1316S-Auto Parts Manual
Parts Manual
MODEL
Fully Automatic Bandsawing
with Conversational Set-Up,
Active Hydraulic Cutting
Force Control, True Swivel
Head for Miter Angles
1316S - Auto
Fully Automatic
Bandsaw with Miter Head
Built better to work stronger and last longer
Shown with Optional
Bundle Clamp System
REV 151007
2829 N. Burdick St. Kalamazoo, MI 49004
Phone: 269-345-1132 Fax: 269-345-0095
www.wellsaw.com
Table of Contents
Blade Brush Assembly ..............................................18
Valve & Manifold Detail ...........................................20
Hydraulic Motor & Pump Assembly ........................21
Filter Assembly .........................................................21
Motor & Gearbox......................................................22
Coolant System .........................................................23
Holdown Clamps ......................................................24
Control Station ..........................................................25
Electrical Controls , Schematics ...............................26
Hydraulic/Pnuematic Schematic ...............................32
Blade Selection Guide...............................................33
1316S-Auto Specifications.........................................2
1316S-Auto Components ...........................................2
Safety Warning ...........................................................3
Machine Overview .....................................................5
Frame Assembly.........................................................6
Frame Lift Cylinder ...................................................8
Bed Assembly ............................................................9
Table Assembly .........................................................10
Base Assembly ..........................................................12
Blade Guide Assembly..............................................14
Cutting Force Detail..................................................15
Blade Tension Mechanism ........................................16
Specifications
Capacity
@ 0° (90°)
@ 45°
@ 60°
Blade Size
Blade Speeds
Blade Guides
Blade Tension
1316S-Auto Components
Round | Rectangular
13" | 13"H x 16"W
12" | 13"H x 12"W
7-1/2" | 8-1/2"H x 7-1/2"W
1" x .035" x 12'6" (150")
Infinitely Variable 60-420 SFPM
Carbide Guides with Rollers
Double Die Spring with Indicator
Electrical Options
Coolant System
Vise Control
Feed Rate Control
Cutting Force Control
Jobs Storage
Band Wheels
Barfeed Projection
Barfeed Accuracy
Barfeed Remnant
Barfeed Length
Weight Capacity
Bed Height
Floor Area
Shipping Weight
•
•
•
•
•
•
•
•
230/3 (See Options for Other Voltages) •
Tank Capacity 8 Gallons
•
Submersible Pump 115V/.6 Amp/3
•
GPM
•
Quick Positioning/Air Powered
Variable Positive Hydraulic with Saw- •
ing Force Control
•
•
30-120 Lbs.
•
•
99
15" Diameter Cast Iron
•
25" Unlimited Indexes
•
+/- .002"
•
10"
•
•
5'
•
3,000 Lbs.
•
35"
•
90"W x 120"L
•
3,100 Lbs.
•
Key Features
Square D® Programmable Machine Controller with Membrane Keypad and LCD display
Square D® Vector Type Frequency Motor Controller
Baldor® 5hp TEFC Blade Drive
Baldor® 3/4hp Hydraulic Motor
Textron/Cone Drive® Double Enveloping Gearbox
Vickers® Hydraulic Valves
Wellsaw Tiger-Tooth® Bi-Metal Blade
Active Hydraulic Cutting Force Control
Encoder Type Barfeed
Blade Break/Stall Proximity Switch
Working Light with Transformer
Unitized Base Design (Saw and Barfeed) with Integral Fork
Pockets
Out of Stock Shutdown
Self Centering Shuttle Carriage with Anti-Climbing Vises
Discharge Table & Shute
Spring-Loaded Carbide Guides with Rollers
8 Gallon Flood Coolants System with Sample/Start-Up
Coolant
Full Surround Chip Pan
Powered Blade Brush
110 Volts at Controls
Overload and Undervoltage Protection
Precision Ground Beds and Discharge Table
Auto Shut-Off at End of Cut
OSHA Blade Guarding
Low Air Pressure Safety Switch
NFPA Electrics (with Fused Disconnect)
Flush Hose
Available Factory Options
Fully Automatic Bandsawing | Conversational Set-Up |
Encoder Type Barfeed | Quick Set-Up and Multiple Job
Programing | Automatic Kerf Compensation | Machine
Diagnostics | Hydraulic Cutting Force Control System
Overhead/Bundle Clamping | Transformer for 460 Volt
Operation | Chip Conveyor | Variable Vise Pressure | Laser
Line Pointer | 5' and 10' Non-Powered Conveyors | Oil
Injection Type Lubrication Systems | Hour Meter
Wellsaw® | 2829 N. Burdick Street | Kalamazoo, MI 49004 | Phone: 269-345-1132 | Fax: 269-345-0095 | Web: www.wellsaw.com
2
WARNING
- Always shut off the machine when not in use.
When servicing the machine:
- Always unplug machine from electrical power while
servicing.
- Always follow instructions in operators and parts
manual when changing accessory tools or parts.
- Never modify the machine.
Misuse of this machine can cause serious injury. For
safety, machine must be set up, used and serviced
properly. Read, understand and follow instructions in
the operator’s and parts manual.
When setting up machine:
- Always avoid using machine in damp or poorly
lighted work areas.
- Always be sure machine is securely anchored to the
floor.
- Always keep machine guards in place.
- Always put start switch in “OFF” position before
plugging in machine.
When using machine:
- Never operate with machine guards missing.
- Always wear safety glasses with side shields (See
SI Z87.1).
- Never wear loose clothing or jewelry.
- Never overreach - you may slip and fall into the
machine.
- Never leave machine running while away from it.
Read and follow these simple rules for best results and
full benefits from your machine. Used properly, Wellsaw’s machinery is among the best in design and safety.
However, any machine used improperly can be rendered
inefficient and unsafe. It is absolutely mandatory that
those who use our products be properly trained in how to
use them correctly. They should read and understand the
Operators and Parts manual as well as all labels affixed
to the machine. Failure in following all of these warnings can cause serious injuries.
Machinery General Safety Warnings
9. Maintain all machine tools with care. Follow all maintenance instructions for lubricating and the changing of
accessories. No attempt shall be made to modify or have
make shift repairs done to the machine. This not only voids
the warranty but also renders the machine unsafe.
10. Secure work. Use clamps or a vise to hold work when
practical. It is safer than using your hands and it frees both
hands to operate the machine.
11. Never brush away chips while the machine is in opertion.
12. Keep work area clean. Cluttered areas invite accidents.
13. Remove adjusting keys and wrenches before turning the
machine back on.
14 Use the right tool. Don’t force a tool or attachment to do a
job it was not designed for.
15. Use only recommended accessories and follow manufacturers instructions pertaining to them.
16. Keep hands in sight and clear of all moving parts and cutting surfaces.
17. All visitors should be kept at a safe distance from the work
area. Make workshop completely safe by using padlocks,
master switches, or by removing starter keys.
18. Know the tool you are using - its application, limitations,
and potential hazards.
1. Always wear protective eye wear when operating machinery. Eye wear shall be impact resistant, protective safety
glasses with side shields which comply with ANSI Z87.1
specifications. Use of eye wear which does not comply
with ANSI Z87.1 specifications could result in severe
injury from breakage of eye protection.
2. Wear proper apparel. No loose clothing or jewelry which
can get caught in moving parts. Rubber soled footwear is
recommended for best footing.
3. Do not overreach. Failure to maintain proper working position can cause you to fall into the machine or cause your
clothing to get caught pulling you into the machine.
4. Keep guards in place and in proper working order. Do not
operate the machine with guards removed.
5. Avoid dangerous working environments. Do not use
stationary machine tools in wet or damp locations. Keep
work areas clean and well lit. Special electrics should be
used when working on flammable materials.
6. Avoid accidental starts by being sure the start switch is
“OFF” before plugging in the machine.
7. Never leave the machine running while unattended. Machine shall be shut off whenever it is not in operation.
8. Disconnect electrical power before servicing. Whenever
changing accessories or general maintenance is done on
the machine, electrical power to the machine must be dis
connected before work is done.
3
19. Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals known to cause cancer, birth defects or other repro
ductive harm. Some examples of these chemicals are:
General Electrical Cautions:
This saw should be grounded in accordance with the National
Electrical Code and local codes and ordinances. This work
should be done by a qualified electrician. The saw should be
grounded to protect the user from electrical shock.
- Lead from lead based paint
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically treated lumber
Wire sizes: Caution: for circuits which are far away from the
electrical service box, the wire size must be increased in order
to deliver ample voltage to the motor. To minimize power
losses and to prevent motor overheating and burnout, the use
of wire sizes for branch circuits or electrical extension cords
according to the following table is recommended:
20. Your risk from those exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work
with approved safety equipment, such as those dust masks
that are specifically designed to filter out microscopic
particles.
Conductor
Length
0-50 feet 50-100
feet Over 100
feet
AWG (American wire gauge) number
240 volt lines
120 volt lines
No. 14 No. 14
No. 12
No. 14 No. 12
No. 8
Safety Instructions for Sawing Machines
8. Bring adjustable saw guides and guards as close as possible to the work piece.
9. Always wear protective eye wear when operating, servic
ing or adjusting machinery. Eye wear shall be impact
resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifications. Use of eye wear
which does not comply with ANSI Z87.1 specifications
could result in severe injury from breakage of eye protection. See figure B.
10. Non-slip footwear and safety shoes are recommended. See
Figure C.
11. Wear ear protectors (plugs or muffs) during extended
periods of operation. See figure D.
12. The workpiece, or part being sawed, must be securely
clamped before the saw blade enters it.
13. Remove cut off pieces carefully, keeping hands away from
saw blade.
14. Saw must be stopped and electrical supply cut off or machine unplugged before reaching into cutting area.
15. Avoid contact with coolant, especially guarding your eyes.
1. Always wear leather gloves when handling a saw blade.
The operator shall not wear gloves when operating the
machine.
2. All doors shall be closed, all panels replaced, and all other
safety guards in place prior to the machine being started or
operated.
3. Be sure that the blade is not in contact with the workpiece
when the motor is started. The motor shall be started and
you should allow the saw to come to full speed before
bringing the workpiece into the saw blade.
4. Keep hands away from the blade area. See figure A.
5. Remove any cut off piece carefully while keeping your
hands free from the blade area.
6. Saw must be stopped and electrical supply must be cut off
before any blade replacement or adjustment of blade
support mechanism is done, or before any attempt is made
to change the drive belts or before any periodic service or
maintenance is performed on the saw.
7. Remove all loose items and any unnecessary work pieces
from the area before starting machine.
Figure A
Figure B
Figure C
4
Figure D
3
Machine Overview
6
5
4
7
8
9
2
10
1
15
16
7
11
6
14
17
13
12
18
19
9
10
22
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
21
Control Panel
Frame Height Adjustment
Blade Motor
Metering Valve
Coolant Manifold
Blade Guide
Emergency Stop
End of Cut Switch
Blade Tensioner
Air Vise Cylinder
Coolant Hose
Table Lock
Table Swivel
Coolant Tank & Pump
Pointer
Holddown Clamps
Stationary Vise
Shuttle Table
Emergency Stop
Electrical Disconnect
Regulator
Filter Regulator Lubricator
Hydraulics (inside)
Chip Pan
17
20
1
10
18
24
23
5
Frame Assembly
49
3
2
5
49
1
6
7
8
3
3
5
6
7
8
9
4
4
14
11
19
19
18
18
12
16
16
13
17
21
26
55
15
10
20
23
31
39
41
40
42
10
24
33
32
25
28
26
27 10
54
29
53 30
36
37
34
44
40
43
35
38
45
50
48
47
4
56
49
4
22
55
10
51
52
6
46
Frame Assembly
1
2
3
4
5
6
7
8
9
150146
150147
100135-002
100013-010
150095
150096
150182
100013-009
10
11
12
13
14
15
16
17
18
19
20
100025-002
150280
150124
100009-013
100218-010
100004-076
155152
156281
100025-003
100004-076
21
22
23
24
25
26
27
28
29
30
31
32
33
34
150160-002
100004-020
100004-020
100065-007
100034-005
100004-015
100165-011
150369
100042-003
100008-006
100004-013
156022
100166-450
Idle Wheel Guard
Drive Wheel Guard
1/4 Turn Fastener w/cam
Machine Screw, BH 1/4-20 x 1/4
Door Catch Mtg Block
Door Catch
Door Catch Sleeve
Machine Screw, BH 10-32 x 1/2
Motor & Gear Box Assembly
(page 22)
Lock Washer, 5/16
Guide Beam
Guide Arm Track
Cap Screw, FH 5/16-18 x 1/2
Clamp
Cap Screw, HH 3/8-16 x 1
Door Catch Support
Saw Frame
Lock Washer, 3/8
Cap Screw, HH 3/8-16 x 3/4
Blade Tension & Slide Block
Assembly (page 16)
Door Latch Stud
Cap Screw, HH, 5/16-18 x 1-1/4
Cap Screw, HH, 5/16-18 x 1
Hex Nut, 5/8-18
Set Screw, 5/16-18 x 3/4
Cap Screw, HH 5/16-18 x 3/4
Shoulder Bolt, 3/8-16 x 1-1/2
Blade Brush Assy (page 18)
Blade Brush Arm
Thumb Screw, 1/4-20 x 2
Cap Screw, SH 3/8-16 x 1
Cap Screw, HH 5/16-18 x 5/8
Wheel Plate, Drive End
V- Belt
7
35
36
37
38
156144
100004-068
100025-001
156058
39
40
41
42
43
44
45
46
47
48
49
100019-016
100068-005
100414-012
156415
100414-013
156058
156029
156059
150414
156284
100013-005
50
51
52
53
54
55
56
150273
105537
150158
100024-002
156028
150157
100013-006
Pulley, Large
Cap Screw, HH 1/4-20 x 1-1/4
Lock Washer, 1/4
Idle Wheel Assy for 1" Blades
(includes 40 - 44)
Hex Jam Nut, 5/8-18
Snap Ring (2 req'd)
Ball Bearing
Spacer (1 req'd)
Bearing
Idle Wheel
Wheel Axle
Drive Wheel
Clamp
Blade Guard Support
Machine Screw, Button Head
10-32 x 3/8
Blade Guard, Upper
Spacer
Blade Guard Mounting Block
Wing Nut, 1/4-20
Wheel Bolt (4 req'd)
Blade Guard Lower
Cap Screw, BH 1/4-20 x 1/2
Frame Lift Cylinder
2
1
3
4
5
21
10
11
6
12
15
8
13
7
14
9
LOCKTITE SCREW
INTO KNOB
22
23
WHITE
#12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
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23
24
152164
100019-016
100069-019
152096
152097
100053-021
152098
100034-040
100139-003
100782-015T
100782-017T
100008-068
100612-001
100511-091
100782-016T
100334-005
100353-002
153090
100019-005
100008-081
100019-025
100354-002
100208-003
099000-008
BLACK
Clevis Pin
#11
Hex Jam Nut, 5/8-18
Snap Ring
Clevis
Switch Trip Rod
Roll Pin, 3/16" x 7/8"
17
Switch Trip Collar
Set Screw, SH, Cup Point, 1/4-20 x 1"
16
Knob
Limit Switch Lever
Limit Switch Head
18
Cap Screw, SH, 10-32 x 1-1/4"
Connector
Wire - 20"
19
Limit Switch Body
Street Elbow, 45° x 1/4"
Fitting, 3/8 JIC x 1/4" NPT
Lower Cylinder Mount Weldment
Jam Nut, HH, 1/2-13
Cap Screw, SH, 1/2-13 x 4-1/2"
Hex Jam Nut, 5/16-24 (4 req'd)
Elbow, 3/8" JIC x 1/4" NPT
Reducing Bushing, 3/8" x 1/4"
Cylinder
8
24
20
2A
Bed Assembly
2
3
5
6
1
4
7
8
10
9
14
37
38
40
11 12
39
36
26
25
24
21
27
13
15
16
17
28
22
11 12
15
23
19
18
20
32 33
3 34
35
29
1 156013
2 100008-027
2A 100053-043
3 100025-003
4 100053-002
5 150091
6 100053-012
7 100053-015
8 150094
9 153078
10 156012
11 100025-003
12 100004-031
13 100034-005
14 100004-024
15 100019-005
16 100175-001
17 100008-022
17a 100025-017
17b 100015-019
18 153099
19 156002
30
Moveable Vise Assembly
Cap Screw, SH, 3/8-16 x 2
5/16 X 1 5/8 Roll Pin (2)
Lock Washer, 3/8
Roll Pin, 3/8 x 2-1/2
Lift Plate
Roll Pin, 1/8 x 1-1/2
Roll Pin, 1/8 x 3/4
Vise Drive Pin
Vise Jaw Key
Stationary Vise Plate
Lock Washer, 3/8
Cap Screw, HH, 3/8-16 x 2
Set Screw, SH, 5/16-18 x 3/4
Cap Screw, HH 5/16-18 x 2-1/2
Heavy Hex Jam Nut, 1/2-13
Adjuster ring screw (4 reqd)
SHCS 1/2-13 x 3" (4 reqd)
1/2 High Collar Lockwasher (4 reqd)
1/2-13 Hex Jam Nut (4 reqd)
Slide Block Plate
Saw Bed
31
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
9
150098
156030
100019-028
102886
100008-056
107317
100009-006
152105
152104
100402
150286
153026
M-061B
M-041
100004-015
153054
153056
100000-018
100008-081
100019-005
150097
Slide Block
Hand Wheel
Hex Jam Nut, 3/4-10
Collar w/Set Screw
Cap Screw, SH, 5/16-18 x 2-1/2
Cylinder, Modified
Cap Screw, FH, 3/8-16 x 1
Cylinder Mounting Plate
Spacer
Sleeve Bearing
Vise Screw
Vise Push Channel
Vise Screw Nut
Vise Ratchet Guide Washer
Cap Screw, HH, 5/16-18 x 3/4
Support Rod
Bed Cover
Machine Screw,10-32 x 3/8
Cap Screw, SH, 1/2-13 x 4-1/2
Heavy Hex Jam Nut, 1/2-13
Clamp Plate
Table Assembly
16
53
52
45
51
49
33
12
38
11
10
Table Assembly
1 100004-076
2 100025-003
3 100029-004
4 153057
5 156067
6 210346
7 100008-008
8 150274
9 100008-006
10 150275
11 100017-007
12 100029-008
13 150021-001
14 100419-041
15 150276
16 153025
17 100013-005
18 104604
19 101300
20 100009-006
21 153040-001
22 100039-004
23 153024
24 100004-039
25 210335
26 153080
27 100452-002
27A100053-005
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Cap Screw, HH, 3/8-16 x 3/4
Lock Washer, 3/8
Flat Washer, 3/8
Stock Guide
Stock Guide
Handwheel
Cap Screw, SH, 3/8-16 x 2-1/2
Upper Cylinder Mount
Cap Screw, SH, 3/8-16 x 1
Pivot Arm
Hex Lock Nut, 5/8-11
Flat Washer, 5/8
Pivot Bar Collar
Sleeve Bearing
Pivot Bar
Protractor
Cap Screw, BH, 10-32 x 3/8
Adjusting Screw
Hex Nut, 5/16-18
Cap Screw, FH, 3/8-16 x 1
Tip Off Table
Set Screw, SH, 3/8-16 x 1
Flange Bearing Cover
Cap Screw, HH, 1/2-13 x 2
Pointer
Pointer Rod
Flange Bearing
Roll Pin 3/16 x 1 (2 per bearing)
11
100004-027
100030-007
100025-005
100019-027
156033
100004-039
153034
100025-001
100004-053
100015-017
100025-005
153035
098081
M-041
100025-002
100004-015
100065-005
098030-011
155203
153036
153039
153039
153037
155190
100030-005
155205-002
Cap Screw, HH, 3/8-16 x 1
Flat Washer, 1/2
Lock Washer, 1/2
Hex Jam Nut, 1/2-13
Post Frame Support
Cap Screw, HH, 1/2-13 x 2
Lower Bearing Mount
Lock Washer, 1/4
Cap Screw, HH, 1/4-20 x 1
Hex Nut, 3/8-16
Lock Washer, 1/2
Table Lock Bar
Ball Joint
Guide Washer (2 req'd)
Lock Washer, 5/16
Cap Screw, HH, 5/16-18 x 3/4
Hex Nut, 1/2-20
Shaft Collar (2 req'd)
Wedge and Bolt Assembly
Base to Table Lock
Shaft for Table Lock
Shaft for Table Lock
Table Lock Swivel
Wedge
Flat Washer, 3/8
Wing Nut
Base Assembly
2
4
1
3
5
6
7
9
13
30
8
10
14
11
16
15
17
9
29
19
20
18
27
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32
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33
25
12
37
43
45
* *50**
35
* *
* 50*
63
64 66
65
36 34
47
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48
40
49
67
68
41
69
54
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51
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81
75
59
58
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76 77
61
80
62
78
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79
12
Base Assembly
1
2
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6
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8
9
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43
100782-015T
100782-022
100782-023
100013-008
100029-002
156175
100008-068
156189
156188
156190
156198
156195
156184
156199
100008-037
100053-036
156016
156185
156182
100069-019
156183
107317
156187
M-041
100029-004
100025-003
100004-080
156122
156114
156120
100008-064
156200
156121
100013-008
156069
100025-001
100004-007
100029-002
100008-021
100025-002
099010-013
156160
100025-003
100004-029
156161
156100
Limit Switch Lever
Limit Switch Body
Limit Switch Head
Cap Screw, BH, 1/4-20 x 3/8
Flat Washer, 1/4
Switch Bracket
Cap Screw, SH, 10-32 x 1-1/4
Flanged Nut
Washer
Jaw Weldment
Flanged Bearing
Bushing
Lever Arm Weldment
Bolt, T-Slot, 1-8 x 10
Cap Screw, SH, 5/16-18 x 1-3/4
Roll Pin, 1/4 x 2
Stationary Shuttle Vise Jaw
Fixture Pin
Clevis
Snap Ring
Cylinder Rod Extension
Cylinder, Modified
Cylinder Insert
Vise Ratchet Guide Washer
Flat Washer, 3/8, USS
Lock Washer, 3/8
Cap Screw, HH, 3/8-16 x 4-1/2
Shuttle Cover Plate
Shuttle Cover Plate
Roller Mount
Cap Screw, SH, 5/16-18 x 2
Vise Wrench
Infeed Roller
Cap Screw, BH, 1/4-20 x 3/8
BarFeed Shaft Mt + shrt spacer
Lock Washer, 1/4
Cap Screw, HH, 1/4-20 x 3/4
Flat Washer, 1/4
Cap Screw, SH, 5/16-18 x 1-1/4
Split Lockwashers
Cylinder, Shuttle Feed
Linear Pillow Block Bearing
Lock Washer, 3/8
Cap Screw, HH, 3/8-16 x 1-1/4
Shuttle Rail
Shuttle Ass'y
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
100008-021
100053-039
156126
100009-016
100004-125
100009-009
156150
156131
100004-003
100008-095
100034-050
100175
100019-018
100871-028
156051
156088
156052
156071
100004-003
156070
100025-001
100004-007
100029-002
100004-018
100025-002
100029-003
100034-006
153031
100013-008
156066
156055
156063
100004-013
100025-002
156050
100004-007
156001
100004-029
100025-003
100017-003
100029-004
82 156049
100004-013
100025-002
13
Cap Screw, SH, 5/16-18 x 1-1/4
Roll Pin
Shuttle Cylinder Bracket
Cap Screw, FH, 3/8-16 x 1-1/2
Cap Screw, HH, 3/4-16 x 1-3/4
Flat Washer, 3/4, USS
Linear Encoder Ass'y
Encoder Bracket
Cap Screw, HH, 1/4-20 x 1/2
Cap Screw, SH, 10-32 x 1-1/2
Set Screw, SH, 1/2-13 X 4
Leveling Screw
Hex Jam Nut, 3/4-16
Emergency Stop Button
Base Side Panel
Electrical Enclosure
Base Side Panel
Rail
Cap Screw, HH, 1/4-20 x 1/2
Bar Feed Shaft Mount
Lock Washer, 1/4
Cap Screw, HH, 1/4-20 x 3/4
Flat Washer, 1/4
Cap Screw, HH, 5/16-18 x 1
Lock Washer, 5/16
Flat Washer, 5/16
Set Screw, SH, 5/16-18 x 7/8
Chip Pan Weldment, Lower
Cap Screw, BH, 1/4-20 x 3/8
Console Cover
Console
Console Support
Cap Screw, HH, 5/16-18 x 5/8
Lock Washer, 5/16
Console Leg
Cap Screw, HH, 1/4-20 x 3/4
Saw Base Weldment
Hex Hd Cap Scr 3/8-16 x 1-1/4
Split Lockwasher 3/4
Heavy Hex Nut 3/8-16
3/8 Large Flat Washer
Base Bottom Hydraulic plate
Hex Hd C Scr 5/16-18 x5/8 (4)
Split Lockwasher 5/16 (4)
Blade Guide Assembly
3
Blade
Blade Guide
Guide Assembly
Assembly
27
2
9
8 48
41
44
28 40
30
10
28 40
31
9
42
32
47
46
11
10
10
43
9
34
49
24
19
10
9
6
5
37
35
16
12
10
29
12
24
33
48
10
6
7
1
36
10
38
4%
20
1 7
9
9
10
26
Cutting Force Control
see Page 15
8
39
16
23
13
10
4$
50
40
41
51
16
23
14
20
14
5
45
21
15
21
16
23
22
17
18
22
15
17
1
2
3
100008-004
152117-001
100035-013
4-A 152119
4-B 152120
5 152151
6 101300
7 100027-005
8 100013-005
9 100004-018
10 100029-002
11 152121-003
12 152155
13 100004-020
14 106317
15 152157
16 100097-001
17 B-109
18 B-043
19 100034-045
20
21
22
23
24
100136-009
152156
100023-006
100416-001
100324-009
18
25 100218-018
Tubing Clamp, 3/8"
26 156260
Mounting Bracket, Meter Valve
27 156250
Metering Valve Assembly
28 100004-003
Cap Screw, HH 1/4-20 x 1/2"
29 100009-010
Cap Screw, Flat SH,1/4-20 x 1/2"
30-36 See Opposite page
37 156265
Roller Arm Mount
38 100165-018
Shoulder Bolt, SH, 5/16 x 5/8"
39 156268
Metering Valve Stand-Off
40 100030-003
Flat Washer, SAE, 1/4"
41 100334-004
Street Elbow, 1/8"
42 100020-009
Nut, Self Locking, Top Lock, 5/16-18
43 100350-040
Coolant Hose, I.E.
44 105335-001
Handwheel & Screw Assembly
45 150485
Blade Guard, D.E.
46 100350-018
Coolant Hose, D.E.
47 152118
Roller Guide Bracket, I.E.
48 100218-018
Tubing Clamp, 3/8"
49 152121-002
Horizontal Adjusting Block
50 152153
Carbide Guide
51 100053-036
Roll Pin
152158-006
Drive End Blade Guide assy before
s/n 30022
152158-007
Drive End Blade Guide Assy after
s/n 30022
152159-001
Idle End Blade Guide Assy
Cap Screw, SH, 5/16-18 x 5/8"
Guide Bracket, D.E.
Set Screw, SH, Flat Pt., 1/2-13 x
1-1/4"
Roller Guide Support D.E.
Roller Guide Support I.E.
Adjusting Screw
Hex Nut, 5/16-18
Internal Tooth Lockwasher, 5/16"
Cap Screw, Button SH,10-32 x 3/8"
Cap Screw, HH, 5/16-18 x 1"
Flat Washer USS, 1/4"
Horizontal Adjusting Block
Vertical Adjusting Block
Cap Screw, HH, 5/16-18 x 1-1/4"
Fixed Carbide Guide
Stud, Side Carbide Guide
Flat Washer
Eccentric Roller Axle
Roller Axle
Set Screw, SH, Cup Pt., 1/4-20 x
1-1/4"
Spring
Adjusting Knob
Nylon Lock Nut, 1/4-20
Bearing
Hose Barb Fitting, 90°
14
Cutting Force Detail
BEFORE S/N 30022
S/N 30022 & AFTER
156251 BODY
156251 BODY
156258 NEEDLE
156258 NEEDLE
156257 DIAPHRAGM
156257 DIAPHRAGM
156255 PLUNGER
156255 PLUNGER
156254 SHELL
156254 SHELL
156252 LABEL
156252 LABEL
156256 CAP
156256 CAP
156259 NUT
156259 NUT
100030-004 WASHER
100030-004 WASHER
100136-011 SPRING
100136-011 SPRING
100030-004 WASHER
100030-004 WASHER
156253 ROD
156157 UPPER ADJUSTMENT ROD
100020-009 NUT
100019-017 JAM NUT
156261 ROD
100034-041 SET SCREW
100019-001 JAM NUT
156156 LOWER ADJUSTMENT ROD
100034-045 ADJUSTER
156155 TOP CARBIDE MOUNT
156265 ROLLER ARM MOUNT
156267 AXLE
100165-018 SHOULDER BOLT
156153 TOP CARBIDE ASSEMBLY
100414-011
156266 ROLLER ARM
100097-001
15
used for serial #s before 30005 and after 30020
for serial numbers between, use next page.
Rite Tensioning Device®
1
8
2
3
6
4
7
5
9
16
15
13
11
17
18
14
12
24
20
25
26
10
21
22
27
19
23
Calibrating the WELLSAW RITE-TENSION ® Blade Tensioning Device
The Rite-Tension® device is a simple turn counter that is activated by blade tension and can be easily adjusted in the field.
Please review the operation instructions before making any adjustment:
1. LOOSENING
When replacing a worn or broken blade always turn the "T" handle out at least six (6) turns (counter-clockwise).
This will reset the device. Always push-in on the handle when loosening, this will insure that the internal counter is engaged.
2. TIGHTENING
Always pull out on the "T" handle when tightening the device (clockwise). After a number of turns the "T" handle will come
to a hard stop.
At this point the blade will be properly tensioned. Do not force the unit beyond this point.
Note: If the mechanism does not seem to come to a hard stop but continues to tighten, stop and repeat steps one and two.
Check to make sure the blade is properly positioned on the band wheels and is not binding in the guides during the
tightening process.
Calibration
The final tension is determined by the Adjusting Nut, pn 150070 (see "A" in drawing). The "rough" position can be
checked by measuring the clearance between the nut and the Tensioning Housing, pn 150067, (see "C").
A clearance of 1/4" will be within a safe range of the correct tension. When a tension guage becomes available the device
should be calibrated as follows: Loosen the set screw (B) one turn.
-If the band tension needs to be increased the adjusting nut should be turned out, one flat at a time, then the set
screw tightened and the device rechecked.
-If the tension needs to be decreased the adjusting nut should be turned in, one flat at a time and rechecked.
The device must be in the "loosened" or "open" position to make this adjustment.
1/4 in.
RITE-TENSION®
ADJUSTMENT
"C"
1/8 in.
ADJUSTING NUT (A)
LOCKING SET SCREW (B) M1316RiteTensionDev
16
used for serial #s before 30005 and after 30020
for serial numbers between, use next page.
Rite Tensioning Device®
Caution:
The Rite Tension ® blade tensiong device has
been factory calibrated for your saw.
When re-tightening or replacing a blade, the 'T'
handle must be turned counter-clockwise at least
six turns to reset the Rite Tension ® mechenism.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
150075
101184
100053-005
100030-007
100410-001
150068
100116-007
150074
100052-026
150069
100136-006
100136-001
100000-010
150067
100034-008
150070
155068
150190
100008-072
100004-013
100025-002
B-046
101164
B-010
100004-019
102360
098030-004
Blade Tensioning Ass'y
(includes items 2 thru 17 & 27)
Take Up Screw Handle
Roll Pin, 3/16 x 1
Flat Washer, 1/2
Thrust Bearing
Bearing Housing
Belleville Washer (2 req'd)
Take Up Screw (includes items 2 & 9)
Dowel Pin, 3/16 x 11/16
Turn Counter
Spring, Large Diameter
Spring, Small Diameter
Machine Screw, 8-32 x 5/16 (2 req'd)
Blade Tension Housing
Set Screw, 1/4-20 x 1/4
Tension Adjuster
Swivel Nut
Tensioner Support
Cap Screw, HH 5/16-18 x 3/8 (2 req'd)
Cap Screw, HH 5/16-18 x 5/8 (4 req'd)
Lock Washer, 5/16 (4 req'd)
Slide Block Guide, (2 req'd)
Slide Block
Wheel Adjusting Block
Cap Screw, HH 5/16-18 x 1-1/8 (4 req'd)
Spacer (4 req'd)
Collar, w/set screw
17
Blade Tension Mechanism
used between s/n 30005 and 30019
9
11
8
13
7
19
14
20
17
6
2
3
18
5
4
15
10
1
16
Blade Brush Assembly
NOTE: adjust thumb screw (12) so that the brush makes
light contact with the blade. This avoids dulling the blade
and prevents premature brush wear.
14
23
24
15
25
16
11
17
10
12
13
2
18
5
4
20
9
3
19
21
6
8
7
1
18
22
Blade Tension Mechanism
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101184
100030-007
100410-001
107321
155259
101198
155262
155263
100013-009
100053-005
100008-006
155264
155068
B-010
B-046
101164
100004-013
100025-002
100004-018
100029-003
used between s/n 30005 and 30019
Handle
Flat Washer, 1/2
Thrust Bearing
Take Up Screw
Tensioner Slide Assembly
Spring
Tensioner Support
Tensioner Slide Stop
Cap Screw, BH, 10-32 x 1/2
Roll Pin, 3/16 x 1
Cap Screw, SH, 3/8-16 x 1
Take Up Screw Assembly (includes Items 1,4 & 10)
Swivel Nut
Wheel Adjusting Block
Slide Block Guide
Slide Block
Cap Screw, HH, 5/16-18 x 5/8
Lock Washer, 5/16
Cap Screw, HH, 5/16-18 x 1
Flat Washer, 5/16
Blade Brush Assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
150272
100019-005
100030-007
100133-004
150257
100404-001
150126
100167-003
100165-015
150127
100004-015
100042-003
100024-002
100165-007
150360
150364
100069-013
100097-001
150361
100166-450
100416-001
B-043
100004-018
100025-002
150160-002
Blade Brush Assembly (includes Items 2 - 8)
Hex Nut, Jam, 1/2-13
Flat Washer, 1/2
Brush
Brush Housing
Bearing
Brush Arbor
Pulley, Small, w/Set Screw
Shoulder Bolt, 3/8 x 1-3/4
Blade Brush Arm
Cap Screw, HH, 5/16-18 x 3/4
Thumb Screw, 1/4-20 x 2
Wing Nut, 1/4-20
Shoulder Bolt, 3/8 x 3/8
Spring
Belt Tension Arm
Snap Ring, External
Washer
Pulley, Belt Idler
V-Belt
Bearing
Axle
Cap Screw, HH 5/16-18 x 1
Lock Washer, 5/16
Door latch stud
19
Valve & Manifold Detail
28
5
20
21
28
25
8
19
22
17
26
3
20
28
24
28
19
3
1
23
2
22
4
5
6
17
17
5
7
15
14
8
13
10
11
16
9
12
1
2
3
156136
100211-019
100208-005
4
5
100332-001
099811-003
6
7
8
9
10
11
12
13
14
15
16
17
100286-013
100349-011
100333-001
100334-002
099811-001
100334-004
100354-005
099701-001
100286-012
100353-001
100331-047
100354-003
18 100331-048
19 100353-002
2 Station Bar Manifold
Plug, SH, 1/2", Flush
Reducer Bushing, 1/2 NPT-1/4 NPT,
(3 req'd)
Nipple, Hex, 1/4 NPT
Reducer Bushing, 3/8 NPT-1/4 NPT,
(3 req'd)
Flow Control Valve, 3/8 NPT
1/4 NPTF, Elbow, 90°, Male
T, 1/4 NPTF, Brass (3 req'd)
Elbow, 90° Street, 1/4 NPT
Reducer Bushing, 1/4 NPT-1/8 NPT
Elbow, 90° Street, 1/8 NPT
Elbow, 90° 3/8 JIS - 1/4 NPT Long
Nipple, Hex, 1/8 NPT
Flow Control Valve, 1/8 NPT
Connector, Male, 3/8 JIS - 1/8 NPT
Hose Assembly
Elbow 90° 3/8 NPTF 5 req'd
20
21
22
23
24
25
100325
100203-037
100307-003
100332-010
100355-001
100673-037
26 100673-036
27 100203-018
28 100354-002
100673-038
156049
20
Hose Assembly
Connector, Male, 3/8 JIS - 1/4 NPTF
(2 req'd)
Inline Check Valve (2 req'd)
Nipple, Black, 3/8 NPT x 2"
Coupler, Pipe, 3/8 NPT (2 req'd)
Nipple, Close, 3/8 NPT (2 req'd)
Elbow, 3/8 JIS - 1/4 FNPTF
Solenoid Valve, DG4V-3S-2CMFW-B5-60
Solenoid Valve, DG4V-3S-6CMFW-B5-60
Nipple, 1/4 Close, Black
Elbow, 90°, 3/8 JIS-1/4 NPTF,
(2 req'd)
Air Manifold (not shown) (2 reqd)
Hydraulic Mounting Plate base (not
shown)
Hydraulic Motor & Pump Assembly
13
2
6
8
14
5
6
10
8
9
9
12
7
6
10
3
4
11
1
1
2
3
4
5
156130
156203
156202
100237-005
100211-019
100255-010
6
100354-002
7
8
100211-013
100248-003
9
10
11
12
13
14
100332-005
100332-001
100317-019
100317-020
100331-049
100319-011
Motor/Pump Assembly Complete
Pump Assembly (not pictured-inside tank)
Motor
Inline Check Valve
Plug, SH, 1/2", Flush
Adapter, Female, 3/8 JIS 1/4 NPT - Male
Elbow, 90°, Male, 3/8 JIS 1/4 NPT
Plug, SH, 1/4", Flush
Reducer, Female, 1/4 NPT Female 1/8 NPT
Nipple, Hex, 1/8 NPT
Nipple, Hex, 1/4 NPT
Site Gage
Strainer, Cast
Hose Assembly
Relief Valve Assembly
Filter Assembly
1
2
3
156218
156219
100208-008
4
100247-001
5
100214-004
6
7
100331-050
10031-051
4
3
1
3
5
6
2
7
LY
MB
LD
E
SS
TO
A
TO
PU
MP
FO
NI
MA
AS
SE
MB
LY
21
Filter Head
Filter
Reducer Bushing,
3/4 NPT - 1/4 NPT
End Run "T", Male,
3/8 T - 1/4 NPT
Elbow, 90°, Male,
3/8 T - 1/4 NPT
Hose Assembly
Hose Assembly
Motor & Gearbox
16
8
15
14
18
20
17
9
1
5
13
4
6
10
11
7
3
2
19
13
1
100835-015
2
3
4
5
6
7
8
9
10
156024
100141-015
100141-014
100140-008
156140
156022
156141
156247
100056-010
Motor, 5HP, TEFC, 208, 230,
460/ 60/ 3
Gearbox, 2.5", 25:1 Ratio
Timing Pulley, w/ Bushing
Timing Pulley, w/ Bushing
Timing Belt
Belt Guard
Wheel Plate
Belt Guard Plate
Motor Jack
Key, 3/16 x 1
22
11
12
13
14
100034-006
100004-018
100004-022
100039-004
15
16
17
18
19
20
100019-014
100013-005
100025-002
101300
100004-020
100030-004
Set Screw, SH, 5/16- 8 x 7/8
Cap Screw, HH, 5/16-18 x 1
Cap Screw, HH, 5/16-18 x 1-1/2
Socket Head, Half-Dog,
3/8-16 x 1
Hex Nut, Jam, 3/8-16
Socket Head, BH, 10-32 x 3/8
Washer, Lock, 5/16
Heavy Hex Nut, 5/16
Cap Screw, HH, 5/16-8 x 1-1/4
Washer, Flat, 5/16, S.A.E.
Coolant System
23
Holdown Clamps
3
4
6
2
5
7
1
6
8
10
11
12
14
13
15
20 21
16
17
20
16
20 21
16
16
21
17
22
20 21
19
23
18
24
23
24
22
Holdown Clamps
1
2
3
4
5
6
7
8
9
10
11
12
156216
156239
099010-014
156229
100019-003
100004-052
156228
156227
156233
100019-025
156238
156235
Hold Down Clamp Assembly
Hold Down Clamp Assembly
Clamp Cylinder
Guide Post
Hex Jam Nut, 1/2-13
Cap Screw, HH, 3/8-16 x 3-1/2
Cylinder Clamp Block
Cylinder Clamp Block
Cylinder Plate
Hex Jam Nut, 5/16-24
Guide Post Block
Hold Down Bar
13
14
15
16
17
18
19
20
21
22
23
24
156236
100004-125
100013-008
156232
156230
156221
156231
100004-035
100030-007
100004-027
100025-003
100009-006
Hold Down Facing
Cap Screw, HH, 3/4-16 x 1-3/4
Cap Screw, BH, 1/4-20 x 3/8
Horizontal Support
Vertical Support
Vertical Support
Vertical Support
Cap Screw, HH, 1/2-13 x 1
Washer, Flat, 1/2
Cap Screw, HH, 3/8-16 x 1
Washer, Lock, 3/8
Cap Screw, FH, 3/8-16 x 1
Control Station
1
2
3
4
5
6
7
156066
100912
156180
100238-005
100871-029
100871-031
100871-021
Console Cover
Operator Terminal
Legend Plate
Control Valve Assembly
Push Button, Green
Selector Switch, 3 Way, Maintain
Mushroom Head, Twist to Release,
Red
8
9
10
11
12
13
100699-102
100699-128
100699-127
100871-030
100871-023
100871-005
Legend Plate, Emergency Stop, Red
Legend Plate, Coolant
Legend Plate, Master Start, Green
Contact Block w/Base, N/O
Contact Block w/Base, N/O - N/O
Contact Block w/Base, N/C
2
3
5
10
6
9
1
7
8
4
11
12
1
13
3
4
2
5
6
7
25
Electrical Controls Main Panel
GREEN
FUSES
AMP
15
15
15
5
1
3
H4
H3
WHITE
12 GA.
BLACK 12 GA.
BLACK 12 GA.
FU 3
BLUE
RED
BLUE
BLUE
#50
#9
#53
#52
3 1L
GR
EE
NO
N-
FU 2
2 1L
FU 1
1 1L
BLUE #53
-V NC +V
H4
H2
X2
H1
460
H1
12 GA.
V
BLUE #52
H4
#40
RED
RELAY
OUT
AUX.
H3 H2
BLACK
XF
H3
208/230
H1
X1
H2
30 A Disconnect
DESCRIPTION
DISCONNECT LEG 1
DISCONNECT LEG 2
DISCONNECT LEG 3
TRANSFORMER
WORKLIGHT
COOLANT PUMP
BLUE #23
#22
BLUE
BLUE #21
#19
#18
RED #9
RED #9
A1
13 NO
L1
WHITE #1
A2
BLUE #60
T3
22 NC
13 NO
L1
RED
1L
3
T3
STOP
RESET
BLUE #12
14 NO
T3
23 NC
95 NC
T2
T1
WHITE #1
T2
T1
98 NO
3
BLUE
BLUE
2
1
0
A2
22 NC
2T1
5
24
6
34
#1
RED #3
T2 1T2
BLUE #50
T1 1T1
BLUE #23
2G
A.
BL
WHITE #1
A.
K1
2G
AC
K1
2G
A.
A/C DRIVE
26
4
14
T3 1T3
AC
NOTE:
1) ALL WIRE TO BE MTW
2) BLACK, WHITE, GREEN WIRE TO BE 12 GA.
3) GROUND LEADS CAN BE 16 GA. IF RUN
DIRECTLY TO PANEL.
4) ALL GROUND LUGS TO BE CLOSED LOOP
WIRE ENDS.
5) RED, BLUE CONTROL WIRING TO BE 16 GA.
0V
+24V
2T2
K1
14 NO
#51 BLUE
#50 BLUE
97 NO
BL
13 NO
L1
4
BLUE #13
2T3
AC
L2
1L
1
5
#14 BLUE
96 NC
BL
2
A2
22 NC
2MA
L3
7
DC
IN
COM
WHITE
1L
8
RED
A1
LCI-D09
#4
BLUE
9
6
#10
LRD 08
1L
LCI-D09
23 NC
L2
11
#15 BLUE
#11
T1
2M
1L
BLUE #50
12
#16 BLUE
T2
14 NO
A1
L3
BLUE
BLUE #12
RED #47
1L
BLUE
RED #3
L2
LCI-D09
23 NC
BLUE #50
1M
L3
BLUE #13
#17
BLUE #60
13
10
RED #47
BLUE #50
BLACK 12 GA.
BLACK 12 GA.
BLACK 12 GA.
NUMBER
FU 1
FU 2
FU 3
FU 4
FU 5
FU 8
FU 4
BLACK 12 GA.
2T3
BLACK 12 GA.
2T2
BLACK 12 GA.
2T1
Electrical Controls Main Panel
BLUE #46
BLUE #45
BLUE #60
A/C DRIVE
NOTE:
BLUE #60 TO TERM STRIP
DENOTE WIRE LEAD DIRECTLY TO
CORRESPONDING TERMINAL #.
GROUND TERMINAL #51
@ PANEL LUG.
BLACK 12 GA.
GREEN
WHITE 12 GA.
GREEN
BLUE #50
RED #9
4
5
RyOUT
COM 1
4
3
3
1
1
0
0V
RED #38
RED #31
RED #30
RED #4
WHITE #1
N
BLACK #2
L
WHITE #1
B A2
14
B
A
11
5V
B
#50
#11
A
9
2
1
9
3
8
#51
10
FU 8
FU 5
40
37
36
35
RED #4
33
8
21
9
31
15
34
RED #4
32
31
30
26
#4
3
32
7
11
25
8
RED
6
34
2
22
A A1
BLUE #23
5
24
1
12
MCR
4
14
1
2
3
4
16
RED #33
GREEN
+24V
BARFEED / SENSOR
0V
18
17
RyOUT
COM 0
0
DC
IN
COM
RED #34
RED #4
2
2
#51
19
SIP 2
5
6
B
22
RED #35
9
2
1
9
3
8
SIP 1
7
RED #36
1
2
3
4
4
6
#13
50
RED #5
7
4
4
RED #3
3
2
2
BLUE #23
1
1
WHITE #1
1
1
2T3 BLACK
2T3
2T2 BLACK
2T2
2T1 BLACK
BLACK 12 GA.
A/C DRIVE
BLACK 12 GA.
BLACK 12 GA.
2T1
W
V
U
OUTPUTS
27
#4
8
#50
50
CO
7
50
RED #37
MP
9
50
RED #38
PU
RyOUT
COM 2
NT
10
50
A
OL
8
51
RED #32
#6
11
51
RED #8
HT
12
RyOUT
COM 3
52
RED #9
IG
9
53
L
RK
WO
13
60
6 7 COM1
JUMPER IF DOOR
SWITCH IS NOT USED
2 3 COM0 NC 4 5
60
GREEN #A
GREEN #B
1
61
RED #8
RED #30
RED #31
RED #32
RED #33
RED #34
RED #35
RED #36
RED #37
RED #42
0
61
#60
#40
#47
#42
#5
#4
#45
#46
RED #42
RED #5
RED #4
A
INPUTS
BLACK #2
WHITE #52
BLACK #53
WHITE #1
INPUT
5V POWER SUPPLY
GREEN
RELAY
OUT
AUX.
OUTPUT
-V NC +V
5VDC151
BLUE #53
BLUE #52
Electrical Controls
100869-003 Transformer
100869-022 Cover Kit
100910
FU 4
100780-021
H
4
X1
H2
XF
156089
H
3
X
2
H1
FU 3
100717-036
54 Req’d
FU 2
N
13
12
11
10
9
8
7
6
5
4
3
2
1
0
100867-011
9
0V
4
3
2
1
8
3
9
1
2
9
4
3
2
1
RyOUT
COM 3
8
RyOUT
COM 2
7
6
5
4
RyOUT
COM 1
3
2
1
0
RyOUT
COM 0
DC
IN
COM
+24V
SIP 2
100901-002
8
3
9
1
2
9
SIP 1
L
-V
100901-003
INPUT
NC +V
FU 1
OUTPUT 5VDC151
100911
2 Req’d
N
L
10
LRD
W/T3
V/T2
U/T1
T/L3
S/L2
R/L1
61
61
60
60
53
52
51
51
50
50
50
50
50
22
19
18
17
16
15
14
b
a
11
10
FU8
FU5
100867-007
100866-005
100866-006
100717-017T
6 Req’d
40
37
36
35
34
33
32
31
30
26
25
8
7
4
4
3
2
2
1
1
1
1
2T3
2T2
2T1
W1
V1
U1
100710-035
100717-031
46 Req’d
100717-037
2 Req’d
100717-034
8 Req’d
100717-033
3 Req’d
100717-030
6 Req’d
100717-032
100907-007
100717-016T (3 Lengths)
1 - 7” Long
1 - 9” Long
1 - 13” Long
28
A/C A/C
Drive
Set Up
DRIVE
SET UP
A/C DRIVE
ALTIVAR 31 SET UP:
1: CTL - rfc = Fr2
2: CTL - LAC = L2
3: drc - bfr = 60
- un5 = 230 (or acutal motor voltage)
- tfr = 120
4: CTL - Fr2 = Updt
5: SET - LSP = 15
- HSP = 120
6: Fun - Upd - USP = L13 (+) speed input
- dsp = L14 (+) speed input
- Str = EEP (stores information)
29
27
Electrical Controls
DISCONNECT 30 A
460V
230V
60HZ
3PH
208 / 230 VOLT SHOWN
T
FU1
15A
FU2
15A
1L2
S
FU3
15A
1L3
T
1L1
U
R
2M
A.C.
DRIVE
2 OL
V
2T1
2T2
2 MTR
HYDRAULIC PUMP
2T3
1T
H1 H3
H2
TRANSFORMER CONNECTIONS
VOLTAGE H1 H3 H2 H4
208/230
460
H4
5A
2
SAW BLADE
W
1
FU1
OPERATOR INTERFACE
MMI
24V
+ 50
50
51
51
50
+24V
OV
DC
OUT
DC
IN
COM
AUX
8
OUT
L
2
N
5V DC POWER SUPPLY
24 I/O PLC
L
53
OUTPUTS
N
52
1
2
E-STOP
SHUTTLE END
E-STOP
FRAME
25
2
E-STOP
OPER. STATION
3
26
3
MASTER
START
START
ENABLE
4
5
MCR
MASTER CONTROL RELAY
Q1.3
MCR
G
1A
6
G
PILOT LIGHT MCR
OPTIONAL WORK LIGHT
FU5
A.C DRIVE
POWER CONTRACTOR
2MA
OFF
ON
AUTO
6
CP
COOLANT PUMP
44
3.0-3.5
42
2
Q1.2
FU8
(CONTINUED ON NEXT PAGE)
(CONTINUED ON NEXT PAGE)
30
Electrical Controls
PLC INPUTS
{
SENSOR
INPUTS
2M
10 0
11
2
IO.2
HYDRAULIC MOTOR
3
IO.3
BLADE MOTOR
14 4
IO.4
CUTTING HEAD IS RAISED
15 5
50
1-PROX
BLACK
16
6
3-LS
17 7
DL1
18 8
DL2
19
10
IO.10
21 11
IO.11
20
R1C
R1A
1 PS
22
MCR
23
12
IO.12
13
IO.13
2
Q0.3
3
33
5
35
Q0.6
6
36
Q0.7
7
38
COM 2
Q0.8
8
8
COM 3
SYSTEM AIR
PRESSURE SWITCH
MCR ON
Q0.9
9
(IO.0)
1
2
BLUE
51
3
4
1
9
2
2
3
1
4
9
BARFEED
CARRIAGE FORWARD
5-SOL
A
SAW VISE OPEN
B
SAW VISE CLOSE
A
CARRIAGE VISE OPEN
B
CARRIAGE VISE CLOSE
6-SOL
7-SOL
8-SOL
37
32
BARFEED RETURN ENABLE
9
SAW BLADE START
AUX OUTPUTS
COM 0
Q1.0
50
BARFEED CARRIAGE RETURN
4-SOL
A
Q0.5
4
50
3-SOL
B
34
50
10
CARRIAGE HIGH SPEED
A
4
Q0.4
A.C. DRIVE FAULT
SENSOR WIRING
CUTTING HEAD RAISE
B
2-SOL
COM 1
RIGHT DOOR SWITCH
TERM
1-SOL
4
LEFT DOOR SWITCH
IO.8
IO.9
Q0.2
38
OUT OF STOCK
IO.7
9
1
31
Q0.1
MOTION DETECTOR
PROXIMITY SWITCH
IO.6
51 BLUE
0
30
Q0.0
CUTTING HEAD IS LOWERED
IO.5
1
COM 0
IO.1
13
1-LS
4
BARFEED
SENSOR
1
12
1M
IO.0
{
50
PLC OUTPUTS
Q1.1
0
40
1
47
9-SOL
CUTTING HEAD LOWER
2 O/L
HYDRAULIC PUMP
2M
SL 1
Q1.2
2
2A
42
44
ON
AUTO
62
COOLANT PUMP
FU8
3
Q1.3
3
Q1.4
4
5
MCR START ENABLE
3CR
24VDC
3 O/L
OPTIONAL CHIP AUGER
8
4
(IO.1)
11
1
1
9
2
2
2
3
1
4
9
GREEN
3
51
4
5
BARFEED
(CARRIAGE)
SENSOR
3
6
5V
GREEN
A
BLUE
COM 1
0V
53 BLACK
B
GROUND (BARE WIRE)
52
8
9 1M
45
L13
46
L13
7
8
52 WHITE
7
53
TO 5V POWER SUPPLY
31
60
+24
1 O/L
OPTIONAL ELECTRICAL
DOOR INTERLOCK
A.C. DRIVE
Hydraulic/Pnuematic Schematic
CARRIAGE
POSITION
HYDRAULIC SCHEMATIC
CARRIAGE HIGH
SPEED
RET.
100673-037
100673-036
P
T
P
P
T
P
T
B
156136
A
B
HEAD
RAISE
FWD.
T
HIGH SPEED
LARGE KNURLED
BRASS KNOB
(LOCATED TOWARD
REAR OF SAW)
2 TURNS OPEN
100286-013
A
B
A
B
T
A
100325
P
100325
099010-013
SHUTTLE CYL.
LOW SPEED
3/4 - 1 TURN OPEN
100286-012
TEMPORARY GAUGE ASSEMBLY
3/16 CU
SYSTEM
PRESSURE
250 PSI
100319-011
SET AT 2-1/2 TURNS (CLOSED)
FROM FULLY OPEN
100237-005
100317-020
MOTOR, PUMP & RESERVOIR
3/4 HP, C FACE
156202
1725 RPM
ALTER SHAFT
REGULATOR
AIR
CONNECTION
3/8
VOLUME CHAMBER
099040-001
FRAME LIFT
099000-008
FILL RESERVOIR TO PROPER LEVEL
WITH MOBIL DTE-24
PROPER LEVEL IS ½”TOP FROM TOP
OF TANK WHEN FRAME IS ALL THE WAY DOWN.
PNEUMATIC SCHEMATIC
EXH
SAW VISE
2
EXH
AIR
CONNECTION
60 PSI
1/4” LINE
EXH
CARRIAGE VISE
2
3
3
EXH
4
4
100673-038
100673-038
100286-012
100286-012
099010-014
099010-014
OPTIONAL
HOLDDOWN
32
OPTIONAL
HOLDDOWN
Stock Dimensions
Tooth Pitch
Material (Annealed)
Carbon Steels
1008-1013
1015-1018
1048-1065
1065-1095
Free Machining Steels
1108-1111
1112-1113
1115-1132
1137-1151
1212-1213
Manganese Steels
1320-1330
1335-1345
Nickel Chrome Steels
3115-3130
3135-3150
3310-3315
Molybdenum Steels
4017-4024
4032-4042
4047-4068
Chrome Moly Steels
4130-4140
4142-4150
Nickel Chrome Moly Steels
4317-4320
4337-4340
8615-8627
8630-8645
8647-8660
8715-8750
9310-9317
9437-9445
9747-9763
9840-9850
Nickel Moly Steels
4608-4621
4640
4812-4820
Chrome Steels
5045-5046
5120-5135
5140-5160
50100-52100
Chrome Vanadium Steels
6117-6210
6145-6152
Die Steels
A-2
D-2, D-3
D-7
O-1, O-2
O-6
0 - 1"
10/14, 8/12
1" - 3"
8/12, 6/10, 5/8
3" - 6"
5/8, 4/6, 3/4, 3 Sabre
6"+
3/4, 2/3, 2 Sabre,
1 Tooth, 3/4" T.S.
Blade
Cutting
Speed
Rate
(SFPM)
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
250
250
200
200
8 - 10
8 - 10
5-7
4-6
275
275
200
200
9 - 12
9 - 12
5-7
5-7
280
250
175
150
12 - 15
12 - 15
8 - 10
6-8
250
230
150
120
9 - 12
9 - 12
6-8
6-8
300
300
300
275
300
9 - 11
8 - 11
7 - 11
6-8
8 - 10
330
330
330
250
320
12 - 14
11 - 13
10 - 13
8 - 10
11 - 13
275
275
275
250
300
13 - 15
12 - 15
13 - 16
8 - 11
13 - 15
220
220
220
200
255
11 - 14
12 - 15
11 - 14
7 - 10
11 - 14
250
250
5-7
5-7
250
225
5-8
5-7
200
200
8 - 11
7-9
175
175
7 - 10
5-8
260
220
200
4-6
4-6
3-4
260
200
180
5-7
4-7
4-5
230
180
180
5-7
6-8
5-7
225
150
160
5-7
5-8
4-6
300
300
250
3-5
3-5
3-5
270
270
220
4-7
4-7
4-6
250
250
200
6-8
6-8
5-7
220
230
180
5-8
5-8
3-5
280
230
4-6
3-5
250
200
5-8
4-6
250
200
8 - 10
5-7
220
170
6-8
4-6
250
230
250
250
220
250
200
250
250
240
3-5
3-4
4-5
3-5
2-4
3-5
1-3
4-5
2-4
4-5
225
200
230
230
200
220
160
230
230
220
4-6
4-5
6-7
4-6
3-5
4-6
2-3
4-5
3-5
4-6
200
200
230
230
200
220
160
230
200
200
5-7
4-6
6-8
5-7
4-6
5-7
2-4
5-6
4-6
5-7
170
170
200
180
150
180
150
180
180
180
4-6
4-5
6-7
4-6
3-5
4-6
2-3
4-5
3-5
4-6
250
220
200
3-5
3-5
3-5
220
200
180
5-6
4-6
3-5
220
200
180
6-7
5-7
4-6
200
170
160
5-6
4-6
4-5
280
280
250
180
4-6
4-6
3-5
2-4
250
250
230
160
5-7
6-7
4-6
3-5
250
240
230
150
8 - 10
7-8
5-7
4-6
200
180
200
100
7-8
5-8
4-6
3-5
225
225
4-5
3-4
225
200
5-7
4-5
200
200
6-8
5-6
170
150
5-7
4-5
210
110
90
240
230
2-3
1-2
1
3-4
3-4
200
100
80
210
200
3-4
1-2
1
4-5
4-6
190
90
70
190
180
3-4
1-2
1
5-6
5-7
180
80
70
170
150
2-3
1-2
1
4-5
4-6
33
Stock Dimensions
Tooth Pitch
Material (Annealed)
Silicon Steels
9255-9260
9261-9262
High Speed Tool Steels
T-1, T-2
T-4, T-5
T-6, T-8
T-15
M-1
M-2, M3
M-4, M-10
Hot Work Steels
H-12, H-13, H-21
H-22, H-24, H-25
Shock Resisting Tool Steels
S-1
S-2, S-5
Special Purpose Tool Steels
L-6
L-7
Stainless Steels
201, 202, 302, 304
303, 303F
308, 309, 310, 330
314, 316, 317
321, 347
410, 420, 420F
416, 430F
430, 446
440 A,B,C
440F, 443
17-4PH, 17-7PH
A-7
Beryllium Copper #25
BHN 100-120
BHN 220-250
BHN 310-340
Nickel Base Alloys
Monel
R Monel
K Monel
KR Monel
Inconel
Inconel X
Hastelloy A
Hastelloy B
Hastelloy C
Rene 41
Udimit
Waspalloy
Titanium
Titanium Alloys
TI-4AL-4MO
TI-140A2CR-2MO
0 - 1"
10/14, 8/12
1" - 3"
8/12, 6/10, 5/8
3" - 6"
5/8, 4/6, 3/4, 3 Sabre
6"+
3/4, 2/3, 2 Sabre,
1 Tooth, 3/4" T.S.
Blade
Cutting
Speed
Rate
(SFPM)
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
200
200
2-4
1-3
180
160
3-5
2-3
180
160
3-5
2-4
150
150
3-5
2-3
130
110
110
80
150
120
100
1-2
1-2
1-2
1
1-3
1-2
1-2
110
100
100
80
140
110
90
2-3
1-2
1-2
1
2-4
2-3
1-2
100
90
80
70
130
100
80
2-4
2-3
1-2
1
3-5
3-4
1-3
90
80
70
50
110
80
60
2-3
1-2
1-2
1
2-4
2-3
1-2
150
150
2-4
1-3
125
125
3-5
1-3
125
125
2-4
1-3
125
125
2-4
1-3
220
170
2-4
1-3
180
150
3-5
3-5
165
120
3-5
2-4
150
100
2-4
1-3
200
200
2-4
2-4
180
180
3-5
3-5
170
150
3-5
3-5
150
100
2-4
2-4
120
140
90
90
130
150
200
100
120
150
100
100
2-4
2-4
1
1
1-3
1-3
3-5
1-3
1-3
1-3
2-3
1-2
100
120
70
80
110
130
180
90
10
130
90
100
2-4
2-4
1
1
1-3
1-3
4-6
2-4
1-3
1-3
2-4
1-2
100
100
60
70
100
120
170
80
90
120
80
100
2-4
3-5
2
2
2-4
2-4
5-7
2-4
2-4
2-4
3-4
2-3
100
100
60
60
80
100
150
80
70
100
80
100
1-3
2-4
1
1
1-3
1-3
4-6
1-3
1-3
1-3
2-3
2-3
350
250
200
4-6
2-4
1-2
300
225
160
5-7
3-5
1-2
275
200
140
6-8
3-4
2-3
225
175
100
5-7
3-5
1-2
100
140
100
100
110
90
120
110
100
90
100
90
100
1-2
2-3
1
1-3
1-2
1
1-2
0-1
0-1
1
1
1
1-2
100
140
80
90
100
80
100
100
90
90
90
90
100
1-2
2-4
1
1-3
1-3
1
1-2
1-2
0-1
1
1-2
1-2
2-3
80
125
60
80
80
70
85
90
70
90
90
90
100
1-2
2-4
1
1-3
1-3
1
2-3
1-2
0-1
1 -2
1-2
1-2
2-3
60
75
60
60
80
60
75
75
60
90
90
90
100
1
2-3
1
1-2
1-2
1
1-2
0-1
0-1
1-2
1-2
1-2
2-3
100
100
0-1
0-1
90
90
0-1
0-1
80
80
0-1
0-1
70
60
0-1
0-1
34
The Original........Since 1926
2829 N. Burdick St.
Kalamazoo, MI 49004
Phone: 269-345-1132
Fax: 269-345-0095
website: www.wellsaw.com
email: [email protected]
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