INSTRUCTION MANUAL

INTRODUCTION

The PMP Plus Series peristaltic and electric diaphragm metering pump systems are designed to dispense a variety of cleaning, sanitizing, lubrication and water treatment chemicals. Positive, accurate metering of liquids can be triggered manually or by a process control signal.

The PMP Plus Series offers a range of variable speed controlled flow rates with 30 PSI peristaltic or 100 PSI electric diaphragm pump and a standard multi-function pump controller with selectable feed modes including limittimer, repeating cycle timer, relay/direct feed and push button activation.

Variable speed control of the pump flow rate can be set manually or by a remote 4—20mA input from a process control. PMP Plus is built with

Knight’s field proven, long-life pumps. The moisture-sensitive motor and controller are enclosed in a corrosion-resistant, watertight, powder-coated case that stands up well for indoor applications.

KEY FEATURES / BENEFITS



Auto-Start or Optional Manual Button Activation



Watertight, Secure Locking Enclosure



Long-Life Peristaltic or Electric Diaphragm Pumps (―EDP‖)



Water Resistant Case w/―D‖ Shaped Silicone Gasket



Long Lasting Squeeze Tubes and Valves Seals



Variable Speed Control



4—20mA speed control input to vary pump delivery volume with process



―Batch Feed‖ mode (Timer)



―Repeat Cycle‖ mode



Programmable Pump Delay



Wide Range of Flow Rates



Microprocessor, Push Button Programming



Pumps Pressure from 30 to 100 PSI



Pressure Switch option



Pump Lockout Option

APPLICATIONS

FOOD & BEVERAGE PROCESSING PLANTS:

CIP Sanitizer Injection, COP

Dosing, Bucket Fill, Conveyor Lube, Cart Washer, Water Treatment, Odor

Control Misting

DAIRY:

Pipeline Cleaning/Sanitizing, Teat Dip Chemical, Wash Pen

Chemical Injection

INDUSTRIAL:

General Cleaning, Machinery Lubrication, Cooling Towers,

Boilers

TRANSPORTATION:

Car Wash Stations

PMP-EDP Series

PMP-900 Series

Remote Activator

0900815 Rev: B (01/12) Page 1 of 24

CAUTION: Wear protective clothing and eyewear when dispensing chemicals or other materials. Observe safety handling instructions (MSDS) of chemical mfrs.

CAUTION: To avoid severe or fatal shock, always disconnect main power when servicing the unit.

CAUTION: When installing any equipment, ensure that all national and local safety, electrical, and plumbing codes are met.

Page 2 of 24 0900815 Rev: B (01/12)

RECOMMENDED OPERATING PARAMETERS

Pump Model

PMP-800 Models

PMP-900 Models

PMP-EDP Models

Duty Cycle

50%

50%

70%

Maximum Pump Run

Time

5 Minutes

5 Minutes

60 Minutes

Maximum Lift

(Suction)

10 Feet (3 Meters)

10 Feet (3 Meters)

Maximum Head

Pressure

30 PSI (2 Bar)

30 PSI (2 Bar)

15 Feet (4.5 Meters) 100 PSI (6.9 Bar)

NOTE: The duty cycles and maximum pump run time specified above can be exceeded, however in doing so the life of the squeeze tube, roller block and motor may be reduced.

SPECIFICATIONS



Enclosure: Powder coated stainless steel.



Pump Drive: Variable DC.



Squeeze Tube and Valve Seal Materials: Material available for most chemical applications.



Control: Limiting timer, repeating cycle timer, or relay mode.



Dimensions: PMP Plus-800: 9.3‖H x 5.8‖W x 5‖D (23.6cm x 14.7cm x 12.7cm)

PMP Plus-900: 13.6‖H x 8‖W x 7.5‖D (34.5cm x 20.3cm x 19.1cm)

PMP Plus EDP:13.6‖H x 8‖W x 7.5‖D (34.5cm x 20.3cm x 19.1cm)



Pollution Degree II



Installation category I



Altitude 2000m



Humidity 5 to 95%



Electrical supply 115VAC/60HZ, 230VAC/60HZ, 230VAC/50HZ, 2A



For Indoor Use Only



Temperature 5



C to 40



C



Mains supply voltage fluctuations are not to exceed 10% of the nominal supply voltage



The unit shall not be positioned so that it is difficult to operate the power disconnecting means



Protection is impaired if the product is used in a manner not specified by the manufacturer



Replacement Fuse for 115V/230V model: 2Amp, 250V, 6.3x32mm, Fast-Acting

PROGRAMMING SETTINGS

Operating

Mode

KTM

CT

Relay

4—20 mA

Signal Input

14—240 VAC/VDC

14—240 VAC/VDC

Pump ―ON‖ Time

0—12 min 42 sec

0—12 min 42 sec

14—240 VAC/VDC

External Input (PLC)

1 sec to continuous

Pump ―OFF‖

Time

Delay On Time

0—12 min 42 sec

0—255 min 0—12 min 42 sec

On First Off First

Select

Select

Select

Select

0900815 Rev: B (01/12) Page 3 of 24

THEORY OF OPERATION

The PMP Plus chemical metering systems come standard with a unique microcontroller that provides extreme versatility of use. The multi-function pump controller varies the speed of the pump to provide accurate, precise injections for almost any chemical batch feed application, repeat cycle injection, pumped misting applications and direct closed loop injection. The integral circuit board has dual dip switch program/mode selectors that provide the following operations:

KTM Mode (Timer) Dip Switch#5

— This pump ―Limit Timer‖ control is designed to control the run time of the pump with the press of a button or input of a signal from a powered switch or remote controller. The water proof control cabinet is normally mounted near the delivery point for the chemical, convenient for operators. Typical delivery points include Gerry cans, buckets, floor scrubbers, portable foamers or other receptacles. For applications where remote triggers such as a CIP or Conductivity control signal are used, the controller can be installed close to the signal source. The signal-input circuit accepts input voltages from 14-240 VAC. The MFSC board also has a ―Relay Mode‖ feature that allows the pump to run from a 14 – 240V signal (for as long as the signal is present) or while the push button is held down. Using the relay mode with the push button is well suited for manual feed applications.

CT Mode (Repeat Cycle) Dip Switch#5

— This pump ―Cycle Timer‖ triggers a continuous On-Off feed cycle anytime power is applied to the power input. For continuous chemical applications such as conveyor or track lubrication, the

Repeat Cycle Timer Mode will feed from 0-12 minutes of ON time, with an OFF time from 0-255 minutes off.

INSTALLATION—PERISTALTIC MODELS

(1) Check voltage of installation with a voltmeter and compare with voltage inputs of pump unit before mounting.

Application of incorrect voltage will permanently damage unit and is not covered under warranty.

(2) Mount unit on wall or shelf in a convenient location near both injection point and chemical supply. Do not mount unit in direct path of steam. This can short circuit and permanently damage your system.

(3) Install power leads. Most systems include a power cord for easy connection. Variable speed systems have an internal transformer which steps down the incoming voltage. Rigid or flexible conduit should be used to ensure safety and continued operation without shorts. The green ground wire must be applied to ground. Failure to do so will void warranty.

(4) Install braided tubing between the discharge (right) tube side of the peristaltic pump and the injection point. Use the provided stainless steel hose clamps and barb fittings to secure braided tubing to squeeze tube.

(5) Install braided tubing between the suction (left) tube side and the barb fitting on the PVC pickup tube provided.

Use the provided stainless steel hose clamps and barb fittings to secure braided tubing to squeeze tube.

INSTALLATION—ELECTRIC DIAPHRAGM MODELS

(1) Check voltage of installation with a voltmeter and compare with voltage inputs of pump unit before mounting.

Application of incorrect voltage will permanently damage unit and is not covered under warranty.

(2) Mount unit on wall or shelf in a convenient location near both injection point and chemical supply. Do not mount unit in direct path of steam. This can short circuit and permanently damage your system.

(3) Install power leads. Most systems include a power cord for easy connection. Rigid or flexible conduit should be used for all 115 and 230 VAC installations to ensure safety and continued operation without shorts. The green ground wire must be applied to ground. Failure to do so will void warranty.

(4) Install vinyl hose between the discharge (right) tube side of the pump and the injection point. Use hose clamps to secure tubing to fittings. For all hose routing, avoid any sharp bends which may crimp tubing and restrict flow. As an alternative, use 90 elbow fittings, but only if absolutely necessary.

(5) Install vinyl hose between the suction (left) tube side and the PVC product pickup tube provided.

PRIMING THE PUMP

(1) Locate the dip-switch pack on the lower left corner of the circuit board; set switch #2 to RUN, set switch #4 to

RELAY, and switch #7 to SIGNAL.

(2) Press and hold the Start button until the chemical line is fully primed, then release the button.

(3) When finished priming, set switch #4 to TIMER (unless you intend to use relay mode).

Page 4 of 24 0900815 Rev: B (01/12)

PROGRAMMING KTM (TIMER) MODE

Pump Run Time:

(max run time is 12 minutes and 42 seconds)

(1) Locate the dip-switch pack on the lower left portion of the circuit board — set switch #2 to Program, set switch #3 to RUN TIME and set switch #7 to Signal MODE.

(2) Using a measuring cup or beaker, press Start switch and release when pump starts. Let the pump run until desired amount of chemical is dispensed then press Start switch again to stop. The run time is now programmed.

Repeat step if new volume is required.

(3) Set mode switch #2 to RUN MODE.

Delay Time:

(max delay time is 12 minutes and 42 seconds)

(1) Locate the dip-switch pack on the lower left portion of the circuit board — set switch #7 to SIGNAL, set switch #3 to DELAY TIME and set switch #2 to PROGRAM MODE.

(2) Press Start switch and release when the LED begins flashing. When the desired delay time has passed, press the Start switch again. The delay time is now programmed. Repeat step if new delay time is required.

(3) Set mode switch #2 to RUN MODE.

Lock-Out Time:

(max lock-out time is 255 minutes) See Dip Switch located on right side of circuit board.

This feature defeats consecutive dispensing of product for a pre-determined interval. Select a combination of switches 1 – 8 to program total lock-out time.

Example: For 10 minute lock-out, set switches #2 and #4 to ON with all other switches OFF.

For maximum lock-out (255 min) set all switches ON.

For no lock-out, set all switches OFF.

OPERATION—KTM (TIMER) MODE

Manual activation:

Press the Start button for 1 full second. The unit will begin counting down the delay time (if used) and will then run the pump for the amount of time programmed. Once the lock-out time expires (if used) the pump will be ready to restart.

Signal activation:

When the signal input on the circuit board receives a 14-240VAC trigger signal for at least 5 seconds, the delay time (if used) will begin counting down. Then the pump will run for the amount of time programmed. Once the lock-out time expires (if used) the pump will be ready to restart.

RELAY MODE

(1) Locate the dip-switch pack on the lower left corner of the circuit board; set switch #2 to RUN, set switch #4 to

RELAY.

(2) Set switch #1 to POT for the pump speed to be controlled by the on-board potentiometer. If the pump speed will be controlled by a 4—20 mA signal, then set switch #1 to 4—20 mA.

(3) Set switch #7 to SIGNAL if you want the pump to activate for as long as an external trigger signal is present, or for as long as the manual button is depressed. Set switch #7 to POWER-UP if you want the pump to run for as long as main power is on (no signal required).

DISABLING THE START BUTTON

There is a jumper marked ―JP1‖ on the circuit board that can be used to prevent manual activation in certain applications, or to allow manual activation by remote push-button only. This jumper only affects the on-board start button. A remote start button, or trigger signal, can always be used to activate the pump.



When the jumper is ON, the on-board start button is functional.



When the jumper OFF, the on-board start button is disabled.

0900815 Rev: B (01/12) Page 5 of 24

OPERATING MODES

Dip Switch #1 (Pot—4-20 mA)



Select Pot for potentiometer pump speed control (on board)



Select 4-20 mA for installations where automatic process controlled flow rates are required

Dip Switch #2 (Program—Run Mode)



Program mode explained in previous pages



Run Mode is selected after programming has been completed

Dip Switch#6 (On First—Off First)



In the On First position the system will execute the dispense time function for Timer or Repeat Cycle mode when power is first applied. If a Delay time is programmed the LED will flash until Delay time is elapsed before the pump starts.



In the Off First position the system will execute the ―off‖ time function for Repeat Cycle mode when power is first applied.

Dip Switch #7 (Signal—Power Up)

The signal input feature is particularly useful for CIP and other control interface applications. The signal input circuitry will accept any signal voltage in the range of 14 – 240V. Check the signal voltage with a meter before connecting to the circuit board.

In the Power Up position allows the pump to be powered by the main power source and run when main power is applied to the system.

In the Signal position the system requires an input signal from a process control or any voltage signal with an effective range of 14 –240 VAC

PROGRAMMING CT (REPEAT CYCLE) MODE

Locate dip switch #5 and select CT Mode



Maximum ON time is 12 minutes and 42 seconds.



Maximum OFF time is 255 minutes.

Setting “OFF” Time

Power should be off when changing this setting. The off time is set by selecting a combination of switches 1 – 8. All switches that are turned ON will be added up to determine the total off time. For example, if you wish to set a 20 minute off time, set switches #3 and #5 to ON with all other switches OFF.



For maximum off time (255 min) set all switches ON.



The off time resets and begins counting down again the next time the pump runs.

Setting “ON” Time

(1) Ensure that power is on. Be aware that the pump

may

run briefly — this is normal as the pumps are tested at the factory during final QC inspection.

(2) Locate the dip-switch pack on the circuit board — set switch #2 to PROGRAM.

(3) Using a measuring cup or beaker, press Start switch and release when pump starts. Let the pump run until desired amount of chemical is dispensed then press Start switch again to stop. The on time is now programmed.

(4) Set mode switch #2 to RUN MODE.

Page 6 of 24 0900815 Rev: B (01/12)

SPEED CONTROL

Pump Speed Control is accomplished by manually adjusting pump speed to a desired output speed/concentration using the circuit board mounted potentiometer or by a dedicated 4-20mA input signal from a PLC. Many CIP process controls and wash circuit programs are able to output variable signals that regulate the injection of sanitizers and other process chemicals to achieve targeted PPM concentrations that match fresh water flow rates or desired batch dose volumes. A simple two wire 4-20mA connection (+/-) from the PLC will run the pump at the rated speed (see charts on the following pages) and vary the flow rate as the control signal changes in amplitude.

NOTE: DIP switch #8 is used on 24V board configurations only, and is intended to maximize performance with 800

Series pumps. This switch allows you to select EPDM or Viton as the type of squeeze tube used with the pump.

CONNECTING A START SWITCH

A remote, or case mounted, start switch can be connected to the circuit board for manual activation of the pump. See the diagram below and the wiring diagrams on pages 13—18 that show where the start switch should be connected.



Timer Activation: The start switch will activate the programmed feed time for KTM mode (see KTM MODE on page 5 for further details).



Relay Mode: The start switch will run the pump for as long as the switch is depressed (see RELAY MODE on page 5 for further details)

TRIGGER

SIGNAL INPUT

REMOTE START

SWITCH INPUT

SPEED

CONTROL

SIGNAL

INPUT

CIRCUIT

BOARD

POWER

INPUT

PUMP

OUTPUT

PUMP POWER

INPUT

(NOT USED ON

800 SERIES)

SPEED CONTROL

POTENTIOMETER

0900815 Rev: B (01/12)

EPDM VITON

CONFIGURATION

DIP SWITCHES

(#8 ONLY USED

FOR 800 SERIES)

DIP SWITCHES

FOR LOCKOUT OR

CYCLE TIME

START SWITCH

Page 7 of 24

Current

(ma)

Voltage

(vdc)

Flow (gal/ min)

115VAC

Flow (oz/ min)

Pump Speed Data .4 gpm Electric Diaphragm

Flow (L/ min)

Flow (ml/ min)

Flow (gal/ min)

230VAC

Flow (oz/ min)

Flow (L/ min)

Flow (ml/ min)

4.176

4.32

4.464

4.608

4.752

4.896

3.024

3.168

3.312

3.456

3.6

3.744

3.888

4.032

1.872

2.016

2.16

2.304

2.448

2.592

2.736

2.88

0.72

0.864

1.008

1.152

1.296

1.44

1.584

1.728

0.590

0.594

0.602

0.606

0.613

0.617

0.515

0.524

0.535

0.544

0.556

0.567

0.575

0.581

0.332

0.367

0.395

0.419

0.446

0.466

0.483

0.499

0.000

0.000

0.040

0.096

0.144

0.199

0.248

0.299

17.40

18.00

18.60

19.20

19.80

20.40

12.60

13.20

13.80

14.40

15.00

15.60

16.20

16.80

7.80

8.40

9.00

9.60

10.20

10.80

11.40

12.00

3.00

3.60

4.20

4.80

5.40

6.00

6.60

7.20

0.000

0.000

5.072

12.342

18.429

25.530

31.785

38.210

42.437

47.001

50.552

53.595

57.146

59.682

61.880

63.909

65.937

67.121

68.473

69.657

71.179

72.531

73.545

74.391

75.574

76.082

77.096

77.603

78.449

78.956

0.000

0.000

0.150

0.365

0.545

0.755

0.940

1.130

1.255

1.390

1.495

1.585

1.690

1.765

1.830

1.890

1.950

1.985

2.025

2.060

2.105

2.145

2.175

2.200

2.235

2.250

2.280

2.295

2.320

2.335

0

0

150

365

545

755

940

1130

1255

1390

1495

1585

1690

1765

1830

1890

1950

1985

2025

2060

2105

2145

2175

2200

2235

2250

2280

2295

2320

2335

0.000

0.000

0.048

0.116

0.177

0.248

0.301

0.361

0.427

0.489

0.510

0.535

0.567

0.590

0.612

0.630

0.650

0.663

0.680

0.692

0.703

0.712

0.716

0.724

0.733

0.738

0.741

0.745

0.793

0.794

83.182

84.873

87.071

88.593

89.945

91.129

91.636

92.650

93.834

94.510

94.848

95.356

101.442

101.611

54.610

62.556

65.261

68.473

72.531

75.574

78.279

80.646

0.000

0.000

6.087

14.878

22.655

31.785

38.548

46.156

2.775

2.795

2.805

2.820

3.000

3.005

2.460

2.510

2.575

2.620

2.660

2.695

2.710

2.740

1.615

1.850

1.930

2.025

2.145

2.235

2.315

2.385

0.000

0.000

0.180

0.440

0.670

0.940

1.140

1.365

2775

2795

2805

2820

3000

3005

2460

2510

2575

2620

2660

2695

2710

2740

1615

1850

1930

2025

2145

2235

2315

2385

0

0

180

440

670

940

1140

1365

Page 8 of 24 0900815 Rev: B (01/12)

Current

(ma)

Voltage

(vdc)

Flow (gal/ min)

115VAC

Flow (oz/ min)

Pump Speed Data 1.5 gpm Electric Diaphragm

Flow (L/ min)

Flow (ml/ min)

Flow (gal/ min)

230VAC

Flow (oz/ min)

Flow (L/ min)

Flow (ml/ min)

4.176

4.32

4.464

4.608

4.752

4.896

3.024

3.168

3.312

3.456

3.6

3.744

3.888

4.032

1.872

2.016

2.16

2.304

2.448

2.592

2.736

2.88

0.72

0.864

1.008

1.152

1.296

1.44

1.584

1.728

1.104

1.120

1.127

1.147

1.157

1.172

0.943

0.968

0.992

1.001

1.033

1.066

1.071

1.090

0.584

0.650

0.715

0.758

0.806

0.841

0.880

0.913

0.000

0.000

0.026

0.133

0.221

0.339

0.428

0.516

17.40

18.00

18.60

19.20

19.80

20.40

12.60

13.20

13.80

14.40

15.00

15.60

16.20

16.80

7.80

8.40

9.00

9.60

10.20

10.80

11.40

12.00

3.00

3.60

4.20

4.80

5.40

6.00

6.60

7.20

0.000

0.000

3.381

17.076

28.235

43.451

54.779

66.106

74.729

83.182

91.467

97.046

103.133

107.698

112.601

116.827

120.716

123.928

126.972

128.155

132.213

136.440

137.116

139.483

141.343

143.371

144.217

146.753

148.105

149.965

0.000

0.000

0.100

0.505

0.835

1.285

1.620

1.955

2.210

2.460

2.705

2.870

3.050

3.185

3.330

3.455

3.570

3.665

3.755

3.790

3.910

4.035

4.055

4.125

4.180

4.240

4.265

4.340

4.380

4.435

0

0

100

505

835

1285

1620

1955

2210

2460

2705

2870

3050

3185

3330

3455

3570

3665

3755

3790

3910

4035

4055

4125

4180

4240

4265

4340

4380

4435

0.000

0.000

0.055

0.161

0.246

0.384

0.476

0.568

0.635

0.705

0.763

0.810

0.861

0.902

0.939

0.975

1.009

1.036

1.065

1.082

1.104

1.125

1.150

1.164

1.181

1.198

1.210

1.224

1.232

1.259

129.170

132.551

136.271

138.468

141.343

144.048

147.260

148.951

151.149

153.347

154.868

156.728

157.742

161.124

81.323

90.283

97.723

103.640

110.234

115.475

120.209

124.774

0.000

0.000

7.101

20.627

31.447

49.199

60.865

72.700

4.470

4.535

4.580

4.635

4.665

4.765

3.820

3.920

4.030

4.095

4.180

4.260

4.355

4.405

2.405

2.670

2.890

3.065

3.260

3.415

3.555

3.690

0.000

0.000

0.210

0.610

0.930

1.455

1.800

2.150

4470

4535

4580

4635

4665

4765

3820

3920

4030

4095

4180

4260

4355

4405

2405

2670

2890

3065

3260

3415

3555

3690

0

0

210

610

930

1455

1800

2150

0900815 Rev: B (01/12) Page 9 of 24

Current

(ma)

Voltage

(vdc)

Flow (gal/ min)

115VAC

Flow (oz/ min)

Pump Speed Data 3.2 gpm Electric Diaphragm

Flow (L/ min)

Flow (ml/ min)

Flow (gal/ min)

230VAC

Flow (oz/ min)

Flow (L/ min)

Flow (ml/ min)

4.176

4.32

4.464

4.608

4.752

4.896

3.024

3.168

3.312

3.456

3.6

3.744

3.888

4.032

1.872

2.016

2.16

2.304

2.448

2.592

2.736

2.88

0.72

0.864

1.008

1.152

1.296

1.44

1.584

1.728

2.658

2.692

2.724

2.753

2.782

2.813

2.301

2.347

2.412

2.448

2.494

2.540

2.586

2.615

1.506

1.647

1.787

1.889

1.997

2.082

2.158

2.236

0.000

0.000

0.099

0.345

0.543

0.884

1.136

1.346

17.40

18.00

18.60

19.20

19.80

20.40

12.60

13.20

13.80

14.40

15.00

15.60

16.20

16.80

7.80

8.40

9.00

9.60

10.20

10.80

11.40

12.00

3.00

3.60

4.20

4.80

5.40

6.00

6.60

7.20

0.000

0.000

12.680

44.127

69.488

113.108

145.400

172.282

192.740

210.830

228.752

241.770

255.634

266.454

276.261

286.236

294.520

300.438

308.722

313.287

319.204

325.122

331.039

334.759

340.169

344.565

348.623

352.342

356.062

360.119

0.000

0.000

0.375

1.305

2.055

3.345

4.300

5.095

5.700

6.235

6.765

7.150

7.560

7.880

8.170

8.465

8.710

8.885

9.130

9.265

9.440

9.615

9.790

9.900

10.060

10.190

10.310

10.420

10.530

10.650

0

0

375

1305

2055

3345

4300

5095

5700

6235

6765

7150

7560

7880

8170

8465

8710

8885

9130

9265

9440

9615

9790

9900

10060

10190

10310

10420

10530

10650

0.000

0.000

0.147

0.371

0.561

0.902

1.131

1.335

1.510

1.672

1.818

1.944

2.074

2.170

2.243

2.345

2.425

2.485

2.562

2.609

2.671

2.729

2.787

2.829

2.872

2.919

2.956

2.994

3.027

3.068

10870

11050

11190

11335

11460

11615

9180

9405

9700

9875

10110

10330

10550

10710

5715

6330

6880

7360

7850

8215

8490

8875

0

0

555

1405

2125

3415

4280

5055

9.180

9.405

9.700

9.875

10.110

10.330

10.550

10.710

10.870

11.050

11.190

11.335

11.460

11.615

5.715

6.330

6.880

7.360

7.850

8.215

8.490

8.875

0.000

0.000

0.555

1.405

2.125

3.415

4.280

5.055

310.413

318.021

327.996

333.913

341.860

349.299

356.738

362.148

367.558

373.645

378.379

383.282

387.509

392.750

193.247

214.043

232.640

248.871

265.440

277.782

287.081

300.099

0.000

0.000

18.767

47.509

71.855

115.475

144.724

170.930

Page 10 of 24 0900815 Rev: B (01/12)

Current (ma) Voltage (vdc)

Flow (gal/min)

Pump Speed Data 900 Series Peristaltic

Flow (oz/min) Flow (L/min) Flow (ml/min)

17.40

18.00

18.60

19.20

19.80

20.40

12.60

13.20

13.80

14.40

15.00

15.60

16.20

16.80

7.80

8.40

9.00

9.60

10.20

10.80

11.40

12.00

3.00

3.60

4.20

4.80

5.40

6.00

6.60

7.20

4.176

4.32

4.464

4.608

4.752

4.896

3.024

3.168

3.312

3.456

3.6

3.744

3.888

4.032

1.872

2.016

2.16

2.304

2.448

2.592

2.736

2.88

0.72

0.864

1.008

1.152

1.296

1.44

1.584

1.728

0.588

0.592

0.600

0.609

0.613

0.625

0.497

0.509

0.532

0.539

0.560

0.560

0.569

0.582

0.272

0.312

0.341

0.370

0.400

0.428

0.450

0.465

0.000

0.000

0.016

0.053

0.100

0.148

0.195

0.240

63.570

65.092

68.135

68.981

71.686

71.686

72.869

74.560

75.236

75.743

76.758

77.941

78.449

79.970

34.828

39.901

43.620

47.340

51.228

54.779

57.653

59.513

0.000

0.000

2.029

6.763

12.849

18.936

25.022

30.771

2.225

2.240

2.270

2.305

2.320

2.365

1.880

1.925

2.015

2.040

2.120

2.120

2.155

2.205

1.030

1.180

1.290

1.400

1.515

1.620

1.705

1.760

0.000

0.000

0.060

0.200

0.380

0.560

0.740

0.910

1880.00

1925.00

2015.00

2040.00

2120.00

2120.00

2155.00

2205.00

2225.00

2240.00

2270.00

2305.00

2320.00

2365.00

1030.00

1180.00

1290.00

1400.00

1515.00

1620.00

1705.00

1760.00

0.00

0.00

60.00

200.00

380.00

560.00

740.00

910.00

0900815 Rev: B (01/12) Page 11 of 24

Current

(ma)

Voltage

(vdc)

Flow (gal/ min)

Flow (oz/ min)

Pump Speed Data 800 Series Peristaltic

Viton

Flow (L/ min)

Flow (ml/ min)

Flow (gal/ min)

Flow (oz/ min)

EPDM

Flow (L/ min)

Flow (ml/ min)

3.6

3.744

3.888

4.032

4.176

4.32

2.448

2.592

2.736

2.88

3.024

3.168

3.312

3.456

4.464

4.608

4.752

4.896

1.584

1.728

1.872

2.016

2.16

2.304

0.72

0.864

1.008

1.152

1.296

1.44

15.00

15.60

16.20

16.80

17.40

18.00

10.20

10.80

11.40

12.00

12.60

13.20

13.80

14.40

18.60

19.20

19.80

20.40

6.60

7.20

7.80

8.40

9.00

9.60

3.00

3.60

4.20

4.80

5.40

6.00

0.256

0.262

0.266

0.270

0.274

0.279

0.184

0.196

0.212

0.222

0.235

0.238

0.244

0.255

0.280

0.284

0.287

0.288

0.091

0.111

0.125

0.136

0.158

0.175

0.000

0.000

0.043

0.056

0.075

0.091

23.540

25.046

27.115

28.372

30.073

30.515

31.200

32.582

32.724

33.554

34.054

34.597

35.121

35.736

35.904

36.374

36.739

36.889

0.000

0.000

5.498

7.185

9.571

11.605

11.654

14.146

16.040

17.465

20.280

22.354

696.15

740.70

801.90

839.05

889.35

902.45

922.70

963.55

967.75

992.30

1007.10

1023.15

1038.65

1056.85

1061.80

1075.70

1086.50

1090.95

0.00

0.00

162.60

212.50

283.05

343.20

344.65

418.35

474.35

516.50

599.75

661.10

0.968

0.992

1.007

1.023

1.039

1.057

0.696

0.741

0.802

0.839

0.889

0.902

0.923

0.964

1.062

1.076

1.087

1.091

0.345

0.418

0.474

0.517

0.600

0.661

0.000

0.000

0.163

0.213

0.283

0.343

0.248

0.254

0.259

0.262

0.267

0.269

0.202

0.207

0.222

0.226

0.231

0.233

0.236

0.242

0.275

0.277

0.280

0.285

0.136

0.149

0.159

0.173

0.179

0.198

0.000

0.000

0.071

0.091

0.111

0.128

765.10

785.15

841.60

856.30

873.50

882.25

894.55

915.70

939.95

960.60

980.85

992.00

1011.10

1016.95

1039.60

1048.65

1060.25

1078.55

0.00

0.00

270.40

345.55

420.30

484.90

514.70

564.35

603.05

655.45

677.35

748.10

0.940

0.961

0.981

0.992

1.011

1.017

0.765

0.785

0.842

0.856

0.874

0.882

0.895

0.916

1.040

1.049

1.060

1.079

0.515

0.564

0.603

0.655

0.677

0.748

0.000

0.000

0.270

0.346

0.420

0.485

25.871

26.549

28.458

28.955

29.537

29.832

30.248

30.964

31.783

32.482

33.166

33.544

34.189

34.387

35.153

35.459

35.851

36.470

0.000

0.000

9.143

11.684

14.212

16.396

17.404

19.083

20.392

22.163

22.904

25.296

Page 12 of 24 0900815 Rev: B (01/12)

WIRING DIAGRAM—800 PERISTALTIC (115 VAC)

0900815 Rev: B (01/12) Page 13 of 24

WIRING DIAGRAM—800 PERISTALTIC (230 VAC)

Page 14 of 24 0900815 Rev: B (01/12)

WIRING DIAGRAM—900 PERISTALTIC (115 VAC)

0900815 Rev: B (01/12) Page 15 of 24

WIRING DIAGRAM—900 PERISTALTIC (230 VAC)

Page 16 of 24 0900815 Rev: B (01/12)

WIRING DIAGRAM—ELECTRIC DIAPHRAGM (115 VAC)

0900815 Rev: B (01/12) Page 17 of 24

WIRING DIAGRAM—ELECTRIC DIAPHRAGM (230 VAC)

Page 18 of 24 0900815 Rev: B (01/12)

SPARE PARTS—PERISTALTIC MODELS

Part Number

7010116

7631331

7633330

7018068

7018087

7630330

7010237

7630701

7630731-1

7028662

7630712

Description

800 Series Motor

800 Series Pump Body

800 Series Roller Block

800 Series EPDM Squeeze Tube (T-66-E)

800 Series Viton Squeeze Tube (T-66-F)

800 Series Face Plate

900 Series Motor

900 Series Pump Body

900 Series Roller Block

900 Series Squeeze Tube (T-86-E)

900 Series Face Plate

SPARE PARTS—ELECTRIC DIAPHRAGM MODELS

Part Number

7317323

7317324

7317321

7317322

7317317

7317320

7317326

7317325

1600139-01

1600139-02

1600137-01

1600137-02

1600144-01

1600144-02

1600135-01

1600136-01

1600138-01

1600138-02

1600131-01

1600132-01

1600800

1600801

1600802

1600803

1600804

1600805

1600806

1600807

Description

Three Chamber Upper Housing Assembly

Three Chamber Lower Housing Assembly

Three Chamber Valve Housing Assembly EPDM

Three Chamber Valve Housing Assembly Viton

Five Chamber Upper Housing Assembly

Five Chamber Lower Housing Assembly

Five Chamber Valve Housing Assembly EPDM

Five Chamber Valve Housing Assembly Viton

Motor/Pump for PMPE-550V3.2, EPDM 115 VAC

Motor/Pump for PMPE-550V3.2, EPDM 230 VAC

Motor/Pump for PMPE-770V1.5, EPDM 115 VAC

Motor/Pump for PMPE-770V1.5, EPDM 230 VAC

Motor/Pump for PMPE-550V3.2, Viton 115 VAC

Motor/Pump for PMPE-550V3.2, Viton 230 VAC

Motor/Pump for PMPE-770V.4, EPDM 115 VAC

Motor/Pump for PMPE-770V.4, Viton 115 VAC

Motor/Pump for PMPE-770V1.5, Viton 115 VAC

Motor/Pump for PMPE-770V1.5, Viton 230 VAC

Motor/Pump for PMPE-770V1.5PS, EPDM 115 VAC

Motor/Pump for PMPE-770V1.5PS, Viton 115 VAC

Fitting, EPDM, Straight, 1/2"

Fitting, Viton, Straight, 1/2"

Fitting, EPDM, ELL, 1/2"

Fitting, Viton, ELL, 1/2"

Fitting, EPDM, Straight, 3/8"

Fitting, Viton, Straight, 3/8"

Fitting, EPDM, ELL, 3/8"

Fitting, Viton, ELL, 3/8"

0900815 Rev: B (01/12) Page 19 of 24

EXPLODED PARTS NOMENCLATURE DIAGRAMS

5 CHAMBER UPPER

HOUSING ASSY

5 CHAMBER VALVE

HOUSING ASSY

3 CHAMBER VALVE

HOUSING ASSY

5 CHAMBER LOWER

HOUSING ASSY

3 CHAMBER UPPER

HOUSING ASSY

Page 20 of 24

3 CHAMBER LOWER

HOUSING ASSY

0900815 Rev: B (01/12)

TROUBLESHOOTING—PERISTALTIC MODELS

Pump will not hold prime:

Pump does not trigger from signal:

Pump will not turn when trying to prime, or normal activation:

Pump turns but do not dispense product:

Pump triggers at incorrect time:

MAINTENANCE—PERISTALTIC MODELS

Peristaltic pumps require a minimal amount of maintenance to achieve optimal performance. Periodically check the squeeze tube for cracks, deterioration, or swelling. The squeeze tube will typically need to be replaced about every 6 months (chemical compatibility and duty cycle can cause this interval to vary).

Applying lube to the squeeze tube once a month will extend the life of the tube, minimize wear on other contacting parts, and promote smoother pump operation. Use Knight Tube Lube (P/N 7506621) or an equivalent silicone-based lubricant.

(1) Remove the faceplate of the pump.

(2) Apply a thin bead of Tube Lube to the inner surface (the side that the rollers contact) of the squeeze tube between the 9 o’clock and 3 o’clock positions. Avoid getting lube near the pinch points where the bottom of the faceplate grips the tube.

(3) Put the faceplate back on the pump.

(4) Activate the pump under normal operation — the lubricant will be evenly distributed as the pump rotates.

0900815 Rev: B (01/12) Page 21 of 24

TROUBLESHOOTING—ELECTRIC DIAPHRAGM MODELS

Pump does not run:

Pump will not prime/difficult to prime:

 relieved from outlet port).

 connect the suction hose. Once the pump is primed with water the valves/diaphragm are ready for chemical.

Low flow or low output pressure:

Pump leaks:

MAINTENANCE—ELECTRIC DIAPHRAGM MODELS

TROUBLESHOOTING 4-20 MA SIGNALS—ALL MODELS

All the components in a current loop system will have an observable voltage across its terminals due to the impedance of a device. Based on this principle, any device connected to a 4-20 mA control system will show a voltage difference between its positive and negative terminal.

In the case of the PMP Plus board, a voltage difference of approximately 0.96 Volts will be observable if a 4 mA signal is present. A Voltage difference of 4.8 Volts will be observable when a 20 mA signal is present. The tables located on Pages 8-11 of the PMP Plus Manual list a control current and a corresponding Voltage that will be observed for the associated with this current.

Page 22 of 24 0900815 Rev: B (01/12)

0900815 Rev: B (01/12) Page 23 of 24

DISCLAIMER

Knight LLC does not accept responsibility for the mishandling, misuse, or non-performance of the described items when used for purposes other than those specified in the instructions. For hazardous materials information consult label, MSDS, or Knight LLC. Knight products are not for use in potentially explosive environments. Any use of our equipment in such an environment is at the risk of the user, Knight does not accept any liability in such circumstances.

WARRANTY

All Knight controls and pump systems are warranted against defects in material and workmanship for a period of

ONE year. All electronic control boards have a TWO year warranty. Warranty applies only to the replacement or repair of such parts when returned to factory with a Knight Return Authorization (KRA) number, freight prepaid, and found to be defective upon factory authorized inspection. Bearings and pump seals or rubber and synthetic rubber parts such as ―O‖ rings, diaphragms, squeeze tubing, and gaskets are considered expendable and are not covered under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment. Product abuse or misuse voids warranty.

FOOTNOTE

The information and specifications included in this publication were in effect at the time of approval for printing. Knight

LLC reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

Knight Headquarters

Tel: 949.595.4800

Fax: 949.595.4801

KNIGHT LLC,

A Unit of IDEX Corporation (www.knightequip.com)

USA Toll Free

Tel: 800.854.3764

Fax: 800.752.9518

Knight Canada

Tel: 905.542.2333

Fax: 905.542.1536

Knight Europe

Tel: 44.1293.615.570

Fax: 44.1293.615.585

Knight Australia

Tel: 61.2.9725.2588

Fax: 61.2.9725.2025

Knight N. Asia

Tel: 82.2.3481.6683

Fax: 82.2.3482.5742

Knight S. Asia

Tel: 65.6763.6633

Fax: 65.6764.4020

Page 24 of 24 0900815 Rev: B (01/12)