User manual | PCW PC Wiring System Series e-con type is newly added!

PC Wiring System
Position Detection
Switch
Flow Sensor
Pressure Control
Pressure Sensor
Series PCW
Simple parallel wiring type
Branch unit separates each manufacturer’s 32
point Input/Output (I/O) into 16 point common
pin layout.
Conversion to a common pin layout, allows
connection of the pin to SMC manifold solenoid
valves and other manufacturers’ relay terminals
without restriction.
Power can be supplied to the PLC I/O unit.
Compatible branch units are available for each
PLC manufacturer’s I/O.
Without time delay unlike serial transmission.
Easy visual understanding at a glance, offering
simple start-up, de-bug and trouble shooting
maintenance.
Length Measuring/
Counter
Branch unit offers commonality
Static Electricity
Elimination Equipment
Reduced-wiring
Fieldbus System
ded!
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Improved wiring efficiency and
ease of operation
Alphabetical Index
Dedicated cable reduces wiring-equivalent to a
serial transmission system.
One-touch type connector offers standardized
wiring to prevent incorrect connection and
vastly improved operational efficiency.
583
A revolutionary new wiring system...
Compatible
PLC Manufacturers
32
32
inputs inputs
64
outputs
OMRON Corporation
Mitsubishi Electric Corporation
Sharp Corporation
KEYENCE CORPORATION
24 VDC
Power
supply
Direct connected
branch unit
Note) Applicable e-con type PLC
manufacturers: OMRON Corporation,
Mitsubishi Electric Corporation
e-con
16 point branch unit
(with cover)
e-con
8 point unit
(with cover)
e-con
8 point unit
(circuit board)
32 point unit with
terminal block
e-con
584
e-con
8 point unit with terminal block
Alphabetical Index
Length Measuring/
Counter
Static Electricity
Elimination Equipment
Reduced-wiring
Fieldbus System
Position Detection
Switch
Flow Sensor
Pressure Control
Series PCW
Pressure Sensor
The PC wiring system simplifies wiring between
a PLC and all types of connected equipment.
PC Wiring System
Branch unit
585
Standardized pin layout
Once 32 point terminal block unit or branch unit is replaced, no further wiring/design is necessary.
Company A’s PLC I/O card
Connector pin assignment (pin layout)
Company B’s PLC I/O card
Connector pin assignment (pin layout)
Change of
- 2F 2E 2D 2C 2B 2A 29 28 27 26 25 24 23 22 21 20 PLC manufacturers
11 13 15 17 19 1B 1D 1F + - 21 23 25 27 29 2B 2D 2F + - 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 (Company A to Company B) 10 12 14 16 18 1A 1C 1E + - 20 22 24 26 28 2A 2C 2E + -
+ + + + -
General purpose terminal block unit
Terminal block layout
General purpose terminal block unit
Terminal block layout
+ + + + -
- 2F 2E 2D 2C 2B 2A 29 28 27 26 25 24 23 22 21 20 Terminal block layout 11 13 15 17 19 1B 1D 1F + - 21 23 25 27 29 2B 2D 2F + - 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 requires alteration.
10 12 14 16 18 1A 1C 1E + - 20 22 24 26 28 2A 2C 2E + -
Poor performance in maintenance.
Wiring must be redesigned again.
PC wiring 32 point terminal block unit
Terminal block layout
Input device (sensor)/
output device
(solenoid valve, etc.)
to be connected.
10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F
+ - + - + - + - + - + - + - + - + - + - + - + - + - + - + - + -
PC Wiring system brings common layout.
Adoption of e-con type eliminates the need for special tools and wire stripping.
[Promoted or evaluated by]
Mitsubishi Electric Corporation, OMRON Corporation, Fuji Electric Co., Ltd.,
Keyence Corporation, SUNX, Anywire Corporation, NKE, Kuroda Precision
Industries Ltd., 3M, AMP, SMC
Common unit can be used.
Reduced spare parts enabling easier stock control.
Input
q Insert the electric cables into the cover.
w Press with pliers.
Input/output
s.
able
r4c
o
f
s
d
econ
10 s
Output
Elimination of branch unit
The function of a branch unit is built-in a 16 point unit, allowing reduction of the number of units.
Series PCW e-con specification
Conventional Series PCW
PLC input/output
PLC input/output
Branch unit
Branch 16 point unit
16 point unit
Reverse connection detection function
Visual indication of incorrect wiring of power supply terminal block and power supply status is provided.
16 point unit
16 point unit
Each unit available with cover compatible with
DIN rail mounting or as circuit board.
2-color LED indication
(Green): Normal
(Red): Reverse connection
(Off): Unconnected
586
Power supply
terminal block
With cover
(DIN rail mount compatible)
Circuit board type
P. 589
PCW-EC (e-con Type)
P. 590
Circuit board
type
With cover
(DIN rail mount)
P. 591
Circuit board
type
Circuit board
type
With cover
(DIN rail mount)
With cover
(DIN rail mount)
16 point I/O unit
8 point I/O unit
Unit with e-con combines branch unit
with 16 point unit.
16 point unit with e-con allows common
models used for both I/O units.
8 point unit with e-con allows common
models used for both I/O units.
Can use two 8 point I/O units in a cascade connection.
PC Wiring System /Series
P. 594
PCW
P. 599
Branch unit: PLC direct connected type
Branch unit
8 point branch unit
Directly mounted on PLC I/O card.
Connected to PLC I/O card via connection cable.
Separates two of 8 point I/O transmissions once those are separated from
two of 16 point I/O by the branch unit.
P. 596
P. 598
32 point I/O unit
32 point output reduced common unit
16 point output reduced common unit
Wired to PLC I/O card via connection
cable and wires connecting equipment
to the terminal blocks.
Wired to PLC I/O card via connection
cable and wires connecting equipment
to the terminal blocks. Products with
cross-over common wires are available.
Wires two of 16 point I/O signals once
separated by the branch unit to each
connecting equipment via terminal
block. Products with cross-over common wires are available.
Length Measuring/
Counter
P. 600
16 point I/O unit
8 point I/O unit
Wires two of 16 point I/O signals once separated by the
branch unit to each connecting equipment via terminal block.
DIN rail mount type and box mount types are available.
Wires two of 16 point I/O signals once separated by the
branch unit to each connecting equipment via terminal block.
DIN rail mount type and box mount types are available.
587
Alphabetical Index
P. 597
Static Electricity
Elimination Equipment
Reduced-wiring
Fieldbus System
P. 595
Position Detection
Switch
Flow Sensor
P. 593
Pressure Control
16 point branch I/O unit
Pressure Sensor
PC Wiring /Series
PC Wiring System
e-con Type
Series PCW-EC
Common Specifications
Rated voltage
Rated current
24 VDC
Power supply line
2A
Communication line
0.3 A
Insulation resistance
5 MΩ or more at 100 VDC
Withstand voltage
500 VAC
Impact resistance
500 m/s2
Screw tightening torque (Phillips head
Terminal block screwdriver/flat head screwdriver)
specifications Wire stripping length (recommended)
Connecting wire size
Input/output
connector
CS0, CS1
0.4 to 0.6 Nm/0.4 to 0.7 Nm
7 mm
AWG26 to 14 (0.13 to 2.5 mm2)
Conforms to MIL-C-83503
CN0 to CNF
e-con
–25 to 75°C
Ambient temperature
e-con connector
No need for special tools
and wire stripping.
Weight
Model
PCW-EC16ZBM00
PCW-EC16XBR00
PCW-EC16YBR00
PCW-EC16ZBM01
PCW-EC16XBR01
PCW-EC16YBR01
PCW-EC16Z00
PCW-EC16Z01
PCW-EC08Z00
PCW-EC08Z01
Weight (g)
47
87
38
78
31
58
q Insert the electric cables into the cover.
Option (e-con Connector)
Model
1 pc.
w Press with pliers.
10 seconds for 4 cables.
588
10 pcs./pack
AWG No.
Cross section of
Finished O.D.
conductor
ZS-28-C
ZS-28-C-P
2
ZS-28-C-1 ZS-28-C-1P AWG26 to 24 0.14 to 0.2 mm
ZS-28-C-2 ZS-28-C-2P
Cover
color
ø0.8 to ø1.0
Red
ø1.0 to ø1.2
Yellow
ø1.2 to ø1.6
Orange
Note) Applicability varies dependant on conductive construction, conductive material, and/or insulating material
even resulting in inapplicable. Consult with SMC and manufacturer of connecting equipment.
Series PCW-EC
16 Point Input/Output Branch Unit
Dimensions
CS1
-
2
3
4
5
6
7
8
9
A
B
C
D
E
F 1
DC24V
MADE IN
JAPAN
+
*S2
S1
2
3
4
4
4
(28.5)
3
Flow Sensor
130
+
-
YMX-F4
1
2
3
4
5
6
7
8
9
A
B
C
D
E
DC24V
MADE IN
JAPAN
2
3
4
+
*S2
S1
(48.5)
(50)
5.1
10.5
133
4.5
10.5
F 1
Position Detection
Switch
CS1
0
4.1
CSO
IN
16.7
With cover (DIN rail mount compatible)
45
28.3
5
Reduced-wiring
Fieldbus System
5
Models
Input
Output
PCW-EC16XBR00 PCW-EC16YBR00
PCW-EC16XBR01 PCW-EC16YBR01
PCW-EC16ZBM00
PCW-EC16ZBM01
Note
Circuit board type
With cover (DIN rail mount compatible)
Circuit board type
With cover (DIN rail mount compatible)
Length Measuring/
Counter
∗ Refer to pages 3 to 4 in CAT.02-20 about the circuit diagram.
Alphabetical Index
With cover
(DIN rail mount compatible)
Pressure Control
1
42
YMX-F4
0
4
+
CSO
IN
Pressure Sensor
4-ø3.2 circuit board
mounting hole
Static Electricity
Elimination Equipment
Circuit board type
4
Circuit board type
589
Series PCW-EC
16 Point Input/Output Unit
Models
Circuit board type
PCW-EC16Z00
PCW-EC16Z01
Circuit board type
With cover (DIN rail mount compatible)
∗ Refer to page 5 in CAT.02-20 for the circuit diagram.
Dimensions
4-ø3.2 circuit board
mounting hole
Circuit board type
+
PCW-EC16Z00
3
4
5
6
7
8
9
A
B
C
D
E
F
1
2
3
4
+
*S2
S1
4
4
2
42
-
YMX-F4
1
4
DC24V MADE IN JAPAN
0
4
(28.5)
130
With cover (DIN rail mount compatible)
+
PCW-EC16Z01
45
28.3
16.7
With cover (DIN rail mount compatible)
DC24V MADE IN JAPAN
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F 1
2
3
4
133
5.1
10.5
4.5
10.5
+
*S2
S1
4.1
-
YMX-F4
0
5
590
5
(48.5)
(50)
3
Series PCW-EC
8 Point Input/Output Unit
Models
PCW-EC08Z00
PCW-EC08Z01
Circuit board type
Pressure Sensor
Circuit board type
With cover (DIN rail mount compatible)
∗ Refer to page 6 in CAT.02-20 for the circuit diagram.
Dimensions
4
+
DC24V
MADE
IN
JAPAN
0
1
2
3
4
5
YMX-F4
7 1
6
2
3
4
-
42
CS1
+
*S2
S1
4
4
CS0
Pressure Control
4-ø3.2 circuit board
mounting hole
Circuit board type
4
(28.5)
3
80
Flow Sensor
With cover (DIN rail mount compatible)
1
2
3
4
5
6
YMX-F4
7 1
2
3
4
83
+
*S2
S1
5.1
10.5
(48.5)
(50)
4.5
10.5
0
Reduced-wiring
Fieldbus System
CS1
Position Detection
Switch
16.7
+
CS0
DC24V
MADE
IN
JAPAN
4.1
45
28.3
With cover (DIN rail mount compatible)
Length Measuring/
Counter
Static Electricity
Elimination Equipment
5
Alphabetical Index
5
591
PC Wiring System
Series PCW
Common Specifications
Rated voltage
Rated current
24 VDC
Power supply line
2A
Communication line
0.3 A
Insulation resistance
5 MΩ or more at 100 VDC
0.5 kV
Impact resistance
500 m/s2
Terminal block
Withstand voltage
Power terminal (Phillips screw
driver/Flat head screw driver)
I/O terminal (Phillips screw driver/
Flat head screw driver)
Wire stripping Power terminal
length
(recommended) I/O terminal
Screw
tightening
torque
Connecting
wire size
0.4 to 0.6 Nm/0.4 to 0.7 Nm
0.5 to 0.6 Nm/0.5 to 0.7 Nm
7 mm
AWG26 to 14 (0.13 to 2.5 mm2)
AWG26 to 12 (0.13 to 4 mm2)
Power terminal
I/O terminal
Cable Specifications
PVC sheath
Power lines
Brown
AWG20 (20, 40 cores)
Blue
Flat cable
AWG28
With power lines
Model
Flat cable
PCW9930661H
PCW9903491H
20 cores
40 cores
20 cores
Length
100 m roll
AWG20 (21 wires/0.18 mm)
10.3 mm
12.0 mm
8.7 mm
Note) The flat ribbon cable without power lines are not available from SMC.
If required, please source locally from your preferred supplier.
592
34 cores
40 cores
AWG28 (7 wires/0.127 mm)
Power lines
Sheath O.D.
Without power lines
11.8 mm
13.0 mm
Series PCW
Branch Unit: PLC Direct Connected Type
Specifications
Weight
25 g
Ambient temperature
PLC
–25 to 55°C
Note) Since the PCW series specifications are included in the common specifications, also refer to the common
specifications on page 7 in CAT.E02-20.
Dimensions
Pressure Sensor
PLC connection
Pressure Control
Can be directly mounted on PLC.
Models
Input
PCW-993104
PCW-993106 Note 1)
Output
PCW-993105
PCW-993107 Note 2)
Circuit diagram
Page 9 in CAT.E02-20
Page 10 in CAT.E02-20
Two pieces are required for 64 points of input/output.
Note 1) Combine one piece each of PCW-993106 and PCW-993108 (the PLC connection side connectors are
reversed).
Note 2) Combine one piece each of PCW-993107 and PCW-993109 (the PLC connection side connectors are
reversed).
Caution
Alphabetical Index
Length Measuring/
Counter
When removing a cable with connector, a PCW-04T puller is required.
Reduced-wiring
Fieldbus System
23.1
27.4
Static Electricity
Elimination Equipment
(5.2)
16.5
Position Detection
Switch
70.1
Flow Sensor
18.2
593
Series PCW
Branch Unit: DIN Rail Mount Type
Specifications
PLC connection
Weight
80 g
Ambient temperature
PLC
–25 to 80°C
Note) Since the PCW series specifications are included in the common specifications, also refer to the common
specifications on page 7 in CAT.E02-20.
Connected to PLC via connection cable.
Dimensions
10.5
10.5
45
28.3
16.7
103
4.1
RSOUT
5.1
49
50.5
4.5
(3.6)
5
∗ Refer to page 50 in CAT.E02-20
for the junction cable part number.
5
Models
Input
Output
Circuit diagram
PCW-993023A
PCW-993015A
PCW-993045A
PCW-993139A
PCW-993033A
PCW-993017A
PCW-993047A
PCW-993140A
Page 13 in CAT.E02-20
Two pieces are required for 64 points of input/output.
594
Page 14 in CAT.E02-20
Page 19 in CAT.E02-20
Page 23 in CAT.E02-20
Series PCW
32 Point Input/Output Unit
Specifications
Weight
210 g
Ambient temperature
PLC
–25 to 55°C
Note) Since the PCW series specifications are included in the common specifications, also refer to the common
specifications on page 7 in CAT.E02-20.
Pressure Sensor
PLC connection
Pressure Control
Connected to PLC via connection cable.
Dimensions
178
10.5
CH
IN
OUT
CH
5.1
(3.7)
0
1
2
-
3
+
4
-
5
+
6
-
7
+
8
-
9
+
A
-
B
+
C
-
D
+
E
-
F
+
53.5
55
10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
5
5
Models
Input
Output
Circuit diagram
PCW-990344A
PCW-993157A
PCW-993161A
PCW-990345A
PCW-993158A
PCW-993162A
Page 25 in CAT.E02-20
Page 26 in CAT.E02-20
Static Electricity
Elimination Equipment
Page 35 in CAT.E02-20
Length Measuring/
Counter
Two pieces are required for 64 points of input/output.
Alphabetical Index
∗ Refer to page 50 in CAT.E02-20
for the junction cable part number.
Position Detection
Switch
4.5
+
Flow Sensor
4.1
1
16.7
R S -AX/ 140- A
0
45
28.3
(3.6)
Reduced-wiring
Fieldbus System
10.5
595
Series PCW
32 Point Output Reduced Common Unit
Specifications
PLC connection
Weight
130 g
Ambient temperature
PLC
–25 to 55°C
Note) Since the PCW series specifications are included in the common specifications, also refer to the common
specifications on page 7 in CAT.E02-20.
Connected to PLC via connection cable.
Dimensions
10.5
10.5
103
OUT
RS-
16.7
OD/040LP
4.1
45
28.3
(3.6)
CH
1
CH
5.1
(3.7)
113
+
∗ Refer to page 50 in CAT.E02-20
for the junction cable part number.
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15
4.5
- 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115
Models
Output
PCW-993193
PCW-993194
PCW-993225
Circuit diagram
Page 37 in CAT.E02-20
Page 37 in CAT.E02-20
Page 39 in CAT.E02-20
Two pieces are required for 64 points of input/output.
596
53.5
55
Series PCW
16 Point Input/Output Unit
Weight
125 g
Ambient temperature
–25 to 80°C
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7
in CAT.E02-20.
103
10.5
16.7
10.5
5.1
Flow Sensor
4.1
45
28.3
IN
OUT
53.5
55
4.5
Position Detection
Switch
(3.7)
5
5
Reduced-wiring
Fieldbus System
Terminal Block: Box Mount Type
Specifications
Models
PCW-993055A Circuit diagram
Output PCW-993056A Page 42 in CAT.E02-20
Weight
Input
480 g
Ambient temperature
–25 to 80°C
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7
in CAT.E02-20.
Dimensions
55
2 x ø5 machined for bar ring
Mounting hole
10 10
6
1.2
55
65
67.4
(3.7)
59
5
4 x M3 x 0.5
55
CH
IN
OUT
33.5 (3)
139
8
40
10
55
6 x ø4
55
Alphabetical Index
41.2
2 x ø8
25
(2)
25
158
16 14 16 14 16 14 16
Static Electricity
Elimination Equipment
Dimensions
Length Measuring/
Counter
PCW-993051A Circuit diagram
Output PCW-993052A Page 41 in CAT.E02-20
Input
Pressure Control
Specifications
Models
Pressure Sensor
Terminal Block: DIN Rail Mount Type
597
Series PCW
16 Point Output Reduced Common Unit
Specifications
Model
PCW-993195
Output
Weight
∗ Refer to page 43 in CAT.E02-20 about the circuit
diagram.
80 g
Ambient temperature
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7 in
CAT.E02-20.
Dimensions
69
(3.6)
10.5
4.1
45
28.3
16.7
10.5
5.1
(3.7)
79
+
0
1
8
2
9
3
A
4
B
5
C
6
D
7
E
F
4.5
-
598
–25 to 80°C
53.5
55
Series PCW
8 Point Branch Unit
PCW-2K0072501
PCW-2K0072502
Output
80 g
Weight
Ambient temperature
∗ Refer to page 44 in CAT.E02-20 about the circuit
diagram.
–25 to 80°C
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7
in CAT.E02-20.
Pressure Control
Input
Dimensions
10.5
103
Power supply terminal block
16.7
Input/Output connector
4.1
45
28.3
CNO
Flow Sensor
10.5
CN2
5.1
49
50.5
Static Electricity
Elimination Equipment
Reduced-wiring
Fieldbus System
4.5
Position Detection
Switch
113
Length Measuring/
Counter
(3.6)
Alphabetical Index
CN1
Input/Output
connector
Pressure Sensor
Specifications
Models
599
Series
PCW
8 Point Input/Output Unit: HI/LO Setting Type
Terminal Block: DIN Rail Mount Type
Specifications
Models
Input
Output
PCW-993210
PCW-993211
HI PCW-993212
LO PCW-993213
HI
LO
Weight
Circuit diagram
Page 46 in CAT.E02-20
105 g
Ambient temperature
–25 to 80°C
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7
in CAT.E02-20.
Circuit diagram
Page 47 in CAT.E02-20
Dimensions
10.5
16.7
103
45
28.3
10.5
4.1
RS-
(3.7)
113
53.5
55
4.5
5.1
Terminal Block: Box Mount Type
Specifications
Models
Input
PCW-993214
PCW-993215
HI PCW-993216
LO PCW-993217
HI
LO
Output
Circuit diagram
Page 48 in CAT.E02-20
Circuit diagram
Page 49 in CAT.E02-20
Weight
365 g
Ambient temperature
Note) Since the PCW series specifications are
included in the common specifications, also
refer to the common specifications on page 7
in CAT.E02-20.
Dimensions
70
67.4
2 x ø5
118
(2)
HI/LO setting
This type is unnecessary to set jumpers (short-circuit sockets) with fixed higher/lower (HI/LO) orders of input/output units
LO type: address assignment is fixed from “LO” 0 to 7.
HI type: address assignment is fixed from “HI” 8 to F.
600
–25 to 80°C
41.2
(2)
Series PCW
PC Wiring System
Connector Cable
Pressure Sensor
For Connection of PLC Input/Output Card to PCW Unit
• PLC input/output card to PCW branch unit
• PLC input/output card to PCW 32 point unit
Pressure Control
005
Lead wire length
Specifications
02
05
Specifications
Standard specifications
For connection of PCW unit compatible with KEYENCE CORP. PLC I/O card (KZ-C32X, KZ-C32T)
Position Detection
Switch
Symbol
Flow Sensor
Contact your SMC sales representative
regarding connector cables with lead
wire lengths other than those in the table
above.
Dimensions
PCW unit connection side
MIL-C-83503
40 pin connector
PCW unit connection side
FCN manufactured by
FUJITSU LIMITED
40 pin connector
MIL-C-83503
40 pin connector
Without power lines
With power lines
PLC connection side
MIL-C-83503
34 pin connector
PLC connection side
PCW unit connection side
MIL-C-83503
34 pin connector
PLC connection side
MIL-C-83503
34 pin connector
PCW unit connection side
MIL-C-83503
34 pin connector
Length Measuring/
Counter
FCN manufactured by
FUJITSU LIMITED
40 pin connector
Series PCW-05
Without power lines
With power lines
PLC connection side
Alphabetical Index
Series PCW-02
Reduced-wiring
Fieldbus System
Power supply line
Symbol Power supply line
Yes
Nil
No
N
Symbol Lead wire length
0.5 m
005
1m
010
1.5 m
015
2m
020
3m
030
5m
050
Static Electricity
Elimination Equipment
PCW 02
601
Series PCW
PC Wiring System
Connector Cable
Branch Unit:
Connection of PLC Direct Connecting Type
to PCW Unit
• Branch unit: Connection of PLC direct
connecting type to PCW 16 point unit
• Branch unit: Connection of PLC direct
connecting type to PCW 8 point unit
005
PCW 04
Branch Unit:
Connection of PLC Direct Connecting Type
to Manifold Solenoid Valves
• Branch unit: Connection of PLC direct
connecting type to manifold solenoid valves
005
PCW 04 V
Lead wire length
Lead wire length
Symbol Lead wire length
0.5 m
005
1m
010
1.5 m
015
2m
020
3m
030
5m
050
Symbol Lead wire length
0.5 m
005
1m
010
1.5 m
015
2m
020
3m
030
5m
050
Contact your SMC sales
representative regarding connector
cables with lead wire lengths other
than those in the table above.
Contact your SMC sales
representative regarding
connector cables with lead wire
lengths other than those in the
table above.
Power supply lines
Power supply lines
Symbol
Nil
N
Power supply lines
Yes
No
Symbol
Power
supply lines
Applicable manifold
solenoid valve kit
V
N
Yes
No
G kit
J kit
Refer to “Best Pneumatics No. 1” for details regarding applicable manifold solenoid valves.
Dimensions
Dimensions
With power lines
Branch unit: PLC direct connecting type
connection side
With power lines
PCW unit connection side
JM1S manufactured by
IDEC Corporation
20 pin connector
MIL-C-83503
20 pin connector
Branch unit: PLC direct connecting type
connection side
JM1S manufactured by
IDEC Corporation
20 pin connector
Without power lines
Branch unit: PLC direct connecting type
connection side
JM1S manufactured by
IDEC Corporation
20 pin connector
602
Manifold solenoid valve
connection side
(G kit)
MIL-C-83503
20 pin connector
Without power lines
PCW unit connection side
MIL-C-83503
20 pin connector
Branch unit: PLC direct connecting type
connection side
JM1S manufactured by
IDEC Corporation
20 pin connector
Manifold solenoid valve
connection side
(J kit)
MIL-C-83503
20 pin connector
Series PCW
PC Wiring System
005
PCW 01 V
Lead wire length
Lead wire length
Symbol
005
010
015
020
030
050
Pressure Control
005
PCW 01
• Connection of PCW branch unit to manifold
solenoid valves
• Connection of PCW 8 point unit to manifold
solenoid valves
Lead wire length
0.5 m
1m
1.5 m
2m
3m
5m
Symbol
Lead wire length
005
010
015
020
030
050
0.5 m
1m
1.5 m
2m
3m
5m
Contact your SMC sales
representative regarding
connector cables with lead wire
lengths other than those in the
table above.
Contact your SMC sales
representative regarding connector
cables with lead wire lengths
other than those in the table above.
Power supply lines
Power supply lines
Symbol Power supply lines
Yes
Nil
No
N
Symbol
Power
supply lines
V
N
Yes
No
Applicable manifold
solenoid valve kit
G kit
J kit
Flow Sensor
• Connection of PCW branch unit to PCW 16
point unit
• Connection of PCW branch unit to PCW 8
point unit
• Connection of PCW 8 point unit to PCW 8
point unit
Connection of
PCW Unit to Manifold Solenoid Valves
Position Detection
Switch
Connection of
PCW Unit to PCW Unit
Pressure Sensor
Connector Cable
With power lines
With power lines
PCW unit connection side
MIL-C-83503
20 pin connector
MIL-C-83503
20 pin connector
PCW unit connection side
MIL-C-83503
20 pin connector
MIL-C-83503
20 pin connector
MIL-C-83503
20 pin connector
Without power lines
Without power lines
PCW unit connection side
Manifold solenoid valve connection side
(G kit)
PCW unit connection side
MIL-C-83503
20 pin connector
PCW unit connection side
MIL-C-83503
20 pin connector
Manifold solenoid valve connection side
(J kit)
MIL-C-83503
20 pin connector
Alphabetical Index
PCW unit connection side
Static Electricity
Elimination Equipment
Dimensions
Length Measuring/
Counter
Dimensions
Reduced-wiring
Fieldbus System
Refer to “Best Pneumatics No. 1” for details
regarding applicable manifold solenoid valves.
603
Series PCW
PC Wiring System Precautions 1
Be sure to read before handling. Refer to back page 1 for Safety Instructions.
Operation
Warning
1. This product is intended for use in general
FA equipment. Avoid using this product in
machinery or equipment which directly
affects human lives or where malfunction or
failure can cause extended damage.
2. Do not disassemble this product for repair
or rebuilding.
Mounting, Adjustment & Wiring
Caution
1. Do not drop or bump.
Do not drop, bump or apply excessive impacts (500 m/s2 or
more) during handling. The PC wiring system unit can be
damaged and connected equipment may malfunction.
2. Be careful of incorrect wiring.
Incorrect wiring may result in damage to connected equipment. The power supply will be short circuited if inputs and
outputs are connected incorrectly for the 8 point/16 point input/output units following a branch unit.
3. Do not wire with power lines or high voltage
lines.
To prevent the intrusion of noise and surge from power and
high voltage lines into signal lines, perform wiring for the PC
wiring system separately (separate conduits) from power lines
and high voltage lines.
4. Confirm proper insulation of wiring.
Faulty insulation (crossed wiring, insulation defects between
terminals, etc.) may result in damage to connected equipment, due to the application of excessive voltage or current
flowing to the equipment.
5. Tighten screws with the proper tightening torque.
If tightened beyond the tightening torque range, the terminal
block and screws may be damaged.
6. Avoid subjecting cables to repeated bending or pulling forces.
Wiring installations which result in repeated bending stress
and pulling force on cables can cause broken wires.
7. Note that the disposition of I/O addresses
differs for each PLC manufacturer.
General purpose label sets (applicable to all manufacturers)
are included, which can be cut as needed and inserted into
the terminal label holders.
8. Operate within the rated current.
The maximum current capacity for the power supply line on circuit boards of all units is 2.0 A. If the current passing through
units such as the branch unit and input/output unit exceeds 2.0
A, connect the power supply line to the same power supply terminal and do not allow current to pass through the circuit board.
Design & Selection
Caution
1. Confirm the specifications.
Use properly after confirming the specifications. Operation
outside the range of specifications (voltage, ambient
temperature, impact, etc.) can cause damage, malfunction or fire.
2. Ensure sufficient clearance for maintenance activities.
When designing an application, be sure to allow sufficient
clearance for maintenance and inspections.
Operating Environment
Caution
1. Absolutely do not use in an atmosphere with
explosive gas.
The PC wiring system is not an explosion-proof construction.
Never use in an atmosphere with an explosive gas since this
may cause a serious explosion.
2. Do not use in an environment with temperature cycles.
Temperature cycles other than found with normal temperature
changes may adversely affect the PC wiring system unit.
3. Do not use in an area where surges are generated.
If there are devices or equipment that generate large surges
(magnetic lifter, high-frequency induction furnace, motor, etc.)
near the connected equipment or PC wiring system unit, the
connected equipment may deteriorate or be damaged. Consider appropriate measures for any source of power surges
and take care with crossed lines.
4. Keep wire scraps and other extraneous material from getting inside this product.
This can cause fire, failure or malfunction, etc. Keep wire
scraps and other extraneous material from getting inside this
product.
5. Use with consideration for an operating environment with a protective structure.
Avoid using the PC wiring system unit where water or oil is splashed.
Maintenance & Inspection
Caution
1. To prevent unintended malfunctioning, perform maintenance regularly.
Unintended malfunctioning and misoperation may result in an
inability to ensure safety.
2. Do not touch the terminals or internal boards
when current is being suplied.
Touching terminals or internal boards when current is being
suplied may result in malfunctioning or damage with the PC
wiring system unit or connected equipment, or electric shock.
604
Series PCW
PC Wiring System Precautions 2
Be sure to read before handling. Refer to back page 1 for Safety Instructions.
Pressure Sensor
Design & Selection
Warning
1. Only the output specification unit can be
selected when combining each unit of Series PCW and Series PCW-EC.
Pressure Control
Please note: If an input specification unit is used, this may
cause damage and/or possible burnout of any connected
equipment.
When used for PLC output card
PLC output card
Flow Sensor
e-con type
16 point branch unit
16 point output unit
Position Detection
Switch
PLC output card
e-con type16 point unit
Reduced-wiring
Fieldbus System
Output branch unit
16 point output unit
When used for PLC input card
Static Electricity
Elimination Equipment
PLC input card
e-con type
16 point branch unit
Length Measuring/
Counter
16 point input unit
PLC input card
e-con type16 point unit
Alphabetical Index
Input branch unit
16 point input unit
605

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