Miller Electric | OFR-210 | Spec Sheet - Miller Electric

Spec Sheet - Miller Electric
Issued Dec. 2014 • Index No. AD/4.6
Syncrowave 210 Series
®
Quick
Specs
Light Industrial Applications
Processes
Light Metal Fabrication
Maintenance/Repair Operations
Light Manufacturing
Automotive Repair
Vocational Training
Hobbyist
AC/DC TIG (GTAW)
DC Stick (SMAW)
Pulsed TIG (GTAW-P)
MIG (GMAW)
Flux-Cored (FCAW)
TIG/Stick/MIG
Welding Power Source
Input Power 120 – 240 V, 1-Phase
Amperage Range 5 – 210 A
Rated Output 125 A at 15 V, 60% Duty Cycle
Net Weight Runner package: 133.5 lb. (61 kg)
Runner TIG/MIG Complete package: 139.5 lb. (63 kg)
Comes complete with:
Power source with 10-ft. (3 m)
power cord and MVP™ plugs for
120 V and 240 V
Weldcraft™ A-150 (WP-17)
12.5-ft. (3.8 m) TIG torch with
Dinse-style connector
RFCS-14 foot control with 20-ft.
(6 m) cord (#043 554)
Electrode holder with Dinse-style
connector
Work clamp with 12-ft. (3.7 m)
cable and Dinse-style connector
Flow gauge regulator and hose
Factory-installed running gear with
EZ-Change™ low cylinder rack
Easy to use.
1. Turn power on.
2. Select Process: AC TIG, DC TIG,
DC Stick or MIG Spool Gun.
3. Set amperage or voltage
based on material thickness.
Then weld! It’s easy as 1,2,3.
Pro-Set™ (TIG) eliminates the
guesswork when setting
weld parameters. Use
Pro-Set when you want the
speed, convenience and
confidence of preset controls.
Simply select the feature and adjust
until Pro-Set appears on the display.
MIG Complete package adds:
Spoolmate™ 100 spool gun
(#300 371)
4-14 pin connector
Flow-thru Dinse-style connector
Memory card
AC balance (TIG) control provides
adjustable oxide removal which is essential for
creating the highest quality aluminum welds.
Multi-Voltage Plug (MVP™)
allows for connection to
120 or 240-volt receptacles
without tools by choosing the
plug that fits the receptacle and
connecting it to the power cord.
Pulse (TIG). Pulsing can increase puddle
agitation, arc stability and travel speeds
while reducing heat input and distortion.
Expandable feature.
Auto-Set ™ (MIG) automatically sets your
welder to the proper parameters. Simply
set the wire size, material thickness, and
shielding gas, and you’re ready to weld.
DIG (Stick) control allows the arc characteristics to be changed for specific applications
and electrodes. Lower the DIG setting for
smooth running electrodes like E7018 and
increase the DIG setting for stiffer, more
penetrating electrodes like E6010.
Fan-On-Demand™ power source cooling system operates
only when needed, reducing noise, energy use and the
amount of contaminants pulled though the machine.
Allows for any input voltage hookup
(120 – 240 V) with no manual linking,
providing convenience in any job setting.
Ideal solution for dirty or unreliable power.
Update and expand. Front panel memory
card data port provides the ability to easily
update software and expand product features.
Visit MillerWelds.com/TIGSoftware for the
latest software updates and expansions.
Low power draw. Inverter-based power
source provides full welding output from
240 volts while drawing less than 30 amps.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Specifications (Subject to change without notice.)
Input
Power
Welding
Process
Welding
Amperage Range
Rated Output (R.M.S.)
Amps Input at
Rated Output
Max. OpenCircuit Voltage
115 V
DC TIG
5–125 A
95 A at 13.8 V, 60% duty cycle
17.4 (.58)*
47 VDC
AC TIG
5–125 A
90 A at 13.6 V, 60% duty cycle
12.4 (.58)*
DC Stick
20– 90 A
70 A at 22.8 V, 60% duty cycle
20.5 (.58)*
DC TIG
5–210 A
125 A at 15 V, 60% duty cycle
11.9 (.35)*
AC TIG
5–210 A
114 A at 14.6 V, 60% duty cycle
8.62 (.35)*
DC Stick
20–150 A
90 A at 23.6 V, 60% duty cycle
11.9 (.35)*
230 V
Dimensions
Net Weight
H: 31.5 in.
(800 mm)
W: 18.5 in.
(470 mm)
D: 43 in.
(1092 mm)
Runner package:
133.5 lb. (61 kg)
Runner TIG/MIG
Complete package:
139.5 lb. (63 kg)
*While idling.
IP23S rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered.
Operating temperature range is 14 to 104° F (-10 to 40° C). Storage temperature range is -22 to 149° F (-30 to 65° C). Portions of the preceding text are contained in
EN 60974-10: “Electromagnetic Compatibility (EMC) product standard for arc welding equipment.”
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Performance Data
Input
Power
TIG (GTAW)
Duty Cycle
AC/DC TIG Material
Thickness Range
Stick (SMAW)
Duty Cycle
Stick Electrode
Maximum Diameter
Spool Gun (GMAW)
Duty Cycle
Spool Gun Material
Thickness Range
1-phase
210 A, 20%
125 A, 60%
95 A, 100%
.020 –1/4 in.
150 A, 20%
90 A, 60%
60 A, 100%
6010: 5/32 in.
6013: 1/8 in.
7018: 1/8 in.
7024: 3/32 in.
170 A, 20%
100 A, 60%
75 A, 100%
24 ga.– 3/8 in.
Control Panel
1
2
3
6
4
8
5
9
7
10
11
12
1. Voltmeter Display
2. Ammeter Display
3. Output Contactor “On” Indicator
4. AC TIG Process Menu Parameters
Amperage
5 – 210 A
Balance*
60 – 80%
Frequency
100 Hz (Expandable)
Pulse
Off – 50 PPS
Postflow
Auto/Off – 50 seconds
5. MIG Process Menu Parameters
(optional expansion)
Voltage
14.0 – 22.5 V
WFS
0 –10
Wire Size**
.024/.030/.035 in.
Material Thickness** 24 ga.– 3/8 in.
Process**
Flux/Trigas/C25/
C100/Aluminum
6. Encoder Control
7. Menu Ranges
8. DC TIG Process Menu Parameters
Amperage
5 – 210 A
Pulse
Off –50 PPS (Expandable)
Postflow
Auto/Off – 50 seconds
9. DC Stick Process Menu Parameters
Amperage
20 –150 A
DIG*
Off – 100%
10. Process Selector
11. Memory Card Port
12. Activity Indicator
*Pro-Set parameter selectable.
**Auto-Set input.
2
Additional Features
EZ-Change™
Low Cylinder Rack
Operators no longer
need to lift cylinders.
Cylinders now easily
roll on and off our
EZ-Change™ Low
Cylinder Rack.
Dual Front Handles
Split handle with
rubber grips designed
to move machine easily
and provide quick
accessibility to work
lead and TIG torch.
Handles provide
protection for front
panel.
Integrated Storage
Compartment and
Parameter Chart
Convenient compartment
allows for easy storage
of cables, foot controls
and power cord adapters
in the machine.
EZ-Access™
Consumable
Compartment
Convenient flip-down
compartment contains
storage for consumables
(sold separately).
Genuine Miller Accessories
®
Dual EZ-Change™
Low Cylinder Rack
with Elevated Gun
and Cable Rack
#300 337
Dual cylinder rack
allows operators to
easily roll cylinders
on and off the rack
with no lifting. Gun
and cable rack keeps
cables off the floor
and tangle free.
Elevated Gun and Cable Rack #300 335
For use with single cylinder rack. (Included with
Dual EZ-Change Low Cylinder Rack.)
Protective Cover
#195 142
Features side
pocket. (Not
for use with
Dual Cylinder
Rack or Elevated
Gun and
Cable Rack.)
#AK-150MFC
Accessory Kit
Allows welding
operators to
customize their
standard
Weldcraft™ A-150
(WP-17) TIG torch
for their specific application. Kit converts into
28 different torch styles while using the existing
cable. Features nozzles, collets, collet bodies,
torch heads, handle and more.
Performance TIG Gloves
#263 345 X-Sm (Women’s)
#263 346 Small (Women’s)
#263 347 Medium
#263 348 Large
#263 349 X-Large
Completely unlined, goat
grain leather with triplepadded palm.
Performance MIG Gloves
(Unlined)
#263 335 Medium
#263 336 Large
#263 337 X-Large
Unlined, dual-padded cow
grain palm with goat grain
fingers and double-layer
insulated back.
TIG Memory Cards
Memory Card (Blank) #301 080
Used for transferring software updates and
expandable features from your computer to
the machine.
Memory Card Expansion
#301 128 DC Pulse Expansion
Expands the DC pulse frequency to 150 PPS max.
#301 127 AC Frequency Expansion
Provides the ability to adjust AC frequency from
60 to 150 Hz.
Spoolmate™ 100 Consumables
Contact Tips (5 per package)
#199 730 For .024-inch (0.6 mm) wire.
#186 419 For .030-inch (0.8 mm) wire.
#186 406 For .035-inch (0.9 mm) wire.
Nozzle #186 405
3
Genuine Miller Accessories (Continued)
®
Remote Controls
Wireless Remote Foot
Control #300 429
For remote current and
contactor control. Receiver
plugs directly into the
14-pin receptacle of Miller machine. 90-foot
(27.4 m) operating range.
RFCS-14 HD Foot Control
#194 744
Maximum flexibility is
accomplished with a
reconfigurable cord that
can exit the front, back or either side of the
pedal. Foot pedal provides remote current and
contactor control. Includes 20-foot (6 m) cord
and 14-pin plug.
RCC-14 Remote Contactor and Current Control
#151 086
East/west rotary-motion fingertip control
attaches to TIG torch using two hook-and-loop
fasteners. Includes 26.5-foot (8 m) control cord
and 14-pin plug.
RHC-14 Hand Control
#242 211 020
Miniature hand control for
remote current and contactor
control. Dimensions: 4 x 4 x
3.25 inches (102 x 102 x 83 mm). Includes
20-foot (6 m) cord and 14-pin plug.
Educational Materials
To order, please call Miller Literature at 866-931-9732
or visit MillerWelds.com/resources/tools.
RCCS-14 Remote Contactor and Current Control
#043 688
North/south rotary-motion fingertip control
attaches to TIG torch using two hook-and-loop
fasteners. Includes 26.5-foot (8 m) control cord
and 14-pin plug.
Gas Tungsten Arc (TIG) Welding Publication
#250 833
Ordering Information
Equipment and Options
Stock No.
Description
Syncrowave 210 Runner
Syncrowave® 210 Runner TIG/MIG Complete
#907 596
#951 616
Auto-Line 120 – 240 VAC, 50/60 Hz
Auto-Line™ 120 – 240 VAC, 50/60 Hz
#300 337
#300 335
#195 142
#WP-17-12-MF
#WP-17-25-MF
#194 722
Includes Elevated Gun and Cable Rack
For use with single cylinder rack
®
Accessories
Dual EZ-Change Low Cylinder Rack
Elevated Gun and Cable Rack
Protective Cover
Weldcraft™ A-150 (WP-17) TIG Torch
Air-Cooled TIG Torch Connector
Accessory Kit
TIG Gloves
TIG Memory Cards
Memory Card (Blank)
Memory Card Expansion
See page 3
#301 080
#301 128
#301 127
#186 405
Remote Controls
Wireless Remote Foot Control
RFCS-14 HD
RFCS-14
RCC-14
RCCS-14
RHC-14
#300 429
#194 744
#043 554
#151 086
#043 688
#242 211 020
Educational Resources
Gas Tungsten Arc Welding (TIG) Publication
#250 833
Distributed by:
© 2013 Miller Electric Mfg. Co.
12.5-ft. (3.8 m) cable (included with Runner package)
25-ft. (7.6 m) cable
Connects the A-125, A-150 and A-80 Weldcraft™ torches to
50-mm gas thru Dinse-style connector
#AK-150MFC
Spool Gun and Consumables
Spoolmate™ 100 Spool Gun
Contact Tips
Nozzle
Date:
Qty.
™
#300 371
DC pulse expansion
AC frequency expansion
Includes 12-ft. (3.7 m) cable and custom carrying case
See page 3
Foot control with wireless 90-ft. (27.4 m) operating range
Heavy-duty foot control
Foot control (included with Runner package)
Side-to-side (east/west) fingertip control
North/south fingertip control
Hand control
Total Quoted Price:
Price
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