800R / Outlander Slip-On (2007

800R / Outlander Slip-On (2007
Installation Instructions
1.
Make sure the ATV is completely cool before starting
the installation. Make sure the ATV is secure on a level
surface and the parking brake is set.
2.
Remove main seat assembly.
8.
Attach TBR slip-tube to TBR muffler using the supplied
X-ring and 8x14mm bolts and lock washers. Leave loose
for now.
9.
Slide supplied barrel clamp over slip-tube at joint end.
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Renegade / Outlander 800R
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2560406V
3.
Remove heat shield.
4.
Loosen muffler joint clamp.
5.
Remove muffler mounting bolts *The nuts on the back
are difficult to get a wrench on but it is easier than
removing the rear section.
6.
Remove OEM muffler assembly and joint clamp with
gasket.
7.
Install TBR supplied muffler hanger bracket in the
rearward position of OEM muffler mount and secure
with 8x50mm bolt.
10. Install TBR muffler assembly, attach with supplied 8x25mm
bolt and OEM nut.
11. Tighten the X-ring bolts.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
12. Tighten Barrel clamp.
13. Re-install heat shield, and seat.
14. Double check your work and make sure all bolts are
tightened and the exhaust is aligned correctly.
15. Before you run the ATV, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run the
ATV and enjoy. It is normal for some white smoke to
appear the first time you start the ATV. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
V.A.L.E.
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Renegade / Outlander 800R
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2560406V
Care & Cleaning
Parts List
Qty.
Description
1
Muffler Canister M-7 Aluminum
1
Stainless Steel S-Bend Slip-On 1
HARDWARE KIT
1
X-Ring Kit
1
Muffler bracket
1
8x25mm Socket Head Cap Screw
1
8x50mm Socket Head Cap Screw
1
61mm Barrel Clamp
1
TBR Sticker Kit
Part Number
005-256-206M
005-25604S
005-256-3
005-7-2-3KIT
005-255B
005-SH825
005-SH850
005-27-61MSH
015-10212
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high
quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing
does not provide a warranty for burned canisters.
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