Air Live | SKY-211 | Specifications | Air Live SKY-211 Specifications

Air Live SKY-211 Specifications
ESIE03–01
Error Codes: Indoor Units
Part 3
2
Error Codes: Indoor Units
2.1
What Is in This Chapter?
Introduction
In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on
the remote controller display. The error code helps you to find the cause of the problem.
Shutdown
For some errors, the system only shuts down when the error occurs several times. This means that
you have to wait until the system shuts down to be able to see the flashing LED on the front panel and
the error code on the remote controller.
Overview
This chapter contains the following topics:
Part 3 – Troubleshooting
1
33
4
Topic
See page
2.2–Malfunctioning Indoor PCB (A1)
3–26
2.3–Malfunctioning Drain Water Level System (A3)
3–27
2.4–Indoor Unit Fan Motor Lock (A6)
3–29
2.5–Malfunctioning Drain System (AF)
3–31
2.6–Malfunctioning Capacity Setting (AJ)
3–32
2.7–Thermistor Abnormality (C4 or C9)
3–34
2.8–Malfunctioning Remote Controller Air Thermistor (CJ)
3–36
5
3–25
Error Codes: Indoor Units
1
2.2
ESIE03–01
Malfunctioning Indoor PCB (A1)
Error code
A1
LED indications
The table below shows the LED indications.
Operation
HAP (green)
HBP (green)
c
c
c
w
c
x
w
—
x
—
Normal
33
4
5
Malfunctioning
Error generation
The error is generated when the data from the EEPROM is not received correctly.
EEPROM (Electrically Erasable Programmable Read Only Memory): A memory chip that holds its
content without power. It can be erased, either within the computer or externally and usually requires
more voltage for erasure than the common +5 volts used in logic circuits. It functions like non-volatile
RAM, but writing to EEPROM is slower than writing to RAM.
Causes
The possible cause is a malfunctioning indoor PCB.
Troubleshooting
To troubleshoot, proceed as follows:
Switch the power off and
on again to restart.
Normal reset?
No
Replace indoor
PCB.
Yes
The malfunction may be caused by an
external factor, rather than damaged parts.
Locate the cause and correct the situation.
Caution
3–26
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
2.3
Error Codes: Indoor Units
Malfunctioning Drain Water Level System (A3)
Error code
A3
LED indications
The table below shows the LED indications.
Operation
1
HAP (green)
HBP (green)
Normal
c
c
Malfunctioning
c
c
Error generation
The error is generated when the water level reaches its upper limit and when the float switch turns
OFF.
Causes
The possible causes are:
Part 3 – Troubleshooting
P
Malfunctioning drain pump
P
Improper drain piping work
P
Drain piping clogging
P
Malfunctioning float switch
P
Malfunctioning indoor unit PCB
P
Malfunctioning short-circuit connector X15 on PCB.
3
4
5
3–27
Error Codes: Indoor Units
1
Troubleshooting
ESIE03–01
To troubleshoot, proceed as follows:
Begin
Is the unit a cassette
or built-in type?
Is the optional drain
raising mechanism
connected?
No
No
Is the short-circuit
connector connected to
X15A on the indoor
unit PCB?
Yes
Yes
Yes
33
Connect the
Short-circuit
connector.
No
Check the continuity of the
short-circuit connector.
Yes
Is a drain pump
connected to the
indoor unit PCB?
No
Connect the
drain pump.
Is there
continuity?
4
Replace the
Short-circuit
connector.
No
Yes
Yes
5
Replace the
indoor unit PCB.
Does the drain pump
work after restarting
operation?
Set to
"emergency" and
check the voltage
of X25A.
No
Yes
Is the drain water
level abnormally
high?
No
Is the float switch
connected to X15A?
Yes
Yes
There is a malfunction
of the drain system.
Remove the float switch from
X15A, short-circuit X15A, and
restart operation.
Does "A3" appear on the
remote controller display?
No
Connect
float switch
220-240 VAC?
No
Replace
indoor unit
PCB.
Yes
Replace the drain
pump.
No
Replace float
switch.
Yes
Replace indoor
unit PCB.
Remark
If "A3" is detected by a PC board which is not mounted with X15A, the PC board is defective.
Caution
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–28
Part 3 – Troubleshooting
ESIE03–01
2.4
Error Codes: Indoor Units
Indoor Unit Fan Motor Lock (A6)
1
Error code
A6
LED indications
The table below shows the LED indications.
Operation
HAP (green)
HBP (green)
Normal
c
c
Malfunctioning
c
c
Error generation
The error is generated when the fan rotations are not detected while the output voltage to the fan is at
its maximum.
Causes
The possible causes are:
P
Malfunctioning indoor unit fan motor
P
Broken or disconnected wire
P
Malfunctioning contact
P
Malfunctioning indoor unit PCB.
3
4
5
Part 3 – Troubleshooting
3–29
Error Codes: Indoor Units
1
Troubleshooting
ESIE03–01
To troubleshoot, proceed as follows:
Check the
connections of X20A
and X26A.
Are X20A and
X26A properly
connected?
No
Connect X20A
and X26A
correctly.
Yes
33
Unplug X26A
and switch the
power supply on.
4
Check the voltage
between pins 1
and 3 of X26A.
5
Is there about
12 VDC?
No
Replace indoor
unit PCB.
Yes
Check indoor unit
fan motor and
motor wiring.
Caution
3–30
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
2.5
Error Codes: Indoor Units
Malfunctioning Drain System (AF)
1
Error code
AF
LED indications
The table below shows the LED indications.
Operation
HAP (green)
HBP (green)
Normal
c
c
Malfunctioning
c
c
Error generation
The error is generated when the float switch changes from ON to OFF while the compressor is OFF.
Causes
The possible causes are:
Troubleshooting
P
Error in the drain pipe installation
P
Malfunctioning float switch
P
Malfunctioning indoor unit PCB.
4
To troubleshoot, proceed as follows:
Are float
switch and drain pipe
normal?
Possible failure of float switch.
Check to see if drain-up height
and horizontal pipe length
exceed specifications.
NO
YES
Is water
drainage system
normal?
∗In FHY and FAY problems can also
occur in the optional drain-up kit.
Is drain-up
kit installed?
YES
NO
NO
Clogged drain water discharge
system
Clogged drain pump
Faulty float switch
Replace indoor unit PCB.
Check to see if drain-up height
and horizontal pipe length
exceed specifications.
Check jumper connector
X15A.
YES
Is drain pump
normal?
NO
Check drain pump and drain
pipe.
YES
Is
amount
of circulated drain
water excessive after
pump stops
operation?
NO
Check water drainage system.
Check to see if drain-up height
and horizontal pipe length
exceed specifications.
YES
Does
drain water
flow in reverse during
non-operation?
YES
Caution
Part 3 – Troubleshooting
3
NO
Faulty trap in water drainage
system
Replace indoor unit PCB.
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–31
5
Error Codes: Indoor Units
1
2.6
ESIE03–01
Malfunctioning Capacity Setting (AJ)
Error code
AJ
LED indications
The table below shows the LED indications.
Operation
33
Error generation
HBP (green)
Normal
c
c
Malfunctioning
c
c
The error is generated when the following conditions are fulfilled:
4
5
HAP (green)
Condition
Description
1
P
The unit is in operation.
P
The PCB’s memory IC does not contain the capacity code.
P
The capacity setting adapter is not connected.
P
The unit is in operation.
P
The capacity that is set, does not exist for that unit.
2
Causes
Capacity setting
adapter
The possible causes are:
P
Malfunctioning capacity setting adapter connection
P
Malfunctioning indoor unit PCB.
The capacity is set in the PCB’s memory IC. A capacity setting adapter that matches the capacity of
the unit is required in the following case:
In case the indoor PCB installed at the factory is for some reason changed at the installation site, the
capacity will not be contained in the replacement PCB. To set the correct capacity for the PCB you
have to connect a capacity setting adapter with the correct capacity setting to the PCB. The capacity
setting for the PCB will become the capacity setting of the adapter because the capacity setting
adapter has priority.
3–32
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Indoor Units
1
To troubleshoot, proceed as follows:
Check if the capacity setting
adapter is plugged into X23A
of the indoor PCB.
Is the capacity
setting adapter plugged
into X23A of the indoor
unit PCB?
No
Plug a capacitor setting
adapter that matches the
capacity of the unit into X23A.
3
Yes
Switch the power
supply off and
back on again.
Is AJ displayed on
the remote
controller?
No
4
The malfunction was caused
by a missing capacity resistor.
Yes
5
Replace indoor
unit PCB.
Caution
Part 3 – Troubleshooting
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be
occurred.
3–33
Error Codes: Indoor Units
1
2.7
Thermistor Abnormality (C4 or C9)
Error code
LED indications
The table below describes the two thermistor abnormalities.
5
Error
Description
C4
Malfunctioning heat exchanger thermistor system.
C9
Malfunctioning suction air thermistor system.
The table below shows the LED indications.
33
4
ESIE03–01
Operation
Error generation
Causes
Checking
thermistors
3–34
HAP (green)
HBP (green)
Normal
c
c
Malfunctioning
c
c
The error is generated when during compressor operation:
P
Thermistor input > 4.96 V, or
P
Thermistor output < 0.04 V.
The possible causes are:
P
Malfunctioning connector connection
P
Malfunctioning thermistor
P
Malfunctioning PCB
P
Broken or disconnected wire.
See page 3–78.
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Indoor Units
1
To troubleshoot, proceed as follows:
Check the connector
connection.
Is it connected
properly?
No
Correct the
connection.
Yes
3
Check the thermistor
resistance.
Is it normal?
No
Replace the
thermistor.
4
Yes
Check the contact between
thermistor and PCB.
Is the contact
OK?
No
5
Correct contact
Yes
Replace outdoor
unit PCB.
Caution
Part 3 – Troubleshooting
C4: Indoor liquid pipe thermistor (R2T).
C9: Indoor ambient temperature thermistor (R1T).
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be
occurred.
3–35
Error Codes: Indoor Units
1
2.8
ESIE03–01
Malfunctioning Remote Controller Air Thermistor (CJ)
Error code
CJ
LED indications
The table below shows the LED indications.
Operation
33
Error generation
HAP (green)
HBP (green)
Normal
c
c
Malfunctioning
c
c
The error is generated when the remote controller thermistor becomes disconnected or shorted while
the unit is running.
Even if the remote controller thermistor is malfunctioning, the system can operate with the system
thermistor.
4
5
Causes
Troubleshooting
The possible causes are:
P
Malfunctioning thermistor
P
Broken wire.
To troubleshoot, proceed as follows:
Turn the power supply
off once and then
back on
Is CJ
displayed on the
remote
controller?
YES
Replace remote controller.
NO
Could be outside cause
(noise...) other than
malfunction
Caution
3–36
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be
occurred.
Part 3 – Troubleshooting
ESIE03–01
Error Codes: Outdoor Units
Part 3
3
Error Codes: Outdoor Units
3.1
What Is in This Chapter?
Introduction
In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on
the remote controller display. The error code helps you to find the cause of the problem.
Overview
This chapter contains the following topics:
Part 3 – Troubleshooting
Topic
See page
3.2–Activation of Safety Device (EO)
3–38
3.3–Failure of Outdoor Unit PC Board (E1)
3–43
3.4–Abnormal High Pressure (Detected by the HPS) (E3)
3–44
3.5–Abnormal Low Pressure (Detected by the LPS) (E4)
3–46
3.6–Compressor Overcurrent (E6)
3–48
3.7–Malfunctioning Electronic Expansion Valve (E9)
3–50
3.8–Malfunctioning in Discharge Pipe Temperature (F3)
3–52
3.9–Malfunctioning HPS (H3)
3–54
3.10–Malfunctioning Outdoor Thermistor System (H9)
3–55
3.11–Malfunctioning Discharge Pipe Thermistor System (J3)
3–56
3.12–Malfunctioning Heat Exchanger Thermistor System (J6)
3–57
3.13–Abnormal Heat Exchanging Temperature (F6)
3–58
3.14–Malfunction of Current Sensor System (J2)
3–59
3.15–Failure of Capacity Setting (PJ)
3–60
1
33
4
5
3–37
Error Codes: Outdoor Units
1
3.2
Activation of Safety Device (EO)
Error code
E0
Error generation
The error is generated when a safety device has detected an abnormality.
Causes
The possible causes are:
33
4
ESIE03–01
P
Malfunctioning safety device input connection
P
Broken or disconnected safety device harness
P
Stop valve is set to “close”
P
Clogging refrigerant piping circuit
P
Air short-circuit
P
Malfunctioning outdoor PCB.
Overview outdoor
safety devices
See page 3–19.
Troubleshooting
To troubleshoot, proceed as follows:
Check the safety
device's lead wire.
5
Is it
correctly connected
to the outdoor unit
PCB?
Connect the lead
wire correctly.
No
Yes
Is
safety device
Q1L or Q2L
closed?
No
Temperature of fan motor coil
is abnormally high.
Refer to: High temperature
of fan motor coil
Yes
Compressor head temperature > 120 °C
or
Discharge superheat > 55 °C
Refer to: High temperature of compressor head
3–38
Part 3 – Troubleshooting
ESIE03–01
High temperature of
fan motor coil
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
The temperature of the fan
motor coil is abnormally high.
Is the fan
rotating?
Check the fan rotation
when facing the front of the
unit.
Fan standstill.
Refer to: fhe fan does
not rotate.
No
Yes
Is the fan
turning counterclockwise?
The fan is turning
clockwise.
Refer to: the fan is
turning clockwise.
No
33
Yes
Is there air
short-cycling in
the unit?
No
Replace fan motor.
4
Yes
Is
there enough
operating space?
Check minimum
operating space
around the unit.
Provide enough
operating space.
No
5
Yes
Check air flow rate. Refer
to technical specifications
page 1-4.
Is air flow ok?
No
Check fan motor
speed.
Yes
Is the
fan motor an
8-pole motor?
Possible external
cause.
No
fan motor speed <
850 rpm?
No
Faulty motor
windings
Yes
fan motor speed <
650 rpm?
No
Faulty motor
windings
Replace
motor
Replace
motor
Yes
Yes
Check the
capacitor of the
fan motor.
Part 3 – Troubleshooting
3–39
Error Codes: Outdoor Units
1
The fan does not
rotate
ESIE03–01
To troubleshoot, proceed as follows:
The fan does not
rotate.
Check outdoor
unit type.
Is the unit a
R(Y)P71B?
33
No
The unit is a
R(Y)P100-125B
Yes
Disconnect
connectors X14A
and X15A on
outdoor unit PCB.
Disconnect
connector X14 on
outdoor unit PCB.
4
Try to rotate the
fan with your
hand.
5
Can
you rotate the
fan smoothly?
1
2
Remove obstacles so the
fan rotates correctly or
replace the fan.
Reconnect connector.
1
2
Replace the capacitor.
Reconnect connector.
No
Yes
Check capacitor
Is
the capacitor in
good condition?
No
Yes
1
2
3–40
Check motor windings.
Reconnect connector.
Part 3 – Troubleshooting
ESIE03–01
The fan is turning
clockwise
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
The fan is turning
clockwise.
Check condensator
connection.
Refer to: fan motor
condensator connection.
Is the
connection
correct?
No
33
Correct the connection.
Refer to: fan motor
condensator connection.
Yes
Replace fan
motor.
Excessive
compressor current
4
To troubleshoot, proceed as follows:
The compressor current is
excessive.
5
Check power
supply
Is there
a suitable
power supply? (Voltage,
lack of phase, etc.)
No
Provide suitable
power supply.
No
Replace
overcurrent
device.
Yes
Is the current higher
than the setting of the
overcurrent relay?
Yes
Replace
compressor.
Part 3 – Troubleshooting
3–41
Error Codes: Outdoor Units
1
High temperature of
compressor head
ESIE03–01
To troubleshoot, proceed as follows:
Compressor head temperature > 120 °C
or
Discharge superheat > 55 °C
Check the stop
valves.
Are they
open?
33
No
Open the stop
valve(s).
No
Check the
refrigerant level.
Yes
Check the
refrigerant piping
circuit.
4
Is
it clogged?
5
Yes
Replace clogged
part.
Is the
refrigerant filled to
the proper level?
No
Fill to specified
level
Yes
Check the
compressor.
Is it
malfunctioning?
No
Check expansion
valve and
discharge pipe
thermistor.
Yes
Replace
compressor.
3–42
Part 3 – Troubleshooting
ESIE03–01
3.3
Error Codes: Outdoor Units
Failure of Outdoor Unit PC Board (E1)
Remote Controller
Display
1
E1
Method of
Malfunction
Detection
A microcomputer checks whether or not E2PROM is normal.
Malfunction
Decision
Conditions
The E2PROM is malfunctioning when the power supply is turned on.
Possible Causes
P
33
Faulty outdoor unit PC board
Troubleshooting
4
Turn the power supply
off once and then
back on.
Reset normally?
YES
Could result from external
cause (e.g. noise) other than
malfunction.
5
NO
Replace the control PC board
Caution
Part 3 – Troubleshooting
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–43
Error Codes: Outdoor Units
1
3.4
Abnormal High Pressure (Detected by the HPS) (E3)
Error code
E3
Error generation
The error is generated when the high-pressure switch is activated during compressor operation.
Causes
The possible causes are:
33
4
5
ESIE03–01
HPS settings
3–44
P
Abnormal high pressure caused by too much refrigerant or by non-condensable gas (air or
nitrogen)
P
Inaccuracy of the high-pressure switch
P
Broken or disconnected high-pressure switch harness
P
Malfunctioning high-pressure switch connector connection
P
Malfunctioning outdoor unit PCB
P
Malfunctioning refrigerant piping circuit
P
Indoor unit air filter is clogged (Heat mode)
P
Outdoor heat exchanger dirty (Cool mode)
P
Outdoor fan malfunction (Cool mode)
P
Stop valves remained close
The table below contains the preset HPS values.
Applicable units
Abnormal
Reset
R(Y)P71/100/125L
> 33 bar
< 25.5 bar
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
Check the connections of the
high pressure systems.
Is HPS
correctly connected to
the outdoor unit
PCB?
No
Connect correctly.
Yes
y
y
Does the HPS have
continuity?
33
Some models are not equipped
with a HPS.
Turn the power OFF and back
ON after 2 or 3 minutes.
Check the continuity of the HPS
for control and safety.
4
Replace HPS
without continuity.
No
Yes
Is the unit in
cooling mode?
Yes
Tc(HP) > Ta indoor + 35 °C
set value 1 > HP > set value 2
Check high
pressure during
operation.
Tc(HP) > Ta outdoor + 30 °C
set value 1 > HP > set value 2
Yes
Faulty refrigerant
piping circuit.
Caution
Part 3 – Troubleshooting
5
Check high
pressure during
operation.
No
No
Replace outdoor
unit PCB.
Yes
Faulty refrigerant
piping circuit.
No
Replace outdoor
unit PCB.
Tc(HP) = heat exchanger temp.
Ta indoor = indoor air temp.
Ta outdoor = outdoor air temp.
HP = high pressure
set value 1 = max. pressure
set value 2 = min. pressure
Refer to high pressure settings
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–45
Error Codes: Outdoor Units
1
3.5
Abnormal Low Pressure (Detected by the LPS) (E4)
Error code
E4
Error generation
The error is generated when the low-pressure switch is activated during compressor operation.
Causes
The possible causes are:
33
4
ESIE03–01
LPS settings
P
Malfunctioning refrigerant piping circuit
P
Malfunctioning low-pressure switch
P
Disconnected or broken low-pressure switch harness
P
Malfunctioning low-pressure switch connector connection
P
Malfunctioning outdoor unit PCB.
P
Stop valve is left close
The table below contains the preset LPS values.
Applicable units
Abnormal
Reset
R(Y)P71/100/125L
< -0.3 bar
> +0.5 bar
5
3–46
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
Check the connections of the low
pressure system.
Is the LPS
correctly connected to
the outdoor unit
PCB?
No
Connect correctly.
Yes
y
y
33
Turn the power OFF and back
ON after 2 or 3 minutes.
Check the continuity of the LPS
for control and safety.
Does this LPS have
continuity?
4
Replace LPS
without continuity.
No
Yes
Is the unit in
cooling mode?
5
Check low
pressure during
operation
No
Yes
Check low
pressure during
operation
3 minutes after start:
Tc(LP) < Ta outdoor - 15 °C
set value 1 > LP > set value 2
No
Replace outdoor
unit PCB.
Yes
Faulty refrigerant
piping circuit.
3 minutes after start:
Tc(LP) < Ta indoor - 25 °C
set value 1 > LP > set value 2
Yes
Faulty refrigerant
piping circuit.
Caution
Part 3 – Troubleshooting
No
Replace outdoor
unit PCB.
Tc(LP) = heat exchanger temp.
Ta indoor = indoor air temp.
Ta outdoor = outdoor air temp.
LP = low pressure
set value 1 = max. pressure
set value 2 = min. pressure
Refer to low pressure settings
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–47
Error Codes: Outdoor Units
1
3.6
Compressor Overcurrent (E6)
Remote Controller
Display
33
ESIE03–01
E6
Method of
Malfunction
Detection
The input current value is detected with a current sensor.
Malfunction
Decision
Conditions
When the compressor input current exceeds the specified input current value.
Refer "Approximate Input current value" on next page.
Possible Causes
P
High pressure increased too high
P
Voltage drop
P
Failure to open the stop valve
P
Faulty compressor (compressor lock)
4
5
3–48
Part 3 – Troubleshooting
ESIE03–01
Error Codes: Outdoor Units
1
Troubleshooting
Check for the
installation conditions.
Is the stop
valve open?
NO
Open the stop valve.
YES
See "Evaluation of
abnormal high pressure"
on page 3–81
High
pressure is
too high
YES
Correct the high pressure.
33
NO
Check for the
power supply voltage.
The voltage
has dropped.
4
YES
Correct the power supply.
5
NO
Spare
PC board is
installed using an
adapter not suitable
for the applicable
model. [See
(Note)
below.]
YES
Connect an adapter suitable
forthe applicable model.
NO
Check for the compressor.
Caution
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Note
For details, refer to information in Section "Failure of PJ Capacity Setting".
Approximate Input current value:
Input current value
Part 3 – Troubleshooting
RYP71L7V1
JT90FA-V1N
25.3
RYP71L7W1
JT90FA-YE
11.5
RYP100L7V1
JT125FA-V1N
38.0
RYP100L7W1
JT125FA-YE
11.5
RYP125L7W1
JT160FA-YE
15.0
3–49
Error Codes: Outdoor Units
1
3.7
ESIE03–01
Malfunctioning Electronic Expansion Valve (E9)
Error code
E9
Error generation
The error is generated when the following coil current condition is not met:
Open circuit < coil current < short circuit.
Resistance values
The table below contains the reference resistance values.
33
4
Causes
5
3–50
—
Grey
Black
Yellow
Red
Orange
Grey
—
40-50 ø
40-50 ø
40-50 ø
40-50 ø
Black
40-50 ø
—
80-100 ø
80-100 ø
80-100 ø
Yellow
40-50 ø
80-100 ø
—
80-100 ø
80-100 ø
Red
40-50 ø
80-100 ø
80-100 ø
—
80-100 ø
Orange
40-50 ø
80-100 ø
80-100 ø
80-100 ø
—
The possible causes are:
P
Malfunctioning electronic expansion valve
P
Broken or disconnected electronic expansion valve harness
P
Malfunctioning electronic expansion valve connector connection
P
Malfunctioning outdoor unit PCB
P
Outside cause (electric noise...).
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
Turn the power supply off and
back on again
Normal reset?
No
Check resistance of
electronic expansion
valve coil.
Yes
Outside cause
(electric noise,
etc.).
Is the electronic
expansion valve
connected to the outdoor
unit PCB?
No
33
Connect correctly.
Yes
Did you
measure the
resistance over a grey
wire?
4
No
No
Yes
Faulty electronic
expansion valve.
Yes
Replace outdoor
unit PCB.
No
Faulty electronic
expansion valve.
Yes
Replace outdoor
unit PCB.
Caution
Part 3 – Troubleshooting
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–51
5
Error Codes: Outdoor Units
1
33
3.8
ESIE03–01
Malfunctioning in Discharge Pipe Temperature (F3)
Error code
F3
Error generation
The error is generated when:
Causes
4
P
Discharge pipe temperature becomes abnormally high
P
Discharge pipe temperature rises suddenly
P
Discharge pipe thermistor is not in its holder.
The possible causes are:
P
Improper refrigerant amount
P
Clogging refrigerant piping circuit
P
Discharge temperature that is too low due to too much refrigerant or due to the discharge
thermistor being out of its holder
P
Discharge temperature that is too high. The possible causes are:
P
Electronic expansion valve coil is disconnected from valve body
Excessively
high discharge
temperature
5
caused by
Refrigeration
shortage
caused by
insufficient suction
gas to
compressor
incorrect
operation of
expansion valve
caused by
3–52
y
y
y
electrical fault coil
mechanical fault body
discharge thermistor
inaccuracy
Part 3 – Troubleshooting
ESIE03–01
Troubleshooting
Error Codes: Outdoor Units
1
To troubleshoot, proceed as follows:
Check the amount of
refrigerant.
Is it correct?
No
Fill with the proper amount
of refrigerant.
Yes
33
Check the
discharge pipe
sensor.
y
Has
the sensor come off
the discharge pipe
port?
y
No
y
y
Check if the operating conditions of
the in- and outdoor unit are within the
range
check the refrigerant piping circuit for
clogging
check the accuracy of the discharge
thermistor, refer to the thermistor
curve
check correct operation of the
expansion valve and the flow through
non-return valves (RYP71-125B7).
4
Yes
5
Place the sensor correctly in
the discharge pipe port.
Thermistor curve
See page 3–80.
Caution
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
3–53
Error Codes: Outdoor Units
1
3.9
ESIE03–01
Malfunctioning HPS (H3)
Error code
H3
Error generation
The error is generated when there is no continuity in the high-pressure switch during compressor OFF.
Causes
The possible causes are:
33
Troubleshooting
P
Malfunctioning high-pressure switch
P
Broken or disconnected high-pressure switch harness
P
Malfunctioning high-pressure switch connector connection
P
Malfunctioning outdoor unit PCB.
To troubleshoot, proceed as follows:
Check the high pressure
switch (HPS).
4
Is the
HPS correctly
connected to the
outdoor unit
PCB?
5
No
Connect correctly.
Yes
y
y
Turn the power off and back on
again after 10 minutes.
Check the continuity of the HPS
for control and safety.
Does
this HPS have
continuity?
No
Replace HPS
without continuity.
Yes
Replace outdoor
unit PCB
3–54
Part 3 – Troubleshooting
ESIE03–01
3.10
Error Codes: Outdoor Units
Malfunctioning Outdoor Thermistor System (H9)
1
Error code
H9
Error generation
The error is generated when the thermistor resistance is out of its range (60ø to 600kø).
Causes
The possible causes are:
Troubleshooting
P
Malfunctioning outdoor thermistor
P
Malfunctioning outdoor thermistor connector connection
P
Malfunctioning outdoor unit PCB.
33
To troubleshoot, proceed as follows:
Check the unit
type.
4
Check the connector
connection of the outdoor
temperature sensor (R1T) on
X4A on the outdoor unit PCB.
Is
it connected
properly?
5
No
Correct the
connection.
Yes
Check the thermistor resistance.
Refer to: checking the
thermistor resistance.
Is it normal?
No
Replace the
termistor.
Yes
Replace the
outdoor unit PCB
Checking the
thermistor
resistance
Part 3 – Troubleshooting
See page 3–79.
3–55
Error Codes: Outdoor Units
1
33
3.11
ESIE03–01
Malfunctioning Discharge Pipe Thermistor System (J3)
Error code
J3
Error generation
The error is generated when the thermistor resistance is out of its range.
Causes
The possible causes are:
Troubleshooting
P
Malfunctioning discharge pipe thermistor
P
Malfunctioning discharge pipe thermistor connector connection
P
Malfunctioning outdoor unit PCB.
To troubleshoot, proceed as follows:
Check the connector connection of the
discharge pipe temperature sensor (R3T)
on X6A on the outdoor unit PCB.
4
Is
it connected
properly?
No
Correct the
connection.
No
Replace the
termistor.
Yes
5
Check the
thermistor
resistance.
Is it normal?
Yes
Replace the
outdoor unit PCB
3–56
Part 3 – Troubleshooting
ESIE03–01
3.12
Error Codes: Outdoor Units
Malfunctioning Heat Exchanger Thermistor System (J6)
Error code
J6
Error generation
The error is generated when the thermistor resistance is out of its range.
Causes
The possible causes are:
Troubleshooting
P
Malfunctioning heat exchanger thermistor
P
Malfunctioning heat exchanger thermistor connector connection
P
Malfunctioning outdoor unit PCB.
1
33
To troubleshoot, proceed as follows:
Check the unit
type.
4
Check the connector connection
of the heat exchanger
temperature sensor (R2T) on
X5A on the outdoor unit PCB.
5
Is
it connected
properly?
No
Correct the
connection.
No
Replace the
termistor.
Yes
Check the
thermistor
resistance.
Is it normal?
Yes
Replace the
outdoor unit PCB
Part 3 – Troubleshooting
3–57
Error Codes: Outdoor Units
1
3.13
Abnormal Heat Exchanging Temperature (F6)
Remote Controller
Display
33
ESIE03–01
F6
Method of
Malfunction
Detection
The high pressure control (stop) is made according to temperature detected with outdoor unit heat
exchanging thermistor in cooling operation or indoor unit heat exchanging thermistor in heating
operation.
Malfunction
Decision
Conditions
When the outdoor unit heat exchanging temperature in cooling operation or the indoor unit heat
exchanging temperature in heating operation exceeds a rated value. (Refer to information in Part 7
"Function and Operation".)
Possible Causes
P
Clogged indoor unit suction filter (in heating operation)
P
Dirty outdoor unit heat exchanger
P
Faulty outdoor unit fan
P
Excessive charging of refrigerant
P
Failure to open the stop valve
4
Troubleshooting
Check for the
installation conditions.
5
Is the stop
valve open?
NO
Open the stop valve.
YES
See "Evaluation of
abnormal high
pressure" on page 3–81
High pressure
is too high (*).
YES
Correct the high pressure.
In cooling operation:
Dirty outdoor unit heat
exchanger
In heating operation:
Dirty indoor unit heat
exchanger
Excessive charging of
refrigerant
* See "Evaluation of abnormal high pressure" on page 81
ì
3–58
Part 3 – Troubleshooting
ESIE03–01
3.14
Error Codes: Outdoor Units
Malfunction of Current Sensor System (J2)
Remote Controller
Display
1
J2
Method of
Malfunction
Detection
The malfunction of current sensor is detected through the current detected with the current sensor.
Malfunction
Decision
Conditions
While in operation:
When the current detected with the current sensor is not more than a constant value.
33
While in stopping:
When the current detected with the current sensor is not less than a constant value.
Possible Causes
P
Faulty current sensor
P
Faulty outdoor unit PC board
P
Disconnected compressor
4
Troubleshooting
Restart the compressor
using the remote controller
5
Is "J2" displayed
on the remote
controller?
NO
Could result from external causes
(e.g. noise) other than malfunction.
YES
Check compressor
terminal connections
Connections OK?
NO
Correct.
YES
Check continuity of
windings.
Continuity OK?
NO
Replace compressor.
YES
Replace outdoor PC board
Caution
Part 3 – Troubleshooting
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–59
Error Codes: Outdoor Units
1
3.15
Failure of Capacity Setting (PJ)
Remote Controller
Display
33
4
ESIE03–01
PJ
Method of
Malfunction
Detection
Check whether set value (i.e., factory set value) written in E2PROM or set value with the (replaced)
capacity setting adapter (X26A) is the same as that of outdoor unit capacity.
Malfunction
Decision
Conditions
When the set value with the E2PROM differs from that of the outdoor unit capacity or any capacity
setting adapter other than that suitable for the applicable PC board is installed. (However, the failure
decision is made only when the power supply is turned on.)
Possible Causes
P
Improper set value with E2PROM
P
Improper capacity setting adapter installed
P
Faulty outdoor unit PC board
Troubleshooting
Is the
capacity setting
adapter (X26A)
connected to the outdoor
unit PC board?
[See (Note)
below.]
5
NO
Connect an adapter suitable
for the applicable model.
YES
Check whether the
combination of the
capacity setting adapter
(X26A) installed is correct
for the PC board.
NO
Correct the combination if wrong.
Caution
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Notes
P
The capacity setting adapter is not connected at the time of shipment from factory. (The capacity
is written in the E2PROM.) This capacity setting adapter is required only when the PC board is
replaced with a spare PC board.
P
Refer to instructions on how to set Sky-Air L- series Spare Part outdoor PC board on page 4-20.
3–60
Part 3 – Troubleshooting
ESIE03–01
Error Codes: System Malfunctions
Part 3
4
Error Codes: System Malfunctions
4.1
What Is in This Chapter?
Introduction
In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on
the remote controller display. The error code helps you to find the cause of the problem.
Overview
This chapter contains the following topics:
Part 3 – Troubleshooting
Topic
See page
4.2–Gas Shortage Detection (UO)
3–62
4.3–Reverse Phase (U1)
3–63
4.4–Transmission Error between Indoor and Outdoor Unit (U4 or UF)
3–65
4.5–Transmission Error between Indoor Unit and Remote Controller (U5)
3–67
4.6–Transmission Error between MAIN Remote Controller and SUB Remote
Controller (U8)
3–68
4.7–Malfunctioning Field Setting Switch (UA)
3–69
1
33
4
5
3–61
Error Codes: System Malfunctions
1
4.2
ESIE03–01
Gas Shortage Detection (UO)
Error code
Error method
U0
The discharge pipe thermistor detects the malfunction temperature at which there can be a gas
shortage. If the discharge temperature exceeds 125°C during more than 20 s, the outdoor unit will stop
and retry when the guard timer is OFF (3 min have passed).
During the retrial, the expansion valve will be opened 90 pulses more than in case of the previous start.
When the unit restarts with a fully opened expansion valve, the remote controller displays “U0” after
pressing the test button.
33
Error generation
The error is generated when the microcomputer detects gas shortage. However, the unit can still
operate.
Causes
The possible causes are:
4
Troubleshooting
P
Refrigerant shortage
P
Clogging of the refrigerant piping circuit.
To troubleshoot, proceed as follows:
Check the amount of
refrigerant.
5
Is it correct?
No
Fill with the proper
amount of refrigerant.
Yes
Check the refrigerant piping
circuit for clogging.
Check the expansion valve.
Refer to error E9.
Check the discharge thermistor.
Refer to error F3.
Caution
3–62
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
4.3
Error Codes: System Malfunctions
Reverse Phase (U1)
Error code
1
U1
This error code is only for 3-phase equipment.
Error generation
The error is generated when the difference between phase L1 and L3 is not 240°. The illustration below
shows the 3-phase network.
240˚
L1
90 120
L2
180
L3
240 270
33
360
4
L1
120˚
L3
5
L2
240˚
Causes
Part 3 – Troubleshooting
The possible causes are:
P
Malfunctioning power supply wiring connection
P
Broken or disconnected power supply wiring
P
Malfunctioning outdoor unit PCB
3–63
Error Codes: System Malfunctions
1
Troubleshooting
ESIE03–01
To troubleshoot, proceed as follows:
Check power
L1-L2-L3= 400V –10%
L1-N= 230V –10%
L2-N= 230V –10%
L3-N= 230V –10%
Does the power
correspond with
previous data?
33
No
Correct power
supply.
Yes
1.
2.
3.
4
Turn the power off.
Change L1-L2 or L2-L3.
Turn the power on.
Is U1
displayed on the
remote controller?
5
No
Phases are not
correct.
Yes
Replace outdoor
unit PCB.
Caution
3–64
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
4.4
Error Codes: System Malfunctions
Transmission Error between Indoor and Outdoor Unit (U4 or UF)
Error code
1
U4or UF
Error generation
The error is generated when the microprocessor detects that the transmission between the indoor and
the outdoor unit is not normal over a certain amount of time.
Causes
The possible causes are:
Troubleshooting 1
P
Wiring indoor-outdoor transmission wire is incorrect
P
Malfunctioning indoor unit PCB
P
Malfunctioning outdoor unit PCB
P
Outside cause (noise...).
33
Diagnosis of incorrect or broken/disconnected wiring. If the LEDs on the indoor unit PC board are off,
it indicates that the transmission wiring between indoor and outdoor units may be incorrect or
broken/disconnected.:
Is HAP flashing?
Check of
indoor unit
microcomputer
normal
HAP
YES
Turn the power supply off
once and then back on.
5
NO
Is H1P flashing?
Failure of indoor unit PCB or
malfunction of power supply
system.
YES
Resets normally.
Could be outside
cause (noise...).
Is HBP flashing?
Check of
indoor unit
transmission
malfunction
HBP
NO
YES
Is H2P on?
YES
Failure of indoor unit PCB.
NO (OFF)
NO
Does
outdoor unit
microcomputer
normal H1P
flash?
YES
To outdoor unit
(next page)
Caution
Part 3 – Troubleshooting
4
NO (ON or OFF)
YES
Is
indoor-outdoor
transmission wire
connected
correctly?
NO
Wire correctly.
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–65
Error Codes: System Malfunctions
1
Troubleshooting 2
ESIE03–01
To troubleshoot, proceed as follows:
Continued from
previous page
Is HAP flashing?
Check of
outdoor unit
microcomputer normal
HAP
NO (ON or OFF)
Turn the power supply off
once and then back on.
YES
Is HAP flashing?
33
YES
Resets normally.
Could be outside cause
(noise...).
NO
Is HAP on?
4
YES
Failure of outdoor unit PCB.
NO (OFF)
Turn off the power
supply, disconnect the
NO.2 indoor-outdoor
transmission wire, and turn
power supply back on.
5
Is HAP flashing?
NO
"U4" displays
constantly?
NO
Caution
3–66
YES
YES
Failure of indoor unit PCB.
Failure of outdoor unit PCB or
malfunction of power supply
system.
Indoor PCB malfunction.
Resets normally.
Could be outside cause (noise...).
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
4.5
Error Codes: System Malfunctions
Transmission Error between Indoor Unit and Remote Controller (U5)
Error code
1
U5
Error generation
The error is generated when the microprocessor detects that the transmission between the indoor unit
and the remote controller is not normal over a certain amount of time.
Causes
The possible causes are:
Troubleshooting
P
Malfunctioning remote controller
P
Malfunctioning indoor PCB
P
Outside cause (noise...)
P
Connection of two master remote controllers (when using two remote controllers).
To troubleshoot, proceed as follows:
Control by 2 remote
controllers
YES
SS1 of both
remote controllers is
set to MAIN.
YES
NO
All indoor
unit PCB
microcomputer
normal monitors
flashing
NO
YES
Using
multicore
transmission wiring
between indoor unit
and remote
controller
NO
Caution
Part 3 – Troubleshooting
33
Resets
normally when
power supply is turned
off temporarily.
YES
YES
NO
4
Set one of the
remote controllers
to SUB, turn off
the power supply
temporarily, then
restart operation.
5
Indoor unit PCB
replacement.
Malfunction could
be produced by
noise. Check the
surrounding area
and restart
operation.
Change to
double-core
independent
cable.
Failure of remote
controller PCB or
replacement of
defective indoor
unit PCB.
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
3–67
Error Codes: System Malfunctions
1
4.6
ESIE03–01
Transmission Error between MAIN Remote Controller
and SUB Remote Controller (U8)
Error code
U8
Error generation
The error is generated when, in case of controlling with two remote controllers, the microprocessor
detects that the transmission between the indoor unit and the remote controllers (MAIN and SUB) is
not normal over a certain amount of time.
Causes
The possible causes are:
33
Troubleshooting
4
P
Transmission error between MAIN remote controller and SUB remote controller
P
Connection among SUB remote controllers
P
Malfunctioning remote controller PCB.
To troubleshoot, proceed as follows:
Controlling
with 2-remote
controller
NO
YES
SS-1 switch
on remote controller
PCB is turned
to MAIN
NO
Turn the SS-1 switch of one
remote controller to MAIN.
Turn OFF the power supply,
and restart operation.
YES
5
Both SS-1
switches on remote
controllers are turned
to SUB
YES
NO
Turn OFF the power once and
restart operation.
Replace remote controller PCB
if any error is generated.
Turn the SS-1switch of one
remote controller to MAIN.
Turn OFF the power supply,
and restart operation.
Caution
3–68
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
4.7
Error Codes: System Malfunctions
Malfunctioning Field Setting Switch (UA)
1
Error code
UA
Error generation
The error is generated when incorrect field settings have been set for pair/twin/triple/double twin.
Causes
The possible causes are:
P
Malfunctioning indoor or outdoor unit PCB
P
Malfunctioning power supply PCB
P
Indoor-outdoor, indoor-indoor unit transmission wiring
P
Malfunctioning remote controller wiring.
33
4
5
Part 3 – Troubleshooting
3–69
Error Codes: System Malfunctions
1
Troubleshooting
ESIE03–01
To troubleshoot, proceed as follows:
Is
the remote
controller connected
to more than
one indoor
unit?
YES
Connect the remote controller
correctly.
NO
Is
the outdoor unit
used for Twin
system?
NO
Check setting "No. of Connected
Twin System Indoor Units" of indoor
unit.
YES
Is the
setting of
Pair/Twin/Triple
set
correctly?
33
NO
Set correctly.
YES
Are the
microcomputer
normal montiors
(HAP) of all indoor unit
PCB
flashing?
4
NO
Is the
indoor-indoor
and indoor-outdoor
jumper correctly
connected?
NO
Connect correctly.
YES
YES
Are the
transmission
normal montiors
(HBP) of all indoor unit
PCB
flashing?
5
NO
NO
Connect correctly.
YES
Is there
220-240 VAC
between No.1 and
No.3 of X2M
(indoor Unit)?
YES
Turn the power off once, then
back on, and restart operation.
NO
Operating normally?
Is the
power supply
PCB correctly
connected?
NO
Replace the transformer.
YES
Is the
indoor-indoor
and indoor-outdoor
jumper correctly
connected?
Wiring could be incorrect, recheck.
NO
Connect correctly.
YES
YES
Indoor unit PCB replacement.
Operates normally.
Caution
3–70
Be sure to turn off power switch before connecting or disconnecting the connector, or parts damage
may occur.
Part 3 – Troubleshooting
ESIE03–01
Additional Checks for Troubleshooting
Part 3
5
Additional Checks for Troubleshooting
5.1
What Is in This Chapter?
Introduction
This chapter explains how you must check the units to carry out troubleshooting correctly.
Overview
This chapter contains the following topics:
Part 3 – Troubleshooting
1
33
Topic
See page
5.2–Indoor Unit: Checking the Fan Motor Hall IC
3–72
5.3–Indoor Unit: Checking the Power Supply Wave Form
3–73
5.4–Outdoor Unit: Checking the Refrigerant System
3–74
5.5–Outdoor unit: Checking the Installation Condition
3–75
5.6–Outdoor Unit: Checking the Discharge Pressure
3–76
5.7–Outdoor Unit: Checking the Expansion Valve
3–77
5.8–Checking the Thermistors
3–78
5.9–R1T and R2T
3–79
5.10–R3T
3–80
5.11–Evaluation of abnormal high pressure
3–81
5.12–Evaluation of abnormal low pressure
3–82
5.13–Check for Clogged Points
3–83
4
5
3–71
Additional Checks for Troubleshooting
1
5.2
Indoor Unit: Checking the Fan Motor Hall IC
Applicable units
Units using phase cut controlled fan motor with feedback signal.
Checking
To check the indoor unit fan motor hall IC, proceed as follows:
33
4
5
3–72
ESIE03–01
Step
Action
1
Make sure connector S7 on PCB 1 is properly connected.
2
Make sure the power is ON and that there is no operation.
3
Measure the voltage between pin 1 and 3 of S7.
4
Turn the fan one rotation with your hand and measure the generated pulses.
5
Proceed as follows:
If...
Then...
The measured voltage between pin 1 and 3 does
not equal 5 V
Replace the PCB 1.
The generated pulses do not equal 3 pulses
between pin 2 and 3
Replace the fan motor.
The measured voltage does not equal 5 V and
the generated pulses do not equal 3 pulses
between pin 2 and 3
Replace the PCB 1.
Part 3 – Troubleshooting
ESIE03–01
5.3
Additional Checks for Troubleshooting
Indoor Unit: Checking the Power Supply Wave Form
Checking
1
To check the power supply wave form, proceed as follows:
Step
Action
1
Measure the power supply wave form between pin 1 and 3 of X1M for the outdoor units or
between pin 1 and 3 of X2M for the indoor units.
2
Check whether the power supply wave form is a sine wave:
33
3
4
Check whether there is wave form disturbance near the zero cross:
5
4
Part 3 – Troubleshooting
Adjust the supply voltage.
3–73
Additional Checks for Troubleshooting
1
5.4
Checking
ESIE03–01
Outdoor Unit: Checking the Refrigerant System
To check the refrigerant system, proceed as follows:
Check discharge pipe
thermistor R3T.
Is the
discharge pipe
thermistor R3T
disconnected from the
holder?
33
Yes
No
Check for gas leaks
using a leak tester.
Replace the
refrigerant.
Correct the
problem.
4
5
3–74
Part 3 – Troubleshooting
ESIE03–01
5.5
Additional Checks for Troubleshooting
Outdoor unit: Checking the Installation Condition
Checking
1
To check the installation condition, proceed as follows:
Check the space for all air
passage around the suction and
discharge areas.
Is the
minimum space
respected?
No
Change the installation
location.
33
Yes
Does the
discharged air from other
outdoor units cause an
increase of the suction
temperature?
Is
the heat
exchanger
clean?
No
Clean the heat
exchanger.
No
Change the
installation
location or
direction.
4
Yes
Yes
Change the installation
location.
Is there enough
air flow?
5
Yes
Check the outdoor ambient
temperature R1T. This temperature
must be lower than 43 °C.
Part 3 – Troubleshooting
3–75
Additional Checks for Troubleshooting
1
5.6
Checking
ESIE03–01
Outdoor Unit: Checking the Discharge Pressure
To check the discharge pressure, proceed as follows:
Check the
discharge
pressure.
Is the
pressure > 24 kg/
cm² during cooling
operation?
33
Yes
Is the
solenoid valve
open?
4
No
Is there
conductivity in the
coil of the solenoid
valve?
No
Replace the coil
of the solenoid
valve.
No
Clean them.
No
Yes
Yes
5
Is the stop
valve open?
Replace the
solenoid valve.
No
Open the stop
valve.
No
Are the heat
exchanger and air
filter clean?
Yes
Is the
connection pipe
deformed?
Yes
Yes
Replace the pipe
Replace the
compressor.
3–76
Part 3 – Troubleshooting
ESIE03–01
5.7
Additional Checks for Troubleshooting
Outdoor Unit: Checking the Expansion Valve
Checking
1
To check the electronic expansion valve, proceed as follows:
Step
Action
1
Check if the expansion valve connector is correctly inserted in the X24A of PCB 1.
2
Compare the expansion valve unit with the number of the connector to make sure it is correctly connected.
3
Switch the power OFF.
4
Switch the power ON to check whether the expansion valve is producing a clicking sound.
5
33
If...
Then...
The expansion valve has no
clicking sound
Disconnect the valve connector without the
clicking sound and proceed to step 5.
4
Check the coil current: Open circuit < normal < short circuit
The table below contains the reference resistance values.
6
Part 3 – Troubleshooting
—
Grey
Black
Yellow
Red
Orange
Grey
—
40-50 ø
40-50 ø
40-50 ø
40-50 ø
Black
40-50 ø
—
80-100 ø
80-100 ø
80-100 ø
Yellow
40-50 ø
80-100 ø
—
80-100 ø
80-100 ø
Red
40-50 ø
80-100 ø
80-100 ø
—
80-100 ø
Orange
40-50 ø
80-100 ø
80-100 ø
80-100 ø
—
5
Check the clicking sound again.
If...
Then...
There is a clicking sound
The expansion valve works properly.
There is no clicking sound
Replace the expansion valve unit.
There is still no clicking sound
Replace outdoor PCB 1.
3–77
Additional Checks for Troubleshooting
1
5.8
ESIE03–01
Checking the Thermistors
Thermistors
If the cause of the problem is related to the thermistors, then the thermistors should be checked prior
to changing the PCB.
For more information about these thermistors, see:
33
Overview of
thermistors
P
’Wiring Diagrams: Outdoor Units’
P
‘Wiring Diagrams: Indoor Units’
P
"Functions of Thermistors" on page 4.
The table below contains an overview of the thermistors:
Thermistor
Indoor
Outdoor
4
Checking
5
3–78
Description
R1T
Suction air thermistor
R2T
Heat exchanger thermistor (coil thermistor)
R1T
Ambient air thermistor
R2T
Heat exchanger thermistor (coil thermistor)
R3T
Discharge pipe thermistor
To check the thermistors, proceed as follows:
Step
Action
1
Disconnect the thermistor from the PCB.
2
Read the temperature and the resistor value.
3
Check if the measured values correspond with the values in the table on the next pages.
Part 3 – Troubleshooting
ESIE03–01
5.9
Additional Checks for Troubleshooting
R1T and R2T
Temperature –
resistance
1
The table below is the thermistor (R1T and R2T) temperature – resistance conversion table.
Temp.
(°C)
Part 3 – Troubleshooting
R1T
(kΩ)
R2T
(kΩ)
Temp.
(°C)
R1T
(kΩ)
R2T
(kΩ)
Temp.
(°C)
R1T
(kΩ)
R2T
(kΩ)
-20
197.81
192.08
20
25.01
24.45
60
4.96
4.87
-19
-18
-17
-16
-15
-14
-13
-12
-11
186.53
175.97
166.07
156.80
148.10
139.94
132.28
125.09
118.34
181.16
170.94
161.36
152.38
143.96
136.05
128.63
121.66
115.12
21
22
23
24
25
26
27
28
29
23.91
22.85
21.85
20.90
20.00
19.14
18.32
17.54
16.80
23.37
22.35
21.37
20.45
19.56
18.73
17.93
17.17
16.45
61
62
63
64
65
66
67
68
69
4.79
4.62
4.46
4.30
4.16
4.01
3.88
3.75
3.62
4.70
4.54
4.38
4.23
4.08
3.94
3.81
3.68
3.56
-10
111.99
108.96
30
16.10
15.76
70
3.50
3.44
-9
-8
-7
-6
-5
-4
-3
-2
-1
106.03
100.41
95.14
90.17
85.49
81.08
76.93
73.01
69.32
103.18
97.73
92.61
87.79
83.25
78.97
74.94
71.14
67.56
31
32
33
34
35
36
37
38
39
15.43
14.79
14.18
13.59
13.04
12.51
12.01
11.52
11.06
15.10
14.48
13.88
13.31
12.77
12.25
11.76
11.29
10.84
71
72
73
74
75
76
77
78
79
3.38
3.27
3.16
3.06
2.96
2.86
2.77
2.68
2.60
3.32
3.21
3.11
3.01
2.91
2.82
2.72
2.64
2.55
0
65.84
64.17
40
10.63
10.41
80
2.51
2.47
1
2
3
4
5
6
7
8
9
62.54
59.43
56.49
53.71
51.09
48.61
46.26
44.05
41.95
60.96
57.94
55.08
52.38
49.83
47.42
45.14
42.98
40.94
41
42
43
44
45
46
47
48
49
10.21
9.81
9.42
9.06
8.71
8.37
8.05
7.75
7.46
10.00
9.61
9.24
8.88
8.54
8.21
7.90
7.60
7.31
10
39.96
39.01
50
7.18
7.04
11
12
13
14
15
16
17
18
19
38.08
36.30
34.62
33.02
31.50
30.06
28.70
27.41
26.18
37.18
35.45
33.81
32.25
30.77
29.37
28.05
26.78
25.59
51
52
53
54
55
56
57
58
59
6.91
6.65
6.41
6.65
6.41
6.18
5.95
5.74
5.14
6.78
6.53
6.53
6.53
6.29
6.06
5.84
5.43
5.05
—
3–79
33
4
5
Additional Checks for Troubleshooting
1
5.10
R3T
Temperature –
resistance
The table below is the thermistor (R3T) temperature – resistance conversion table.
Temp.
(°C)
Resist.
(kΩ)
—
33
4
5
3–80
ESIE03–01
Temp.
(°C)
Resist.
(kΩ)
Temp.
(°C)
Resist.
(kΩ)
—
60.0
52.8
130.0
5.4
—
-6.0
-4.0
-2.0
—
1120.0
1002.5
898.6
62.0
64.0
66.0
68.0
48.9
45.3
42.0
39.0
132.0
134.0
136.0
138.0
5.4
4.8
4.6
4.3
0.0
806.5
70.0
36.3
140.0
4.1
2.0
4.0
6.0
8.0
724.8
652.2
587.6
530.1
72.0
74.0
76.0
78.0
33.7
31.4
29.2
27.2
142.0
144.0
146.0
148.0
3.9
3.7
3.5
3.3
10.0
478.8
80.0
25.4
150.0
3.2
12.0
14.0
16.0
18.0
432.9
392.0
355.3
322.4
82.0
—
—
—
23.7
—
—
—
152.0
154.0
156.0
158.0
3.0
2.9
2.7
2.6
20.0
292.9
—
—
160.0
2.5
22.0
24.0
26.0
28.0
266.3
242.5
221.0
201.6
92.0
94.0
96.0
98.0
16.9
15.8
14.8
13.9
162.0
164.0
166.0
168.0
2.3
2.5
2.1
2.0
30.0
184.1
100.0
13.1
170.0
1.9
32.0
34.0
36.0
38.0
168.3
154.0
141.0
129.3
102.0
104.0
106.0
108.0
12.3
11.5
10.8
10.2
172.0
174.0
176.0
178.0
1.9
1.8
1.7
1.6
40.0
118.7
110.0
9.6
180.0
1.5
42.0
44.0
46.0
48.0
109.0
100.2
92.2
84.9
112.0
114.0
116.0
118.0
9.0
8.5
8.0
7.6
50.0
78.3
120.0
7.1
52.0
54.0
56.0
48.0
72.2
66.7
61.6
57.0
122.0
124.0
126.0
128.0
6.7
6.4
6.0
5.7
—
Part 3 – Troubleshooting
ESIE03–01
5.11
Additional Checks for Troubleshooting
Evaluation of abnormal high pressure
1
Abnormally high pressure level is mostly caused by the condenser side. The following contents are
provided by service engineer based on their field checks. Further, the number is listed in the order of
degree of influence.
In cooling operation
Check items (Possible causes)
Judgment
Does the outdoor unit fan run normally?
Visual inspection
Is the outdoor unit heat exchanger clogged?
Visual inspection
Is there clogging before or after the EV (capillary)?
Check if there is a temperature difference before
and after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged?
*Heat pump model only
Check if there is a temperature difference before
and after check valve.
--> If YES, the check valve is caught.
Is the HPS normal?
Check continuity by using a tester.
Is the outdoor unit installed under such conditions that short circuit easily occurs?
Visual inspection
Is the piping length 5 meters or less?
Visual inspection
Does air enter the refrigerant system?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
Is the refrigerant overcharged?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
Check items (Possible causes)
Judgment
Does the indoor unit fan run normally?
Visual inspection
Is the indoor unit heat exchanger clogged?
Visual inspection
Is the indoor unit installed under such conditions
that short circuit easily occurs?
Visual inspection
Is there clogging before or after the EV (capillary)?
Check if there is a temperature difference before
and after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged?
Check if there is a temperature difference before
and after check valve.
--> If YES, the check valve is caught.
Is the HPS normal?
Check continuity using a tester.
Is the piping length 5 meters or less?
Visual inspection
Does air enter the refrigerant system?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
Is the refrigerant overcharged?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
In heating operation
Part 3 – Troubleshooting
3–81
33
4
5
Additional Checks for Troubleshooting
1
5.12
ESIE03–01
Evaluation of abnormal low pressure
Abnormally low pressure level is mostly caused by the evaporator side. The following contents are
provided based on field checking of service engineer. Further, the number is listed in the order of
degree of influence.
In cooling operation
33
4
5
Check items (Possible causes)
Judgment
Does the outdoor unit fan run normally?
Visual inspection
Is the indoor unit filter clogged?
Visual inspection
Is there clogging before or after the EV (capillary)?
Check if there is a temperature difference before
and after EV (capillary).
Check if the main valve unit of EV operates (by
noise, vibration).
Is the check valve clogged?
*Heat pump model only
Check if there is a temperature difference before
and after check valve.
-> If YES, the check valve is caught.
Is the LPS normal?
Check continuity using a tester.
Is the indoor unit installed under such conditions
that short circuit easily occurs?
Visual inspection
Is the refrigerant gas short?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
Check items (Possible causes)
Judgment
Does the outdoor unit fan run normally?
Visual inspection
Is the outdoor unit heat exchanger clogged?
Visual inspection
Is the outdoor unit installed under such conditions that short circuit easily occurs?
Visual inspection
Is there clogging before or after the EV (capillary)?
Check if there is a temperature difference before
and after EV (capillary).
Check if the main valve unit of EV operates (by
noise, vibration).
Is the check valve clogged?
Check if there is a temperature difference before
and after check valve.
--> If YES, the check valve is caught.
Is the LPS normal?
Check continuity using a tester.
Is the refrigerant gas short?
Conduct refrigerant collection and vacuum drying, and then add proper amount refrigerant.
In heating operation
3–82
Part 3 – Troubleshooting
ESIE03–01
5.13
Additional Checks for Troubleshooting
Check for Clogged Points
Checks
1
Temperature differences must occur before or after the clogged points!
1
3
3
4
5
33
2
RAC
Indoor Unit
Part 3 – Troubleshooting
COMP
Outdoor Unit
Check points
Check factor
Causes
1
Temperature
difference
P
Dust
P
Choked moisture
P
Reduced effective pipe
diameter due to adherent
contamination, etc.
Around
expansion
mechanism
4
Remedies
Replace the expansion valve.
5
2
Accumulator
Frosting
P
Choked moisture
Blow a nitrogen gas,
and then replace the
refrigerant.
3
Distributor
Temperature
difference
P
Dust
P
Choked moisture
Replace the heat
exchanger or
distributor.
P
Reduced effective pipe
diameter due to adherent
contamination, etc.
4
Field piping
Temperature
difference
P
Collapsed pipe
Replace the pipe.
5
Stop valve
Temperature
difference
P
The stop valve is not fully
open.
Open the stop valve
fully.
3–83
Additional Checks for Troubleshooting
ESIE03–01
1
33
4
5
3–84
Part 3 – Troubleshooting
ESIE03–01
4
Part 4
Commissioning and Test
Run
3
What is in this part?
This part contains the following chapters:
Chapter
See page
1–Pre-Test Run Checks
4–3
2–Field settings
4–9
3–Test Run and Operation Data
4–33
44
5
Part 4 – Commissioning and Test Run
4–1
ESIE03–01
1
3
4
5
4–2
Part 4 – Commissioning and Test Run
ESIE03–01
Pre-Test Run Checks
Part 4
1
Pre-Test Run Checks
1.1
What Is in This Chapter?
Introduction
Overview
This chapter contains the following information:
P
Checks before test run
P
Test run checks
P
Setting the address for the receiver of the wireless remote controller
P
Setting the address for the wireless remote controller.
3
4
This chapter contains the following topics:
Topic
See page
1.2–Test Run Checks
4–4
1.3–Setting the Wireless Remote Controller
4–5
Part 4 – Commissioning and Test Run
1
5
4–3
Pre-Test Run Checks
1
1.2
ESIE03–01
Test Run Checks
Checks before test
run
Before carrying out a test run, proceed as follows:
Step
Action
1
Make sure the voltage at the primary side of the safety breaker is:
2
3
Test run checks
4
5
4–4
P
230 V ± 10% for 1-phase units
P
400V ± 10% for 3-phase units.
Fully open the liquid and the gas stop valve.
To carry out a test run, check the following:
P
Check that the temperature setting of the remote controller is at the lowest level or test mode.
P
Switch ON the indoor units one by one to check whether they operate correctly. Afterwards, switch
ON all units to check whether they all operate simultaneously.
P
Go through the following checklist:
Checkpoints
Cautions or warnings
Are all units securely installed?
P
Dangerous for turning over during
storm.
P
Possible damage to pipe
connections.
Is the earth wire installed according to the applicable
local standard?
Dangerous if electric leakage occurs.
Are all air inlets and outlets of the indoor and outdoor
units unobstructed?
P
Poor cooling.
P
Poor heating.
Does the drain flow out smoothly?
Water leakage.
Is piping adequately heat-insulated?
Water leakage.
Have the connections been checked for gas leakage?
P
Poor cooling.
P
Poor heating.
P
Stop.
Is the supply voltage conform to the specifications on
the name plate?
Incorrect operation.
Are the cable sizes as specified?
Damage of cables.
Are the remote controller signals received by the unit?
No operation.
Part 4 – Commissioning and Test Run
ESIE03–01
1.3
Pre-Test Run Checks
Setting the Wireless Remote Controller
Introduction
Setting the address
for the receiver
1
To set the wireless remote controller, you have to set the address for:
P
The receiver of the wireless remote controller
P
The wireless remote controller.
The address for the receiver of the wireless remote controller is factory set to 1. To change this setting,
proceed as follows:
Step
Action
1
Turn OFF the power.
2
Remove the sealing pad on the top of the receiver.
3
Sealing pad
2
3
M
S
SS
1
1
SS
Small opening
2
4
Receiver
3
Set the wireless address switch (SS2) according to the table below. You can find the wireless address switch attached on the PCB of the receiver and it is visible through the small
opening on the back of the receiver.
No. 1
No. 2
No. 3
Unit No.
1 2 3
1 2 3
4
1 2 3
SS2
If you use a wired and a wireless remote controller for one indoor unit, proceed as follows:
1. Set the wired remote controller to MAIN: On the remote controller.
2. Set the wireless remote controller to SUB: On the receiver with the MAIN/SUB switch
(SS1).
MAIN
SUB
MAIN/SUB
SS1
5
S
M
S
M
Seal off the opening of the address switch and the MAIN/SUB switch with the attached
sealing pad.
Sealing pad
S
2
M
SS
3
1
Small opening
2
SS
1
Receiver
6
Make sure to also change the address on the remote controller.
Part 4 – Commissioning and Test Run
4–5
5
Pre-Test Run Checks
1
Setting the address
for the wireless
remote controller
ESIE03–01
The address for the wireless remote controller is factory set to 1. To change this setting, proceed as
follows:
Step
Action
1
Hold down the FILTER RESET button and the TEST button for at least 4 s, to go to field
set mode. The display indicates the field set mode.
3
4
FILTER RESET
TEST
5
2
Press the FAN button to select a multiple setting (A/b), see ‘Multiple settings A/b’ further
in this section. Each time you press the button, the display switches between “A” and “b”.
FAN
4–6
Part 4 – Commissioning and Test Run
ESIE03–01
Pre-Test Run Checks
Step
Action
3
Press the UP and DOWN buttons to set the address. Set the same address as the
receiver (1, 2 or 3). The receiver does not work with addresses 4, 5 and 6.
1
UP
DOWN
3
4
4
5
Press the RESERVE button to confirm the setting.
RESERVE
Part 4 – Commissioning and Test Run
4–7
Pre-Test Run Checks
1
ESIE03–01
Step
Action
5
Press the TEST button to quit the field set mode and return to the normal display.
ON / OFF
TEMP
TIME
˚C
UP
DOWN
FAN
RESERVE CANCEL
3
TIMER
MODE
SWING
/TEST
TEST
4
5
Multiple settings
A/b
When an outside control (central remote controller...) controls an indoor unit, sometimes the indoor
unit does not respond to ON/OFF and temperature settings commands from this controller.
Remote controller
4–8
Indoor unit
Setting
Remote controller
display
Control of other air conditioners and units
A: Standard
All items are displayed.
Commands other than ON/OFF
and temperature setting
accepted. (1 long beep or
3 short beeps emitted)
b: Multi System
Only one item is displayed. This item is
only shown for a few
seconds.
All commands accepted (2 short beeps)
No other control
Part 4 – Commissioning and Test Run
ESIE03–01
Field settings
Part 4
2
Field settings
2.1
What Is in This Chapter?
Introduction
Overview
This chapter contains the following information:
P
How to change the field settings
P
The field settings
P
The factory settings.
3
This chapter contains the following topics:
Topic
See page
2.2–How to Change the Field Settings with the Wired Remote Controller
4–10
2.3–How to Change the Field Settings with the Wireless Remote Controller
4–12
2.4–Overview of the Field Settings of the Indoor Units
4–13
2.5–Overview of the Factory Settings of the Indoor Units
4–14
2.6–Setting the Ceiling Height
4–15
2.7–Setting the Filter Counter
4–16
2.8–MAIN/SUB Setting when Using Two Remote Controllers
4–17
2.9–Setting the Centralized Group No.
4–18
2.10–Field settings when using a spare part PCB of Sky-Air L-series outdoor unit
4–20
2.11–The Field Setting Levels
4–23
2.12–Overview of the Field Settings: R(Y)P71-125L
4–26
2.13–Jumpers
4–28
2.14–DIP switch DS1
4–29
2.15–DIP switch DS2
4–30
Part 4 – Commissioning and Test Run
1
4
5
4–9
Field settings
1
2.2
ESIE03–01
How to Change the Field Settings with the Wired Remote Controller
Installation
conditions
The field settings have to be changed with the remote controller according to the installation
conditions.
Wired remote
controller
The illustration below shows the wired remote controller.
3
6
23 7
8
9
2
1
10
3
4
11
12
14
22
17
25
16
4
13
15 18
19
20
29
5
21
5
24
33
26
35
27
36
37
28
Components
4–10
30
31
32
34
The table below contains the components of the wired remote controller.
No. Component
No. Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
ON/OFF button
Operation lamp
Operation mode icon
Ventilation mode icon
Ventilation icon
Air cleaning icon
Leave home icon
External control icon
Change-over under centralised control icon
Day of the week indicator
Clock display
Maximum set temperature
Minimum set temperature
Schedule timer icon
Action icons
Off icon
Inspection required
Set temperature display
Setting
Air flow direction icon
Not available
Fan speed icon
Defrost/hotstart mode icon
Air filter cleaning time icon
Element cleaning time icon
Ventilation mode button
Ventilation amount button
Inspection/test operation button
Programming button
Schedule timer button
Time adjust button
Temperature adjust buttons
Operation change/ button
Setpoint/limit button
Fan speed button
Air flow direction adjust button
Air filter cleaning time icon reset
Part 4 – Commissioning and Test Run
ESIE03–01
Setting
Field settings
1
To set the field settings, you have to change:
P
“Mode No.”
P
“First code No.”
P
“Second code No.”.
To change the field settings, proceed as follows:
Step
Action
1
Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter
the “Field setting mode”.
2
Press the TEMPERATURE CONTROL button until the desired “Mode No.” appears.
3
P
If the indoor unit is under group control, all settings for all the indoor units are set at the
same time. Use the codes 10 to 15 to apply this group control and proceed to the next
step.
P
If you want to set the indoor units of one group individually or if you want to read out
the last settings, use the codes 20 to 25 which are displayed in brackets. Press the
TIMER SELECTION button to select the “Indoor unit No.” for which you want to adjust
the field settings.
4
Press the upper part of the PROGRAMMING TIME button to select the “First code No.”.
5
Press the lower part of the PROGRAMMING TIME button to select the
“Second code No”.
6
Press the CONFIRMATION button to confirm the changed setting.
7
Press the INSPECTION/TEST button to return to “Normal mode”.
Part 4 – Commissioning and Test Run
3
4
5
4–11
Field settings
1
2.3
ESIE03–01
How to Change the Field Settings with the Wireless Remote Controller
Optional
accessories
If optional accessories are mounted on the indoor unit, the indoor unit setting may have to be changed.
Refer to OH98-2 or the installation manual (optional handbook) for each optional accessory.
Wireless remote
controller
The illustration below shows the wireless remote controller.
UP button
Mode No.
3
DOWN button
Field setting mode
RESERVE button
First code No.
4
MODE button
Second code No.
INSPECTION/TEST button
5
Setting
To set the field settings, you have to change:
P
“Mode No.”
P
“First code No.”
P
“Second code No.”.
To change the field settings, proceed as follows:
4–12
Step
Action
1
Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter
the “Field setting mode”.
2
Press the MODE button to select the desired “Mode No.”.
3
Press the UP button to select the “First code No.”.
4
Press the DOWN button to select the “Second code No.”
5
Press the RESERVE button to set the present settings.
6
Press the INSPECTION/TEST button to return to the “Normal mode”.
Part 4 – Commissioning and Test Run
ESIE03–01
2.4
Field settings
Overview of the Field Settings of the Indoor Units
Field settings
Mode
No.
10 or 20
1
The table below contains the possible field settings of all indoor units.
First
code No.
Second code No.
Description of the setting
01
02
03
04
0
Filter counter
Light
contamination
heavy
contamination
—
—
1
Filter type
Long
Super long
External
Oil mist
2
Remote thermistor of the
remote controller
TH1 = rem.
controller
TH1 = air
return
—
—
3
Filter display
Filter indic.
No filter indic.
—
—
0
Number indoor to 1 outdoor
Pair
Twin
Triple
Double twin
1
Unified or indiv. set twin
Group setting
Indiv. setting
—
—
2
Fan OFF at thermostat OFF
LL-speed
OFF
—
—
0
KRP1B51/52/53 X1/X2 output
Thermostat
ON
Option
Operation
Malfunction
1
EKRORO
Forced OFF
ON/OFF operation
—
—
3
Fan speed heating thermostat
OFF
LL-speed
Set speed
—
—
5
Automatic restart
Disabled
Enabled
—
—
0
Ceiling height setting
Normal
High
Extra high
—
≤ 2.7 m
>2.7≤3.0 m
>3.0≤3.5 m
—
Selection of air flow direction
(setting for when a blocking
pad kit has been installed).
4-way flow
3-way flow
2-way flow
3
Horizontal discharge grill
Enabled
Disabled
—
—
4
Air flow direction adjust range
setting
Draft prevention
Standard
Ceil soil prevention
—
5
Field fan speed changeover air
outlet
Standard
Option 1
Option 2
—
6
External static pressure
Normal
High
Low
—
14 or 24
0
Additional timer to guard timer
0s
5s
10 s
15 s
15 or 25
3
Drain pump during
humidifying (heating)
No
Yes
—
—
5
Ventilation unit indiv. setting
No
Yes
—
—
6
Air-cleaner unit indiv. setting
No
Yes
—
—
0
Permission level setting
Level 2
Level 3
—
—
1
Leave home function
Not
permitted
Permitted
—
—
2
Thermostat sensor in remote
controller (for limit operation
and leave home function only)
Use
Not use
—
—
11 or 21
12 or 22
13 or 23
1
1b
Part 4 – Commissioning and Test Run
3
4
5
—
4–13
Field settings
1
2.5
ESIE03–01
Overview of the Factory Settings of the Indoor Units
Factory settings
Mode No.
10 or 20
3
4
The table below contains the factory settings of all indoor units
First code
No.
Second code No.
FHYCP
FHYKP
FHYBP
FAYP
FDYP
FUYP
FHYP
0
01
01
01
01
01
01
01
1
01
—
01
—
02
01
—
2
02
02
02
—
02
02
02
3
01
01
01
01
01
01
01
0
01
01
01
01
01
01
01
1
01
01
01
01
01
01
01
2
01
01
01
01
01
01
01
0
01
01
01
01
01
01
01
3
01
—
01
—
—
—
—
5
02
02
02
02
02
02
02
0
01
—
—
01
—
01
01
1
01
—
—
—
—
—
—
3
—
01
—
—
—
—
—
4
02
02
—
—
—
—
—
5
01
—
—
01
—
01
01
6
—
01
01
—
—
—
—
14 or 24
0
01
01
01
—
01
01
01
15 or 25
3
01
01
01
—
01
01
01
5
01
01
01
01
01
01
01
6
01
01
01
01
01
01
01
11 or 21
12 or 22
13 or 23
5
4–14
Part 4 – Commissioning and Test Run
ESIE03–01
2.6
Field settings
Setting the Ceiling Height
Incorrectly setting
1
If you set the controller incorrectly, a connection mistake malfunction “UA” will appear on the remote
controller display.
See ’Malfunctioning Field Setting Switch (UA)’ on page 3–69.
Mode No. 13 or 23
First code No. 0
Set the second code No., according to the tables below.
FHYP
Second code No.
Ceiling-suspended type
01
Height < 2.7 m
02
2.7 m < height < 3.5 m
03
Not used
3
FAYP
Second code No.
Wall-mounted type
01
Normal
02
High
03
Extra high
4
5
FHYCP and FUYP
Indoor unit
Second code No.
4-way outlet
3-way outlet
2-way outlet
FHYCP35-71
01
< 2.7 m
< 3.0 m
< 3.5 m
02
< 3.0 m
< 3.3 m
< 3.8 m
03
< 3.5 m
< 3.5 m
—
01
< 3.2 m
< 3.6 m
< 4.2 m
02
< 3.6 m
< 4.0 m
< 4.2 m
03
< 4.2 m
< 4.2 m
—
01
< 2.7 m
< 3.0 m
< 3.5 m
02
< 3.0 m
< 3.5 m
< 3.8 m
03
< 3.5 m
< 3.8 m
—
FHYCP100-125
FUYP
Part 4 – Commissioning and Test Run
4–15
Field settings
1
2.7
ESIE03–01
Setting the Filter Counter
Mode No. 10 or 20
First code No. 0
When the filter counter indication time is set to ON, set the second code No., according to the table
below
Unit
3
Mode No.
5
Fan speed OFF
when
thermostat OFF
light
heavy
FHYCP
±2500 hrs
±1250 hrs
FHYKP
±2500 hrs
±1250 hrs
FHYP
±2500 hrs
±1250 hrs
FUYP
±2500 hrs
±1250 hrs
±200 hrs
±100 hrs
FATP~B
±200 hrs
±100 hrs
FHYBP
±2500 hrs
±1250 hrs
FDYMP
±2500 hrs
±1250 hrs
FDYP
±2500 hrs
±1250 hrs
0
First code No.
Second code No.
Setting
01
—
02
Fan OFF
2
You can switch the fan speed to the set fan speed when the heating thermostat is OFF. This setting is
called “Set Fan Speed”.
Mode No.
12 or 22
First code No.
Second code No.
Setting
01
LL fan speed
02
Set fan speed
3
Set the air flow direction of the indoor units as given in the table below. This setting is needed when
the optional air outlet blocking pad has been installed. The “Second code No” is factory set to “01”.
Mode No
13 or 23
4–16
10 or 20
When the cool/heat thermostat is OFF, you can stop the indoor unit fan by switching the setting to
“Fan OFF”. This setting is used as a countermeasure against odour, for example for barber shops and
restaurants.
11 or 21
Air flow direction
setting
Contamination
02
Mode No.
Fan speed
changeover when
thermostat OFF
Second code No.
01
FAYP~L
4
First code No.
First code No
1
Second code No
Setting
01
F: four-direction air flow
02
T: three-direction air flow
03
W: two direction air flow
Part 4 – Commissioning and Test Run
ESIE03–01
2.8
Field settings
MAIN/SUB Setting when Using Two Remote Controllers
1
Situation
The MAIN/SUB setting is necessary when one indoor unit is controlled by two remote controllers.
When you use two remote controllers (control panel and separate remote controller), set one to MAIN
and the other to SUB. You can do this by setting the switch on the remote controller’s PCB.
Setting
The remote controllers are factory set to MAIN, so you only have to change one remote controller from
MAIN to SUB. To change a remote controller from MAIN to SUB, proceed as follows:
Step
Action
1
Insert a flathead screwdriver into the recess between the upper and lower part of the
remote controller, as shown in the illustration below. Gently pry off the upper part of the
controller, working from the two possible positions.
3
Upper part of the
remote controller
4
Lower part of the
remote controller
2
Turn the MAIN/SUB changeover switch on the PCB to “S”.
M
S
M
S
Part 4 – Commissioning and Test Run
5
The switch is set to
MAIN (factory setting)
Set the switch to SUB.
4–17
Field settings
1
2.9
ESIE03–01
Setting the Centralized Group No.
When?
If you want to carry out centralized control with a central remote controller and a unified ON/OFF
controller, you have to set the group No. for each group with the remote controller.
Wired remote
controller
The illustration below shows the wired remote controller.
3
UNIT No.
GROUP
SETTING
4
3
4
1
7
5
6
Setting
5
2
To set the “Centralized group No.”, proceed as follows:
Step
Action
1
Switch ON the power supply of the central remote controller, the unified ON/OFF controller and the indoor unit(s).
2
Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter
the “Field setting mode”.
3
Press the TEMPERATURE CONTROL button until “Mode No.” “00” appears.
4
Press the INSPECTION/TEST button to inspect the group No. display.
5
Set the “Group No.” for each group by pressing the PROGRAMMING TIME button.
The “Group No.” rises in the order of 1—00, 1—01, ..., 1—15, 2—00, ..., 2—15, 3—00,
etc.
The unified ON/OFF controller however displays only the range of group numbers
selected by the switch for setting each address.
Individually
address setting
4–18
6
Press the CONFIRMATION button to enter the selected group No.
7
Press the INSPECTION/TEST button to return to normal mode.
If the address must be set individually for each unit, set the “Mode No.” to “30”. For example, for power
consumption counting.
Part 4 – Commissioning and Test Run
ESIE03–01
Group control for
FDYMP indoor units
Field settings
For group control, cut the jumper indicated as “master/slave” on the PCB of the “slave” indoor units
(=slave PCB). Do not cut the jumper on the PCB of the indoor unit to which the remote controller is
connected (=master PCB).
Master
Note
1
Slave
It is not necessary to designate an indoor unit address when using group control. Tha address is
automatically set when the power is activated.
3
4
5
Part 4 – Commissioning and Test Run
4–19
Field settings
1
2.10
ESIE03–01
Field settings when using a spare part PCB of Sky-Air L-series outdoor unit
When
In case the outdoor PCB needs to be replaced by a spare part PCB, it is required to execute
below-mentioned field settings to ensure correct operation of the unit.
Required action
In case of repair using this part, replace the part according to the following instruction:
Attention on service!
1 Please be sure to work after turning off all related circuit breakers.
2 Before starting the work, please touch the metal part of the product to discharge static electricity.
3 Please exchange PCB ass.y when it is still included in the resin case.
(If it would be removed from the resin case, it can cause a PCB failure.)
3
- The parts for replacement :
- Accessories:
1
1
2
The PCB ass’y
Capacity setting adaptor
The screw for terminal board : Two kinds (M4×3 pieces,
M5×6 pieces)
Please replace the printed circuit board according to the following flow chart of “The flow to setup
the printed circuit board ass’y”.
4
The flow to setup the printed circuit board ass.y
<Please check the capacity of the unit.>
Please attach the capacity setting adaptor (fig. 4) to CN26/X26A.
(Refer to fig. 3 [Nr. 1])
<Please cut jumper JH>
5
Please cut jumper JH, as shown in fig. 1 on this page. (Refer to fig. 3 [Nr. 5])
(It becomes a DAIKIN compressor setup by cutting.)
<Is the capacity of the unit 71 or
100?>
No
<Is the capacity of the unit 125?>
Yes
Yes
In the case of 71 or 100
Please remove and reuse the two following connectors from the original printed circuit board
ass’y.
- Please attach the connector for terminal protection to CN14/X14A. (Refer to fig. 3 [Nr. 2])
- Please attach a short circuit connector to CN12/X12A. (Refer to fig. 3 [Nr. 3])
<Is the model R(Y)P71L7V1 or R(Y)P100L7V1?>
No
Yes
Please cut jumper J4, as shown in fig. 1 on this page. (Refer to fig. 3 [Nr. 6])
(It becomes a setup for 230V by cutting.)
<Is it a C/O or H/P?>
4–20
Part 4 – Commissioning and Test Run
ESIE03–01
Field settings
<Is it a C/O or H/P?>
1
H/P
C/O
Please cut jumper J5 as shown in fig. 1 on this page. (Refer to fig. 3 [Nr. 7])
<Replacement of the printed circuit board ass’y>
(CAUTION)
Please replace the PCB ass.y when it is still included in the
resin case.
Please reconnect all connectors as before according to the
electric wiring diagram.
Figure 1
J*
* : 4, 5, H
3
The cut position of a jumper line
<Test run>
Please confirm that a test run is performed and that the system can operate normally after finishing
the replacement.
4
5
Part 4 – Commissioning and Test Run
4–21
Field settings
1
ESIE03–01
Figure 3: The outline drawing of the PCB assembly (including the resin case)
[Nr. 1] The attachment position of a capacity
setting adaptor (CN26/X26A)
[Nr. 2] <Only 71, 100> The connector
attachment position for terminal protection
(CN14/X14A)
[Nr. 3] <Only 71, 100> The attachment
position of a short circuit connector
(CN12/X12A)
[Nr. 4] <Only 71, 100 exclude R(Y)P> The
attachment position of a short circuit
connector (CN9/X9A)
3
[Nr. 5] <Only DAIKIN compressor>
Setting jumper position (JH)
[Nr. 6] <Only 230V> Setting jumper
position (J4)
4
[Nr. 7] <Only cooling machine> Setting
jumper position (J5)
5
<Terminal board 1/2/3>
M4 screw attachment position: Three places
<Terminal board R/S/T>
M5 screw attachment position: Six places
Figure 4: Capacity establish adaptor illustration
J80
For the correct value, refer to
“accessories table”
4–22
Part 4 – Commissioning and Test Run
ESIE03–01
2.11
Field settings
The Field Setting Levels
Introduction
The inspection level
1
The three field setting levels are:
P
Inspection level
P
Monitoring level
P
Maintenance mode settings.
The inspection level is the highest level of the three field setting levels. You can change the views in
the inspection level by pressing the INSPECTION/TEST button.
The flow chart below explains the different windows of the inspection level.
3
Normal display
Push INSPECTION/TEST button
4
Last occurred
malfunction
Push INSPECTION/TEST button
Push
INSPECTION/TEST
button
Indoor model and
size
See possible
system settings.
5
Push INSPECTION/TEST button
System
Push INSPECTION/TEST button
Test
Part 4 – Commissioning and Test Run
4–23
Field settings
1
Possible system
settings
ESIE03–01
The table below contains the possible system settings, which are displayed on the remote controller if
the TEST button is pushed twice shortly.
Size
Type
Software
Settings
Settings
Display
35
35
FHYCP
FC
45
45
FHYP
HC
60
63
FAYP
AC
71
71
FHYKP
EC
5
3
4
Display
Changing the mode
settings
5
4–24
100
100
FHYBP
JC
125
125
FUYP
3C
200
200
FDYP
UC
250
250
—
To enter the monitoring level and to change the maintenance mode settings, proceed as follows:
Step
Action
1
Hold down the INSPECTION/TEST button for at least 4 s to enter the field setting mode.
2
Hold down the INSPECTION/TEST button for at least 4 s to enter the maintenance mode.
3
Press the TEMPERATURE CONTROL buttons as many times as needed to select the
mode No. you want.
4
Press the TIMER SELECTION button as many times as needed to select the unit No. you
want.
5
Carry out the settings for modes 44 and 45. See “Maintenance Mode Settings” further in
this section.
6
Press the CONFIRMATION button to confirm the settings of modes 44 and 45.
7
Press the INSPECTION/TEST button to return to the normal operating mode.
Part 4 – Commissioning and Test Run
ESIE03–01
Field settings
Mode No.
1
The table below describes the maintenance mode settings.
Function
Content and operation method
Example of the remote controller display
Display malfunction history
40
History error
codes
The history No. can be changed with the programming time button.
Past error code
Unit No.
CODE
SETTING
0: Newest
Malfunction
history
-
Maintenance Mode
Settings
2: Oldest
* “00” displayed for 3 and subsequent
Select the display thermistor with the programming time button.
41
43
Thermistor
data display
Forced fan ON
Thermistor:
0. Remote control thermistor
1. Suction thermistor
2. Heat exchanger thermistor.
Turns the fan ON for each unit individually.
3
Thermistor
Temperature
Unit No.
SETTING
4
Unit No.
SETTING
Sets fan speed and air flow direction for each
unit individually when using group control.
44
Individual
setting
Settings are made using the “air flow direction adjust” and “fan speed adjust” buttons.
Confirmation by the confirmation button is
required.
Fan
speed
Unit No.
change
Set the unit No. after changing with the programming time buttons.
Confirmation by the confirmation button is
required.
CODE
SETTING
Field set No
No after change
Unit No.
CODE
Part 4 – Commissioning and Test Run
5
Air flow direction
Unit No.
Changes unit No.
45
1: Low
3: High
SETTING
4–25
Field settings
1
2.12
Overview of the Field Settings: R(Y)P71-125L
Jumpers
The table below contains the jumper field settings.
Jumper
Label on PCB
Function
Applicable units
J1
Thermo CTR
Change thermostat OFF control indoor unit
P
RP71-125L
4–28
J3
Thermo CTR2
Change thermostat ON control indoor unit
P
RYP71-125L
4–28
DIP switches
3
4
5
ESIE03–01
See page
The table below contains the DIP switch field settings.
DIP
switch
Function
Details
Applicable units
See page
DS1-1
Emergency ON/OFF
Switch emergency operation outdoor unit ON
RYP71-125L
4–26
DS1-2
Cool / Heat
Select emergency cooling / heating
operation on outdoor unit
4–29
DS1-3
Increase possibility to start
defrost
P
Changes the accumulated
operation time from 3 hours to 40
minutes in order to advance the
defrosting operation.
4–29
P
Increases the temperature
conditions for defrost activation
with 4K.
DS1-4
Mode B Avoid risk of liquid back
to the compressor
At factory setting (switch = OFF),
the E.V. will open at the maximum
(480 pulses) for a limited time (1 or
2 minutes) before closing to 100
pulses.
P
When changing this setting, the
time of opening the E.V. at
maximum opening is reduced to
30 seconds.
P
Stops the compressor at defrost
start and stop
DS2-1
Not applicable
—
DS2-2
Not applicable
—
DS2-3
Change Freeze-up conditions
Freeze-up start / stop decided by
indoor unit.(Unit will restart when
evaporator temperature reached
7°C for 10 minutes)
DS2-4
4–26
Change Freeze-up conditions
Setting for low humidity applications. (Unit will restart when evaporator temperature reached 7°C for 3
minutes)
4–29
RYP71-125L
4–29
4–29
P
RP71-125L
P
RYP71-125L
4–30
4–30
Part 4 – Commissioning and Test Run
ESIE03–01
BS
Field settings
1
The table below contains the BS field setting.
BS
Label on PCB
Function
Applicable units
BS1
Pump down / forced
defrost
Cooling/fan only: Pump down (see further
in this section)
P
RP71-125L
P
RYP71-125L
Details
—
Heating: Forced defrosting
Pump down
Pump down is preferably carried out with the indoor unit set to “fan only” in order to avoid compressor
restart with closed stop valves after finishing the previous pump down operation (close stop valves,
turn OFF the power supply).
If accidentally, the power was switched back ON, the unit will automatically restart with closed stop
valves, which may result in a possible compressor breakdown.
3
4
5
Part 4 – Commissioning and Test Run
4–27
Field settings
1
2.13
ESIE03–01
Jumpers
Input and output
The table below describes the input and the output of the jumpers.
Item
Description
Input
∆Tr
Output
3
J1
Cooling
∆Tr = Tr - Ts
P
Tr = indoor unit suction air temp.
Heating
∆Tr = Ts - Tr
P
Ts = temp. set by the remote controller
Magnetic switch compressor K1M
The function of jumper J1 is to reduce the possibility of thermostat OFF (reduce ON/OFF cycle
compr.).
Factory setting (closed state)
Field setting (open state)
Thermostat goes into OFF-state when
Thermostat goes into OFF-state when
∆Tr ≤ 0.0°C
P
-0.5°C < ∆Tr ≤ 0.0°C for 3 min, or
P
-1.5°C < ∆Tr ≤ -0.5°C for 1 min, or
P
∆Tr ≤ -1.5°C
4
Input: ∆Tr
Input: ∆Tr
∆Tr
0.0
-0.5
0.0
-1.5
Output: K1M
≥ 3 min
J3
∆Tr ≤ -1.5°C no delay
Output: K1M
ON
ON
OFF
OFF
≥ 3 min
The function of jumper J3 is to increase the differential for thermo ON.
Factory setting (closed state)
Field setting (open state)
Thermostat goes into ON-state when
Thermostat goes into ON-state when
∆Tr ≥ 1.0°C
∆Tr ≥ 4.5°C
Input: ∆Tr
Input: ∆Tr
∆Tr
+1.0
∆Tr
+4.5
0.0
0.0
Output: K1M
4–28
∆Tr ≤ -0.5°C and ≥ 1 min
∆Tr
+1.0
+1.0
5
∆Tr ≤ 0.0°C and ≥ 3 min
Pump down
Output: K1M
ON
ON
OFF
OFF
Pump down
Part 4 – Commissioning and Test Run
ESIE03–01
2.14
Field settings
DIP switch DS1
DS1-3:
Defrost starting
condition
1
The table below describes the DIP switch.
Setting
Illustration
Function
Factory setting
OFF
For temperature settings at defrosting, see page
2–40.
1
2
Accumulated operation time for defrost activation
= 3 h.
Field setting
ON
1
3
P
Increases the temp. conditions for defrost
activation with 4°C.
P
Changes the accumulated operation time from
3 h to 40 min in order to advance the defrosting
operation.
2
4
DS1-4:
Mode B
The table below describes the DIP switch.
Setting
Illustration
Factory setting
OFF
1
Field setting
2
3
4
2
3
4
ON
1
Part 4 – Commissioning and Test Run
Function
At the start-up of the defrost operation, the E.V.
opens at the max. (480 pulses) for a limited time
(1 or 2 min), before closing to 100 pulses.
Changes the following in order to avoid liquid back
to the compressor:
P
Changes the limited time of E.V. opening at
max. (480 pulses) from 1 or 2 min to 30 s.
P
Stops the compressor at defrost start and stop.
4–29
5
Field settings
1
2.15
DS2-3:
Freeze 1
ESIE03–01
DIP switch DS2
The table below describes the DIP switch.
Setting
Illustration
Function
Factory setting
OFF
Enables the “intelligent” control function.
1
3
Field setting
2
3
4
See page 2–29.
2
3
4
Disables the “intelligent” control function.
Freeze-up start/stop decided by indoor unit.
(Unit will restart when evaporator temperature
reached 70°C for 10 minutes.)
ON
1
To be used in combination with EKRPER only!
4
DS2-4:
Freeze 2
5
The table below describes the DIP switch.
Setting
Illustration
Factory setting
OFF
1
Field setting
Normal operation.
2
3
4
2
3
4
ON
1
4–30
Function
Countermeasure for low humidity applications.
Part 4 – Commissioning and Test Run
ESIE03–01
DS2-4:
Method and
illustration
Field settings
The capacity will be increased when the dip switch DS2-4, mounted on the outdoor PCB, is set to ON
.
1
3
Detail dip switch setting:
OFF (Factory setting)
ON
DS2
ON
DS2
OFF
1
DS2-4:
Capacity result at
low temperature:
2
3
OFF
1
4
4
ON
2
3
4
The capacity increases when outdoor temperature drops below 21°C as indicated on table below:
Capacity low temperature
Dip switch OFF (Factory setting)
Dip switch ON
100%*
150~200%
*This is a relative comparisson to indicate an increase of 50 to 100% capacity with the dipswitch ON.
Note
See page 2–29 “Freeze up conditions” for detailed information.
DS2-4: Caution
P
Finally the capacity result will depend on the total condition of the installation site. This is the
responsibility of the customer.
P
There is additional limitation for the relative humidity when operating this switch. Finally it will
depend on the total condition of the installation site and is responsibility of the customer.
P
Evaluation is necessary for each installation site by a proffesional responsible installer.
P
Only use the switch for capacity increase in the area indicated on the graph of page 4.
P
Do not set the switch in combination with the option EKRPER, this is only for use of Daikin indoor
units.
Reason for limitation:
When operating with switch ON, there will be a change of freeze protection control see table on
next page. By this there will be some risk of:
P
Ice building up at indoor heat exchanger.
P
Water blown off from the unit into the room
Part 4 – Commissioning and Test Run
4–31
5
Field settings
ESIE03–01
1
3
4
5
4–32
Part 4 – Commissioning and Test Run
ESIE03–01
Test Run and Operation Data
Part 4
3
Test Run and Operation Data
Introduction
Overview
1
This chapter contains the following information:
P
General operation data
P
Operation ranges.
3
This chapter contains the following topics:
Topic
See page
3.1–General Operation Data
4–34
3.2–RP71L7V1, RP71L7W1, RP100L7V1, RP100L7W1 and RP125L7W1
4–36
3.3–RYP71L7V1, RYP71L7W1, RYP100L7V1, RYP100L7W1 and RYP125L7W1
4–37
4
5
Part 4 – Commissioning and Test Run
4–33
Test Run and Operation Data
1
3.1
ESIE03–01
General Operation Data
During cooling
mode and dry keep
3
The operating conditions must be as follows:
Items
Operating modes
Outdoor temp.
P
c/o: -15 to +46°CDB
P
A safety device may stop the operation.
P
h/p: -5 to +46°CDB
P
Condensation may occur on the indoor unit and
start dripping.
Indoor temp.
+14 to +28°CWB
Indoor humidity
80%
If the operation is out this range...
The operation values are guidelines in the operation range:
4
During heating
mode
P
LP: 3.0~6.5 barg (low pressure)
P
HP: 12.0~28.0 barg (high pressure)
P
Td: 60~95°C (discharge pipe temperature compressor)
P
Ts: -2~15°C (suction pipe temperature compressor)
P
∆Ti: 8~16°C (indoor temperature difference  air return – air outlet ).
The operating conditions must be as follows:
5
Items
Operating modes
If the operation is out this range...
Outdoor temp.
-10 to +15.5°CWB
A safety device may stop the operation.
Indoor temp.
+15 to +27°CDB
The operation values are guidelines in the operation range:
4–34
P
LP: 1.8~6.4 barg (low pressure)
P
HP: 13.0~28.0 barg (high pressure)
P
Td: 55~95°C (discharge pipe temperature compressor)
P
Ts: -15~10°C (suction pipe temperature compressor)
P
∆Ti: 12~32°C (indoor temperature difference  air return – air outlet ).
Part 4 – Commissioning and Test Run
ESIE03–01
Correlation of
Air- Conditioner's
Operation Status
and Pressure /
Running Current
Test Run and Operation Data
1
What happens in comparison to normal values is summarized in the table below.
(Measured from 15 ~ 20 minutes or more after operation starts.)
When Cooling
Air-Conditioner Status
Low Pressure
High Pressure
Running Current
Air Filter Fouling
Lower
Lower
Lower
Short Circuit of Indoor Unit Inlet/
Outlet Air
Lower
Lower
Lower
Outdoor Unit Fin Fouling
Higher
Higher
Higher
Short Circuit of Outdoor Unit
Inlet/Outlet Air
Higher
Higher
Higher
Air Mixed in Refrigerant
Higher
Higher
Higher
Water Mixed in Refrigerant
*1 Lower
Lower
Lower
Dirt Mixed in Refrigerant
*2 Lower
Lower
Lower
Lack of Refrigerant (Gas)
Lower
Lower
Lower
*3 Higher
Lower
Lower
Low Pressure
High Pressure
Running Current
Air Filter Fouling
Higher
Higher
Higher
Short Circuit of Indoor Unit Inlet/
Outlet Air
Higher
Higher
Higher
Outdoor Unit Fin Fouling
Lower
Lower
Lower
Short Circuit of Outdoor Unit
Inlet/Outlet Air
Lower
Lower
Lower
Air Mixed in Refrigerant
Higher
Higher
Higher
Water Mixed in Refrigerant
*1 Lower
Lower
Lower
Dirt Mixed in Refrigerant
*2 Lower
Lower
Lower
Lack of Refrigerant (Gas)
Lower
Lower
Lower
*3 Higher
Lower
Lower
Unsatisfactory Compression
3
4
When Heating
Air-Conditioner Status
Unsatisfactory Compression
Note
*1. Water in the refrigerant freezes inside the capillary tube or expansion valve, and is basically the
same phenomenon as pump down.
*2. Dirt in the refrigerant clogs filters inside the piping, and is basically the same phenomenon as pump
down.
*3. Pressure differential between high and low pressure becomes slight.
Part 4 – Commissioning and Test Run
4–35
5
Test Run and Operation Data
1
3.2
ESIE03–01
RP71L7V1, RP71L7W1, RP100L7V1, RP100L7W1 and RP125L7W1
Conditions
Operation range
The illustration in this section is based on the following conditions:
P
Equivalent piping length: 7.5 m
P
Level difference: 0 m
P
Air flow rate: High.
The illustration below shows the operation range.
50
46
45
44
3
40
5
30
25
Operation range
Outdoor temp (˚C DB)
4
Allowable range of operation (pull-down)
35
20
15
10
5
0
-5
-10
-15
14 15
20
25
28
30
Indoor temp. (˚C WB)
4–36
Part 4 – Commissioning and Test Run
ESIE03–01
3.3
Test Run and Operation Data
RYP71L7V1, RYP71L7W1, RYP100L7V1, RYP100L7W1 and RYP125L7W1
Conditions
Operation range:
Cooling
1
The illustrations in this section are based on the following conditions:
P
Equivalent piping length: 7.5 m
P
Level difference: 0 m
P
Air flow rate: High.
The illustration below shows the operation range.
(Cooling)
50
3
46
45
44
40
Allowable range of operation (pull-down)
35
Outdoor temp (˚C DB)
30
Operation range
25
20
15
10
5
0
4
5
-5
-10
-15
1415
20
25 28 30
Indoor temp. (˚C WB)
Operation range:
Heating
The illustration below shows the operation range.
(Heating)
15
5
0
-5
-10
10
15
Operation range
10
Allowable range
operation (Warming up)
Outdoor temp (˚C WB)
20
20
25 27 30
Indoor temp. (˚C DB)
Part 4 – Commissioning and Test Run
4–37
Test Run and Operation Data
ESIE03–01
1
3
4
5
4–38
Part 4 – Commissioning and Test Run
ESIE03–01
4
Part 5
Disassembly and
Maintenance
3
What is in this part?
This part contains the following chapters:
Chapter
See page
1–Disassembly and Maintenance: Outdoor Units
5–3
2–Disassembly and Maintenance: Indoor Units
5–17
4
55
Part 5 – Disassembly and Maintenance
5–1
ESIE03–01
1
3
5
5–2
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Outdoor Units
Part 5
1
Disassembly and Maintenance: Outdoor Units
1.1
What Is in This Chapter?
Introduction
Overview
This chapter contains the following information on the outdoor units:
P
Exploded views
P
Components.
1
3
This chapter contains the following topics:
Topic
See page
1.2–RP71L7V1, RP71L7W1
5–4
1.3–RYP71L7V1 and RYP71L7W1
5–6
1.4–RP100L7V1, RP100L7W1
5–8
1.6–RYP100L7V1, RYP100L7W1
5–12
1.7–RYP125L7W1
5–14
Part 5 – Disassembly and Maintenance
55
5–3
Disassembly and Maintenance: Outdoor Units
1
1.2
ESIE03–01
RP71L7V1, RP71L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–4
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7029# / #7039# Compressor
35
Terminal strip
2
Rubber cushion pre-assy
36
Capacitor fixing band
3
Sound insulation (for comp/1)
37
Capacitor fixing band
4
Bolt for compressor
38
Comp. Motor capacitor
5
Nut with washer
39
Comp. Motor capacitor
6
Plate finned coil heat exch as
40
Wire clip
7
Liquid receiver assy
41
Compressor cable
8
Flare nut 3/8
42
Fan propellor
9
Flare nut 5/8”
43
Washer
10
Stop valve cap
44
Top plate assy
11
Valve cap
45
Front plate assy
12
Check valve
46
Front plate (2) assy
13
Valve core
47
Side plate assy
14
Shraeder round dustcap
48
Part.Plate assy
15
Low pressure switch
49
Fan motor stand left
16
Gas stop valve assy
50
Fan motor stand right
17
Filter
51
Fan motor stand
18
High pressure switch
52
Fan motor stand (up)
19
Motor operated valve body
53
Cover
20
Solenoid valve body
54
Piping cover (rear)
21
Liquid stop valve assy
55
Stop valve mounting plate
22
FI233 Filter
56
Bell mouth assy
23
Strainer
57
Suction grill
24
Ele. compo.mounting assy
58
Air discharge grill
25
PCB Assy
59
Handle
26
Resin cover assy
60
Bottom frame assy
27
El. compo. box lower cover
61
Installation leg painted
28
Magnetic switch
62
Bottom tray assy
29
Transformer
63
Cushion top
30
Fan motor capacitor
64
Packing case p/m
31
Motor operated valve coil
65
Thermistor fixing plate
32
Thermistor
66
Single phase ac fan motor
33
Thermistor
67
Thermistor mounting spring
34
Thermistor
68
Thermistor mounting spring
69
Insulation Material
72
Solenoid valve coil
70
Insulation tube (gas)
73
Stopper
71
Hps cable
Part 5 – Disassembly and Maintenance
3
55
5–5
Disassembly and Maintenance: Outdoor Units
1
1.3
ESIE03–01
RYP71L7V1 and RYP71L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–6
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7028# / #7039# Compressor
35
El. compo.box lower cover
2
Rubber cushion pre-assy
36
Magnetic switch
3
Sound insulation (for comp/1)
37
Transformer
4
Bolt for compressor
38
Fan motor capacitor
5
Nut with washer
39
Motor operated valve coil
6
Plate finned coil heat exch as
40
Thermistor
7
Liquid receiver assy
41
Thermistor
8
Flare nut 3/8
42
Thermistor
9
Flare nut 5/8”
43
Capacitor fixing band
10
Stop valve cap
44
Capacitor fixing band
11
Valve cap
45
Comp. Motor capacitor
12
Check valve
46
Comp. Motor capacitor
13
Valve core
47
Wire clip
14
Shraeder round dustcap
48
Compressor cable
15
Low pressure switch
49
Fan propellor
16
Gas stop valve assy
50
Washer
17
Four way valve body
51
Top plate assy
18
Filter
52
Front plate assy
19
Muffler
53
Front plate (2) assy
20
High pressure switch
54
Side plate assy
21
Check valve
55
Part.Plate assy
22
Check valve
56
Fan motor stand left
23
Motor operated valve body
57
Fan motor stand right
24
Solenoid valve body
58
Fan motor stand
25
T-joint TSS2-2-2
59
Fan motor stand (up)
26
Liquid stop valve assy
60
Cover
27
FI233 Filter
61
Piping cover (rear)
28
FI233 Filter
62
Stop valve mounting plate
29
Strainer
63
Bell mouth assy
30
T-joint
64
Suction grill
31
Insulation tube
65
Air discharge grill
32
Ele. compo.mounting assy
66
Handle
33
PCB Assy
67
Bottom frame assy
34
Resin cover assy
68
Installation leg painted
69
Bottom tray assy
75
Thermistor mounting spring
70
Cushion top
76
Coil of 4-way valve
71
Packing case p/m
77
Insulation tube (gas)
72
Thermistor fixing plate
78
Hps cable
73
Single phase ac fan motor
79
Solenoid valve coil
74
Thermistor mounting spring
80
Stopper
Part 5 – Disassembly and Maintenance
3
55
5–7
Disassembly and Maintenance: Outdoor Units
1
1.4
ESIE03–01
RP100L7V1, RP100L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–8
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7027# / #7038# Compressor
35
Thermistor
2
Sound insulation (for comp/1)
36
Terminal strip
3
Rubber cushion pre-assy
37
Capacitor fixing band
4
Bolt for compressor
38
Capacitor fixing band
5
Nut with washer
39
Comp. Motor capacitor
6
Plate finned coil heat exch as
40
Comp. Motor capacitor
7
Liquid receiver assy
41
Wire clip
8
Flare nut 3/8
42
Compressor cable
9
Flare nut FNS-6
43
Fan propellor
10
Valve cap
44
Washer
11
Stop valve cap
45
Top plate assy
12
Check valve
46
Front plate assy
13
Valve core
47
Front plate (2) assy
14
Shraeder round dustcap
48
Side plate assy
15
Low pressure switch
49
Part.Plate assy
16
High pressure switch
50
Fan motor stand
17
Solenoid valve body
51
Fan motor stand (up)
18
Liquid stop valve assy
52
Fan motor stand left
19
FI233 Filter
53
Fan motor stand right
20
Strainer
54
Suction grill
21
T-joint
55
Packing case p/m
22
Gas stop valve assy
56
Cover
23
Filter
57
Piping cover (rear)
24
Motor operated valve body
58
Stop valve mounting plate
25
Ele. compo. mounting assy
59
Bell mouth assy
26
PCB assy
60
Air discharge grill
27
Resin cover assy
61
Handle
28
El. compo. box lower cover
62
Bottom frame assy
29
Magnetic switch
63
Installation leg painted
30
Transformer
64
Bottom tray assy
31
Fan motor capacitor
65
Cushion top
32
Motor operated valve coil
66
Thermistor fixing plate
33
Thermistor
67
Single phase ac fan motor
34
Thermistor
68
Thermistor mounting spring
69
Thermistor mounting spring
72
Hps cable
70
Insulation material
73
Solenoid valve coil
71
Insulation tube (gas)
74
Stopper
Part 5 – Disassembly and Maintenance
3
55
5–9
Disassembly and Maintenance: Outdoor Units
1
1.5
ESIE03–01
RP125L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–10
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7026# Compressor
35
Thermistor
2
Sound insulation (for comp/1)
36
Terminal strip
3
Rubber cushion pre-assy
37
Wire clip
4
Bolt for compressor
38
Compressor cable
5
Nut with washer
39
Fan propellor
6
Plate finned coil heat exch as
40
Washer
7
Liquid receiver assy
41
Top plate assy
8
Flare nut 3/8
42
Front plate assy
9
Flare nut FNS-6
43
Front plate (2) assy
10
Valve cap
44
Side plate assy
11
Stop valve cap
45
Part.Plate assy
12
Check valve
46
Fan motor stand
13
Valve core
47
Fan motor stand (up)
14
Shraeder round dustcap
48
Fan motor stand left
15
Low pressure switch
49
Fan motor stand right
16
High pressure switch
50
Suction grill
17
Solenoid valve body
51
Packing case p/m
18
Liquid stop valve assy
52
Cover
19
FI233 Filter
53
Piping cover (rear)
20
Strainer
54
Stop valve mounting plate
21
T-joint
55
Bell mouth assy
22
Gas stop valve assy
56
Air discharge grill
23
Filter
57
Handle
24
Motor operated valve body
58
Bottom frame assy
25
Ele. compo. mounting assy
59
Installation leg painted
26
PCB assy
60
Bottom tray assy
27
Resin cover assy
61
Cushion top
28
El. compo. box lower cover
62
Thermistor fixing plate
29
Magnetic switch
63
Single phase ac fan motor
30
Transformer
64
Single phase ac fan motor
31
Fan motor capacitor
65
Thermistor mounting spring
32
Motor operated valve coil
66
Thermistor mounting spring
33
Thermistor
67
Insulation material
34
Thermistor
68
Insulation tube (gas)
69
Hps cable
71
Stopper
70
Solenoid valve coil
Part 5 – Disassembly and Maintenance
3
55
5–11
Disassembly and Maintenance: Outdoor Units
1
1.6
ESIE03–01
RYP100L7V1, RYP100L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–12
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7027# / #7038# Compressor
35
Magnetic switch
2
Sound insulation (for comp/1)
36
Transformer
3
Rubber cushion pre-assy
37
Fan motor capacitor
4
Bolt for compressor
38
Motor operated valve coil
5
Nut with washer
39
Thermistor
6
Plate finned coil heat exch as
40
Thermistor
7
Liquid receiver assy
41
Thermistor
8
Flare nut 3/8
42
Capacitor fixing band
9
Flare nut FNS-6
43
Capacitor fixing band
10
Valve cap
44
Com. motor capacitor
11
Stop valve cap
45
Com. motor capacitor
12
Check valve
46
Wire clip
13
Valve core
47
Compressor cable
14
Shraeder round dustcap
48
Fan propellor
15
Low pressure switch
49
Washer
16
High pressure switch
50
Top plate assy
17
Check valve
51
Front plate assy
18
Check valve
52
Front plate (2) assy
19
Solenoid valve body
53
Side plate assy
20
T-joint TSS2-2-2
54
Part.Plate assy
21
Liquid stop valve assy
55
Fan motor stand
22
FI233 Filter
56
Fan motor stand (up)
23
Strainer
57
Fan motor stand left
24
T-joint
58
Fan motor stand right
25
Muffler
59
Suction grill
26
Gas stop valve assy
60
Packing case p/m
27
4-way valve
61
Coil of 4-way valve
28
Filter
62
Thermal insulation tube
29
Motor operated valve body
63
Cover
30
Filter
64
Piping cover (rear)
31
Ele. compo. box lower cover
65
Stop valve mounting plate
32
PCB assy
66
Bell mouth assy
33
PCB assy
67
Air discharge grill
34
El. compo. box lower cover
68
Handle
69
Bottom frame assy
75
Thermistor mounting spring
70
Installation leg painted
76
Thermistor mounting spring
71
Bottom tray assy
77
HPS cable
72
Cushion top
78
Solenoid valve coil
73
Thermistor fixing plate
79
Stopper
74
Single phase ac fan motor
80
Terminal strip
Part 5 – Disassembly and Maintenance
3
55
5–13
Disassembly and Maintenance: Outdoor Units
1
1.7
ESIE03–01
RYP125L7W1
Exploded view
The illustration below shows the exploded view.
3
55
5–14
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Outdoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
#7026# Compressor
35
Magnetic switch
2
Sound insulation (for comp/1)
36
Transformer
3
Rubber cushion pre-assy
37
Fan motor capacitor
4
Bolt for compressor
38
Motor operated valve coil
5
Nut with washer
39
Thermistor
6
Plate finned coil heat exch as
40
Thermistor
7
Liquid receiver assy
41
Thermistor
8
Flare nut 3/8
42
Terminal strip
9
Flare nut FNS-6
43
Wire clip
10
Valve cap
44
Compressor cable
11
Stop valve cap
45
Fan propellor
12
Check valve
46
Washer
13
Valve core
47
Top plate assy
14
Shraeder round dustcap
48
Front plate assy
15
Low pressure switch
49
Front plate (2) assy
16
High pressure switch
50
Side plate assy
17
Check valve
51
Part.Plate assy
18
Check valve
52
Fan motor stand
19
Solenoid valve body
53
Fan motor stand (up)
20
T-joint TSS2-2-2
54
Fan motor stand left
21
Liquid stop valve assy
55
Fan motor stand right
22
FI233 Filter
56
Suction grill
23
Strainer
57
Packing case p/m
24
T-joint
58
Coil of 4-way valve
25
Muffler
59
Thermal insulation tube
26
Gas stop valve assy
60
Cover
27
4-way reversing valve body
61
Piping cover (rear)
28
Filter
62
Stop valve mounting plate
29
Motor operated valve body
63
Bell mouth assy
30
Filter
64
Air discharge grill
31
Ele. compo. mounting assy
65
Handle
32
PCB assy
66
Bottom frame assy
33
Resin cover assy
67
Installation leg painted
34
El. compo. box lower cover
68
Bottom tray assy
69
Cushion top
74
Thermistor mounting spring
70
Thermistor fixing plate
75
HPS cable
71
Single phase ac fan motor
76
Solenoid valve coil
72
Single phase ac fan motor
77
Stopper
73
Thermistor mounting spring
Part 5 – Disassembly and Maintenance
3
55
5–15
Disassembly and Maintenance: Outdoor Units
ESIE03–01
1
3
55
5–16
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Part 5
2
Disassembly and Maintenance: Indoor Units
2.1
What Is in This Chapter?
Introduction
Overview
This chapter contains the following information on the indoor units:
P
Exploded views
P
Components.
P
Disassembly procedures
1
3
This chapter contains the following topics:
Topic
See page
2.2–FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1
5–18
2.3–FHYBP35B7V1 and FHYBP45B7V1
5–20
2.4–FHYBP60B7V1 and FHYBP71B7V1
5–22
2.5–FHYBP100B7V1 and FHYBP125B7V1
5–24
2.6–FDYP125B7V1
5–26
2.7–FHYP35BV1 and FHYP45BV1
5–28
2.8–FHYP60BV1 and FHYP71BV1
5–30
2.8–FHYP60BV1 and FHYP71BV1
5–30
2.9–FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1
5–32
2.10–FHYP100BV1 and FHYP125BV1
5–34
2.11–FUYP71~125BV17
5–47
2.12–FAYP71LV1
5–63
Part 5 – Disassembly and Maintenance
55
5–17
Disassembly and Maintenance: Indoor Units
1
2.2
ESIE03–01
FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1
Exploded view
The illustration below shows the exploded view.
3
55
5–18
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
B1
Heat exchanger assy
E24
Float switch
B1.1
Distributor with filter
E25
Fan motor
B1.2
Single union joint
F1
Casing assy
B1.3
Single union joint
F6
Inspection cover assy
B1.4
Flare nut
F8
Drain pan assy
B1.5
Flare nut
F8.1
Drain plug
C1
Fan rotor (turbo)
F9
Sound absorbing material
C2
Lock washer
F10
Heat exchanger blind plate assy
C3
Nut with washer
F11
Heat exchanger mounting plate
E1
Switch box assy
F12
Hold plate assy
E2
Switch box body
F13
Panel mounting plate
E4
Bell mouth
F14
Drain pump mounting plate
E5
Switch box cover assy 1
F15
Vibration isolator
E6
Switch box cover 2
F16
Hexagon mounting bolt
E7.1
PCB assy
F17
Vibration isolator
E7.1.1
Air thermistor
F18
Nut with washer
E9
Capacitor
F19
Feeler bulb clamp
E10
Terminal
F21
Rubber bush
E11
Terminal block
F22
Inner heat insulator
E12
Power supply transformer
G1
Drain hose
E13
Wire harness
G2
Hose band
E14
Wire harness
H1
Top tray assy
E15
Wire harness
H2
Bottom tray assy
E16
Wire harness
K1
Drain hose assy
E19
Grounding wire
K2
Hose band
E20
Grounding screw
K3
Insulation for joint (liquid)
E21
Thermistor (liquid)
K4
Insulation for joint (gas)
E23
Drain pump
K5
Sealing material
Part 5 – Disassembly and Maintenance
3
55
5–19
Disassembly and Maintenance: Indoor Units
FHYBP35B7V1 and FHYBP45B7V1
3
Fan assy
55
Accessories
The illustration below shows the exploded view.
Switch box
Exploded view
Drain pump assy
1
2.3
ESIE03–01
5–20
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
Top plate assy
31.1
Fan top plate
2
Right plate assy
31.2
Fan housing bottom
3
Left plate assy
31.3
Fan housing top
4
Interchangeable plate
31.4
Rotor assy
5
Small bottom plate
31.4.1
Hexagon socket screw
6
Large bottom plate
31.5
Fan motor
7
Air outlet flange
31.6
Fan motor stand
8
Center stay assy
31.7
Motor fixing plate assy
9
Air filter holding plate assy
31.8
Rotor assy
10
Stay for fan top panel assy
31.8.1
Hexagon socket screw
11
Fan side blind plate assy
31.9
Shaft assy
12
Cooler side blind plate assy
31.10
Coupling
13
Pipe setting plate assy
31.11
Vibro proof rubber assy
14
Swtich box cover assy
31.12
Bearing board
15
Drain pan setting plate
31.13
Bearing fixing plate
16
Drain socket cover assy 1
32
Switch box body
17
Drain socket cover assy 2
33
Switch box fixing plate
18
Suspension bracket
34
Terminal fixing plate
19
Drain pan assy
35
Option fixing plate left
19.1
Drain socket cap
36
Option fixing plate right
20
Heat exchanger assy
37
PCB assy
20.1
Distributor with filter assy
37.1
Air thermistor
20.2
Single union joint
38
Power supply transformer
20.3
Single union joint
39
Fan motor capacitor
20.4
Flare nut
40
Terminal for remote controller
20.5
Flare nut
41
Terminal for power supply
21
Air filter assy
42
Wire harness
22
Service cover assy
43
Wire harness
23
Drain pump fixing plate
44
Wire harness
24
Service cover cap assy
45
Wire harness
25
Drain pump
46
Tie wrap with clip
26
Float switch
47
Thermistor (liquid)
27
Drain hose assy
48
Thermistor fixing blade
28
Vibration absorber
49
Metal clamp
29
Plain washer
50
Drain hose
30
Fitting bolt drain pump
51
Insulation for joint (gas)
31
Fan assy
52
Insulation for joint (liquid)
Part 5 – Disassembly and Maintenance
3
55
5–21
Disassembly and Maintenance: Indoor Units
FHYBP60B7V1 and FHYBP71B7V1
3
Fan assy
55
Accessories
The illustration below shows the exploded view.
Switch box
Exploded view
Drain pump assy
1
2.4
ESIE03–01
5–22
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
Top plate assy
31.1
Fan top plate
2
Right plate assy
31.2
Fan housing bottom
3
Left plate assy
31.3
Fan housing top
4
Interchangeable plate
31.4
Rotor assy
5
Small bottom plate
31.4.1
Hexagon socket screw
6
Large bottom plate
31.5
Fan motor
7
Air outlet flange
31.6
Fan motor stand
8
Center stay assy
31.7
Motor fixing plate assy
9
Air filter holding plate assy
31.8
Rotor assy
10
Stay for fan top panel assy
31.8.1
Hexagon socket screw
11
Fan side blind plate assy
31.9
Shaft assy
12
Cooler side blind plate assy
31.10
Coupling
13
Pipe setting plate assy
31.11
Vibro proof rubber assy
14
Swtich box cover assy
31.12
Bearing board
15
Drain pan setting plate
31.13
Bearing fixing plate
16
Drain socket cover assy 1
32
Switch box body
17
Drain socket cover assy 2
33
Switch box fixing plate
18
Suspension bracket
34
Terminal fixing plate
19
Drain pan assy
35
Option fixing plate left
19.1
Drain socket cap
36
Option fixing plate right
20
Heat exchanger assy
37
PCB assy
20.1
Distributor with filter assy
37.1
Air thermistor
20.2
Single union joint
38
Power supply transformer
20.3
Single union joint
39
Fan motor capacitor
20.4
Flare nut
40
Terminal for remote controller
20.5
Flare nut
41
Terminal for power supply
21
Air filter assy
42
Wire harness
22
Service cover assy
43
Wire harness
23
Drain pump fixing plate
44
Wire harness
24
Service cover cap assy
45
Wire harness
25
Drain pump
46
Tie wrap with clip
26
Float switch
47
Thermistor (liquid)
27
Drain hose assy
48
Thermistor fixing blade
28
Vibration absorber
49
Metal clamp
29
Plain washer
50
Drain hose
30
Fitting bolt drain pump
51
Insulation for joint (gas)
31
Fan assy
52
Insulation for joint (liquid)
Part 5 – Disassembly and Maintenance
3
55
5–23
Disassembly and Maintenance: Indoor Units
FHYBP100B7V1 and FHYBP125B7V1
Fan assy
3
Accessories
The illustration below shows the exploded view.
Switch box
Exploded view
Drain pump assy
1
2.5
ESIE03–01
55
5–24
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
Top plate assy
31.1
Fan top plate
2
Right plate assy
31.2
Fan housing bottom
3
Left plate assy
31.3
Fan housing top
4
Interchangeable plate
31.4
Rotor assy
5
Small bottom plate
31.4.1
Hexagon socket screw
6
Large bottom plate
31.5
Fan motor
7
Air outlet flange
31.6
Fan motor stand
8
Center stay assy
31.7
Motor fixing plate assy
9
Air filter holding plate assy
31.8
Rotor assy
10
Stay for fan top panel assy
31.8.1
Hexagon socket screw
11
Fan side blind plate assy
31.9
Shaft assy
12
Cooler side blind plate assy
31.10
Coupling
13
Pipe setting plate assy
31.11
Vibro proof rubber assy
14
Swtich box cover assy
31.12
Bearing board
15
Drain pan setting plate
31.13
Bearing fixing plate
16
Drain socket cover assy 1
32
Switch box body
17
Drain socket cover assy 2
33
Switch box fixing plate
18
Suspension bracket
34
Terminal fixing plate
19
Drain pan assy
35
Option fixing plate left
19.1
Drain socket cap
36
Option fixing plate right
20
Heat exchanger assy
37
PCB assy
20.1
Distributor with filter assy
37.1
Air thermistor
20.2
Single union joint
38
Power supply transformer
20.3
Single union joint
39
Fan motor capacitor
20.4
Flare nut
40
Terminal for remote controller
20.5
Flare nut
41
Terminal for power supply
21
Air filter assy
42
Wire harness
22
Service cover assy
43
Wire harness
23
Drain pump fixing plate
44
Wire harness
24
Service cover cap assy
45
Wire harness
25
Drain pump
46
Tie wrap with clip
26
Float switch
47
Thermistor (liquid)
27
Drain hose assy
48
Thermistor fixing blade
28
Vibration absorber
49
Metal clamp
29
Plain washer
50
Drain hose
30
Fitting bolt drain pump
51
Insulation for joint (gas)
31
Fan assy
52
Insulation for joint (liquid)
Part 5 – Disassembly and Maintenance
3
55
5–25
Disassembly and Maintenance: Indoor Units
1
2.6
ESIE03–01
FDYP125B7V1
The illustration below shows the exploded view.
Switch box
Exploded view
3
55
5–26
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
Top plate assy
6.20
Terminal strip
2
Fan assy + fan mounting plate
6.21
Thermistor
3
Side plate right
6.22
Thermistor
4
Side plate left
6.23
Tie wrap with clip
5
Service cover assy
6.24
PCB assy
6
Switch box assy
6.25
Power supply transformer
6.1
Switch box fixing plate
6.26
Grounding wire
6.2
PCB assy power supply
6.27
Insulation switch box
6.3
Terminal fixing plate
6.28
Insulation switch box
6.4
Magnetic contactor
6.29
Insulation switch box
6.5
PCB assy
7
Hook
6.6
Switch box body
8
Filter cover
6.7
Option fixing plate left
9
Fixture heat exchanger right
6.8
Option fixing plate right
10
Fixture heat exchanger left
6.9
Wire harness
11
Bypass sealing plate
6.10
Wire harness
12
Heat exchanger assy
6.11
Wire harness power supply
13
Drain pan assy
6.12
Wire harness power supply
14
Bottom plate assy
6.14
Wire harness
15
Air filter
6.15
Wire harness
16
Pipe fixing plate
6.16
Wire harness
17
Clamp
6.17
Wire harness
18
Clamp
6.18
PCB assy
19
Thermistor (fixing)
6.19
Locking guard spacer
—
Part 5 – Disassembly and Maintenance
3
55
5–27
Disassembly and Maintenance: Indoor Units
1
2.7
ESIE03–01
FHYP35BV1 and FHYP45BV1
Exploded view
The illustration below shows the exploded view.
3
55
5–28
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Components
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
No.
Component
B1
B1.1
B1.2
B1.3
B1.4
Evaporator assy
Distributor
Union joint (gas line)
Union joint (liquid line)
Flare nut
E14
E15
E16
E17
E18
Wire harness (swing motor)
Wire harness (power unit)
Wire harness (power unit)
Thermistor
Wire clip
F10.1
F10.2
F10.2.1
F10.2.2
F10.2.3
B1.5
B1.6
C1
C1.1
C1.2
C1.3
C1.4
C1.4.1
C1.5
C1.5.1
C1.6
C1.7
C1.8
C1.9
C1.10
C1.11
Flare nut
Retainer thermistor
Fan assy
Top plate fan assy
Fan housing
Fan housing
Fan rotor
Hexagon socket screw
Fan rotor
Hexagon socket screw
Fan motor
Lock metal fan motor
Motor base
Fan shaft
Coupling fan shaft
Fan bearing
E19
E20
E21
E22
E23
E24
F1
F2
F2.1
F2.1.1
F2.1.2
F3
F3.1
F3.2
F3.3
F3.4
F10.3
F11
F12
F12.1
F12.2
F12.3
F12.4
F13
F14
F14.1
F14.2
F14.3
F15
F15.1
F16
F17
C1.12
C1.13
C1.14
C2
E1
E2
E3
Bearing holder
Set plate bearing holder
Wire clip
Air filter
Electric components assy
Switch box
Cover switch box
F3.5
F3.6
F3.7
F3.8
F3.9
F3.10
F3.11
Clamp
Lock metal
Wire clip
Bush thermistor
Sound absorbing material
Housing power unit
Top plate assy
Bottom plate assy
Name plate assy
Housing signal receiver
DAIKIN name plate
Side plate assy (right)
Side plate (right)
Swing motor assy
Set plate swing motor
Connecting arm horizontal
vane
Crank air swing
Bearing horizontal vane
Heat insulation material
Heat insulation material
Heat insulation material
Sealer
Sealer
Insulation tube
Vertical vane air discharge
Set plate vertical vane
Vertical vane air discharge
Connecting bar vertical
vane
Cap drain socket
Supporter
Horizontal vane assy
Horizontal vane
Rod horizontal vane
Rod horizontal vane
Rod horizontal vane
Decorative plate
Air suction grille assy
Air suction grille
Fixture air suction grille
Hinge air suction grille
Side plate assy
Cover side plate
Side plate (left)
Blind plate piping hole
F18
F19
F20
F21
F22
F23
F24
E4
E5
E5.1
E5.1.1
E5.1.2
E5.2
E6
E7
E8
E9
E10
E11
Printed circuit (power unit)
Printed circuit
Printed circuit (control unit)
Air thermistor
Connector
Capacity control adaptor
Plastic case
Capacitor fan motor
Terminal block
Terminal block
Wire harness (transmission)
Wire harness (remote controller)
Wire harness (feed back)
Wire harness (fan motor)
F3.12
F3.13
F4
F4.1
F4.2
F4.3
F4.4
F4.5
F5
F6
F7
F8
Lock metal
Wire clip
Side plate assy
Side plate (left)
Bearing horizontal vane
Heat insulation material
Heat insulation material
Heat insulation material
Hook metal
Hook metal
Side plate heat exchanger
Retainer refrigerant piping
F25
F27
F28
F29
F30
K1
K2
K3
K4
K5
K6
K7
F9
F10
Set plate drain pan
Drain pan assy
E12
E13
Part 5 – Disassembly and Maintenance
Blind plate piping hole
Wire clip
Set plate drain pan
Supporter fan
Retainer
Air guide plate
Heat insulation cover top
plate
Insulation cover piping hole
Protector heat exchanger
Heat insulation cover
Heat insulation cover
Suspension bolt
Drain hose
Hose band
Insulation tube (liquid line)
Insulation tube (gas line)
Sealer
Sealer
Operation manual
5–29
3
55
Disassembly and Maintenance: Indoor Units
1
2.8
ESIE03–01
FHYP60BV1 and FHYP71BV1
Exploded view
The illustration below shows the exploded view.
3
55
5–30
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Components
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
No.
Component
B1
B1.1
B1.2
B1.3
B1.4
B1.5
B1.6
C1
C1.1
C1.2
C1.3
C1.4
C1.4.1
C1.5
C1.5.1
C1.6
C1.7
C1.8
C1.9
C1.10
C1.11
C1.12
Evaporator assy
Distributor
Union joint (gas line)
Union joint (liquid line)
Flare nut
Flare nut
Retainer thermistor
Fan assy
Top plate fan assy
Fan housing
Fan housing
Fan rotor
Hexagon socket screw
Fan rotor
Hexagon socket screw
Fan motor
Lock metal fan motor
Motor base
Fan shaft
Coupling fan shaft
Fan bearing
Bearing holder
E13
E14
E15
E16
E17
E18
E19
E20
E21
E22
E23
E24
F1
F2
F2.1
F2.1.1
F2.1.2
F3
F3.1
F3.2
F3.3
F3.4
F10.1
F10.2
F10.2.1
F10.2.2
F10.2.3
F10.2.4
F10.3
F11
F12
F12.1
F12.2
F12.3
F12.4
F13
F14
F14.1
F14.2
F14.3
F15
F15.1
F16
F17
Insulation tube
Vertical vane air discharge
Set plate vertical vane
Vertical vane air discharge
Connect. bar vertical vane
Connect. bar vertical vane
Cap drain socket
Supporter
Horizontal vane assy
Horizontal vane
Rod horizontal vane
Rod horizontal vane
Rod horizontal vane
Decorative plate
Air suction grille assy
Air suction grille
Fixture air suction grille
Hinge air suction grille
Side plate assy
Cover side plate
Side plate (left)
Blind plate piping hole
C1.13
C1.14
C2
E1
E2
E3
E4
Set plate bearing holder
Wire clip
Air filter
Electric components assy
Switch box
Cover switch box
Printed circuit (power unit)
F3.5
F3.6
F3.7
F3.8
F3.9
F3.10
F3.11
Wire harness (fan motor)
Wire harness (swing motor)
Wire harness (power unit)
Wire harness (power unit)
Thermistor
Wire clip
Wire clip
Lock metal
Clamp
Bush thermistor
Sound absorbing material
Housing power unit
Top plate assy
Bottom plate assy
Name plate assy
Housing signal receiver
DAIKIN name plate
Side plate assy (right)
Side plate (right)
Swing motor assy
Set plate swing motor
Connecting arm horizontal
vane
Crank air swing
Bearing horizontal vane
Heat insulation material
Heat insulation material
Heat insulation material
Sealer
Sealer
F18
F19
F20
F21
F22
F23
F24
E5
E5.1
E5.1.1
E5.1.2
E5.2
E6
E7
E8
E9
E10
E10.1
E10.2
E11
Printed circuit
Printed circuit (control unit)
Air thermistor
Connector
Capacity control adaptor
Plastic case
Capacitor fan motor
Terminal block
Terminal block
Wire harness (transmission)
Fuse holder
Fuse
Wire harness (remote controller)
Wire harness (feed back)
F3.12
F3.13
F4
F4.1
F4.2
F4.3
F4.4
F4.5
F5
F6
F7
F8
F9
Lock metal
Wire clip
Side plate assy
Side plate (left)
Bearing horizontal vane
Heat insulation material
Heat insulation material
Heat insulation material
Hook metal
Hook metal
Side plate heat exchanger
Retainer refrigerant piping
Set plate drain pan
F25
F27
F28
F29
F30
K1
K2
K3
K4
K5
K6
K7
—
Blind plate piping hole
Wire clip
Set plate drain pan
Supporter fan
Retainer
Air guide plate
Heat insulation cover top
plate
Insulation cover piping hole
Protector heat exchanger
Heat insulation cover
Heat insulation cover
Suspension bolt
Drain hose
Hose band
Insulation tube (liquid line)
Insulation tube (gas line)
Sealer
Sealer
Operation manual
F10
Drain pan assy
E12
Part 5 – Disassembly and Maintenance
5–31
3
55
Disassembly and Maintenance: Indoor Units
FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1
Detail A
3
Switch box
The illustration below shows the exploded view.
Accessories
Exploded view
Remote controller
1
2.9
ESIE03–01
Decoration panel
55
5–32
Part 5 – Disassembly and Maintenance
ESIE03–01
Components
Disassembly and Maintenance: Indoor Units
1
The table below contains the components of the exploded view.
No.
Component
No.
Component
1
Top plate
22.6
Fan motor
2
Partition plate drain pump
22.7
Motor base
3
Side plate fan chamber
22.8
Fan shaft
4
Front plate assy
22.9
Coupling
5
Wiring cover
22.10
Fan bearing
6
Blind plate ducting hole
23
Swtich box without devices
7
Drain pan holder
24
Cover switch box
8
Blind cover
25
Cover switch box
9
Cover piping hole
26
Printed circuit (control unit)
10
Suspend metal
26.1
Air thermistor
11
Suspend metal
26.2
Thermistor
12
Drain pan assy
27
Locking guard spacer
13
Drain hose
28
Transformer
14
Drain pump
29
Running capacitor
15
Buffer rubber drain pump
30
Terminal block
16
Set plate drain pump
31
Fuse holder
17
Float switch
32
Fuse control circuit
18
Fitting metal decoration panel
33
Remote controller
19
Fitting metal decoration panel
33.1
Bottom case remote controller
20
Fitting metal decoration panel
33.2
Lead wire remote controller
21
Evaporator
34
Drain hose
21.1
Union joint (liquid line)
35
Hose band
21.2
Union joint (gas line)
36
Hose band
21.3
Filter
37
Drain pipe
22
Fan assy with motor
38
Insulation tube
22.1
Top plate fan assy
39
Insulation tube
22.2
Fan housing
40
Hook remote controller
22.3
Fan housing
41
Staple
22.4
Clamp metal fan motor
42
Blind air discharge
22.5
Fan motor
43
Blind air discharge
Part 5 – Disassembly and Maintenance
3
55
5–33
Disassembly and Maintenance: Indoor Units
1
2.10
ESIE03–01
FHYP100BV1 and FHYP125BV1
Overview
3
Warning
How to remove the
Air Filter and
Suction Grille
This part contains the following topics:
Topic
See page
How to remove the Air Filter and Suction Grille
5–34
How to remove the Electrical Parts and PC Boards
5–36
How to remove the Horizontal Blade
5–38
How to remove the Fan Rotor and Motor
5–40
How to remove the Fan Bearing
5–42
How to remove the Bottom Panel and Drain Pan
5–43
How to remove the Swing Motor
5–45
Be sure to wait 10 minutes or more after turning off all power supplies before disassembling work.
Step
Action
1
Push the 2 tabs and open the suction grilles.
2
Push the air filter installation panel from 2 places in the direction
of the arrow, and pull the air filter out toward yourself.
55
5–34
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Grip the suction grille hinge strongly and remove the suction grille.
1
Suction grille hinge
3
55
Part 5 – Disassembly and Maintenance
5–35
Disassembly and Maintenance: Indoor Units
1
How to remove the
Electrical Parts and
PC Boards
ESIE03–01
Step
Action
1
Loosen the 2 screws of the control box cover and remove the control box cover.
2
Remove the 2 screws of the control box.
3
55
Switch box
5–36
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Pull down the control box and let it hang by the 2 locations in the rear. Electrical parts can
now be removed.
1
Control box
Rear panel
3
4
Disconnect the connector mounted on the PC board.
X11A
Primary side of
transformer
X27A
In and outdoor X20A
unit connection Fan motor
X14A
for limit switch
X29A
Swing motor
X18A
Heat exchanger
thermistor
X19A
Suction air
thermistor
5
CN10
Secondary side
of transformer
CN5
Remote
controller
X26A
Fan motor
feedback
Remove the PC board installation screw.
Part 5 – Disassembly and Maintenance
5–37
55
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
6
Slide the PC board to the left away from the tabs on the right, and remove the PC board.
Step
Action
1
Gently bend the support plate located at the center of the horizontal blade, and detach the
3
How to remove the
Horizontal Blade
center shaft. (Two shafts provided on Types 140 and 160.)
55
Reassembling precautions
The shaft at the right end of the horizontal blade is cut in D shape. Fit this
D-shaped end to the D-profiled bearing.
Reattach the horizontal blade at the
right side first.
5–38
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
2
Then gently bend the center of the horizontal blade, and take both the end shafts out of
1
their bearings.
3
* When removing the horizontal blade
from the bearings at both ends, be
careful not to get the blow port thermal
insulation scratched.
55
Part 5 – Disassembly and Maintenance
5–39
Disassembly and Maintenance: Indoor Units
1
How to remove the
Fan Rotor and
Motor
ESIE03–01
Step
Action
1
Push the 2 tabs of the fan housing towards the inside with your fingers and pull out the fan
housing.
3
55
Fan housing
2
Loosen the 2 hexagon set screws of the intermediate bearing..
Intermediate
bearing
5–40
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Slide the intermediate bearing to the right and remove the fan rotor assembly.
1
3
4
Cut off the tie-wrap of the glass tube cover over the fan motor connector. Slide the glass
tube and get the connector exposed.
5
Disconnect the 2 fan motor connectors.
6
Remove the 2 fan motor fasteners..
55
Glass tube
7
Remove the fan motor.
Part 5 – Disassembly and Maintenance
5–41
Disassembly and Maintenance: Indoor Units
1
How to remove the
Fan Bearing
ESIE03–01
:
Step
Action
1
Remove the left sidepanel installation screw.
Left side panel
Fan rotor
3
* Remove the fan rotor according to the
procedures for removing the fan rotor
and fan motor.
Left side panel
55
2
Slide the left side panel toward the front of the unit and remove;
3
Remove the 2 bearing installation screws and remove the bearing.
Left side panel
Bearing
5–42
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Bottom Panel and
Drain Pan
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Remove the 7 bottom panel installation screws (2 each on the left and right, 3 in the rear),
and remove the bottom panel.
3
* Remove the rear surface screws
(2 each on the left and right), and
remove the center screw while supporting the bottom panel from underneath.
2
55
Let down the rear of the bottom panel, push out toward the front (removed from the
hooking part) and remove..
Part 5 – Disassembly and Maintenance
5–43
Disassembly and Maintenance: Indoor Units
1
Step
Action
3
Remove the drain pan retainer (2 screw).
ESIE03–01
3
55
5–44
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Swing Motor
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Remove the screw from the right side panel. Slide the right side panel toward the front and
detach it.
2
Cut off the tie-wrap of the swing motor connector..
3
Tie-wrap
3
Disconnect the connector from the swing motor connector.
55
Part 5 – Disassembly and Maintenance
5–45
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
4
Remove the screw from the swing motor. The swing motor has two projections on it.
Lower the swing motor and take it out.
D-shaped cut
Projections
3
* When reassembling, fit the horizontal
blade shaft end to the D-profiled bearing. Apply the tie-wrap to the connectors to secure them in place.
55
5–46
Part 5 – Disassembly and Maintenance
ESIE03–01
2.11
Disassembly and Maintenance: Indoor Units
FUYP71~125BV17
Overview
Warning
How to remove the
Air filter
1
This part contains the following topics:
Topic
See page
How to remove the Air filter
5–47
How to remove the Suction Grille
5–49
How to remove the Fan
5–51
How to remove the Fan Motor
5–54
How to remove the Drain Pan
5–56
How to remove the Drain Pump
5–59
How to remove the Swing Motor
5–61
How to remove the Air Flow Control Blade
5–62
3
Be sure to wait 10 minutes or more after turning off all power supplies before disassembling work.
:
Step
Action
1
Opening suction grille Push two tabs on suction grille toward the center of grille at the
55
same time.
Tabs (Two locations
Suction grille
2
Pull down suction grille. (Two strings are equipped to prevent the grille from dropping.)
Drop-prevention string
Part 5 – Disassembly and Maintenance
5–47
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
3
To remove air filter, lift the tabs up at the same time and pull it forward.
Air filter
3
Tabs
55
5–48
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Suction Grille
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Unhook two drop-prevention strings while supporting suction grille with hand.
3
2
Open suction grille forward for approx. 45 degree.
55
45 deg.
Part 5 – Disassembly and Maintenance
5–49
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
3
Disengage three hooks located at rear side of the grille to remove suction grille.
3
55
5–50
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Fan
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Remove two mounting screws to dismount switch box cover.
Switch box cover
3
2
Remove suction air temperature thermistor attached to bell mouth.
PCB
Suction air
temperature
thermistor
Fan
55
Tabs
Lead wire of
thermistor
Part 5 – Disassembly and Maintenance
5–51
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
3
Bell mouth is mounted with tree screws.Loosen a screw located at diagonal position to
the pipings and remove other two screws.
Loosen this screw
3
To remove bell mouth,
loosen this screw and slide
bell mouth to right side
55
5–52
Remove this screws
4
Remove bell mouth by sliding to piping direction.
5
To dismount fan, remove washer based nut using double-ended wrench.
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
6
Remove fan by pulling down.
1
3
55
Part 5 – Disassembly and Maintenance
5–53
Disassembly and Maintenance: Indoor Units
1
How to remove the
Fan Motor
ESIE03–01
:
Step
Action
1
Removing fan motor: a. Disconnect connector.
b. Remove lead wire retaining plate.
3
Lead wire
retaining plate
55
Caution
Fan motor can be removed without
removing the lead wire retaining plate.
However, when washing the heat exchanger,
this plate should be removed and protect the
lead wires.
2
5–54
Remove screws for mounting fan motor.
P
FUY71FJV1: Three screws
P
FUY100/125FJV1: Four screws
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Remove motor by pulling down.
1
Motor
3
55
Part 5 – Disassembly and Maintenance
5–55
Disassembly and Maintenance: Indoor Units
1
How to remove the
Drain Pan
ESIE03–01
:
Step
Action
1
To dismount three corner sections A, B and C, remove a flocked screw.
3
* Be sure to use flocked screw
when reassembling
Screws
(three locations)
Corner section (A, B and C)
Corner section at piping side
P
2
Remove suction grille according to the
Removal of air filter and that of suction
grille.
Remove three flocked screws to dismount corner section D.
55
5–56
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Disconnect wires and connectors from PCB.
1
To power supply PCB
To connecting wire
terminal strip
Heat exchanger
thermistor
Suction air thermistor
Fan motor
Swing motor
LED lamp (green)
Remote controller
terminal strip
3
LED lamp (green)
Drain pump
Earth terminal for
remote controller
Earth
Connecting wire
terminal strip
4
Arrange wire harness to avoid interference with next process.
55
Caution
This work should be done by two personnel.
If drain water remain in the pan, it may drop
and stain onthe floor. Make sure to check if
no drain water remain in the pan, or cover
the floor with vinyl sheet before disassembling work.
Part 5 – Disassembly and Maintenance
5–57
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
5
To dismount drain pan blocking plate, remove each two mounting screws located at four
corners.
3
6
Remove drain pan by pulling it down.
55
Drain pan
5–58
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Drain Pump
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Drain pump is located at piping side. Cut clamp material of hose, and disconnect hose
from pump.
Drain pump
Float switch
3
Clamp material
(Tielap)
Caution
When reconnect drain hose with the pump,
secure hose at joint using clamping materialsuch as Tielap. (Clamping material should be
normally included in the stock items.)
2
Remove four screws to dismount drain pump.
55
Screws
(four locations)
Joint port for
drain hose
3
Dismount drain pump by pulling it down.
Drain pump
Part 5 – Disassembly and Maintenance
5–59
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
4
Removing float switch: a. Loosen three mounting screws to remove drain pump mounting
base.
b. Remove two screws located at opposite side of drain pump
mounting base to dismount float switch.
3
55
5–60
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Swing Motor
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Swing motor is located at the diagonal position of piping
2
Remove two mounting screws for swing motor cover
3
Remove swing motor cover by holding two tabs on the cover.
Swing motor section
Air flow control blade
3
Tabs
P
Remove suction grille according to the
removal of suction grille
Screws
55
4
Remove two screws to dismount swing motor.
Swing motor
Limit switch
Connecting rod
Part 5 – Disassembly and Maintenance
5–61
Disassembly and Maintenance: Indoor Units
1
How to remove the
Air Flow Control
Blade
ESIE03–01
:
Step
Action
1
To remove horizontal blade, press down tabs located at both end of blade and pull them
forward.
3
55
2
5–62
Remove horizontal blade.
Part 5 – Disassembly and Maintenance
ESIE03–01
2.12
Disassembly and Maintenance: Indoor Units
FAYP71LV1
Overview
Warning
How to remove the
Air filter and Front
Panel
1
This part contains the following topics:
Topic
See page
How to remove the Air filter and Front Panel
5–63
How to remove the Front Grille
5–65
How to remove the Horizontal Blade and Vertical Blade
5–66
How to remove the Electrical Box
5–68
How to remove the Heat Exchanger
5–70
How to remove the Fan Motor and Fan Rotor
5–72
How to remove the Air Swing Motor
5–73
How to remove the Drain Hose Piping to the Left
5–74
3
Be sure to wait 10 minutes or more after turning off all power supplies before disassembling work.
:
Step
Action
1
Put your fingers on protrusions at left and right side of the unit to open the front panel.
55
Front panel
Part 5 – Disassembly and Maintenance
5–63
Disassembly and Maintenance: Indoor Units
1
ESIE03–01
Step
Action
2
To remove the air filter, push up the tab and pull down the filter.
Front panel
3
3
55
P
The air filter is free from the side of left or
right.
P
It is easy to install if inserting along the
guide.
Disengage the holding section on upper right of the panel by pushing toward left, then
slide toward right to remove the front panel.
Front panel
5–64
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Front Grille
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
Remove three pieces of front grille fixing screws.
P
Removing the front panel in accordance
with "Removal of Front Panel".
3
Front grille
2
Remove the front grille by pulling forward while pushing three hooks located at upper part
of the grille one by one.
P
If hard to remove, try to push the hooks by
a screwdriver or the like to remove.
55
3
The front grille can be removed by pulling forward and lift the bottom part.
Front grille
P
Part 5 – Disassembly and Maintenance
Make sure that the three hooks are set on
the original position when reinstalling the
front grille.
5–65
Disassembly and Maintenance: Indoor Units
1
How to remove the
Horizontal Blade
and Vertical Blade
ESIE03–01
:
Step
Action
1
Removing the horizontal blade:
1. Open the horizontal blade
2. Bend the horizontal blade slightly to disengage the fixing part at right side
3. Pull the horizontal blade rightward and take it out
.
3
Horizontal blade
55
Holder
5–66
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
1
Removing the vertical blade:
1
1. Disengage the protrusion on upper side of blade from holder plate. (Three locations).
2. Push the vertical blade backward and pull the lower side forward to disengage the blade
from three hooks
Holder plate
Protrusion
3
Holder plate
Hook
55
Vertical blade
Part 5 – Disassembly and Maintenance
5–67
Disassembly and Maintenance: Indoor Units
1
How to remove the
Electrical Box
ESIE03–01
:
Step
Action
1
1. Remove the screw on the service cover
2. Remove the screw on the drip proof plate
3. Remove the screw for the grounding wire.
Drip proof plate
screw
Service cover
screw
3
Vertical blade
P
55
2
Removing the front grille in accordance
with "Removal of Front Grille".
1. Remove the following connectors:
- Fan motor connector
- Air swing motor connector.
2. Pull the heat exchanger thermistor and dismantle it.
Heat exchanger
thermistor
Fan motor
connector
Swing motor
connector
5–68
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
1. Remove the fixing screw for switch box
1
2. Pull forward the switch box holding lower part of the box.
Switch box
3
55
Part 5 – Disassembly and Maintenance
5–69
Disassembly and Maintenance: Indoor Units
1
How to remove the
Heat Exchanger
:
Step
Action
1
Press strongly the claws on both left and right sides of heat exchanger toward inside.
Remove clip from back side..
P
3
ESIE03–01
Removing the front grille in
accordance with "Removal of Front
Grille".
P
Removing the switch box in
accordance with "Removal of Switch
Box".
P
Pay attention not to soil the floor with
residual drain.
P
In case that the drain hose is buried
inside wall, remove the heat
exchanger after pulling out the drain
hose.
Caution
If gas leaks, repair the leakage section,
collect refrigerant inside the unit completely, then, recharge refrigerant after
performing vacuum dehydration.
Don't mix air or the like otherthan the
specified refrigerant into a refrigeration
circle.(Mixing of air or other gas causes
abnormal high pressure in the refrigerating cycle and results in pipe rupture or
personal injuries.)
55
5–70
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
2
To remove the heat exchanger, pull it upward.
1
3
Caution
When removing or reinstalling the heat
exchanger, be sure to wear gloves or wrap
the heat exchanger with cloth or the like.
(Otherwise, the fins may injure your hand.)
55
Part 5 – Disassembly and Maintenance
5–71
Disassembly and Maintenance: Indoor Units
1
How to remove the
Fan Motor and Fan
Rotor
ESIE03–01
:
Step
Action
1
Removing the fan motor:
1. Insert a Phillips tip screwdriver into the air outlet and remove the screws fixing the fan
motor and fan rotor (The screws can be removed without removing of horizontal blade.)
2. Remove the two screws on the bearing cover (1) and (2) and dismantle the covers
3. Take out the fan motor sideways
3
P
Removing the front grille in
accordance with "Removal of Front
Grille".
P
Removing the electrical box in
accordance with "Removal of
Electrical Box".
Bearing
cover (1)
Bearing
cover (2)
55
Fan motor
1
Removing the fan rotor:
1. Remove the two screws to dismantle the rotor cover
2. Pull the fan rotor out.
P
Removing the heat exchanger in
accordance with "Removal of Heat
Exchanger".
Fan rotor
5–72
Part 5 – Disassembly and Maintenance
ESIE03–01
How to remove the
Air Swing Motor
Disassembly and Maintenance: Indoor Units
1
:
Step
Action
1
1. Disconnect the air swing motor connector in the electrical box
2. Remove the screw which fixes the air swing motor..
P
Removing the front grille in
accordance with "Removal of Front
Grille".
Swing motor
3
2
Pull the air swing link assembly to the left strongly to dismantle.
55
Swing link
Part 5 – Disassembly and Maintenance
5–73
Disassembly and Maintenance: Indoor Units
1
How to remove the
Drain Hose Piping
to the Left
ESIE03–01
:
Step
Action
1
1. Pull out the drain hose attached on the rear right of the unit
2. Pull out the drain plug and drain socket attached on the rear left of the unit..
P
Removing the front grille in accordance
with "Removal of Front Grille"
3
Drain hose
Drain socket
55
Drain plug
P
2
The drain pan and bottom frame are
designed as an integral type.
Piping of Drain Hose at Left Side.
Drain hose
P
5–74
Insert the drain hose to the hose plug
securely as far as it will go.
Part 5 – Disassembly and Maintenance
ESIE03–01
Disassembly and Maintenance: Indoor Units
Step
Action
3
Insert the drain plug and drain socket into the right side of the unit with hexagonal pinwrench.
1
Hexagon wrench
P
3
Insert the drain plug and socket securely
as far as it will go.
55
Part 5 – Disassembly and Maintenance
5–75
Disassembly and Maintenance: Indoor Units
ESIE03–01
1
3
55
5–76
Part 5 – Disassembly and Maintenance
ESIE03–01
Index
1
Numerics
4-way valve control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–46
3
A
A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
auto-restart function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
k
k
k
3–26
3–27
3–29
3–31
3–32
2–21
4
B
BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–27
5
C
C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–34
C9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–34
ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–15
centralized group No.
setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–18
changing
field settings, wired remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–11
field settings, wireless remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12
maintenance mode settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–24
checking
clogged points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–83
discharge pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–76
expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–77
installation condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–75
PCB’s Hall IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–72
power supply wave form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–73
refrigerant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–74
test run checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–4
thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–78
CJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–36
components
exploded views, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–17
exploded views, outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3
functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–63
general outline, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
general outline, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–111
switch box layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–77
wired remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–10
wireless remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12
wiring diagrams, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–99
wiring diagrams, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–91
condensation avoidance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–38
control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–6
Index
i
ESIE03–01
1
D
defrost control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–40
diameters, pipe connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–63
dimensions
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
DIP switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–26
discharge pipe temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–16
display malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–13
draft avoidance control
1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–43
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–45
drain pump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–18
dry keep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–28
DS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–29
DS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–30
3
E
4
E0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–38
E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–43
E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–44
E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–46
E6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–48
E9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–50
EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–26
electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–47
emergency operation
general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–7
error codes
indoor malfunctions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–15
outdoor malfunctions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–16
system malfunctions overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–17
evaluation
abnormal high pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–81
abnormal low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–82
expansion valve control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–24
exploded views
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–17
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3
5
F
F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
factory settings
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fan and flap operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fan control
normal, cooling mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
normal, heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
starting, cooling or dry keep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
starting, heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
field settings
BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP switches overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
jumpers overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
overview indoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
filter counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
k 3–52
k 3–58
k 4–14
k 2–20
k
k
k
k
2–35
2–49
2–33
2–47
k
k
k
k
k
k
4–27
4–26
4–26
4–23
4–13
4–16
Index
ESIE03–01
1
forced operating mode
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–7
forced thermostat OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–13
freeze-up function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–29
functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–63
G
gas shortage function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–17
H
H3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
high pressure protection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
high-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HPS and LPS function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
k
k
3
3–54
3–55
2–37
3–22
2–14
4
I
identification function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–10
installation space
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
5
J
J1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
k
k
k
4–28
3–59
4–28
3–56
3–57
4–28
L
LEDs
troubleshooting with indoor unit LEDs and remote controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–15
troubleshooting with outdoor unit LEDs and remote controller, outdoor unit malfunctions . . . . . k 3–16
troubleshooting with outdoor unit LEDs and remote controller, system malfunctions. . . . . . . . . k 3–17
locating
exploded views, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–17
exploded views, outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3
functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–63
general outline, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
general outline, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–111
switch box layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–77
thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4
wired remote controller components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–10
wireless remote controller components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12
wiring diagrams, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–99
wiring diagrams, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–91
low-pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–23
Index
iii
ESIE03–01
1
M
MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
malfunctions
indoor error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
outdoor error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
system error codes overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k 4–17
k 3–15
k 3–16
k 3–17
N
noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–5
3
O
4
operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–6
operation data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–34
operation range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–33
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–47
outlook
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
overcurrent protection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–23
P
PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–111
PJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–60
5
R
R1T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–79
R2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–79
R3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–80
remote controller
display malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–13
setting address for receiver of wireless remote controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–5
setting address for wireless remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–6
thermostat, using conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–22
remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–7
reverse phase protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–21
S
safety devices
high-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–22
low-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–23
overview indoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–18
overview outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–19
reverse phase protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–21
thermal protector fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–20
self-diagnosis
remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–7
wired remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–12
service space
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–13
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3
iv
Index
ESIE03–01
1
setting
address for receiver of wireless remote controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–5
address for wireless remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–6
ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–15
centralized group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–18
field settings, wired remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–11
field settings, wireless remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12
filter counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–16
MAIN/SUB when using two remote controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–17
settings
BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–27
ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–15
changing maintenance mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–24
DIP switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–26
factory overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–14
field overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–13
filter counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–16
jumpers overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–26
MAIN/SUB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–17
maintenance mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–25
possible system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–24
simulated operation function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–15
specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–47
SUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–17
switch boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–77
3
4
T
5
technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–47
test run
checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–4
thermal protector fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–20
thermistors
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–78
functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4
locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4
R1T and R2T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–79
R3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–80
thermostat control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–11
U
U0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
k
k
k
k
3–62
3–63
3–65
3–67
3–68
3–69
3–65
V
vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–5
W
wired remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–12
wiring diagrams
indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–99
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–91
Index
v
ESIE03–01
1
3
4
5
vi
Index
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