DAEWOO DWF-262PS 200SM/200SW washing machine Service Manual
The DWF-262PS 200SM/200SW washing machines are designed to provide a high-quality washing experience for your clothes. It features a unique bubble washing system, automatic water supply system for blanket wash, automatic draining time adjustment, and automatic unbalance adjustment. The washer also has a low-noise design and a Tornado pulsator for more effective washing results.
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S/M No. :
Service Manual
Auto Washer
Model: DWF-262PS /200SM/200SW
✔
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
Oct. 2011
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Contents
1. SPECIFICATIONS ...............................................................................................
2
2. STRUCTURE OF THE WASHING MACHINE ...............................................................
3
3. DIRECTIONS FOR INSTALLATION AND USE .............................................................
4
INSTALLING PLACE ...................................................................................................
4
HOW TO INSTALL ON AN INCLINED PLACE ....................................................................
4
HOW TO CONNECT THE INLET HOSE ...........................................................................
5
4. FEATURE AND TECHNICAL EXPLANATION ..............................................................
7
FEATURE OF THE WASHING MACHINE .........................................................................
7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD ..................................................
7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH .............................................
7
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE ................................................
8
AUTOMATIC DRAINING TIME ADJUSTMENT ...................................................................
8
AUTOMATIC UNBALANCE ADJUSTMENT .......................................................................
9
CIRCULATING-WATER COURSE AND LINT FILTER ...........................................................
9
LINT FILTER ...........................................................................................................
10
RESIDUAL TIME DISPLAY .........................................................................................
10
DRAIN MOTOR .......................................................................................................
10
GEAR MECHANISM ASS’Y ........................................................................................
11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ..............................................
12
GEAR MECHANISM ASS’Y REPLACEMENT ...................................................................
12
MOTOR DRAIN AND VALVE REPLACEMENT .................................................................
14
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM ............
15
THE STRUCTURE OF GEAR MECHANISM ............................................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM ............................................................................... 16
THE PROCESS OF DISASSEMBLING ........................................................................................................ 17
THE PROCESS OF ASSEMBLING .............................................................................................................. 19
7. TROUBLE SHOOTING GUIDE ...............................................................................
21
CONCERNING WATER SUPPLY..................................................................................................................21
CONCERNING WASHING............................................................................................................................. 22
CONCERNING DRAINING ............................................................................................................................ 23
CONCERNING SPINNING ............................................................................................................................ 24
CONCERNING OPERATING ........................................................................................................................ 25
8. PRESENTATION OF THE P.C.B ASS’Y ....................................................................
26
9. APPENDIX
WIRING DIAGRAM ......................................................................................................................................... 27
PARTS DIAGRAM .......................................................................................................................................... 28
PARTS LIST .................................................................................................................................................... 32
SEQUENCE CHART ...................................................................................................................................... 35
1. SPECIFICATIONS
No.
ITEM DWF-200SL DWF-200SM DWF-200SW
1 POWER SOURCE
2 POWER CONSUMPTION
3 WEIGHT
4 DIMENSION (WxHxD)
A.C 110V/60Hz , A.C 220V/50Hz , A.C 220V/60Hz
550W
45kg(MOLD) / 49kg(GLASS)
630 x 1004 x 670 mm
5
6
7
WASHING COURSE
WATER CONSUMPTION
WATER LEVEL
SELECTOR
HIGH
MED
LOW
SMALL
8 OPERATING WATER PRESSURE
FULL AUTOMATIC 6 COURSES
(FUZZY, BLANKET, ECONOMY, BABY CARE, SPORTS WEAR, DELICATE)
210 ℓ
100 ℓ
90 ℓ
75 ℓ
65 ℓ
0.03MPa ~ 0.8MPa
(0.3kgf/cm 2 ~ 8kgf/cm 2 = 2.94N/cm 2 ~ 78.4N/cm 2 )
9 REVOLUTION
PER MINUTE
WASH
SPIN
10 PULSATOR
11 WATER LEVEL CONTROL
12 AUTOMATIC WATER SUPPLY
13 GEAR MECHANISM ASS'Y
14 LINT FILTER
15 AUTOMATIC SOFTENER INPUT
16
FUNCTION FOR TIME DELAY
(RESERVATION)
17 DISPLAY OF RESIDUAL TIME
18 FUNCTION FOR BUBBLE
19 DRAIN TYPE
20 AUTOMATIC POWER OFF
21 DOOR TYPE (TRANSPARENT)
130~150 rpm(60Hz) / 125~140 rpm(50Hz)
710~740 rpm(60Hz) / 640~675 rpm(50Hz)
TORNADO PULSATOR
ELECTRONIC SENSING
O
HELICAL GEAR
1~2 (OPTION)
O
O (OPTION)
O
O (OPTION)
PUMP & NON PUMP
PLASTIC DOOR
(TRANSPARENT,OPAQUE)
O
GLASS DOOR(TRANSPARENT)
NOTES
In case of moving Washing Machine, please follow the following picture.
2 SPECIFICATIONS
2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.
NOTE
• The drawings in this book may vary from your washer model.
They are designed to show the different features of all models covered by this book. Your model may not include all features.
• HOT WATER TAP
After using the washer, close the water tap.
In case of the single valve model, there is no hot water valve.
• LINT FILTER
• BLEACH INLET
• CONTROL PANEL
• POWER SWITCH
• COLD WATER TAP
After using the washer, close the water tap.
• CASE DETERGENT
AND SOFTENER
• GROUND WIRE
In case of 3-wire power cord, ground wire will not be provided.
• POWER CORD
• PULSATOR
• ADJUSTABLE LEG
ACCESSORIES (FULL OPTION)
Water supply hoses
(two)
Drain hose Water hose fixer (two) User manual
STRUCTURE OF THE WASHING MACHINE 3
3. DIRECTIONS FOR INSTALLATION AND USE
INSTALLING PLACE
Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.
Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibration may occur.
Never install in these places
● The place where it would be exposed to direct sunlight.
● The place nearby a heater or heat appliance.
● The place where it would be supposed to be frozen in winter.
● The kitchen with coal gas and a damp place like a bathroom.
■
How To Install On An Inclined Place
1 Horizon
Setting
After controlling the height by turning the adjustable leg, let the washer put down to the ground.
2 Check the Horizon
Status
Check the position of tub above the center of the washer.
NOTES
The openings must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
4 DIRECTIONS FOR INSTALLATION AND USE
■
How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve.
Do not over tighten : This could cause damage to couplings.
FOR ORDINARY TAP
1 Pull down the collar of the inlet hose to separate it from the water tap adapter.
2 Loosen the four screws at the water tap adapter, but don’t loosen the screws until they are separated from the water tap adapter.
3 Connect the water tap adapter to the water tap and tighten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly.
TAPE
4 Remove the tape, and screw connector
B into connector A tightly.
5 Connect the inlet hose to the water tap adapter by pulling down the collar of the hose end.
6 Connect the inlet hose adapter to the water inlet of the washer by turning it clockwise to be fixed tightly.
Connector A
Connector B
• Please check the rubber packing inside the inlet hose adapter.
FOR SCREW-SHAPED TAP
1 Connect the inlet hose to the water tap by screwing the connector D tightly.
2 Connect the connector-inlet supplied if necessary.
Connector
Inlet
Connector D
Connector D
Rubber
Packing Rubber
Packing
Hose
Connector C
Inlet Hose Connector C
3 Insert the inlet hose adapter into the water inlet of a washer and turn it to be fixed.
• Check the packing in the inlet.
DIRECTIONS FOR INSTALLATION AND USE 5
CLEANING THE LINT FILTER
• This washer has two Lint Filters in the top TUB in order to filter off lint and fuzz.
1 Pull the Filter frame upward.
2 Turn the lint filter inside out, wash to the lint off with water.
3 Return the filter as it was, and insert the filter frame into the slot.
Lint Filter Filter Frame
CLEANING THE WATER INLET FILTER
• Clean the filter when water leaks from the water inlet.
1 Pull the power plug out before cleaning it.
2 Turn off the water supply to the washer and separate the inlet hose.
3 Pull the inlet filter out.
4 Remove the dirt from the inlet filter with a brush.
CLEANING THE DRAIN FILTER
• In case “Pump-Model” drain hose, this filter’s equipped at the back side of washer.
• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons, etc.
• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.
1 Put down the remained water in the hose. And put a container under the filter to collect water.
2 Turn the cap counter clockwise.
3 Pull out the filter assembly off the case.
FILTER
CAP
CASE
FILTER CONTAINER
CAP
4 Clean the drain filter removing the foreign stuffs.
CAP
5 Put the filter into the case. And turn the cap to adjust the prominence of the filter to the hole of the case.
FILTER
STOPPER
CASE
6 Turn the cap clockwise tightly.
CAP
STOPPER
CAP
6 DIRECTIONS FOR INSTALLATION AND USE
4. FEATURE AND TECHNICAL EXPLANATION
Feature of the Washing Machine
1 First applying the Radical Technology in the world ... go beyond washing, sterilize your clothes and deodorize a bad smell(Option).
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 Improving washing performance by more than 35%, while reducing power consumption by 40%.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.
Water Current to Adjust the Unbalanced Load
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the DELICATE course have no operation of the water currents to adjust the unbalanced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W
SIGNAL C.C.W
TIME(SEC.) 0.3
0.3
0.3
0.3
0.3
0.3
35 SEC. (About 29 Times)
• • • • • • •
Automatic Water Supply System for Blanket Wash
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.
FEATURE AND TECHNICAL EXPLANATION 7
Functional Principle of Bubble Washing Machine
ACROSS SECTION
Air bubble
Tub
Outer tub
Pulsator
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Automatic Drainning time Adjustment
This system adjusts the draining time automatically according to the draining condition.
Draining condition
Good draining
Bad draining
No draining
The washer begins spin process after drainage.
Draining time is prolonged.
Program is stopped and gives the alarm.
FUNCTIONAL PRINCIPLE
1. The micom can remember the time(D) from the begining of drain to reset point when the pressure switch reaches to “OFF” point
Movement of the Program Drain Time
Less than
15 minutes
More than
15 minutes
Continue draining.
Program stops and gives the alarm with blinked on display lamp.
2. In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.
8 FEATURE AND TECHNICAL EXPLANATION
Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1. When the lid is closed, the contact lever A of the safety switch is “ON” position.
2. In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted.
3. In case that P.C.B. ASS’Y gets “OFF” signal from the safety switch, spin process is stopped and rinse process is started automatically.
4. If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.
Position of unbalanced load (OFF)
Contact of safety switch
Lid closing
Lid opening
Contact lever A
Normal (ON)
NOTES
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the installation condition.
Circulating-Water Course and Lint Filter
CIRCULATING-WATER
The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern.
When the pulsator rotates during the washing or rinsing process, the water below the pulsator fans creates a water currents as shown in figure.
The water is then discharged from the upper part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’ water level, standard wash load and standard water currents.
Filter
Water channel
Pulsator
Tub
Outer tub
FEATURE AND TECHNICAL EXPLANATION 9
Lint Filter
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also stick to the clothes.
To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.
Filter
HOW TO REPLACE LINT FILTER
1. Pull the filter frame upward.
2. Turn the lint filter inside out, and wash the lint off with water.
3. Return the filter as it was, and fix the filter frame to the slot.
Residual Time Display
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process.
When operation is finished, the TIME INDICATOR will light up .
Drain Motor
STRUCTURE
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
FUNCTIONAL PRINCIPLE
1. When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves the pulley by gear assembly for reducing.
2. When the pulley is rotated, the pulley winds the wire to open the drain valve.
3. Therefore, rotation of pulley changed to the linear moving of wire.
4. The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5. After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever.
6. When the power is turned off, the drain valve is closed because the wire returns to original position.
10 FEATURE AND TECHNICAL EXPLANATION
Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.
Planetary gear
Sun gear
Internal gear
Gear unit as
Motor
V-belt
Pulsator
1 revolution
5 revolutions
Gear pulley
Motor
1800 r.p.m (60Hz)
1500 r.p.m (50Hz)
V-Belt
Spinner Pulley
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
Gear Unit as
Pulsator
130-150r.p.m(60Hz)
125-140r.p.m(50Hz)
Directly
Tub
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
FEATURE AND TECHNICAL EXPLANATION 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
Gear Mechanism Ass’y Replacement
GEAR MECHANISM ASS’Y REPLACEMENT
1 Remove 1 screw from the PANEL F.
2 Separate PANEL F by pushing PANEL F washing to the right.
3 Remove 4 screws and separate PLATE T from washing machine.
Remove screw
Pushing
Remove
4 screws
4 Remove 4 screws and separates
COVER TUB from TUB ass’y.
6 Remove CAP PULSATOR form PULSATOR using screw driver.
Remove
4 screws
12 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
6 Unscrew PULSATOR mounting screw and separates
PULSATOR form TUB ass’y.
7 Unscrew special nut using ‘T’ type box wrench.
8 Separate TUB I from TUB ass’y.
9 Lay the top of the washing machine on the floor.
0 Unscrew 4 special bolts of GEAR PROTECT using a box wrench and separate GEAR PROTECT .
q Unscrew 4 special bolts of GEAR MECHANISM using a box wrench.
w Separate GEAR MECHANISM and BELT V.
NOTES
To assemble the gear mechanism ass’y, reverse the disassembly procedure.
DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT 13
MOTOR DRAIN AND VALVE REPLACEMENT (NON PUMP MODEL)
1 Lay the top of the washing machine on the floor.
2 Unscrew 2 special bolts mounting MOTOR DRAIN.
3
4
Take out the wire of MOTOR DRAIN.
Separate MOTOR DRAIN from BASE.
5 Turn the valve using screw driver as shown picture.
6 Separate the valve lid from VALVE DRAIN ass'y.
14 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
The structure of gear mechanism
● TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY ●
Tool name Specification
Figure 1
Fixing jig
Ratchet handle
Socket and extension bar
Cotton yarn socket : 10mm, 17mm
Q’ty
1
1 per each some
THE REPAIR METHOD 15
How to check the clutch spring problem
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB.
IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS
CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLY. PLEASE REFER TO FOLLOWING FIG.
THE CLUTCH BOSS ASSEMBLY
NO.
1
2
3
PARTS NAME
CLUTCH SPRING
CLUTCH BOSS
GREASE
SPECIFICATION
1.5*1.5
PP beacon#325 3g
PACKING PACKING THE CLUTCH BOSS ASS’Y
METHOD BY USING VINYL PACK
Q’TY
1
1
1
16 THE REPAIR METHOD
The Process Of Disassembling
No.
1
Process
Remove the protector
Disassembling 1
Notice
Use wrench or driver.
- ratchet handle
- extension bar
- socket : 10mm
Release screws marked 4-point
2
3
4
Remove the v-belt
Loosen the fastening nut
Use fixing jig for pulley as to see fig 1.
and 17mm-socket for nut.
Disassemble the spring washer
Take out plain washer if it has.
THE REPAIR METHOD 17
No.
5
6
Process
Disassemble the pulley
Disassembling 2
Notice
Disassemble the clutch boss assembly
Catch the boss and pull upward with spiral rotate in the clockwise direction.
7
8
18 THE REPAIR METHOD
Separate coupling from clutch boss ass’y
Cleaning
Clean the drum plate, coupling surface and contact face between drum plate and coupling.
It is necessary to keep cotton piece goods being dry and clean.
The Process Of Assembling
No.
Process
1
Assemble the coupling
Assembling 1
Notice
Check the uneven face of coupling is assembled upward.
2
Assemble the new clutch boss ass’y
- Push in the clutch boss ass’y with rotating on the clockwise direction.
- After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward.
3
4
Assemble the pulley
Assemble the spring washer
If there was plain washer, you have to assemble plain washer the first and then assemble spring washer.
THE REPAIR METHOD 19
No.
5
Process
Assemble the fastening nut
Assembling 2
Notice
- Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about
100~200kgf-cm.
- Check the end-play, up and downward and check the binding force, too much or not on bi-direct of rotation.
6
Assemble the belt
7
Assemble the protector
Synchronous
Motor
8
Clutch Tip
3.5~4.5
keep distance
2~3mm
Drain
Valve
Final checking
Finally, check the distance between brake lever and control bolt(2~3mm).
Also, check the interference depth both clutch tip and clutch boss(3.5~4.5mm).
20 THE REPAIR METHOD
7. TROUBLE SHOOTING GUIDE
NOTES
1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
Concerning Water Supply
PROBLEM CHECK POINT CAUSE SOLUTION
WATER IS
NOT SUP-
PLIED.
Do you open the water tap?
YES
Is the filter of the water inlet valve clogged with dirt?
NO
Is the water pressure sufficient?
(0.3~8 kgf/cm 2 )
NO
YES
Open the water tap.
Clean the filter.
YES
NO Increase the water pressure.
NOTE : Open the water tap fully and measure the flow rate.
Flow rate( ℓ /min.)
Water pressure
(kgf/cm 2 )
11.5
0.3
15.0
0.4
18.0
0.5
20.3
0.6
24.1
0.8
27.4
1.0
From the upper results, you know that the flow rate more than
11.5
ℓ /min. is essential for water supply.
Does the water inlet valve make operating sound?
NO
Water inlet valve is defective.
YES
Is the connector or the terminal connected properly?
YES
Is the output voltage of the P.C.B normal?
NO
Improper connection of the connector or the terminal.
NO
P.C.B AS is defective.
Change water inlet valve.
Connect the connector or the terminal properly.
Change the P.C.B AS.
YES
Lead wire is defective.
Change the lead wires.
TROUBLE SHOOTING GUIDE 21
PROBLEM
WATER SUP-
PLY IS NOT
STOPPED.
CHECK POINT CAUSE
Does the water supply continue while the power is turned off?
NO
Does the water supply start as soon as you press the power switch?
NO
Operate the washer after setting the water level to
“HIGH”
YES
YES
The water inlet valve is defective.
The triac of P.C.B is defective.
NO
Does the water supply continue after the water reaches to the “HIGH” level?
YES
Is the air tube of water level switch kinked or deformed?
YES
NO
Air tube is defective.
Pressure switch is defective.
Concerning Washing
PROBLEM CHECK POINT CAUSE
THE PUL-
SATOR DOES
NOT ROTATE
EVEN IF THE
WATER IS
SUPPLIED.
Does the motor operate after finishing water supply?
NO YES
Does pulsator rotate in only one direction?
YES The triac of P.C.B is defective.
NO
Does the motor make operating sound?
YES NO
Is the motor coil disconnected?
YES
Motor is defective.
Is the connection condition of capacitor terminal good?
YES
Is the V-belt worn out?
NO
NO
YES
Improper connection.
V-belt is defective.
22 TROUBLE SHOOTING GUIDE
SOLUTION
Change the water inlet valve.
Change the P.C.B
ASS’Y.
Normal operation.
Change the air tube.
Change the pressure switch.
SOLUTION
Change the P.C.B
ASS’Y.
Normal
Change the motor.
Connect the terminal properly.
Change the V-belt.
Change the motor.
CONCERNING DRAINING
PROBLEM CHECK POINT CAUSE
THE WASHER
DOES NOT
DRAIN.
* NON-PUMP
MODEL
Do you install the drain hose properly?
NO
Improper installation.
YES
Is the foreign matter accumulated inside the drain housing?
YES
Malfunction of drainage by the foreign matter.
NO
Is the output voltage of the drain motor normal?
YES
The drain motor is defective.
NO
P.C.B ASS'Y is defective.
THE WASHER
DOES NOT
DRAIN.
* PUMP
MODEL
Do you install the drain hose properly?
YES
Is the foreign matter accumulated inside the pump housing?
NO
Is the output voltage of the drain pump normal?
NO
NO
Improper installation.
YES
Malfunction of drainage by the foreign matter.
YES
The drain pump is defective.
P.C.B ASS'Y is defective.
Change the P.C.B
ASS'Y.
SOLUTION
Install the drain hose properly.
Remove the foreign matter from the drain housing.
Change the drain motor.
Change the P.C.B
ASS'Y.
Install the drain hose properly.
Remove the foreign matter from the pump housing.
Change the drain pump.
TROUBLE SHOOTING GUIDE 23
Concerning Spinning
PROBLEM CHECK POINT CAUSE
YES
Is the lid open?
NO
Does the door switch operate normally?
NO
Door switch is defective.
YES
THE WASHER
DOES NOT
SPIN.
Does the safety switch operate normally?
YES
NO
Safety switch is defective.
Is the connector of
P.C.B ASS‘Y connected properly?
YES
NO
Improper connection of the connector.
P.C.B. ASS’Y is defective.
NO
Does the pulsator rotate while the tub does not rotate?
YES
Is the input voltage of the drain motor normal?
YES
Drain motor is defective.
NO
P.C.B ASS’Y is defective.
Is the V-belt worn out?
YES
V-belt is defective.
NO
Is the input voltage of motor normal?
NO
Is the connection condition of capacitor terminal good?
YES
YES
Motor is defective.
NO
Improper connection.
P.C.B ASS’Y is defective.
24 TROUBLE SHOOTING GUIDE
SOLUTION
Close the lid.
Change the door switch.
Change the safety switch.
Connect the connector properly.
Change P.C.B ASS’Y.
Change the drain motor.
Change the P.C.B
ASS’Y.
Change the V-belt.
Change the motor.
Connect the terminal correctly.
Change the P.C.B
ASS’Y.
Concerning Operating
PROBLEM CHECK POINT CAUSE
THE INDICA-
TOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER BUT-
TON IS
PRESSED.
Is the plug connected to electric outlet?
YES
Is Fuse opened?
NO
Is the condition of power button good?
YES
Is the connector of the
P.C.B. ASS’Y connected properly?
YES
Is input voltage of the transformer normal?
NO
Power button is defective.
NO
YES
NO
Improper connection of the connector.
NO
Transformer is defective.
YES
P.C.B. ASS’Y is defective.
SOLUTION
Connect the plug.
Change fuse.
Change P.C.B ASS’Y.
Connect the connector properly.
Change P.C.B ASS'Y.
Change P.C.B ASS'Y.
PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.
Do you press
START/HOLD button?
YES
NO
P.C.B ASS’Y is defective.
MOTOR
ROTATES
WHEN
START/HOLD
BUTTON IS
NOT
PRESSED.
Check the output voltage of P.C.B ASS'Y.
Abnormal
P.C.B ASS’Y is defective.
ABNORMAL
NOISE DUR-
ING WASH
PROCESS.
Is the strange noise generated when the pulsator rotates in TEST MODE of P.C.B ASS’Y?
NO
Is the V-belt worn out?
YES There is foreign matter between pulsator and tub.
YES
V-belt is defective.
Press START/HOLD button.
Replace P.C.B ASS’Y.
Change P.C.B ASS’Y.
Remove the foreign matter.
Change the V-belt.
TROUBLE SHOOTING GUIDE 25
8. PRESENTATION OF THE P.C.B ASS’Y
Concerning Error Message
MESSAGE CAUSE
Improper installation of drain hose.
The drain hose is blocked up by foreign matter.
Drain motor or drain pump is inferior.
The water tap is closed.
The water inlet filter clogged.
It passes over the 60 minutes, yet it doesn’t come to assigned water level.
Wash loads get uneven during spin.
Poor installation of the unit.
The lid is opened.
The safety switch is inferior.
The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 0.5 second and water level is always fixed ‘high’.
SOLUTION
Install drain hose properly.
Remove foreign matter from drain hose.
Change drain motor or drain pump.
Open the water tap.
Clean the water inlet filter.
Fully open the water tap and
Check the water pressure.
Re-set wash loads evenly.
Proper installation.
Close the lid.
Change the safety switch.
Change the P.C.B. ASS’Y.
The water level sensing is inferior.
Check the water level sensor and the contact part of the connector.
26 PRESENTATION OF THE P.C.B ASS’Y
9. APPENDIX
■
Wiring Diagram
• DWF-200SL/SM/SW (110V~, NON-PUMP, COLD ONLY)
3
RD
2 1
MAIN & FRONT PCB ASS'Y
1
VT
2 1
WH
2 3 1
BL
2 3 1
WH
2
YW
2 1
POWER CORD
110V~
FUSE
CONDENSOR
RINSE
VALVE
1
1
2
2
3
3
2
2
1
1
MOTOR
2
2
1
1
DRAIN
MOTOR
COLD
VALVE
3
3
2
2
1
1
PRESSURE
SENSOR
SAFETY
SWITCH
• DWF-200SL/SM/SW (220V~, PUMP, COLD&HOT)
3
RD
2 1
MAIN & FRONT PCB ASS'Y
1
VT
2 1
WH
2 3 1
BL
2 3
WH
1 2
YW
2 1
POWER CORD
220V~
FUSE
CONDENSOR
RINSE
VALVE
1
1
2
2
3
3
2
2
1
1
MOTOR
2
2
1
1
2
2
1
1
DRAIN
MOTOR
DRAIN
PUMP
3
3
2
2
1
1
COLD
VALVE
HOT
VALVE
PRESSURE
SENSOR
SAFETY
SWITCH
WIRING DIAGRAM 27
■
Parts Diagram
A20
A21
A22
A23
A24
A25
DWF-200SL
A19 A17 A18
DWF-200SM/200SW
A26 A17 A18
A16
A01
LEFT
TOP
FRONT
A08
A09
A03
A02
A04
A05
A06
A07
A10
A11
A22
A28
A27
A15
A12
A13
A14
28 PARTS DIAGRAM
LEFT
TOP
FRONT
B01
B05
B02
B07
B03 B04
B06
B09
B15
PUMP OPTION
B16
B08
B13
B14
B10
B11
B12
PARTS DIAGRAM 29
C01
C16
C13
C15
C03
C04
C14
C02
LEFT
TOP
FRONT
OPTION
C02
C06
C07
C08
C10
C11
C12
C09
30 PARTS DIAGRAM
LEFT
TOP
FRONT
PARTS DIAGRAM 31
■
Parts List
No.
PARTS NAME PARTS CODE DESCRIPTION
A01 PANEL *B 36142T4600 DWF-200S, ABS
36142T4650 DWF-200S, ABS UV_BASE
A02 SENSOR PRESSURE AS 3614801635 CDL-15N-1,225DO,3PIN,L1=740,L2=90
A03 SWITCH SAFETY AS 3619044180 SF-030A13,#187,CU/T=9,CU/L=110,L=174
A04 VALVE INLET 3615416330 110-130/60,98'S,C+R,DR-12AS,GASKET
3615407131 AC220-240V/50,60HZ,35mA,C+H+R
A05 UNIT CAPACITOR AS
A06
A07
HINGE DOOR
CORD POWER AS
3618912400 54UF 200VAC, CAN
3618911200 11.4UF 400VAC, CAN TYPE
3612902400 POLYACETAL
3611341110 7A125V0.75SQ VCTFK TAIWAN LP-70 2.3M
A08
A09
A10
A11
CASE DETERGENT
CAP SOFTENER
NOZZLE DETERGENT
PLATE *T
3611341F00 CHILE. 0.75X3 240H/260H
3611339040 CP-2PIN 100H IEC 53(VCTF,H05VV-F) 3X0.75 1.9M GY
36111T3300 DWF-200S, ABS
36111T3350 DWF-200SM , ABS UV_BASE
3610907800 PP
3618112700 DWF-200SM, PP
3614543100 DWF-200S, ABS
3614543150 DWF-200SM, ABS, UV_BASE
A12 DECORATOR FILM
A13 CAP SCREW
A14 PANEL *F
A15
A16
A17
A18
A19
A20
A21
A22
A23
PCB AS
HARNESS AS
SPRING DOOR L
SPRING DOOR R
DOOR BACK *O
DOOR GLASS
DOOR BACK *I
CUSHION DOOR
HANDLE DOOR
36116DW800 DWF-200SL, PET
3610902600 CR
36142T4700 DWF-200S, ABS
36142T4750 DWF-200S, ABS UV_BASE
PRPSSWXC63 DWF-200SL, SMALL PCB, TAIWAN
PRPSSWXC65 DWF-200SL, LARGE PCB, CHILE & PERU
3612797B60 DWF-200S 110V COLD,NON-PUMP
3612797C10 DWF-200S 220V NON BB,COLD,HOT(PUMP)
3615118900 DWF-200S
3615119000 DWF-200S
36117ADW00 DWF-200S, ABS
36117ADW50 DWF-200SL,ABS UV_BASE
36117AD030 GLASS,DWF-200S,492X238X4.0T,NAZCA
36117ADX00 DWF-200SL, ABS
3611559900 NR
3612614000 DWF-200SL, ABS
A24
A25
A26
A27
A28
DECO HANDLE
COVER HANDLE
DOOR B
DOOR F
DECO DOOR F
3612614500 DWF-200SL,ABS, UV_BASE
36116DW700 DWF-200SL, ABS GILDING
3611433100 DWF-200SL, ABS
36117ADY00 DWF-200SM/SW, ABS
36117ADZ00 DWF-200SW, ABS-TR
DWF-200SM, ABS
36116DW900 DWF-200SM/SW, ABS
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
Q'TY
1
REMARK
200S(MOLD)
200S(UV SPRAY)
1
DWD-F1X23
110V, C+R
220V, C+H+R
110/60
220/50, 220/60
2
1
1
110/60(TAIWAN)
220/50(CHILE)
220/60(PERU)
200S(MOLD)
200S(UV SPRAY)
200SL/SM/SW
200S(MOLD)
200S(UV SPRAY)
200SL/SM/SW
1
1
200S(MOLD)
200S(UV SPRAY)
110/60
220/50, 220/60
110/60,COLD,NON-PUMP
220V,C+H,PUMP
200SL/SM/SW
200SL/SM/SW
200SL(MOLD)
200SL(UV SPRAY)
200SL
200SL
1
200SL(MOLD)
200SL(UV SPRAY)
200SL(GILDING)
200SL
200SM/SW
200SW(ABS-TR)
200SM(ABS)
200SM/SW
32 PARTS LIST
No.
C05
C06
C07
C08
C09
C10
C11
C12
C13
C14
C15
C16
PARTS NAME
SPECIAL BOLT
SPECIAL SCREW
SPECIAL NUT
SPECIAL SCREW
TUB *U
FLANGE TUB
SPECIAL SCREW
SPECIAL NUT
SPECIAL SCREW
PULSATOR AS
CAP PULSATOR
FRAME FALL
PARTS CODE
B01 HOSE DRAIN O AS 3613226700 L=1250mm, HANGER
HOSE DRAIN OUTER AS 3613218800 LD-PE/EVA L=1600 PUMP
B02 PLATE UPPER 3614514600 PP, 1094
B03 SUPPORTER TUB BL
B04 SUPPORTER TUB BR
3615302220 SPG 1.6T(R-01)
3615302320 SPG 1.6T(R-01)
B05 SUPPORTER TUB FL
B06 SUPPORTER TUB FR
B07 SCREW TAPPING
B08 COVER BACK
B09 CABINET AS
3615302420
3615302520
7122501211
3611413605
3610808011
SPG 1.6T(R-01)
SPG 1.6T(R-01)
T2S TRS 5X12 MFZN
0.35T
PAINTING(0.6T)
1
PCM CABINET
B10 FOOT
B11 BASE *U
B12 LEG ADJUST AS
B13 HANDLE CABINET
3610808532 PCM 0.6*803.4*2146.6
3612100330 BUTYL VE
3610310207 RECYCLING PP,100S
3617702123 BUTYL FOOT, CONE SHAPE
3612603300 PP
B14 OUTER EARTH AS 3610068700 50/0.18 GREEN, ST710489-2 1
B15 UNIT DRAIN PUMP AS 361897409D HIGH/60HZ,40W,L=1250,KET 1806 BK,BB CUT 1
36189L606D HIGH/50HZ,B30-6,40W,L=1250,KET1806 BK,BOBBIN CUT
B16 UNIT DRAIN PUMP 36189L1400 220V/60HZ,CU 40W,L=1400,BB CUT,B30-5
36189M1400 220~240V,CU 40W,L=1400,BB CUT,B30-6
1
2
2
2
1
C01 BALANCER AS
C02 NANO FILTER AS
FILTER AS
C03 TUB *I
C04 GUIDE FILTER AS
3616106000 PP, 100M'S, VE TYPE
3611906300 NANO FILTER, ABS-TR
3611904700 100M(LARGE) LINT FILTER AS
3618815400 SUS, HIDDEN-2
3612507210 HIDDEN FILTER(SUS 0.6T)
1
1
8
1
1
1
1
1
3616051029
3616051629
3616M50829
3619705530
3619705510
3610920500
3612202900
STS430, 5X10
SUS430 T2 TRS 5.5*16
STS430 M5 X 0.8P
3616051629 SUS430 T2 TRS 5.5*16
3618819901 98'S, VE TYPE(2-H/G), -M/B
3617200600 ALDC12 VE1,6POINT
3616007001 SCM24H,6.5*24 101S
3616063700 ZDC1 EU SAMWOO
3616062629 STS430 6X26.5
200S NANO SILVER
100M
PP, DWF-178W
DESCRIPTION
PP, WATER FALL
Q'TY REMARK
NON-PUMP
PUMP
1
1
2
(1)
1
1
1
(6)
12
1
1
3
(3)
4
(6)
12
4
1
2
(2)
1
2
PAINTING
PCM
PUMP
OPTION
220/60
220-240/50
220/60
220-240/50
MAGIC FILTER
MAGIC FILTER
OPTION(LINT FILTER)
MAGIC FILTER
MAGIC FILTER
OPTION(LINT FILTER)
MAGIC FILTER
OPTION(LINT FILTER)
MAGIC FILTER
OPTION(LINT FILTER)
MAGIC FILTER
NANO SILVER
NON NANO
200SL/SM/SW
MAGIC FILTER
OPTION(LINT FILTER)
PARTS LIST 33
No.
PARTS NAME PARTS CODE DESCRIPTION Q'TY
D01 COVER TUB *O
D02 TUB *O
D03 SUSPENSION AS (B)
D04 SUSPENSION AS (F)
D05 HOSE OVERFLOW
D06 VALVE DRAIN AS
D07 HOSE DRAIN I AS
D08
D09
D10
D11
D12
D13
D14
D15
HOSE DRAIN *I
BASE
SPECIAL SCREW
DRAIN MOTOR
GEAR MECHANISM
BOLT HEX
PROTECTOR GEAR
BELT V
MOTOR CONDENSER
3611417700 PP,100M
3618807100 1098
3619805400 ROD=592 SPR=102(BLACK),100C,S
3619805500 ROD=592 SPR=112,(YELLOW),100C,S
3613208901 PELD, L=280MM
3615408400 1098'S,VE TYPE
3613218510 LDPE+EVA L=210.5
3613212120 EVA,L=184
3610387400 SECEN 2.0T
3616007001 SCM24H,6.5*24 101S
36196TAN30 SV-HJ7T22D 100-110 50/60HZ
36196TAN00 SV-MX7T22D 220V50/60HZ
3617310400
7341801511
3618301310
3616590220
GM-1000-YJ6P2
6B-1 8*15 MFZN
SBHG 1.2T
M20.5, AGING
3616590230 M21, AGING
3964322030 W2D50CA013 110-127V 60HZ 1450L #1806(MG620427) 1
3964322100 W2D50VA014 220V 50HZ 1450L KET D/L
3964322200 W2D50UA019 220V 60HZ 1450L KET D/L
1
1
1
4
1
6
1
D16 CUSHION DOWN 3611502700 POM(8MM)
D17 HARNESS EARTH INNER 3612757030 L ID=4.3,R ID=8.3,L=810
D18 BOLT HEX
D19 BODY BUBBLE AS
D20 PULLEY MOTOR AS
7650802528
3610402931
3618401400
6B-1 8*25 PW(3*28) MFZN
104KR, HOSE L=2700MM
M-TYPE(AL), DS=10 DP=48.5 60HZ
3618401420 M-TYPE(AL) DS=10 DP=53.0 50HZ
1
1
1
2
2
1
1
4
1
2
1
1
REMARK
NON-PUMP
NON-PUMP
NON-PUMP
PUMP
110/60
220/50-60
60Hz
50Hz
110/60
220/50
220/60
OPTION
60Hz
50Hz
34 PARTS LIST
■
Sequence Chart
W
A
S
H
S
P
I
N
R
I
N
S
E
FUZZY
Division Progress
High Mid Low Small
Sensing
Water Inlet
Pre-Wash
Wash
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 1
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 2
Drain
Balance Spin
Main Spin
7 sec.
■
4 min.
2 min.
60min.
18min.
14min.
10min.
6min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
40sec.
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
20sec.
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
9 min.
7 min.
5 min.
3 min.
Natural Stop
Remained Time Display
1 min.
30sec.
2min.
1min.
■ ■
■
■ ■
■ ■
■
■
■ ■
■ ■
■
■
■ ■
■ ■
■
■
■
■
■
■
■
■
■
■
■
■
61 57 43 43
1. The drain time in ECONOMY course is 1 minute.
2. The '20s~40s' is the acronym for '20 seconds~40 seconds'.
3. The '1 min.~60 min.' is the acronym for '1 minute~60 minutes'.
ECONOMY
High/Mid Low/Small
■
■ 1min.
■
■
■ 1min.
■
■
27
■
■
■
■ 1min.
■
■ ■
■ ■
■ 30s ■ 30s
■
23
DELICATE
High Mid
■
■ 1min.
■
■ ■
■ ■
■ 30s ■ 30s
■ 20s ■ 20s
■ 40s ■ 40s
■ ■
■ ■
■ 30s ■ 30s
■ 20s ■ 20s
■ 40s ■ 40s
■ ■
38 38
SEQUENCE CHART 35
W
A
S
H
S
P
I
N
R
I
N
S
E
BLANKET SPORTS WEAR BABY CARE
Division Progress
High Mid Low Small High Mid Low Small High Mid Low Small
Sensing
Water Inlet
Wash
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 1
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 2
Drain
Balance Spin
Main Spin
7 sec.
4 min.
2 min.
18min.
14min.
10min.
6min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
■
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
■
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
9 min.
7 min.
5 min.
3 min.
1 min.
■ ■
■ ■ ■ ■
■ ■ ■ ■
■ ■ ■ ■
■ ■
■ ■ ■ ■
■ ■ ■ ■
■ ■ ■ ■
■ ■
■ ■ ■ ■
■ ■ ■ ■
Natural Stop
Remained Time Display
30sec.
2 min.
■ ■ ■ ■ ■
63 63 57 57 57
■ ■
■ ■ ■
■ ■ ■
■ ■ ■
■ ■
■ ■ ■
■ ■ ■
■ ■ ■
■ ■
■ ■ ■
■ ■ ■
■
■
■
■ ■
■
■ ■
■
■
■ ■ ■ ■
■ 60s ■ 60s ■ 60s ■ 60s
90s 90s 90s 90s
■
■
■
■
■
■
■
■
■
■
■ 60s ■ 60s ■ 60s ■ 60s
90s 90s 90s 90s
■
■
■
■
■
■
■
■
■
■
■ 60s ■ 60s ■ 60s ■ 60s
■ ■ ■ ■ ■ ■ ■
57 51 51 62 62 54 54
1. Default water level in BLANKET course is 'High'.
2. Time of water flow in BLANKET course is same condition regardless of water level.
3. The '60s~90s' is the acronym for '60 seconds~90 seconds'.
4. The '1 min.~18 min.' is the acronym for '1 minute~18 minutes'.
36 SEQUENCE CHART
W
A
S
H
S
P
I
N
R
I
N
S
E
Division Progress
High
TUB CLEANING
Sensing
Water Inlet
Pre-Wash
Wash
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 1
Drain
Balance Spin
Middle Spin
Natural Stop
Water Inlet
Rinse 2
Drain
Balance Spin
Main Spin
7 sec.
4 min.
2 min.
60min.
10min.
18min.
14min.
10min.
6min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
■
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
1min. 46sec.
20sec.
1min. 30sec.
■
4 min.
2 min.
3 min.
2 min.
3 min.
■
44sec.
■
9 min.
7 min.
5 min.
3 min.
Natural Stop
Remained Time Display
1 min.
30sec.
2 min.
■
120
1. The 'min.' and 'sec.' is the acronym for 'minutes' and 'seconds'.
WASH for PERU
High Mid Low Small
■ ■ ■ ■
■
■
■
■
■
■
■
■
■
■
73
■ ■
■ ■ ■
■ ■ ■
■ ■ ■
■ ■ ■
■ ■
■ ■ ■
■ ■ ■
■ ■ ■
■ ■
■ ■ ■
■ ■ ■
■ ■ ■
73 67 67
SEQUENCE CHART 37
S/M NO. :
DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
PRINTED DATE: Oct. 2011
SIIO N C EA TIIV E,, IIN
서울 종로구 통의동
6번지 이룸빌딩 4층
담 당 민가영 님
M O D E L DWF-200SL/200SM/200SW
접 수
수출용 세탁기 (S/M)
2011.09.29
M E M O 총 39p
11.09.29-전체신규 39p
11.10.04-2p, 3p, 5p, 8p, 12p, 16p, 20p, 23p, 25p, 26p, 27p, 28p,
29p, 30p, 31p, 32p, 33p, 35p, 37p 수정_ 신규 19p
11.10.05-2p, 13p, 20p, 23p, 27p 수정_ 신규 5p
11.10.26-2p, 3p, 16p, 30p, 32p, 33p, 34p 수정_ 신규 7p
11.10.27-2p, 16p, 32p, 33p 수정_ 신규 4p
연락처
VISION
담 당 방 문 수
TEL: 730-0660 FAX: 730-3788

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Key features
- Bubble washing system
- Automatic water supply
- Automatic draining
- Automatic unbalance
- Tornado pulsator
- Low-noise design