Rite-Hite FasTrax High Performance Modular Door Owner's Manual
The FasTrax High Performance Modular Door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. This manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation.
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FASTRAX
TM
HIGH PERFORMANCE MODULAR DOOR
This manual to remain with the door:
Date Installed:____________________
This Manual Covers Doors Shipped = > 8/16/2010. Added Encoder, fabric shroud and updated radials.
Refer to FasTraxE for doors prior.
PRINTED IN U.S.A. email: [email protected]
Publication No. FasTraxF
November 2010
2
FASTRAX ™
TABLE OF CONTENTS
CHAPTER 1
GETTING STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CHAPTER 2
POLY LUMBER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
LOWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
THERMAL AIR SEAL / DRIVE TUBE INSTALLATION . . . . . . . . . . . .8
MOTOR / ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .9
CHAPTER 3
UPPER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .10
CHAPTER 4
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
i-COMM LOGIC TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
INVERTER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
CHAPTER 5
PHOTOEYE / CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . .18
THERMAL AIR SEAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .20
CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CHAPTER 6
ELECTRICAL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
OPTIONAL CHAIN HOIST / WELD PLATE INSTALLATION . . . . . .27
OPERATING INSTRUCTIONS / FINAL CHECKLIST . . . . . . . . . . . .29
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
VIRTUAL VISION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .33
CHAPTER 7
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
CHAPTER 8
PARTS EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
CHAPTER 9
ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax ® door from RITE-HITE
DOORS, INC. The TRAX door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate.
This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
Refer to partslist manual for exploded views and part numbers.
RITE-HITE DOORS, INC. reserves the right to modify the electrical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. The serial # for your door is on a label located on the side of the control box and side track, Figure 14.1, Page 12.
Your local RITE-HITE DOORS, INC. Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. If any procedures for the installation, operation or maintenance of the FasTrax have been left out of this manual, are not complete or have suggestions, contact
RITE-HITE DOORS, INC. Technical Support at 1-563-589-2722.
RITE-HITE DOORS, INC. are covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,025,846, 5,143,137, 5,203,175, 5,329,781, 5,353,859,
5,392,836, 5,450,890, 5,542,463, 5,579,820, 5,601,134,
5,638,883, 5,655,591, 5,730,197, 5,743,317, 5,794,678,
5,887,385, 5,915,448, 5,944,086, 5,957,187, 6,042,158,
6,089,305, 6,098,695, 6,145,571, 6,148,897, 6,192,960,
6,321,822, 6,325,195, 6,330,763, 6,352,097, 6,360,487,
6,574,832, 6,598,648, 6,612,357, 6,615,898, 6,659,158
SPECIAL FEATURES
- i-COMM™ Universal Controller
- Heavy-Duty Industrial Materials
- No Springs, Pulleys or Weights
- Adjustable Speeds
- DuraMax Curtain w/Auto Re-feed™
- InsulMax Curtain w/Auto Re-feed™
- Thermal Air™ System
- Soft-Edge™ Technology
- High Pressure Capability
- I-Zone™ Area Detection System
- Virtual Vision - Powder Coated Materials
- Flexible “You Build It” Track Design - Encoder Positioning
RECOMMENDED SERVICE PARTS
Bumper, Rubber, Motor
Fuse, 1 Amp, 250V, Time Delay
Fuse, 2 Amp, 250V, Time Delay
Kit, Drive Sphere, Qty 10
Kit, Encoder, M12
Photoeye Receiver
Photoeye Source
15250081 (2)
51000002 (2)
51000005 (2)
53700561 (2)
53700792 (1)
63900052 (1)
63900058 (1)
INSTALLATION TOOLS REQUIRED
- 25’ [7620] Tape measure - Hydro level
- 6’ [1829] Carpenters level - Ladder (6’-8’) [1829 - 2438]
- Scissors Lift
- “C” Clamps
- Plumb Bob
- Hammer Drill
- Drill (cordless or electric) - Drill Bits
- Phillips Bit for Drill - Straight Edge
- Wire Strippers - 5/16” [10] Nut Driver
- Small Straight/Phillips Screwdrivers
- Allen Wrench Set (1/8” [3] & 5/32” [4])
- 7/16” [11], 1/2” [13], 9/16” [14], 3/4” [19] Socket/wrench
WARRANTY
RITE-HITE DOORS, INC. warrants that its FasTrax door will operate or perform in conformance with the published specifications when subjected to normal, proper and intended usage and be free from defects in material and workmanship for a period of one (1) year from the date of shipment.
RITE-HITE DOORS, INC. warrants that the FasTrax 60 and 100 mil curtain fabric integrity only, shall be free from material defects for a period of five (5) years. The curtain fabric warranty covers material failure under normal wear conditions. It does not cover seals, spheres, edging or damage incurred from abuse, misuse, impact, accidents or disaster. It does not cover 27oz material, vision wear or labor. Fuses, bulbs, power failures or electrical power surges are items that are not considered warranty.
All claims for breach of this warranty must be made within thirty (30) days after the defect is or can, with reasonable care, be discovered to be entitled to the benefits of this warranty, the products must have been properly installed, maintained, operated within their rated capacities, and not otherwise abused.
Periodic lubrication and adjustment is the sole responsibility of the end user.
This warranty is RITE-HITE DOORS, INC. exclusive warranty. RITE-HITE
DOORS, INC. expressly disclaims all implied warranties including the implied warranties of merchantability and fitness. Non-standard RITE-HITE DOORS,
INC. warranties, if any, must be specified by RITE-HITE DOORS, INC. in writing.
In the event of any defects covered by this warranty, RITE-HITE DOORS, INC.
will remedy such defects by repairing or replacing any defective equipment or parts, bearing all of the costs for parts, labor, and transportation based on the warranty policy. This shall be the exclusive remedy for all claims whether based on contract negligence or strict liability. Neither RITE-HITE DOORS, INC. any other manufacturer whose products are the subject of this transaction, nor any
RITE-HITE DOORS, INC. representative, shall in any event be liable for any loss or use of any equipment or incidental or consequential damages of any kind whether for breach of warranty, negligence, or strict liability. The application of a manufacturer's specifications to a particular job is the responsibility of the purchaser. RITE-HITE DOORS, INC. sole obligation with respect to its product shall be to repair or (at our own discretion) replace the product.
RITE-HITE DOORS INC
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224-9520
Sales: 414-355-2600
Toll Free: 800-456-0600
Aftermarket: 563-589-2781
Service: 563-589-2722
Service Fax: 563-589-2737
Representatives in All Major Cities
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 1 - GETTING STARTED
It is important to verify the following basic information before starting with the installation.
!
C A U T I O N ! ! !
TO PREVENT DAMAGE TO CONTENTS, STORE DRY
BETWEEN 40° AND 80° F [4° and 27° C].
Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed.
1.
Alternate dimensions in brackets are in [millimeters].
2.
Make sure that you are working at the correct location and that you have any required work permits.
3.
Inspect the site to make sure that there are no overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the installation.
4.
Detour material handling equipment during the installation.
5.
Make sure that the electrician is ready to bring the correct electrical power supply to the door control box.
6.
Make sure that the electrical power can be shut off without interfering with other plant operations.
7.
Move the door crate as close to the opening as possible.
8.
Dimensions should be within ± 1/2" [13] of the dimensions listed on the Serial Number label. If the measurements do not agree, STOP!
Contact your RITE-HITE DOORS, INC. representative.
9.
Install optional equipment after verifying door operation.
NOTE: Electrical prints included in the parts or control box, supersede any prints included in this owners manual on Pages 35 - 43.
Always check for electrical prints.
!
D A N G E R ! ! !
When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes.
I M P O R T A N T ! ! !
It is imperative that the tracks be mounted at the proper width.
If mounted too wide, excess wear is placed on the drive spheres.
If too narrow, the curtain may appear wavy or crease in the center.
Wall
Wood
Wood
/Steel
RECOMMENDED MOUNTING FASTENERS
Fastener
Lower Track - 3/8" [10] thru-bolt at top, middle, and bottom.
5/16" x 1-1/2" [8x38] lag screws at all other fastener positions.
Upper Track - 5/16" x 1-1/2" [8x38] lag screws at all positions.
Lower Track - 3/8" [10] thru-bolt at top, middle, and bottom.
5/16" x 1-1/2" [8x38] lag screws at all other fastener positions.
Upper Track - 5/16" x 1-1/2" [8x38] lag screws at all positions.
Wood Lower Track - 3/8" [10] thru-bolt or 3/8" [10] masonry anchor
/Masonry positions.at top, middle, and bottom.
5/16" x 1-1/2" [8x38] lag screws at all other fastener positions.
Steel 1. 3/8" [10] thru-bolt.
2. 3/8" [10] drill and tap (material must be 5/16" [8] min.).
3. 3/8" [10] drive self tap/drill screws (1/4" – 14) [6].
4. Weld, lower track is aluminum, only weld if steel jamb option is included or provided by others.
3.1
Using a 6’ [1829] carpenter’s level, verify that the door jambs and header are plumb and perpendicular.
For jamb layout, space clearances and requirements, see
Architectural Drawings on Pages 52 - 60.
Dimensions A & B and C & D should be within ± 1/2" [13] of the dimensions listed on the Serial Number label. If the measurements do not agree, STOP! Contact your
RITE-HITE DOORS, INC.
representative.
Surface, MUST be flat, smooth and collinear with opposite side
Using a hydro level, determine if the floor is level. If the floor is not level to within 1/8" [3], mark the wall where the level point is indicated. The measurement between the level mark and the floor is the amount of shimming that needs to be done under the track that will be located on the “Low
Side” (greatest measurement) of the door opening.
PUB. NO. FASTRAXF NOVEMBER 2010
C
Place mark at Centerline
A
LISTING OF MEASUREMENTS AND
MARKINGS REQUIRED
1. Door width at top (A).
2. Door width at bottom (B).
3. Door height left (C).
4. Door height right (D).
5. Mark left wall where water is level.
6. Mark right wall where water is level.
High Side
Approx. 4’ [1219]
B
Ordered Door Width
Low Side
D
3
FASTRAX ™
CHAPTER 2 - POLY LUMBER INSTALLATION
4.1
Horizontal Poly Lumber
Install 14 1/4”
[362] poly lumber pieces
Caulk behind vertical poly lumber pieces to prevent air transfer CL
OPTIONAL
POLY LUMBER
FASTRAXFR
4.2
FasTrax FR
1/2 Ordered Door Width + 8 3/4” [222]
FasTrax FR = Ordered Door Width + 17 1/2” [445]
Horizontal Poly Lumber
Install 14 1/4” [362] poly lumber pieces
Caulk behind vertical poly lumber pieces to prevent air transfer
CL
4
OPTIONAL
POLY LUMBER
NON- RADIAL
FasTrax
1/2 Ordered Door Width + 7 1/2” [191]
FasTrax = Ordered Door Width + 15” [381]
PUB. NO. FASTRAXF NOVEMBER 2010
5.1
Vertical poly lumber
FASTRAX ™
CHAPTER 2 - POLY LUMBER INSTALLATION
Horizontal Poly
Lumber for Shroud
Horizontal Poly
Lumber for lintel seal and lintel rollers CL
Caulk behind poly lumber pieces to prevent air transfer
OPTIONAL POLY
LUMBER RADIAL
5.2
FasTrax
1/2 Ordered Door Width + 7 1/2” [191]
FasTrax = Ordered Door Width + 15” [381]
Using the predrilled holes in the track as a guide, drill holes for the mounting fasteners. If the hole goes completely through the wall, use thru-bolts and backing plates to secure the track to the wall
Drive Tube
Mounting
Fasteners
Backer plates MUST be clean and either be painted, or a non-ferrous material.
5.3
Lower Track
For optional weld plates, refer to, Figure 27.4, Page 27.
LOWER TRACK
PUB. NO. FASTRAXF NOVEMBER 2010 5
6
FASTRAX ™
CHAPTER 2 - LOWER TRACK INSTALLATION
6.4
6.1
4 3/4"
[121]
Ref.
90°
FasTrax Ordered Door Width
+ 1/2" [13] (+ 1/8" [3], -0")
FasTrax
1/2 Ordered Door
Width + 1/4" [6]
(+ 1/16" [1.5], -0")
Caulk
4 1/2”
[114]
Ref.
6 1/4"
[159]
Ref.
FasTrax FR Ordered Door
Width + 9" [229] (+ 1/8" [3], -0")
FasTrax FR
1/2 Ordered Door
Width + 4 1/2" [114]
(+ 1/16" [1.5], -0")
Poly Lumber
Caulk
90°
8 3/4"
[222] Ref.
Door Opening Width
1. Position the front edge of the high side track on the line.
Using a 6’ [1829] level, make sure that the track is plumb in both directions. Use shims as required to square the track.
2. Repeat process for opposite track.
3. Measure tracks at top and bottom to verify proper width.
4. Caulk inside and outside edge of track for better sealing.
LOWER TRACK W/O POLY LUMBER
Door Opening Width
1. Position the front edge of the high side track on the line.
Using a 6’ [1829] level, make sure that the track is plumb in both directions. Use shims as required to square the track.
2. Repeat process for opposite track.
3. Measure tracks at top and bottom to verify proper width.
4. Caulk inside and outside edge of track for better sealing.
FR LOWER TRACK W/ POLY LUMBER
6.5
6.2
4 3/4"
[121]
Ref.
FasTrax FR Ordered Door
Width + 9" [229] (+ 1/8" [3], -0")
FasTrax FR
1/2 Ordered Door
Width + 4 1/2" [114]
(+ 1/16" [1.5], -0")
Caulk
90°
8 3/4"
[222] Ref.
Door Opening Width
1. Position the front edge of the high side track on the line.
Using a 6’ [1829] level, make sure that the track is plumb in both directions. Use shims as required to square the track.
2. Repeat process for opposite track.
3. Measure tracks at top and bottom to verify proper width.
4. Caulk inside and outside edge of track for better sealing.
FR LOWER TRACK W/O POLY LUMBER
After locating the lower tracks.
Mark or place a fastener in the center of the slot, at the top, (middle), bottom and tighten.
Slots may vary in location based on ordered height.
Verify proper lower track width: O.D.W. +
1/2” for FasTrax and O.D.W. + 9” for FR.
Fill in the remaining holes with fasteners.
It is optional to install the entire door and operate door prior to filling in the lower track holes, to make sure the curtain is not too tight or that there is not too much play in the curtain.
It is imperative that all the holes are utilized to prevent lower track movement.
It is the responsibility of the installer to ensure proper lower track spacing and adequate method of fastening to the wall.
Should the lower tracks require to be moved after all the holes are filled, it may be required to drill new holes in lower tracks.
6.3
6 1/4"
[159] Ref.
FasTrax Ordered Door Width
+ 1/2" [13] (+ 1/8" [3], -0")
FasTrax
1/2 Ordered Door
Width + 1/4" [6]
(+ 1/16" [1.5], -0")
Caulk
Poly Lumber
90°
7 1/2”
[191]
Ref.
Door Opening Width
1. Position the front edge of the high side track on the line.
Using a 6’ [1829] level, make sure that the track is plumb in both directions. Use shims as required to square the track.
2. Repeat process for opposite track.
3. Measure tracks at top and bottom to verify proper width.
4. Caulk inside and outside edge of track for better sealing.
LOWER TRACK W/ POLY LUMBER
PUB. NO. FASTRAXF NOVEMBER 2010
7.1
FASTRAX ™
CHAPTER 2 - SPREADER BAR INSTALLATION
7.2
Machined radial wall mount bracket
RADIAL DOOR
Area behind wall mounting plates, MUST be solid
PUB. NO. FASTRAXF NOVEMBER 2010
O.D.W. + 1/4" [6] ± 1/8” [3]
Make sure radials are parallel to each other and square to the wall.
Photoeye cable thru radial
Radial doors without a center shroud, require spreader bar
Rear roller on machined radial
7
8
FASTRAX ™
CHAPTER 2 - THERMAL AIR SEAL / DRIVE TUBE INSTALLATION
Thermal Air seal outlet is high temp fabric, do not replace or add to it
IMPORTANT !!!!
Screw MUST be in Place at Corners to Prevent
Air Seal From Falling and Plugging Exhaust
Hole at the Bottom
8.1
For High, Vertical
Lift or special configuration doors, fasten the proper radius to the top of the lower track. DO NOT fully tighten at this point, as it needs to be loose to install upper track.
Bearing Mount
8.3
Using hardware provided, fasten aluminum retainer to the poly lumber or wall.
Ordered Door Width + 9” [229]
Outside edge of aluminum retainer
1/2 O.D.W + 4 1/2” [114]
Air Bag Exhaust Hole,
MUST be Open. Bag
MUST not be Bunched up at the Bottom
Lift drive tube in place and fasten the drive and nondrive bearings onto the mounting plate with the (4)
1/2” [13] bolts and lock washers removed earlier
Drive Gear
Loosen set screws on bearings prior to lifting drive tube
Spacer
Drive shaft is the longer of the two shafts.
Remove the
(4) 1/2” [13] bolts and lock washers from the bearing mount plate on drive and nondrive sides.
8.2
Air Bag
Air Bag Exhaust
Hole, MUST be
Open. Bag
MUST not be
Bunched up at the Bottom
Exhaust Hole
Caulk Behind
Rail to Prevent
Air Infiltration
Fasten Thru
Retainer and
Seal Rope
I M P O R T A N T ! ! !
By centering the drive tube, the drive gear should be centered directly over lower track drive sphere groove. Failure to do this may result in drive sphere wear or excess noise.
8.4
Approx. 5/8" [16]
Measure from inside mounting plate to face of drive gear.
This dimension should be equal on both sides. When distance is equal, tighten bearing set screws
Slide lock collar next to bearing and tighten lock collar set screws.
PUB. NO. FASTRAXF NOVEMBER 2010
9.1
FASTRAX ™
CHAPTER 2 - MOTOR / ENCODER INSTALLATION
Bumpers Tight
Against Plate
Drive shaft is pre-lubricated at the factory, if more is required, lubricate with an anti-seize lubricant.
Tighten the rubber motor mounts on the back of the motor mounting plate to the wall mount bracket to reduce any motor rocking.
Tighten the rubber mount nuts to lock in place. After motor is wired, run to verify motor does not rock
Grease Fitting
Spacer
Conduit Bracket
Rotate the drive tube until the key way slots are aligned and install key
Remove lock collar from drive shaft.
Slide gearbox housing onto shaft until it is against the spacer, then re-install lock collar.
Install Encoder to gearbox
!
Motor/Brake/Gearbox
Assembly
NOTE:
If side clearance is not available (minimum 18” [457]) to install gearbox after drive tube is installed, place gearbox onto shaft prior to installing drive tube. A lifting device will be necessary for this procedure.
Install Encoder drive sprocket onto the drive shaft and using a straight edge, align with the driven pulley on the Encoder assembly. Sprocket
DOES NOT require a key.
DO NOT overtighten
9.2
Encoder
Chain, use caution not to overtighten
Fasten chain connector from gearbox to bracket
C A U T I O N ! ! !
Make sure lock collar is securely fastened.
PUB. NO. FASTRAXF NOVEMBER 2010 9
FASTRAX ™
CHAPTER 3 - UPPER TRACK INSTALLATION - VERTICAL / 45° TILT
10.1
Fasten mounting brackets to the wall and then the upper track.
Locate the 2 pieces of upper track and the supplied wall mount brackets.Slide end of upper track into the lower track radius, level, plumb and fasten to wall mount bracket using Self/Tap Drill screws
Place mounting bracket in position and mark holes to be drilled in wall
10.2
Provide support from track to ceiling.
Note, punched angle is supplied, however, one piece is used to provide a brace across the end of the tracks
11 1/2”
[292]
O.D.H. +
19” [483]
From outside to outside of tracks:
FasTrax = O.D.W. + 5 1/2” [140] (+1/8"[3]/-0)
FasTrax FR = O.D.W. + 14” [356] (+ 1/8"[3]/-0)
Track
Splice
Bracket
Pilot holes (.201Ø x 1 1/4”
[5x32] deep) MUST be predrilled into lower track radius. Make sure drill is perpendicular and level,
DO NOT drill into curtain groove.
The proper radius is already assembled to the lower track
The proper radius should already be assembled to the lower track.
VERTICAL
O.D.H.
VERTICAL LIFT
10.3
O.D.H. +
19” [483]
Provide support from track to ceiling.
Note, punched angle is supplied, however, one piece is used to provide a brace across the end of the tracks
From outside to outside of tracks:
FasTrax = O.D.W. + 5 1/2” [140] (+1/8"[3]/-0)
FasTrax FR = O.D.W. + 14” [356] (+ 1/8"[3]/-0)
O.D.H. +
3” [76]
Track Splice Bracket
Diagonal bracing will be completed after the curtain is installed and the door is ran to the open position. This is done to allow the curtain fabric to seat and move the track in the most friction free position.
45°
The proper radius is already assembled to the lower track
45° TILT
10
O.D.H.
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 3 - UPPER TRACK INSTALLATION - STANDARD / HIGH
!
C A U T I O N ! ! !
Make sure to place screws so they go into the outer cavities of the upper track and not into the curtain groove. The drill MUST be held perpendicular and level to ensure screw does not go into groove.
DO NOT Use Self Tap Screws
Here
Locate lower to upper track splice wall mount bracket and fasten between the upper and lower track. Pilot holes
(.201Ø x 1 1/4” [5x32] deep) MUST be predrilled into lower track radius. Make sure drill is perpendicular and level, DO
NOT drill into curtain groove
Standard Lift
Track Radius
11.1
Splice Plate
Self/Tap Drill
Screws
At the end of the track, drive a self-tap screw into the curtain groove to prevent curtain top roller from coming out of track
STANDARD LIFT
11.2
14 3/4” [375]
Provide support from track to ceiling. Note, punched angle is supplied, however, one piece is used to provide a brace across the end of the tracks
From outside to outside of tracks:
FasTrax = O.D.W. + 5 1/2” [140] (+ 1/8" [3]/-0)
FasTrax FR = O.D.W. + 14” [357] (+ 1/8"[3]/-0)
O.D.H. + 16” [406]
For standard lift, slide end of upper track into the lower track radius, level and hold in place.
The proper radius is already assembled to the lower track
O.D.H.
PUB. NO. FASTRAXF NOVEMBER 2010
STANDARD
11
FASTRAX ™
CHAPTER 3 - UPPER TRACK INSTALLATION - STANDARD / HIGH
DIM 'Y' =
DIM 'B' + 20'' [508]
At the end of the track, drive a self-tap screw into the curtain groove to prevent curtain top roller from coming out of track
12.1
Upper Track Bracing
DIM 'B' =
O.D.H. - DIM 'A'
Minimum 6"x6"
[152 x 152] Backer
Plate Required on
Non-Concrete or
Steel Walls
From outside to outside of tracks:
FasTrax = O.D.W. + 5 1/2” [140] (+ 1/8"[3]/-0)
FasTrax FR = O.D.W. + 14” [356] (+ 1/8"[3]/-0)
Fasten upper wall mount bracket to track and wall, flush under radius and splice bracket
For high lift, slide end of upper track into the lower track radius, plumb and hold in place.
DIM 'A' DIM 'X' =
DIM 'A' + 30”
[762]
When curtain is raised later in installation, make sure spheres are centered in track groove, if too tight, move tracks in, if too loose spread tracks apart
The proper radius is already assembled to the lower track
O.D.H.
Ordered Door Height
For high lift, determine the high lift required per sales order and cut vertical tracks to length. ONLY ONE CUT
PER TRACK-DO NOT CUT
SAME TRACK TWICE.
12.2
45° RADIUS
UNIVERSAL
UPPER TRACK
UNIVERSAL
High Lift Track
Radius & Splice
Drill .201 [5] Ø Pilot
Hole 1 1/4” [32]
Deep for Lag Screws
12.3
HIGH
12
High Lift Track
Wall Mount Bracket
90° RADIUS
UNIVERSAL
CONNECTORS
Minimum 6"x6"
[152 x 152] Backer
Plate Required on
Non-Concrete or
Steel Walls
Self/Tap Drill
Screws
Track
45°
45° Radius & Splice Drill
.201[5] Ø Pilot Hole 1 1/4” [32]
Deep for Lag Screws
12.4
Self/Tap Drill
Screws
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 4 - ELECTRICAL INSTALLATION
!
W A R N I N G ! ! !
When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes.
I M P O R T A N T ! ! !
In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National
Electric Code.
I M P O R T A N T ! ! !
A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury.
!
C A U T I O N ! ! !
When drilling holes in the box, DO NOT turn control box upside down or go too deeply into the box. Damage or debris may fall into electrical components causing failure or severe equipment damage.
I M P O R T A N T ! ! !
To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal.
NOTE:
Make sure to route the cable so that it does not interfere with the installation of the motor shroud.
If the flexible conduit is too long for the installation, cut the protective outer casing and leave
16" to 20" [406 - 508] of wires. Do not connect the conduit to the fitting on the control box until correct conduit and wire length is achieved.
Local electrical codes may require the use of rigid conduit, rather than flexible conduit. If required, remove the control cables from the furnished flexible conduit, install the rigid conduit in its place and rewire. Make sure to remove and replace the conduit connector in the bottom of the control box.
Route all field installed wires so that separation is maintained between line voltage wires and low voltage class II wiring.
Electrical prints included in the control box supersede any prints included in this owners manual on Pages 28-35.
Always check parts or control box for prints.
Run the control cable from the conduit mounting bracket to the conduit fitting in the bottom of the control box.
Drill a hole for the power supply cable (by others) in the bottom of the control box using the proper connection to maintain the NEMA rating on the enclosure. All holes drilled through the control box must be through the bottom of the box.
Incoming 3-phase power must connect into fuse holder terminals F1, F2, and F3. Ground and shield wires must attach to the green/yellow terminal.
Wire
MUST be properly grounded
PUB. NO. FASTRAXF NOVEMBER 2010
Conduit Bracket
Separate 110VAC is required for the power of the
Thermal Air Seal blower, or
Virtual Vision junction box.
13.1
Option provided for Step-Down
Transformer to power the
Thermal Air Seal junction box
All control boxes should be mounted on the warm side regardless of door mount side.
The incoming power terminals in the control box will not accommodate wires larger than
12AWG. 20 or 30 Amp service may be required for cable runs longer than 300’ [91,440].
The control box is provided with class CC protective fusing for the incoming power.
Mount the control box on a wall adjacent to the door at approximately 54" [1372] above the floor level.
It is the responsibility of the buyer to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect.
13
FASTRAX ™
CHAPTER 4 - ELECTRICAL INSTALLATION
!
W A R N I N G ! ! !
DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES
AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS.
THE SAFEST LOCATION IS AT THE BOTTOM. FAILURE TO DO SO, WILL VOID WARRANTY
Remove labels after installation is complete Red Bold Solid Line
Indicates Un-Safe
Area for Drilling Holes 14.1
The i-COMM is used to control all functions of the door.
Note label inside control box that is a ready reference to the i-COMM inputs and outputs, Page 15.
Serial #
Label
The green button opens and resets the door after a fault. To
"OPEN", press and release the button. The i-COMM will automatically close the door after the preset time has expired.
The red Disconnect Switch stops door operation. The control is rotated to the
"ON" position for normal door operation.
To stop door operation rotate the control to the "OFF" position.
Whenever the door operation is stopped by using the disconnect switch, you must do the following to resume operation.
Green Bold Dashed
Line Indicates Safe
Area for Drilling Holes
1.
Rotate the red disconnect switch to the "ON" position.
2.
Press the "OPEN/RESET" button to reset and open the door.
Incoming Power Terminals F1, F2, F3 for 230/460/400/575V 3Ø Configuration
Incoming Power Terminals F1,
F2 for 220V 1Ø Configuration
14
Red Bold Solid Line
Indicates Un-Safe
Area for Drilling Holes
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 4 - i-COMM LOGIC CHART
PUB. NO. FASTRAXF NOVEMBER 2010 15
FASTRAX ™
CHAPTER 4 - ENCODER SETUP
ENCODER SETUP INSTRUCTIONS Open and Close Position Adjustment
To adjust the CLOSE position: Before beginning the encoder adjustments, manually move the door to either the open or close position. Verify all wiring to the encoder is terminated as shown on the electrical drawings included in the Control Box. Note that right-hand drive doors require a wire to be terminated in the ‘DC’ terminal, while left-hand drive doors do not. If motor rotation (phase sequence) is changed during this setup, please restart this procedure from the beginning.
1.
Power up the door, and press the enter button [] to enter the “MAIN MENU”.
2.
Using the down [ ] arrow key, scroll to the item named
“Close Pos. Adjust”.
1.
Power up the door, and press the enter button [ ] to enter the “MAIN MENU”.
3.
Press the enter button [ ] to view the value of this parameter. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”.
2.
Using the down [ ] arrow key, scroll to the item named
“Open Distance”.
3.
Press the enter button [ ] to view the value of this parameter. The unit of measure on this parameter is feet.
The optimum value for this parameter is door opening height minus 1 foot. Change the value using the arrow keys [ ] and [ ], round down if required. When parameter is changed press enter [ ] to return to the “MAIN MENU”.
To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” more, the value for “Close Pos. Adjust” will be -4.0”) Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position.
Change the value using the arrow keys [ ] and [ ].
4.
IMPORTANT! For doors started in the OPEN position continue to step 5, for doors started in the CLOSE position jump to step 9.
5.
Scroll using the down [] arrow key to the item named
“Set Open Pos.”.
Note: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0”, leave the parameter and return, the parameter will display 0.0”. Even though the display shows 0.0” the -4.0” change has been recorded.
4.
When parameter is changed press enter [ ] to return to the
“MAIN MENU”.
6.
Press the enter button [ ] to view this parameter. The controller will display the following message “RESET ALL
LIMITS” … “Press Up to Start”. Pressing the up [] arrow key will reset all of the limits, and reboot the controller. NOTE: Do not use this menu item to make adjustment to the limits; this is only for initial setup.
5.
Scroll using the down [ ] arrow key to the item named
“Exit [Enter]”.
6.
Test operation of the door, and continue adjustment as required.
7.
Press the Open/Reset button on the control box. The door should begin to time out and then close. Since motor rotation may need to be changed, be ready to shutdown the door if it begins to move in the wrong direction.
If motor rotation is changed, begin again at step #1.
TIP: At any point in the menu mode, Pressing and holding the enter button [ ] for at least 2 seconds will cause the controller to automatically accept all the changes made and exit the menu system.
To adjust the OPEN position:
8.
If rotation is correct proceed to the instructions for adjusting the open and close positions.
Do not continue with step 9!
1.
Power up the door, and press the enter button [ ] to enter the “MAIN MENU”.
9.
IMPORTANT! The following steps are for doors started in the CLOSE position. If you already completed the steps above for OPEN, DO NOT CONTINUE.
2.
Using the down [ ] arrow key, scroll to the item named
“Open Pos. Adjust”.
10.
Scroll using the down [ ] arrow key to the item named “Set
Close Pos.”.
3.
Press the enter button [ ] to view the value of this parameter. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height.
11.
Press the enter button [ ] to view this parameter. The controller will display the following message “RESET ALL
LIMITS” … “Press Up to Start”. Pressing the up [ ] arrow key will reset all of the limits, and reboot the controller. NOTE: Do not use this menu item to make adjustment to the limits; this is only for initial setup.
12.
Press the Open/Reset button on the control box. The door should begin to open. Since motor rotation may need to be changed, be ready to shutdown the door if it begins to move in the wrong direction. If motor rotation is changed, begin again at step #1.
To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4” more, and the current value is 72.0”. Change the value for “Open Pos. Adjust” to be 76.0”) Changing this value will not affect the close position. Change the value using the arrow keys [ ] and [ ].
4.
When parameter is changed press enter [ ] to return to the
“MAIN MENU”.
13.
If rotation is correct proceed to the instructions for adjusting the open and close positions.
5.
Scroll using the down [ ] arrow key to the item named
“Exit [Enter]”.
6.
Test operation of the door, and continue adjustment as required.
16 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
RITE-HITE DOORS NOTES PAGE
This page intentional left blank.
PUB. NO. FASTRAXF NOVEMBER 2010 17
FASTRAX ™
CHAPTER 4 - INVERTER PROGRAMMING
FasTrax™ Inverter Program Instructions
When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa.
Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter.
Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display.
Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M”
MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive.
Parameter Number
00.03
00.04
00.10
00.18
00.61
Left Display Status rd ih
Er dC
Fr
SP
Ld
A
"WARNING: Consult factory before changing any parameters not listed in this table."
Name
Acceleration Rate 1
Deceleration Rate 1
Security Status
Preset Speed 1
Torque Detection Level
Default Value
5.0
10.0
L1
0.00
0
New Value
0.5
1.0
L2
0.00
50
Drive ready
Drive inhibited
Drive has tripped
Injection braking
Units s/100 Hz
S/100 Hz
FasTrax - Status Modes
Explanation
The drive is enabled and ready for a start command. The output bridge is inactive.
The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset.
The drive has tripped. The trip code will display in the right hand display.
DC injection braking current is being applied to the motor.
Drive output frequency in Hz
Motor speed in RPM
Load current as a % of motor rated load current
Drive output current per phase in A
Hz
%
ENCODER PROGRAMMING
OPTION DESCRIPTION
Open Distance Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ tall FasTrax CL. This option should be set to “7”. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust”
Set Open Pos Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close
Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position
Adjust”
Set Close Pos Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open
Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position
Adjust”
Open Pos Adjust Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and closed position. For example if this option was set to 100” the door would open 100 inches from the closed position. It is recommended to adjust the closed position of the door first, before adjusting the open position.
Close Pos Adjust Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0” the door would closed approximately 1.0 inch more.
If this option was set to 2.0” the door would close 2.0 inches less.
Apr Open Pos Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” the door would slow down 24 inches from the open position.
Encoder Startup The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring.
Encoder Read The controller is unable to read valid data from the encoder. Check all wiring. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset.
Encoder Velocity The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft, bad electrical connection to the i-COMM, or improper grounding.
The error requires the power to be cycled to reset.
18 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 4 - INVERTER ERROR CODES
Trip Code Condition tr UU tr OV tr It.br
DC bus under voltage
DC bus over voltage
I2C on braking resistor
FasTrax - Inverter Error Codes
Possible Cause
Low AC supply voltage, check power source.
Low DC voltage when supplied by an external DC power supply.
The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following:
If DC bus climbs while door is not running, disconnect CE filter with power off.
If fault is intermittent when door is not running try to set Automatic reset of faults.
(PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on)
If fault is while door is closing add breaking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine.
Mechanical load driving the motor.
Check door closing speed. If fault is while door is closing, add breaking resistor.
See tr OV for more troubleshooting.
tr It. AC tr OI.AC
Ol.br
O.SPd
tunE
It.br
It.AC
I2C on drive output
Drive output instantaneous over current
Check that radial spacing and that they are square, or sideframe spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged.
Door is mechanical binding or jammed.
Check radial spacing and that they are square, or sideframe spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged. Disconnect CE filter with power off.
Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires autotuning to the motor.
Motor or motor connections changed, re-auto tune drive to motor
MUST wait 10 seconds to reset after trip occurs
Excessive braking current in braking resistor Braking resistor instantaneous over current
Over speed
Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs
Excessive motor speed (typically caused by mechanical load driving the motor)
Auto tune stopped before complete Run command removed before autotune complete
I
2
-t on braking resistor Excessive braking resistor energy
I
2
-t on drive output current Excessive mechanical load. Drive requires re-auto tuning to motor.
O.ht1
O.ht2
th
O.Ld1
IGBT over heat based on
High impedance phase to phase or phase to ground short circuit at drive output.
Overheat software thermal model drives thermal model
Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum
Motor thermistor trip Excessive motor temperature
User +24V or digital output overload Excessive load or short circuit on +24V output
I x t overload
The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key.
Reduce motor current OUL.d
hot br.rS
EEF
PH
Heatsink/IGBT temp is high
Braking resistor overload
Reduce ambient temperature or reduce motor current
See Advanced user guide
Internal drive EEPROM failure Possible loss of parameter values
Input phase imbalance or One of the input phases has become disconnected from the drive rS input phase loss
Failure to measure motors Motor too small for drive
O.cL
stator resistance
Overload on current loop input tr HF ## Hardware Fault
Motor cable disconnected during measurement
Input current exceeds 25mA
The drive has detected a hardware problem, verify wiring is correct. This cannot be fixed in the field, replace the drive.
HF 05 trip
HF 06 trip
HF 07 trip
HF 08 trip
HF 11 trip
HF 20 trip
HF 21 trip
HF 22 trip
HF 25 trip
HF 26 trip
HF 27 trip
HF 28 trip
HF xx trip
No signal from DSP at start up
Unexpected Interrupt
Watchdog failure
Interrupt crash (code overrun)
Access to the EEPROM failed
Power stage - code error
Power stage - unrecognized frame size
Ol failure at power up
DSP Communications failure
Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up
Power stage thermistor fault
DSp software overrun
HF 1-4, 9-10,12-19,23,24,29,30 Are not used
PUB. NO. FASTRAXF NOVEMBER 2010 19
FASTRAX ™
CHAPTER 5 - THERMAL AIR SYSTEM
DRIVE TUBE PHASING
20.1
1.
With control box installed, turn disconnect to "ON".
2.
When pressing the "OPEN" button, the drive tube should rotate counter-clockwise on right hand drive door and clockwise on left hand drive door. (The back of the tube should be turning toward the ceiling.)
3.
If the drive tube rotates in the opposite direction, switch wires in motor terminals U & V.
I M P O R T A N T ! ! !
1. Fasten blower to the air bag and to the wall.
2. Fasten Thermal Air System junction box to the wall and wire blower.
3. The Thermal Air seal outlet is high temp fabric, do not replace or add to it
If motor rocks excessively, tighten bumpers.
20
Thermal Air Bag
THERMAL AIR SEAL BLOWER INSTALL
20.2
Cut wire ties holding photoeye cables and route non-drive photoeye cable across the top of the opening using the cable clamps provided.
Clamp Blower to Air Bag
Outlet With Cable Ties
Thermal Air System,
Junction Box
Thermal Air Bag
Aluminum Retainer
Install Curtain Fan(s) off to the side of the door jamb, near the top of the opening. Adjust fan to move air across the curtain.
If door is mounted on cold side, install fans on warm side.
THERMAL AIR SEAL
PUB. NO. FASTRAXF NOVEMBER 2010
Center Roller Between Vision
If no Vision, Space Evenly.
DO NOT place over vision area.
FASTRAX ™
CHAPTER 5 - CURTAIN INSTALLATION
21.1
I M P O R T A N T ! ! !
Curtain needs to be stopped at or before it reaches the top of the jamb.
Vision
I M P O R T A N T ! ! !
*Top curtain roller bracket should be positioned such that the roller shaft is toward the curtain and away from the wall.
Vision Jamb
Curtain
VISION ROLLER
Bracket mounted on front face of jamb with bottom of roller flush with jamb.
DO NOT install on underside of jamb.
Front Curtain Retainer
DO NOT Overtighten
Fasteners
Install front curtain retainers back onto the lower track.
21.2
* On FasTrax
FR it is required and on FasTrax model, it may be required to remove both top curtain rollers to feed through drive gears
(two-7/16” [11] bolts).
Lifting Handle
21.3
Back Wall
Side
TOP CURTAIN ROLLERS
21.4
Remove the two 3/8”
[10] hex head bolts holding the front curtain retainers in place (both sides).
Verify there is a wall surface at the header for the rear top seal to seal against.
Fasten top curtain roller bracket back onto the top curtain brace (FasTrax FR), if removed earlier
(FasTrax).
Back Side of Curtain.
Position curtain so that the top edge with the metal stiffener is facing toward the wall.
Drive Spheres
CURTAIN GUIDE
Make sure front curtain guides are flush with lower track when installing
CURTAIN
5.
Release brake handle.
!
W A R N I N G ! ! !
The curtain may close very quickly if the brake is fully released.
Releasing the brake partially will allow the door to close smoothly. Failure to restrict the curtain speed, can result in damage to product or injury to personnel.
CURTAIN INSTALLATION
(Determine phase first)
1.
Place curtain in front of the opening. Curtain may be either a Standard FasTRax, FasTrax FR or FasTrax
Insulated curtain.
2.
Disengage brake by pulling the handle on the brake.
3.
Raise curtain and feed top drive sphere around the back side of the drive gear and into the radius and/or track.
4.
Rotate drive tube to drive curtain through the drive gears.
PUB. NO. FASTRAXF NOVEMBER 2010 21
FASTRAX ™
CHAPTER 5 - OPERATING PROCEDURES
OPERATE DOOR
1.
With curtain partially fed into the tracks, press the "OPEN" button, when the door is at or near the open position, stop and turn power off to the door and set the open position.
2.
If the curtain travels past the jamb and/or out of the drive gears, pull brake handle to release the brake. Lower the curtain to the desired open position, making sure curtain drive spheres are fed equally level through the gears.
3.
Release brake handle to engage brake.
4.
With power on, press the green "OPEN" button, the door should travel close. ** Use caution not to close door to far, the black edging should not impact the floor.
5.
Stop and turn power off to the door when the curtain is at or near the closed position. Set closed position and turn power on.
6.
Press the "OPEN" button and verify open position is set properly.
7.
Allow door to auto-reclose and verify closed position is properly set.
22.1
Drive Shroud Upper
Mounting Bracket
Extension Bracket
Drive
Shroud Drive Shroud
Lower Mounting
Bracket
MOTOR SHROUD INSTALLATION
22 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
23.1
CHAPTER 5 - SHROUD INSTALLATION
STEP 1
CENTER SHROUD
Locate components: (3 aluminum support tubes, 1 aluminum trailer rail, fabric cover, 12 self tapping screws, 18 3/8” hex nuts, 18 3/8” flat washer and 18 3/4” lock washers.)
23.2
6”
3/4” at each end and flush at center
STEP 2
Using (6) bolts, nuts, flat and lock washers, fasten the tube ends to the radial end plates.
Install wall mount bracket from the parts box in the best location available (recommended in the center of the opening). Install the fabric cover to the trailer rail.
23.3
STEP 3
Attach the trailer rail to the wall support tube, flush to the back in the center and 3/4” from the back on the ends. Screws will be attached in center, 6” from each end and leave no greater than 2’ span between fasteners.
STEP 4
Using (2) support tubes, 6 bolts, nuts and lock washers, fasten the support tubes to the radial end plates.
23.4
23.5
STEP 5
Install support tube end of shroud to the radial end plates. Drape the fabric cover over the (2) installed support tubes and hang free. Line up and install 3/8” bolts through the remaining hole in the end plate and into the threaded hole in the center of the support tube mounting plate, (only thread these in about 1/2”).
Rotate the tube towards the wall as necessary and loosely install the remaining bolts, nuts, flat and lock washers through the slots in the end plate and holes in the support tube.
PUB. NO. FASTRAXF NOVEMBER 2010
Using a pry bar over the center hole bolt and under the top slot bolt, torque the tube until the cover is tight and tighten the lower fastener, repeat for remaining bolts. Verify cover looks taught and tighten the (2) centering bolts.
23
FASTRAX ™
CHAPTER 5 - ELECTRICAL CABLE INSTALLATION
24.1
24 PUB. NO. FASTRAXF NOVEMBER 2010
25.1
FASTRAX ™
CHAPTER 5 - BRAKE ADJUSTMENT
25.3
12” [305]
5’ [1524]
Clean surface where label is to be placed.
Peel off backing on label and apply in position.
View of back Side Of Door
To lock brake release in place, pull the eye bolt down and lock chain to hold down.
To release brake, remove the chain from the lock bracket, pull down to disengage brake and lock the chain.
25.2
Remove the brake cover by removing the three screws and brake handle holding it on.
Torque Adjustment
This should only be required after prolonged brake use.
The spanner nut is tight against the brake casing, to make adjustments unscrew the spanner nut a few clicks at a time. (2.5 turns starting out)
Brake Release
Handle
The lower the brake torque, the longer the brake stop time and the faster the brake release time.
Adjustments to the torque setting should not be performed without first consulting
Rite-Hite Doors Technical Support at
563-589-2722.
25.4
Spanner Nut
PUB. NO. FASTRAXF NOVEMBER 2010
1. Turn power off and follow lock-out tagout procedures.
2. It may be necessary to remove the lower feed-in roller.
3. Slide edging out through the top of the track, use caution when pulling out, so as not to catch on internal photoeyes.
4. Slide new edging into track, make sure not to catch on photoeyes. Align holes with photoeyes.
5. Fasten edging with screws at the bottom of track
Top view of edging replacement. Longer leg of “J” toward lower track and groove away from track
J-Strip
Lower Track
Remove screws holding edging in place
RETENTION STRIP
REPLACEMENT
25
FASTRAX ™
CHAPTER 5 - OPTIONAL I-ZONE INSTALLATION
26.1
1. Mount I-Zone sensors to the lower tracks and route cables to the control box.
2. Lights on sensor will flash for 30 seconds on power up.
3. Alarm should be tested by removing the plastic cover from one of the I-ZONE sensors. After
30 seconds the alarm will sound.
(Door should be in the open position during this test.)
39” [991]
26 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
27.1
CHAPTER 5 - HOIST / BRAKE RELEASE / WELD PLATE INSTALLATION
Lubricate drive tube shaft with an anti-seize lubricant
1. With power off, test operation of chain hoist
2. Pull brake chain and lock in place to release
3. Operator Chain Hoist
Place sprocket onto drive shaft and tighten set screws
Route chain around sprockets
Plumb and level chain hoist, make sure chain is taunt
Use a straight edge to align chain sprockets. Failure to do so may result in noise and premature wear.
Exterior Switch
Brake
Attach spring to the bracket and chain to the spring.
Fasten chain lock bracket to wall, so that it will hold chain in place to release the brake. Trim excess chain.
Interior Chain
Fall Shroud
27.2
Wire chain hoist power cable into control box
Mark and drill hole locations and fasten hoist to the wall.
Unit can be rotated 180° to fit.
27.4
Interior Switch
BRAKE RELEASE / CHAIN HOIST
INSTALLATION
Measure from bottom of track to each hole location and position weld plates on the steel jamb at these locations and weld in place. If steel is not present at the track hole locations, weld where possible. Note: There MUST be a fastener every other hole minimum, approximately 4’ [1219].
Position upper weld plates so they catch the wall mount bracket holes
If No Steel Above the
Opening, It Must Be
Provided
For opposite drive, remove top bracket, rotate
180° and re-fasten
4 1/2"
[114]
Jamb
27.3
Photoeye
Hardware
Fasten (4) photoeye brackets to the track at the pre-drilled holes
Photoeye cable behind guard
Lower Track
20"
[508]
3"
[76]
Fill gaps between weld plates with tape backed foam
Steel Member
Weld Plate
9" [229]
JAMB DETAIL
Lower Weld Plate
Fasten lower track to weld plates with self-drill/tap screws and washers provided
WELD PLATE INSTALLATION
PUB. NO. FASTRAXF NOVEMBER 2010 27
FASTRAX ™
CHAPTER 5 - <8’- 0” [2438] DOOR OPENING HEIGHT
28.1
28.2
Non- Radial
If door height is less than 8'-0" [2438] tall, install drive guard onto vertical, tilt, high lift style doors
Radial
If door height is less than 8'-0"
[2438] tall, install drive guard onto radial style doors
< 8’-0” [2438] D.O.H. KEEP CLEAR SIGN
28.3
28
WARNING
Keep Clear of Moving Parts.
Door May Start Automatically
At Any Time.
Approximately 5’-0”
[1524]
If door height is less than
8'-0" [2438] tall, install sign and brackets onto lower tracks.
WARNING
Keep Clear of Moving Parts.
Door May Start Automatically
At Any Time.
WARNING
Keep Clear of Moving Parts.
Door May Start Automatically
At Any Time.
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 6 - OPERATING PROCEDURE / FINAL CHECKLIST
VERIFY DOOR OPERATION / CHECKLIST
8.
Check for proper line voltage ?
9.
Are all mounting bolts tight ?
1.
It is recommended that the operation of all controls on the
FasTrax/FR be verified monthly.
10.
All wires connected for the photoeyes ?
2.
The door operations are controlled by a Universal
Controller. The controller is set-up and programmed during testing at the factory. Unless you are a
RITE-HITE DOORS, INC. authorized service technician, you should not attempt to change the program.
3.
A quick way of determining that the door is ready to operate, is to open the control box and look at the row of
(X) green Input LED’s on the i-COMM and the label to verify proper state.
4.
Are door opening dimensions correct ?
5.
Tracks shimmed as required?
11.
Are loose wires secured away from moving parts?
12.
With the power on, press the "OPEN" button, the door should open and close automatically after a short delay.
To adjust the amount of door open time, the setting must be changed in the i-COMM controller,
Figure 14.1, Page 14.
13.
Operate and observe the door opening to make sure that it fully opens. Observe the closing action to make sure that the door operates smoothly, and fully closes without excessive curtain ripple.
6.
Tracks aligned when installing wall fasteners ?
7.
Are the pillow block bearing set screws tightened to 66 to
80 in.-lb. ?
29.1
Locate the receiver photoeye in the drive side sideframe. Located on the top of the photoeye are three LEDs.
The yellow LED will be on when the output is energized. The orange LED will be on when the margin is > 2.5. If the yellow and green LED’s are OFF, either the beam is blocked or the photoeye is out of alignment.
The green LED should be on when the photoeye is powered and blocked causing the yellow and orange light to go off.
The source photoeye in the nondrive sideframe will only have the green LED for power.
If it is necessary to adjust either position, refer to Encoder adjustment section.
14.
While the door is closing, block the reversing photoeyes.
The door should reverse direction and move to the open position, and then continue to operate.
15.
Using end user material handling equipment, approach door slowly and verify that all the activation devices that are being used are operating properly. DO NOT attempt to drive through a door in which the green button is flashing.
16.
Use caution (hock horn) and look in a directions when approaching a door that is closing and ensure that the door will reverse before proceeding.
17.
Pedestrians should be advised to use man doors when present and to not lean into the door way.
18.
A fault will occur if the optional non-powered chain hoist chain is pulled, simply press the green flashing
"OPEN/RESET" button to return to normal operation.
19.
Motor shroud installed.
20.
Ground and Shield wires have been properly terminated.
i-Comm Function Buttons
29.2
Outputs
Input (X) LED’s indicate the state of the door.
PUB. NO. FASTRAXF NOVEMBER 2010 29
FASTRAX ™
CHAPTER 6 - MAINTENANCE PROCEDURES
CUSTOMER:
Curtain
Planned Maintenance Task
Activation
Curtain Fans
Auto Re-Feed
Brake
Controls / Wiring
Door Assembly
Door Operation
Drive Tube
Gearbox
Encoder / Chain / Sprockets
Lintel Seal
Motor
Non-Powered Opening Option
Photoeyes
Thermal Air Seal
Tracks / Radial (upper and lower)
RITE-HITE DOORS, INC. PLANNED MAINTENANCE
Model FASTRAX®
JOB# SERIAL#
1 x x
Recommended P.M. Intervals
(Time Shown In Months)
6 x x
12 x x
18 x
24 x x
30 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
36 x x x x x x x x x x x x x x x x x
DATE:
Inspect and Perform the Following
Operate all devices to verify proper operation.
Verify that Curtain Fans are powered and working.
Make sure that the fans are positioned properly and are removing condensation from the curtain.
Verify auto re-feed is operational.
Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, turn the brake release handle to the disengaged position. The curtain should be able to be moved manually. If brake is making noise, adjust.
Clean, check all connections with disconnect off.
Make sure all wires are free from moving parts.
Inspect for wear or damage, patch immediately to prevent condensation or frost buildup. Clean with warm soapy water. Check drive spheres, if missing or damaged, replaced. Check top roller.
Perform visual inspection for damage.
Tighten all hardware. Replace any worn labels.
Use air hose to remove dust and debris.
Operate door and make sure all operations are functioning properly.
Verify drive tube gear is centered over track groove.
Make sure bearing set screws and mounting bolts are tight.
Check gearbox fluid level, fill with 90 weight if low.
Check snap rings and/or lock collar set screws.
Verify Encoder chain and sprocket set screws are tight. Check open and close positions, adjust as required.
Verify lintel seal is sealing wall properly.
Check junction box and plug connections.
With power off, verify chain hoist opens door.
Lubricate chain, sprockets and check alignment.
Verify both photoeyes reverse the curtain.
LED’s on receiver should go on/off.
Clean emitter and receiver lens.
Verify air bag is inflated, free of tears and providing an adequate seal against curtain and the wall.
If torn, patch immediately to prevent condensation buildup. Verify warm air existing exhaust holes.
Perform visual inspection. Lubricate radials and tracks with food grade synthetic grease (Super
Lube). It may be required to remove the existing grease prior to adding new. Verify proper width and tighten all hardware. Check foam seal if present.
Track Retention Edging
Virtual Vision
Vision (not on FR doors)
Radial and Track Lubrication x x x Inspect track retention edging, replace if cracked.
x x x x x
Verify virtual vision is functioning properly. Red
LED’s should be lit if movement on opposite side.
x x x x
Inspect vision for tears or separation.
Clean with warm soapy water.
usage and environmental conditions.
Lubrication of the radials and tracks is the sole
Lubrication of radials and tracks may be required more than every 6 months, based on responsibility of the end user. If door is mounted in a dirty environment, it may be required to remove the existing grease prior to adding new.
MAINTENANCE INFO
High-Temperature Synthetic Grease with PTFE (Polytetrafluoroethylene)
The synthetic oil base in this food-grade silica-thickened grease, increases the time before the next application. It also contains a PTFE additive that reduces friction and waterproofs metal surfaces, preventing rust and corrosion. NSF rated H1 for applications with incidental food contact. Temperature range is -45° to +450° F [-45° to +232° C]. Color is white.
McMaster Carr # 1378K33 - 14.1oz Cartridge
30 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 6 - TROUBLESHOOTING
DEFINITION
Activation
Brake
Breakaway
Conduit Cable
Curtain
Disconnect Switch
D.O.H. or D.O.W.
Drain Wire
Drive Side Switch
FUNCTION
It is preferred not to wire activation devices until after the door is functioning properly.
For activation questions, refer to the Activation Manual and terminals X5 & X6 & X7.
The brake is powered by 110VAC, if brake does not stop door when open or closing or if there is excessive noise, see brake adjustments on Page 25, Step 25.2. Brake will have approx. 267 ohms on normal readings, disconnect rectifier.
If the curtain is separated from the lower tracks, simply press the green open button and the door will auto-refeed back into the tracks without tools or intervention. If a major separation occurs the door may need to be turned manually to prevent damage to the curtain.
DO NOT DRILL HOLES ON TOP OF THE CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND
MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS.
THE IDEA SAFEST LOCATION IS AT THE BOTTOM. Failure to do so, voids warranty.
If supplied conduit cable is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise from entering the control box i-COMM universal controller. Contact Aftermarket for replacement.
Make sure the motor is grounded and the braided (drain) wire is properly grounded to prevent electrical noise.
The curtain is driven by the drive spheres and the drive tube.
a) If drive spheres are missing from curtain, repair or replace.
b) If curtain struggles to raise or lower or is baggy across the opening, check for proper track spacing:
FasTrax = O.D.W. + 1/2” [13] or FasTrax FR = O.D.W. + 9” [229].
c) Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube).
d) If curtain is making contact with the wall when closing, verify lower tracks are not too close together and that lintel roller is present and properly installed.
The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire control box, except for terminals F1, F2, F3.
D.O.H. = Door Opening Height or D.O.W. = Door Opening Width
Verify that drain wire is terminated properly, failure to properly terminate the drain wire, may result in sporadic reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty.
The drive can be switched from right hand to left hand by performing the following: a) Remove and switch conduit mounting bracket to opposite side.
b) Remove and switch motor mount bumper bracket.
c) Remove encoder bracket and move to outside holes.
d) Remove and switch driven sprocket.
e) Remove and switch drive and non-drive photoeye cables.
Drive Tube
Encoder f) New drive shroud and bracket are required.
g). Flip Drive Tube 180°.
If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves.
See Encoder Section. THE ENCODER CABLE SHOULD NEVER BE SPLICED OR EXTENDED. a) If curtain is not stopping at the same position, make sure encoder cable is grounded.
b) Verify Encoder chain is operating properly and sprocket set screws are tight to shafts.
c) See Page 18 for Encoder errors.
FasTrax or FasTrax FR FasTrax is the standard door and FasTrax FR is the freezer / cooler door with Thermal Air System.
Fuses F1, F2, F3: Incoming power fuses, must have line voltage across all 3 legs. (Transformer, Inverter, motor) i-COMM Controller™
F4, F5:
F6, F7:
Primary side transformer fuses, must have line voltage across both legs.
Secondary side transformer fuses, F6 is 24V and F7 is 120V (power supply & brake).
The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on
Page 15.
Settings can be changed for re-close or pre-announce timers, interlocks, special activation commands, among many others, refer to instructional manual included.
a) Verify i-Comm is receiving 24VDC from power supply.
b) If i-Comm display is blank or hard to see, adjust contrast.
Inverter
Motor c) Input X2 - Torque Reverse needs to be on for the door to operate.
d) Input X10 - Lower Photoeye will be on unless photoeye is blocked or not aligned.
e) Input X11 - Upper Photoeye will be on unless photoeye is blocked or not aligned.
f) Input X14 - Fault needs to be on for the door to operate.
See Pages 18-19 for proper parameter settings.
If "OPEN" button is pressed and the door closes, phasing is reversed, switch wires in terminals, V and W.
Make sure the motor is properly grounded to prevent electrical noise.
208V-240V motor will have 2.8 ohms on normal readings.
Motor 208V-240V
Motor 400V-480
Motor 575V
Motor Phasing
Motor will not run
400V-480V motor will have 9 -10 ohms on normal readings.
575V motor will have 13 ohms on normal readings.
If open button is pressed and the door closes, the phasing is reversed, reverse wires in terminals, V and W.
If door will not run will given an activation, check the following: a) Check voltage to and from inverter.
b) Check voltage and for loose wires at terminals, U, V, and W.
Non-Powered Opening If issues arise with the non-powered opening chain hoist, check the following: a) If power outage, release brake and pull chain on hoist to open door.
b) If chain hoist chain is pulled while door is powered, the door will go into fault mode (green light flashing).
O.D.H. or O.D.W.
c) If chain hoist chain is pulled, reset door by pressing the green flashing button.
O.D.H. = Ordered Door Height or O.D.W. = Ordered Door Width
Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given.
Pressure If the curtain is blowing out because of high wind or negative pressures, check the following: a) The tracks MUST be mounted at O.D.W. + 1/2” [13] for FasTrax and O.D.W. + 9 1/2” [241] for FR door. If mounted wider, excessive curtain wear may occur, if too narrow, curtain buckling or billowing will be greater.
b) Check to make sure the curtain has all the drive spheres in place.
c) Exterior doors are equipped with a garnet bag in the bottom loop to protect from the elements.
d) Stiffer track edging is standard on exterior doors.
Re-Close Timer
Photoeyes
The door can be set to close from 2 to 255 seconds, follow i-COMM adjustment instructions.
The photoeyes are wired to the 24VDC circuit and are wired as normally closed when there is power to the unit and the emitter photoeye is aligned with the receiver photoeye. There are 3 lights on the receiver and one on the emitter. Green is for power, yellow and orange are for proper alignment. The photoeyes will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will auto-reclose.
If photoeyes require adjustment, check that sideframes are square to the wall.
a) Power to Brown (DC) and Blue (OV) wires.
b) Relay wires Black to Blue should be closed when photoeye is aligned and open when not aligned.
c) When open, i-COMM verifies photoeye inputs are off. If on, door will fault. If off, test is ok, emitter's turn on.
d) Orange and yellow light on the Receiver should be on when aligned.
e) Green light on the Emitter indicates the unit is powered up.
f) Input X11 will go off when the upper (54”) [1372] photoeye is tripped.
g) Input X10 will go off when the lower (18”) [457] photoeye is tripped.
PUB. NO. FASTRAXF NOVEMBER 2010 31
FASTRAX ™
CHAPTER 6 - TROUBLESHOOTING
DEFINITION
Power Supply
Tracks
Virtual Vision
Voltage Change
Door does not close
FUNCTION
Power Supply is powered by 120VAC from the F1 fuse and delivers 24VDC to the i-comm. a) Verify tracks are properly spaced b) Lubricate as required per Maintenance Schedule, Page 30.
FasTrax FR door comes standard with Virtual Vision, when motion is sensed via Falcon motion sensors on the opposite side of the curtain, the Virtual Vision red LED’s will illuminate to notify driver of movement on the opposite side of the curtain.
a) It is normal for the YDC3 output to flash on i-COMM during door operation.
To change the voltage, see steps below: a) Change transformer taps and fuses per electrical diagram.
b) Change motor wiring per junction box diagram.
c) Replace Inverter with proper voltage.
a) Verify inputs X2 and X4 are on.
b) Verify inputs X5, X6 or X7 are not on, if on, remove wire from terminal to determine what is keeping light on.
c) Verify outputs K1, K2, K4, K5 and YDC2 are on or coming on to signal inverter to close door.
d) Check status on i-comm display to see why door is staying open (“Photoeye Blocked” or Photoeye Failure”, etc.), should read “Door Closing in “x” seconds”. e) Verify inverter display is changing frequency.
f) Verify chain hoist chain is not pulled and switch is not tripped.
g) Verify brake handle is not released.
h) Verify X10 and X11 are on and that the photoeyes are lined up and not blocked.
i) Verify proper incoming power is reaching inverter at L1, L2 and L3.
j) Verify as the curtain gets close to the photoeyes that they are being shut off.
k) If run timer occurs, check for binding or obstructions. Tracks may need to be lubricated to reduce friction.
L) If curtain reverses at photoeyes, verify that the photoeye’s are not switched with each other.
Door does not open a) Verify inputs X2 and X4 are on.
b) Verify input X3, X5, or X6 are coming on when activation device is being used.
c) Verify outputs K3, K4, K5 and YDC2 are on or coming on to signal inverter to open door.
d) Check status on i-comm display to see why door is staying closed, should read “Door Opening”. e) Verify inverter display is changing frequency.
f) Verify brake handle is not released.
g) Verify proper incoming power is reaching inverter at L1, L2 and L3.
Door slams open/close a) Verify the open and close positions are properly set.
b) Verify sprocket set screws are tight and the chain moves when the drive tube is turned.
c) Verify the encoder shaft turns when the drive tube is turned.
d) Verify the inverter is changing speeds on the display.
e) Verify the phasing is correct. The door should open when the green open button is pressed.
f) Verify the brake is engaged and not released.
g) Verify the key been installed on the gearbox shaft.
h) Verify the proper ratio gearbox is being used.
32.1
32 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
FR ELECTRICAL LAYOUT - DOOR MOUNTED SIDE
Step Down Transformer if 120V not available
Virtual Vision Motion Sensor
Motion sensors can be installed above the opening on Radial doors or off to the side if
Vertical, 45° Tilt, High or Standard lift.
If door is equipped with Thermal Air Seal step down transformer junction box, plug in Virtual Vision cable. If not, there will be a separate junction box strictly for the Virtual Vision.
Sensors should be programmed for a 2 second hold time and bi-directional detection.
Direct sensors so they DO NOT extend beyond the width of the door.
Plug cables together and wire into control box.
24” Thermal Air-Seal
Heater/Blower
23”
38”
44”
10”
Curtain
Fan
End User
Provided
Disconnect
49”
Locate Virtual Vision light bar assemblies on each side of the doorway and in clear view of oncoming traffic. They should be installed approximately 3' [914] off the floor, adjacent to the doorway (e.g. goal posts or wall) and in a location that is protected from potential impact damage.
DOOR SYSTEM
36”
36”
NOTE:
Virtual Vision is standard on Freezer / Cooler doors provided with the Insulmax curtain. There will be a motion sensor mounted on each side of the door, as well as 2 red LED light bars on each side of the opening on both sides. The motion sensors will detect motion on the opposite side of the curtain to warn oncoming traffic of a possible pedestrian or forklift on the opposite side.
54”
To avoid cross talk when changing the settings on the Virtual Vision or activation sensors when using the remote controls, Rite-Hite offers the following three options:
The BEA remote control allows you to set a unique security code for each sensor. Then you would be able to enter the code for the sensor you are interested in changing, and it will only change the settings for that sensor. To accomplish this, temporarily disconnect the activation sensor(s) from its power supply (at the i-COMM), use the remote to set a security code (e.g. "1111") for the Virtual Vision sensor(s), then power up all sensors. The activation sensor will have the default security code
"0000" for its settings, and the Virtual Vision sensor will have its new security code (use unlock/lock sequence). There should be no cross-talk with the remote's instructions when using this approach. Make sure to record these values for future reference.
If you do not wish to use security code settings, you can simply power down one unit (at the i-COMM) while setting the other unit, and then do the same thing with the other unit. This is similar to option "a", although if you want to make subsequent changes to the settings, you would need to go through the power down procedure again.
If you do not wish to power down the units or use security settings, you can physically cover one of the units while programming the other unit. Any opaque material (e.g.
cardboard) should work, this may be difficult for units mounted high above the opening.
PUB. NO. FASTRAXF NOVEMBER 2010 33
FASTRAX ™
FR ELECTRICAL LAYOUT - BACK SIDE OF DOOR
Virtual Vision
Motion Sensor
49”
Virtual Vision
Assembly
36”
See Pages 41 - 43 for wiring details.
Transformer Cable
Motion Sensor Cable
Thermal Air Seal
Heater/Blower Cable
Curtain Fan Cables
34
Virtual Vision Cables Power
Supply Cable
Cable to Control Box
Motion Sensor Cable
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 7- MANDATORY FIELD WIRING DIAGRAM
PUB. NO. FASTRAXF NOVEMBER 2010 35
FASTRAX ™
CHAPTER 7- ACTIVATION WIRING
36
Nut
Wire
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 7- 230/460V ELECTRICAL WIRING DIAGRAM
PUB. NO. FASTRAXF NOVEMBER 2010 37
FASTRAX ™
CHAPTER 7- 575V ELECTRICAL WIRING DIAGRAM
38 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 7- VIRTUAL VISION / CURTAIN FAN JUNCTION BOX
7822E009 D
FINAL ASSEMBLY
D
B
C
WAGO TERMINALS
CORRECT VIRT. VISION CABLE
REMOVE VIRT. VISION CBL P/N
5739
5326
5375
12/4/2008
5/7/2007
8/27/2007
LIP
RPB
RPB
2007
DWG. NO.
7822E028
RPB
2/7/2007
5288
3/9/2007
JBOX,ASY, VIRTUAL VISION
9"=1'
7822E009
5357....
D
PUB. NO. FASTRAXF NOVEMBER 2010
2010
LIP 6/14/2010
8/16/2010
DWG. NO.
RITE-HITE
DOORS INC.
STEPDOWN XFMR FUSING
FASTRAX CURTAIN FANS
9"=1'
7822E028
53530012
39
FASTRAX ™
CHAPTER 7- VIRTUAL VISION ELECTRICAL WIRING
40 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 7- DEFROST JUNCTION BOX WIRING 208/230/460/575V
PUB. NO. FASTRAXF NOVEMBER 2010 41
FASTRAX ™
CHAPTER 7- DEFROST JUNCTION BOX WIRING 120V
42 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 7- DEFROST JUNCTION BOX WIRING 400V
PUB. NO. FASTRAXF NOVEMBER 2010 43
FASTRAX ™
CHAPTER 8 - FASTRAX/FR CONTROL BOX SERVICE PARTS/LIST (=>8/16/2010)
29 6 20,24 40,41 27,28 7 21,22,23
32
35
30
1
37 9,11,15 10,12 12,13 34 37 25,26 33
14,16,17,18
11,19 11,15 10,12 12,13
ITEM QTY DESCRIPTION P/N
5
6
7
8
1
2
3
4 -
-
1 Ass’y (C-Box, BackPanel, Enclosure w/labels) 1744....
1 Alarm, Audible,24AC/DC, 22.5 (I-Zone option) 11050007
-
1 DCC, Module, i-Comm, SSI
1 Contactor 24VAC,16A, 50/60 Hz (Chain hoist) 17000020
1 Controller, Induction Loop, PC8, 24VDC
65100025
17500001
13
14
15
16
17
18
19
20
21
9
10
2 Fuse, .5AMP, 600V Time Delay (400-575V)
1 Fuse, 1AMP, 250V Time Delay (208-240V)
51000001
51000002
11 1/2 Fuse Holder, 3 Pole, 600V, 30A (3Ø-1; 1Ø-2) 51000003
12 2 Fuse Holder, 1 Pole, 300V, 12A
1 Fuse, 2AMP, 250V, Time Delay
51000004
51000005
1 Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) 51000013
2 Fuse, 1AMP, 600V, CC, Time Delay (208-230V) 51000023
3
3
3
2
Fuse, 15AMP, 600V, KLDR (208-230V)
Fuse, 10AMP, 600V, CC, KLDR (400-460V)
Fuse, 6A, 600V, CC, KLDR (575V)
Fuse, 20Amp, 600V, KLDR (220V 1Ø)
51000051
51000033
51000055
51950077
1 Display, LCD, 2-Line, W/Conn 51950067
1 Inverter, 2HP, 575V, 3PH, AB-FLEX40 (575V) 53300044
Not Shown: 2, 31, 36, 42
ITEM QTY DESCRIPTION P/N
22
23
1 Inverter, 2HP, 460V, 3PH, CT (460V)
1 Inverter, 2HP, 230V, 1-3PH, CT (208-230V)
53300047
53300046
24
25
1 Kit, i-COMM Controller, Encoder
1 Power Supply, DIN, 24VDC, 18W
53700737
65700006
26 1 Power Supply, DIN, 24VDC, 30W, CG (V.V.) 65700007
27 1/1 Relay, SPDT,24VDC,10AMP (warn device & brake) 66450014
28 1/1 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002
29
30
31
1 Switch, Push Button, Ext, Green, Illum, 22MM 72700005
1 Kit, Disconnect Switch, w/ Handle
1 Kit, FasTrax Inverter Relay (not shown)
53700567
53700643
36
37
38
39
40
41
42
32 1 Terminal, End Barrier, Fuse Holder
33 4/6 Terminal, End Stop, Screwless
34
35
7 Terminal, WA, Cage, 20A, 3 Hole
1 Terminal, WA, Cage, 20A, 3 Hole, Barrier
1 Terminal, WA, Cage, 20A, Jump, 2P
2 Terminal, WA, Cage, 20A, 3 Hole, GND
1 Transformer, 100VA, 208/230/460V:24/115
1 Transformer, 100VA, 380/415/575V:24/115
73100019
73100024
73100085
73100086
73100081
73100087
73550029
73550030
1 Resistor, Inverter, 230V, 2HP (doors >100SF) 66550004
1 Resistor, Inverter, 460V, 2HP (doors >100SF) 66550005
1 Relay, SPDT, 24VAC/DC, 6 Amp, Term (upgrade) 66450033
44 PUB. NO. FASTRAXF NOVEMBER 2010
8
38
39
FASTRAX ™
CHAPTER 8 - FASTRAX/FR MOTOR SERVICE PARTS (=>8/16/2010)
PUB. NO. FASTRAXF NOVEMBER 2010 45
FASTRAX ™
CHAPTER 8 - FASTRAX/FR MISC SERVICE PARTS (=>8/16/2010)
Not Shown:
FasTrax Entire Door (1) - FASTRAX
FasTrax FR Entire Door (1) - FasTrax FR
FasTrax Service Parts Kit (1) - 53700557
FasTrax Sample (1) - 67750026
Crate (1) - 53700146
# Hardware List: Part #
H1 #10-24, Nylon Hex Lock Nut zinc
H2 #10-24 x 3/4” Phillips RHMS zinc
H3 #10-24 x 1/2” Phillips RHMS zinc
H4 3/8-16 S.S. Hex Nut
55600004
67850030
67850008
55630006
H5 3/8-16 x 12” S.S.Threaded Rod
H6 1/4-20 x 1/2” Thumb Screw GR2 zinc
67900047
67860019
H7 1/4” x 9/16” x 3/32” Neoprene Flat Washer 74110007
H8 13/64” x 1/2 x .036 Flat Washer zinc 74100002
H9 5/16” x 1.807 Fablok Blind Rivet 66840016
H6 (4) & H7 (4)
LH Shroud Extension Plate (1) - 65000627
RH Shroud Extension Plate (1) - 65000628
Air Seal Blower/Heater Kit, PTC, 110V (1) - 53700760
Air Seal Blower/Heater Kit, PTC, 230V (1) - 53700761
Thermal Air System Seal (FR only) (1) - 6889....
Trailer Rail, 45° Alum (FR only) (a/r) - 73400002
RH Drive Shroud (1) - 53700600
LH Drive Shroud (1) - 53700601
46
WARNING
Keep Clear of Moving Parts.
Door May Start Automatically
At Any Time.
Keep Clear Warning Label (1) - 53850534
Sign Plate (Radial Doors <8’-0” H w/o
Shroud) (1) - 65000609
I-Zone Cable (1) - 1554....
120V Curtain Fan (2) - 53700769
220V Curtain Fan (2) - 53700770
I-Zone Detector Assembly (2) - 7622....
I-Zone Upgrade (a/r) - 7637....
I-Zone Cover (2) - 17900111 Transformer, 2KVA, 600:240/120 (1) - 73550017
Transformer, 2KVA, 480/240:240/120 (1) - 73550024
Transformer, 3KVA, 600:240/120 (1) - 73550026
Transformer, 3KVA, 480/240:240/120 (1) -73550027
H9 (a/r)
4:1 Ratio Chain Hoist (1) - 565150038
Exterior Chain Hoist Switch Kit (1) - 53700687
Interior Chain Hoist Switch (1) - 72700218
Poly Lumber Install Kit (1) - 5339....
Poly Lumber 1 1/2”x7 1/2”x10’-6”
(a/r) - 65450100
Lower Track Weld Plate (16) - 65000587
Upper Track Weld Plate (6) - 65000588
Chain Hoist Cable (1) - 15650234
Virtual Vision Mounting
Bracket (8) - 14500971
H1 (2) & H2 (2)
Poly Lumber Header Shim
14 1/4” (2) - 69000015
Plate, 6” Ø, znc (10) - 65000723
H8 (12)
H4 (12)
H5 (10)
WARNING
Do Not Enter
On Red Light
Personnel Or Equipment
May Be Present On The
Other Side Of The Door
Virtual Vision
LED Assembly
(4) - 7623....
Virtual Vision Warning
Plate (4) - 65000586
H1 (2) & H3 (2)
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
RITE-HITE DOORS NOTES PAGE
This page intentional left blank.
PUB. NO. FASTRAXF NOVEMBER 2010 47
FASTRAX ™
CHAPTER 8 - FASTRAX SERVICE PARTS - RADIAL (=>8/16/2010)
1
14
10,11,118
26, 34
72
107, 109
Not Shown: 31, 32, 33, 41-49, 77,78,79
74
9,121
35,36,37
1
60,62,124
10,11,129
23
51,54
71
Backside
61,124
51,54
75
89
70
7
110
51,55
18
123
48
25, 40
89
50,131
51,55
PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 8 - FASTRAX/FR SERVICE PARTS - HIGH/TILT/VERTICAL (=>8/16/2010)
Not Shown: 31, 32, 33, 41-49, 77,78,79
76
80
81
12,13,15,16
26,34,49
83-86
8, 121
35,36,37
74
75
110
51,54
88
71
Backside
83-86
107, 109
82
81
8, 121
108,113,126,
127,130,134,
135
87
12,13,15,16
60,62,124
18
61,124
51,54
89
51,55
70
123
23,24
51,55
25,40 89
50,131
PUB. NO. FASTRAXF NOVEMBER 2010 49
FASTRAX ™
44
45
46
47
48
49
38
39
40
41
34
35
36
37
42
43
23
28
29
30
31
24
25
26
27
32
33
18
19
20
21
22
56
57
58
63
64
65
66
59
60
61
62
67
68
69
70
50
51
52
53
54
55
12
13
14
15
8
9
10
11
16
17
5
6
7
1
2
3
4
CHAPTER 8 - FASTRAX/FR SERVICE PARTS LIST (=>8/16/2010)
ITEM QTY DESCRIPTION P/N
71
1/2 Upper Track, Radial, VL, High, Stand, Tilt
-
-
-
-
-
-
7368....
2 Guard, Drive Non-Radial (<8' d.o.h)
2 Guard, Drive Radial (<8' d.o.h)
1 Kit, Bracket, Radial Drive Cage, Left
1 Kit, Bracket, Radial Drive Cage, Right
1 Kit, Bracket, Vertical/High Lift Drive Cage, L 53700616
1 Kit, Bracket, Vertical/High Lift Drive Cage, R 53700617
2 Kit, Radial Nylon Roller
1 Kit, Bracket, Drive Cage, Non Radial, L
1 Kit, Bracket, Drive Cage, Non Radial, R
-
51300057
51300058
53700608
53700609
53700632
53700645
53700646
-
-
1 Cable, Control Box Conduit (10’,20’,30’,50’) 1555....
-
-
1 Curtain, Assembly, FasTrax
1 Curtain, Assembly, FasTrax FR
1 Curtain, Weight Assembly, Soft Edge
1 Curtain, Stiffener
-
-
-
-
1 Curtain, Patch Kit, PVC, 27 oz, Blue
1 Curtain, Patch Kit, 60 oz, Blue a/r Curtain, Kit, Drive Sphere, Qty 10
2 Curtain, Kit, Top Roller
1 Kit, FasTrax, Refeed, LH
1 Kit, FasTrax, Refeed, RH
2 Kit, FasTrax/FR, Curtain Refeed Roller
-
-
1 Kit, Bottom Loop Seal Replacement
1 Curtain, Patch Kit, Urethane, 27 oz, Blue
1 Curtain, Patch Kit, PVC, 27 oz, Green
1 Curtain, Patch Kit, PVC, 27 oz, Gray
1 Curtain, Patch Kit, PVC, 27 oz, Orange
1 Curtain, Patch Kit, 100 oz, Blue
1 Curtain, Patch Kit, 100 oz, Green
1 Curtain, Patch Kit, 100 oz, Gray
1 Curtain, Patch Kit, 100 oz, Orange
2' Curtain, Handle
2876....
2877....
7541....
7181....
53700558
53700559
53700561
53700562
53700606
53700607
53700611
6893....
53700774
53700667
53700668
53700669
53700670
53700671
53700672
53700673
75000023
1917....
14501129
2 Photoeye, Wiring Cover
4 Photoeye, Bracket
-
-
2 Photoeye, Thrubeam Source, 13M
2 Photoeye, Thrubeam Receiver
-
-
-
-
-
-
-
-
-
-
1 Shroud, Bracket, Upper, LH
1 Shroud, Bracket, Lower
1 Shroud, Bracket, Upper, RH
a/r Kit, Vision Replacement, 20” x 20”
(used on doors that currently do not have replaceable visions)
1 Kit, Lintel Seal
63900058
63900052
14501097
14501098
14501099
53700711
6890....
ITEM QTY DESCRIPTION P/N
99
100
101
102
103
104
105
106
94
95
96
97
98
89
90
91
92
93
81
82
83
84
77
78
79
80
85
86
72
73
74
75
76
87
88
1 Radial Spreader Bar
a/r Kit, Lintel Roller
1 Breakaway Retention Strips a/r Track, Upper, Wall Mount Bracket a/r Kit, Edge Repair, 3 Spheres a/r Kit, Edge Repair, 6 Spheres a/r Kit, Edge Repair, 10 Spheres
1 Track, Kit, Connector, Radius, 90°
1 Track, Kit, Connector, Universal Connector
1 Track, Kit, Connector, Radius, 45°
2 Track, Upper, =< 10’-0” O.D.H.
2 Track, Upper, =< 12’-0” O.D.H.
2 Track, Upper, =< 14’-0” O.D.H.
2 Track, Upper, =< 16’-0” O.D.H.
2 Track, Joiner, Drive Cage
13’ Track, Perforated, Angle, 2”x2”x13’, 12GA
1 Lower Track Assembly
7243....
107
108
109
1
2
1
Tube, Drive Assembly
Tube, Plate, Bearing
Tape, Foam, Double Sided
6749....
65000563
72800044
110 2 Label, Warning, Stand Clear, 2” x 9” 53850516
111 a/r Nut, Hex, Nylon, Lock, 1/4-20, znc (mtr/curt) 55610001
112 6 Nut, Hex, Nylon, Lock, 5/16-18, znc (mtr/curt) 55620010
113 8/10/12 Nut, Hex, 3/8-16, znc (Radial & shrd)
114
115
116
4
4
2
Nut, Hex, Nylon, Lock, 3/8-16, znc
Plug, Plastic, Black, 3/8” Dia Hole
Ring, Retaining, External, 5/16” Shaft
55630003
55630005
65300017
67020051
53700654
1481....
14500980
53700712
53700717
53700723
53600185
53600186
53600189
53700627
53700628
53700629
53700630
65000576
71500030
7362....
117
118
119
120
121
122
123
124 a/r Screw, HWHSMS, #14 x 1 1/4”, znc
4 Screw, Phlp, Dr/Tap, #8 x 1/2" (curt)
4 Screw, PHSMS, Phillips, Tap, #8-18 x 3/4”
6/10 Screw, FHWH, #8 x 9/16”, BLK, K-LATH a/r Screw, PH, Phillips, Plstite, #8-16 x 3/8”
67850001
67850015
67850026
8 Screw, PHSMS, Phillips, #10 x 1”, znc (Seal) 67850029
67850065
67850088
4 Screw, Phillips, Drill/Tap, #8 x 1/2” (Seal) 67850115
4 Screw, HWH, Drill/Tap, #14 x 3/4”, znc (shrd) 67860094
125 2 Screw, HHMS, 5/16-18x6”, GR5, znc (curt)
126 a/r Screw, HHMS, 3/8-16 x 1”, GR5, znc
127 6 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, znc
128 a/r Screw, HHMS, 3/8-16 x 3 1/2”, znc
129 a/r Screw, HHMS, 3/8-16 x 4”, GR5, nc
130 10 Screw, HHMS, 1/2-1 x 1”, GR5, znc
131 a/r Tape, Foam, Double, .045 X .5, roll
132 a/r Washer, Flat, 1/4 x 3/4 x 1/16, znc
67870111
67880002
67880004
67880017
67880029
67900003
72800038
74110001
133 12 Washer, Flat, 1/4 x 9/16” x 3/32”, Neoprene 74110007
134 8/12/12 Washer, Lock, Split, 3/8”, znc (Radial & shrd) 74130002
135 10 Washer, Lock, Split, 1/2”, znc (Radial) 74150005
50 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 8 - JUNCTION BOX SERVICE PARTS (=>8/16/2010)
208-230/460/575V
575V: 5,7,8,9
400V: 6,8,11
120V / 400V
Curtain Fans
120V: 5,6,12
Virtual Vision
2
1
13
5, 14
208-460V: 8,12
1,2
3
208-460V: 8,9
3
4
ITEM QTY DESCRIPTION
5
6
7
8
1
2
3
4
1 Junction Box Ass’y FasTrax
1 Junction Box Ass’y FasTrax FR
1 Cable, Virtual Vision
5' Cable, 10/5, 600V, 90C
1 Fuse Holder, 2 Pole, 600V, 30A (208, 230, 460, 480, 575V)
1 Fuse, 10A, 600V, CC, Time Delay (400V only)
2 Fuse, 5A, 600V, CC (575V only)
2 Fuse Holder, 1 Pole, 600V, 30A (208, 230, 460, 480, 575V)
9 2 Fuse, 15AMP, 600V, CC, Time Delay (208, 230, 460, 480, 575V)
10 1/3 Fuse, 12AMP, 600V, CC, Time Delay (208-230V)
11 1 Fuse, 4A, 600V, CC, Time Delay (400V only)
12 1/2 Fuse, 6A, 600V, CC, KLDR (2-460-480V or 1-120V)
13
14
1 Junction Box, FasTrax Curtain Fan
1 Fuse, 3AMP, 600V, Time Delay
3
P/N
5357....
5358....
15650233
15650235
51000003
51000011
51000012
51000019
51000024
51000027
51000040
51000055
53530012
51000008
CENTER SHROUD SERVICE PARTS (=>8/16/2010)
Center Shroud Assembly (1) - 6947....
Fabric Cover (1) - 1937....
Self Tap/Drill #12 Screw (12) - 67850004
3/8-16 Hex Nut, znc (6) - 55630003
3/8 x 1” HHMS Screw, znc (6) - 67880002
3/8” Lock Washer, znc (6) - 74130002
Shroud Wall Support
(1) - 7238....
Bracket, Wall Mount (1) - 14501167
Self Tap/Drill #12 Screw (2) - 67850004
Trailer Rail (1) - 73400002
PUB. NO. FASTRAXF NOVEMBER 2010
Shroud Support (3) - 7237....
3/8-16 Hex Nut, znc (12) - 55630003
3/8 x 1” HHMS Screw, znc (12) - 67880002
3/8” Lock Washer, znc (12) - 74130002
51
FASTRAX ™
CHAPTER 9 - RADIAL ARCHITECTURAL DRAWING
52 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 9 - VERTICAL ARCHITECTURAL DRAWING
PUB. NO. FASTRAXF NOVEMBER 2010 53
FASTRAX ™
CHAPTER 9 - STANDARD LIFT ARCHITECTURAL DRAWING
54 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 9 - HIGH LIFT ARCHITECTURAL DRAWING
PUB. NO. FASTRAXF NOVEMBER 2010 55
FASTRAX ™
CHAPTER 9 - 45° TILT ARCHITECTURAL DRAWING
56 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 9 - FR VERTICAL ARCHITECTURAL DRAWING
PUB. NO. FASTRAXF NOVEMBER 2010 57
FASTRAX ™
CHAPTER 9 - FR STANDARD ARCHITECTURAL DRAWING
58 PUB. NO. FASTRAXF NOVEMBER 2010
FASTRAX ™
CHAPTER 9 - FR HIGH LIFT ARCHITECTURAL DRAWING
PUB. NO. FASTRAXF NOVEMBER 2010 59
FASTRAX ™
CHAPTER 9 - FR 45° TILT ARCHITECTURAL DRAWING
60 PUB. NO. FASTRAXF NOVEMBER 2010

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Key features
- No Springs, Pulleys or Weights
- Thermal Air™ System
- Soft-Edge™ Technology
- Virtual Vision
- Flexible “You Build It” Track Design
- Adjustable Speeds
- DuraMax Curtain w/Auto Re-feed™
- InsulMax Curtain w/Auto Re-feed™
- High Pressure Capability
- I-Zone™ Area Detection System