MODEL XZALT

MODEL XZALT
MODEL XZALT
MANUAL NUMBER: 308216-E
EFFECTIVE 12/2015
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2010 Highway Equipment Company, Inc.
TA B L E O F C O N T E N T S
HI-WAY
XZALT
TABLEHEADER
OF CONTENTS
Warranty....................................................................................................................................................... 4
Preface........................................................................................................................................................... 5
Safety............................................................................................................................................................. 6
Safety Decal Maintenance and Installation........................................................................................ 7
General Description................................................................................................................................... ..15
Dimensions & Capacities........................................................................................................................... ..16
Installation Instructions............................................................................................................................ ...17
Truck Requirements......................................................................................................................... 17
Hydraulic Requirements................................................................................................................. 17
Controller Requirements ............................................................................................................... 18
Loading Preparation....................................................................................................................... ..18
Loading and Unloading.................................................................................................................. ..19
Securing Spreader........................................................................................................................... .23
Vehicle Connections....................................................................................................................... ..24
Spinner........................................................................................................................................... ..26
Tarp ..................................................................................................................................................29
Initial Start-Up........................................................................................................................................... ..30
Operating Instructions............................................................................................................................... ..31
Filling Hopper ................................................................................................................................ ...3 1
Liquid System.................................................................................................................................. .31
Metering Gate............................................................................................................................... ...33
Spreading Procedure..................................................................................................................... ...3 3
Manual Operation ......................................................................................................................... ...3 3
Lubrication & Maintenance........................................................................................................................ .34
Electric System................................................................................................................................ .34
Liquid System .................................................................................................................................. 34
Conveyor Belt System...................................................................................................................... .35
Wipe-Off Brushes............................................................................................................................ .36
Gear Case........................................................................................................................................ .37
Bearings........................................................................................................................................... .37
Fasteners......................................................................................................................................... .37
Sensors ........................................................................................................................................... ..3 8
Post Spread ..................................................................................................................................... ..4 0
Clean-Up......................................................................................................................................... ..40
Lubrication Chart....................................................................................................................................... ..4 1
Troubleshooting.......................................................................................................................................... .4 2
Hydraulic Schematic................................................................................................................................... .4 4
Spread Rate Limits ..................................................................................................................................... ..4 5
Typical Liquid Densities ............................................................................................................................... 46
Standard Torques National Coarse (NC) Cap Screws.................................................................................. .47
Instructions for Ordering Parts................................................................................................................... .49
308216-E
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& Unit Serial No.
TABLE OF CONTENTS
HEADER CONTINUED
XZALT
Parts List...................................................................................................................... ................................50
Sub-Frame............................................................................................................50
Frame/Subframe - Truck Chassis Mount ..............................................................................................53
Mount - Truck Chassis Mount ............................................................................................................. 54
Spinner Group .................................................................................................................................... 55
Spinner Assembly................................................................................................................................. 56
Lower Spinner Assembly...................................................................................................................... 58
Chute Assembly ................................................................................................................................... 60
Spinner Disc ........................................................................................................................................ 62
Spinner Flood Light ............................................................................................................................... 63
Strobe Light ......................................................................................................................................... 64
Beacon Light ...................................................................................................................................... 65
Liquid System ...................................................................................................................................... 66
Liquid System High Volume.................................................................................................................. 69
Liquid System Hose Group ................................................................................................................. 74
Liquid System Hose Group High Volume ............................................................................................ 75
Fill/Pump Valve Assembly .................................................................................................................. 76
Fill/Pump Valve Assembly High Volume ............................................................................................ 77
3-Way Valve Assembly ....................................................................................................................... 78
Liquid Tank Group .............................................................................................................................. 79
Liquid Tank Hose Group .................................................................................................................... 82
Metering Gate .................................................................................................................................. 83
Metering Gate Mechanism ................................................................................................................. 84
Enclosure Group .................................................................................................................................. 85
Controller Assembly ........................................................................................................................... 86
Control Panel Group ........................................................................................................................... 88
Hydraulics - Truck Kit ............................................................................................................................ 89
Hydraulics ........................................................................................................................................... 90
Conveyor Group ................................................................................................................................. 92
Gear Case ............................................................................................................................................ 95
Idler Assembly .................................................................................................................................... 96
Chain Shields ...................................................................................................................................... 97
Tarp .....................................................................................................................................................98
Screens ............................................................................................................................................... 102
Ladder ................................................................................................................................................ 103
Safety Strap Kit .................................................................................................................................... 104
Fenders .............................................................................................................................................. 105
Decals ................................................................................................................................................ 106
Please Give Part No., Description
& Unit Serial No.
3
308216-E
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TA B L E O F C O N T E N T S
HI-WAY
HI-WAY
XZALT
WARRANTY
HEADER
Insert Current
Hi-Way Warranty
308216-E
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& Unit Serial No.
HI-WAY
PREFACE
HEADER
XZALT
PLEASE ! ALWAYS THINK SAFETY FIRST !!
The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary
to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol
in the following pages supersede the general safety rules. These instructions cannot replace the following: the
fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person,
or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely
upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any
reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support
Department at (319) 363-8281 or 1-800-363-8006.
It has been our experience that by following these installation instructions, and by observing the operation of
the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all
normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales
and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs,
installation, or removal of this unit.
Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any
time. The manufacturer shall not be obligated to make such changes to machines already in the field.
This Safety Section should be read thoroughly and referred to frequently.
ACCIDENTS HURT !!!
ACCIDENTS COST !!!
Please Give Part No., Description
& Unit Serial No.
ACCIDENTS CAN BE AVOIDED !!!
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308216-E
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SAFETY
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other
than routine care and adjustments.
HI-WAY
SAFETY
XZALT
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY
In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and
“NOTICE” are used to indicate the following:
DANGER
Indicates an imminently hazardous situation that, if not avoided, WILL
result in death or serious injury. This signal word is to be limited to the
most extreme situations and typically for machine components that, for
functional purposes, cannot be guarded.
WARNING
Indicates a potentially hazardous situation that, if not avoided, COULD result
in death or serious injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, MAY result
in minor or moderate injury. It may also be used to alert against unsafe
practices.
NOTICE!
Is used for informational purposes in areas which may involve damage or
deterioration to equipment but generally would not involve the potential
for personal injury.
NOTE:
Provides additional information to simplify a procedure or clarify a
process.
The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you
to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate
this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation.
The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will
be times when you will run into situations that are not covered in this section. At those times the best standard to
use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized
dealer or our factory at (319) 363-8281 or 1-800-363-8006.
308216-E
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& Unit Serial No.
HI-WAY
XZALT
HEADER
SAFETY
MAINTENANCE INSTRUCTIONS
1. Keep safety decals and signs clean and legible at all times.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory.
INSTALLATION INSTRUCTIONS
1. Clean Surface
Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap
containing creams or lotion. Allow to dry.
3. Remove the Liner
A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a
continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove.
4. Apply Safety Decal
a. Tack decal in place with thumb pressure in upper corners.
b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with
overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles.
c. Pull up tack points before squeegeeing over them to avoid wrinkles.
5. Remove Pre-mask
If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree
angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to
avoid the pre-mask from permanently adhering to the decal.
6. Remove Air Pockets
Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the
bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture.
7. Re-Squeegee All Edges.
Please Give Part No., Description
& Unit Serial No.
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308216-E
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SAFETY
2. Position Safety Decal
Decide on the exact position before application. Application marks may be made on the top or side edge of the
substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china
marker, or grease pencil. Safety decals will not adhere to these.
SAFETY
HEADER
DECALS
XZALT
SAFETY
HI-WAY
308216-E
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& Unit Serial No.
HI-WAY
SAFETY DECALS CONTINUED
XZALT
SAFETY
Please Give Part No., Description
& Unit Serial No.
9
308216-E
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SAFETY
HI-WAY
HEADER
GENERAL
SAFETY RULES
HEADER
OPERATION SECTION
XZALT
1. Before attempting
to operate this unit,
read and be sure
you
understand
the
operation
and maintenance
manual.
Locate
all controls and
determine the use
of each. Know what
you are doing!
6. Stay clear of any moving
members, such as
shafts, couplings and
universal joints. Make
adjustments in small
steps, shutting down
all motions for each
adjustment.
2. When leaving the unit unattended for any reason,
be sure to:
a. Take power take-off out of gear.
b. Shut off conveyor and spinner drives.
c. Shut off vehicle engine and unit engine (if so
equipped).
d. Place transmission of the vehicle in “neutral”
or “park”.
e. Set parking brake firmly.
f. Lock ignition and take keys with you.
g. Lock vehicle cab.
h. If on steep grade, block wheels.
These actions are recommended to avoid
unauthorized use, runaway, vandalism, theft and
unexpected operation during start-up.
8. Do not climb on unit. Use the inspection ladder or
a portable ladder to view the unit. Be careful in
getting on and
off the ladder,
especially
in
wet, icy, snowy
or
muddy
conditions.
Clean
mud,
snow or ice
from steps and
footwear.
7. Before starting unit, be
sure everyone is clear and out of the way.
9. Do not allow anyone
to ride on any part of
unit for any reason.
3. Do not read, eat, talk on a mobile phone or take
your attention away while operating the unit.
Operating is a full-time job.
4. Stay out of the
spreader.
If it’s
necessary to enter
the spreader, return
to the shop, empty
body, turn off all
power, set vehicle
brakes, lock engine
starting switch and
remove keys before
entering. Tag all
controls to prohibit operation. Tags should be
placed, and later removed, only by person working
in the body.
10. Keep away from spinners while they are turning:
a. Serious injury
can
occur
if
spinners
touch you.
b. Rocks, scrap
metal or other
material can
be thrown off
the spinner
v i o l e n t l y.
Stay out of
discharge
area.
c. Make sure discharge area is clear before
spreading.
5. Guards and covers are provided to help avoid
injury. Stop all machinery before removing them.
Replace guards and covers before starting spreader
operation.
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& Unit Serial No.
HI-WAY
GENERAL SAFETY RULES
HEADER
OPERATION SECTION
11. Inspect spinner fins, spinner frame mounting and
spinner fin nuts and screws every day. Look for
missing fasteners, looseness, wear and cracks.
Replace immediately if required. Use only new
SAE grade 5 or grade 8 screws and new selflocking nuts.
17. Wear eye protection while working around or on
unit.
18. Read, understand and follow instructions and
precautions given by the manufacturer or supplier
of materials to be spread. Improper selection,
application, use or handling may be hazardous to
people, animals, plants, crops or other property.
If spreader is used to transport
chemicals, check with your
CAUTION chemical supplier regarding DOT
(Department of Transportation)
requirements.
19. Cover all loads that can spill or blow away. Do
SAFETY
12. Inspect all bolts, screws,
fasteners, keys, chain
drives, body mountings
and other attachments
periodically. Replace
any
missing
or
damaged parts with
proper
specification
items. Tighten all bolts,
nuts and screws to specified torques
according to the torque chart in this
manual.
13. Shut off engine
before filling fuel
and oil tanks. Do
not allow overflow.
Wipe up all spills.
Do not smoke. Stay
away from open
flame. FIRE HAZARD!
14. Starting
fluids
and
sprays
are
extremely
flammable.
Don’t
smoke.
Stay away from
flame or heat!
15. All
vehicles
should be equipped with a serviceable fire
extinguisher of 5 BC
rating or larger.
16. Hydraulic system and
oil can get hot enough
to cause burns. DO
NOT work on system
that is hot. Wait until
oil has cooled. If an
accident occurs, seek
immediate
medical
assistance.
Please Give Part No., Description
& Unit Serial No.
XZALT
not spread dusty
materials where dust
may create pollution
or a traffic visibility
problem.
20. Turn slowly and be
careful when traveling
on rough surfaces and
side slopes, especially
with a loaded spreader. Load may shift causing
unit to tip.
21. Read and understand the precautionary decals on
the spreader. Replace any that become defaced,
damaged, lost or painted over. Replacement
decals can be ordered from your dealer’s parts
department or from Highway Equipment Company
by calling (319) 363-8281 or 1-800-363-8006.
11
308216-E
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SAFETY
HI-WAY
HEADER
GENERAL
SAFETY RULES
HEADER
MAINTENANCE SECTION
1. Maintenance includes all
lubrication,
inspection,
adjustments
(other
than operational control
adjustments
such
as
feedgate
openings,
conveyor
speed,
etc.)
part replacement, repairs
and such upkeep tasks as
cleaning and painting.
2. When
performing
any
maintenance work, wear proper protective
equipment—always wear eye protection—safety
shoes can help save your toes—gloves will help
protect your hands against cuts, bruises, abrasions
and from minor burns—a hard hat is better than a
sore head!
3. Use proper tools for the job
required. Use of improper
tools (such as a screwdriver
instead of a pry bar, a pair of
pliers instead of a wrench, a
wrench instead of a hammer)
not only can damage the
equipment being worked on, but can lead to
serious injuries. USE THE PROPER TOOLS.
4. Before attempting any maintenance work (including
lubrication), shut off power completely. DO NOT
WORK ON RUNNING MACHINERY!
5. When guards and covers are removed for any
maintenance, be sure that such guards are
reinstalled before unit is put back into operation.
6. Check all screws, bolts and nuts for proper torques
before placing equipment back in service. Refer to
torque chart in this manual.
use lifting device that is properly rated to lift the
equipment. Do not lift loaded spreader. NEVER
LIFT EQUIPMENT OVER PEOPLE.
8. If repairs require use of a torch or electric welder,
be sure that all flammable and combustible
materials are removed. Fuel or oil reservoirs
must be emptied, steam cleaned and filled with
water before attempting to cut or weld them. DO
NOT weld or flame cut on any tank containing
oil, gasoline or their fumes or other flammable
material, or any container whose contents or
previous contents are unknown.
9. Keep a fully charged fire extinguisher readily
available at all times. It should be a Type ABC or a
Type BC unit.
10. Cleaning solvents
should be used with
care.
Petroleum
based
solvents
are
flammable
and present a fire
hazard.
Don’t
use gasoline. All
solvents must be
used with adequate ventilation, as their vapors
should not be inhaled.
11. When batteries are
being charged or
discharged,
they
generate
hydrogen
and oxygen gases. This
combination of gases
is highly explosive. DO
NOT SMOKE around
batteries—STAY AWAY
FROM FLAME—don’t
check batteries by shorting terminals as the
spark could cause an explosion. Connect and
disconnect battery charger leads only when
charger is “off”. Be very careful with “jumper”
cables.
12. Batteries contain strong sulfuric acid—handle
with care. If acid gets on you, flush it off with
large amounts of water. If it gets in your eyes,
flush it out with plenty of water immediately and
get medical help.
7. Some parts and
assemblies
are
quite
heavy.
Before attempting
to unfasten any
heavy part or
assembly, arrange
to support it by
means of a hoist,
by blocking or by
use of an adequate arrangement to prevent it from
falling, tipping, swinging or moving in any manner
which may damage it or injure someone. Always
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XZALT
12
Please Give Part No., Description
& Unit Serial No.
HI-WAY
GENERAL SAFETY RULES
HEADER
MAINTENANCE
SECTION CONTINUED
XZALT
SAFETY
13. Hydraulic fluid under
high pressure leaking
from a pin hole are
dangerous as they can
penetrate the skin as
though injected with
a hypodermic needle.
Such liquids have a
poisonous effect and can
cause serious wounds. To avoid hazard, relieve
pressure before disconnecting hydraulic lines or
performing work on system. Any fluid injected
into the skin must be treated within a few hours
as gangrene may result. Get medical assistance
immediately if such a wound occurs. To check
for such leaks, use a piece of cardboard or wood
instead of your hand. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses
and lines are in good condition before applying
pressure to system. Wear protective gloves and
safety glasses or goggles when working with
hydraulic systems.
14. The fine spray from a small hydraulic oil leak can
be highly explosive—DO NOT SMOKE—STAY
AWAY FROM FLAME OR SPARKS.
Please Give Part No., Description
& Unit Serial No.
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308216-E
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HI-WAY
XZALT
GENERAL SAFETY RULES
HEADER
INSTALLATION INSTRUCTIONS
1. The selection of the vehicle on which a spreader
body is to be mounted has important safety
aspects. To avoid overloading:
a. Do not mount spreader on a chassis which,
when fully loaded with material to be
spread, will exceed either the Gross Axle
Weight Rating (GAWR) or the Gross Vehicle
Weight Rating (GVWR) for the chassis.
b. Do install the spreader only on a vehicle with
cab-to-axle dimension recommended for
the spreader body length shown.
handy.
6. Do
not
weld on
vehicle
f ra m e
as such
welding
can lead
to fatigue
cracking and must be avoided. When drilling
holes in frame member, drill only through the
vertical web portions do not put holes in top or
bottom flanges. Refer to truck manufacturer’s
recommendations.
7. Be sure that welds between mounting bars and
sill or between mounting angles and spreader
cross sills are sound, full fillet welds. Center
mounting angles so that good fillet welds can be
made on three sides—and edge bead weld is not a
satisfactory weld for this service. Use 309 rod/wire
for carbon steel and 409 steel. On 304 stainless
steel bodies use SAE grade 5 bolts—welding is
recommended if type 308 welding rod is available.
SAFETY
2. Follow mounting instructions in the Installation
section of this manual. If mounting conditions
require deviation from these instructions refer to
factory.
3. When making the installation, be sure that the
lighting meets Federal Motor Vehicle Safety
Standard (FMVSS) No. 108, ASABE S279 and all
applicable local and state regulations.
4. When selecting a PTO to drive hydraulic pump, do
not use a higher percent speed drive than indicated
in the Installation section of this manual. Too high
a percent PTO will drive pump at excessive speed,
which can ruin the pump, but more importantly,
will overheat the hydraulic oil system and increase
the possibility of fire.
8. Install controls so that they are located of
convenient use. Position them so that they do not
interfere with any vehicle control and that they
do not interfere with driver or passenger or with
access to or exit from the vehicle.
5.
W h e n
truck frame must
be shortened, cut
off only the portion
that extends behind
rear
shackle
in
accordance with the
truck manufacturer’s
re c o m m e n d a t i o n s .
If a torch is used to make the cut, all necessary
precautions should be taken to prevent fire. Cuts
should not be made near fuel tanks and hydraulic
oil reservoirs, fuel, brake, electric or hydraulic lines
and such lines should be protected from flame,
sparks or molten metal. Tires should be removed if
there is any chance of their being struck by flame,
sparks or molten metal. Have a fire extinguisher
308216-E
Page Rev. A
9. Check for vehicle visibility, especially toward the
rear. Reposition or add mirrors so that adequate
rearward visibility is maintained.
10. Add Caution, Warning, Danger and Instruction
decals as required. Peel off any label masking
which has not been removed.
11. Install all guards as required.
12. Check installation completely to be sure all
fasteners are secure and that nothing has been left
undone.
14
Please Give Part No., Description
& Unit Serial No.
HI-WAY
GENERAL
HEADER
DESCRIPTION
XZALT
The XZALT is a hopper-type spreader with direction control intended for accurate and even spreading of material
for snow and ice control. Material combines with liquid at a high 70% salt to 30% de-icing solution ratio, such as
salt brine or calcium chloride. This provides for better granular salt activation, less material bounce and better
placement control. The unit can also spread dry sand. It is available for dump truck installation with minimal
installation steps.
The unit is powered hydraulically, providing independent, variable speed control for the spinner, conveyor and
liquid system flow. The control provides on-the-go adjustment of directional spinner allowing placement of mixture
where needed. The spreader is intended for use with the FORCE® America, Inc. SSC6100 Spreader Control.
The endless cleated belt conveyor runs the full length of the hopper bottom to deliver material to the spinner
through a metering system at the rear of the hopper body.
The spinner sits below the unit and locks in an upright position when not in use or unloading. Material can be spread
from 6 to 36 ft., or up to three lanes wide. Material moves from the hopper, down the chute and onto the spinner.
Liquid is mixed with the granular material at the end of the chute and on the spinner disc assembly. Spinner height
is set independently by changing the length of the chute.
The galvanized storage legs allow for easy spreader installation and removal, no cranes required.
This product is intended for use by trained personnel only.
Please Give Part No., Description
& Unit Serial No.
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&A M
RE. R
O
CR I PTION
DIENST.
L A
GPEEN
The preset metering door can break up clumps, preventing blockage. Bolt-in, galvanized screens also limit material
clump size.
DI M EN
OSPIE
OR
N. S&&M
CA
AIPAC
N T. I T I E S
HI-WAY
A
BODY
LENGTH
B
MIN. DUMP
BODY LENGTH
feet (m)
inches (cm) pounds (kg)
120 (305)
144 (366)
168 (427)
10 (3.05)
12 (3.66)
14 (4.27)
174 (442) 3375 (1530)
198 (503) 3915 (1776)
222 (564) 4455 (2021)
inches (cm)
308216-E
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XZALT
DIMENSIONS
HEADER
& CAPACITIES
C
OVERALL
LENGTH
SPREADER
WEIGHT
16
CAPACITY
STRUCK
CAPACITY
ROUNDED
CAPACITY
LIQUID
5.2 (4.0)
6.4 (4.9)
7.5 (5.7)
6.2 (4.7)
7.6 (5.8)
9.0 (6.9)
464 (1756)
594 (2249)
724 (2741)
cubic yards (cu m) cubic yards (cu m) gallons (liters)
Please Give Part No., Description
& Unit Serial No.
HI-WAY
NOTICE!
XZALT
INSTALLATION
HEADER
INSTRUCTIONS
Hydraulic and truck requirements must be met prior to installation of the spreader.
TRUCK REQUIREMENTS
In mounting the spreader on a truck, the following major questions must be considered:
1. Is the truck chassis axle placement and the dump body length correct for the size of the spreader?
The Dimensions and Capacities chart will assist in matching spreader to truck.
Truck CA/CT Dimension
Inches (cm)
Truck Dump Body Length
Feet (m)
10 (3)
12 (3.5)
14 (4)
84 (213.4) CA
102 (259.1 CA/108 (274.3) CT
120 (304.8) CT
10 (3)
12 (3.5)
14 (4)
NOTICE!
The Cab to Axle/Tandem dimensions are only guidelines. Consult federal, state and local weight
laws and chassis manufacturer’s ratings to ensure neither government weight restrictions, nor
GVWR and GAWRs are exceeded.
2. Is the truck’s GAWR (Gross Axle Weight Rating) and the GVWR (Gross Vehicle Weight Rating) adequate to carry
the fully loaded spreader and any auxiliary equipment like plows, wings and scrapers?
Refer to your Hi-Way dealer to find the GAWR and GVWR for most trucks, and how to calculate the weight
distribution on each axle and total loaded vehicle weight.
HYDRAULIC REQUIREMENTS
NOTICE!
Too low hydraulic flow or pressure will cause limited or unacceptable spreader performance.
The specified flow and pressure is required to maintain spread width and material delivery to
the spinner.
The spreader requires 10 GPM at 3000 psi. As the spreader is intended to be plug and play, a suitable quick connect
system should be mounted at rear of truck.
Please refer to typical system schematics in the Vehicle Connections: Hydraulic Connections section. A flow control,
pressure reducing valve is available from your Hi-Way dealer to aid installations.
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Spreader Inside Body Length
Feet (m)
HI-WAY
INSTALLATION INSTRUCTIONS CONTINUED
XZALT
CONTROLLER REQUIREMENTS
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The spreader is intended for use with a FORCE America SSC6100 Spreader Control consisting of a display, core
controller, operator pad, cabling and appropriate manuals. All controller system components and truck side cabling
is available through FORCE America. The system must be installed per FORCE America standards and meet the
following minimum requirements:
• The 6100 core module must be 94096 A001.
• The 6100 Firmware must be upgraded to version 0.38 or higher.
• The 6100 GEN3 system must be setup with an ESTOP Power Contactor and all power to the XZALT machine
must be supplied through that contactor per FORCE America standards.
The controller system is connected to the spreader at the rear of the truck through an ISOBUS bulkhead connector
supplied with the spreader. The Mixed Material Module which controls spreader functions is supplied with the
spreader.
LOADING PREPARATION
Roller Sidebars
The four roller sidebars are intended to guide the spreader along the sidewalls during loading and unloading.
Settings on each side of the spreader must be equal to center spreader on the dump body.
NOTE: If the dump body has large corner radii, the sidebars can be flipped to increase the height of the roller.
1. Measure the inside width of the dump body at the
front just above any radiused corner.
2. Measure the distance between the two front
rollers on the spreader as shown in Figure 1. Start
from the outside edge of one roller and measure
to the outside edge of the opposite roller.
Figure 1 - Distance Between Front Rollers
3. Adjust the roller sidebars as necessary so distance
between rollers is just less than the inside width
of dump body:
a. Loosen the locknut and bolt on top of side
bar.
b. Adjust roller sidebars as shown in Figure 2.
Align bolt with sidebar hole.
c. Verify the distance between two front
rollers. Adjust if necessary.
d. Tighten bolt so it is securely in sidebar hole.
e. Tigthen locknut.
Figure 2 - Adjust Roller Sidebars
4. Repeat for the two rear roller sidebars.
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HI-WAY
XZALT
INSTALLATION
HEADER
INSTRUCTIONS
LOADING AND UNLOADING
WARNING
Stand clear of moving machinery. Entanglement of body part or hair could cause serious
injury or death.
Load and unload spreader on a level, firm surface. Storing spreader on uneven or soft
WARNING surface could cause spreader to tip causing death, serious injury or damage. Loading on soft
surface could cause spreader to sink making removal difficult or causing damage.
CAUTION
Load spreader on truck before filling spreader or liquid tanks. Weight from dry or liquid
material could collapse free-standing spreader, causing injury and damage to spreader.
Lifting the Spreader
Use only lifting devices that meet or exceed OSHA standard 1910.84 or ASME B30.20-2006.
WARNING Never lift equipment over people. Never lift spreader with anything or anybody in the body.
Loads may shift or fall if improperly supported, causing injury or damage to spreader.
CAUTION
Do not use a lifting device to free unit from chassis, storage stands or frozen ground, or to
lift the chassis in any way. Shock loading is prohibited and sudden acceleration should be
avoided. Lifting in such a manner could result in damage to unit or injury.
Always inspect unit lift points for signs of wear, cracking, corrosion, gouges, alterations, or distortion.
Always use a sling, spreader bar, or lifting bar that attaches
to the lifting points with a minimum of 60 degrees from
horizontal. It is preferable to use an “H” style lifting
bar that keeps the attaching chains in a near vertical
orientation as shown in Figure 3. Operators of lifting
devices must be qualified and knowledgeable in their use
and application.
Position the truck with adequate room around the unit.
Work in an environment that permits clear communication
to others nearby. Keep area clear of persons when loads
are to be lifted and suspended. Do not allow the lifted
load to come in contact with any obstruction.
Store spreader on a solid level surface using storage legs.
Figure 3 - Lifting Spreader
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Spreader must fit on chassis in accordance with statutory regulations and chassis
manufacturers recommendations including but not limited to maximum total weight and
WARNING
axle load and dimensions of chassis. Not meeting regulations could cause injury and damage
to spreader.
HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
Loading
The storage leg system is designed to be used where the dump body floor is between the height of 42” to 68”.
The height of the legs will need to be adjusted for first time use to match the dump body floor height. The legs
should be adjusted so the spreader sits level or slightly elevated at the front.
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Check to make sure the vehicle is suitable for the spreader. Consider all other auxiliary equipment such as front
snow plows, wings and scrapper blades. Consider the total weight of the spreader, liquid and granular materials.
The dump body floor must be clear of sand, salt, snow, ice or any other debris and the four rubber pads should
always contact the floor when the spreader is installed.
1. Raise loading platform approximately 10°.
2. Back truck underneath spreader until dump body
sides contact stopping flags and spreader’s front leg
supports leave the ground.
3. Apply truck’s parking brake and chock wheels.
4. Attach safety strap to chassis and tighten so strap is
taut as shown in Figure 4. Front legs remain locked.
Figure 4 - Attach Safety Strap
5. Remove front leg supports’ locking pins from hole
as shown in Figure 5. Store locking pin in loop
holder on side of frame.
Note: On high truck floors and short spreader
bodies, the front legs may need to be shortened to
fold up.
Figure 5 - Leg Support Lock Pin
6. Continue to back dump body underneath spreader
until front leg supports fold up against edge of
loading platform and truck makes contact with
spreader.
7. Apply truck’s parking brake and chock wheels.
NOTICE!
Spreader angle may need to
be increased or decreased to
properly position on truck.
8. Lower the dump body completely. The rear legs
should be off the ground.
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INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
9. Raise rear legs:
a. Remove lock pin as shown in Figure 6.
b. Grip rear leg at handle.
c. Lift leg above the height of the spinner.
d. Insert lock pin into diagonal slot.
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Figure 6 - Rear Leg detail
10. Secure spreader. See Securing Spreader this
section.
11. Hook up all connections between spreader and
chassis.
• Control Cable - See Vehicle Connections:
Control System.
• Hydraulics - See Vehicle Connecctions:
Hydraulic Lines.
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HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
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Unloading Spreader
1. Empty spreader of granular and liquid materials.
2. Drive to level, firm surface to unload spreader.
3. Disconnect connections from spreader to truck.
See Vehicle Connections this section.
4. Remove all chains and belts securing spreader to
truck except safety strap. Store in appropriate area.
5. Lower rear legs to approximately 1” (5.1cm) above
ground.
6. Make sure safety strap is still attached.
7. Raise dump body approximately 10°, so the
spreader rests on rear legs and rubber pads lift off
dump body floor.
8. Drive truck forward until front leg supports fold
down.
9. Apply truck’s parking brake and chock wheels.
10. Secure front legs with locking pins (Figure 5).
11. Unhook safety strap from truck.
12. Slowly drive truck out from under spreader. Lower
dump body.
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HI-WAY
XZALT
INSTALLATION INSTRUCTION
HEADER
CONTINUED
SECURING SPREADER
Securing Devices
Inspect securing devices and tie-down points for wear and tear. Replace securing device
and repair tie-down points if any sign of wear or damage. Make sure securing devices do
WARNING
not contact sharp edges, moving or hot components. If securing device fails, spreader could
slide causing damage or serious injury.
Roller sidebars should be correctly positioned to restrict side to side movement.
Fastening Locations on Spreader
CAUTION
Avoid sharp edges and corners when attaching straps to prevent personal injury.
1. Secure spreader to chassis and dump body using the securing hooks located on the top and sides of the spreader
as shown in Figure 7.
Figure 7 - Securing Hook Locations
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Spreader must be secured to dump body to eliminate movement caused by braking, cornering and acceleration
of truck. Operator is responsible for supplying and attaching appropriate securing devices as the spreader can be
installed in many different types of dump bodies with a variety of tie downs. The Federal Motor Carrier Safety
Administration may be used as a guide for securing loads.
HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
VEHICLE CONNECTIONS
CAUTION
If a threaded connection is tightened too tightly, the coupling or housing into which the
coupling is placed could be distorted and an unstoppable leak could occur.
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Do not use one manufacturer’s hose with another manufacturer’s fittings. Such use will
WARNING void any warranty and may cause premature burst or leak of hydraulic fluids. Severe injury
and/or fire could result.
Electrical Connections
The control system is the FORCE America 6100. The control box controls the spreader functions.
Attach cable on spreader, shown in Figure 8, on spreader to Powell ISOBUS bulkhead connector, on rear of truck.
Refer to control system’s operation manual for further instructions.
Figure 8 - Electrical System (see page 74 for details)
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HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
Hydraulic Connections
NOTICE!
Fill oil level to full as necessary.
The hydraulic valve, located in enclosure at rear of spreader, connects to truck via the three hoses listed below
(Figure 8). Hoses are provided with the spreader but should be fitted with quick connects provided and installed by
dealer on truck. Refer to Figure 9 and the “Hydraulic Schematic” page in the Troubleshooting section of this manual.
PART NUMBER
308206
308207
DIMENSIONS
.5 x 108
.75 x 108
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HOSE
Pump
Tank
Figure 9 - Hydraulic System and Valve
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HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
SPINNER
CAUTION
Spinner is counterbalanced to aid lifting. Do not stand under spinner when raising or
lowering. Falling spinner can cause injury. Do not adjust spinner position when machine is
operating to avoid entanglement, causing injury or death.
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Storage Position
1. Loosen clamp. Turn handle counterclockwise to release spinner as shown in Figures 10.
Figure 10 - Detail of Handle
2. Grip handle on front of spinner hood and raise spinner to storage position as shown in Figures 11.
Figure 11 - Storage Position
3. Turn handle clockwise until clamp is tight.
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HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
Spreading Position
1.
2.
3.
4.
Loosen clamp two full turns.
Grip handle on back of chute and begin to lower the distribution system.
Use spinner hood handle to finish lowering system until it can’t go any further.
Tighten clamp. Clamp must be tightly closed for spinner to operate.
Drop Point
1. Position spinner to produce a symmetrical spread pattern, such as 3’ left hand and 3’ right hand..
2. Hold a flat strip or equivalent flush against inside, bottom of chute with the strip’s bottom touching the spinner
hub.
3. Measure the distance between where the strip hits the spinner hub and the base of the hub as shown in Figure
12.
Figure 12 - Drop Point
4. Adjust as needed:
a. Loosen hardware on bottom of chute where chute meets the spinner hood.
b. Aim bottom part of chute at correct drop point.
c. Adjust to 1-3/16” (30mm) +/- 3/16” (5mm).
d. Tighten chute hardware.
e. Verify distance.
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The drop point, or point on the spinner cone at which the bottom part of the chute is aimed, must be set to 1-3/16”
(30mm) above the spinner disc. The tolerance cannot be greater than 3/16” (5mm).
HI-WAY
INSTALLATION INSTRUCTION
HEADER
CONTINUED
XZALT
Set for Spinner Height
NOTICE!
Set spinner height when spreader is half full. Spinner height may be different between a full and
empty load.
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Spinner disc should be horizontal to ground when spreading. If disc is not horizontal to ground, spread pattern will
be off. Adjust spinner as necessary.
1. Make Spinner Horizontal.
a. Verify that clamp is tight.
b. Loosen hardware on spinner clamp two
turns as indicated in Figure 13.
c. Position disc horizontal to ground.
d. Verify that rubber stop to front of spinner
between mounting ears holds spinner nearly
horizontal or at a slight angle. Adjust if
necessary.
e. Tighten spinner clamp hardware to proper
torque.
Figure 13- Detail of Clamp
2. Adjust spinner height.
a. Measure distance from outer edge of
spinner disc to ground as shown in Figure
14. Distance between disc and road surface
must be 16” +/- 2” (356-457mm). Note
difference between required and actual
height of disc.
16” +/- 2”
Figure 14 - Measure Spinner Height
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XZALT
INSTALLATION INSTRUCTION
HEADER
CONTINUED
b. Loosen clamp and raise distribution system
until horizontal to ground as shown in Figure
15.
c. Tighten clamp to hold position.
d. Loosen hardware on chute lock plate (1)
indicated in Figure 16.
e. Move chute difference noted in step 2a. If
disc is too high, move chute rearward. If too
low, move forward.
For example: actual height of spinner
disc is 13”. Move chute forward one to
two inches to achieve required spinner
height.
Figure 16 - Adjust Spinner Height
f. Tighten bolts.
g. Lower chute to proper position and tighten
clamp. See Spinner: Spreading Position.
h. Verify spinner height and repeat previous
steps if necessary.
TARP (if equipped)
To open the tarp, first pull the left-hand rope (1), then pull the right-hand rope (2) as shown in Figure 17. To close
the tarp, pull the ropes starting with the right-hand rope (1).
2
1
Figure 17A - Open Tarp
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Figure 17B - Close Tarp
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Figure 15 - Chute at Horizontal
HI-WAY
XZALT
INTIAL
HEADER
START-UP
INTIAL START-UP
DANGER
Stay clear of moving machinery to avoid entanglement, causing injury or death.
IN
OIPTEIR
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MAARITN T.
UP
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be
dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical
attention as fluid injected into the skin could cause gangrene if left untreated. Relieve
WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses and lines are in good condition before
applying pressure to the system. Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
WARNING
DO NOT check for leaks adjacent to moving parts while system is operating as there may be
danger of entanglement!
Refer to the control system’s operation manual for spinner, conveyor and liquid system and conveyor initial start-up
instructions.
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HI-WAY
XZALT
OPERATING
HEADER
INSTRUCTIONS
FILLING HOPPER
WARNING
Stand clear of moving machinery and hopper when loading material to avoid injury or
crushing.
WARNING
Load and unload spreader on a level firm surface. Failure to do so could cause spreader to
tip causing injury or even death.
Do not allow loading device to contact hopper. Doing so could cause damage.
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NOTICE!
Only use high quality, granular material for best performance.
LIQUID SYSTEM
The liquid system can be filled through tank caps or connection on rear of spreader.
Liquid Valve
To set liquid valve, turn handle to proper position as referenced below in Figure 18.
FILL
Figure 18A - Fill Position
CLOSED
Figure 18B - Close Position
RUN
Figure 18C - Run Position
NOTE: Close valve before connecting filling hose.
• Fill
Position while filling the liquid tanks.
• Closed
Position after spreading and during maintenance.
• Run
Position while spreading.
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OPERATING INSTRUCTIONS
HEADER CONTINUED
XZALT
Filling Liquid Tanks
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CAUTION
Load spreader on truck before filling tanks. Liquid weight could collapse freestanding spreader, causing injury and damage to spreader.
NOTICE!
Valve must be in run position before operating liquid system or damage to pump may occur.
NOTICE!
Refer to liquid tank capacity at beginning of manual before filling tanks.
Valve Fill
1. Turn liquid valve to “Closed” position (Figure 18B).
2. Unlock liquid valve cap and remove (Figure 19).
Figure 19 - Liquid Valve Cap
3. Attach filling hose to liquid valve.
4. Turn liquid valve toward you to “Fill” position (Figure
18A).
5. Fill tanks to the desired amount indicated by sight
gauge attached to rear of right tank (Figure 20).
6. Turn liquid valve to “Closed” position (Figure 18B).
7. Remove filling hose from liquid valve.
8. Turn liquid valve to “Run” position (Figure 18A).
Figure 20 - Liquid Tank Gauge
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XZALT
OPERATING INSTRUCTIONS
HEADER
CONTINUED
METERING GATE
To set metering gate, move to proper position as referenced below in Figure 21.
LOW
Figure 21A - High Position
• Low - 1-9/16” (40mm)
Figure 21B - Low Position
UNLOAD
Figure 21C - Unload Position
Standard position for spreading material at normal rates. Typically for
materials like salt or salt/liquid.
Position for spreading material at high rates.
• High - 5-1/8” (130mm)
• Unload
Position for unloading bin after spreading. When no material is present, the
metering gate will move downward automatically locking at 1-9/16” (40mm).
SPREADING PROCEDURE
1. Set metering gate based on type of spreading material (Figure 21A or 21B). See “Spread Rate Limits” on pages
46-47.
2. Verify liquid valve is in “Run” position (Figure 18C).
3. Turn on control box. Refer to control system’s operation manual for instructions.
MANUAL OPERATION
WARNING
Flying material and rotating spinner can cause injury or death. Do not adjust spinner
or valves when machine is running to avoid entanglement of hair or body parts,
causing injury or death. Adjust valves with machine Off, then turn machine On and
verify settings.
Use the manual override on the control valves in the rear enclosure to manually spread material if control system
malfunctions. Only use this procedure as a last resort to unload or spread material. The hydraulic enable valve can
be used to turn hydraulics on and off to spread manually.
To adjust valves:
1. Disconnect control cable at rear of truck.
2. Open rear enclosure to see valves. Valve function from left to right is: conveyor, spinner, liquid.
3. Turn valve knob/stem clockwise to increase hydraulic flow to function and increase conveyor output,
spinner rpm and liquid output.
4. Adjust valves to visually achieve desired spread width and rates.
5. Close rear enclosure.
After repairing control system, return valves to original position.
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HI-WAY
XZALT
LUBRICATION & MAINTENANCE
The handling and spreading of commercial salt and sand compounds is a most severe operation with respect to
metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to
spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory
service and more economical use of your equipment.
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WARNING
Shut off all power and allow all moving parts to come to rest before performing any
maintenance operation. Entanglement with moving parts could cause serious injury.
ELECTRIC SYSTEM
NOTICE!
Refer to control system’s operation manual for correct battery voltage for spreader and conveyor.
Incorrect voltage can cause damage to the control box and/or spreader’s electronics.
NOTICE!
DO NOT weld on spreader while power supply is connected to spreader and control box. Damage
could occur to the electric system.
Disconnected plugs must always be protected from corrosion. Remove any corrosion from plug connections and
lubricate with contact spray and cap with a sealed end. Replace any damaged and worn plugs and cables. Check
connections between cables and plugs.
LIQUID SYSTEM
NOTICE!
Ensure liquid system is filled with salt solution or other agent at all times to prevent freezing.
The liquid system must be checked regularly for wear and tear and leaks in the tanks and tubes.
The liquid pump must always be filled to avoid corrosion of internal components. If there is no liquid in the pump,
liquid will not be delivered initially when conveyor is activated. Flush the liquid system with non-corrosive agent
if system is idle for 5-10 days to avoid crystallization of chemicals in pump. Flush pump with hot water should
crystallization occur.
See “Filling the Liquid Tanks” in Operating Procedures section for filling instructions.
Clean the suction strainer with water weekly or after every major event. Turn liquid valve to the “Closed” position
(Figure 18B) and unscrew cap behind liquid valve (Figure 22). Remove strainer and rinse with water until clean.
Replace strainer and screw cap on tight.
Figure 22 - Suction Strainer Location
At end of season, thoroughly flush and clean liquid system with hot soapy water.
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HI-WAY
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
XZALT
CONVEYOR BELT SYSTEM
DANGER
When conveyor is running, stay out of the body. Stay clear of all moving parts. Entanglement
of clothes, any part of your body or anything you have in your hands can cause serious
injury. Do not use a bar, rod or hammer on conveyor while it is moving--if it gets caught it
could cause injury.
WARNING
Do not climb on spreader. Use the inspection ladder or a portable ladder to view the
spreader. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy
conditions. Clean mud, snow or ice from steps and footwear.
Conveyor Belt Tracking and Tension
Regularly check the tracking and tension on the conveyor belt. A properly tracked belt should run centered over the
rollers at both front and rear of machine. Visually check the tracking by watching the cleats on the seamless belt.
NOTE: A properly adjusted belt will remain in a steady centered position or may wander back and forth as much as
1/2” across the roller. The belt should never contact the side walls of the conveyor.
Adjusting Tension
1. Check torque of tensioning bolts on either side of the idler roller at front of spreader. Tightening torque should
be 29lbs/ft (40Nm).
2. If tensioning is required, torque both sides evenly at 1-2 turns per side.
NOTE: For new belts, it may be necessary to re-tension after 24 hours.
NOTE: It is not necessary to release the tension after spreading or for storage.
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Stay out of the spreader. If it is necessary to enter the spreader, return to the shop, empty
body, turn off all power, set truck’s brakes, lock engine starting switch and remove key
WARNING
before entering. Tag all controls to prohibit operation. Tags should be placed, and later
removed, only by person working in the body.
HI-WAY
XZALT
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
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Adjusting Tracking
1. Use controller “Unload” function to run belt at low speed.
2. Remove conveyor cover at front of spreader.
3. At slow speed, observe the tracking of the belt.
4. Adjust belt according to Figure 23.
• Belt tracks to left - tighten left hand tensioning bolt clockwise.
• Belt tracks to right - tighten right hand tensioning bolt clockwise.
Top View
Belt tracks right:
tighten right bolt
Belt tracks left:
tighten left bolt
Front View
Figure 23 - Adjust Conveyor Tracking
5. Gradually increase speed and adjust tensioning bolt until belt tracks correctly.
6. Operate belt for 10 minutes at high speed to check adjustment. Repeat as necessary.
NOTE: Always tighten belt to adjust - do not loosen.
WIPE-OFF BRUSHES
Regularly check the wear and tear of the wipe-off brushes under the rear of the conveyor belt. Bristles must
brush across the entire width of the conveyor belt without bending severely. Brushes must be replaced if they are
worn or not functioning properly.
Adjusting Brushes
1. Loosen brush hardware (Figure 24).
2. Position brush so edge contacts underneath side
of conveyor belt.
3. Tighten hardware.
Replacing Brushes
1. Loosen hardware.
2. Remove worn brush.
3. Fit new brush and position so edge contacts
underneath side of conveyor belt.
4. Tighten hardware.
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Figure 24 - Wipe-off Brushes
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HI-WAY
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
XZALT
Cleaning Under Conveyor
With conveyor off, regularly inspect for material build up at the front of the machine near the tensioning roller.
GEAR CASE
1. Remove cap from gear case as shown in Figure 25.
2. Check oil level at center plug and fill as necessary.
3. Replace cap.
NOTE: Make sure vent tube is not plugged. Clear if
necessary.
Figure 25 - Gear Case
BEARINGS
Grease in a bearing prevents excessive wear of parts, protects ball races, and balls from corrosion and aids in
preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during
operation. It must not be fluid and it must not channel.
Make sure all fittings are thoroughly cleaned before injecting grease. Points to be lubricated by means of a grease
gun have standard grease fittings.
Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates
adequate lubrication and also provides additional protection against the entrance of dirt. Refer to the “Lubrication
Chart” in this section.
FASTENERS
Tighten all screw fasteners to recommended torques after first week of operation and annually thereafter. If loose
fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other
parts immediately. Check body mounting hardware every week.
Please Give Part No., Description
& Unit Serial No.
37
308216-E
Page Rev. A
TENA NCE
N T.
A II N
MA
& M
RN. &
PIEO
OT
LU BR ICA
Fill gear case with approximately 1.0 pints (.70 liters) of
SAE 90 E.P. (extreme pressure) gear oil conforming to MIL
L2105 B multi-purpose gear lubricating oil requirements
(API Service GL4) with ambient temperatures from 40
to 100 degrees F.
HI-WAY
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
XZALT
SENSORS
The four sensors are installed and set at the factory (Figure 25). Resetting will be required if parts are replaced or
issues occur. To adjust, follow the instructions detailed in figures 26-29 below:
LU BR ICA
OT
PIEO
RN. &
& M
MA
A II N
N T.
TENA NCE
Low Gate/Dry Out
Spinner
Down
Spinner Disc Speed
Figure 26 - Sensor Locations
Adjust sensor to obtain
.157” (4mm) distance between
end of sensor and face of
spinner assembly
.157”
Figure 27 - Spinner Down Sensor
308216-E
Page Rev. A
38
Please Give Part No., Description
& Unit Serial No.
HI-WAY
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
XZALT
TENA NCE
N T.
A II N
MA
& M
RN. &
PIEO
OT
LU BR ICA
1) Adjust sensor to
obtain .630” (16mm)
distance between
end of sensor and
spinner shaft. Sensor
must not contact shaft!
2) Tighten screw after resetting sensor
Figure 28 - Spinner Disc Speed Sensor
.055”
Low gate sensor
Dry out sensor
Adjust sensors to .055” (1.4mm)
Figure 29 - Low Gate and Dry Out Sensor
Please Give Part No., Description
& Unit Serial No.
39
308216-E
Page Rev. A
HI-WAY
LUBRICATION & MAINTENANCE
HEADER
CONTINUED
XZALT
POST-SPREAD
WARNING
Stand clear of moving machinery and hopper when loading or unloading material to avoid
entanglement or being crushed, causing serious injury or death.
LU BR ICA
OT
PIEO
RN. &
& M
MA
A II N
N T.
TENA NCE
Load and unload spreader on a level, firm surface. Storing spreader on uneven or soft
WARNING surface could cause spreader to tip causing death, serious injury or damage. Loading on soft
surface could cause spreader to sink making removal difficult or causing damage.
Emptying Hopper
1. Use controller “Unload” function.
2. Set metering gate to “Unload” position (Figure 20C).
3. Refer to control system’s operation manual for instructions.
Emptying Liquid Tanks
Set liquid valve to “Fill” position (Figure 17C). Tanks will empty by gravity drain.
NOTE: Controller liquid “Unload” function can be used to empty tanks. Refer to control system’s operation
manual for instructions.
CLEAN UP
NOTICE!
High pressure wash can inject water, salt and/or sand into control components, causing damage.
Protect electrical and hydraulic connections from moisture. Use caution when cleaning these areas.
Thoroughly wash spreader every two to three days during the operating season to maintain minimal maintenance
operation. Hose spreader down under pressure to free all sticky and frozen material.
It is important the spreader be thoroughly cleaned at the end of each operating season. All lubrication and
maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust.
After cleaning, check cables for wear and tear and loose connections. Also check hydraulic components. If damaged,
repair or replace immediately.
308216-E
Page Rev. A
40
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
LUBRICATION
HEADER CHART
WARNING
Shut off all power and allow all moving parts to come to rest before performing any
maintenance operation. Entanglement with moving parts could cause serious injury.
The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with
the following chart:
PLACES
METHOD
1
1
1
Gear Lube
Grease Gun
Grease Gun
Monthly
Annually*
Monthly
1
1
Both sides
Grease Gun
Grease Gun
Grease Gun
Monthly
Monthly
Monthly
b
a
FREQUENCY
A RT
HT.
IN
NAC
M
&I O
.T
RA
IC
PE
OR
LU B
LOCATION (see figure 30)
Conveyor
Gear Case
Conveyor Motor (a)
Conveyor Bearing (b)
Spinner
Spinner Pivot (c)
Spinner Bearings (d)
Front Support Leg Hinge (e)
* 2 pumps with hand grease gun only
d
c
e
Figure 30 - Zerk Locations
Please Give Part No., Description
& Unit Serial No.
41
308216-E
Page Rev. A
HI-WAY
XZALT
TROUBLESHOOTING
HEADER
COMMON REASONS FOR FAILURE
Electrical:
-Power
-Fuse
-Solenoid
-MMM
-CAN power
-CAN communication
-Connectors
-Harnesses
Hydraulic:
-Pump
-Flow
-Pressure
-RPM
-Oil Level
-Relief
-Enable
-Load Sense
Controller:
-Settings
TR
O
O
PU
EB
RL
.E
&S H
MO
AO
IN
T T.
I NG
Mechanical:
-Siezed
-Broken key
-Conveyor slip
-Plugged strainer
-Fill valve position
-Meter gate malfunction
308216-E
Page Rev. A
42
Please Give Part No., Description
& Unit Serial No.
HI-WAY
TROUBLESHOOTING
HEADER CONTINUED
XZALT
I NG
T T.
IN
AO
MO
&S H
.E
RL
EB
PU
O
O
TR
Please Give Part No., Description
& Unit Serial No.
43
308216-E
Page Rev. A
HI-WAY
HYDRAULIC
HEADER
SCHEMATIC
XZALT
H Y DO
RP
AU
ER
L.I C
& SM
CA
HIE
NM
T.A T I C
Hydraulic Schematic - Load Sense
308216-E
Page Rev. A
44
Please Give Part No., Description
& Unit Serial No.
HI-WAY
SPREAD RATE LIMITS
XZALT
SINGLE LANE MAX
TWO LANE MAX
SINGLE LANE MIN
SINGLE LANE MAX
TWO LANE MAX
THREE LANE MAX
SINGLE LANE MIN
Please Give Part No., Description
& Unit Serial No.
45
308216-E
Page Rev. A
T.I T S
IM
IN
EAL
M
AT
R .R&
ED
OEPA
SPR
THREE LANE MAX
HI-WAY
SPREAD RATE LIMITS CONTINUED
XZALT
S P R E A D R AT E L I M I T S
SINGLE LANE MAX
TWO LANE MAX
THREE LANE MAX
SINGLE LANE MIN
TYPICAL LIQUID DENSITIES
LIQUID
Salt Brine
Calcium Chloride
Magnesium Chloride
DENSITY (lbs/gal)
10.2
10.92
10.53
NOTE: Liquids have specific gravity mixture. Consult product labels.
308216-E
Page Rev. A
46
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
STANDARD TORQUES NATIONAL COURSE (NC)
CAP SCREWS
CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD
SAE GRADE 2
NO MARKINGS
SAE GRADE 5
THREE MARKS - 120 DEGREES APART
SAE GRADE 8
SIX MARKS - 60 DEGREES APART
USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
CAP SCREW
SIZE
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
GRADE 2
DRY
5
11
20
30
50
65
90
100
140
220
Please Give Part No., Description
& Unit Serial No.
GRADE 5
LUBE
4
8
15
24
35
50
70
120
110
160
DRY
8
17
30
50
75
110
150
260
400
580
47
GRADE 8
LUBE
6
13
23
35
55
80
110
200
300
440
DRY
12
25
45
70
110
150
220
380
600
900
LUBE
9
18
35
55
80
110
170
280
460
650
308216-E
Page Rev. A
T
T.
NR
HIA
CA
&S M
. E
RU
EQ
PR
OO
T
TORQUE - FOOT-POUNDS
HI-WAY
HEADER
NOTES
XZALT
O P E RN
.O
&T M
ES
A I N T.
This page is intentionally left blank.
308216-E
Page Rev. A
48
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
INSTRUCTIONSHEADER
FOR ORDERING PARTS
Order from the AUTHORIZED DEALER in your area.
1. Always give the pertinent model and serial number.
2. Give part name, part number and the quantity required.
3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.
Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any
part returns should be directed through the dealer from which they were purchased.
No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon
delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in
good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company
and not with Highway Equipment Company.
If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts
Manager at Highway Equipment Company (319-363-8281) for assistance.
In the parts list the following symbols and abbreviations stand for:
* - Not Shown
AR – As Required
CS – Carbon Steel
SS – Stainless Steel
The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not
necessarily mean the part is made of that type of steel.
Please Give Part No., Description
& Unit Serial No.
49
308216-E
Page Rev. A
TS
RT.
IN
PA
MA
NG
. I&
RR
EE
RPD
OO
When broken goods are received, a full description of the damage should be made by the carrier agent on the freight
bill. If this description is insisted upon, full damage can always be collected from the transportation company.
PA R T S L I S T
HI-WAY
308216-E
Page Rev. A
SUBFRAME
50
XZALT
Please Give Part No., Description
& Unit Serial No.
HI-WAY
SUBFRAME CONTINUED
PART NO.
1
308068
308338
308339
307790
307764
36401
308086
36398
36393
308089
308088
307746
20700-X1
308079
307794
308078
307766
307808
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
Sub-frame - Galvanized 10’
Sub-frame - Galvanized 12’
Sub-frame - Galvanized 14’
Axle - wheel sub-frame 304
Wheel - Mount roll-on
Cap Screw - .5-13NC x 1 SS
Cap Screw - 1-8NC x 2.5 SS
Cap Screw - .375-16NC x 1 SS
Cap Screw - .25-20NC x .75 SS
Washer - Fender .5 x 1.5 SS
Washer - Fender .375 x 1.50 SS
Spacer - .438 x .25 304
Washer - Flat 1 SS
Leg - Assy front RH includes items 38-41
Pad - Mount rubber
Leg - Assy front LH includes items 37 and 39-41
Assy - Guide Wheel includes items 42-45
Pin - Hinge leg 304
51
QTY
1
2
4
4
8
22
8
4
8
6
16
1
4
1
4
2
308216-E
Page Rev. A
PA R T S L I S T
ITEM
XZALT
HI-WAY
ITEM
PART NO.
PA R T S L I S T
17
308087
18
36417
19
72054
20
308074
21
307809
22
308073
23
308075
24
307824
25
307997
26
308001
27
308072
28
308076
29
308053
30
308037
31
308077
32
308069
33
308084
34
308085
35
9005-0-7818
36
9005-0-7797
37
308070
38
308071
39
308080
40
307806
41
6072
42
308238
43
307765
44
90967
45
41762
46
308246
AR - As Required
308216-E
Page Rev. A
XZALT
SUBFRAME
HEADER
CONTINUED
DESCRIPTION
Nut - Lock 1-8NC SS
Nut - Hex .625-11NC SS
Nut - Lock .375-16NC SS
Foot - Front galvanized
Pin - Hinge foot front 304
Leg - Rear galvanized
Foot - Rear galvanized
Pin - Hinge rear foot 304
Cap Screw - .625-11NC x 2.5 SS modified
Handle - Leg 304
Leg - Front galvanized
Pin - Lock zinc plated
Pin - Lynch .188 x 1.25
Pin - Leg front adjustment 304
Pin - Rear leg pin plated
Transition - Galvanized
Cable - .094 x 24 coated
Ferrule - .185 x .374
Fitting - 6-2 AA01028
Tubing - .375 OD air brake blue
Leg - Front LH galvanized
Leg - Front RH galvanized
Tape - VHb 5952 black 1” x 45 mil
Flat - 1 x .125 x 36 304
Zerk - Grease
Insert - Wldmt wheel guide
Wheel - Guide side mount
Cap Screw - .625 -11NC x 4 SS
Nut - Lock .625-11NC SS
Handgrip - Foam Tube
52
QTY
8
4
16
2
2
2
2
2
4
2
2
2
6
2
2
2
4
8
2
AR
1
1
6 ft.
2
2
4
4
4
4
2
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
FRAME/SUBFRAMEHEADER
- TRUCK CHASSIS MOUNT
PART NO.
309494
309487
309482
309466
20176
20697
20682
309484
309479
309464
Frame - Group Truck Chassis Mount, Includes 1-4
Frame - Wldmt 10’
Frame - Wldmt 12’
Frame - Wldmt 14’
Cap Screw - 5/8-11NC x 1-3/4
Washer - Flat 5/8
Nut - Lock 5/8-11NC
Subframe - Wldmt 10’
Subframe - Wldmt 12’
Subframe - Wldmt 14’
53
QTY
1
1
1
AR
AR
AR
1
1
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
5
6
308216-E
Page Rev. A
XZALT
MOUNT - TRUCK CHASSIS MOUNT
PART NO.
301624
300275
81000
20195
20697
20682
DESCRIPTION
Angle - Mount Wldmt
Mount - Spring Wldmt
Spring - Compression
Cap Screw - 5/8-11NC x 6-1/2
Washer - Flat 5/8
Nut - Lock 5/8-11NC
54
QTY
2
2
4
4
8
4
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
PART NO.
DESCRIPTION
308057
36425
36399
308224
308225
307395
36414
72054
307972
307969
307984
308179
308315
308237
307746
Spinner - Group
Washer - Flat .375 SS
Cap Screw - .375-16NC x 1-1/4 SS
Cap Screw - .375-16NC x 2.5
Cap Screw - .375-16NC x 1.75
Nut - Lock thin .375-16NC SS
Nut - Hex .375-16NC SS
Nut - Lock .375-16NC SS
Spring - Gas
Bellows - Rod
Ring - Wldmt 304
Sensor - 18mm
Rod End 304
Washer - Star Internal
Spacer - .438 x 1/4 304
Please Give Part No., Description
& Unit Serial No.
55
XZALT
QTY
1
8
3
2
2
3
4
4
2
2
2
1
4
2
3
308216-E
Page Rev. A
PA R T S L I S T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
SPINNER GROUP
HI-WAY
SPINNER ASSEMBLY
XZALT
1
14
PA R T S L I S T
10
308216-E
Page Rev. A
56
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
SPINNER ASSEMBLY CONTINUED
PART NO.
1
307827
2
3
4
5
6
7
8
9
307887
307935
41762
307987
39016
36414
72054
310168
10
307861
11
12
13
14
15
16
17
18
19
20
21
22
23
36295
36426
56408
42454
307914
307916
307917
307918
307953
307973
307920
6072
307969
Chute - Assy 304
* parts list under “Chute Assembly”
Bearing - Flanged Bronze
Washer - 1.563 OD x .656 ID x .250 304
Nut - Lock .625-11NC SS
Nut - Lock .438-20NF SS
Nut - Lock .5-13NC SS
Nut - Hex .375-16NC SS
Nut - Lock .375-16NC SS
Actuator - Linear Electric with DTM04-3P and
DT06-4S
Spinner - Assy Lower
* parts list under “Lower Spinner Assembly”
Washer - Flat .438 SS
Washer - Flat .5 SS
Washer - Flat .75 304
Cap Screw - .5-13NC x 2.5 SS
Lock - Wldmt Chute 304
Bar - Chute Rotation Lock 304
Handle - 304
Knob - 1.25
Grip - Round Vinyl
Foot - Leveling Neoprene
Screw - Socket HD .75-10NC x 1 SS
Zerk - Grease
Bellows - Rod
57
QTY
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
308216-E
Page Rev. B
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
XZALT
LOWER SPINNER ASSEMBLY
9
9
1
26
15
PA R T S L I S T
,13
308216-E
Page Rev. A
58
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
LOWER SPINNER ASSEMBLY CONTINUED
PART NO.
307883
307876
307877
307873
307881
307878
307879
307967
36293
312456
34580
308056
36394
36420
307882
307880
307747
307773
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
307746
307885
307884
308047
308177
308048
6072
307919
36424
36423
42221
42034
307961
307783
34809
34805
Please Give Part No., Description
& Unit Serial No.
OHLA - Wldmt 304
Bearing - Ball Double Row 25mm
Ring - Snap Internal 52mm
Shaft - OHLA 304
Seal - Shaft 28mm
Bearing - Ball 30mm
Ring - Snap Internal 55mm
Motor - Assy Hyd includes items 32-34
Cap Screw - .375-16NC x .75 SS
Cap Screw - .375-16NC x 1 SS w/ Nylon Strip
Cap Screw - .313-18NC x 1 SS
Cap Screw - .313-18NC x 1.5 SS
Cap Screw - .25-20NC x .875 SS
Washer - Lock .375 SS
Spacer - Spinner 304
Spacer - 1.000 ID x 7 GA 304
Key - Rect .313 x .25 x 1 SS
Spinner - Disc Assy
* parts list under “Spinner Disc Assembly”
Spacer - .438 ID x 7GA 304
Gasket - Mount Sensor
Block - Sensor
Cap Screw - Socket HD .25-20NC x 1.5 SS
Sensor - 12mm
Screw - Set Nylon Tip #10-24NC x .25 SS
Zerk - Grease
Shroud - Spinner
Washer - Flat .313 SS
Washer - Flat .25 SS
Nut - Lock .313-18NC SS
Nut - Lock .25-20NC SS
Strip - Wear 304
Motor - Hyd 1.21 CID
Fitting - 8-6 070120
Fitting - 8-8 070321
59
QTY
1
1
1
1
1
1
1
1
2
1
2
1
3
2
1
1
1
1
1
1
1
2
1
1
1
1
3
6
3
3
1
1
2
1
308216-E
Page Rev. A
PA R T S L I S T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
DESCRIPTION
XZALT
HI-WAY
XZALT
CHUTE
HEADER
ASSEMBLY
9
13
3
1
11
15
2
10
14 18
14 18
8
7
9
14
18
4
PA R T S L I S T
14
19
308216-E
Page Rev. B
18
13
20
60
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CHUTE ASSEMBLY
HEADER
CONTINUED
PART NO.
307828
307833
307842
307845
308059
308312
307853
307856
36393
308227
34858
36394
42034
307974
36420
36423
36412
171052
307887
311663
Support - Wldmt chute upper 304
Lower Chute Support - Wldmt 304
Chute - Wldmt upper 304
Chute - Wldmt lower 304
Chute - Lower deflector coated 304
Bracket - Wldmt Lower Chute 304
Chute Lock Plate - Wldmt 304
Cover - Lower chute 304
Cap Screw - .25-20NC x .75 SS
Cap Screw - .25-20NC x .625 SS
Cap Screw - .375-16NC x 1.5 SS
Cap Screw - .25-20NC x .875 SS
Nut - Lock .25-20NC SS
Nut - Lock #10-32NF SS
Washer - Lock .375 SS
Washer - Flat .25 SS
Nut - Hex .25-20NC SS
Washer - Flat SS
Bearing - Flanged Bronze
Zerk - Greasde .25-28 SS
61
QTY
1
1
1
1
1
1
1
1
4
2
2
4
10
4
2
4
4
4
2
1
308216-E
Page Rev. B
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
5
6
308216-E
Page Rev. A
XZALT
SPINNER DISC
PART NO.
307776
307777
307774
307921
42221
36424
DESCRIPTION
Hub
Hub - Bottom Doubler
Spinner - Wldmt Disc 304
Cap Screw - .313-18NC x 4.5 SS
Nut - Lock .313-18NC SS
Washer - Flat .313 SS
62
QTY
1
1
1
4
4
8
Please Give Part No., Description
& Unit Serial No.
HI-WAY
SPINNER FLOOD LIGHT
XZALT
1
2,3,4
ITEM
1
2
3
4
PART NO.
308189
36424
42221
34580
Light - Work/Flood
Washer - Flat .313 SS
Nut - Lock .313- 18NC SS
Cap Srcrew - .313- 18NC x 1 SS
63
QTY
1
2
1
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
308216-E
Page Rev. A
XZALT
STROBE LIGHT
PART NO.
308188
47264
56355
21985
DESCRIPTION
QTY
Strobe - 360
Screw - Round #10-24NC x .75 SS
Nut - Lock #10-24NC SS
Grommet - Rubber .75
64
1
2
2
1
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
BEACON LIGHT
PART NO.
308187
Beacon - Revolving
65
QTY
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
XZALT
LIQUID SYSTEM
A
17
18
6
16
11
13
19
13
19
19
16
21
12
11
20
13
1
B
B
LIQUID DIFFUSER PLUMBING
A
17
6
16
18
4,7,9
6
17
18
13
4,7,9
13
11
2,10
13
2,10
1
19
2,10
13
PA R T S L I S T
308216-E
Page Rev. A
3,5
19
A-A
1
3,5
15
3,5
1
19 8
B-B
16
2,10
14
3,5
11
21
12
11
66
20
Please Give Part No., Description
& Unit Serial No.
HI-WAY
67
XZALT
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
LIQUID SYSTEM CONTINUED
HI-WAY
PA R T S L I S T
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
308043
96258
308040
34501
36420
308011
36423
307395
42034
42221
308019
12
13
14
15
16
17
18
19
56315
308033
308029
308028
308223
9005-0-7761
306836
309426
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
310678
310675
307970
307895
308012
307901
308222
307948
307949
307947
310677
310673
310674
308181
308045
308044
34803
34868
308216-E
Page Rev. A
XZALT
LIQUID SYSTEM CONTINUED
DESCRIPTION
QTY
Pump - Assy, includes items 33-37
Cap Screw - .313-18NC x 3 SS
Cap Screw - M8 x 20 SS
Cap Screw - .25-20NC x 2.5 SS
Washer - Lock .375 SS
Manifold - Assy Anti-Siphon, includes items 22-26
Washer - Flat .25 SS
Nut - Lock Thin .375-16NC SS
Nut - Lock .25-20NC SS
Nut - Lock .313-18NC SS
Valve - Assy Fill/Pump Poly, see Fill/Pump Valve Assy
parts list
Screw - Self drilling #6-20NC x .5 SS
Clamp - Tubing 1.33
Clamp - Hose SAE 36 SS
Clamp - Hose SAE 24 SS
Clamp - Hose SAE 16 SS
Tubing - .25 OD air brake black
Wire Tie
Hose - Group Liquid, see Liquid System Hose Group
parts list
Diffuser - Assy, includes items 27-32
Coupling - 1” female x 1” hose poly
Manifold - Anti-Siphon
Fitting - Hose barb 1” Hose x 1” MNPT Poly
Valve - Vacuum breaker .375 NPT SS
Fitting - Plug .75 NPT hex Head Poly
Fitting - 4-4 630202K
Diffuser
Cover - Diffuser
Screw - Self-Tapping
Insert - Assy Diffuser
Elbow - 90 deg 1” NPT Poly
Adapter - 1” male x 1” female MNPT poly
Pump - Hyd 50cc Gear with DTM04-3P 57”
Fitting - .25 BSPP male x .25 JIC male
Fitting - .50 BSPP male x .50 JIC male
Fitting - 8-8 070221
Fitting - 4-4 070221
1
3
2
2
2
1
2
2
2
3
1
68
2
3
4
2
4
1ft
1
1
1
1
1
2
1
1
1
1
1
6
1
1
1
1
1
2
1
1
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
LIQUID SYSTEM HIGH VOLUME
A
8
7
2
17-19
2
9
5
29
5
29
24,25
5
24,25
29
1
7
1
4 3
11
29
14
15,16
B
14
20,21
3
22
4
B
A
SECTION A-A
10
1
15,16
VIEW B-B
1
3
11
29
29
25
7
10
29
7
4
29
29
4
6
13
12
26,27
6
SELECTOR VALVE DETAIL
Please Give Part No., Description
& Unit Serial No.
69
308216-E
Page Rev. A
PA R T S L I S T
7
13
HI-WAY
LIQUID SYSTEM HIGH VOLUME CONTINUED
XZALT
2
5
5
3
4
1
11
10
31
13
25,27
30
12
12
25,28
13
SECTION C-C
21,20
4 3
11
29
7
10
7
33
32
PA R T S L I S T
23
LIQUID DIFFUSER PLUMBING
308216-E
Page Rev. A
70
Please Give Part No., Description
& Unit Serial No.
HI-WAY
LIQUID SYSTEM HIGH VOLUME CONTINUED
71
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
XZALT
HI-WAY
PA R T S L I S T
ITEM
LIQUID SYSTEM HIGH VOLUME CONTINUED
PART NO.
1
2
3
4
309939
308011
309935
309937
5
6
7
8
9
10
11
308033
308029
308223
9005-0-7761
306836
309936
309938
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
309932
309926
308170
36421
96921
36423
34501
42034
36398
72054
307395
56315
96258
42221
36424
36397
34580
309945
30
31
32
33
34
35
36
310678
310675
307970
307895
308012
307901
308222
308216-E
Page Rev. A
XZALT
DESCRIPTION
QTY
Pump - Fitting Assy, includes items 43-49
Manifold - Assy Anti-Siphon, includes item 32-36
Mount - Valve 304
Valve - Assy Fill/Pump poly, see Fill/Pump Valve Assy
High Volume parts list
Clamp - Tubing 1.33 Twin
Clamp - Hose SAE 36 SS
Clamp - Hose SAE 16 SS
Tubing - .25 air brake black
Wire Tie - 11
Bracket - Valve 304
Valve - Assy 3 way motorized Poly, see 3 Way Valve
Assy parts list
Bracket - Wldmt 304
Fitting - Hose Barb 1.00 HOse x 1.00 FNPT Poly
Clamp - 2 spiral double bolt
Washer - Lock .438 SS
Cap Screw - M10 x 20 SS
Washer - Flat .25 SS
Cap Screw - .25-20NC x 2.5 SS
Nut - Lock .25-20NC SS
Cap Screw - .375-16NC x 1 SS
Nut - Lock .375-20NC SS
Nut - Lock Thin .375-16NC SS
Screw - Self drilling #6-20NC x .5 SS
Cap Screw - .313-18NC x 3 SS
Nut - Lock .313-18NC SS
Washer - Flat .313 SS
Cap Screw - .313-18NC x 1.25 SS
Cap Screw - .313-18NC x 1 SS
Hose - Group High Volume Liquid, see Liquid System
Hose Group High Volume parts list
Difusser - Assy, includes items 37-42
Coupling - 1” female x 1” Hose poly
Manifold - Anti-Siphon
Fitting - Hose barb 1” hose x 1” MNPT poly
Valve - Vacuum breaker .375 NPT SS
Fitting - Plug .75 NPT hex Head poly
Fitting - 4-4 630202K
1
1
1
1
72
2
4
10
1 ft.
1
1
1
1
2
2
3
3
2
2
2
2
2
2
2
2
6
1
1
1
1
1
1
1
2
1
1
1
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
XZALT
LIQUID SYSTEM HIGH VOLUME CONTINUED
PART NO.
307948
307949
307947
310677
310673
310674
309914
309916
309915
308018
309921
309922
307895
309913
308045
308044
34803
34868
Diffuser
Cover - Diffuser
Screw - Self-Tapping #8-15 x .5 SS
Insert - Assy Diffuser
Elbow - 90 deg 1” NPT poly
Adapter - 1” male x 1” female MNPT poly
Pump - Assy High Liquid, includes items 50-54
O-Ring - 139
Adapter - 2.25 BSPPF x 2 NPTF
Fitting - Hose Barb 2” Hose x 2” MNPT poly
Fitting - Street Elbow 2.00 NPT 90 deg poly
Fitting - Bushing 2.00 MNPT x 1.00 FNPT poly
Fitting - Hose barb 1” Hose x 1” MNPT poly
Pump - Hyd 95cc gear with DTM04-3P 57”
Fitting - .25 BSPP male x .25 JIC male
Fitting - .50 BSPP male x .50 JIC male
Fitting - 8-8 070221
Fitting - 4-4 070221
73
QTY
1
1
6
1
1
1
1
2
2
1
1
1
1
1
1
2
1
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
HI-WAY
ITEM
1
2
3
4
PA R T S L I S T
XZALT
LIQUID SYSTEM HOSE GROUP
308216-E
Page Rev. A
PART NO.
307905
307906
307907
307909
DESCRIPTION
QTY
Hose - 2” Vaccum/Transfer PVC
Hose - 1.25 Vaccum/Transfer PVC
Hose - 1” Vaccum/Transfer PVC
Hose - 1” EPDM Suction
74
26 in.
9 in.
48 in.
120 in.
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
LIQUID SYSTEM HOSE GROUP HIGH VOLUME
PART NO.
307905
307907
307907
307909
307909
308169
Hose - 2” Vaccum/Transfer PVC
Hose - 1” Vaccum/Transfer PVC
Hose - 1” Vaccum/Transfer PVC
Hose - 1” EPDM Suction
Hose - 1” EPDM Suction
Hose - 2” PVC
75
QTY
31 in.
42 in.
72 in.
100 in.
50 in.
12 in.
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
PA R T S L I S T
ITEM
XZALT
FILL/PUMP VALVE ASSY
PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
307911
307912
307913
307897
307899
307910
308020
307896
308084
Valve - 2” NPT 3-way poly
Fitting - 2” camlock x 2” MNPT 45 deg
Dust Cap - 2” camlock poly
Fitting - Hose barb 90 deg 2” hose x 2” MNPT poly
Fitting - Nipple reducing 2” NPT x 1.25 NPT poly
Y Strainer - 1.25 NPT
Fitting - Street elbow 1.25 NPT 45 deg poly
Fitting - Hose barb 1.25 ose x 1.25 MNPT poly
Cable - Coated
1
1
1
1
1
1
1
1
1
10
308085
Ferrule
2
308216-E
Page Rev. A
76
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
7
8
FILL/PUMP VALVE ASSY HIGH VOLUME
PART NO.
307911
307912
307913
307897
309920
309919
308084
308085
Valve - 2” NPT 3-way poly
Fitting - 2” camlock x 2” MNPT 45 deg
Dust Cap - 2” camlock poly
Fitting - Hose Barb 90 deg 2” hose x 2” MNPT poly
Fitting - Nipple short 2.00 NPT poly
Y Strainer - 2.00 NPT poly
Cable - .094 x 24 coated
Ferrule - .185 x .374
77
QTY
1
1
1
2
1
1
1
2
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
5
6
7
8
308216-E
Page Rev. A
XZALT
3 WAY VALVE ASSEMBLY
PART NO.
309918
307895
309923
309924
309925
309929
309927
309928
DESCRIPTION
QTY
Valve - 1” elec 3-Way with DTM04-3P
Fitting - Hose Barb 1” hose x 1”MNPT poly
Fitting - Nipple Short 1.00 NPT poly
Fitting - Tee Poly 1.00 NPT poly
Fitting - Hose Barb 90 deg 1.00 hose x 1.00 NPT poly
Gasket - 1.00 flange EPDM
Fitting - Hose Barb 90 deg 1.00 hose x 1.00 flange poly
Clamp - Flange 1.00
1
1
1
1
2
1
1
1
78
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
LIQUID TANK GROUP
19
18
34
33
32 32 17
35
1
2
5 2
3
8,9
2
2
1
2
7
7
Please Give Part No., Description
& Unit Serial No.
6
3 5
6
79
5
308216-E
Page Rev. A
PA R T S L I S T
4
HI-WAY
XZALT
LIQUID TANKHEADER
GROUP CONTINUED
35
11,36-38
10,26
20
33
1
12-14
24,25
10,26
8
9 2
16
24,25
1
31
20
34
15,39-41
4
31
29
21
27
10 28
1
22
A
23
30
22
15
10,28
A
A-A
27
29
ITEM
1
PA R T S L I S T
2
3
4
5
308216-E
Page Rev. B
PART NO.
307937
307938
307939
308005
308008
308009
312451
308316
312452
308317
312453
36416
DESCRIPTION
Tank - 232 Gal 10’
Tank - 292 Gal 12’
Tank - 350 Gal 14’
Wldmt - Turn Buckle 304
Rod - Threaded .5-13NC x 6 SS
Tube - Tank Mount Galvanized (10’)
Tube - Tank Mount (10’)
Tube - Tank Mount Galvanized (12’)
Tube - Tank Mount (12’)
Tube - Tank Mount Galvanized (14’)
Tube - Tank Mount (14’)
Nut - Hex .5-13NC SS
80
QTY
2
2
2
AR
AR
2
2
2
2
2
2
AR
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
308010
312454
308024
36399
72054
42034
308014
171052
44398
56355
308016
307896
308021
308022
307922
307902
308183
307898
308023
308165
308164
56396
308051
36393
308029
308027
308028
308223
308170
308245
308318
308319
84280
307971
307904
308015
308017
308018
307897
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
QTY
Nut - Acorn .5-13NC SS
Washer - Formed
Plug - Poly 2.5
Cap Screw - .375-16NC x 1.25 SS
Nut - Lock .375-16NC SS
Nut - Lock .25-20NC SS
Vent - Assy Tank poly, includes items 36-38
Washer - Flat #10 SS
Screw - Round Head #10-24NC x 3 SS
Nut - Lock #10-24NC SS
Tee - Assy 2” Poly, includes items 39-41
Fitting - Hose Barb 1.25 hose x 1.25 MNPT poly
Fitting - Hose Barb 1” hose x 1.25 MNPT poly
Fitting - Hose Barb 1” hose x .75 MNPT poly
Valve - Check 5 PSI .75 FNPT PVC
Fitting - Plug .5 NPT Hex head poly
Float Switch - .5 MNPT side mtg poly with DT04-2P
Fitting - Hose barb 90 deg .t hose x .t MNPT poly
Float - Ball poly
Clamp Pair - 1.75” Tube
Plate - Cover Clamp 1.75 OD Tube Hys SS
Capscrew - .25-20NC x 3.25 SS
Bracket - Hose 304
Capscrew - .25-20NC x .75 SS
Clamp - Hose SAE 36 SS
Clamp - Hose SAE 8 SS
Clamp - Hose SAE 24 SS
Clamp - Hose SAE 16 SS
Clamp - 2.00 Spiral Double bolt
Group - Liquid Hose 10’
Group - Liquid Hose 12’
Group - Liquid Hose 14’
Strip - Rubber
Manfold - Vent
Vent - Labyrinth Air poly
Fitting - Hose barb 1.25 x hose x 1” MNPT poly
Fitting - TEE 2” FNPT poly
Fitting - Hose barb 2” Hose x 2” MNPT poly
Fitting - Hose barb 90 deg 2” hose x 2” MNPT poly
AR
AR
4
AR
AR
6
1
3
3
3
1
2
2
2
2
3
1
2
1
2
2
4
1
2
8
2
4
4
2
1
1
1
AR
1
2
2
1
2
1
81
308216-E
Page Rev. B
PA R T S L I S T
35
36
37
38
39
40
41
XZALT
LIQUID TANKHEADER
GROUP CONTINUED
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
5
6
308216-E
Page Rev. A
XZALT
LIQUID TANK HOSE GROUP
PART NO.
307905
307905
307908
307907
308169
307906
307906
307906
DESCRIPTION
Hose - 2” Vaccum/Transfer PVC
Hose - 2” Vaccum/Transfer PVC
Hose - .5” Clear PVC sight
Hose - 1” Vaccum/Transfer PVC
Hose - 2” Vaccum/Transfer PVC
Hose - 1.25” Vaccum/Transfer PVC (10’ unit)
Hose - 1.25” Vaccum/Transfer PVC (12’ unit)
Hose - 1.25” Vaccum/Transfer PVC (14’ unit)
82
QTY
31.5 in.
9.8 in.
29 in.
32.6 in.
48 in.
170 in.
194 in.
218 in.
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
METERING GATE
PART NO.
308094
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
QTY
1
308108
308113
308116
308112
36395
34580
36423
36424
42034
Mechanism - Assy metering gate 304
* parts list on other page
Gate - Wldmt Metering 304
Spring - Gas
Pivot - Bearing
Cap Screw - .25-20NC x 2 SS
Cap Screw - .25-20NC x 1 SS
Cap Screw - .313-18NC x 1 SS
Washer - Flat .25 SS
Washer - Flat .313 SS
Nut - Lock .25-20NC SS
42221
310670
308175
308114
308115
308236
310671
Nut - Lock .313-18NC SS
Guide - Metering Gate RH
Sensor - 12mm
Chain - Straight link coil 5/0 9LK
Bar - Retainer 304
Washer - Star Internal
Guide - Metering Gate LH
3
1
2
5
1
4
1
Please Give Part No., Description
& Unit Serial No.
83
1
1
2
4
4
3
8
3
8
308216-E
Page Rev. A
PA R T S L I S T
1
DESCRIPTION
XZALT
HI-WAY
ITEM
PA R T S L I S T
1
2
3
4
5
6
7
308216-E
Page Rev. A
XZALT
METERING GATE MECHANISM
PART NO.
308098
308095
308081
308082
308107
40750
42034
DESCRIPTION
Plate - Wldmt metering gate mech 304
Bolt - Wldmt metering gate 304
Spring SS
Pin - Roll . 25 x .625 SS
Spacer - .281 ID x .290 304
Cap Screw - .25-20NC x 1.25 SS
Nut - Lock .25-20NC SS
84
QTY
1
1
1
2
2
2
2
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
ENCLOSURE GROUP
16
ITEM
PART NO.
Please Give Part No., Description
& Unit Serial No.
Enclosure - Assembly includes items 5-17
Mount - Enclosure 304
Cap Screw - .375-16NC x .75 SS
Nut - Lock .375-16NC SS
Enclosure - Wldmt base 304
Enclosure - Wldmt lid 304
Stop - Lid 304
Pin - Clevis .188 x .625 SS
Washer - Flat #10 SS
Pin - Cotter .094 x .5 SS
Hinge - LH 304
Hinge - RH 304
Screw - Round head #10-24NC x .625 SS
Nut - Lock #10-24NC SS
Latch - Cam E5
Hook - Cam E5
Seal - Strip
85
QTY
1
2
8
8
1
1
1
1
5
1
1
1
4
4
1
1
8.33’
308216-E
Page Rev. A
PA R T S L I S T
1
308130
2
308171
3
36293
4
72054
5
308131
6
308138
7
308142
8
308137
9
171052
10
76822
11
308141-AA
12
308141-AB
13
44453
14
56355
15
308144
16
308145
17
*308120
* -- not shown
DESCRIPTION
PA R T S L I S T
HI-WAY
308216-E
Page Rev. A
CONTROL ASSEMBLY
86
XZALT
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
CONTROL ASSEMBLY
HEADER CONTINUED
PART NO.
Please Give Part No., Description
& Unit Serial No.
Module
Cap Screw - .25-20NC x .75 SS
Washer - Flat .25 SS
Nut - Lock .25-20NC SS
Seal
Abrasion Sleeve
Clamp - Tubing .375
Harness
Harness
Harness
Harness
Harness
Harness
Harness
Harness
Harness
Conduit - Flexible
Conduit - Flexible
Transducer - Pressure
Conduit - Corrugated
Cable - ISOBUS Extension 12 ft
87
QTY
1
4
4
4
1
1.2 ft
1
1
1
1
2
1
1
1
1
1
4 ft
7.5 ft
1
1.5 ft
1
308216-E
Page Rev. B
PA R T S L I S T
1
308143
2
36393
3
36423
4
42034
5
308121
6
308220
7
*4307
8
308172
9
308185
10
308186
11
308182
12
308173
13
308174
14
308176
15
308180
16
308184
17
*46168
18
*308219
19
308230
20
58728
21
*312708
* -- not shown
DESCRIPTION
XZALT
HI-WAY
PA R T S L I S T
ITEM
1
2
3
4
5
6
7
8
9
308216-E
Page Rev. A
XZALT
CONTROL PANEL GROUP
PART NO.
308299
308117
36423
308304
53251
32446
36393
42034
58799
DESCRIPTION
Cover - Wldmt Rear 304
Cover - Metering Gate 304
Washer - Flat .25 SS
Angle 304
Belt - .25 x 3 skirtboard
Screw - Truss Head .25-20NC x .75 SS
Cap Screw - .25-20NC x .75 SS
Nut - lock .25-20NC SS
Cap Screw - .25-20NC x .5 SS
88
QTY
1
1
16
1
3 ft.
7
12
19
4
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
HYDRAULICS TRUCK KIT
PART NO.
308366
Valve - Hydraulic Flow Control
89
QTY
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
PA R T S L I S T
HI-WAY
308216-E
Page Rev. A
HYDRAULICS
90
XZALT
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HYDRAULICS CONTINUED
PART NO.
307941
34822
29770
308211
29849
34868
308200
308201
308202
308203
308204
308205
308206
308207
308208
308209
308212
36419
Valve - Hydraulic
Fitting - 8-8 070220
Fitting - 8-8 070120
Fitting - 12-8 070220
Fitting - 4-4 070120
Fitting - 4-4 070221
Hose - Assy .5 x 29 100
Hose - Assy .5 x 29 100
Hose - Assy .5 x 64 100
Hose - Assy .5 x 68.5 100
Hose - Assy .5 x 101 100
Hose - Assy .5 x 101 100
Hose - Assy .5 x 108 100
Hose - Assy .75 x 108 100
Hose - Assy .25 x 31 100
Hose - Assy .25 x 53 100
Cap Screw - .313-18NC x .5 SS
Washer - Lock .313 SS
91
QTY
1
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
XZALT
CONVEYOR GROUP
13,18,21
1,6
DETAIL B
PA R T S L I S T
DETAIL A
DETAIL C
308216-E
Page Rev. A
92
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
CONVEYOR GROUP CONTINUED
PART NO.
307995
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
307934
307958
307981
307954
36401
307960
34857
307959
308217
34858
36398
36393
40750
36417
39016
72054
42034
56857
307977
36423
304484
307933
24
25
26
27
307962
307966
307991
307989
308348
308349
307990
307996
307762
308350
308351
307998
307781
28
29
30
31
32
Please Give Part No., Description
& Unit Serial No.
Gear Case - Assy Single Pinion 6:1
* parts list under “Gear Case”
Roller - Drive Crowned
Bearing - 4BF 1.375 Bore Composite
Cap - Bearing Closed
Mount - Gear Case 304
Cap Screw - .5-13NC x 1 SS
Cap Screw - .625-11NC x 1.5 SS
Cap Screw - .625-11NC x 1.25 SS
Cap Screw - .5-13NC x 1.75 SS Fully Threaded
Cap Screw - .625-18NF x 1.75 SS
Cap Screw - .375-16NC x 1.5 SS
Cap Screw - .375-16NC x 1 SS
Cap Screw - .25-20NC x .75 SS
Cap Screw - .25-20NC x 1.25 SS
Nut - Hex .625-11NC SS
Nut - Lock .5-13NC SS
Nut - Lock .375-16NC SS
Nut - Lock .25-20NC SS
Washer - Flat .625 SS
Washer - Flat .625 SAE SS
Washer - Flat .25 SS
Screw - Buttonhead .5-13NC x 1.5
Roller - Assy Idler
* parts list under “Idler Assembly”
Take-up - Wldmt 304
Retainer - Nut 304
Take-up - Wldmt Bolt
Bottom - Panel 10’ 304
Bottom - Panel 12’ 304
Bottom - Panel 14’ 304
Support - Bottom Panel 304
Spacer - .391 ID x 7GA 304
Belt - Endless 240
Belt - Endless 288
Belt - Endless 336
Holder - Brush 16” SS
Brush - Strip
93
QTY
1
1
1
1
1
4
1
1
1
2
AR
2
10
2
2
4
AR
12
1
2
14
4
1
2
2
2
1
1
1
AR
2
1
1
1
2
2
308216-E
Page Rev. A
PA R T S L I S T
1
DESCRIPTION
XZALT
HI-WAY
ITEM
CONVEYOR GROUP CONTINUED
PART NO.
PA R T S L I S T
33
310672
34
308128
35
380127
36
9005-0-7761
37
306891
38
308239
39
56288
40
36412
AR - As Required
308216-E
Page Rev. A
DESCRIPTION
Chute - Conveyor Coated 304
Cover - Conveyor Rear 304
Cover - Conveyor Front 304
Tubing - .25 OD Air Brake
Fitting - 4-2 630202K
Cap Screw - Flange .25-20NC x .75 SS
Nut - Lock Thin .625-11NC SS
Nut - Hex .25-20NC SS
94
XZALT
QTY
1
1
1
1.5 ft.
1
4
1
2
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
7
XZALT
GEAR CASE
PART NO.
307943
74524
307869
56257
20132
20714
29771
34700
Gear Case - 6:1 Single Pinion
Gasket - SAE 101-2 (B)
Motor - Hyd 4.6 CID
Speed - Sensor 3-Pin Weather Pack (Service Only)
Cap Screw - .5-13NC x 2.25
Washer - Lock .5
Fitting - 8-10 070120
Fitting - 4-4-4 070429
95
QTY
1
1
1
2
2
2
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
PA R T S L I S T
HI-WAY
ITEM
PART NO.
1
2
3
4
5
6
307750
307928
307929
307930
307932
307931
308216-E
Page Rev. A
XZALT
IDLER
DESCRIPTION
Roller - Idler crowned SS
Bearing - Ball 40mm
Shaft - Idler
Cap - Shaft retaining 304
Seal - Shaft 40mm
Ring - Snap external 40mm
96
QTY
1
2
1
2
2
2
Please Give Part No., Description
& Unit Serial No.
HI-WAY
CHAIN SHIELDS
XZALT
, 7-10
detail
ITEM
PART NO.
CS
1
308123
308354
308355
2
300252
3
21378
4
308125
5
308126
6
20676
7
308124
308356
308357
8
53950
9
88931
10
20624
AR - As Required
DESCRIPTION
304
308309
308360
308361
300252
32446
308125
308311
42034
308310
308362
308363
53950
88931
56258
97
2
2
2
AR
AR
1
1
5
2
2
2
AR
AR
AR
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
Shield - Chain Assy 10’ includes 7-10
Shield - Chain Assy 12’ includes 7-10
Shield - Chain Assy 14’ includes 7-10
U-Nut .25-20
Screw - Truss Head .25-20NC x .75
Belt - Wiper Front
Retainer - Belt
Nut - Lock .25-20NC
Shield - Chain 10’
Shield - Chain 12’
Shield - Chain 14’
Belting
Nut - Tee .25 x .25
Screw - Truss Head .25-20NC x .5
QTY
HI-WAY
XZALT
TARP
37
26
26 19
20
8
3
18
18
17
22
26
37
12
9
11,12,26
4
26 26
37
12
37
38
23
38
5
37
20
15,16,31
26
.7
19
PA R T S L I S T
24
308216-E
Page Rev. A
15,16,31
10,13,14
16,27,37
90
29
7,12
98
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
TARP CONTINUED
36
30
25
36
39
6
35
15,16,31
34
22
21
34
24
21
7,12
18
29
7,12
18
22
29 2
18
17
17
18
21
22
33
Please Give Part No., Description
& Unit Serial No.
99
308216-E
Page Rev. A
PA R T S L I S T
1
HI-WAY
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
308407
308408
36296
34858
36400
71828
36293
71827
34859
42454
36399
72054
36416
39016
42034
36412
309504
309505
308398
308401
309501
309502
305903
309498
309499
309500
309506
309508
305909
305910
309507
36425
21423-X1
36426
308404
309497
308047
42033
22
PA R T S L I S T
23
24
25
26
27
28
29
30
31
32
308216-E
Page Rev. A
XZALT
TARP CONTINUED
DESCRIPTION
Plate - Wldmt Tarp End Front 304
Plate - Wldmt Tarp End Rear 304
Cap Screw - .38-16NC x 2-3/4 SS
Cap Screw - 3/8-16NC x 1-1/2 SS
Cap Screw - 3/8-16NC x 2-1/2 SS
Cap Screw - 3/8-16NC x 2-1/4 SS
Cap Screw - 3/8-16NC x 3/4 SS
Cap Screw - 3/8-16NC x 3 SS
Cap Screw - 3/8-16NC x 2 SS
Cap Screw - 1/2-13NC x 2-1/2 SS
Cap Screw - 3/8-16NC x 1-1/4 SS
Nut - Lock 3/8-16NC SS
Nut - Hex 1/2-13NC SS
Nut - Lock 1/2-13NC SS
Nut - Lock 1/4-20NC SS
Nut - Hex 1/4-20NC SS
Linkage - Tarp Long Galvanized
Linkage - Tarp Short Galvanized
Roller - Tarp
Spacer 304
Pipe - Tarp Outer 10’ Galvanized
Pipe - Tarp Outer 12’ Galvanized
Pipe - Tarp Outer 14’ Galvanized
Pipe - Tarp Inner 10’ Galvanized
Pipe - Tarp Inner 12’ Galvanized
Pipe - Tarp Inner 14’ Galvanized
Lock - Tarp Front Galvanized
Flat - Anchor Tarp 10’ Galvanized
Flat - Anchor Tarp 12’ Galvanized
Flat - Anchor Tarp 14’ Galvanized
Lock - Tarp Rear Galvanized
Washer - Flat 3/8 SS
Washer - Flat 1/4 Special SS
Washer - Flat 1/2 SS
Angle - Mounting Plate End 304
Stop - Lock Galvanized
Screw - Sockethead 1/4-20NC x 1-1/2 SS
Screw - Truss Head 1/4-20NC x 1 SS
100
QTY
1
1
2
2
4
1
14
2
1
1
4
26
1
1
2
12
2
4
8
10
2
2
2
2
2
2
1
2
2
2
1
29
10
1
2
1
2
10
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
33
34
35
36
37
38
39
TARP CONTINUED
PART NO.
71772
308409
308373
308422
308411
308412
88050
308406
308400
Screw - Buttonhead 3/8-16NC x 1-1/4 SS
Tarp - 10’
Tarp - 12’
Tarp - 14’
Spring - SS
D-Shackle - SS
Spacer
Plug - Plastic 3/4
Rope - Tarp
101
QTY
2
2
2
2
1
2
14
4
1
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
HI-WAY
ITEM
PART NO.
308228
308324
308325
2
36293
AR - As Required
PA R T S L I S T
1
308216-E
Page Rev. A
XZALT
SCREENS
DESCRIPTION
Screen - 10’ x 82” Galvanized
Screen - 12’ x 82” Galvanized
Screen - 12’ x 82” Galvanized
Cap Screw - .375-16NC x .75 SS
102
QTY
1
1
1
AR
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
LADDER
6,7
3,4,5
ITEM
DESCRIPTION
308153
308157
20695
20129
20680
20067
20678
Mount - Wldmt Ladder Inspection
Ladder - Wldmt Inspection
Washer - Flat .5
Cap Screw - .5-13NC x 1.5
Nut - Lock .5-13NC
Cap Screw - .375-16NC x 1
Nut - Lock .375-16NC
Please Give Part No., Description
& Unit Serial No.
103
QTY
1
1
2
2
2
3
3
308216-E
Page Rev. A
PA R T S L I S T
1
2
3
4
5
6
7
PART NO.
PA R T S L I S T
HI-WAY
ITEM
PART NO.
1
2
3
308090
20138-X1
39016
308216-E
Page Rev. A
XZALT
SAFETY STRAP
DESCRIPTION
Strap - Safety
Cap Screw - .5-13NC x 3.75
Nut - Lock .5-13NC SS
104
QTY
1
1
1
Please Give Part No., Description
& Unit Serial No.
HI-WAY
ITEM
1
2
3
4
5
6
7
8
9
FENDERS - 14’ 100” WIDE
PART NO.
309470
309471
309469
36408
36425
36420
36414
36399
39200
Bracket - Fender RH 201
Bracket - Fender LH 201
Fender - panel 14’ 201
Bolt - Carriage 3/8-16NC x 1 SS
Washer - Flat 3/8 SS
Washer - Lock 3/8 SS
Nut - Hex 3/8-16NC SS
Cap Screw - 3/8-16NC x 1-1/4 SS
Decal - Warning Slipping Hazard
105
QTY
5
5
2
20
60
40
40
20
2
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
XZALT
PA R T S L I S T
HI-WAY
308216-E
Page Rev. A
DECALS
106
XZALT
Please Give Part No., Description
& Unit Serial No.
HI-WAY
XZALT
DECALS CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
1
2
3
4
150034
364
321
39138
Decal - Caution Operation & Maint
Decal - Danger Moving Part
Decal - Caution Hazardous Material
Decal - Warning High Pressure Fluid
1
1
1
1
5
6
7
39017
305274
55631
Decal - No Step
Decal - Falling Hazard
Decal - Warning Moving Part Hazard
2
1
1
8
71807
Decal - Warning Falling Spinner Hazard
1
Decal - Guard is Missing
Decal - Flying Material
Decal - Falling Hazard
Decal - Crushing Hazard
Decal - Lock Leg (units equipped with storage legs)
Decal - Read Manual
Decal - Metering Gate Positions
Decal - Liquid Valve Positions
Decal - No Step
Decal - HiWay/Xzalt
Decal - HiWay Large
Decal - Xzalt
Decal - Warning Slipping Hazard (Fenders)
1
1
1
3
2
1
1
1
1
1
2
2
2
9
308191
10
308192
11
308193
12
308194
13
308195
14
308196
15
308197
16
308198
17
308199
18
308306
19
39870
20
308305
21
*39200
* – Not Shown
107
308216-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
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