Slip-On (2008
Installation Instructions
Suzuki
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a rearstand
or ideally a service lift.
2.
Remove the stock canisters at each of the passenger
footpeg brackets and where they bolt to the end of each
exhaust pipes.
3.
Attach the V.A.L.E. X-Rings over the slip-on tubes and loosely
attach to the TBR muffler canisters, using the 6x20mm screws
and the supplied split lock washers. The LEFT and RIGHT slip
tubes are not interchangeable and are identified by their
individual stamps: 193-L for the LEFT and 193-R for the
right side tube.
HAYABUSA
V.A.L.E.™ Slip-on Exhaust System with Dual M-2 Canisters
Part # 005-193040xDM-B
6.
Carefully slide the canister clamps over each of the
canisters. Make sure the TBR muffler canister sits
straight. (Note: The stainless steel canister clamp and the
name badge on the canister come from the factory with
a clear plastic protective film. Please remove this film
before operation).
7.
Using the 8x50mm socket head cap screw, 11mm spacer,
OEM nut attach the left side canister to the left side
passenger footpeg mount. Using the 8x40mm socket
head cap screw, OEM nut attach the right side canister
to the right side passenger footpeg mount. Do not fully
tighten.
LEFT SIDE
OEM Footpeg bracket
4.
Slide a supplied barrel clamp on to each slip tube.
8mm washer
8x50mm cap screw
11mm spacer
8mm OEM flange nut
Parts List
Muffler mounting clamp
Qty. Description
Part Number
1
1
1
1
2
2
1
1
1
2
1
Varies
Varies
005-19304SL
005-19304SR
Varies
005-7-2-3KIT
005-SH840
005-SH850
005-S-11
005-27-58MSH
015-10212
Muffler Canister (Left Side)
Muffler Canister (Right Side)
Slip tube (Left)
Slip Tube (Right)
Muffler Canister Clamps
X-Ring Kit
8x40 Socket Head Cap Screw
8x50 Socket Head Cap Screw
11mm Aluminum Spacer
Barrel Clamps
TBR Sticker Kit
RIGHT SIDE
OEM Footpeg bracket
8mm washer
8x40mm cap screw
5.
8mm OEM flange nut
Insert the slip tube of each V.A.L.E.™ muffler assembly
into OEM head pipe.
Muffler mounting clamp
8.
IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course competition
purposes only.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
Making sure that the muffler canisters are properly
aligned, fully tighten the 8 (eight) 6x14mm socket head
screws of the VALE assembly. For the best fit, tighten the
cap screws in an “X” pattern.
Installation Instructions
9.
Securely tighten the barrel clamps securing the slip tube
to the OEM header.
Suzuki
HAYABUSA
11. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Also,
remove any plastic film from the name badge(s) and or
canister clamp(s). Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start the
bike. This is packing/manufacturing oil from inside the pipe
burning off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50
to 100 miles, recheck all fasteners for tightness.
V.A.L.E.™ Slip-on Exhaust System with Dual M-2 Canisters
Part # 005-193040xDM-B
10. Securely tighten the 8x40mm and 8x50mm cap screws.
Parts List
Qty. Description
Part Number
1
1
1
1
2
2
1
1
1
2
1
Varies
Varies
005-19304SL
005-19304SR
Varies
005-7-2-3KIT
005-SH840
005-SH850
005-S-11
005-27-58MSH
015-10212
Muffler Canister (Left Side)
Muffler Canister (Right Side)
Slip tube (Left)
Slip Tube (Right)
Muffler Canister Clamps
X-Ring Kit
8x40 Socket Head Cap Screw
8x50 Socket Head Cap Screw
11mm Aluminum Spacer
Barrel Clamps
TBR Sticker Kit
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using
a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
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