 of 11)12/22/2006 9:23:04 PM
1976 Volvo 242 244 245
Vehicle type designation, code number for paint color and upholstery: on wheel housing.
4 Loads and Tire Pressures
5 FMVSS specifications
These two labels are located on the left front door opening.
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1976 Volvo 242 244 245
1 9 7 6
VOLVO
242, 244, 245
pg. 81 Specifications
Dimensions and weights 242
Length
Width
192.6" (489 cm)
67.3" (171 cm)
Height, curb weight
Wheelbase
Ground clearance (full load)
Track, front
56.5" (144 cm)
104.0" (264 cm)
4.9" (12.5 cm)
55.9" (142 cm)
53.1" (135 cm) Track, rear
Turning circle (between curbs)
Curb weight (depending on type)
32.5' (9.8 m)
2844-3060 lbs (1291-
1389 kg)
Gross vehicle weight
(GVW)
Capacity weight
Permissible axle weight, front
Permissible axle weight, rear
Max. trailer weight
Max. hitch load
4030 lbs (1830 kg)
920 lbs (420 kg)
1885 lbs (855 kg)
2180 lbs (990 kg)
2000 lbs (908 kg)
244
192.6" (489 cm)
67.3" (171 cm)
56.5" (144 cm)
104.0" (264 cm)
4.9" (12.5 cm)
55.9" (142 cm)
53.1" (135 cm)
32.5' (9.8 m)
2886-3106 lbs (1310-
1410 kg)
4030 lbs (1830 kg)
920 lbs (420 kg)
1885 lbs (855 kg)
2180 lbs (990 kg)
2000 lbs (908 kg)
245
192.6" (489 cm)
67.3" (171 cm)
57.5" (146 cm)
104.0" (264 cm)
55.9" (142 cm)
53.1" (135 cm)
32.5' (9.8 m)
3071-3271 lbs (1394-
1485 kg)
4300 lbs (1950 kg)
1120 lbs (520 kg)
1885 lbs (855 kg)
2600 lbs (1180 kg)
2000 lbs (908 kg)
160-200 lbs. (75-90 kg) 160-200 lbs. (75-90 kg) 160-200 lbs. (75-90 kg)
Cargo Space
Length with rear seat up
Length with rear seat down
Maximum width
245
44.5" (113 cm)
74.0" (188 cm)
52.4" (133 cm) file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (1 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
Height
Volume with rear seat up
33.0" (84 cm)
53 cu. ft. (1.5 m3)
Volume with rear seat down 67 cu. ft. (1.9 m3)
Cargo opening, maximum width 45.7" (116 cm)
Cargo opening, maximum height
30.7" (78 cm)
Capacities
Fuel tank
Cooling system
15.8 US gals/13.2 Imp. gals. 60 liters
10 US qts/8.5 Imp. qts 9.5 liters
(of which expansion tank = 1 US qts/0.5 Imp. qt. (0.6 liter))
Oil capacity:
- engine, oil change
- engine, incl. oil filter transmission(M45)
(M46)
(BW 55)
3.5 US qts/3.0 Imp. qts. (3.35 liters )
4.0 US qts/3.4 Imp. qts. (3.85 liters)
0.8 US qts /0.7 Imp. qts. (0.75 liters)
2.4 US qts/2.2 Imp. qts. (2.3 liters)
5.9 US qts/4.9 Imp. qts. (5.5 liters) rear axle 1.4 US qts/1.2 Imp. qts. (1.3 liters) steering gear, power 1.15 US qts/1.0 Imp. qts. (1.1 liters)
pg. 82 Specifications
ENGINE
4-cylinder in-line fluid-cooled gasoline engine. Cylinder block in special cast iron, bores directly in the block.
Cylinder head in light-alloy, separate inlet and exhaust passages.
Single, overhead camshaft.
Engine oiling is provided by a gear pump driven from the crankshaft. Full-flow type oil filter. Exhaust emission control accomplished by fuel injection. Air Injection Reactor and Exhaust Gas Recirculation
(some models also equipped with catalytic converter). Closed crankcase ventilation system and evaporative emission control system.
Type designation
Output (SAE J 245) at/rpm
Volvo B21 F
102 hp
1)
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1976 Volvo 242 244 245
Max. torque (SAE J 245) at/rpm
Number of cylinders
114 lb.ft. (16.3 Nm)/2500
4
Bore
Stroke
Displacement
Valves
3.62" (92 mm)
3.15" (80 mm)
2.13 liters overhead
Valve clearance, inlet and exhaust, warm engine
0.012-0.020" (0.30-0.50 mm) when checking
0.010-0.018" (0.40-0.45 mm) when adjusting
1) With catalytic converter: 99 hp
Cooling system
Type:
Thermostat begins to open at
Positive pressure, closed system
189°F (87°C)
fully open at
Fan belts, designation
207°F (97°C)
HC-38 X 925
Fuel system
The engine is equipped with fuel injection system.
pg. 83 Specifications
Ignition System
Firing order
Ignition setting, vacuum regulator disconnected
Spark plugs
Spark plug gap
Tightening torque
Distributor, direction of rotation
1-3-4-2
15°+/-2° B.T.D.C.
(at 9000+/-50 rpm)
Volvo Part No. 273545 (Bosch W 175 T 30*)
0.028-0.032" (0.7-0.8 mm)
14.5-21.7 ft. lbs. (20-30 Nm)
Clockwise
ELECTRICAL SYSTEM
12 V, negative ground.
Voltage-controlled alternator. Single-wire system with chassis and engine used as conductors.
Voltage 12 V file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (3 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
Battery, type
-Capacity
-Electrolyte, specific gravity
-Recharge at
Alternator , rated output
- max. current
* or corresponding
Tudor 6 EX 45 o.p.
*
60 Ah
1.28
1.21
770 W
55 A
Lights, 12 V
US bulb
No.
Power Socket
No. of bulbs
Headlights 7" Type 2
Sealed
Beam
2
Position Lights, front
Turn Signals, front
Turn Signals, rear
Tail lights
Stop Lights
67
1073
1073
67
1073
5 W/4 cp
21 W/32 cp
21 W/32 cp
5 W/4 cp
21 W/32 cp
Ba 15s 2
Ba 15s 2
Ba 15s 2
Ba 15s 2
Ba 15s 2
Back-up Lights
Side Marker Lights
1073
57
21 W/32 cp
3 W/2 cp
Ba 15s 2
S 8.5
2
The following bulbs may be obtained from your nearest Volvo dealer.
Rear Ash Tray Light 1.2 W W1.8d 1
License Plate Light 5 W S 8.5 2
Interior Light
Glove Locker Light
Instrument Panel Light
Control Panel Light
10 W
2 W
2 W
1.2 W
Shift positions, Auto Transmission 1.2 W
Engine Compartment Light
Warning Lamps
15 W
Charging 1.2 W
S 8.5
Ba9s
Ba7s 3
W1.8d 3
W1.8d 1
S 8.5
W1.8 d
1(245:2)
1
1
1 file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (4 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
Turn Signals
Brake Failure
Parking Brake
Headlights
Oil Pressure
Overdrive
Warning Flashers
El. Heated Window
EGR Reminder
Seat Belts
Bulb Failure
pg. 84 Specifications
1.2 W
1.2 W
1.2 W
1.2 W
1.2 W
1.2 W
1.2 W
1.2 W
1.2 W
2 W
1.2 W
W1.8 d
W1.8 d
W1.8 d
W1.8 d
W1.8 d
W1.8 d
W1.8 d
W1.8 d
W1.8 d
Ba9s
W1.8 d
2
1
1
1
1
1
1
1
1
1
1
Front End
Suspension is of the McPherson type with the shock absorber mounted in a strut in the coil spring.
Rack and pinion steering gear.
Some models come equipped with power steering.
Safety steering column.
Front wheel alignment
The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel.
Toe-in : 0.17+/- 0.06" (4.5 +/- 1.5 mm)
0.12+/- 0.06" (3.0 +/- 1.5 mm)
(models equipped with power steering)
Camber : +1° to +1 1/2° file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (5 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
POWER TRANSMISSION
Cable-operated clutch of the single, dry-plate type.
Floor-shift operated manual transmission has four synchromesh forward gears and one reverse.
Overdrive available on some models.
Optional automatic transmission.
Hypoid type final drive. Limited slip differential is optional.
Clutch
Clutch release arm play approx 1/8" (3mm)
Transmission
Type designation:
Reduction ratios:
1st gear
2nd gear
3rd gear
M45 M46 BW55
3.71:1 3.71:1 2.45:1
2.16:1 2.16:1 1.45:1
1.37:1 1.37:1 1.00:1
4th gear
Overdrive
Reverse
Rear axle
-
1.00:1 1.00:1 -
0.80:1 -
3.68:1 3.68:1 2.21:1
USA (not California), Canada 3.91:1 4.10:1 3.91:1
California 4.10:1 4.10:1 4.10:1
Speeds in mph (kmph) at 1000 engine rpm
Transmission: M45
Rear axle ratio
3.91:1
1st gear
2nd gear
3rd gear
4th gear
Overdrive
Reverse
5.0(8.1) 4.8(7.7)
8.6(13.9) 8.3(13.4) 8.3(13.4)
13.6(21.9) 13.0(20.8) 13.0(20.8)
18.7(30.0) 17.9(28.7) 17.9(28.7)
---
5.1(8.2)
M45
4.10:1
4.8(7.7)
---
4.9(7.8)
M46
4.10:1
22.3(35.9)
4.9(7.8)
pg. 85 Specifications
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1976 Volvo 242 244 245
Recommended max. and min. speeds, mph (kmph)
Rear axle ratio
3.91:1
4.10:1
1st gear 2nd gear
-25(-
40)
-25(-
40)
3rd gear 4th gear
10-44(20-70) 20-70(30-110) 25- (40-)
10-44(20-70) 20-68(30-105) 25- (40-*)
*40 mph(60 km/h) with overdrive engaged
Tool kit
Wheel nut and spark plug wrench.
2 screwdrivers (1 Phillips, 1 standard)
Tommy bar.
2 open end wrenches
Tires
pg. 86 Customer information
Consumer information
Acceleration and passing ability
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1976 Volvo 242 244 245
Vehicle stopping distance
Tire reserve load
The information concerning the 1976 Volvo 242, 244 and 245 shown in the following pages is presented in accordance with Federal requirements for comparison with other makes and models. The exacting test procedures established by the National Highway Traffic Safety Administration were followed to obtain the figures.
Notice: This information represents results recorded by skilled drivers under controlled road and vehicle conditions and the information may not be applicable to other conditions.
Acceleration and Passing ability
This chart indicates passing times and distances that can be met or exceeded by 1976 Volvo 242, 244 and 245 in the situations diagramed below.
Low speed
Initial speed: 20 mph
55' Truck
The low-speed pass assumes an initial speed of 20 mph and a limiting speed of 35 mph. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (8 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
pg. 87 Customer information
High speed
The high speed pass assumes an initial speed of 50 mph and a limiting speed of 80 mph. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (9 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
pg. 88 Customer information
Vehicle Stopping Distance
This chart indicates braking performance that can be met or exceeded by 1976 Volvo 242 and 244 without locking the wheels, under different conditions of loading and with partial failures of the braking system. This information represents results recorded by skilled drivers under controlled road and vehicle conditions and the information may not be applicable to other conditions.
Stopping distance in feet from 60 mph
pg. 89 Customer information
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1976 Volvo 242 244 245
Vehicle Stopping Distance
This chart indicates braking performance that can be met or exceeded by 1976 Volvo 245 without locking the wheels, under different conditions of loading and with partial failures of the braking system.
This information represents results recorded by skilled drivers under controlled road and vehicle conditions, and may not be applicable to other conditions.
Stopping distance in feet from 60 mph
pg. 90 Customer information
Tire Reserve Load
This chart lists the 1976 242, 244 and 245 tire size designations recommended by Volvo with the recommended inflation pressure for maximum loading and the tire reserve load percentage for each of the tires listed. The tire reserve load percentage indicated is met or exceeded by each vehicle to which the chart applies. file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_04.htm (11 of 12)12/22/2006 9:23:05 PM
1976 Volvo 242 244 245
The difference, expressed as a percentage of tire load rating, between (a) the load rating of a tire at the vehicle manufacturer's recommended inflation pressure at the maximum loaded vehicle weight and (b) the load imposed upon the tire by the vehicle at that condition.
WARNING. Failure to maintain the recommended tire inflation pressure or to increase tire pressure as recommended when operating at maximum loaded vehicle, or loading the vehicle beyond the capacities specified on the tire placard affixed to the vehicle, may result in unsafe operating conditions due to premature tire failure, unfavorable handling characteristics and excessive tire wear. The tire reserve load percentage is a measure of tire capacity not of vehicle capacity. Loading beyond the specified vehicle capacity may result in failure of other vehicle components.
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1976 Volvo 242 244 245
1 9 7 6
VOLVO
242, 244, 245
pg. 91-92 Index
A
Air Conditioning
Alternator, important note
Anti-freeze
Anti-rust treatment
Ash trays
Automatic transmission, driving
Automatic transmission, oil
B
Battery
Body and chassis
Brake fluid
Brakes
Breaking in
Bulb failure warning light
Bulbs
C
Capacities
Chassis number
Checking coolant
Checking oil
Child safety locks
Cigarette lighter
Clock
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1976 Volvo 242 244 245
Cold start
Cold weather driving
Consumer Information
Control lights
Coolant
Coolant, drain
D
Defroster
Dimensions and weights
Dipstick
Door lock anti-freeze
Doors and locks
Drain plug, engine
Drain plug, rear axle
Drain plug, transmission
Drive belts
Driving with trunk lid open
E
Electrically heated rear window
Electrical system
Emergency towing(pulling)
Emission control system
Engine oil
F
Fan belt
Fault tracing
Federal Clean Air Act
Fresh-air controls
Front seats
Front wheel alignment
Frozen locks
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1976 Volvo 242 244 245
Fuel
Fuel gauge
Fuel tank cap
Fuses
G
Gas filler cap
Gasoline
Gas station checks
Gear shift positions
H
Hand brake
Hazard warning flasher
Headlight flasher
Headlights
Headlights replacement
Hood lock
Horn
I
Ignition and steering wheel lock
Instrument lights
Instruments and controls
Interior light
J
Jack
K
Keys
Kick-down
L
License plate lights
Lighting
Limited slip differential
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1976 Volvo 242 244 245
Locks
Long distance trips
Lubrication
Lumbar support
M
Maintenance Service
O
Odometer
Oil change, engine
Oil change, rear axle
Oil change, transmission
Oil filter
Oil pressure
Overdrive
P
Paint touch-up
Parking brake
Parking lights
Polishing
Power steering
R
Rear axle oil
Rear seat, 245
Rear view mirrors
Rear Window heating
S
Seat belts
Seats
Service diagnosis
Servicing
Shift positions
Snow chains file:///K|/ownersdocs/1976/1976_242_244_245/76242244245_05.htm (4 of 7)12/22/2006 9:23:06 PM
1976 Volvo 242 244 245
Snow tires, studded tires
Spare wheel
Spark plugs
Turn signals
Specifications
Trunk, 242, 244
Speedometer
Transmission oils
Starting engine
Trailer hauling
Starting key
Touch-up
Steering wheel lock
Tools
Storage space, 245
Tire wear indicator
Sun roof
T
Tachometer
Tires
Tail gate
Temperature gauge
Tail gate window washer/wiper
Tire pressure
Tire reserve load
Type designations
U
Upholstery, cleaning
V
Vehicle Identification Number
Ventilation outlets
Vent windows
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1976 Volvo 242 244 245
W
Warning lights
Warranty
Warranty inspection
Washer fluid
Washer nozzles
Washing
Waxing
Weights
Wheel change
Wheels and tires
Wintertime driving
Wipers
Back Cover
Tire Pressures
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