WIRING INSTRUCTIONS D-HANDLE ROUTER 58-01-0715 BULLETIN

WIRING INSTRUCTIONS D-HANDLE ROUTER 58-01-0715 BULLETIN
WIRING INSTRUCTIONS
TITLE
D-HANDLE ROUTER
MILWAUKEE ELECTRIC TOOL CORP. 13135 WEST LISBON RD. BROOKFIELD, WIS.
Black
From
receptacle
outlet
White
SEE REVERSE SIDE FOR MODELS WHERE WIRE
#3 IS A SEPARATE LEADWIRE ASSEMBLY AND
IS NOT SOLDERED TO THE SWITCH.
DATE
Oct. 2003
BULLETIN
58-01-0715
Connector
terminal
No. 23-74-0055
Cord jacket to extend past
cord clamp approx. 1/4".
Black
White
T4
White
Black
From power cord
Insert cord plug into
receptacle outlet.
Black
Remove slack from cord wires #1
and #2 between wire traps. Wires
are not to extend into frame
opening.
Black
Black cord wire #1 is connected
to the switch. White cord wire #2
is connected to the field
terminal, as shown.
Route black switch lead #3 to
brush holder, as shown.
Black switch lead #3 must be
placed in wire trap prior to
white cord lead #2.
White
Black
Order of cord
wires in traps is
interchangeable.
Route brush
shunt wires
(2 places) to
brush holder,
as shown.
White
Route white
wires #5 and #7
to the top (trigger end)
of the switch. Route black
wires #4 and #6 to the
bottom of the switch.
WIRING SPECIFICATIONS
Wire
No.
1
2
3
4
5
6
7
Wire
Color
Black
White
Black
Black
White
Black
White
Origin or
Gauge
22-64-0815
22-64-0815
23-66-2275
22-64-0820
22-64-0820
23-33-0065
23-33-0065
Length
4-3/4"
4-3/4"
2-1/2"
3"
4"
4"
3"
Terminals, Connectors and 1 or 2 End Wire Preparation
Component of cord assembly. Strip 3/16" for T1.
Component of cord assembly. Strip 3/16" for T3.
Component of switch assembly. Strip 3/16" for T2.
Component of power cord assembly. Strip 3/16" for T4.
Component of power cord assembly. Strip 3/16" for T4.
Component of receptacle outlet assy. Strip 3/16" for T4.
Component of receptacle outlet assy. Strip 3/16" for T4.
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
TERMINAL DESCRIPTION
Code
T1
T2
T3
T4
Part No.
23-74-0065
23-74-1060
23-74-0605
23-74-0850
Qnty.
1
1
1
4
NOTE:
All lead lengths are before stripping.
All leads must be held to ± .125"
unless specified elsewhere.
Strip wire per ES 13-11.
Drwg. 2
Crimp terminals per ES 13-15.
SEE REVERSE SIDE FOR MODELS
WHERE WIRE #3 IS A COMPONENT
OF THE SWITCH AND IS SOLDERED
ONTO THE TOP TERMINAL.
Black
From
receptacle
outlet
White
Connector
terminal
No. 23-74-0055
Cord jacket to extend past
cord clamp approx. 1/4".
Black
White
T4
White
Black
From power cord
Insert cord plug into
receptacle outlet.
Black
Remove slack from cord wires #1
and #2 between wire traps. Wires
are not to extend into frame
opening.
Black
Black cord wire #1 is connected
to the switch. White cord wire #2
is connected to the field
terminal, as shown.
White
Black
Connect T1 from the black
leadwire assembly #3 to the top
terminal on the switch. Route
#3 to the brush holder and
connect T2, as shown. Black
leadwire #3 must be
placed in the
wire trap prior
to the white
cord lead #2.
White
Order of the
cord wires in
the traps is
interchangeable.
Route the brush shunt wires
(2 places) to the brush holder,
as shown.
Route the white wires #5 and
#7 to the top (trigger end) of the
switch. Route black wires #4 and
#6 to the bottom of the switch.
WIRING SPECIFICATIONS
Wire
No.
1
2
3
4
5
6
7
Wire
Color
Black
White
Black
Black
White
Black
White
Origin or
Gauge
22-64-0815
22-64-0815
23-94-0040
22-64-0820
22-64-0820
23-33-0065
23-33-0065
Length
4-3/4"
4-3/4"
2-1/2"
3"
4"
4"
3"
Terminals, Connectors and 1 or 2 End Wire Preparation
Component of cord assembly. Strip 3/16" for T1.
Component of cord assembly. Strip 3/16" for T3.
Leadwire assembly. Strip 3/16" for T1 and T2.
Component of power cord assembly. Strip 3/16" for T4.
Component of power cord assembly. Strip 3/16" for T4.
Component of receptacle outlet assy. Strip 3/16" for T4.
Component of receptacle outlet assy. Strip 3/16" for T4.
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
TERMINAL DESCRIPTION
Code
Part No.
Qnty.
T1
T2
T3
T4
23-74-0065
23-74-1060
23-74-0605
23-74-0850
2
1
1
4
NOTE:
All lead lengths are before stripping.
All leads must be held to ± .125"
unless specified elsewhere.
Strip wire per ES 13-11.
Crimp terminals per ES 13-15.
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