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KERR PUMP CORPORATION SERVICE MANUAL EIGHTEENTH EDITION NEW PUMP WARRANTY A. Kerr Machine Co. (Kerr Pump Corporation) warrants its new pumps to be free from defective materials and/or workmanship for a period of one year from the date of sale by the Distributor, provided that the new pump is registered in accordance with Paragraph No. 2 hereof, properly installed and operated in accordance with the Company’s Service Manual, and all other terms of this warranty agreement are complied with by the purchaser. As hereinafter provided, this warranty includes the replacement of parts and labor to correct any deficiency. All defective parts must be returned to the Company’s Home Office for examination before this warranty is effective. This warranty applies to parts, which have been replaced under this warranty only so long as the original pump warranty is effective. This warranty is for the exclusive benefit of the purchaser and is not transferable. B. Each Distributor of a new pump will provide the customer with a registration blank furnished to him by the Company which must state the date of sale, be signed by the purchaser and the Distributor, and delivered to the Home Office of the Company within fifteen (15) days of the date of sale. C. In the event of a claim under this warranty, made within the one‐year warranty period, the purchaser must notify the Distributor, and the Distributor shall contact Kerr Pump Corporation before any repairs or service calls are made. D. All warranty claims must be sent to Kerr Pump Corporation Home Office on the authorized warranty claim form provided by Kerr Pump Corporation, and available from the Distributor before any warranty claim will be considered. It is understood that Kerr Pump Corporation will deteriorate due to ordinary wear, therefore, the following credits shall apply to all replacement parts, labor, surface freight, travel time and mileage allowance furnished under this warranty. i. For the first ninety (90) days from the date of sale by the Distributor, 100% credit will be allowed on a current list price basis. ii. From 91 to 180 days from the date of sale by the Distributor, 75% credit will be allowed on a current list price basis. iii. From 181 days to 270 days by the Distributor, 50% credit will be allowed on a current list price basis. iv.
From 271 days to one year after the date of sale by the Distributor, 25% credit will be allowed on a current list price basis. The credit given to the Distributor for replacement parts or pumps under this warranty is based upon the Distributor’s net cost paid Kerr Pumps for such replacement parts or pumps. E. In the event of a warranty claim under this warranty made within ninety (90) days of the date of sale by the Distributor, Kerr Pump Corporation, before any repairs are made, shall be contacted by the Distributor and given the option of having the Distributor either repair or replace the pump. F. Upon any claim under this warranty, other than a claim wherein Kerr Pump Corporation at its option replaced the pump as provided in Paragraph No. 5 hereof, the Distributor will make the necessary repairs an/or replacement, and Kerr Pump Corporation shall allow the cost of labor on warranty claims. The labor cost may include travel time not to exceed (8) hours of actual travel time. Kerr Pump Corporation will pay surface freight on warranty shipments. After making the necessary repairs and/or replacements, the Distributor will bill the customer for the full amount due for the repair. Thereafter, the Distributor will submit the warranty claim form provided by Kerr Pump Corporation to the Kerr Pump Corporation Home Office for consideration. In the event the warranty claim is honored by Kerr Pump Corporation a Credit Memorandum will be issued to the Distributor in the amount determined by the table in Paragraph No. 4 hereof. Thereafter, the customer’s invoice will be credited by the Distributor in the same percentage allowed the Distributor by Kerr Pump Corporation. If requested by Kerr Pump Corporation the purchaser or the Distributor shall return the alleged defective product to Kerr Pump Corporation factory, freight prepaid, for examination and testing. If Kerr Pump Corporation determines the product is defective Kerr Pump Corporation will either repair or replace such product with a like of Kerr Pump Corporation manufacture, f.o.b. to the Distributor or allow the Distributor credit to an amount equal to the invoiced value of the defective product. The responsibility of Kerr Pump Corporation is limited to the repairing or replacing defective material manufactured by it, provided Kerr Pump Corporation examination discloses to its satisfaction that such material has not been altered or repaired, other than by Kerr Pump Corporation approved procedures, subject to misuse, improper maintenance, negligence or accident. Kerr Pump Corporation will not be responsible for loss of liquid or for damage of any kind, or from any cause, to any person or property of any person, or for loss of revenue of profit, or for any other special incidental or consequential damages. G. The warranty applies only to new Kerr Pump Corporation. The Company specifically excludes from this warranty the following. i. All plungers, valves, plunger packing, valve springs, seals gaskets, and corrosion and/or erosion damage caused by the fluid handled by the Company’s pump. ii. In addition, after the expiration of the pump warranty all replacement parts are no longer in warranty. H. In extreme cases where in the opinion of Kerr Pump Corporation, if a pump has been misused or is being misused, Kerr Pump Corporation reserves the option to offer to redeem the pump from the purchaser. Should the purchaser refuse to allow the pump to be redeemed and chooses to continue improper operation, the warranty will be void. I. Any parts or equipment which Kerr Pump Corporation supplies and does not manufacture shall be subject only to the warranties of Kerr Pump Corporation vendors to the extent Kerr Pump Corporation can enforce such warranties. J. Any repairs to, alterations of, or work done on alleged defective products without Kerr Pump Corporation specific written authorization shall void Kerr Pump Corporation warranty applicable thereto. K. Any action for breach of warranty or other action under this agreement must be commenced within (1) year after such cause of action arises. This limited warranty is in lieu of all other warranties, expressed or implied, including any implied warranty or merchantability or fitness. TROUBLESHOOTING GUIDE Problem Unusual pounding, knocking broken valve spring Loss of pressure or volume Consistent, rhythmic knock Packing failure (Excessive) Abnormal wear of fluid end parts Abnormal wear of power end parts Heat in power end Reason/Solution •
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Insufficient fluid at high speed. Suction line is improper size or is constricted. (Trash in line, valve partly opened, etc.) Possibility of gas in the fluid causing the roughness. Foreign matter may be holding valves open. Worn valves. Broken springs. Improper bearing adjustment. Worn bearings or connecting rods. NOTE: Valve noise is common and normal in high‐speed pumps. It should not cause concern unless it becomes erratic. Improper installation. Improper type of lubrication. Incorrect type of packing for particular installation. (Contact Kerr Pump Corporation if you are unsure.) Abrasive or corrosive fluid. Lack of oil, overload on pump, foreign matter in oil. A new pump will run hot for a short period (2 or 3 days). See above for persistent heating. Pump will operate near 140˚ F. under average conditions. Check for air in pump by bleeding at cover caps. Too much spring tension Reciprocating pumps have very limited pick up. INSTALLATION INSTRUCTIONS WARNING Read everything in this section before attempting to run or connect your pump. The importance of proper installation cannot be overstressed. As the reciprocating pump is almost unable to lift fluid, proper suction flooding is a must. This is the First step toward satisfactory operation. The Kerr Pumps Engineering Service will be happy to advise you in your installation problems. As almost every installation varies, you cannot exercise too much care in making certain your installation is proper. Before Starting The Pump, read carefully the maintenance section in the following pages. For best results, follow these installation guidelines. (A) PRESSURE RELIEF VALVE (REQUIRED) (B) BY‐PASSED FLUID SHOULD BE PIPED BACK IN SUCTION SUPPLY TANK WHEN POSSIBLE (C) (D) (E) (F) USE FLEXIBLE HOSE IN DISCHARGE LINE WHEN POSSIBLE DISCHARGE SHUT‐OFF VALVE (OPTIONAL‐USED FOR TOTAL SHUT‐DOWN OR SERVICE ONLY) DISCHARGE AND SUCTION ON EITHER SIDE OF FLUID END ON ALL MODELS. PULSATION “DAMPENERS” MAY BE USED IN EITHER THE SUCTION OR DISCHARGE PIPING OR BOTH. DISCHARGE DAMPENERS SHOULD BE CAPABLE OF HANDLING PUMP DISCHARGE MAXIMUM PRESSURE To start the pump, open the suction line valve and permit the intake chamber to fill on the pump. Air may be bled off by opening the valve covers slightly until there is a constant fluid flow. After bleeding, open the discharge line valve and start the pump. Roughness may occur from cavitation (air in line) or from starvation (lack of fluid). Eliminate these troubles before permitting continuous operation. 1)
2)
3)
4)
CENTERLINE OF PUMP SUCTION (INLET) TO BE SLIGHTLY
HIGHER THAN CENTERLINE OF SUCTION (INLET) VALVE - SO
ANY AIR IN SUCTION SYSTEM PROMPTLY REACHES PUMP
AND IS EXPELLED
SLOPE BYPASS LINE SO LOW POINT DRAIN WILL FULLY
EMPTYRELIEF AND CHOKE VALVES AND ALL LIQUID IN
BYPASS CIRCUIT
DO NOT LOCATE PIPING OR OTHER EQUIPMENT IN FRONT
OF OR ABOVE PUMP FLIUD END PREVENTING SERVICING –
REFER TO MANUFACTURER FOR MINIMUM CLEARANCES
LOCATE CHARGING PUMP AT POINT SHOWN. – IF
CHARGING PUMP IS NECESSARY (FOR VOLATILE FLUIDS,
FOR EXAMPLE)
5)
6)
7)
8)
IF DESIRED, A TWO-WAY MOTOR OPERATED BYPASS VALVE MAY
BE USED RATHER THAN MANUAL TYPE – IT SHOULD BE DESIGN TO
OPEN AUOMATICALLY WHILE STARTING OR STOPPING
BYPASS LINE SHOULD FEED LIQUID INTO TANK BELOW MINIMUM
LIQUID LEVEL
TO REMOVE PIPING STRAIN AND VIBRATION A FLEXIBLE HOSE,
EXPANSION JOINT OR SWIVLE JOINT PAIR SHOULD BE
POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL
EXPANSION, CONTRACTION AND PIPING WEIGHT
SUCTION SIZED FOR 1 ½ TO 2 FT/SEC MAX FLOW RATE.
DISCHARGED SIZED FOR 8 TO 10 FT/SEC MAX FLOW RATE –
SUCTION AND DISCHARGE MUST BE SUPPORTED AND
ANCHORED
9)
TO PROTECT SUCTION SYSTEM AGAINST
HAZARD OF DISCHARGE PRESSURE ENTRY
(AS WHEN PUMP IS IDLE), A SMALL RELIEF
VALVE IS OFTEN CONNECTED HERE
10) ALL SYSTEM COMPONENTS MUST HAVE
ADEQUATE PRESSURE RATINGS FOR
OPERATING, STARTING AND UPSET
CONDITIONS. IN ORDER TO REDUCE
POTENTIAL HAZARDS, PARTICULAR
ATTENTION IS RECOMMENDED FOR THE
SURGE CONDITION THAT WILL RESULT
DOWNSTREAM OF THE REFLIEF VALVE
WHEN NORMAL DISCHARGE IS BLOCKED
-AS A GENERAL RULE, FLUID LEVEL MUST BE HIGHER THAN THE PUMP FLUID END AS PLUNGERS CANNOT LIFT FLUID. 10 FEET OF HEAD IS A GOOD RULE OF THUMB.
-CAUTION SHOULD BE TAKEN TO KEEP FITTINGS OUT OF THE SUCTION AND DISCHARGE PIPING AS THESE WILL RESULT IN POOR PERFORMANCE. EACH 90-DEGREE TURN IN
THESE LINES RESULTS IN GREAT LOSS OF PUMPING EFFICIENCY.
PREVENTIVE MAINTENANCE DAILY A. Check and Maintain Lubricant Levels. Standard Lubricant: Synthetic Lubricant: AGMA Grade (ASTM D 2422): 4 EP SAE Viscosity Grade (J306‐8): 75W‐90 ISO Viscosity Grade: 150 Viscosity in SSU @ 100 degree F: 625‐765 MONTHLY A.
B.
C.
D.
E.
F.
G.
Drain and refill crankcase. It is recommended that oil be changed after the first week of operation. Wash oil filler cap in kerosene. Check valves for excessive wear, broken or bent springs, etc. Check crankshaft bearings for endplay. (See section on crankshaft) Keep all nuts, studs, etc. tight. Check valve covers for leaks. Check all seals and gaskets for leaks PUMP CAPACITIES (APPROXIMATE) KD‐1250 2 qts. KT‐3350 KJ‐2250 KZ‐3150 3 qts. KT‐3400 16 qts. 2 qts. Use SAE 30 weight non‐detergent motor oil ONLY KM‐3250 4 qts. KB‐3500 20 qts. KM‐3300 4 qts. KA‐3500 36 qts. KP‐3300 R335/R340 12 qts. 16 qts. KSB‐6400 KSB‐6500 36 qts. 36 qts. Q5450 22.5 gal. KCP‐6300 24 qts. 16 qts. PLANETARY GEAR REDUCERS #6 17 ozs. #8 42 ozs. #9 42 ozs. B. If pump has lubricating facilities for stuffing boxes, check level of lubricant. C. Maintain packing gland tension on packing (Do not over‐tighten) D. Visually inspect pump for apparent trouble. E. Keep the pump clean. GENERAL Replace any work part before its eventual failure. Use the following instructions for removal and replacement of parts. Don’t hesitate to call on Kerr Pumps for help if necessary. SERVICE PROCEDURES (ALL MODELS) A. WING GUIDED VALVES i.
DISCHARGE VALVES: The discharge valve and seat can be exposed by first removing the discharge valve cover cap. Once the discharge cover cap has been removed you may lift out the discharge valve spring and the discharge valve. The valve seat will be held in place by a taper fit and must be “pulled” with an appropriate valve‐pulling tool (available from the Kerr Pumps Dealers). Once the valve and seat have been removed they should be resurfaced or replaced if badly worn. To replace the discharge valve, first clean and inspect the seat bore for washout defects and then drop the seat into the bore. Replace the valve into the seat and strike the top of the valve a couple of good blows utilizing a brass bar and hammer to seat the valve seat in the fluid end valve bore. Replace the valve spring and cover cap after inspecting the spring and the seal of the cover cap. ii.
SUCTION VALVES: The suction valves are located in the chamber directly below the suction or end valve cover caps. The suction valves are serviced in the identical manner as the discharge valves. Note: Discharge valves must be removed prior to any removal of the suction valves. Service Procedure for KZ‐3150 Valves iii.
DISCHARGE VALVES: The discharge valve and seat can be exposed by first removing the discharge valve cover plate. Once the discharge cover cap has been removed you may lift out the discharge valve spring, discharge valve and valve seat. Once the valve and seat have been removed they should be replaced if badly worn. To replace discharge valve, first clean and inspect the seat bore for wash out defects and then drop the seat into the bore. Replace valve in seat then valve spring and cover cap, always‐inspecting o’ring seals between seats and cover caps. iv.
SUCTION VALVES: The suction valves are located in the chamber directly below the discharge valve seat. The suction valves are serviced in the identical manner as the discharge valves. B. DISC TYPE VALVES: All disc‐type valves are exposed for removal in a similar manner as the wing‐guided valves. Instead of removing the valve body; the upper portion of the valve is removed by removal of the valve capscrew, spring retainer, valve spring, and valve spacer sleeve. The valve seat is then “pulled” from the fluid‐end utilizing an authorized Kerr Valve Puller. Note: In all Kerr Pumps with disc‐type valves the discharge and suction valves are identical. C. BALL AND SEAT VALVES: In pumps with block/billet type fluid‐ends the valves are ball and seat design. These are exposed for removal/inspection by removal of the appropriate valve cover. The flat seats are kept in place by a screw‐in valve retainer that can be best removed with a Kerr Valve Wrench made for the appropriate pump. Springs are normally incorporated with the discharge valves while the suction valves operate with a “free ball”. A copper washer/gasket is used under all valve seats for a seal. When installing or removing a flat type valve seat a good “rap” on top of the valve wrench will “seat/unseat” the seat and copper gasket prior final tightening or removal. Failure to “seat” the valve seat in this manner can result in the “washing out” of the fluid‐end. For pressurized suction, valves will need to be spring loaded. Call Kerr Pumps for this change. D. PLUNGERS: Following the removal of the suction valve, the plunger may be removed by breaking the union between the plunger and pony rod and forcing the plunger out the back of the fluid‐end. Loosening the packing nut/gland will facilitate the removal of the plunger. The reverse of this procedure is used to install a plunger. Lubrication and some slight force may be used to pass plunger through the packing. Always retighten the plunger and pony rod union periodically following the removal of the plunger to insure it is securely made up and will not vibrate loose. E. PLUNGER PACKING: This manual includes illustrations of the packing sets for each model pump. Generally, once the plunger has been removed from the pump, the packing can be exposed for removal by completely removing whatever device is used to tighten the packing (i.e. the packing or stuffing box nut or gland). There will be various amounts of metal rings and packing components depending upon the type of packing and the model of pump (refer to appropriate illustration or chart). After the removal of all rings and equipment from the stuffing box; thoroughly clean it and inspect for damage, which might keep the new packing from working properly. If the stuffing box is in satisfactory condition, install the new packing as per the appropriate illustration. It is a good idea to lubricate new packing with a light oil prior to installation. Most of the standard packing used in pumps should be tightened with the original equipment‐packing wrench while the pump is running under normal operating pressure. After a two or three hour run‐in, check the packing for tightness and re‐adjust as necessary. Packing should be checked for tightness on a periodic basis, but it is not a good idea to attempt to periodically tighten the packing as part of routine maintenance. This tends to “wear out” the packing prematurely. When the packing leaks in an excessive amount it should be replaced. There is no value in constantly “re‐tightening” leaking packing. If your pump is equipped with optional “spring loaded” packing, there is no adjustment in this equipment during its operational life. The stuffing box nut is initially tightened as much as possible and there is no further adjustment. Note: In all cases the spring goes in the stuffing box before the packing rings. When using the optional Kevlar or Teflon packing, be sure to rotate the “splits” so that none are “aligned” to insure that the packing holds properly. Normally, this packing is not lubricated and requires less tension on the stuffing box nut during operation. CAUTION: An “airtight” seal is not desirable with this plunger packing. Some slight dripage is desirable during operation. Attempts to tighten packing until it completely “seals off” will result in premature failure from too much friction. The Kevlar & Teflon packing must be allowed to drip a small amount to assure normal life. F. PONY ROD and PONY ROD PACKING: Kerr Pumps use two pony rod sealing arrangements, models KD‐1250, KJ‐2250, KM‐3250 and KCP‐6300 use a screw in seal gland, all other models use a bolt in seal gland, these glands use press in oil seals with snap ring retainers. Some Bolt in gland use adjustable packing arrangements with bolt in or screw in followers to adjust packing. By unscrewing plunger from pony rod a gap may be facilitated to allow the removal of the various sealing arrangements. A special wrench will be needed to remove and replace pony rod to crosshead. (This wrench is available from Kerr Dealers) All pony rods have a jam nut to align tighten pony rod to crosshead, care must be exercised in installing new seal on pony rod not to damage it. G. DISASSEMBLY OF POWER END CAUTION: Prior to disassembly of any power end, the plunger, pony rod, and pony rod seal housing must be removed. Expose the crankshaft and connecting rods by removing the pan cover. Connecting rod caps may now be removed and the connecting rod and crosshead should be shoved all the way to the rear (toward the fluid end) to facilitate crankshaft removal out either side as convenient. The connecting rods and crossheads may now be taken out the front cavity exposed by removing the crankshaft. Connecting rods may be removed from the crosshead by loosening the setscrew and driving out the wrist pin from the crosshead. A bronze bushing is used in the rod it may be driven out of the rod and replaced with a new bushing. Reassembly is the reverse of the above outlined sequence with the following considerations for “fits” or tolerance: i.
General: All Kerr components are machined on modern production machine tools and are of the same specifications and close tolerances you would expect in a modern automobile engine. It must be pointed out that at top speed (350 to 400 RPM) your pump will not even be approaching idle speed for a gasoline engine so “field fits” are possible and practical when making repairs and replacements away from the factory. All procedures outlined below are possible with only hand tools and absolutely no instruments, special tools, or gauges are needed. ii.
Connecting rod and wrist pin: Proper fit will find the wrist pin turning freely in its bore in the connecting rod, but it should have no “wobble” that is discernable up and down the main axis of the connecting rod. This looseness in the wrist pin fit is the most probable cause of “knocking” which is traceable to the power end of most all pumps. The only solution for loose fitting wrist pins is to discard the connecting rod wrist pin bushing and replace with a new one. If any wear is visible on the wrist pin it should always be replaced. iii.
Crankshaft End Play and Lateral adjustments: Adjustment of the Taper Roller bearings used in all Kerr Pumps is accomplished by removing or adding shims under the bearing housing. Shims are taken out or added until the crankshaft (without connecting rods) will turn freely, but with no endplay felt when attempting to pull or push the jackshaft end of the crankshaft along its long axis. Some lateral adjustment is possible by removing shims from one side of the crankshaft and adding them to the opposite side. (Note: Lateral adjustment is the “centering” of the crankshaft in the power frame housing.) iv.
Connecting Rod to Crankshaft fitting: Factory bored connecting rods will normally fit the standard crankshaft journal just by bolting the cap on the rod with the standard rod shims being used. If the caps do require adjustment this is accomplished by removing or adding various thicknesses of rod shims. The standard connecting rod shim used on all Kerr Pumps is 1/32” thick and is comprised of .002” laminates, which can be “pealed “ off separately. Proper fit of the connecting rod will allow the pump crankshaft to be rotated while not allowing in‐and‐out slack in the connecting rod along its long or main axis. A well‐fitted rod will have none of the in‐and‐out slack, but should be free enough to be moved from side to side on the rod journal. This insures the rod not being too tight. A point of caution when installing the connecting rod assembly in the pump is to make certain the oil holes in the rod are “UP” and not toward the bottom of the pump. This will result in lubrication failure in these parts and the pump will fail in a short period of time. An additionally important step is to make sure that the rod cap is bolted back on the rod as it came off. The rod and cap carry a “mark” or “number” which allows you to match them back properly. Failure to do this will cause the rod not to fit the journal for which it was made. H. Power End/Fluid End Connection: A common misconception is that there is some form of fluid seal between the power end and the fluid end. This is false. The fluid end is merely bolted to the power frame. It can be removed by breaking the plunger connection, backing off the packing nut or gland, removing the various fluid end bolts, and sliding the entire fluid end off the power frame. Corrosion may tend to seize the two components together making their separation difficult in some isolated cases. On models KP‐3300, KT‐3350/KT‐3400 and R335/R340 the bolted in stuffing box assemblies must be removed prior to removal of the entire fluid end. They are held in place by four studs each. On all other units the stuffing boxes can be left intact. On the remaining pumps (with the exception KD‐1250B, KJ‐2250B, KM‐3250B, and KCP‐
6300) the stuffing boxes are held in place in the fluid end by a friction or “press” fit. They should be removed with a hydraulic press if possible. These press‐in type stuffing boxes carry a gasket and/or an o‐ring to insure a good seal. The boxes on the KD‐1250B, KJ‐2250B, KM‐
3250B, and KCP‐6300 are screw‐in type and carry only a copper gasket. TECHNICAL DATA SHEET PCN: ______ T.D.S. NO. Supercedes PCN: _____ Date 4.2 03‐10‐06 SHORT TERM STORAGE PREPARATION PROCEDURE 1.0 SCOPE This procedure applies to Kerr Pumps ONLY. Storage procedures for any other unit components or accessories (gear reducers, engines, etc.) are to be prepared to the specific manufacture’s recommendations. 1.1 Short‐term storage is defined as storage and/or transient time less than six (6) months in an environment defined in Paragraph 2. If storage exceeding six months is expected, the Long Term Pump Storage Preparation Procedure should be followed. 1.2 Kerr Pumps will only prepared for short term storage if so specified in the purchaser or customer order control document. 2.0 STORAGE ENVIRONMENT A minimal environmental condition, to be met by the customer or purchaser, is a closed shelter to eliminate effects of sun, wind, sand or other debris. Large temperature and humidity changes should be avoided to prevent coating deterioration or contamination by moisture. 3.0 PRESERVATIVE PRODUCT 3.1 The specified rust preservative will protect the internal power end parts from corrosion due to atmospheric moisture, and may be left in the pump when filled with appropriate lubricant and placed into service. The elevated temperature of service will cause rapid depletion of the preventative protection. The following rust preventative products or their equivalents are recommended for use in Kerr Pumps and usually available in 5 gallon, 55 gallon containers: 3.2 CITGO: RUST‐O‐LINE OIL 10 SHELL: ENSIS OIL N 4.0 PROCEDURE 4.1 Preparation from; factory testing, inventory, or a distributor rebuild facility. ‐ Drain any oil that may be in the power end, and then fill the complete power end cavity with the specified rust preventative. After 15 to 20 minutes, drain the rust preventative back into its storage drum for future use. ‐ Remove and clean oil level gages, pressure gages and breather caps. Replace with pipe plugs in threaded openings. All breathers shall be replaced with airtight seals, plugs or gasketed plates. No venting is recommended as it may allow moist air in. TECHNICAL DATA SHEET PCN: ______ T.D.S. NO. Supercedes PCN: _____ Date 4.2 03‐10‐06 4.1.1
Remove the wiper box seals and cap/plug the seal opening. 4.1.2
Clean the pump outer surfaces prior to painting. 4.1.3
If painting is required mask crank and lubricator shaft surfaces and keyways. If painting does not apply, go to Para. 4.1.8. 4.1.4
Paint as specified by the customer order or as required. 4.1.5
Apply a thin layer of grease to the exposed oil seal lips. 4.1.6
Apply a thin layer of heavy rust preventative to the exposed crank and lubricator shaft surfaces and keyways. 4.1.7
Wrap the exposed crank and lubricator shafts with waxed tape. 4.1.8
Carefully wrap the following parts prior to placing them into polyurethane bags. Oil level gages, lube pressure gages, and breather caps. 4.1.9
Finish box, crate and mark the parts from Para. 4.1.2 after final inspection (see Para. 4.2.2). 4.2 Shipping/Receiving (New Pumps Only) 4.2.1 All pumps and accessories (as applicable) will be final inspected by Kerr Pump personnel prior to shipping. Any witnessed or third party inspection will be signed‐off by the purchaser or customer representative prior to final crating and shipment. 4.2.2 Export crating will be performed by either an approved Kerr Pump source or as specified by the purchaser or customer. Any third party inspection will be coordinated with the source. 4.2.3 Upon receipt of the shipment, the purchaser or customer is responsible for inspection and repair of damaged coatings at the expense of the shipper. 5.0 WARRANTY/START‐UP 5.1 5.2 5.3 Pumps prepared per the above procedure qualify for the “Standard Terms & Conditions” in force on the date of shipment. If the pump storage period is less than 6 months, follow the Short Term Pump Preparation Procedure. Prior to start‐up: 5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
Remove all storage caps, plugs, and covers. Replace any damaged or cracked O‐rings or gaskets. Inspect power end shaft oil seals and replace if cracked, split or damaged. Install crankcase drain plug, lubrication level site glass and breather cap. Install, if applicable, any oil pressure and/or temperature gage. Check the connection of the plunger and pony rod to the crosshead prior to, and after, initial run‐in of the pump. Fill the crankcase to the proper level with the specified lubricant. TECHNICAL DATA SHEET PCN: ______ T.D.S. NO. Supercedes PCN: _____ Date 4.3 03‐10‐06 TITLE: LONG TERM STORAGE PREPARATION PROCEDURE 1.0 SCOPE This procedure applies to Kerr Pumps ONLY. Storage procedures for any other unit components or accessories (gear reducers, engines, etc.) are to be prepared to the specific manufacture’s recommendations. 1.1 Long‐term storage is defined as storage and/or transient time exceeding six (6) months in an environment defined in Paragraph 2. If storage for less than six months is expected, the Short Term Pump Storage Preparation Procedure should be followed. 1.2 Kerr Pumps will only prepare for short term storage if so specified in the purchaser or customer order control document. 2.0 STORAGE ENVIRONMENT A minimal environmental condition, to be met by the customer or purchaser, is a closed shelter to eliminate effects of sun, wind, sand or other debris. Large temperature and humidity changes should be avoided to prevent preventative deterioration or contamination by moisture. 3.0 RUST PREVENTATIVE PRODUCT 3.1 The recommended rust preservative should protect the internal power end parts from corrosion due to atmospheric moisture, and may be left in the pump when filled with appropriate lubricant and placed into service. The elevated temperature of service will cause rapid depletion of the preventative protection. 3.2 The following rust preventative products or their equivalents are recommended for use in Kerr Pumps and usually available in 5 gallon, 55 gallon containers: CITGO: RUST‐O‐LINE OIL 10 SHELL: ENSIS OIL N 4.0 PROCEDURE 4.1 Preparation from; factory testing, inventory, or a distributor rebuild facility. 4.1.1 Drain any oil that may be in the power end and then fill the complete power end cavity with the specified rust preventative. After 15 to 20 minutes, drain the rust preventative back into its storage drum for future use. 4.1.2 Remove all plungers, pony rods (if applicable), baffle discs, packing and junk rings. 4.1.3 Remove and clean oil level gages, pressure gages and breather caps. Replace with pipe plugs in threaded openings. TECHNICAL DATA SHEET PCN: ______ 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 4.1.9 4.1.10 4.1.11 4.1.12 4.1.13 4.2 4.2.2 4.2.3 Supercedes PCN: _____ T.D.S. NO. Date 4.3 03‐10‐06 All breathers shall be replaced with airtight seals, plugs or gasketed plates. No venting is recommended as it may allow moist air in. Remove the wiper box seals and cap/plug the seal opening. Clean the pump outer surfaces prior to painting. If painting is required mask crank and lubricator shaft surfaces and keyways. If painting does not apply, go to Para. 4.1.9. Paint as specified by the customer order or as required. Apply a thin layer of grease to the exposed oil seal lips. Apply a thin layer of heavy rust preventative to the exposed crank and lubricator shaft surfaces and keyways. Wrap the exposed crank and lubricator shafts with waxed tape. Carefully wrap the following parts prior to placing them into polyurethane bags. Oil level gages, lube pressure gages, and breather caps. Finish box, crate and mark the parts from Para. 4.1.10 after final inspection (see Para. 4.2.2). Shipping/Receiving (New Pumps Only) 4.2.1 5.0 All pumps and accessories (as applicable) will be final inspected by Kerr Pump personnel prior to shipping. Any witnessed or third party inspection will be signed‐off by the purchaser or customer representative prior to final crating and shipment. Export crating will be performed by either an approved Kerr Pump source or as specified by the purchaser or customer. Any third party inspection will be coordinated with the source. Upon receipt of the shipment, the purchaser or customer is responsible for inspection and repair of damaged coatings at the expense of the shipper. WARRANTY / START‐UP 5.1 Pumps prepared per the above procedure qualify for the “Standard Terms & Conditions” in force on the date of shipment. 5.2 If the pump storage period will exceed 6 months, follow the Long‐Term Pump Preparation Procedure. 5.3 Prior to start‐up: 5.3.1
Remove all storage caps, plugs, and covers. 5.3.2
Install the packing, junk rings, plungers, pony rods (if applicable), baffle discs, and wiper box seals. Replace any damaged or cracked O‐rings or gaskets. 5.3.3
Inspect power end shaft oil seals and replace if cracked, split or damaged. 5.3.4
Install crankcase drain plug, lubrication level site glass and breather cap. 5.3.5
Install, if applicable, any oil pressure and/or temperature gage. 5.3.6
Check the connection of the plunger and pony rod to the crosshead prior to, and after, initial run‐in of the pump. 5.3.7
Fill the crankcase to the proper level with the specified lubricant. KP-76M
WINGGUIDED
SEAT
TRI-PIN
TYPE
PULLER
ASS'Y
KA-306
KP-76
VALVE
DISC
SEAT
SEAT
THREADED SEATING
TOOL
STEM
TYPE
PULLER
ASS'Y
KP-276
PONY ROD
SEAL TOOL
AP-71T
VALVE
INSERT
TOOL
SPECIAL TOOLS
FOR KP-3300, XP-3300
AP-425
STUFFING
BOX NUT
WRENCH
KP-277
PONY
ROD
WRENCH
KP-73
"OLD
STYLE
COVER
CAP"
WRENCH
How To Put Inserts In Valves
Using Kerr Valve Insert Tool
1) Push Valve Insert over
valve legs. Hint: (Insert
will be more pliable if
heated first-- warm to the
touch not hot).
4) While holding valve down
with thumb, rotate around
valve with tool. (Similar to
mounting a tire on a rim).
2) Put Tool between
valve and valve
insert with groove
against valve.
3) Holding Valve
insert down with
thumb.
5) Continue rotating around
valve with tool until insert is
completely in groove.
INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B)
1. Remove Capscrews from Top and
End Cover Plates
4. Screw Kerr Pump Valve Puller into
seat approximately ¾”
2. Remove Round Cover Caps; inspect
o’rings for damage;
3. Unscrew Valve Capscrew; Remove
Capscrew, Spring Retainer, Spring,
Spacer, and Disc
5. Hold Puller Stem from turning;
Rotate large nut until seat releases
6. Remove Valve Seat from Puller;
Remove remaining valves
INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B) (cont.)
7. Remove Suction Valve Seat
Through End Port
8. To Install Valve Assembly; Insert
through End Port
9. Use a 1” wooden dowel rod to drive
valve seat assembly into seating area
using several firm but, not heavy
blows with a hammer; CAUTION:
heavy blows will damage valve
10. Torque valve capscrew to Kerr Pump
specs
11. Install Discharge Valve, following
procedure 9.
12. Install Cover Caps and torque Cover
Plate capscrews to Kerr Pump Specs
INSTRUCTIONS FOR CHANGING WING/GUIDED VALVES
1. Remove Capscrews from Top and
End Cover Plates
4. Insert Kerr Valve Seat Puller through
valve seat with eccentric offset to
engage valve seat. NOTE: Puller stud
may be removed when pulling
wing/guided valve seats.
2. Remove Round Cover Caps; inspect
o’rings for damage;
3. Remove Discharge Spring and
Discharge Valve
5. Hold Puller Stem from turning;
Rotate large nut until seat releases
6. Remove Valve Seat from Puller;
Spacer on Puller may need to be
removed when pulling Suction Valve
Seats; Remove remaining valves
INSTRUCTIONS FOR CHANGING WING/GUIDED VALVES (cont.)
7. Remove Suction Valves, springs,
and seats through End Port
10. Install Discharge Valves after Suction
Valves have been installed, always be
sure short springs are on Suction Valve
and Long Spring on Discharge Valves
8. To Install Suction Valve & Seat,
insert Valve Seat and Valve Body
through End Port
9. Use metal rod to drive valve seat
assembly into seating area using
several firm but, not heavy blows
with a hammer
11. Install Cover Caps and torque Cover
Plate capscrews to Kerr Pump Specs
KP-3300
ITEM NO.
1
2
3
4
5
6
PART NUMBER
KP-42SS
KM-505
KP-37
KP-34
KP-38
KP-41SS-1
DESCRIPTION
VALVE SEAT SS DISC TYPE
VALVE SPRING
SPACER SLEEVE DISC VALVE
CAPSCREW DISC VALVE SS
DELRIN ISC D
SPRING RETAINER, KP DISC VALVE SS
QTY.
1
1
1
1
1
1
4
6
A
2
3
5
1
A
KP-40SS-1
NEW STYLE
DELRIN DISC VALVE
WITH STAINLESS STEEL SEAT
KP-3300 PLUNGER TYPE TORQUE SPECIFICATIONS
1
2
9
8
3
.000" - .005"
SHAFT END PLAY
5
7
6
WHEN ADJUSTING THE ENDPLAY
OF THE TAPERED ROLLER BEARINGS
USED ON THE CRANKSHAFT,
DIAL INDICATORS AND SHIMS MUST
BE PROPERLY USED. INCORRECT
BEARING ADJUSTMENT MAY RESULT
IN EXCESSIVE NOISE, TEMPERATURE, AND
REDUCED BEARING LIFE. Kerr Pumps
RECOMMENDS BETWEEN .000” - .005”
OF INTERNAL AXIAL CLEARANCE
(END PLAY) WHEN ASSEMBLED. FINAL
ADJUSTMENT MUST BE MADE USING A
DIAL INDICATOR.
INSURE THE CONNECTING RODS ARE
DISCONNECTED TO ALLOW FREE
CRANKSHAFT MOTION.
REFERENCE
1
2
3
4
5
6
7
8
9
DESCRIPTION
TORQUE
PAN COVER CAPSCREW
21 ft-lb (28 Nm)
CONNECTING ROD CAPSCREW
125 ft-lb (169 Nm)
BEARING HOUSING CAPSCREW
75 ft -lb (102 Nm)
WRIST PIN SET SCREW AND JAM NUT
30 ft-lb (41 Nm)
PONY ROD
500 ft-lb (678 Nm)
PONY ROD PACKING GLAND CAPSCREWS
50 ft-lb (68 Nm)
FLUID END STUD NUT
120 ft-lb (163 Nm)
PLUNGER TO PONY ROD
300 ft-lb (407 Nm)
STUFFING BOX STUD NUT
100 ft-lb (136 Nm)
NOTE: WHEN USING LUBRICANTS,
REDUCE TORQUE AS FOLLOWS:
LU B R IC A N T
W H ITE LE A D
G R A P H ITE
O IL
G R EA SE
A N TI - SE IZE CO M P O U N D
P E R C E N TA G E O F TO R Q U E R E D U C TIO N R E Q U IR E D
R ED UC E
R ED UC E
R ED UC E
R ED UC E
R ED UC E
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
25 %
30 %
40 %
40 %
45 %
AP-16
KP-30
KP-32
KP-29
KP-28
KT-52L
KP-43
KP-45
KP-1
KP-26
KP-70
KP-20
KP-14T
KP-18
KP-12
KP-10
KP-11
AP-351
OPTIONAL
KT-52S
KP-44
KP-31
KP-32
KP-69
KP-21A
KP-45
AP-71
KP-15
KP-15A
KP-21T
KP-25-000
KP-34
KP-57
PACKING
RING
KB-41
KP-36
KP-37
KP-38
KP-42SS
KP-58
LANTERN
RING
*KP-66
TOP PHENOLIC RING
KP-54
STUFFING
BOX NUT
KP-64
STUFFING
BOX STUD
KP-55
GASKET
KP-53
STUFFING
BOX
KP-65
STUFFING BOX
STUD NUT
KP-22S
*KP-66
PACKING
KP-56
PACKING
SPACER RING
KP-3300
838 NON-ADJUSTABLE "A" BOX 2 1/2" PLUNGERS
PACKING ARRANGEMENT
*SOLD AS A SET ONLY
(OPTIONAL)
KP-40SS
THREE SEALS TO
CRANKCASE OIL
KP-24
KP-3300
KP-22
KP-22G
KP-22A
PONY ROD
PACKING GLAND
ASSEMBLY
KP-3300BC
KP-3300BC PLUNGER TYPE PUMP TORQUE SPECIFICATION
1
7
8
2
3
.003"-.004" CONNECTING ROD AT
CRANKSHAFT
.001" .002" CONNECTING ROD AT
WRIST PIN
.000" - .005"
SHAFT END PLAY
5
10
9
6
WHEN ADJUSTING THE ENDPLAY
OF THE TAPERED ROLLER BEARINGS
USED ON THE CRANKSHAFT,
DIAL INDICATORS AND SHIMS MUST
BE PROPERLY USED. INCORRECT
BEARING ADJUSTMENT MAY RESULT
IN EXCESSIVE NOISE, TEMPERATURE, AND
REDUCED BEARING LIFE. Kerr Pumps
RECOMMENDS BETWEEN .000” - .005”
OF INTERNAL AXIAL CLEARANCE
(END PLAY) WHEN ASSEMBLED. FINAL
ADJUSTMENT MUST BE MADE USING A
DIAL INDICATOR.
INSURE THE CONNECTING RODS ARE
DISCONNECTED TO ALLOW FREE
CRANKSHAFT MOTION.
REFERENCE
DESCRIPTION
TORQUE
1
2
3
4
5
6
7
8
9
10
PAN COVER CAPSCREW
CONNECTING ROD CAPSCREW
BEARING HOUSING CAPSCREW
WRIST PIN SET SCREW AND JAM NUT
PONY ROD
PONY ROD PACKING GLAND CAPSCREWS
FLUID END CAPSCREW
PLUNGER TO PONY ROD
COVER CAP CAPSCREWS
VALVE CAPSCREWS
21 ft-lb (28 Nm)
125 ft -lb (169 Nm)
75 ft-lb (102 Nm)
30 ft -lb (41 Nm)
500 ft-lb (678 Nm)
57 ft-lb (77 Nm)
200 ft -lb (271 Nm)
300 ft-lb (407 Nm)
245 ft-lb (332 Nm)
31 ft -lb (42 Nm)
NOTE: WHEN USING LUBRICANTS,
REDUCE TORQUE AS FOLLOWS:
LU B R IC A N T
W H ITE LE A D
G R A P H IT E
O IL
G R E A SE
A N TI - SE IZ E C O M P O U N D
P E R C E N TA G E O F T O R Q U E R E D U C T IO N R E Q U IR E D
R ED UCE
R ED UCE
R ED UCE
R ED UCE
R ED UCE
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
25 %
30 %
40 %
40 %
45 %
2 1/2
KEYWAY 5/8 X 5/16
2"-NPT
14.75
2.0
13.50
12.00
24.1
38.3
4.25
27.125
28.2
19.0
1/4"-NPT
12.38
6.375
.75
2"-NPT
DISCHARGE
4.125
10.125
4X 9/16
MOUNT
HOLES
5.625
5.062
14.66
7.33
13.5
8.000
3"-NPT
SUCTION
2.25
18.8
GENERAL DIMENSIONS FOR KP-3300BC
KP-3300BC PLUNGER TYPE TORQUE SPECIFICATIONS
1
10
8
2
3
.003"-.004" CONNECTING ROD AT
CRANKSHAFT
.001" .002" CONNECTING ROD AT
WRIST PIN
.000" - .005"
SHAFT END PLAY
5
11
7
9
6
WHEN ADJUSTING THE ENDPLAY
OF THE TAPERED ROLLER BEARINGS
USED ON THE CRANKSHAFT,
DIAL INDICATORS AND SHIMS MUST
BE PROPERLY USED. INCORRECT
BEARING ADJUSTMENT MAY RESULT
IN EXCESSIVE NOISE, TEMPERATURE, AND
REDUCED BEARING LIFE. Kerr Pumps
RECOMMENDS BETWEEN .000” - .005”
OF INTERNAL AXIAL CLEARANCE
(END PLAY) WHEN ASSEMBLED. FINAL
ADJUSTMENT MUST BE MADE USING A
DIAL INDICATOR.
INSURE THE CONNECTING RODS ARE
DISCONNECTED TO ALLOW FREE
CRANKSHAFT MOTION.
REFERENCE
1
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
TORQUE
PAN COVER CAPSCREW
21 ft-lb (28 Nm)
CONNECTING ROD CAPSCREW
125 ft-lb (169 Nm)
BEARING HOUSING CAPSCREW
75 ft-lb (102 Nm)
WRIST PIN SET SCREW AND JAM NUT
30 ft-lb (41 Nm)
PONY ROD
500 ft-lb (678 Nm)
PONY ROD PACKING GLAND CAPSCREWS
50 ft-lb (68 Nm)
FLUID END STUD NUT
120 ft-lb (163 Nm)
PLUNGER TO PONY ROD
300 ft-lb (407 Nm)
COVER CAP CAPSCREWS
245 ft-lb (332 Nm)
STUFFING BOX STUD NUT
100 ft-lb (136 Nm)
VALVE CAPSCREW
31 ft-lb (42 Nm)
NOTE: WHEN USING LUBRICANTS,
REDUCE TORQUE AS FOLLOWS:
LU B R IC A N T
W H ITE LE A D
G R A P H IT
E
ITE
O IL
G R E A SE
A N TI - SE IZ E C O M P O U N D
P E R C E N TA G E O F T O R Q U E R E D U C T IO N R E Q U IR E D
R ED UCE
R ED UCE
R ED UCE
R ED UCE
R ED UCE
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
TO R Q U E
25 %
30 %
40 %
40 %
45 %
12
6
9
5
4
3
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
QTY.
1
3
6
3
3
3
3
6
6
3
1
24
PART NO.
KP-29BC
KP-81HT
KP-85
KP-80HT
KT-52L
KP-30BC
KT-52S
KP-82HT
KP-32
KP-31BC
AP-71
KP-35
DESCRIPTION
FLUID END, BOLTED CAP
SUCTION VALVE, HEAT TREATED
ABRASIVE RESISTANT VALVE INSERT
DISCHARGE VALVE, HEAT TREATED
SPRING, LONG DISCHARGE
TOP COVER CAP
SPRING, VALVE SUCTION SHORT
VALVE SEAT, HEAT TREATED
COVER CAP O-RING
TOP COVER CAP
FLUID END DRAIN PLUG
COVER CAP CAPSCREW
8
7
2
3
8
9
12
10
11
KP-29BC
KP-35
KP-34
KP-31BC
KP-32
KB-41
KP-36
KP-37
KP-38
KP-42
KP-34
KB-41
KP-36
KP-37
KP-38
KP-35
KP-31BC
KP-32
KP-42
KP-29BC
KP-70
KP-28
KP-26
KP-14
AP-16T
KP-1
KP-20
KP-18
KP-12
KP-10
KP-11
AP-72
KP-69
KP-21A
AP-71
KT-52L
LONG SPRING
KP-80HT
TOP VALVE
KP-85
INSERT
KP-82HT
VALVE SEAT
KP-300
DISCHARGE
VALVE ASSEMBLY
KT-52S
SHORT SPRING
KP-81HT
BOTTOM VALVE
KP-85
INSERT
KP-82HT
VALVE SEAT
KP-305
SUCTION
VALVE ASSEMBLY
KP-62
PACKING RING
KP-15
KP-15A
KP-21T
KP-25-000
*KM-63
TOP PHENOLIC
RING KP-60
STUFFING
BOX NUT
KM-61
LANTERN RING
KP-64
STUFFING
BOX STUD
THREE SEALS TO
CRANKCASE OIL
KP-24
KP-55
GASKET
KP-22
KP-59
STUFFING
BOX
KP-65
STUFFING BOX
STUD NUT
*SOLD AS A SET
KP-61
PACKING
*KM-63
PACKING SPACER RING
KP-3300
838 NON-ADJUSTABLE "C" BOX 1.750" & 2.000" PLUNGERS
PACKING ARRANGEMENT
KP-3300BC
KP-22G
KP-22S
KP-22-A
PONY ROD
PACKING GLAND
ASSEMBLY
KP-31BC
KP-32
KB-41
KP-36
KP-37
KP-38
KP-42
KP-34
KB-41
KP-36
KP-37
KP-38
KP-35
KP-64CS
KP-94
AP-71
KP-80HT
TOP VALVE
KP-85
INSERT
KP-82HT
VALVE SEAT
KP-300
DISCHARGE
VALVE ASSEMBLY
KP-305
SUCTION
VALVE ASSEMBLY
KP-1
KP-20
KP-18
KP-12
KP-10
KP-11
AP-351
OPTIONAL
KP-69
KP-21A
KP-22S
KP-24
KP-15
KP-15A
KP-21T
KP-22
KT-52L
LONG SPRING
KT-52S
SHORT SPRING
KP-81HT
BOTTOM VALVE
KP-85
INSERT
KP-82HT
VALVE SEAT
AP-16T
KP-28
KP-70
KP-26
KP-14
KP-35
KP-31SSBC
KP-32
KP-42
KP-29BC
KP-34
KP-25-000
KP-94
KP-93SL
TOP ADAPTER
THREE SEALS TO
CRANKCASE OIL
KP-24
KP-93SL
BOTTOM ADAPTER
KP-89
KP-95
KP-86SL-225
KP-87 KP-86SL-225-A
KP-3300BC
KP-88V
PACKING
KP-22
KP-22G
KP-22S
KP-22-A
PONY ROD
PACKING GLAND
ASSEMBLY
KP-87
ORING
KP-86A
STUFFING
BOX
*KP-66J
TOP PHENOLIC RING
KP-58
LANTERN RING
KP-57
PACKING RING
*SOLD AS A SET ONLY
KP-54
STUFFING
BOX NUT
KP-56
*KP-66J
PACKING PACKING
SPACER RING
KP-86A STUFFING BOX WITH
838 NON-ADJUSTABLE A BOX
PACKING ARRANGEMENT
Kerr KP-3300/KP-3300BC Plunger Type Pump
Part Number
KP-1
KP-2
KP-2S
KP-3
KP-3S
KP-4
KP-5
KP-6
KP-7
KP-8-005
KP-8-010
KP-8-015
KP-9
KP-9-8
KP-10
KP-11
KP-12
KP-14
KP-14T
KP-15
KP-15A
AP-16
AP-16T
KP-16
KP-17A
KP-17
KP-17
KP-18
KP-20
KP-21
KP-21T
KP-21A
KP-21S-AB
KP-22
KP-22F
Description
Pump Case
Crankshaft - Heat Treated
Crankshaft - (Steel)
Crankshaft Oil Seal
Crankshaft Oil Seal For Crankshaft 120S-8
Bearing Housing (Blind Side)
Bearing Housing (Shaft Side)
Bearing Housing Capscrews
Bearing Housing Gaskets
Main Bearing Adjusting Shims .005
Main Bearing Adjusting Shims .010
Main Bearing Adjusting Shims .015
Main Bearings
Main Bearings For Crankshaft 120-8
Pan Cover
Pan Cover Capscrews
Pan Cover Gasket
Crosshead
Crosshead (Tapered)
Wrist Pin
Wrist Pin Bushing
Breather Cap (Oil Filler)
Breather Cap (Oil Filler) Threaded Style
Wrist Pin Set Screws & Nut
Connecting Rod (Inserted Both Ends)
Connecting Rod Only (No Inserts - Requires inserts both ends)
Connecting Rod Only (No Inserts - Requires inserts both ends)
Connecting Rod Capscrews
Connecting Rod Shim
Pony Rod & Jam Nut (Old Style)
Pony Rod & Jam Nut (New Style)
Pony Rod Washer
Alignment Seal Sleave
Pony Rod Gland Snap Ring Style
Pony Rod Gland Follower Style
# Req
1
1
1
1
1
1
1
12
2
As Req.
As Req.
As Req.
2
2
1
10
1
3
3
3
3
1
1
3
3
6
3
6
6
3
3
3
1
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-22A
KP-22G
KP-22S
KP-23
KP-24
KP-24F
KP-24V
KP-25-000
KP-25-015
KP-25-030
KP-25-045
KP-25-060
KP-28
KP-28H
KP-29S
KP-29AB
KP-29BCAB
KP-29BCD
KP-29BCDX
KP-29BCS
KP-29BCSS
KP-29BCFS
KP-29CBXAB
KP-29CBXDX
KP-29CBXS
KP-29CBXSS
KA-30
KA-30
KP-30AB
KP-30S
KP-30SS
KP-30BCAB
KP-30BCD
KP-30BCDX
KP-30BCS
KP-30BCSS
Pony Rod Gland Assy (KP-22, KP-22G, KP-22S, KP-24)
Gasket, Pony Rod Gland
Pony Rod Gland Snap Ring
Pony Rod Gland Bolted Follower
Pony Rod Oil Seal (Req. 3 per Gland)
Pony Rod Packing Follower Type
Pony Rod Oil Seal
Connecting Rod Insert Bearing (Std)
Connecting Rod Insert Bearing (.015)
Connecting Rod Insert Bearing (.030)
Connecting Rod Insert Bearing (.045)
Connecting Rod Insert Bearing (.060)
Pony Rod Splash Guard
Pony Rod Splash Guard HSN
Fluid End Vessel Only Thd Plug (Forged Steel)
Fluid End Vessel Only Thd Plug (ALBZ)
Fluid End Vessel Only Bolted Cap (Side Ports) (ALBZ)
Fluid End Vessel Only Bolted Cap Plug (Ductile)
Fluid End Vessel Only Bolted Cap (Duplex Stainless)
Fluid End Vessel Only Bolted Cap (Cast Steel)
Fluid End Vessel Only Bolted Cap (316 Stainless Steel)
Fluid End Vessel Only Bolted Cap (Forged Steel)
Fluid End Vessel Only Bolted Cap Captured Box (ALBZ)
Fluid End Vessel Only Bolted Cap Captured Box (Duplex Stainless)
Fluid End Vessel Only Bolted Cap Captured Box (Cast Steel)
Fluid End Vessel Only Bolted Cap Captured Box (316 Stainless Steel)
Pony Rod Gland Capscrews SS
Pony Rod Gland Capscrews SS
Top Cover Cap Threaded (ALBZ)
Top Cover Cap Threaded (Steel)
Top Cover Cap Threaded (Stainless Steel)
Top Cover Cap Bolted (ALBZ)
Top Cover Cap (Ductile) (Bolted Cap)
Top Cover Cap Bolted (Duplex Stainless)
Top Cover Cap Bolted (Steel)
Top Cover Cap Bolted (Stainless Steel)
3
3
3
3
3
3
3 Per Set~
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
12
6
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-31AB
KP-31S
KP-31SS
KP-31BCAB
KP-31BCD
KP-31BCDX
KP-31BCS
KP-31BCSS
KP-32A
KP-32N
KP-32V
KP-33
KP-34
KP-35
KP-36
KP-37
KP-38
KP-38SS
KP-38T
KP-39
KP-40-1SS
KP-40M
KP-40SS
KP-40AB
KP-40SSSS
KP-40SST
KP-40MT
KB-41
KP-41-1SS
KP-42M
KP-42SS
KP-43
KP-44
KP-45
KP-46
KP-47
End Cover Cap Threaded (ALBZ)
End Cover Cap Threaded (Steel)
End Cover Cap Threaded (Stainless Steel)
End Cover Cap Bolted (ALBZ)
End Cover Cap Bolted (Ductile)
End Cover Cap Bolted (Duplex Stainless)
End Cover Cap Bolted (Steel)
End Cover Cap Bolted (Stainless Steel)
Cover Cap O' Ring, Aflas
Cover Cap O-Ring, Nitrile
Cover Cap O' Ring, Viton
Pony Rod Gland Bolted Follower
Capscrew Disc Valve
Cover Cap Capscrew
Spring Disc Valve
Spacer Sleeve Disc Valve
Delrin Disc
Stainless Steel Disc
Titanium Disc
Valve Seat ALBZ Disc Type
Delrin Disc Valve New Style CW SS Seat
Delrin Disc Valve Complete with Monel Seat
Delrin Disc Valve Complete with SS Seat
Delrin Disc Valve Complete with AlBz Seat
SS Disc Valve Complete with SS Seat
Titanium Disc Valve Complete with SS Seat
Titanium Disc Valve Complete with Monel Seat
Spring Retainer Disc Valve
Spring Retainer, KP Disc Valve Stainless Steel
Valve Seat Monel Disc Type
Valve Seat Stainless Steel Disc Type
Discharge Valve ALBZ Wing Guided
Suction Valve ALBZ Wing Guided
Valve Seat ALBZ Wing Guided
Discharge Valve Monel Wing Guided
Suction Valve Monel Wing Guided
3
3
3
3
3
3
3
3
6
6
6
6
1 per valv
24
1 per valv
1 per valv
1 per valv
1 per valv
1 per valv
1 per valv
6
6
6
6
6
6
6
1 per valv
6
1 per valv
1 per valv
3
3
6
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-48
KP-49
KP-50
KP-51
KT-52L
KT-52S
KP-53AB
KP-53DX
KP-53S
KP-53SS
KP-54AB
KP-54S
KP-54SS
KP-54L
KP-55
KP-56-200AB
KP-56-225AB
KP-56-250AB
KP-56-200DX
KP-56-225DX
KP-56-250DX
KP-56-200S
KP-56-225S
KP-56-250S
KP-56-200SS
KP-56-225SS
KP-56-250SS
KP-57-200AB
KP-57-225AB
KP-57-250AB
KP-57-200DX
KP-57-225DX
KP-57-250DX
KP-57-200S
KP-57-225S
KP-57-250S
Valve Seat Monel Wing Guided
Discharge Valve Stainless Steel Wing Guided
Suction Valve Stainless Steel Wing Guided
Valve Seat Stainless Steel Wing Guided
Valve Springs Discharge Long
Valve Springs Suction Short
Stuffing Box A Size (ALBZ)
Stuffing Box A Size (Duplex Stainless)
Stuffing Box A Size (Steel)
Stuffing Box A Size (Stainless Steel)
Stuffing Box Nut (ALBZ)
Stuffing Box Nut (Steel) Use With KT-86-300 SB
Stuffing Box Nut (Stainless Steel) Use With KT-86-300 SB
Stuffing Box Nut Lock
Stuffing Box Gasket
Packing Spacer Ring A Size 2 (ALBZ)
Packing Spacer Ring A Size 2 1/4 (ALBZ)
Packing Spacer Ring A Size 2 1/2 (ALBZ)
Packing Spacer Ring A Size 2 (Duplex Stainless)
Packing Spacer Ring A Size 2 1/4 (Duplex Stainless)
Packing Spacer Ring A Size 2 1/2 (Duplex Stainless)
Packing Spacer Ring A Size 2 (Steel)
Packing Spacer Ring A Size 2 1/4 (Steel)
Packing Spacer Ring A Size 2 1/2 (Steel)
Packing Spacer Ring A Size 2 (Stainless Steel)
Packing Spacer Ring A Size 2 1/4 (Stainless Steel)
Packing Spacer Ring A Size 2 1/2 (Stainless Steel)
Packing Ring A Size 2 (ALBZ)
Packing Ring A Size 2 1/4 (ALBZ)
Packing Ring A Size 2 1/2 (ALBZ)
Packing Ring A Size 2 (Duplex Stainless)
Packing Ring A Size 2 1/4 (Duplex Stainless)
Packing Ring A Size 2 1/2 (Duplex Stainless)
Packing Ring A Size 2 (Steel)
Packing Ring A Size 2 1/4 (Steel)
Packing Ring A Size 2 1/2 (Steel)
6
3
3
6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-57-200SS
KP-57-225SS
KP-57-250SS
KP-57KT-200AB
KP-57KT-225AB
KP-57KT-250AB
KP-57KT-200S
KP-57KT-225S
KP-57KT-250S
KP-57KT-200SS
KP-57KT-225SS
KP-57KT-250SS
KP-58-200AB
KP-58-225AB
KP-58-250AB
KP-58-200S
KP-58-225S
KP-58-250S
KP-58-200SS
KP-58-225SS
KP-58-250SS
KP-58K-200AB
KP-58K-225AB
KP-58K-250AB
KP-58K-200S
KP-58K-225S
KP-58K-250S
KP-58K-200SS
KP-58K-225SS
KP-58K-250SS
KP-59AB
KP-59S
KP-59SS
KP-60AB
KP-60S
KP-60SS
Packing Ring A Size 2 (Stainless Steel)
Packing Ring A Size 2 1/4 (Stainless Steel)
Packing Ring A Size 2 1/2 (Stainless Steel)
Packing Ring A Size 2 (ALBZ) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/4 (ALBZ) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/2 (ALBZ) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 (Steel) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/4 (Steel) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/2 (Steel) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 (Stainless Steel) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/4 (Stainless Steel) Use With Kevlar or Teflon Packing
Packing Ring A Size 2 1/2 (Stainless Steel) Use With Kevlar or Teflon Packing
Lantern Ring (for Mechanical Lubrication) A Size 2 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 (Stainless Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (Stainless Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (Stainless Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (ALBZ)
Lantern Ring (for Mechanical Lubrication) A Size 2 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 (Stainless Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/4 (Stainless Steel)
Lantern Ring (for Mechanical Lubrication) A Size 2 1/2 (Stainless Steel)
Stuffing Box C Size (ALBZ)
Stuffing Box C Size (Steel)
Stuffing Box C Size (Stainless Steel)
Stuffing Box Nut (ALBZ)
Stuffing Box Nut C Size (Steel)
Stuffing Box Nut C Size (Stainless Steel)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KM-61-125AB
KM-61-150AB
KM-61-175AB
KM-61-200AB
KM-61-125S
KM-61-150S
KM-61-175S
KM-61-200S
KM-61-125SS
KM-61-150SS
KM-61-175SS
KM-61-200SS
KM-61K-125AB
KM-61K-150AB
KM-61K-175AB
KM-61K-200AB
KM-61K-125S
KM-61K-150S
KM-61K-175S
KM-61K-200S
KM-61K-125SS
KM-61K-150SS
KM-61K-175SS
KM-61K-200SS
KP-61-125AB
KP-61-150AB
KP-61-175AB
KP-61-200AB
KP-61-125S
KP-61-150S
KP-61-175S
KP-61-200S
KP-61-125SS
KP-61-150SS
KP-61-175SS
KP-61-200SS
Size C Lantern Ring 1 1/4 (ALBZ)
Size C Lantern Ring 1 1/2 (ALBZ)
Size C Lantern Ring 1 3/4 (ALBZ)
Size C Lantern Ring 2 (ALBZ)
Size C Lantern Ring 1 1/4 (Steel)
Size C Lantern Ring 1 1/2 (Steel)
Size C Lantern Ring 1 3/4 (Steel)
Size C Lantern Ring 2 (Steel)
Size C Lantern Ring 1 1/4 (Stainless Steel)
Size C Lantern Ring 1 1/2 (Stainless Steel)
Size C Lantern Ring 1 3/4 (Stainless Steel)
Size C Lantern Ring 2 (Stainless Steel)
Size C Lantern Ring 1 1/4 (ALBZ)
Size C Lantern Ring 1 1/2 (ALBZ)
Size C Lantern Ring 1 3/4 (ALBZ)
Size C Lantern Ring 2 (ALBZ)
Size C Lantern Ring 1 1/4 (Steel)
Size C Lantern Ring 1 1/2 (Steel)
Size C Lantern Ring 1 3/4 (Steel)
Size C Lantern Ring 2 (Steel)
Size C Lantern Ring 1 1/4 (Stainless Steel)
Size C Lantern Ring 1 1/2 (Stainless Steel)
Size C Lantern Ring 1 3/4 (Stainless Steel)
Size C Lantern Ring 2 (Stainless Steel)
Size C Spacer Ring 1 1/4 (ALBZ)
Size C Spacer Ring 1 1/2 (ALBZ)
Size C Spacer Ring 1 3/4 (ALBZ)
Size C Spacer Ring 2 (ALBZ)
Size C Spacer Ring 1 1/4 (Steel)
Size C Spacer Ring 1 1/2 (Steel)
Size C Spacer Ring 1 3/4 (Steel)
Size C Spacer Ring 2 (Steel)
Size C Spacer Ring 1 1/4 (Stainless Steel)
Size C Spacer Ring 1 1/2 (Stainless Steel)
Size C Spacer Ring 1 3/4 (Stainless Steel)
Size C Spacer Ring 2 (Stainless Steel)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-62-125AB
KP-62-150AB
KP-62-175AB
KP-62-200AB
KP-62-125S
KP-62-150S
KP-62-175S
KP-62-200S
KP-62-125SS
KP-62-150SS
KP-62-175SS
KP-62-200SS
KM-63J-0838-125
KM-63J-0838-150
KM-63J-0838-175
KM-63J-0838-200
KM-63J-0858-125
KM-63J-0858-150
KM-63J-0858-175
KM-63-0858-200
KM-63T-125
KM-63T-150
KM-63T-175
KM-63T-200
KP-64
KP-64CS
KP-65
KP-66J-0838-200
KP-66J-0838-225
KP-66J-0838-250
KP-66J-0858-200
KP-66J-0858-225
KP-66J-0858-250
KP-66K-200
KP-66K-225
KP-66K-250
Size C Packing Ring 1 1/4 (ALBZ)
Size C Packing Ring 1 1/2 (ALBZ)
Size C Packing Ring 1 3/4 (ALBZ)
Size C Packing Ring 2 (ALBZ)
Size C Packing Ring 1 1/4 (Steel)
Size C Packing Ring 1 1/2 (Steel)
Size C Packing Ring 1 3/4 (Steel)
Size C Packing Ring 2 (Steel)
Size C Packing Ring 1 1/4 (Stainless Steel)
Size C Packing Ring 1 1/2 (Stainless Steel)
Size C Packing Ring 1 3/4 (Stainless Steel)
Size C Packing Ring 2 (Stainless Steel)
838 Packing 1 1/4"
838 Packing 1 1/2"
838 Packing 1 3/4
838 Packing 2"
858 Packing 1 1/4
858 Packing 1 1/2
858 Packing 1 3/4
858 Packing 2"
Teflon Packing 1 1/4
Teflon Packing 1 1/2
Teflon Packing 1 3/4
Teflon Packing 2
Fluid End Stud
Fluid End Capscrew Sockethead
Stuffing Box / Fluid End Stud Nut
838 Plunger Packing (Non Adjustable) for Size A Box 2
838 Plunger Packing (Non Adjustable) for Size A Box 2 1/4
838 Plunger Packing (Non Adjustable) for Size A Box 2 1/2
858 Plunger Packing (Non Adjustable) for Size A Box 2
858 Plunger Packing (Non Adjustable) for Size A Box 2 1/4
858 Plunger Packing (Non Adjustable) for Size A Box 2 1/2
Kevlar Plunger Packing for Size A Box 2
Kevlar Plunger Packing for Size A Box 2 1/4
Kevlar Plunger Packing 2 1/2" X 3"
3
3
3
3
3
3
3
3
3
3
3
3
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
12
12
24
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-66T-200
KP-66T-225
KP-66T-250
KP-66V-0805-225
KP-66V-0805-250
KP-66V-0758-225
KP-66V-0758-250
KP-66J-0858-225DP
KP-67K-125
KP-67K-150
KP-67K-175
KP-67K-200
KP-67V-0805-200
KP-67V-0758-200
KP-67VPK-0758-200
KP-68-125
KP-68-150
KP-68-175
KP-68-200
KP-68-225
KP-68-250
KP-69-125
KP-69-150
KP-69-175
KP-69-200
KP-69-225
KP-69-250
KP-70
KP-70L
KP-70DL
KP-70FL
AP-72AB
AP-72S
AP-72SS
KP-73
KP-75
Teflon Plunger Packing for Size A Box 2
Teflon Plunger Packing for Size A Box 2 1/4
Teflon Plunger Packing for Size A Box 2 1/2
805 Pressure Rings 2 1/4
805 Pressure Rings 2 1/2
758 Pressure Rings 2 1/4
758 Pressure Rings 2 1/2
858 Plunger Double Packing (Non Adjustable)
Kevlar Packing 1 1/4
Kevlar Packing 1 1/2
Kevlar Packing 1 3/4
Kevlar Packing 2
805 Pressure Rings 2
758 Pressure Rings 2
758/PK Follower Pressure Rings 2
Plunger 1 1/4 (Stainless Steel)
Plunger 1 1/2 (Stainless Steel)
Plunger 1 3/4 (Stainless Steel)
Plunger 2 (Stainless Steel)
Plunger 2 1/4 (Stainless Steel)
Plunger 2 1/2 (Stainless Steel)
Plunger 1 1/4 (Colmonoy 730)
Plunger 1 1/2 (Colmonoy 730)
Plunger 1 3/4 (Colmonoy 730)
Plunger 2 (Colmonoy 730)
Plunger 2 1/4 (Colmonoy 730)
Plunger 2 1/2 (Colmonoy 730)
Plunger Chamber Cover
Plunger Chamber Cover Standard Lubrication
Plunger Chamber Cover Drip Lubricator System
Plunger Chamber Cover Force Lubricator System
1/8 NPT Oil Level/Stuffing Box Hex Plug (AB)
1/8 NPT Oil Level/Stuffing Box Hex Plug (Steel)
1/8 NPT Oil Level/Stuffing Box Hex Plug (Stainless Steel)
Cover Cap Wrench
Valve Puller Disk Type
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3
3
3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
3
3
1
1
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-76
KP-76M
KP-76M-1
KP-76M-2
KP-76M-3
KP-76M-4
KP-76M-5
KP-76M-5
AP-77T
KP-80ARSS
KP-80HT
KP-81ARSS
KP-81HT
KP-82ARSS
KP-82HT
KP-85R
KP-85B
KP-85A
KP-85HT
KP-86AVB-250
KP-86SL-225DX
KP-86SL-225S
KP-86SL-225SS
KP-86SL-250AB
KP-86SL-250DX
KP-86SL-250S
KP-86SL-250SS
KP-86A-AB
KP-86C-225
KP-86C-225SS
KP-86A-S
KP-86A-SS
KP-86CAB
KP-86CS
KP-86CSS
KP-86SL-225AB
Valve Puller Wing Type
Valve Puller Wing Guide Pin Type
Rod, Puller
Pin Set, Puller
Head, Puller
Spacer Washer, Puller
Nut,Puller
O-Ring, Puller
Valve Insert Tool
Abrasive Resistant Discharge Valve Stainless Steel
Discharge Valve, Heat Treated, A/R with Insert
Abrasive Resistant Suction Valve Stainless Steel
Suction Valve, Heat Treated, A/R with Insert
Abrasive Resistant Valve Seat Stainless Steel
Valve Seat, Heat Treated, A/R
Abrasive Resistant Valve Insert Red
Abrasive Resistant Valve Insert Blue
Valve Insert Aflas
Valve Insert High Temp Urethane
Stuffing Box Vaporless (ALBZ)
Stuffing Box (Duplex Stainless)
Stuffing Box (Steel)
Stuffing Box (Stainless Steel)
Stuffing Box (ALBZ)
Stuffing Box (Duplex Stainless)
Stuffing Box (Steel)
Stuffing Box (Stainless Steel)
Stuffing Box (ALBZ)
Stuffing Box Vaporless (Steel)
Stuffing Box Vaporless (Stainless Steel)
Stuffing Box (Steel)
Stuffing Box (Stainless Steel)
Stuffing Box (ALBZ)
Stuffing Box (Steel)
Stuffing Box (Stainless Steel)
Stuffing Box (ALBZ)
1
1
1
3
1
1
1
1
1
3
3
3
3
3
3
3
3
6
6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-87A
KP-87N
KP-87-I
KP-87-O
KM-88V-0805-150
KM-88V-0805-175
KM-88V-0758-125
KM-88V-0758-150
KM-88V-0758-175
KM-88VPK-0758-125
KM-88VPK-0758-150
KM-88VPK-0758-175
KM-88VGPK-225
KP-88VGPK-250
KP-88-1058-125
KP-88-1058-150
KP-88-1058-175
KP-88-1058-200
KP-88-1058-225
KP-88-1058-250
KP-89A-250
KP-89C-125
KP-90A-250
KP-90C-125
KP-90SL-150AB
KP-90SL-150S
KP-90SL-150SS
KP-90SL-175AB
KP-90SL-175S
KP-90SL-175SS
KP-90SL-200AB
KP-90SL-200S
KP-90SL-200SS
KP-90SL-225AB
KP-90SL-225S
KP-90SL-225SS
Stuffing Box O'Ring Aflax
Stuffing Box O'Ring Nitrile
Stuffing Box Inner O'Ring Nitrile
Stuffing Box Outer O-Ring, Nitrile
805 Pressure Rings 1 1/2
805 Pressure Rings 1 3/4
758 Pressure Rings 1 1/4
758 Pressure Rings 1 1/2
758 Pressure Rings 1 3/4
758/PK Follower Pressure Rings 1 1/4
758/PK Follower Pressure Rings 1 1/2
758/PK Follower Pressure Rings 1 3/4
758/PK Follower Pressure Rings 2 1/4
758/PK Follower Pressure Rings 2 1/2
1058 Pressure Rings SSF 1 1/4
1058 Pressure Rings SSF 1 1/5
1058 Pressure Rings SSF 1 3/4
1058 Pressure Rings SSF 2
1058 Pressure Rings SSF 2 1/4
1058 Pressure Rings SSF 2 1/2
Packing Ring (ALBZ)
Packing Ring (Stainless Steel)
Seals Poly Pack 2 ea Set
Seals Poly Pack 2 ea Set
805 Spring Loaded Packing Set 1 1/2 (ALBZ)
805 Spring Loaded Packing Set 1 1/2 (Steel)
805 Spring Loaded Packing Set 1 1/2 (Stainless Steel)
805 SF Spring Loaded Packing Set 1 3/4 (ALBZ)
805 SF Spring Loaded Packing Set 1 3/4 (Steel)
805 SF Spring Loaded Packing Set 1 3/4 (Stainless Steel)
805 SF Spring Loaded Packing Set 2 (ALBZ)
805 SF Spring Loaded Packing Set 2 (Steel)
805 SF Spring Loaded Packing Set 2 (Stainless Steel)
805 SF Spring Loaded Packing Set 2 1/4 (ALBZ)
805 SF Spring Loaded Packing Set 2 1/4 (Steel)
805 SF Spring Loaded Packing Set 2 1/4 (Stainless Steel)
3
3
3
3
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3 sets
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-90SL-250AB
KP-90SL-250S
KP-90SL-250SS
KP-90GSL-150AB
KP-90GSL-150S
KP-90GSL-150SS
KP-90GSL-175AB
KP-90GSL-175S
KP-90GSL-175SS
KP-90GSL-200AB
KP-90GSL-200S
KP-90GSL-200SS
KP-90GSL-225AB
KP-90GSL-225S
KP-90GSL-225SS
KP-90GSL-250AB
KP-90GSL-250S
KP-90GSL-250SS
KP-90GSLSSF-175AB
KP-90GSLSSF-175S
KP-90GSLSSF-175SS
KP-90GSLSSF-200AB
KP-90GSLSSF-200S
KP-90GSLSSF-200SS
KP-90GSLSSF-225AB
KP-90GSLSSF-225S
KP-90GSLSSF-225SS
KP-90GSLSSF-250AB
KP-90GSLSSF-250S
KP-90GSLSSF-250SS
KP-91A-250
KP-91C-125
KP-92-250
KP-93SL-150AB
KP-93SL-150SS
KP-93A-250AB
805 SF Spring Loaded Packing Set 2 1/2 (ALBZ)
805 SF Spring Loaded Packing Set 2 1/2 (Steel)
805 SF Spring Loaded Packing Set 2 1/2 (Stainless Steel)
758 SF Spring Loaded Packing Set 1 1/2 (ALBZ)
758 SF Spring Loaded Packing Set 1 1/2 (Steel)
758 SF Spring Loaded Packing Set 1 1/2 (Stainless Steel)
758 SF Spring Loaded Packing Set 1 3/4 (ALBZ)
758 SF Spring Loaded Packing Set 1 3/4 (Steel)
758 SF Spring Loaded Packing Set 1 3/4 (Stainless Steel)
758 SF Spring Loaded Packing Set 2 (ALBZ)
758 SF Spring Loaded Packing Set 2 (Steel)
758 SF Spring Loaded Packing Set 2 (Stainless Steel)
758 SF Spring Loaded Packing Set 2 1/4 (ALBZ)
758 SF Spring Loaded Packing Set 2 1/4 (Steel)
758 SF Spring Loaded Packing Set 2 1/4 (Stainless Steel)
758 SF Spring Loaded Packing Set 2 1/2 (ALBZ)
758 SF Spring Loaded Packing Set 2 1/2 (Steel)
758 SF Spring Loaded Packing Set 2 1/2 (Stainless Steel)
1058 SSF Spring Loaded Packing Set 1 3/4 (ALBZ)
1058 SSF Spring Loaded Packing Set 1 3/4 (Steel)
1058 SSF Spring Loaded Packing Set 1 3/4 (Stainless Steel)
1058 SSF Spring Loaded Packing Set 2 (ALBZ)
1058 SSF Spring Loaded Packing Set 2 (Steel)
1058 SSF Spring Loaded Packing Set 2 (Stainless Steel)
1058 SSF Spring Loaded Packing Set 2 1/4 (ALBZ)
1058 SSF Spring Loaded Packing Set 2 1/4 (Steel)
1058 SSF Spring Loaded Packing Set 2 1/4 (Stainless Steel)
1058 SSF Spring Loaded Packing Set 2 1/2 (ALBZ)
1058 SSF Spring Loaded Packing Set 2 1/2 (Steel)
1058 SSF Spring Loaded Packing Set 2 1/2 (Stainless Steel)
Seal Holder O'Rings 2 ea
Seal Holder O'Rings 2 ea
Plunger for Vaporless Box KP-86AVB
Packing Adapters Spring Loaded AB
Packing Adapters Spring Loaded (Stainless Steel)
Spacer Seal Holder (ALBZ)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-93C-125AB
KP-93C-125SS
KP-93LSL-150AB
KP-93SL-150AB
KP-93SL-175AB
KP-93SL-200AB
KP-93SL-225AB
KP-93SL-250AB
KP-93SL-150S
KP-93SL-175S
KP-93SL-200S
KP-93SL-225S
KP-93SL-250S
KP-93SL-150SS
KP-93SL-175SS
KP-93SL-200SS
KP-93SL-225SS
KP-93SL-250SS
KP-93SL-LAN-150AB
KP-94-150
KP-94A-250AB
KP-94A-250SS
KP-94C-125
KP-95-225L
KP-95-225S
KP-95-250
KP-95W-225
KP-95W-250
KP-95W-300
KP-113
AP-114
KP-114A
KP-114DL
KP-114R
KP-115H
Spacer Seal Holder (ALBZ)
Spacer Seal Holder (Stainless Steel)
Spacer Ring For SL Lubricated SF Packing Set 1 1/2 (ALBZ)
Packing Adapters Spring Loaded 1 1/2 (ALBZ)
Packing Adapters Spring Loaded 1 3/4 (ALBZ)
Packing Adapters Spring Loaded 2 (ALBZ)
Packing Adapters Spring Loaded 2 1/4 (ALBZ)
Packing Adapters Spring Loaded 2 1/2 (ALBZ)
Packing Adapters Spring Loaded 1 1/2 (Steel)
Packing Adapters Spring Loaded 1 3/4 (Steel)
Packing Adapters Spring Loaded 2 (Steel)
Packing Adapters Spring Loaded 2 1/4 (Steel)
Packing Adapters Spring Loaded 2 1/2 (Steel)
Packing Adapters Spring Loaded 1 1/2 (Stainless Steel)
Packing Adapters Spring Loaded 1 3/4 (Stainless Steel)
Packing Adapters Spring Loaded 2 (Stainless Steel)
Packing Adapters Spring Loaded 2 1/4 (Stainless Steel)
Packing Adapters Spring Loaded 2 1/2 (Stainless Steel)
Lantern Ring For SL SF Packing 1 1/2
Stuffing Box Nut (Stainless Steel)
Vaporless Box (ALBZ)
Vaporless Box (Stainless Steel)
Stuffing Box Nut (Stainless Steel)
Packing Spring 2 1/4 O.D. (Long)
Packing Spring 2 1/4 O.D. (Short)
Packing Spring 2 1/2 O.D.
Wave Spring 2-1/4 OD
Wave Spring 2-1/2 OD
Wave Spring 3 OD
Gasket Set Complete -- Contents: (1) KP-3, (2) KP-7, (1) KP-12, (3) KP-22G, (3) KP-24, (3) KP-28, (6) KP-32, (3)
KP-55
Force Feed Lubricator 3 Feed
Lubrication System Complete
Drip Lubricator System Complete
Drip Lubrication System Reservoir
Lubricator Hose Kit Complete
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
Kerr KP-3300/KP-3300BC Plunger Type Pump
AP-116
KP-117
AP-117L-6
KP-118
KP-119
KP-120-1
KP-120-6
KP-120-GM3-GS2
KP-120-8
KP-121
KP-124
KP-125-6
KP-125-8
KP-125-GS2
KP-125-GM3
KPC-125
KP-130
AP-132
KP-133
KP-134
AP-135
KPC-150
KPC-175
KPC-200
KPC-225
KPC-250
KP-276
KP-277
KP-300AB
KP-300ARSS
KP-300HT
KP-300M
KP-300SS
KP-305AB
KP-305ARSS
KP-305HT
55 Single Pump for Forced Feed Lubricator
Crankshaft Lubrication Sheave
Lubricator Driven Sheave
Lubrication Belt
Lubricator Bracket
Spiral Retainer Ring, Planetary Gear
Crankshaft, Splined Hydraulic Drive 40 Tooth Spline #6
Crankshaft, Hyd Mtrs SAI - Int Spln GM3 - GS2
Crankshaft, Splined Hydraulic Drive 21 Tooth Spline #8
Crankshaft, Hydraulic Drive 1 1/4 Straight Keyed Drive
Crankshaft Splined Adapter for Auburn #6
Bearing Housing, Hydraulic Drive for Auburn # 6
Bearing Housing, Hyd Drive for Auburn #8
Bearing Housing, Hyd Mtr SAI GS2 Internal Spline
Bearing Housing, Hyd Mtr SAI GM3 Internal Spline
Plunger 1 1/4 (Ceramic)
Bearing Housing, Extensions Shaft
Auxiliary Shaft
Bearing Housing, Extension Shaft for Lube System
Bearing Housing, Standard Drive for Lube System
Oil Seal, Bearing Housing Extension Shaft
Plunger 1 1/2 (Ceramic)
Plunger 1 3/4 (Ceramic)
Plunger 2 (Ceramic)
Plunger 2 1/4 (Ceramic)
Plunger 2 1/2 (Ceramic)
Installation Tool for Pony Rod Seal
Pony Rod Installation Wrench
Discharge Valve Assy (ALBZ) (KP-43, KP-45 & KT-52L)
Abrasive Resistant Discharge Valve Complete (KP-80ARSS, KP-82ARSS & KT- 52L)
Abrasive Resistant Discharge Valve Complete (KP-80HT, KP-82HT & KT- 52L)
Monel Discharge Valve Complete (KP-46, KP-48, KT-52L)
Stainless Steel Discharge Valve Assy (KP-49, KP-51 & KT-52L)
Suction Valve Assy (ALBZ) (KP-44, KP-45 & KT-52S)
Abrasive Resistant Suction Valve Complete (KP-81ARSS, KP-82ARSS & KT-52S)
Abrasive Resistant Suction Valve Complete (KP-81HT, KP-82HT & KT-52S)
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
3
3
3
3
3
1
1
3
3
3
3
3
3
3
3
Kerr KP-3300/KP-3300BC Plunger Type Pump
KP-305M
Monel Suction Valve Complete (KP-47, KP-48, KT-52S)
KP-305SS
Stainless Steel Suction Valve Complete (KP-50, KP-51 & KP-52S)
KA-306
Valve Seat Seating Tool
AP-324-6-3
# 6 Planetary Gear Assembly 3.75:1 14 Tooth Input Spline SAE C Bolt Mount
AP-324-8-4
# 8 Planetary Gear Assembly 4-Bolt C Mount, 14 Tooth Input Sline
AP-324-6-4
# 6 Planetary Gear Assembly With 1 1/2 Male Input Shaft 4.5:1
AP-330
SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-330H
Housing, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-330S
Input Shaft, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-330B
Bearings, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-330-1
Oil Seal, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-330-2
Snap Ring, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft
AP-331
O'Ring, #8 Auburn Input Drive Assembly
AP-351
Oil Level Sight Glass
AP-352
Oil Level Sight Plug
AP-425
Wrench, Stuffing Box Nut
KP-430
Cover Cap Capscrew
AP-450
Sunstrand Motor Series 90
KP-800-125
Plunger, Kerramic 1 1/4
KP-800-150
Plunger, Kerramic 1 1/2
KP-800-175
Plunger, Kerramic 1 3/4
KP-800-200
Plunger, Kerramic 2
KP-800-225
Plunger, Kerramic 2 1/4
KP-800-250
Plunger, Kerramic 2 1/2
All prices and part numbers are subject to change without prior notice.
3
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
24
1
3
3
3
3
3
3
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