Cornelius | TJ90-AB | Operator`s manual | Cornelius TJ90-AB Operator`s manual

ICE DISPENSER
MODELS: TJ45 TJ90
Operator’s Manual
Part No. 90614
Revision: H
Revision Date: May 26, 2014
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC:
PRINTED IN U.S.A
TABLE OF CONTENTS
Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
OPERATOR INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
CLEANING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
DISPENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
DAILY OR AS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
WEEKLY OR AS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
5
BLOWN FUSE OR CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. . . . . . . . . . . .
5
5
5
GATE OPENS. AGITATOR DOES NOT TURN. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
12
LIST OF FIGURES
FIGURE 1. MOUNTING TEMPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
FIGURE 2. WIRING DIAGRAM TJ45, 90 DISPENSER . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. EXPLODED VIEW UPPER SECTION TJ45 . . . . . . . . . . . . . . . . . . . .
FIGURE 4. EXPLODED VIE LOWER SECTION TJ45 . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. EXPLODED VIEW UPPER SECTION TJ90 . . . . . . . . . . . . . . . . . . . . .
7
8
9
10
FIGURE 6. EXPLODED VIEW LOWER SECTION TJ90 . . . . . . . . . . . . . . . . . . . .
FIGURE 7. SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
13
LIST OF TABLES
TABLE 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
ALWAYS be sure the removable lid is properly installed to prevent
unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor “TJ”series of ice dispensers will solve ice and beverage service needs in the sanitary, space
saving, economical way. Designed to be manually filled with ice from any remote ice making source, these
dispensers will dispense cubes (up 1”in size), cubelets, hard-chipped or cracked ice.
Table 1. Specifications
Model:
Ice Storage Capacity:
Electrical:
Drain Connection:
Electrical Connection:
Dimensions:
TJ45
45 lbs.
120/1/60 3AMP
3/4” F.P.T.
6’, 3-wire cord with 3-prong ground-type plug
26½ ”H x 16”W x 22”D
Model:
Ice Storage Capacity:
Electrical:
Drain Connection:
Electrical Connection:
Dimensions:
TJ90
90 lbs.
120/1/60 3AMP
3/4” F.P.T.
6’, 3-wire cord with 3-prong ground-type plug
30”H x 22”W x 28”D
1
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INSTALLATION INSTRUCTIONS
1.
* Locate the dispenser indoors on a level counter top, unpack 4 legs and install them into the threaded
holes provided in the bottom of the unit.
2. Connect 3/4”IPS (or equal) drain line to the 3/4”threaded drain connections at the lower rear of the unit.
This line must pitch downward to an open drain, and must contain no traps, or improper drainage will
result.
3. Clean the hopper interior (see cleaning instructions).
4. Connect the power cord to a 120 volt, 60 Hz. 3-wire grounded receptacle.
Unit is now ready for operation.
NOTE: *Figure 1, page 6 provides mounting template for those who desire to mount dispensers on a
counter.
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2
OPERATOR INSTRUCTION
OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispense lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense, see the “Troubleshooting Guide”to find
the cause
CAUTION: Use caution to avoid spilling ice when filling dispenser. immediately Clean up
any spilled ice from filling or operation of the unit. To prevent contamination of ice, the lid
must be installed on the unit at all times.
CLEANING INSTRUCTIONS
WARNING: Disconnect power before cleaning. Do not use metal scrapers, sharp objects,
or abrasives on the surface of the liner as damage may result. Do not use solvents or other
cleaning agents, as they may attack the plastic liner.
Dispenser
1. Clean the ice dispenser interior at lease once a month.
2. Remove agitator assembly, wash and rinse it thoroughly.
3. Wash down the inside of hopper and top cover with mild detergent solution. Rinse thoroughly to remove all
traces of detergent.
4. Replace agitator.
5. Sanitize the inside of hopper and agitator with a solution of 1 ounce household bleach in 2 gallons of
water. (200 PPM)
6. Remove Ice chute cover as follows:
A.
Flex sides outward to disengage lower pins.
B.
Lift Ice Chute cover to disengage upper pins.
C.
Lower Ice Chute cover down out of unit. Note: It may be helpful to twist cover slightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Reverse steps above to reassemble ice chute.
9. Sanitize as described in step 5.
3
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY or as required
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY or as required
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and
corrective action.
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4
TOUBLESHOOTING
IMPORTANT: only qualified personnel should service internal components.
Should your unit fail to operate properly, check that the electric plug is secure, and that the hopper contains ice.
If the unit still does not dispense, check the following chare under the appropriate symptoms to aid in locating
the defect.
Trouble
Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER.
GATE DOES NOT OPEN. AGITATOR DOES NOT
TURN.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
GATE OPENS. AGITATOR DOES NOT TURN.
ICE DISPENSES CONTINUOUSLY.
SLUSHY ICE. WATER IN HOPPER.
5
A.
Short circuit in wiring.
B.
Defective gate solenoid.
C.
Defective agitator motor.
A.
No power.
B.
Defective dispensing switch.
C.
Bent depressor lever (does not actuate switch).
A.
Excessive pressure against gate slide.
B.
Defective gate solenoid.
C.
Weak gate spring.
A.
Ice solidified in hopper.
B.
Defective agitator motor.
C.
Defective capacitor (TJ90 only).
A.
Stuck or bent depressor lever (does not release
switch).
B.
Defective dispensing switch.
C.
Improper switch installation.
A.
Blocked drain.
B.
Unit not level.
C.
Poor ice quality due to water quality or icemaker
problem.
D.
Improper use of flake ice.
90614
1 5/8-IN
15 7/8-IN
12 5/8-IN
1 5/8-IN
TJ45
21 25/32-IN
18 9/16-IN
3/4-IN DIA.
OUTLINE OF
UNITS
1 5/8-IN
22-IN
18 3/4-IN
1 5/8-IN
TJ90
27 23/32-IN
24 1/2-IN
FIGURE 1. MOUNTING TEMPLATES
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6
SERVICE INFORMATION
DANGER: ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT.
GATE
SOLENOID
N
THERMOSTAT
WHT
RED
LIGHT
BLK
WHT
BLK
WHT
1¼ AMP. TIME
DELAY FUSE
ICE LEVEL SIGNAL
(OPTIONAL)
WHT
AGITATOR
MOTOR
RED
BLU
CAPACITOR
TJ-90 ONLY
RED
DISPENSE SWITCH
(STANDARD)
RED
BLK
PORTION TIMER
SW
TD
PORTION
CONTROL
(OPTIONAL)
WHT
TO TERMINAL
BOARD
DISPENSE
SWITCH
ORN
GRD
L
BLK
GRN
RED
RED
BLK
7/8-IN
SOLENOID ADJUSTMENT
WHEN REPLACING SOLENOID ADJUST TO 7/8” AS SHOWN BEFORE
TIGHTENING MOUNTING SCREWS
FIGURE 2. WIRING DIAGRAM TJ45, 90 DISPENSER
7
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4
12
19
15
14
10
1
8
11
9
FIGURE 3 UPPER SECTION EXPLODED VIEW TJ45
16
5
2
3
6
7
13
17
FIGURE 4 EXPLODED VIEW LOWER SECTION TJ45
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8
4
10
11
12
14
1
15
9
19
8
18
FIGURE 5 EXPLODED VIEW UPPER SECTION TJ90
16
5
2
3
6
7
13
17
FIGURE 6 EXPLODED VIEW LOWER SECTION TJ90
9
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PARTS LIST
Item No.
Part No. TJ45
Part No. TJ90
Description
1
21491
21491
2
22644
22644
Depressor Retainer
3
21515
21515
Depressor Lever
Gate Slide
4
21517
21629
Agitator
5
30895
30895
Dispensing Switch
6
31007
31007
Switch Boot
7
31163
31163
Switch Insert
8
23062
23062
Foam Shield
9
31106
31112
Agitator Motor
10
50454
50454
Motor Shaft Seal
11
50481
50806
Motor Gasket
12
50748
50791
Lid
13
50750
50793
Sink
14
53015
53015
Ice Chute Back Section
53016
53016
Ice Chute Cover
15
50770
50770
Gate Gasket
16
70426
70441
Sink Grill
Leg
17
70419
70419
18
----------
30774
Capacitor
19
31093
31093
Solenoid Assembly
20
70438
70438
Rebuilding Kit
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10
1
2
22
4
3
5
4
22
6
19
18
22
20
21
8
16
15
14
11
10
17
19
13
9
12
7
FIGURE 7. SOLENOID ASSEMBLY
Index
No.
Part No.
Qty.
Name
1
21493
1
2#
31551
1
Solenoid Mounting Plate
Solenoid Service Kit
3
70171
2
8--32 x 3/8 Phil Tr HD Screw
4
70121
2
No. 8 Lockwasher
5
50752
3
Isolator
6*
50789
2
Bumper Assembly
7*
70423
1
Cotter Pin
8*
10080
1
Gate Lift Rod
9
10081
1
Gate Lift Rod Bushing
10
50754
1
Gate Arm Bearing
Gate lift Arm
11
21492
1
12
70043
1
Flatwasher
13*
70422
1
Spring
14
70263
1
1/4-20 x 3/4 Hex Hd Screw
15
70048
1
1/4 Lockwasher
16
70066
1
1/4 Flatwasher
17
10077
1
Pivot Bearing
18
30227
1
1/4 Quick Connect Tab
19
50305
----
Lubricant
20*
21592
1
Solenoid Linkage Pin
21*
70433
2
Retainer Ring
22
51088
----
Loctite
----*
70438
----
Rebuilding Kit
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
11
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CORPORATE HEADQUARTERS:
Remcor Incorporated
500 Regency Drive
Glendale Heights, IL 60139
708. 980.6900
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