Antunes, AJ | VCT-1000 | rapid toaster vct-250

RAPID TOASTER
MODEL VCT-250 RAPID TOASTER VCT-250
Manufacturing Numbers 9210600/602/604/609/612/618/619/620/622
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
TABLE OF CONTENTS
Operation.....................................................................7
Operating Instructions ...............................................7
Toaster Operation ......................................................8
Safety Features .........................................................9
Maintenance .............................................................. 11
Daily Cleaning .........................................................11
Monthly: Bun Temperature Test .............................. 12
Monthly ................................................................... 12
Measure Conveyor Belt Chains for Stretch ........... 13
Replacing Groovy Belt Wraps ............................... 14
Install New Release Sheet (monthly) ..................... 15
Checking Bun Landing Area Temperature ............ 15
Adjusting, Measuring and/or Replacing Roller
Tensioner Assemblies ............................................. 15
Troubleshooting .......................................................16
Replacement Parts ..................................................20
Optional Accessories ...............................................26
Wiring Diagrams .......................................................27
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Model Designation .....................................................3
Toasting Time Change ...............................................3
Model Specifications..................................................3
Electrical Cord & Plug Configurations .......................3
Dimensions ................................................................4
Weights ......................................................................4
Important Safety Information ....................................5
Installation...................................................................6
Unpacking ..................................................................6
Assembling the Unit ..................................................6
Location .....................................................................6
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connection.
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental
damage of any kind.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved
P/N 1010776 Rev. I 03/06
McDonald’s
1
RAPID TOASTER VCT-250
REPLACEMENT PARTS
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NOTE: Hardware List for items A-Z and BB-II is on page 24.
20
P/N 1010776 Rev. I 03/06
McDonald’s
RAPID TOASTER VCT-250
REPLACEMENT PARTS (continued)
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P/N 1010776 Rev. I 03/06
McDonald’s
21
<> " RAPID TOASTER VCT-250
REPLACEMENT PARTS (continued)
NOTE: Hardware List for items A-Z
and BB-II is on page 24.
22
P/N 1010776 Rev. I 03/06
McDonald’s
RAPID TOASTER VCT-250
REPLACEMENT PARTS (continued)
Item
1
A
B
2
A
B
3
4
5
6
7
8
9
10
11
13
14
Part No.
Description
Qty.
Item
0011266
0800204
0800121
0011264
0800204
0800121
2150117
7000251
7000252
0011242
0011262
0800332
7000207
7000199
7000230
2150118
0700437
Conveyor Belt Assy. (Crown) A&B
1
1/2” Pitch Link, Small
2
3/4” Pitch Link, Large
38
Conveyor Belt Assy. (Heel) A&B
1
1/2” Pitch Link, Small
4
3/4” Pitch Link, Large
37
Idler Shaft
2
Conveyor Cover Assy., Frnt. (Heel/Club) 1
Conveyor Cover Assy., Rear (Crown) 1
Tensioner Assy., Front
2
Tensioner Assy., Rear
2
Rod, Conveyor Cover
4
Sprocket w/Setscrew
8
Spacer Kit (Pack of 2)
1
Control Cover (Incl. #48)
1
Drive Shaft
2
Power Cord/Plug, IEC 309
1
Mfg. No. 9210609
0700463 Power Cord/Plug, 5-15P Plug
1
Mfg. No. 9210600 & 9210618
7000464 Power Cord/Plug, Twist & Lock Angle 1
Mfg. No. 9210602 & 9210620
7000465 Power Cord/Plug, Twist & Lock Straight 1
Mfg. No. 9210604, 9210612,
& 9210622
15
0700706 Power Cord/Plug, L6-20P
1
Mfg. No. 9210619 Only.
15 7000310 Control Board
1
16 7000296 Ball Bearing (Pack of 2)
1
20 7000167 Bearing & Retainer Kit
6*
*(See note below)
21 2150181 Sprocket, Drive w/Setscrew
2
22 2150215 Drive Chain For Mfg# 9210600, 602, 1
604, 620, and 622
2150187** Drive Chain For Mfg# 9210609 & 612 1
23 0011299 Idler Sprocket & Bearing
1
24 0501232 Bracket, Idler Sprocket
1
25 0503589 Bracket, Motor Mounting
1
26 7000364 Drive Motor Kit (Incl. #78)
3 RPM/17 Secs
1
For Mfg# 9210600, 602, 604, 618,
619, 620, and 622
7000240** Drive Motor Kit (Incl. #78)
9 RPM/10 Secs
1
For Mfg# 9210609, & 612
27 2150112 Sprocket, Motor w/Setscrew
1
28 Tooth, 17 Seconds 60Hz.
Mfg# 9210600, 602, 604, 618,
619, 620, & 622
P/N 1010776 Rev. I 03/06
McDonald’s
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
23
Part No.
Description
2150129** Sprocket, Motor w/Setscrew
16 Tooth, 10 Seconds 60Hz.
Mfg# 9210612
2150110 Sprocket, Motor w/Setscrew
20 Tooth, 10 Seconds 50Hz.
Mfg# 9210609
4010137 Rocker Switch, On/Off (250 VAC)
406K006 Terminal Block
405K125 Relay, Solid State
4010187 Transformer
7000183 Conveyor Belt Wrap (Pack of 2)
7000186 Roller Tensioner Assy. (Pack of 2)
0021164 Bun Feeder
0503496 Tensioner Bracket, RH
0503497 Tensioner Bracket, LH
1001006 Label, Control
10P1118 Label, Dial (Pack of 10) YELLOW
Color for Mfg# 9210600, 602, 604,
618, 619, 620, and 622
10P1026** Label, Dial (Pack of 10) GRAY Color
for Mfg# 9210609 & 612
2100253 Knob, Control
7000232 Cover, End
4050214 Thermocouple Assy. (Platen)
0021175 Weldment, End Housing
7000110 Release Sheet (Pack of 3)
7000111 Release Sheet (Pack of 10)
0021174 Control Housing
7000121 Slide Rail Kit (Includes 2 slide rails
for 2 tensioners)
0021183 Conveyor Cam
7000176 Thermocouple Retainer Kit
2100212 Lifting Handle
4030332 High Limit Thermostat
0400315 Strain Relief
0400138 Locknut, 1/2”
0503405 Base, Outer
4030326 Heater, Bun Landing
0503407 Base, Inner
0503590 Bracket, Motor
0700570 Wire Set (not shown)
0200211 Gasket, Base
0503425 Bun Chute
4030349 Auxiliary Heater, Air (208 VOLT)
4030348 Auxiliary Heater, Air (230 VOLT)
7000165 Auxiliary Thermocouple Kit
7000303 Platen (208 VOLT)
7000304 Platen (230 VOLT)
0021182 Weldment, Fan Duct
Qty.
1
1
1
1
2
1
1
1
1
2
2
1
1
2
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
RAPID TOASTER VCT-250
REPLACEMENT PARTS (continued)
Item
63
65
66
67
68
69
70
71
Part No.
4000138
4010107
0503359
0503150
0021177
0021178
303P127
1001023
72 0503368
73 0900225
74 7000226
75 7000248
76 0503367
77 0503321
78 4000170
Description
Axial Fan
Interlock Switch
Bracket, Relay
Heater Clip
Heat Shield, Front
Heat Shield, Rear
Hinge Pin, Belt Wrap (Pk. of 10)
Label, Caution Hot
(Mfg# 9210609 & 612)
Fascia, Bun Stop
(Mfg# 9210609 & 612)
Bun Stop (Mfg# 9210609 & 612)
Inner Conveyor Cover
(w/hinge bracket)
Teflon Damper Kit
(Includes 4 - #90 & 2 Dampers)
Clamp, Damper
Bracket, Auxiliary Thermocouple
Fan Blade,
Qty.
Item
1
2
1
2
1
1
1
79
80
81
82
83
84
85
87
88
89
90
91
92
Part No.
Description
Qty.
Teflon Slip Strip
2
Damper Support Bracket
2
Tension Spring, Inner
4
Slide Bar
4
Spacer
4
Retainer, Bearing
1
Bun Gauge
1
Thermocouple Retainer/Chain Guard Kit 1
Retainer, Tensioner Bracket, RH
2
Retainer, Tensioner Bracket, LH
2
Damper Support Spring (Pack of 10) 1
Hinge Bracket Weldment
4
Hinge Bracket
1
(for Mfg# 9210612 - Japan Only)
93 2110168 Hinge, Bun Stop (Mfg# 9210600, 602, 1
604, 618, 619, 620, and 622)
*Note
7000167 Single Bushing & Retainer Kit 6
7000224 6 Bushing & Retainer Kits
1
** See “Toasting Time Change” in the Specifications
section.
1
1
1
2
1
2
1
1
24
2100252
0503448
0503455
2100259
0502199
0500464
0900228
7000203
0503495
0503507
060P132
0021311
0503860
P/N 1010776 Rev. I 03/06
McDonald’s
RAPID TOASTER VCT-250
REPLACEMENT PARTS (continued)
Parts Identification
Axial Fan
Auxiliary Heater
Interlock Switch
Drive Chain
Idler Sprocket
(5/16” Bore)
Transformer
Drive Sprocket (1/2” Bore)
Drive Sprocket (1/2” Bore)
Auxiliary Relay
Platen Relay
Temperature Control
Position of 3
RPM Motor
for 17 Second
Toaster
Drive Motor Assy.
Position of 9 RPM Motor
for 10 Second Toaster
Rocker Switch
(Power On/Off)
Hi-Limit Control
Fan Blade
Hardware List
The following items are only available in packages of 10.
Item
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
R
Part
No.
100P864
308P115
310P154
304P105
406P107
308P143
310P103
310P140
308P101
306P101
306P123
308P145
100P900
325P104
325P109
308P124
10P1022
Description
Label, Caution Hot
Screw, #8-32 x 3/8” (10 mm)
Screw, #10-32 x 3/8”
Nut, #4-40, “KEPS”
Cable Tie
Nut, #8-32, “KEPS”
Screw, #10-32 x 1/4”
Washer, #10
Nut, #8-32
Nut, Hex, #6-32
Screw, #6-32 x 7/8”
Nut, Hex Acorn, #8-32
Label, Service
Washer, 1/4”
Screw, 1/4-20 x 1/2”
Screw, 1-Way, #8-32 x 1/2”
Label, Heaters
P/N 1010776 Rev. I 03/06
McDonald’s
Qty.
Item
1
10
4
1
1
3
1
3
3
1
1
1
1
1
1
1
1
S
T
U
V
W
X
Y
212P111
308P157
308P120
308P104
308P105
331P103
040P111
Z
BB
CC
DD
EE
FF
GG
HH
306P105
331P106
212P118
331P101
300P102
306P104
325P163
308P183
308P144
II
25
Part
No.
Description
Spacer
Screw, #8-32 x 1/4”
Screw, #8-32 x 5/8”
Screw, #8-32 x 3/8”
Screw, #8-32 x 1/2”
Shoulder Bolt, 5/16-18 x l”
Bushing, Shorty, 1/2”
(not shown)
Screw, #6-32 x 1/2”
Lockwasher, 5/16”
Flat Washer, 5/16”
Nut, Hex, 5/16 x 18”
Nut, Tinnerman
Screw, #6-32 x 1/4”
Setscrew, 1/4-28 x 5/16”
Screw, Hexhead #8-32 x 3/8”
Screw, #8-32 x 1/4” (#6 Head)
Qty.
1
1
1
1
1
1
1
1
1
1
1
2
8
8
1
1
RAPID TOASTER VCT-250
OPTIONAL ACCESSORIES
Bun Buffer Landing Zone (Accessory)
There is also a kit for the Bun Buffer Landing Zone
available for purchase. It consists of the following parts:
The optional Bun Buffer Landing Zone consists of the
following parts:
1. Bun Buffer Landing Zone Kit (P/N 7000378)
1. BBLZ Main Assembly (P/N 0011741)
2. Front Panel Assembly (P/N 0021328)
3. Thumb Screw (P/N 3080191)
a.
BBLZ Main Assembly (P/N 0011741)
b.
Front Panel Assembly (P/N 0021328)
c.
Bun Chute (P/N 0503425)
d.
Instruction Sheet (P/N 1010842)
!
!
!
!
!
!
"
!
!
3
"
2
1
Figure 20. Optional Bun Buffer Landing Zone Kit
26
P/N 1010776 Rev. I 03/06
McDonald’s
RAPID TOASTER VCT-250
WIRING DIAGRAMS
Pictorial Wiring Diagram
P/N 1010776 Rev. I 03/06
McDonald’s
27
RAPID TOASTER VCT-250
Ladder Wiring Diagram
HI-LIMIT
CONTROL
28
P/N 1010776 Rev. I 03/06
McDonald’s
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