Volvo FMX Brochure

Volvo FMX Brochure
Volvo Trucks. Driving Progress
THE NEW VOLVO FMX 440
19.5 CU.M TIPPER
the mining & construction expert
The New Volvo FMX 440
The best in its class just got better
Driving in mining operations requires skill. Great skill when it comes to efficient and fast transportation of
large loads without getting bogged down and without compromising the truck.
But does it require muscles, too? No, not really. The new Volvo FMX 440 19.5 Cu.m Tipper takes care of
it. The new Volvo FMX 440 is robust, it is developed to make driving in tough mining applications easier and
safer – from the sturdy bumper, high ground clearance, comfortable cabin, choice of manual and I-Shift gear
and a powerful engine. Let us show you what a modern mining & construction truck, packed with innovative
solutions and groundbreaking features, looks like.
2
3
built for robustness
Designed for rough roads
The new Volvo FMX 440 looks a lot tougher because the truck itself has become a lot tougher. You could say the
design is very honest – it lets you see the truck for what it is: a highly robust and durable piece of equipment.
All the familiar FMX elements are there; and they have been further enhanced and improved. The front towing
member, for instance, is one piece of cast iron and is now strong enough to hold up to 32 tonnes with its tow
hook. The bull bar is tougher and larger, as are the corner bumpers, which are made out of three millimetre thick
high grade steel. With its new box-like construction, the front becomes incredibly sturdy. So it absorbs the energy
of a low speed impact like a giant spring.
There is nothing hanging down underneath the truck except wheels. The new headlights are positioned higher
up where they are less likely to get damaged and best kept. Body panels are split rather than overlapping so that
any cosmetic damage is isolated.
And if you do manage to do any serious damage to the front, you’ll probably be able to replace the part yourself
as the screws are all visible and easily accessible. We’re pretty sure this is going to be popular with customers as
it offers savings and increases uptime.
4
The sturdy bumper.
Push and pull 32 tonnes.
It’s made of 3 mm thick high grade steel, it’s
in three parts and the attachments are visible
and easy to undo. The corner bumpers
now have the same exposed fasteners for
easier replacement. The steel bumper is also
covered by a thick polypropylene coat that
largely regains its form if damaged.
The towing member is one piece of cast
iron. It’s strong enough to hold upto 32
tonnes with its tow hook. And the fact that
the towing member is exposed means,
you can use it like a ladder to climb up
the front. Wherever you step you’ll find it’s
solid, nothing is going to break or crack. A
handle opens so that the towing pin can be
accessed when needed.
Stronger headlamp with
protective mesh.
Sturdy mirror and brackets.
Improved engine mounting.
Cab mounting.
Robust rear-view mirrors with sturdier
mountings withstand rough treatment, thus
also giving a steady image in the mirror.
Four point engine mounting optimised to
reduce road induced vibrations and improve
road handling. Rear engine mounting with
more rubber increases insulation, improves
ride comfort and durability. Front engine
anchorages made of aluminium instead of
cast iron in order to save weight.
Four point coil suspension with shock
absorbers with Vertical stroke of + / - 50 mm
to reduce the risk of bottoming out even in
the worst road conditions.
The attachments of the lights are sturdy
enough to safeguard the lamp bulbs from
vibrations and keep the lamp bodies in
place, even if you happen to bump into
something. A new headlight protection mesh
protects the headlight from stone chipping,
while keeping the illumination unaffected.
Reinforced bogie structure.
New front suspension geometry.
Inverted Bogie suspension design provides
equal load distribution between both rearforward and rear-rearward axles. Rubberjournalled V-stays and reaction rods provide
better distribution of torsional load to the
chassis.
Rubber springs between the spring leaves
and axle and two shock absorbers for the
front driven axle contribute to less vibration
of chassis and good comfort under all axle
loads. Rear stabiliser provides torsional
rigidity to the chassis under rough terrain.
Rear bogie suspension is reinforced
to better withstand high loads under
tough conditions. The bogie components
reinforcement includes cross-member,
brackets on both sides of the cross-member,
bump stops, bogie anchorages and V-stays.
New front parabolic leaf suspension design
ensures that the leaves lie flush with each
other only in the middle and at the ends.
This ensures that friction between leaves
is very low, thus giving a smooth and
comfortable ride without any bumps.
The spring leaves are made from special
steel and are dimensioned so that the
load is evenly distributed over each crosssection of the leaf. Front shock absorbers
contribute to the less vibration of chassis.
Front stabiliser ensures better torsional
rigidity during turning of the vehicle at
speed.
5
Power for performance
Pure power and
generous torque
The Volvo D13A440 is a 440 hp, 12.8 litre in-line 6-cylinder engine with an overhead camshaft, 4 valves per
cylinder and unit injectors. The engine meets Euro 3 exhaust emission regulations. It is designed to ensure
excellent driving characteristics, high reliability and excellent fuel efficiency. The timing gear is located at the rear
of the engine, which reduces vibration. With a cylinder block and cylinder head made of cast iron, a strong base is
created for a dependable engine.
The Volvo D13A440 engine offers steady flow of power uphill and massive braking power downhill and evens
out the gradients. The engine’s power is available virtually from idling speed, which ensures excellent starting
traction. This power stays with you throughout and maximum torque is available high up the rev range (2200Nm
at 1050-1400 rpm). A wide economic speed range of 1050-1600 rpm helps to get the maximum fuel efficiency.
The Volvo torque curve.
You’ll feel it in the pedal.
Excellent torque at low revs. An extremely
wide max. torque range. Peak torque meets
peak power. Volvo’s leadership in diesel
engine technology is clearly visible once
you start comparing engine curves. You’ll
experience fast acceleration, excellent
pulling power, comfortable low-speed
handling and, not least, a fuel efficient
and pleasurable ride at cruising speed.
6
Fuel efficiency built-in.
The optimised combustion chamber
geometry. The fast and precise EMScontrolled injection. The high gas-fill ratio.
We could go on listing what makes Volvo
engines hard to beat when it comes to fuel
economy. Your bottom line will reap the
benefits. So will the environment.
VEB
Volvo’s famous engine brakes.
Minimise wear on the brake pedal.
Volvo’s patented engine brakes produces
impressive braking forces. Integrated with
I-Shift and the cruise control, it makes
a descent into the gravel pit or mine
comfortable, without compromising safety
or fuel economy.
Accurate engine
management through
Volvo EMS.
Volvo EMS provides precise and
efficient engine control. The
engine control module takes
in data from several sensors,
compares current readings with
stored parameters and adjusts
fuel quantity and injection timing
accordingly.
Gear driven camshaft.
Gear driven camshaft ensures
precise control over the unit
injectors and valve timing. The unit
injectors are positioned vertically
and centrally which provides
extremely fast, well controlled
injection and symmetrical
distribution of the fuel in the
combustion chamber.
Low exhaust and noise
emission.
The D13A440 more than meets
the demand for high performance
in conjunction with low exhaust
(Euro 3) and noise emissions. The
crankshaft and camshaft have
hydraulic vibration dampers which
minimise noise and vibration – a
particularly low noise is evident at
idling speed.
Dependable construction
and design.
A strong engine foundation is formed
by a cylinder block and cylinder
head made of cast iron. The lower
part of the cylinder block has a
steel reinforced ladder frame – this
minimises vibration and increases
rigidity. The timing gear is located at
the rear of the engine which reduces
the number of components.
7
i-shift for mining
Shift to I-Shift
The new Volvo FMX 440 19.5 Cu.m Tipper comes fitted with I-Shift transmission AT2612D, which is a 12-speed
electronically controlled splitter and range-change automated transmission, installed with advanced software
optimised for mining operations. It is characterised by a fast gear changing system featuring minimum interruption
in torque delivery during gear changing. Because the gearbox has such a large ratio span, it has capacity for both
high starting traction and high average speed.
Having the right ratio for the right speed at the right time is what the I-Shift transmission technology is all
about. By continuously monitoring the road gradient, vehicle speed, acceleration, torque demanded by the
particular road, weight, rolling and air resistance; the I-Shift can instantly predict and select the most appropriate
ratio for efficient utilisation of the engine without driver intervention. In short, it knows when and where a shift
would be beneficial.
The smooth gear shifting on the other hand reduces the stress on the driveline and tyres and hence increases
the life span of the drive units and reduces the maintenance cost.
And you always have the option of using the manual mode – perhaps if you want to be absolutely sure of
staying in the same gear through a patch of slippery terrain. It’s the best of both worlds for the driver – and the
customer.
Fast gear changing system with
short torque interruption.
Driving program for optimum
efficiency.
Strong and dependable
components.
I-Shift is a very flexible gear changing
system. In Auto mode, gears change
automatically even with the cruise control
engaged. In sensitive driving conditions,
the driver can switch to the Manual mode
that locks the current gear. In M, the driver
changes gear manually using a button
integrated into the gear lever. Since
clutch operation is regulated by the gear
changing system, there is no clutch pedal.
In Automatic mode, the driver can choose
between the “Performance” and “Economy”
programmes. Gears are changed via a
button on the gear selector. This function
offers different gear change strategies
depending on the road conditions. Economy
mode provides good fuel economy. The
“Performance” mode provides more
aggressive gear changing, and is used when
extra engine power is needed.
All the shafts, bearings and gears are sturdily
dimensioned for high operating reliability
and long service life. A flange-mounted
CVU (Clutch Valve Unit) and integrated
CCA (Concentric Clutch Actuator) including
position sensor replace the externally
mounted clutch cylinder.
Fully sychronised manual transmission
The new Volvo FMX 440 19.5 Cu.m Tipper is also offered with fully synchronised 14-speed splitter-range manual
gearbox with cable controlled shifting matched perfectly to the engine characteristics. Close and well balanced
ratios make it easy for the truck to climb steep gradients and facilitate smooth acceleration. Extreme low crawler
ratio 16.41:1 improves startability when hauling heavy loads in difficult driving conditions.
8
How it works.
It may seem strange. Beneath the
surface of I-Shift, the archetype of
modern transmissions hides an oldschool unsynchronised manual
gearbox. (Hence the compact
design and low internal losses). But
of course there’s more to I-Shift than
that. The secret lies in the intelligent
electronic control unit. It’s responsible
for controlling the pneumatic system
that handles the clutch and shifts.
By constantly receiving information
about vehicle speed, acceleration,
weight, road grade, torque demand
and more, it can carry out every
shift with extreme precision. It also
communicates closely with the
engine, which in turn adjusts revs
and engine-brake effect for fast and
comfortable shifting.
Eases your mind and
your left foot.
Let I-Shift save you fuel.
The money will roll right in.
Driving I-Shift is a real pleasure. Without
the clutch pedal, you can safely sit back
and concentrate on the other two. I-Shift
uses its built-in intelligence to quickly and
automatically choose the right gear at all
times. And the software provides shifting
skills that are impossible for even the best
of drivers to match. Still, if you want to get
more involved, you can. The buttons on the
shift selector allow you to step in and shift
gear manually.
I-Shift is designed to save fuel. First of all,
the internal losses are low – actually lower
than on manual gearboxes. But it’s the
electronics that really make the difference.
When driving in Economy mode, every gear
change is timed precisely, to let the engine
work at its most efficient rpm range. And
then there’s I-Roll. It’s a unique feature
used when driving downhill, automatically
disengaging the engine to make use of
the truck’s momentum instead of fuel. The
result - upto 2% lower fuel consumption.
More productivity.
I-Shift for mining is installed with some
groundbreaking features which ensure
high vehicle availability even in deep
gradient or slushy road conditions. The
features like Enhanced Performance (P+)
mode, Heavy Duty (HD) mode, Queue
driving, Power launch etc. provides high
torque to the vehicle when required,
thereby improving productivity.
9
more load carrying capacity
Stronger for
more load
The new Volvo FMX 440 19.5 Cu.m Tipper offers increased load carrying
capacity with a new 33 tonne rear tandem axle with 4 planetary gears
on the hub. The front axle design has been improved with 10 tonne hub
bearing. Rear bogie & front suspension is reinforced and redesigned to
better withstand high loads under tough conditions. With the improved
axles and suspension, the truck is rated at 51 tonnes of Gross Vehicle
Weight.
10
New 33 tonne rear axle.
Strengthened front axles.
RTH3312 is tandem axle with hub
reduction approved for maximum axle
loading of 33 tonnes. Tandem drive offers
excellent traction and superb pulling power.
The result is excellent get-you-there ability
and low tyre wear. The reduction at hubs
takes places at 4 planetary gears, giving
more uniform and steady load distribution,
resulting in higher truck vehicle availability.
Front axles of the new Volvo FMX 440
have been strengthened at the hub. A
new 10 tonne hub bearing is fitted on
both the front axles, which enhances
reliability of the product under heavy load
condition. Twin front axles combination of
Volvo FMX 440 is technically approved for
18 tonnes load.
Stronger chassis.
Mining tyres.
The chassis frame is made from highstrength steel. Its front section is bent
outwards to accommodate the cab
and engine, and has the same material
thickness (8 mm) in the web and the
flanges. Frame is reinforced with 5 mm
thick inner liner, made from high-strength
steel, which runs from the front of frame to
end of frame.
12-24 cross-ply mining tyres ensure
better footprint of the vehicle in rough
mining roads, while carrying heavy
load. It also helps in improving the
ground clearance of the vehicle, to
ensure unhindered operation in off-road
applications.
11
increased productivity
Bigger body for
more capacity
With improved load carrying capacity and high horsepower engine, the volumetric capacity of the tipper body is
also improved to bring high productivity advantage to the customer.
The new Volvo FMX 440 comes factory-fitted with 19.5 Cu.m tipper body for overburden and mineral
applications. The body comes in two variants – Rock Body (RB) and Exhaust Heated Body (EHB) for materials
with different moisture content. The higher capacity body enables the customer to get high productivity without
much brunt on the fuel efficiency. Ruggedness in-built in design and construction ensures enhanced
life of the body under tough operating conditions.
12
Steel welded
construction.
High tensile wear
resistant steel.
All-steel welded construction
low CG Body design provides
necessary rigidity to the body for
carrying heavy load.
Floor, sideboard and headboard
made of high tensile wear
resistant steel provide longer
life to the body under the weary
operations of mines.
Solid rock breakers.
6 nos. solid breakers reduces
impact load of material directly
passing onto the body floor.
13
Designed for driver comfort
Spacious room for
stress free work
Despite being a tougher truck, everything inside the cab feels more inviting. Sitting in the comfortable new driver’s
seat, the first thing that strikes you is the clean design – the new dash, steering wheel and instrument cluster. The
new, gently curved dash not only looks appealing; it’s designed for an ergonomic and comfortable driving position
with all buttons, instruments and storage within easy reach.
The instrument cluster puts vital information where the driver can see it at a glance, while the less frequently
used controls are further away. A quick glance at the centre of the speedometer is enough to get key information
about gear, I-Shift mode, cruise control, auxiliary brakes and tachometer.
Raven is the colour of the dashboard. It is especially developed for the mining and construction environment,
because this colour is less sensitive to dirt.
14
New, modern and ergonomic
dashboard.
New easy-glance instrument cluster.
All at your thumb tips.
The new instrument cluster has a
contemporary design with easily read
and understood distinct graphics for
a convenient overview. Driver related
information has a high and central position
in the driver’s view. All warnings and
vital information are shown in the Driver
Information Display (DID) at the right of the
instrument.
Keypads provided on steering for cruise
control and navigation on information
display, allows you to keep a tight grip
on the wheel - always. Stalk switches
are provided on steering for direction
indicators, main beam, windscreen wiping
& washing, exhaust brake operation.
More knee space.
A great position to be in.
Steering column has been made sleeker
in design to enhance the knee space for
driver, bringing more comfort to the driver.
The mechanical mechanism of steering
lock has been replaced with electrical
steering lock system, which is moved along
with vehicle ignition switch to dashboard.
The driver seat has a well-shaped seat
cushion and backrest. Thanks to its
advanced ergonomic design, the driver gets
perfect support and seating comfort.
Air-suspended seat variant provides even
better comfort by offering automatic
adjustment to the weight of the driver and
wide variety of fore-aft adjustments.
Electrical manually controlled
climate unit.
Plenty of room for storage.
Electronic control and ergonomic
consideration.
The new, gently curved dash not only looks
appealing. It’s designed for an ergonomic
and comfortable driving position, with all
controls, instruments and storage within
easy reach.
There are plenty of places in interior and
exterior of the cab for keeping personal
belonging like dash panel center section
storage, panel top tray etc. Extra storage
space is also provided on cab exterior on
both the driver and passenger sides.
The gear shift control for I-Shift is through
selector and lever integrated in the driver’s
seat for comfortable and safe operation.
When the vehicle is at a standstill, the
gear lever can be folded forward to aid
movement inside the cab.
New electrical switches for climate control
allow the system to remember the settings
made in the climate control system when
the truck is switched off. When the truck
starts next time it will have the same
settings.
Electric parking brake.
The parking brake activation is through
an easy access electrical switch on the
dashboard. Automatically engaged at
key-off, and automatically released when
taking off.
15
headlights
New lights
for the clear
picture
Now you can really see the light in the tunnel. The
powerful head-lights are improved and give a strong,
wide, smooth light with an extremely long range
making assignments more relaxed and much safer.
side turn
indicator
main beam
dipped beam
300 m
turn indicator
Leading main beam.
While driving in the dark, the Volvo FMX is a particularly good friend.
The headlights produce a powerful beam, providing you with
an early view on what is happening down the road. And, just as
important, other road users will see you.
Unique daytime
running light
LED strips, forming a unique
V-shape, shows that a Volvo
is approaching.
16
Safety
Safe as Volvo
Safety in trucks means prevention of hazardous
incidents and reduction of any damage and trauma
that may occur. This means taking into account
the protection of the driver, passenger, cargo and
all road users in traffic. Safety is as always a Volvo
hallmark, Volvo is safer than other trucks. Yet more
safety features have been added.
Toughest tests in the world.
Volvo is the only truck manufacturer in the world to
conduct the extremely tough cab tests that we do
at our collision centre. All cabs meet the Swedish
cab strength standards - the toughest in the world.
In real life, the test is comparable to a crash at 80
km/h with a stationary truck, and suggests that the
driver too would survive the crash.
Best-in-class visibility.
Anti-slip front footsteps.
Electric parking brake.
The cab’s low position offers superior
close-up visibility. This is further enhanced
by the new dashboard and the slim rearview mirrors. The redesigned head lamps
offer enhanced light performance and
even better visibility.
Fixed footstep with improved anti-slip
function secures the best possible grip
in all weather conditions, for cleaning the
windshield. An extra foldable footstep
further improves the climbing access on
trucks.
The parking brake activation is through
an easy access switch on the dash. Also
the parking brake activates automatically
when the engine is turned off to ensure
high degree of safety even if the driver
misses it.
DGMS Package
Out of the twenty requirements prescribed through DGMS Circular No. 05 dated 13 th October 2010, fifteen are provided as
standard features in the Volvo FMX 440 19.5 Cu.m Tipper. Following features can be offered as optional package based on
customer requirement.
• Fire suppression system
• Proximity warning device
• Auto-dipping system (under development)
• Rear vision system
• Load indicator & recorder
17
Volvo services
Support all the way
World class trucks require world class service to maximise its operational efficiency. At Volvo we focus on
ensuring that your Volvo trucks continue to perform, delivering the best-in-class vehicle uptime, fuel efficiency
and driver productivity. We not only believe in protecting your investment, but also enhancing your operational
profitability. Simply put, our aftermarket services complement our range of world class trucks.
Countrywide Service Network
Volvo Trucks has a comprehensive network of service
and parts centres in India. The network is divided
into 4 regions and each region has a Hub Dealer
fully equipped with infrastructure, tools, equipment
and manpower. Apart from the Hub Dealer there are
other dealerships who work in close proximity with the
customers. Site support is provided at the remotest
locations and is managed by site support dealerships.
There are also sub dealers who are an extension of the
private service dealers and they provide on-site support
to the remotest locations of mines across India.
Container workshops are deployed at select mining
sites to offer service at the customer’s doorstep.
–
–
–
–
–
–
Manali
Chandigarh
Delhi
North
Gurgaon
Jaipur
east
Singrauli
Ahmedabad
Surat
Mumbai
West
Dhanbad
Korba
Kolkata
Howrah
Nagpur
Chandrapur
Bhiwandi
Pune
Bhubaneswar
Ramagundam
Hyderabad
Goa
Hospet
Chennai
south
Kochi
18
Type
Vijayawada
Hoskote
Bengaluru
Genuine Volvo Parts
A Volvo truck is chosen because it comes with a
promise that encompasses productivity, uptime and
driver safety. The same is applied while choosing
Genuine Volvo Parts for service and repair. They are the
best choice; simply because they are made by Volvo
Trucks and offer a long service life, protecting your
investment hence giving the best returns. You trust
Volvo to build the best trucks; you can also be assured
of the best quality of the Genuine Volvo Parts.
Each Genuine Volvo part is manufactured according
to the exact specifications, material, dimensions and
tolerance as the part it is replacing. These stringent
quality norms ensure that the new part works in parallel
with the other parts, thus ensuring higher vehicle
uptime.
Volvo Genuine Parts offer the following benefits:
Key
Nos
V
S
P
C
Hub Dealer
4
Sub Total
14
P
S
D
Dealer
10
Dealer
4
Site Support
6
Sub Dealer
3
Sub Total
13
Total
27
Site Support
132
Total Customer Touch Points
159
Better quality
Higher reliability
Better availability
Flexibility of inventory and logistics management
Promised warranty
Higher lifetime performance
Genuine Volvo Lubricants
Genuine Volvo Lubricants are manufactured for exact
specifications and specially tested to meet the stringent
requirements of quality & safety to guarantee efficient
performance and higher vehicle uptime. Volvo has its
own quality norm – the Volvo Drain Specification (VDS)
to ensure optimum engine performance and protection.
It also ensures longer service intervals, which reduces
the maintenance cost. It enhances the life of aggregates,
thereby preventing frequent stops and ensuring better
uptime. Genuine Volvo Lubricant barrels guarantee the
right quality and quantity.
Key advantages:
– Customised service offerings best suited for your
business needs
– More hours available for truck operation
– Protection from unexpected expenses
– Well planned maintenance cost for today and
tomorrow
Volvo Service Agreements
Volvo Service Agreements provide the best care for
your trucks to ensure higher efficiency and uptime
to continue delivering world class performance. The
service is done by certified technicians at a time that
is convenient to you, resulting in minimal operation
disruption. The Service Agreements not only adds value
to your business but also has an encouraging effect on
your bottom-line. The Agreements help you save time,
money and control vehicle maintenance expenditure. A
properly serviced truck runs more efficiently and lowers
the total cost of ownership.
Fleet Management
Volvo offers a host of soft offerings taking the service
experience to an all new level, which includes new
offerings such as Dynafleet Telematic Solution for realtime fleet management, hassle-free insurance, collision
restorative services and driver advisories.
The existing agreements are further enhanced with
new offerings spanning from dedicated uptime support,
customized service value packs to managing an entire
fleet through Fleet Management Services.
Uptime Support
Moving high volumes at optimal cost is critical in the
mining industry for higher operational efficiency. Given
the need it is imperative for mining trucks to endure dusty
environment, tougher terrains, higher payloads and longer
operating hours. To ensure higher efficiency, we have
integrated uptime into the core of our service offerings
with faster turnaround times and improved driver comfort
& safety.
Service Value Packs
Our customised Service Value Packs are designed to suit
a variety of requirements, such as preventive maintenance,
driveline coverage, hassle-free insurance, availability of
parts on site and the ease of fleet monitoring systems.
19
Competence development
Making good drivers
better
Driver Training & Competence Development
Providing state-of-the-art trucks is only a part of the transport solution. Customers must get the best output from
the vehicles and higher return on the investment. Volvo Driver Training center offers various training programs
to help customer improve profitability. The center helps understand the importance of the link between high
performance trucks and the drivers, mechanics and fleet managers. It also helps better understanding of vehicles,
maintenance practices and efficient operation, which goes a long way in improving safety, uptime and higher
productivity throughout the life-cycle of the vehicle. Training helps in fuel saving, safety and higher profitability.
Volvo training programs give special importance to driving practices and routine maintenance that helps in
achieving higher fuel efficiency in the most demanding off-road applications. Our new Value Program on fuel
economy helps to create awareness among the drivers on the importance of saving fuel, features available in
the trucks to improve fuel efficiency and appropriate driving practices. It also offers operational consulting to
customers through regular feedback on site conditions & operating practices that influence fuel economy.
20
Telematics solution
Dynafleet Online
enabled
Dynafleet is Volvo Trucks Online Transport Information System for improved profitability. Customers can see in
real time their vehicles’ performance data that is critical to have control on their fleet. In addition, Dynafleet shows
the areas of improvement to support profitability in the long run. By providing clear and accurate information, the
system makes it easier to take the right decisions. And customers can access this information anywhere, also
outside the office, from any standard PC and device with an internet connection.
The new Volvo FMX 440 19.5 Cu.m Tipper comes enabled for Dynafleet Online service of ‘Fuel &
Environment’. The Fuel & Environment service saves customers time and effort in analysing vehicle data and
helps find ways to cut fuel cost. Customer simply has to sign-up for the service and stay connected by paying the
monthly / annual subscription fee.
Fuel & Environment
The Fuel & Environment service provides you all the critical information related to
vehicles’ performance. It also saves you time and effort analysing vehicle data - and
helps you find ways to cut fuel costs. Through the various reports, both potential
savings and progress over time can be made visible in just seconds.
21
truck Specification
1221
3790
1941
8880
5035
1518
ENGINE
Six-cylinder, in-line direct injection diesel engine
I-Roll, Shift strategy, Smart cruise control features for economy
driving
Overhead camshaft with four valves per cylinder
P+, HD mode, jerk start features for performance driving
Electronically regulated fuel injection with unit injectors
No. of gears
12 forward + 4 reverse
Heavy duty turbocharger and intercooler
Engine management system with driving information and diagnosis
POWER TAKE-OFF
Displacement
12.8 litre
Clutch-dependent gearbox mounted power take-off
Bore x stroke
131 mm x 158 mm
Compression ratio
18.1:1
Max. power
440 hp @ 1400-1800 rpm
Max. torque
2200 Nm @ 1050-1400 rpm
Economy speed range
$
Twin heavy duty steerable front axle with high ground clearance
Capacity (Twin axles)
18000 kgs
1050-1600 rpm
Emissions$
BS III / Euro 3
REAR AXLES
Max. engine brake power (Manual Tipper)
228 hp (EPG)
Drive tandem hub reduction axle with four planetary gears
Max. engine brake power (I-Shift Tipper)
402 hp (VEB)
Differential locks – Inter-wheels and Inter-axles
Emission requirements conform to ECE/EEC regulations and MOST / CMVR / TAP 115 / 116
(Manual Tipper)
5.41:1
Plate diameter
33000 kgs
SUSPENSION
Power assisted drag type dual friction discs
400 mm
Front
Parabolic suspension with S-shaped leaf geometry
Double action shock absorbers and stabilisers
(I-Shift Tipper)
No. of leaves
Power assisted push-type single friction disc
Plate diameter
430 mm
3
Rear
Heavy duty bogie suspension with conventional multi-leaf spring
Rubber-journalled V-stays, reaction rods, stabiliser and two shock
absorbers
GEARBOX
(Manual Tipper)
Manual synchronized range / splitter gearbox
Heavy duty transmission oil cooler with additional radiator
No. of gears
Ratio
Capacity (Tandem axles)
CLUTCH
12 forward + 2 crawler + 4 reverse
(I-Shift Tipper)
Automated range / splitter gearbox
Heavy duty transmission oil cooler with additional radiator
22
FRONT AXLES
No. of leaves
11
WHEELS AND TYRES
Tyre size
Wheel rim size
Total no. of wheels fitted
1 no. spare wheel rim and tyre
12” x 24” cross ply
8.5” x 24”
12
CHASSIS FRAME
‘C’ channel section side members made of high-strength steel
Cross section
300 mm x 90 mm x 8 mm
Full length inner reinforcement
Inner reinforcement thickness
5 mm
Air suspended driver’s seat (standard for I-Shift tipper) with
adjustment of fore-aft, height, backrest, lumbar support, shoulder,
seat cushion extension, seat tilt, cushion stiffness
Cushioned foldable co-driver seat
Red safety belt
Exteriors
New heavy duty bumper with extremely robust design and high
approach angle
STEERING
Hydraulic power steering with variable displacement pump
Robust front towing device certified for 25 tonnes
Tilt and telescopic adjustable steering wheel
Distinct V-shape Daytime Running Light (DRL)
Steering wheel diameter
500 mm
Heavy duty headlamp unit with higher illumination main beam
Cab fully suspended by four coil springs and shock absorbers
FUEL TANK
TELEMATICS
Steel cylindrical tank mounted on right-hand side
Capacity
270 litre
Volvo Dynafleet Online services
EXHAUST SYSTEM
TOOLS AND ACCESSORIES
Vertical muffler, vertical exhaust outlet on right-hand side
Standard tool kit, first-aid kit, two warning triangles,
Bulb and fuse kit
20 tonne hydraulic jack
BRAKES
Dual-line air brake system
TIPPER BODY & HYDRAULICS
Z-cam drum brakes with automatic adjustments
All-steel welded construction low C G Rock Body
New electronic parking brake activation
Spring-type parking brake chambers on 2nd front axle and 1st rear
axle
Struck volume
Floor, sideboard and headboard made of high tensile wear
resistant steel
PNEUMATICS
6 nos. angular solid rock breakers on the floor
Gear driven, double cylinder reciprocating air compressor
Full length canopy
Max. compressor capacity
900 l/min
Tipping angle with knock-off valve
New electronically controlled Air Pressure Modulator (APM)
Heavy duty front mounted telescopic cylinder
Total air tank capacity
Direct mounted hydraulic pump on PTO
123 litre
19.5 Cu.m
45 deg
Oil tank with breather filter, oil level indicator and return line filter
Oil tank capacity
ELECTRICALS
New improved Truck Electronic Architecture
System voltage
24 V
110 litre
VEHICLE DIMENSIONS, mm – AS PER CMVR
Volvo maintenance-free batteries (2 nos.)
Wheel base
Battery voltage
Overall length
8880
Overall width
2590
Battery capacity
Alternator capacity
12 V
170 Ah
110 A
Turning circle diameter
Minimum ground clearance
CAB
FMX day cabin
3790
22600
390
VEHICLE WEIGHTS
Crash-tested steel welded structure
Accommodation
Cabin tilt angle
Interiors
Overall height
5035
1 driver + 1 co-driver
700
Laden weight, kg (as per CMVR limits)
Front axles (Twin)
12000
Rear axles (Bogie)
19000
Electrical manually controlled climate unit
Gross vehicle weight
31000
New ergonomically designed dashboard with easy-access stalks,
switches & controls
PERFORMANCE DATA
New instrument cluster with easy glance displays and on-board
diagnostics
Economy speed range on top gear
43-66 kmph
Max. speed (Geared)
87 kmph
Comfortable driver’s seat (standard for manual tipper) with
adjustment of fore-aft, height, backrest, lumbar support, seat tilt
Max. speed (Limited)
45 kmph
Caution: Do not drill or weld on the frame. Note: Volvo has a policy of continual product improvement. The specifications / images shown here are indicative and are subject to change without
prior notice. Performance parameters are subject to stability of the vehicle.
23
Unit No. 502, 5th Floor, Southern Wing (Wing-B), Embassy Prime, Bagmane Techpark, C V Raman Nagar, Bengaluru - 560 093.
Phone: +91 80 6788 7000, Fax: +91 80 6788 7124.
For more information contact: [email protected]
Follow us on:
BR-New FMX 440 19.5TP_09.15
www.volvotrucksindia.com
New Delhi: 401, 4th Floor, Salcon Aurum, Plot No. 4, Jasola District Centre, Jasola, New Delhi 110 025. Phone: 011 4065 6700-03, Fax: 011 4065 6707.
Raipur: #505-506, Mangeto Offizo, Labhandi, G E Road, Raipur 492 010. Phone: 0771 404 5449, Fax: 0771 404 5449.
Bengaluru: Unit No. 502, 5th Floor, Southern Wing (Wing-B), Embassy Prime, Bagmane Techpark, C V Raman Nagar, Bengaluru 560 093. Phone: 080 6788 7000, Fax: 080 6788 7124.
Mumbai: 205 - 208, B- Wing, Floral Deck Plaza, MIDC Central Road, Andheri (E), Mumbai 400 093. Phone: 022 2834 5020, 2834 4293 / 2834 4266, Fax: 022 2834 4263 .
Ahmedabad: D-706, Ganesh Meridian, Opp. Gujarat High Court, S G Highway, Ahmedabad 380 061. Phone: +91 90990 81669.
Kolkata: 7A /1A, Middleton Street, Gooptu Court, 2 nd Floor, Kolkata 700 071. Phone: 033 2281 0794 / 95 / 2280 8241, Fax: 033 2283 1767.
Hyderabad: 404, Prajay Corporate House, Chikoti Gardens, Begumpet, Hyderabad 500 016. Phone: 040 4020 0929, Fax: 040 6648 2674.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement