6648418

6648418

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors

Product Facts

Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated at up to 200 Amps each

Sequenced contacts for

“mate-first-break-last” operation

Floating panel-mount connectors float up to

+/- 2 mm

High durability specific products ranging from

100 to 1000 mate/un-mate cycles

Customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement

R

Most products recognized to US and Canadian requirements under the

Component Recognition program of Underwriters

Laboratories File No.

E28476

AND

®

C US

Typical Applications

Low noise power supplies

Switch-mode power supplies (SMPS)

Power factor-correcting

(PFC) power supplies

Systems requiring mounting to backplane or chassis

Redundant (N + 1) power systems

“Live” hot-plug power supplies

All ELCON drawer connectors in this section are RoHS compliant

Tyco Electronics offers a wide selection of blindmateable “drawer” connectors to suit modular equipment designs. The term “drawer connector” was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. Since the “drawer” is often times made with a somewhat loose fit — to enable easy opening and closing, the drawer connector must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding.

The power drawer connectors in this catalog are divided into two separate categories: high power drawers and low power drawers. Specifically, the product line names in these two categories are:

High Power Drawer Connectors

ELCON Drawer Series

Connectors

Low Power Drawer Connectors

AMP Drawer Series

Connectors

Mini Power Drawer

Blind-mate Drawer

Connectors

Hybrid Mini Drawer

Connectors

Some of the benefits of the power drawer connectors from Tyco Electronics are the robustness of the housing designs and the durability of the contacts.

High-end applications such as networking switches and servers want the lowest possible voltage drop across the connector.

For these applications the high conductivity screwmachined contacts with either gold or silver plating offer the best performance.

Technical Documents

Product Specification

108-2285

Application Specification

114-13206

62

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

The contacts are the core of the ELCON drawer series connectors. For cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost minimized and still providing a reliable separable interface.

Regardless of the application, Tyco Electronics offers a wide variety of power & signal blind-mateable drawer connectors.

Need more information?

Call Technical Support at the numbers listed below.

Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with:

Technical Support

Catalogs

Technical Documents

Product Samples

Tyco Electronics

Authorized Distributor

Locations

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

3 mm Diameter Test Probe in

Accordance with IEC 435

Protective Cap (insulator)

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors

(Continued)

Probe-proof Double

CROWN BAND Contacts

The size #0 contacts used in the Top Drawer, Double

Drawer, DualPower and

QuadPower connectors are also available in a probe-proof double

CROWN BAND version.

These contacts are specially suited for operatorserviced power supplies that require extra safety protection.

Signal/Power Sequencing

All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility.

Mating Polarization

To provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins.

Regulatory Agency

Certifications

Tyco Electronics ELCON drawer series connectors have been evaluated and found to comply with the

UL1977 standard and the

CSA standard C22.2 No.

182.3-M1987.

Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed.

®

C US

Wide Array of

Standard Contacts

Contact Size

#20

#16

#12

#8

#4

#0

ELCON drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting to PCB, and internal/ external threads for termination to lugs and/or busbars.

See table below for details.

PC Tail

Press-fit

Termination

Crimp

Internal

Threaded

External

Application-Specific Designs

If none of our standard drawer connectors satisfies your requirements,

Tyco Electronics can develop an ELCON connector design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your stated needs. After the concept and design stages,

Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry.

Concept

Tyco Electronics engineers work closely with the customer to fully understand the design requirements.

Design

A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer.

Prototypes

The design is frozen and work on the mold tools starts.

Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts.

Production

By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

63

Power Connectors & Interconnection Systems

How to Tailor Your ELCON Drawer Connector

If you selected a standard drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your Tyco Electronics sales engineer. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and customer drawings are also available upon request.

Pin Assembly

1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required.

2. Write the total quantity of each pin contact you require for each pin

assembly in the Qty column of the Pin Contact Selection Menu table.

3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by Tyco Electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write “Q” in circle #10.

4. Sign, date and send the completed form to your local Tyco Electronics

Sales Engineer.

Pin Connector (Rear Face)

Pin Contact Insertion Side

Pin Connector Rear Face Cavity Identification

Company

ENTER CUSTOMER INFORMATION

Location

Contact Name

Telephone

Title

Fax

Email Address

I am:

❏ End user

❏ Contract manufacturer (end user:

Signature Today’s Date

Annual Quantity Required

Submit to your local Tyco Electronics Sales Engineer.

)

35

G1

41 42

47

50

G3

1

36

2

G2

3 4 5

11

12

13

6

7

8

9 10

14 15 16 17

18

19 20

27 28

21

29

22

30

23 24 25

26

31 32

33

34

37 38 39

40

43 44

48

51

45 46

49

52

G4

Top Assembly Part Number

Assigned by Tyco Electronics

Pin Housing Selection Menu

Part Number

1648183-1

Description

Housing without guides

Housing with guides (#6-32 thread)

Housing with guides (M3 x 0.5 thread)

Check

One

Size #0

Size #20

Size #16

Size #12 or

#12HP

Pin Contact Selection Menu

Size

#0

#20

#16

#12

#12 Hot-

Plug

Ref. Part Number

A = 1766811-1

B = 1766819-1

C = 1766230-1

D = 1766274-1

E = 1766269-1

F = 1766275-1

G = 1766268-1

H = 1766231-1

J = 1766270-1

K = 1766276-1

L = 1650155-1

M = 1650161-1

N = 1650162-2

P = 1650283-1

Q = 1650065-1

R = 1650226-1

S = 1766196-1

T = 1766198-1

U = 1766199-2

V = 1766222-1

W = 1766223-1

X = 1766818-1

Y = 1766193-1

Z = 1766195-1

AA = 1766196-1

AB = 1766245-1

AC = 1766250-1

AD = 1766249-1

AE = 1650153-2

AF = 1650156-2

AG = 1650060-2

AH = 1650074-3

Termination Style & Pin Length

Crimp

Probe Proof, crimp

1/4-20 Internal Thread

M6 x 1 Internal Thread

Probe Proof, 1/4-20 Internal Thread

Probe Proof, M6 x 1 Internal Thread

1/4-20 External Thread

M6 x 1 External Thread

Probe Proof, 1/4-20 External Thread

Probe Proof, M6 x 1 External Thread

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Crimp, standard, Hot-Plug

Crimp, premate, Hot-Plug

PCB tail, standard, Hot-Plug

PCB tail, premate, Hot-Plug

Qty.

Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.

Float-Mount Shoulder Screw

Part Number

1650399-1

1650401-1

Description

Screw, No 10-32 UNC 2A

Screw, M5 x 0.8

Qty.

64

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting

All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON drawer connector.

Panel Float Mounting

When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the

Top Drawer connector is float-mounted to a panel.

Float-Mount of Top Drawer (Example)

Mounting

Flange

Panel (Ref)

Shoulder

Screw

Guide Pin

Screw Description

#10-32 UNF 2A Thread

M5 x 0.8 Metric Thread

#8-32 UNF 2A Thread

#6-32 UNF 2A Thread

M4 x 0.7 Metric Thread

Part Number

1650399-1

1650401-1

1650402-1

1650106-1

1650589-1

Used On

Top and Double Drawer, Dual and QuadPower,

In-Line QuadPower, W5 Drawer

All Other Drawers

Panel Fix Mounting

As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below.

Screw Through Mounting Flange of Housing

Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing.

Screw Into Thread of Guide Pin (When Applicable)

You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below.

Commercially available screw and washer

Internally threaded

(6-32) guide pin

Commercially available screw and washer

#6-32 or

M3 x 0.5 screw

.25

[6.35]

Guide pin

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

65

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting

(Continued)

Strain Relief and Wire Dress

If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right.

PCB Fix Mounting

When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific to your ELCON drawer connector.

Drawer Connectors with Cabled AC IN Flush PCB-Mount Drawer Connectors

.020 [0.51]

PC Board (Ref)

Wire

Connector

Standoffs

.020 [0.51]

Connector Engagement

To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe.

Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct orientation (see sketch below).

Rib in Guide

Post Cavity

Notch in

Guide Post

66

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Connector Tooling

Insertion/Removal (I/R) Tools: Industry standard plastic I/R tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from

Tyco Electronics.

I/R Tools

Part Numbers

1643917-1

1643916-1

1643915-1

1643914-1

1643922-1

1643921-1

Note: PCB tail contacts are non-removable.

Size

Size #20 I/R tool

Size #16 I/R tool

Size #12 I/R tool

Size #8 removal tool

Size #4 removal tool

Size #0 removal tool

Color Code

Red/White

Blue/White

Yellow/White

Red

Blue

Light Yellow

Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire.

Contact Size Wire Size AWG

#20

#16

#12

#8

#24 - #20

#20 - #16

#14 - #12

#10* - #8

#4

#0

#6* - #4

#2* - #0

*Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”

inches

0.210

0.270

0.270

0.500

0.500

0.600

“L” + .020 [0.51] mm

5.33

6.86

6.86

12.70

12.70

15.24

Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts

Size

12 - 24

8 - 10

4

0

Type

Crimp Tool

Turret head/locator

Crimp Tool

Indenter head

Locator

Crimp Tool

Indenter head

Locator

Crimp Tool

Indenter head

Locator

MIL-STD

M22520/1-01

M22520/1-02

M22520/23-01

M22520/23-02

M22520/23-09

M22520/23-01

M22520/23-04

M22520/23-11

M22520/23-01

M22520/23-05

M22520/23-13

Part Number

601967-1

601967-2

Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools.

Contact Size

#20

#16

#12

#8

#4

#0

AWG

20 - 24

16 - 18

12 - 14

10 - 8

4 (1)

1/0

Note:

(1) Consult Tyco Electronics for smaller wire sizes in #4 contacts

Wire Range mm 2

0.241 - 0.616

0.963 - 1.23

1.94 - 2.98

4.74 - 8.61

21.60

53.00

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

67

Power Connectors & Interconnection Systems

ELCON Drawer Product Specifications

Materials

Housing

Crimp Contacts

PCB Tails

Socket Contact Hoods (when applicable)

Size #12 hoods, Hot-Plug

Crown contacts

Plating

Size #20 and #12HP

Sizes #0, #4, #8, #16 and non-HP #12

Hot-Plug hoods and pin contacts

Socket Contact Hoods (when applicable)

Mechanical

Typical

Insertion Forces of individual contacts

Typical

Extraction Forces of individual contacts

Electrical

Typical

Voltage drop of individual contacts

Insulator dielectric strength

Size #20

Size #16

Size #12

Size #12 Hot-Plug

Size #8

Size #4

Size #0

Size #0 w/double Crown

Size #20

Size #16

Size #12

Size #12 Hot-Plug

Size #8

Size #4

Size #0

Size #0 w/double Crown

Size #20

Size #16

Size #12

Size #12 Hot-Plug

Size #8

Size #4

Size #0

Size #0 w/double Crown

Polyester, 30% glass-filled, UL 94V-0 black

High conductivity copper alloy

Brass

305 corrosion resistant steel

Beryllium copper

Beryllium copper

Gold plated over nickel

Silver plated over nickel

Gold plated over nickel

Passivated

0.1 lb.

0.7 lb.

1.9 lb.

1.9 lb.

2.4 lb.

3.0 lb.

3.0 lb.

3.5 lb.

0.2 lb.

2.3 lb.

2.9 lb.

2.9 lb.

4.4 lb.

3.8 lb.

4.7 lb.

4.8 lb.

1.7 mV at 5A

3 mV at 15A

4.2 mV at 35A

4.7 mV at 35A

6.5 mV at 75 A

8.4 mV at 125A

6.3 mV at 200A

5.6 mV at 200A

1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001

0.09 kg

1.04 kg

1.32 kg

1.32 kg

2.00 kg

1.72 kg

2.13 kg

2.18 kg

0.05 kg

0.32 kg

0.86 kg

0.86 kg

1.07 kg

1.36 kg

1.36 kg

1.59 kg

Regulatory Agency Evaluations

Contacts

AWG #20

AWG #16

AWG #12 Top Drawer

AWG #12 Others

AWG #12 with sockets

Size #12 hot-plug

Size #8

Size #0 with single or double Crown

Size #0 using bus bar

Size #4

CSA-22.2 No. 0-M91 182.30

M1987 (CNR)

4A / 250V

10A / 250V

25A / 600V

25A / 250V

25A / 250V

25A / 250V

55A / 250V

150A / 250V

100A / 250V

UL 498 and UL 1977 (USR)

5A / 250V

15A / 250V

35A / 600V

35A / 250V

35A / 250V

25A / 250VAC

35A / 120V

75A / 250V

200A / 250V

200A / 250V

125A / 250V

68

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

Mini Drawer

Dimensions

2.99" x 0.79" (75.9 x 20.1 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 12 / 16 x 6 contacts

Size 20 x 16 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Base Housing Part Numbers

1648110-1

1648111-1

1648112-1

Pin Housing

Size 12 + Size 20 + Size 12

Size 16 + Size 20 + Size 16

Size 12 + Size 20 + Size 16

1648115-1

1648116-1

1648117-1

Socket Housing

Size 12 + Size 20 + Size 12

Size 16 + Size 20 + Size 16

Size 12 + Size 20 + Size 16

Lower Drawer

Dimensions

3.26" x 1.34" (82.8 x 34.0 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 12 / 16 x 8 contacts

Size 20 x 21 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Base Housing Part Numbers

1648203-1

1648204-1

1648205-1

Pin Housing

Size 12 + Size 20 + Size 12

Size 16 + Size 20 + Size 16

Size 12 + Size 20 + Size 16

1648206-1

1648207-1

1648208-1

Socket Housing

Size 12 + Size 20 + Size 12

Size 16 + Size 20 + Size 16

Size 12 + Size 20 + Size 16

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

69

Dimensions

3.31" x 1.31" (84.1 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 8 x 4 contacts

Size 12 x 9 contacts

Size 20 x 24 contacts

Current Rating — Up to 75 Amps per size 8 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 8: Crimp, internal/external thread and PCB tail

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

75A Middle Drawer

Float-Mount

Part Number 1648162-1

PCB-Mount

Part Number 1648163-1

Float-Mount

Part Number 6648167-1

PCB-Mount

Part Number 1648168-1

Base Housing Part Numbers

Pin Housing

1648162-1

1648163-1

Float-Mount

PCB-Mount

Socket Housing

6648167-1

1648168-1

Float-Mount w/ reinforced housing

PCB-Mount

Note: All part numbers are RoHS compliant.

70

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Dimensions

3.15" x 1.31" (80.0 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 4 x 2 contacts

Size 12 x 6 contacts

Size 20 x 32 contacts

Current Rating — Up to 125 Amps per size 4 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 4: Crimp and internal/external thread

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

125A Middle Drawer

Float-Mount

Part Number 1648151-1

PCB-Mount

Part Number 1648152-1

Float-Mount

Part Number 1648156-1

PCB-Mount

Part Number 1648157-1

Base Housing Part Numbers

Pin Housing

1648151-1 Float-Mount

1648152-1 PCB-Mount

Socket Housing

1648156-1 Float-Mount

1648157-1 PCB-Mount

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

71

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

200A Middle Drawer

Dimensions

3.31" x 1.31" (84.1 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 4 x 2 contacts

Size 8 x 6 contacts

Size 12 x 3 contacts

Size 20 x 14 contacts

Current Rating — Up to 125 Amps per size 4 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 4: Crimp and internal/external thread

Size 8: Crimp, internal/external thread and PCB tail

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Base Housing Part Numbers

Pin Housing

1648134-1

Socket Housing

1648135-1

Dimensions

2.76" x 1.24" (70.1 x 31.5 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 12 x 4 contacts

Size 20 x 36 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Square Drawer

Base Housing Part Numbers

Pin Housing

1648132-1

Socket Housing

1648133-1

Note: All part numbers are RoHS compliant.

72

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

Top Drawer

Dimensions

4.24" x 1.60" (107.8 x 40.7 mm)

Housing Variations — Various guide pin configurations available.

Guides and Polarization

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts

Size 0 x 2 contacts

Size 12 x 6 contacts

Size 16 x 12 contacts

Size 20 x 32 contacts

Current Rating — Up to 200 Amps per size 0 contact

Contact Features — Hot-Plug size 12 contact option

Probe-proof size 0 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 0: Crimp and internal/external thread

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Pin Side

Base Housing Part Numbers

Pin Housing

1648183-1

Socket Housing

1648186-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Socket Side

Double Drawer

Dimensions — 4.24" x 1.60" (107.8 x

40.7 mm)

Housing Variations — Various guide pin configurations available.

Guides and Polarization — Optional

Steel Guide Pins with either #6-32 or

M3 internal thread

Available Contacts

Size 0 x 4 contacts

Size 12 x 11 contacts

Size 20 x 24 contacts

Current Rating — Up to 200 Amps per size 0 contact

Contact Features — Hot-Plug size 12 contact option

Probe-proof size 0 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 0: Crimp and internal/external thread

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Pin Side

Base Housing Part Numbers

Pin Housing

1648552-1

Socket Housing

1648578-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Socket Side

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

73

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

DualPower Drawer

Dimensions

1.80" x 1.60" (45.7 x 40.7 mm)

Housing Variations — Various guide pin configurations available.

Guides and Polarization

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts — Size 0 x 2 contacts

Current Rating — Up to 200 Amps per contact

Contact Features — Probe-proof size 0 contact option

Contact Sequencing — Standard only

Contact Terminations

Size 0: Crimp and internal/external thread

Front Views

Side Views

Pin Side

Base Housing Part Numbers

Pin Housing

1648549-1

Socket Housing

1648575-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Socket Side

QuadPower Drawer

Dimensions

2.50" x 1.60" (63.5 x 40.7 mm)

Housing Variations — Various guide pin configurations available.

Guides and Polarization

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts — Size 0 x 4 contacts

Current Rating — Up to 200 Amps per contact

Contact Features — Probe-proof size 0 contact option

Contact Sequencing — Standard only

Contact Terminations

Size 0: Crimp and internal/external thread

Front

Views

Side Views

Pin Side Socket Side

Base Housing Part Numbers

Pin Housing

1648548-1

Socket Housing

1648574-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Note: All part numbers are RoHS compliant.

74

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Dimensions

4.84" x 1.21" (122.8 x 30.7 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 0 x 4 contacts

Current Rating — Up to 200 Amps per contact

Contact Features — Probe-proof size 0 contact option

Contact Sequencing — Standard only

Contact Terminations

Size 0: Crimp and internal/external thread

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

In-Line QuadPower Drawer

Front View

Base Housing Part Numbers

Pin Housing

6651493-1

Socket Housing

6651494-1

Front View

Dimensions

3.00" x 1.18" (76.2 x 30.0 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 4 x 5 contacts

Current Rating — Up to 100 Amps per contact

Contact Features — Probe-proof size 0 contact option

Contact Sequencing — Standard only

Contact Terminations

Size 4: Crimp and internal/external thread

W5 Power Drawer

Front View

Front View

Base Housing Part Numbers

Pin Housing

6651457-1

Socket Housing

6651458-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

75

Dimensions

0.99" x 0.95" (25.0 x 24.0 mm)

Housing Variations — See Part

Numbers

Cable Socket to Panel-Mount Pin

Guides and Polarization

Polarization only

Available Contacts — Size 12 x 3 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power

Contact Terminations

Size 12: Crimp only

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

P3S0 Drawer

Base Housing Part Numbers

Pin Housing

1766447-1

Socket Housing

1766448-1

Dimensions

1.34" x .76" (34.0 x 19.4 mm)

Housing Variations — See Part

Numbers

Cable Pin to PCB-Mount Socket

Guides and Polarization

Polarization only

Available Contacts — Size 12 x 4 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Sequencing — Standard only

Contact Terminations

Size 12: Crimp Pin and PCB tail Socket

Note: Supplied as kit, including contacts

P4S0 Drawer

Base Housing Part Numbers

Pin Side Kit

6766014-1

Socket Side Kit

6766015-1

Note: All part numbers are RoHS compliant.

76

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

HV8P Drawer

Dimensions

2.50" x 1.11" (63.5 x 28.2 mm)

Housing Variations — See Part

Numbers

600 V High Voltage Design

Guides and Polarization — Built in

Available Contacts — Size 12 x 8 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power

Contact Terminations

Size 12: Crimp and PCB tail

Base Housing Part Numbers

Pin Housing

1648127-1

Socket Housing

1648128-1

Dimensions

2.96" x 1.00" (75.0 x 25.4 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 12 x 10 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power

Contact Terminations

Size 12: Crimp and PCB tail

P10S0 Drawer

Base Housing Part Numbers

Pin Housing

1648568-1

Socket Housing

1648596-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

77

Dimensions

5.45" x 1.35" (138.4 x 34.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 4 x 6 contacts

Size 20 x 18 contacts

Current Rating — Up to 100 Amps per size 4 contact

Contact Features — Standard

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 4: Crimp and internal/external thread

Size 20: Crimp and PCB tail

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

P6S18 Drawer

Base Housing Part Numbers

Pin Housing

6766615-1

Socket Housing

6651810-1

P10S22 Drawer

Dimensions

4.12" x 0.79" (104.5 x 20.1 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 12 x 10 contacts

Size 20 x 22 contacts

Current Rating — Up to 35 Amps per size 12 contact

Contact Features — Hot-Plug size 12 contact option

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Base Housing Part Numbers

Pin Housing

1648211-1

Socket Housing

1648212-1

Note: All part numbers are RoHS compliant.

78

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Dimensions

4.31" x 0.70" (109.5 x 17.8 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts

Size 16 x 12 contacts

Size 20 x 12 contacts

Current Rating — Up to 15 Amps per size 16 contact

Contact Features — Standard only

Contact Sequencing — Multi-level for power and signal

Contact Terminations

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

(Continued)

P12S12 Drawer

Base Housing Part Numbers

Pin Housing

1651202-1

Socket Housing

1651203-1

Dimensions

3.22" x 0.70" (81.8 x 17.8 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 20 x 30 contacts

Current Rating — Up to 5 Amps per size 20 contact

Contact Features — Standard only

Contact Sequencing — Multi-level for signal

Contact Terminations

Size 20: Crimp and PCB tail

P0S30 Drawer

Base Housing Part Numbers

Pin Housing

6651204-1

Socket Housing

6651205-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

79

Pin Side Contacts

Contact Size #20

Contact Size #16

Contact Size #12

Contact Size #8

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts

The ELCON drawer series connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers.

Contact Size #20 —

For use in most drawer connectors

Termination

Type

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Contact

Part Number

1650155-1

1650161-1

1650162-2

1650283-1

1650065-1

1650226-1

Dimensions

Contact Size #16 —

For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12

Termination

Type

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Contact

Part Number

1766194-1

1766198-1

1766199-1

1766222-1

1766223-1

1766818-1

Dimensions in

0.32

0.47

0.27

0.32

0.47

0.27

A mm

[8.12]

[11.93]

[6.85]

[8.12]

[11.93]

[6.85]

in

0.33

0.48

0.29

0.33

0.48

0.29

A mm

[8.38]

[12.19]

[7.36]

[8.38]

[12.19]

[7.36]

Contact Size #12 —

For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer;

Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22

A

Termination

Type

Crimp, standard

Crimp, premate

Crimp, postmate

PCB tail, standard

PCB tail, premate

PCB tail, postmate

Contact Part Number

Gold Plated Silver Plated

1650153-2

1650156-2

1650158-2

1650060-2

1650074-3

1650073-3

1766193-1

1766195-1

1766196-1

1766245-1

1766250-1

1766249-1

Dimensions in

0.43

0.46

0.39

0.43

0.46

0.39

Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended.

mm

[10.92]

[11.68]

[9.90]

[10.92]

[11.68]

[9.90]

Contact Size #8 -

For use in 75A and 200 A Middle Drawer

Termination

Type

Crimp, standard

Crimp, premate

Crimp, postmate

Contact

Part Number

1766192-1

1766197-1

1766821-1

PCB tail, standard 1766262-1

PCB tail, premate 1766263-1

Dimensions in

0.43

0.48

0.33

0.43

0.48

A mm

[10.92]

[12.19]

[8.38]

[10.92]

[12.19]

Contact Size #4 -

For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer

Termination

Type

Contact

Part Number

Dimensions in

A mm

Crimp, Standard 1766232-1 0.51

[12.95]

1/4 - 20 x .050 DP

External Thread

1766812-1

Contact Size #4

M5 x 0.8 x 9.6 mm DP

M5 Internal Thread

1766283-1

Note: All part numbers are RoHS compliant.

80

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

0.51

0.51

[12.95]

[12.95]

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts

(Continued)

Pin Side Contacts

(Continued)

Contact Size #0

Contact Size #0

Probe-proof

Contact Size #0 1 -

For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower

Termination

Type

Crimp

Contact

Part Number

1766811-1

Dimensions in

0.495

A mm

[12.57]

0.430

[10.92] Probe-proof crimp 2 1766819-1

1/4 - 20 x .050 DP

Internal thread

M6 x 1 x 12.7 mm DP

Internal thread

1/4 - 20 x .050 DP

Probe-proof/internal thread 2

M6 x 1 x 12.7 mm DP

Probe-proof/Internal thread 2

1/4 - 20 x .050 DP

External thread

M6 x 1 x 12.7 mm DP

External thread

1/4 - 20 x .050 DP

Probe-proof/external thread 2

1766230-1

1766274-1

1766269-1

1766275-1

1766268-1

1766231-1

1766270-1

M6 x 1 x 12.7 mm DP

Probe-proof/external thread 2

1766276-1

Notes:

1 Contact Tyco Electronics for alternate contact terminations.

2 Use only with probe-proof socket contacts.

3 Crimp and threaded contact are insertable/removable.

0.495

0.495

0.430

0.430

0.495

0.495

0.430

0.430

[12.57]

[12.57]

[10.92]

[10.92]

[12.57]

[12.57]

[10.92]

[10.92]

Socket Side Contacts

Contact Size #20

Contact Size #16

Contact Size #20

Termination

Type

Crimp

PCB Tail

Contact Size #16

Termination

Type

Crimp

PCB Tail

Contact

Part Number

1648325-1

1648382-1

Contact

Part Number

6648319-1

6648383-1

Contact Size #12

Contact Size #12

Termination

Type

Crimp

Hot-Plug Crimp

PCB Tail

Hot-Plug PCB Tail

Contact

Part Number

6648318-1

1648384-1

6648374-1

1648387-1

Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80).

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

81

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts

(Continued)

Socket Side Contacts

Contact Size #8

Termination

Type

Crimp

PCB Tail

Contact

Part Number

6648317-1

6648400-1

Contact Size #8

Contact Size #4

Contact Size #4

Termination

Type

Crimp, Standard

1/4 - 20 x .050 DP

External Thread

M5 x 0.8 x 9.6 mm DP

M5 Internal Thread

Contact

Part Number

6648434-1

6648435-1

6648335-1

Contact Size #0

Contact Size #0

Probe-proof

Contact Size #0 1

Termination

Type

Contact

Part Number

6648405-1 Crimp

Probe-proof crimp 2 6648418-1

1/4 - 20 x .050 DP

Internal thread

M6 x 1 x 12.7 mm DP

Internal thread

1/4 - 20 x .050 DP

Probe-proof/internal thread 2

M6 x 1 x 12.7 mm DP

Probe-proof/Internal thread 2

1/4 - 20 x .050 DP

External thread

M6 x 1 x 12.7 mm DP

External thread

1/4 - 20 x .050 DP

Probe-proof/external thread 2

M6 x 1 x 12.7 mm DP

Probe-proof/external thread 2

6648416-1

6648428-1

6648419-1

6648429-1

6648417-1

6648430-1

6648420-1

6648431-1

Notes:

1 Contact Tyco Electronics for alternate contact terminations.

2 Use only with probe-proof Pin contacts.

3 Crimp and threaded contact are insertable/removable.

Non-Standard Contacts

Contacts with pin lengths and terminations other than standard are available.

Consult customer service if your design requires contacts different from the ones shown in this catalog.

82

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Note: All part numbers are RoHS compliant.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Miniature Power Drawer (MPD) Connectors

Product Facts

High mating cycle life

Low Mating and Un-mating force (< 0.2lbs per contact)

Single-piece molded housing

Molded-in guide pins provide generous blind-mateability

Sizes: 3 – 10 positions

Compact size is ideal for distributed DC power applications

Two Levels of contact sequencing

One contact for either solder or press-fit termination

Hardware — Less or traditional shoulder bolt mounting

Minimum of 3 mm contact wipe on shortest power contact

All MPD connectors in this section are RoHS compliant

Specifications

Up to 16 Amps per contact

250 mating cycle durability

+/- 1.25 mm radial mis-alignment capability. (Total float is 2.5 mm!)

1.6 mm sequencing distance — ideal for modular sheet metal construction applications

Minimum of 3 mm contact wipe on shortest power contact

Maximum continuous operating temperature — 105°C

UL 94 V-0 High-temperature thermoplastic housings

The miniature power drawer connector combines a high density power interface in a blind-mateable wire-toboard connector. The MPD contact interface has been previously qualified to requirements similar to

BellCore GR-1217 in boardto-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on

14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 hot-plug requirements for up to 7.8 Amps at 48VDC.

The connection consists of a vertical pcb mountable receptacle and a panelmounted floating plug. The vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications.

The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies.

Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume.

The compact design is ideal for bringing power to small rack-mounted devices such as 1U computer servers and telecommunications switches. The 3 mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC.

Technical Documents

Product Specification

108-1998

Application Specification

114-13067

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

83

Power Connectors & Interconnection Systems

AMP Miniature Power Drawer (MPD) Connectors

(Continued)

Crimp Contacts

Current Ratings

Standard Power — 10 Amps

High Power — 16 Amps

Material and Finish

Standard Power:

Crimp Blade Contacts — Brass

Receptacle Contacts

Phos. Bronze.

Finish — 0.38µm Gold over 1.27µm

Nickel

High Power:

Blades — High Conductivity Cu Alloy

Receptacle — High Conductivity Cu

Alloy

Finish — 1.27µm Gold over 1.27µm

Nickel

Contact Mating Length (Min.)

Type A — 4.6 mm

Type B — 3.0 mm

Hot-Pluggability (With High

Current Contacts only)

250 Cycles — 7.8 Amps @ 48VDC

Note: All contacts are Sn plated in the crimp barrel or Sn in pcb interface

Plug Contact

Insulation Barrel

Wire Barrel

Locking Lance

PRO-CRIMPER Hand Tool

Part Number 91363-1

Crimp Blade Contacts

Wire

Size

Type

16-20

AWG

Standard

Power

High

Power

Cycles

100

250

Mating

Length

A

B

A

B

Part Number

Strip Form

1489128-8

1489128-7

1-1489128-0

1489128-9

Applicator

1385248-3

Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3.

PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2

Hand Tool

91363-1

Plugs and Receptacles

Materials

UL 94V-0 Thermoplastic

105°C Max. Operating temperature

Note: Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts.

Back of Plug

Assembly

Terminated

Plug Contacts

Locking Lance

PC Board

Receptacle

Assembly

Polarization

Feature

Plug

Housing

Number of

Positions

7

8

9

10

5

6

3

4

Part Number

Panel-Mount Plug

Snap-In Shoulder Bolt

PCB-Mount Receptacles

Standard Power High Current

1489127-1

1489127-2

1489127-3

1489127-4

1489701-1

1489715-1

1489715-2

1489715-3

1489715-4

1-1489715-1

1-1489715-2

1-1489715-3

1-1489715-4

1489127-5

1489127-6

1489127-7

1489127-8

1489715-5

1489715-6

1489715-7

1489715-8

1-1489715-5

1-1489715-6

1-1489715-7

1-1489715-8

Note: All part numbers are RoHS compliant.

84

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Product Facts

High current circuits and signal circuits can be mixed in the same connector

High current circuits use

MIC connector contacts located at four corners of the housing

Signal circuits use Standard

Drawer Connector contacts

24 positions

Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors

Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system.

High current circuits use

MIC connector contacts which are located at the four corners of the housing.

Signal circuits use the same hermaphroditic crimp snapin contacts that are used in the Standard Drawer

Connector.

The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity.

Performance Specifications

Voltage Rating — 250 VAC

Current Rating (Max.)

Signal Circuit (Drawer);

4 Amps — 24 AWG [0.2 mm 2 ] Wire

5 Amps — 22 AWG [0.3-0.4 mm 2 ] Wire

7 Amps — 20 AWG [0.5-0.6 mm 2 ] Wire

Power Circuit (MIC);

10 Amps

Low Level Resistance

Signal Circuit (Drawer);

10 milliohms max. (Initial)

20 milliohms max. (Final)

Power Circuit (MIC);

3 milliohms (Initial)

6 milliohms (Final)

Dielectric Withstanding Voltage

5000 milliohms (Initial)

2000 milliohms (Final)

Operating Temperature

–20°C to +120°C

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

85

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors

(Continued)

Housings

(Hermaphroditic),

24 Positions

Material

Housing — Glass-filled polybutylene terephthalate (PBT), blue

Bushing — Brass, zinc-plated

Related Product Data

Performance Specifications — page 85

MIC Contacts — page 87

Crimp Snap-In Contacts — page 87

.441

[11.22]

.440

[11.80]

2.756

[70.00]

Signal Circuits

.197

[5.00]

Pitch

1.771

[45.00]

2.394

[60.80]

Power Circuits

(4 corners)

1.181

[30.00]

A1 B13

A2 B14

A14

B2

B23

A11

B11

A23

Note: Reverse figures show circuit numbers.

Technical Documents

Product Specification

108-5371 used for No. 13 on the reverse side.)

0.24

[6.10]

0.70

[17.9]

1.15

[29.1]

Panel Mounting Position

(Front Mounting)

Floating of Bushing

Up- and downward = 0.05 [.002]

Circumferential = 0.14 [.006]

Up- and downward = 0.30 [.012]

Circumferential = 0.80 [.031]

Upward and downward = Axial clearance

Circumferential = Floating

Housing

Part Numbers

5176916-1

5176916-2

Recommended Panel Cutout

.481

[12.22]

2.835

[72.00]

2.394

[60.80]

2.157

[54.80]

1.953

[49.60]

.130

[3.300]

Dia.

.378

[9.60]

1.260

[32.00]

.480

[12.18]

.197*

[5.00]

.197*

[5.00]

.098

[2.50]

R*

R1

All Corners

*Dimensions applicable for rear mounting.

Note: All part numbers are RoHS compliant.

86

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors

(Continued)

MIC Contacts

(Used for Power Circuits)

Material and Finish

Phosphor bronze, plated .000030

[0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel

Related Product Data

Performance Specifications— page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-089J, 408-369J, 408-370J

.827

[21.00]

Wire Size Range

AWG

20-14

mm 2

0.5-2.0

Insulation

Diameter

.087-.134

2.20-3.40

Part Numbers

Receptacle Contact

Strip Form Loose Piece

Hand

Tool

170286-4 170289-3

755338-1*

755339-1

Applicator

567151-X**

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire.

**Call Tyco Electronics for applicators.

Extraction Tool Part Number 723735-1

.126

[3.20]

Crimp Snap-In Contacts

(Hermaphroditic, Used for

Signal Circuits)

.791

[20.10]

Material and Finish

Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel

Related Product Data

Performance Specifications— page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-097J, 408-151J

.146

[3.700]

Wire Size Range

AWG mm 2

Insulation

Diameter

Contact

Strip Form

Part Numbers

Loose Piece

Applicator for

AMP-O-LECTRIC

Machine*

170311-1 170313-1 567324-2

Hand

Tool

24-20

20-16

0.2-0.6

0.5-1.4

.060-.077

1.50-1.95

.071-.130

1.80-3.30

170484-1 170485-1 567241-2

91591-1

91590-1

*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines.

Notes: For applicable wire, use wire specified in UL 1015 or 1007.

Extraction Tool Part Number 723986-1

Tab Contacts

Material and Finish

Brass, plated .000030 [0.00076] gold in contact area, with entire contact underplated nickel

Related Product Data

Performance Specifications— page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-144J, 408-369J, 408-370J

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

.118

[3.00]

.984

[25.00]

Wire Size Range

AWG

20-14

mm 2

0.5-2.0

Insulation

Diameter

.087-.134

2.20-3.40

Strip Form

170221-4

Part Numbers

Tab Contact

Loose Piece

170222-3

Hand

Tool

755338-1*

755339-1

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire.

Extraction Tool Part Number 724763-1

Note: All part numbers are RoHS compliant.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

87

Product Facts

Blind-mate connectors accept AMP-LEAF crimp snap-in and solder dip contacts

Contacts are phosphor bronze, gold-over-nickel plated

6 and 10 positions

Housings made of polybutylene terephthalate (PBT)

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts)

Special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities.

These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action.

Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering.

Performance Specifications

Current Rating

4 Amps (max.) — 26-22 AWG

[0.12-0.4 mm 2 ] wire

Voltage Rating — 50 VDC

Temperature Rating

–10°C to +80°C

6-Position Socket Housing

(Accepts AMP-LEAF

Crimp Snap-In Contacts)

10-Position Socket Housing

(Accepts AMP-LEAF

Crimp Snap-In Contacts)

6-Position PC Board Header Housing

(Fully loaded with AMP-LEAF

Solder Dip Contacts)

10-Position Header Housing

(Accepts AMP-LEAF

Crimp Snap-In and

Solder Dip Contacts)

Mounting Screw

(2 Required per Socket

Housing)

Part Number 343404-1

Material and Finish

Steel, plated bright zinc chromate

.102

[2.60]

.354

[9.00]

2.17

[5.50]

.220

[5.60]

M 3 x 0.5

Thread

.197

[5.00]

Note: All part numbers are RoHS compliant.

88

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Socket Housing,

6 Positions

Part Number 343886-1

Accepts the following AMP-LEAF

Crimp Snap-In Contacts:

Part Number 583990-3 (loose piece)

Part Number 583204-2 (strip form)

Contacts must be ordered separ ately.

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors

(Continued)

.670

[17.00]

.354

[9.00]

1.009

[25.62]

.177

[4.50]

.630

[16.00]

.187

[4.75]

Recommended Panel Cutout

Material

Glass-filled polybutylene terephthalate

(PBT), black

.413

[10.50]

.728

[18.50]

1.441

[36.60]

.965

[24.50]

1.009

[25.62]

.187

[4.75]

.354

[9.00]

.693

[17.60]

.594

[15.10]

.496

[12.60]

PC Board Header Housing,

6 Positions with Board

Retention

Part Number 343887-1

Accepts AMP-LEAF Crimp Snap-In

Contact Part Number 343371-1 and Solder Dip Contact

Part Number 583294-2

Contacts must be ordered separ ately; refer to contact specification pages for details.

Material

Glass-filled polybutylene terephthalate

(PBT), black

.150

[3.80]

.965

[24.50]

.450

[11.43]

.150

[3.80]

Position No. 1

.482

[12.25]

.322

[8.44]

.450

[11.43]

.632

[16.06]

.052

[1.32]

Dia.

.300

[7.62]

.160

[4.06]

.965

[24.50]

.157

[4.00]

Dia.

Recommended PC Board Layout

.965

[24.50]

.343

[8.70]

.559

[14.20]

.850

[21.60]

.701

[17.80]

.039

[1.00]

.150

[3.80]

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

89

Power Connectors & Interconnection Systems

Socket Housing,

10 Positions

Part Number 343348-1

Accepts the following AMP-LEAF

Crimp Snap-In Contacts:

Part Number 343371-1 (strip form)

Part Number 583204-2 (strip form)

Contacts must be ordered separ ately.

Special Blind-Mate Drawer Connectors

(Continued)

.413

[10.50]

.156

[3.96]

.929

[23.60]

.130

[3.30]

Dia.

R3

.807

[20.50]

.354

[9.00]

1.240

[31.50]

1.299

[33.00]

Recommended Panel Cutout

R5

1.240

[31.50]

Material

Glass-filled polybutylene terephthalate

(PBT), black

.217

[5.50]

.315

[8.00]

.374

[9.50]

.748

[19.00]

.276

[7.00]

R4

.874

[22.20]

.772

[19.60]

1.299

[33.00]

1.732

[44.00]

.591

[15.00]

.413

[10.50]

.728

[18.50]

.354

[9.00]

.205

[5.20]

.850

[21.60]

.787

[20.00]

.313

[7.95]

Header Housing,

10 Positions

Part Number 343347-1

Accepts AMP-LEAF Crimp Snap-In

Contact Part Number 343371-1 and Solder Dip Contact

Part Number 583294-2

Contacts must be ordered separ ately: refer to contact specification pages for details.

Material

Glass-filled polybutylene terephthalate

(PBT), black

1.008

[25.60]

.211

[5.35]

1.240

[31.50]

.590

[15.00]

.126 x .433

[3.20 x 11.00]

1.535

[39.00]

.709

[18.00]

.720

[18.30]

.160

[4.00]

.413

[10.50]

.984

[25.00]

1.181

[30.00]

.354

[9.00]

.187

[4.75]

.965

[24.50]

.412

[10.47]

.433

[11.00]

.290

[7.37]

.619

[15.71]

.419

[10.63]

.272

[6.92]

.126

[3.20]

Recommended Panel Cutout

.850

[21.60]

.118

[3.00]

Note: All part numbers are RoHS compliant.

90

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors

(Continued)

Crimp, Snap-In Contacts

Material and Finish

Phosphor bronze, plated as follows:

Plating A — .000100-.000200

[0.00254-0.00508] tin (lubricant must be used)

Plating B — .000030 [0.00076] min.

gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min.

nickel

Plating C — .000015 [0.00038] min.

gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min.

nickel

Plating D — .000030 [0.00076] min.

gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min.

nickel

Plating E — .000030 [0.00076] min.

gold in mating area, with entire contact underplated .000050 [0.00127] min.

nickel

Plating F — .000015 [0.00038] min.

gold in mating area, with entire contact underplated .000050 [0.00127] min.

nickel

Wire Barrel Crimp

Insulation Support

Terminal Stop

Locking Lance

Wire

Range

AWG/mm 2

26-22

0.12-0.4

22-18

0.3-0.9

16

1.25-1.40

Insulation Range

Single

Wire

.050-.064

1.27-1.63

.055-.080

1.40-2.03

.108

2.74

Max.

Double

Wire

.120

3.05

Max.

.080-.160

2.03-4.06

Loose

Piece

Contact

Strip

Form

583990-3

583989-3

583989-4

583204-2

343371-1

583361-2

583361-3

583361-4

583555-4

583555-6

Part Numbers

Contact

Finish

Applicator for

AMP-O-LECTRIC

Machine*

B

D

A

B

C

E

F

466366-2

466367-2

Hand

Tool

90028-3

90017-3 (1 #22-20)

90028-3 (2 #22)

90101-3 (1 #20)

583991-3 60151-6 B 466368-2

90031-8 (2 #18)

90101-3 (2 #20)

90101-3 (1 #16)

*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines.

Notes: 1. Shorting contacts are available, consult Tyco Electronics.

Notes:

2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult

Tyco Electronics.

Technical Documents

Product Specifications

108-9013, 108-9043

Application Specification

114-9003

Instruction Sheets

408-6591, 408-7045, 408-7622,

408-7623, 408-7624, 408-7625,

408-7626

Crimp Inspection Sheet

CI 8050-33

Hand Crimping Tool Contact Extraction Tool

Plain Finish—

Part Number 66084-1

Tin Finish—

Part Number 66084-2

Gold Finish—

Part Number 66084-3

Part Number

Extraction

Tool

Used with

Housings

465195-1

465195-2

480110-2, -5

480142-2, -3

582140-5

582147-5

582264-2

582500-2

582963-2

583167-3

583280-1

583617-1

583680-1

583685-1

583722-1

583723-1

583724-1

583725-1

583726-1

480133-2

Dummy Contact

Material

Phosphor bronze

Technical Documents

Instruction Sheet 408-7037

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

91

Product Facts

Designed for rack and panel applications

Durable—withstands multiple mating/unmating

Low insertion and withdrawal force

Hermaphroditic contacts

Accepts signal and power contacts

Provides excellent creep distance

Mated connectors dust-proof

Configurations available in 8, 12, 16, 20 and 24 positions

Contacts accept wire sizes

24-14 AWG [0.2-2.0 mm 2 ]

Accept wire insulation diameter — .059-.154

[1.5-3.9]

Recognized under the

Component Program of the Underwriters

Laboratories Inc.

R

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors

Drawer connectors are designed as an economical rack and panel connector.

They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment.

Blind-mate drawer connectors feature excellent durability and provide low insertion and withdrawal force. Leaf-type herma phroditic contacts ensure reliable, positive contact.

Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits

(2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90].

Housings are made of UL

94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating.

Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof.

Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools.

Performance Specifications

Voltage Rating — 250 VAC

Current Rating

4 Amps — 24 AWG [0.2 mm 2 ] Wire

5 Amps — 22 AWG [0.3-0.4 mm 2 ] Wire

7 Amps — 20 AWG [0.5-0.6 mm 2 ] Wire

8 Amps — 18 AWG [0.8-0.9 mm 2 ] Wire

12 Amps — 16 AWG [1.25-1.4 mm 2 ]

Wire

15 Amps — 14 AWG [2.0 mm 2 ] Wire

Contact Resistance

10 milliohms max. (Initial)

20 milliohms max. (Final)

Insulation Resistance

5000 milliohms min. (Initial)

2000 milliohms min. (Final)

Dielectric Withstanding Voltage

2000 VAC/1 minute

Operating Temperature

–20°C to +120°C (Includes T-Rise)

Insertion/Extraction Force

Insertion—4 kg max. (Initial) —

16-position

Extraction—0.7 kg min. (Initial) —

16-position

Durability

Tested to 1000 Mate/Unmate cycles

92

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors

(Continued)

Plug Connectors,

PCB-Mount

Material and Finish

Housing — Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated

Contacts — Phosphor bronze, plated gold in contact area over nickel underplating; board-mount tails are brass, plated tin over steel underplating

Related Product Data:

Performance Specifications — page 92

Mating Receptacles — page 94

Technical Documents

Product Specification

108-5125

Application Specification

114-5044

.524

[13.30]

Last Circuit No.

1.035

[26.3] Circuit No.

.260

[6.60]

5.0xE=D

.197

[5.00]

B

.260

[6.60]

.984

[25.0]

1.280

[32.5]

C A

No. of

Pos.

8

12

16

A B

Dimensions

C

2.016

1.500

51.2

38.0

2.409

1.890

61.2

48.0

2.803

2.283

71.2

58.0

1.055

26.8

1.449

36.8

1.843

46.8

D

.197

5.00

.591

15.0

.984

25.0

E

1

3

5

Plug Connector

Part Numbers

172653-2

172653-3

172653-1

Note: To ensure proper contact alignment, connectors must be mated during the soldering process.

.169

±.012

[4.30

±0.30

]

Dia.

(2 Plcs.)

.027

±.003

[0.68

±0.08

]

.315

±012

[8.00

±0.30

]

.197

±.003

[5.00

±0.08

]

.524

±.012

[13.3

±0.30

]

.390

±.003

[9.90

±0.08

]

.390

±.003

[9.90

±0.08

]

.260

±.003

[6.60

±0.08

]

.059

±.005

[1.50

±0.13

]

Dia. (Typ.)

.197

±.003

[5.00

±0.08

]

Recommended PC Board Layout

.260

±.003

[6.60

±0.08

]

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

93

Housings for Crimp

Snap-In Contacts

Material

Polybutylene terephthalate (PBT), blue,

94V-O rated

Related Product Data

Performance Specifications — page 92

Crimp Snap-In Contacts — page 95

Panel Cutout—page 95

Technical Documents

Product Specification

108-5125

Application Specification

114-5044

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors

(Continued)

.984

[25.0]

A

.756

[19.2]

.559

[14.2]

B

Receptacle

.524

[13.3]

1.035

[26.3]

.260

[6.60]

C

.886

[22.5]

D

5xE=F

.260

[6.60]

.197

[5.60]

Pitch

Floating

Bushing

.886

[22.5]

.559

[14.2]

.984

[25.0]

.756

[19.2]

D

C

B A

.524

[13.3]

1.035

[26.3]

Plug

No. of

Pos.

8

12

16

20

24

A

2.252

57.20

B

1.449

36.80

Dimensions

C

2.410

61.20

D

1.858

1.055

2.016

1.500

47.20

26.80

51.20

38.00

1.890

48.00

2.657

1.843

2.803

2.283

67.20

46.80

71.20

58.00

3.039

2.236

3.197

2.677

77.20

56.80

81.20

68.00

3.433

2.630

3.591

3.071

87.20

66.80

91.20

78.00

E

1

3

5

7

9

F

.197

5.00

.591

15.00

.984

25.00

1.378

35.00

1.772

45.00

Receptacle Plug

Floating Part Panel-Mount Part

Bushing Size Numbers Hole Diameter Numbers

.118

3.00

.157

4.00

.118

3.00

.157

4.00

5172070-1

5172070-3

5172069-1

5172069-3

.130

3.30

.169

4.30

.130

3.30

.169

4.30

172063-1

172063-3

172061-1

172061-3

.118

3.00

.157

4.00

.157

4.00

.118

3.00

.157

4.00

5172068-1

5172068-3

5173033-3

5172625-1

5172625-3

.130

3.30

.169

4.30

.169

4.30

.130

3.30

.169

4.30

172059-1

172059-3

173032-3

172624-1

172624-3

Note: All part numbers are RoHS compliant.

94

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors

(Continued)

Crimp Snap-In Contacts

(Hermaphroditic)

Material and Finish

Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel

Related Product Data

Performance Specifications — page 92

Housings — page 94

Technical Documents

Instruction Sheets

408-097J, 408-098J, 408-151J

.126

[3.20]

.146

[3.70]

.791

[20.1]

CERTI-CRIMP Hand Tool

Part Number 91591-1

Wire Size Range

AWG mm 2

Insulation

Dia. Range

Strip Form

Contact

Part Numbers

Loose Piece

Applicator for

AMP-O-LECTRIC

Machine*

Hand Tool

Numbers

24-20

20-16

18-14

0.2-0.6

0.5-1.4

0.8-2.0

.059-.077

1.50-1.95

.071-.130

1.80-3.30

.091-.154

2.30-3.90

170311-1

170484-1

170312-1

170313-1

170485-1

170314-1

567324-2

567241-2

567325-2

91591-1

91590-1

2063849-1

*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines.

Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007.

Notes:

2. Contacts for 18-14 AWG [0.8-2.0 mm 2 ] wire are used at the four corners of the connector as power contacts (8 required per assembly).

Extraction Tool Part Number 723986-1

Recommended Panel Cutout

.209

±.012

[5.30

±0.30

]

(2 Plcs.)

.106

±.012

[2.70

±0.30

]

(2 Plcs.)

L

±.012

[ ±.0.30

]

J

K

±.012

[ ±.0.30

]

.008

[0.20R]

Max.

No. of

Pos.

8

12

16

20

24

Rear Panel-Mount Dimensions

J K L

1.913

48.60

2.307

58.60

2.701

68.60

3.094

78.60

3.488

88.60

1.500

38.00

1.890

48.00

2.283

58.00

2.677

68.00

3.071

78.00

1.110

28.20

1.504

38.20

1.898

48.20

2.291

58.20

2.685

68.20

.169

±.012

[4.30

±0.30

] or

.209

±.012

[5.30

±0.30

] Dia.

(2 Plcs.)

.524

±.012

[13.30

±0.30

]

Rear Panel-Mount

.209

[5.30]

.941

±.012

[23.90

±0.30

]

Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

95

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

Product Facts

Combine signal circuits and power circuits into one connector

Power circuits can be used for high current of up to 15A

Signal circuits accept CT connector in the back, reducing harnessing costs

Power circuits use crimptype tab and receptacle contacts

Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment.

Creepage distance on active power side: 5 mm

Spatial distance on active power side: 4.5 mm

Technical Documents

Product Specification

108-60022

Application Specification

114-5182

Hybrid mini-drawer connectors are designed for use in rack and panel application to serve as an

I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past.

A major design feature of these hybrid mini-drawer connectors is that minidrawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector.

Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector.

The housing has an integrated guide-pin and socket to facilitate mating of the connector halves.

Provision is also made to prevent dust from entering.

This product line includes:

12-position connector

(4 positions for power and 8 positions for signal circuits)

24-position connector

(4 positions for power

■ and 20 positions for signal circuits)

32-position connector

(4 positions for power and 28 positions for signal circuits)

Drawer connectors are available in the following types depending on application: (For details contact our sales department)

Mini-drawer connectors

Standard drawer connectors

High current drawer connectors

Performance Data

Voltage Rating

250V AC (power)

30V AC (signal)

Current Rating

15A max. (power)

2A max. (signal)

Contact Resistance

10 mm

Ω max. (power)

40 mm

Ω max. (signal)

Insulation Resistance

100M

Ω max.

Dielectric Withstanding Voltage

1.8KV AC/min. (power)

1.0KV AC/min. (signal)

Durability — 3,000 cycles min.

96

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Standard Width

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

(Continued)

Plugs

Receptacles

Type

Plug

Receptacle

Plug

Receptacle

Part

Number

292180-1

292184-1

1-292183-2

1-292186-2

Number of

Power Contacts

2

2

6

6

Number of

Signal Contacts

4

4

12

12

L

1.299 [33.00]

1.299 [33.00]

2.638 [67.00]

2.638 [67.00]

W

.646 [16.40]

.646 [16.40]

.748 [19.00]

.748 [19.00]

Slim Width

Plugs

Receptacles

Type

Plug

Receptacle

Plug

Receptacle

Plug

Receptacle

Part

Number

1-292187-2

2-292190-2

3-292187-2

4-292190-2

2-292189-3

1-292192-3

Number of

Power Contacts

3

3

3

3

4

4

Number of

Signal Contacts

5

5

7

7

5

5

L

1.870 [47.50]

1.713 [43.50]

2.146 [54.50]

1.988 [50.50]

2.028 [51.50]

1.870 [47.50]

W

.591 [15.00]

.472 [12.00]

.531 [13.50]

.472 [12.00]

.591 [15.00]

.472 [12.00]

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

97

Power Contacts

Material

Copper alloy

For finish, see table below.

Finish Codes

1) Over nickel underplated, contact area: gold plated, crimp area: tin plated

2) Tin plated all over.

Hand Tool AWG #20-24

Part No. 934199-1 (411-5662)

AWG #16-20

Part No. 934198-1 (411-5661)

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

(Continued)

Receptacle

Wire Range

AWG mm 2

24-20 0.2-0.5

20-16 0.5-1.25

Wire

Ins. Dia.

1.4-2.6

1.6-2.8

Tab

Plating

Code

1

2

1

2

Receptacle Part Number

Strip Form

179317-2

1-179317-2

179316-2

1-179316-2

Tab Part Number

Strip Form

179322-2

1-179322-2

179321-2

1-179321-2

Receptacle Assembly

Material and Finish

Housing — Thermoplastic, black

Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate.

Section X-X

Section Y-Y

No. of Pos.

(Power/

Signal)

12 (4-8)

24 (4-20)

32 (4-28)

A

56.0

68.0

76.0

B

47.0

59.0

67.0

C

6.0

18.0

26.0

Dimensions

D E

24.1

36.1

44.1

31.8

43.8

51.8

F

31.4

43.4

51.4

G

38.0

50.0

58.0

H

32.4

44.4

52.4

Mini-Drawer

Receptacle

Required Required

Number of Number of

Assembly Part No.

Power Contact CT Connector

292185-8

2-292185-0

2-292185-8

4

4

4

4 Pos. x 2

10 Pos. x 2

14 Pos. x 2

Note: All part numbers are RoHS compliant.

98

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Plug Assembly

Material and Finish

Housing — Thermoplastic, black

UL94V-0

Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate.

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

(Continued)

No. of Pos.

(Power/

Signal)

A B C

Dimensions

D E F G H

Mini-Drawer

Receptacle

Required Required

Number of Number of

Assembly Part No.

Power Contact CT Connector

12 (4-8)

24 (4-20)

32 (4-28)

56.0

68.0

76.0

47.0

59.0

67.0

6.0

18.0

26.0

24.1

36.1

44.1

36.0

48.0

56.0

31.4

43.4

51.4

33.4

45.4

53.4

38.0

50.0

58.0

292182-8

2-292181-0**

2-292181-8

4

4

4

4 Pos. x 2

10 Pos. x 2

14 Pos. x 2

*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits.

**Optional part numbers offer sequential mating – see customer drawings for details.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

99

CT Receptacle Connectors to Mate with Signal Circuit

Terminator with Insulation

Displacement Contacts

Receptacle Assemblies

(Wire Application Side)

Material and Finish

Housing — UL94V-0 rated, glassfilled P.B.T. see chart below for color.

Contact — Pre-tinned phosphor bronze

Wire Size — AWG #28-26

(0.08-0.15 mm 2 )

Insulation Dia. — 0.85-1.05 mm

Wire Size — AWG #24

(0.20-0.22 mm 2 )

Insulation Dia — 0.95-1.05 mm 2

(For AWG #24 wire, see notes under the table)

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

(Continued)

4-15 Positions 3 Position 2 Position

No. of

Positions

10

11

12

13

14

15

8

9

6

7

4

5

2

3

A

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0

28.0

Dimensions

B

4.8

6.8

8.8

10.8

12.8

14.8

16.8

18.8

20.8

22.8

24.8

26.8

28.8

30.8

C

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0

28.0

30.0

32.0

Part Number

Receptacle Assembly**

AWG #28-26*

173977-2

AWG #24***

2-179694-2

173977-3

173977-4

173977-5

173977-6

173977-7

173977-8

173977-9

1-173977-0

1-173977-1

1-173977-2

1-173977-3

1-173977-4

1-173977-5

2-179694-3

2-179694-4

2-179694-5

2-179694-6

2-179694-7

2-179694-8

2-179694-9

3-179694-0

3-179694-1

3-179694-2

3-179694-3

3-179694-4

3-179694-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales

Department

** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics and can be recommended for your use.

*** The color of housing is gray.

Note: All part numbers are RoHS compliant.

100

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

CT Receptacle Contacts to

Mate with Signal Circuit

Termination with Crimp

Type Contacts

Receptacle Contact

Hybrid Mini-Drawer Connectors

(Continued)

Wire Size

AWG (mm

30-26

2

(0.05-0.12)

26-22

(0.12-0.35)

)

Insulation Dia.

(mm)

0.65-1.35

0.93-1.5

Material and Finish

Phosphor bronze

(0.20 mm thickness), tin plated

Strip Form

179609-1

179227-1

Part Number

Loose Piece

179518-1

Hand Tool

234169-1

(411-5711)

91572-1

(408-8547)

Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch.

There is a slit at the root of each contact and it can be snapped off easily.

2 Position 3 Position

Receptacle Housing

Material

UL94-0 rated, 66 nylon, natural color

(white)

4 Position

4-15 Positions

No. of

Positions

10

11

12

13

14

15

8

9

6

7

4

5

2

3

16.0

18.0

20.0

22.0

24.0

26.0

28.0

A

2.0

4.0

6.0

8.0

10.0

12.0

14.0

Dimensions

18.8

20.8

22.8

24.8

26.8

28.8

30.8

B

4.8

6.8

8.8

10.8

12.8

14.8

16.8

C

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0

28.0

30.0

32.0

Part Number

Receptacle Assembly*

179228-2

179228-3

179228-4

179228-5

179228-6

179228-7

179228-8

179228-9

1-179228-0

1-179228-1

1-179228-2

1-179228-3

1-179228-4

1-179228-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales

Department

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

101

Product Facts

Right-angle and vertical mounts available

Low profile right-angle connector

8 mm above pcb

2.5 mm 2 (14 AWG) to 6 mm 2

(10 AWG) wire range

Refer to current v temp rise graphs for current capability

Coding contacts for sense function

Positive metal latch retention

Up to 30 Amps per contact.

See temperature rise charts on page 103

Power Connectors & Interconnection Systems

ET Power Connector

Description

Cable to pcb

Low profile Right Angle

Vertical Mount

High reliability interface

Excellent price to performance ratio

Designed for low-profile power distribution units requiring small form factor connector with high current, the ET power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications.

The connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. A unique feature of the ET power series is integrated coding contacts which allow different electronic functions such as sense and enable to be designed into the PDU electronics with activation on full insertion of the cable connector.

Crimp contacts from the industry proven “Standard

Power Timer” range for use with 2.5 mm 2 (14 AWG),

4 mm 2 (12 AWG) and 6 mm 2

(10 AWG) wire.

The cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100N.

Material and Finish

Housing ST Cable — Black glassfilled thermoplastic, UL 94V-0 rated

Latch — Stainless Steel

Housing ST & Right-angle PCB

Black glass-filled thermoplastic,

UL 94V-0 rated

Power Contacts — Copper alloy,

3.0 µm Ag min.

Contact Detection — 0.8 µm gold min. in contact place; 1.27 µm nickel min. contact place

Application

Power Distribution

Power Supplies

Telecoms Base Stations

Computer Servers and

Storage Systems

Industrial Electronic

Equipment Cabinets

Technical Documents

Product Specification

108-19346

Application Specification

114-19110

102

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Test Results

Temperature Rise vs.

Current Results

Power Connectors & Interconnection Systems

25

20

15

10

5

0

0

50

45

40

35

30

T

35

30

25

20

15

10

50

45

40

5

0

0

T

ET Power Connector

(Continued)

Temperature Rise Vs. Current

2.5mm

2 Wire

80

70

60

50

40

30

20

10

0

0

T

5 10 15 20

I [A]

25

Temperature Rise Vs. Current

5mm 2 Wire

30

5 10 15 20

I [A]

25

Temperature Rise Vs. Current

6mm

2

Wire

30

5 10 15 20

I [A]

25 30 35

35

35

40

40

40

45

Contact Summary

Refer to Standard Timer catalog 889759 for detailed information or Product/

Application Specification.

.189

[4.80]

.260

[6.60]

.098

[2.50]

Material

Plating — Silver

Wire Size

Range mm 2

0.2 – 0.5

0.5 – 1.0

>1.0 – 2.5

>2.5 – 4.0

>4.0 – 6.0

Part

Number

927840-4

927831-4

927837-4

927829-5

963709-5

.130

[3.30]

.016

[0.40]

.016

[0.40]

Technical Documents

Product Specification

108-18025

Application Specification

114-18037

.177

[4.50]

.177

[4.50]

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Note: All part numbers are RoHS compliant.

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

103

ET Power Cable Connector

Material and Finish

Housing — Thermoplastic,

UL 94V-0 rated

Latch — Stainless Steel

Power Connectors & Interconnection Systems

ET Power Connector

(Continued)

Part Number 1982299-1

With Right Coding Key Only

Part Number 1982299-2

With Left Coding Key Only

Part Number 1982299-3

With Two Coding Keys

Part Number 1982299-4

Without Coding Keys

Right-Angle PCB Header

Material and Finish

Housing — High temperature liquid crystal polymer, UL 94V-0 rated

Contacts — Silver plated copper alloy

Part Number 1982295-1

With Coding Contacts

Part Number 1982295-2

Without Coding Contacts

Vertical PCB Header

Material and Finish

Housing — High temperature liquid crystal polymer, UL 94V-0 rated

Contacts — Silver plated copper alloy

Note: All part numbers are RoHS compliant.

104

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Part Number 2042274-1

With Coding Contacts

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

Part Number 2042274-2

Without Coding Contacts

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors

Product Facts

Wire to board connection system

Improved dual-action contact design — provides better contact lead-in and reduces contact mating force

Sequenced contacts available for mate-first break-last operation

4-, 6- and 12-position right-angle headers and free hanging receptacles

4.2 mm x 5.5 mm centerline

Receptacle contacts designed for 26-16 AWG stranded wire

Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

R

Certified by Canadian

Standards Association,

File No. LR7189

R

Technical Documents

Product Specification

108-1646

Application Specification

114-6067-Crimping Contacts

Qualification Test Report

501-394

Performance Data

Voltage Rating — 600 VAC

Current Rating — 9 Amps maximum in 2-position application

Low Level Resistance

10 megohms max.

Dielectric Withstanding Voltage

1500 VAC/min.

Insulation Resistance

1000 Megohms minimum

Operating Temperature

-55°C to + 105°C [-67°F to +221°F]

The latest addition to the

4.2 mm Wire-to-Board

Power Connectors is the

AMP-DUAC PL Connector.

This product uses the industry proven AMP-DUAC contacts with the addition of several housing improvements to offer significant overall improvements in connector reliability. The product is available in both component form and as fully assembled custom cable assemblies.

The AMP-DUAC PL housings are designed to confirm that all electrical contacts are fully seated.

The “PL” refers to “Positive

Locking” of the contacts.

It is also referred to as terminal position assurance.

Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the contact lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting.

Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity.

All the housings are polarized to help prevent mis-mating.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

105

AMP-DUAC PL

PCB Headers

Material

Housings — Nylon, UL 94V-0

Color, white

Contacts — Brass, tin-lead

Finish — 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors

(Continued)

Recommended Mounting Hole Pattern

For 1.78 Max. Thick PC Board

Component Side Shown

No. of

Positions

4

6

12

Mate-First

Break-Last

Position #

All Standard

Length 3

All Standard

Length 3

All Standard

Length 4

Part

Number

5794172-2

5794172-3

5794173-2

5794173-3

5794176-2

5794176-3

Note: All part numbers are RoHS compliant.

106

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

AMP-DUAC PL Receptacles

Material

Housings — Nylon, UL94V-0

Color, White

Technical Documents — page 105

Contacts — page 113

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors

(Continued)

Position Lock

Receptacle Connector

.077

± .002

[1.95

± 0.05

]

2 Plcs.

L

.384

[9.76]

Ref.

.348

[8.85]

Ref.

.469

[11.90]

.327

[8.30]

Completed Assembly

.772

[19.60]

Ref.

.134

[3.40]

Ref.

.594

± .004

[15.10

± 0.10

]

Standard Latch

Assembly

Extended Latch

Assembly

No. of

Positions

4

6

12

Dimension

L

15.9

20.1

28.6

Housing

794152-1*

794153-1

794156-1

Housing with

Positive Lock

Part Numbers

Standard Latch

794318-1

794319-1

794322-1

*Latch items ordered separately

Optional keying plug — Part No. 794144-1

Note: Position Lock Required — use one per housing — Part No. 794145-3

794150

Extended Latch

794149

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

107

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors

Product Facts

Wire-to-board connection system combining power and signal contacts

10A power contacts

4A signal contacts

High conductivity copper alloy power contacts yield

30% gain in current carrying capacity compared to alternative designs

Dual action contact design — reduces mating forces by up to 50% compared to alternative designs

9 power and 20 signal contacts

Positive Lock (PL) feature on both power and signal contacts ensures contacts remain in position in cable receptacle

Pin and receptacle contacts offered in three sizes:

16 AWG

18 AWG

20-22 AWG

Wide 5.2 X 5.5 mm contact spacing allows for 300V applications.

Recognized under the

Component Program of

Underwriters Laboratories

Inc., File No. E28476

®

C US

The AMP-DUAC PL-II

Connectors bring both shielding and a power / signal mix to the popular

AMP-DUAC product family.

In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch

AMP-DUAC product.

The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable.

Traditional signal connectors do not accept the range of wire sizes covered by the AMP-DUAC PL-II product.

For applications involving higher voltage cabled power distribution, this product is the ideal solution. The

AMP-DUAC PL-II connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability.

The cable mounted receptacle uses the popular

“Positive Lock” devices proven throughout the automotive industry to ensure all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive

Lock” can not be installed.

This feature reduces the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.

The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment.

Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal.

108

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Technical Documents

Product Specification

108-2218

Application Specification

Contact Tyco Electronics

Performance Data

Voltage Rating — 600 VAC

Current Rating

10 Amps max on a single contact

6 Amps on each contact in 48 pos. connector

Low Level Resistance

10 milliohms max

Insulation Resistance

1000 Megohms minimum

Operating Temperature

-40°C to +105°C

Materials

Housing Material — PBT, UL 94V-0

Colors

Plugs and Receptacles — Black

Positive Locks — White

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

PCB Plug

Part Number 6469602-3

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors

(Continued)

1.161

[29.50]

Ref.

1.268

[32.20]

Ref.

.574

[14.58]

Ref.

.157

[4.00]

Ref.

1.740

[44.20]

Ref.

.736

[18.70]

Ref.

Positive Lock For Signal

Contacts Sold Separately

Ref. Part Number 1600902-1

Shield

Part Number 1469609-2

Free-Hanging Receptacle

Shown with Positive Locks

Part Number 1469606-1

Note: Other cable components required.

Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly.

Cable Clamp

Part Number 1469610-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

109

Power Connectors & Interconnection Systems

AMP-DUAC UPC Connectors

Product Facts

Wire-to-wire connection system

High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs

Dual action contact design — reduces mating forces by up to 50% compared to alternative designs

Sequenced contacts for make-first-break-last operation

48 and 66 position housings

4.4 mm X 5.3 mm contact grid

Pin and Receptacle contacts offered in three sizes:

16 AWG

18 AWG

20-22 AWG

Recognized under the

Component Program of

Underwriters Laboratories

Inc., File No. E28476

®

C US

The latest addition to the

AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use.

The UPC connector uses the original industry proven dual-action contact design along with very high conductivity copper alloys to improve the current carrying capacity.

The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface.

Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the

AMP-DUAC / UPC connector allows up to 66 wires to be mated with less than a

20 lb mating force.

The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings mate together easily.

The use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches.

Finally, the free-hanging receptacle uses the popular

“Positive Lock” device to confirm all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive

Lock” can not be installed.

This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.

Technical Documents

Product Specification

108-2248

Application Specification

114-13195

Performance Data

Voltage Rating — 600 VAC

Current Rating

11 Amps max on a single contact

4 Amps on each contact in 48 pos. connector

Low Level Resistance

10 milliohms max

Insulation Resistance

1.2 E16 ohms minimum

Operating Temperature

-40°C to +105°C

Materials

Housing Material — PBT, UL 94V-0

Colors

Plugs and Receptacles — Black

Positive Locks — White

110

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP-DUAC UPC Connectors

(Continued)

C

B

A

1.280

± .005

[32.50

± 0.13

]

1.476

[37.50]

Ref.

1.449

± .008

[36.80

± 0.20

]

Panel-Mount Plug

(Accepts contacts on page 112)

.984

± .005

[25.00

± 0.13

]

1.280

± .008

[32.50

± 0.20

]

1.512

[38.40]

Ref.

1.606

[40.78]

Ref.

Free-Hanging Receptacle

(Accepts contacts on page 113)

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Size

(No. Circuits)

48

66

Panel-Mount

Plug

1934142-1

1934143-1

A

1.61

41.0

2.13

54.2

Dimensions

B

1.85

47.0

2.37

60.2

C

2.22

56.4

2.74

69.6

Free-Hanging

Receptacle*

1934144-1

1934145-1

*Two (2) required for each receptacle housing. Not used in plug housings.

Additional configurations possible. For information, please contact your Tyco Electronics sales engineer.

Positive

Lock*

1469910-1

1934017-1

Note: All part numbers are RoHS compliant.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

111

Materials — High Conductivity

Copper Alloy

Finish — Pre-Tin or Gold Plated

Power Connectors & Interconnection Systems

Contacts for AMP-DUAC PL, PL-II and UPC Connectors

.666

± .008

[16.91

± 0.20

]

Contacts, Male

Technical Documents

Product Specification

108-2248 AMP-DUAC UPC

Application Specification

114-6067 AMP-DUAC PL

114-13195 AMP-DUAC UPC

AMP-DUAC PL or UPC Contacts

Wire Size

Range

AWG [mm 2 ]

22-20

[0.3-0.5]

18 or 18+22

[0.8-1.1]

16 or 2 @ 18

[1.3-1.6]

Ins. Dia.

Range

.590–.094

[1.50–2.40]

.087–.154

[2.20–3.90]

.098–.173

[2.50–4.40]

Plating

Gold

Gold

Gold

Application Equipment: Extraction Tool 1976132

*Made from Phosphor-Bronze material (low conductivity)

Part Number

(Continuous Strip)

794576-4

1934185-4

1934184-4

Applicator

680308-3

1852467-3

1852468-3

Note: All part numbers are RoHS compliant.

112

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Materials — High Conductivity

Copper Alloy

Finish — Gold Plated

Power Connectors & Interconnection Systems

Contacts for AMP-DUAC PL, PL-II and UPC Connectors

(Continued)

.583

± .002

[14.80

± 0.05

]

Contacts, Female

Technical Documents

Product Specification

108-2248 AMP-DUAC UPC

Application Specification

114-6067 AMP-DUAC PL

114-13195 AMP-DUAC UPC

AMP-DUAC PL or UPC Contacts

Wire Size

Range

AWG [mm 2 ]

22-20

[0.3-0.5]

18 or 18+22

[0.8-1.1]

16 or 2 @ 18

[1.3-1.6]

Ins. Dia.

Range

.590–.094

[1.50–2.40]

.087–.154

[2.20–3.90]

.098–.173

[2.50–4.40]

Application Equipment: Extraction Tool 1976382

Plating

Gold

Gold

Gold

Part Number

(Continuous Strip)

1934193-4

1934183-4

1934182-4

Applicator

1852469-3

1852467-3

1852468-3

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

113

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors

Micro MATE-N-LOK 3 mm Connector System

Wire-to-wire and wire-to-board, pin and receptacle connectors

3.0 mm [.118] centerline spacing

2-12 positions – single row

2-24 positions – dual row

Ratings: 5A, 250 VAC

Accommodates 30-20 AWG wire

Panel-mount or free-hanging versions

Dual beam receptacle contact design for improved reliability

PCB-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions

Available in a low profile design (<4.7 mm)

Grace Inertia Connector System

Wire-to-wire and wire-to-board, blade and receptacle connectors

Wire-to-wire

2.5 mm, 3.5 mm and 6.2 mm centerline spacing

Select 2-12 position depending on centerline spacing

Wire-to board

2.0 mm, 3.3 mm, 6.5 mm, 7.92 mm, 9.0 mm and 12.4 mm centerline spacing

Select 2-20 position depending on centerline spacing

Four kinds of keying per color-coded housings

Inertia locking mechanism on the housing which simultaneously locks when mated to prevent mismating

Robust connections for use in high vibration or transportation applications

Commercial Pin and Socket Connector System

Panel-mount or free-hanging, wire-to-wire, pin and socket connectors

3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing

High density, 1-9 positions – 2, 3 & 4 in-line and 4, 6 & 9 matrix

Standard density, 1-15 positions – 2-6 in-line and 4, 6, 9, 12 &

15 matrix

Ratings: 7A (high density) or 13A, 250 VAC

High density system accommodates 30-18 AWG wire

Standard density system accommodates 24-14 AWG wire

Dual contact locking lances provide optimum contact stability

Low contact-mating force

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

114

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors

(Continued)

Power Double Lock Connector System

Wire-to-wire and wire-to-board, blade and receptacle connectors

3.96 mm [.156] and 6.5 mm [.256] centerline spacing

High density, 1-12 positions – 2, 3 & 4 in-line and 4, 6, 8, 9,

10 & 12 matrix

Standard density, 2-12 positions – 2, 3 & 4 in-line and 4, 6, &

12 matrix

Ratings: 14A, 300 VAC

Accommodates 26-16 AWG wire

Panel-mount or free-hanging versions

Optional double lock plate on the wire side that confirms contact seating

Lanceless contacts prevent entanglement of contacts with each other

Housings are polarized with four types of special keying to prevent mismating

Mini-Universal MATE-N-LOK and

Mini-Universal MATE-N-LOK II Connector System

Wire-to-wire and wire-to-board, pin and socket connectors

4.14 mm [.163"] centerline

1-24 and 2-24 positions, respectively

Ratings: 9.5A and 10.5A respectively

600 VAC or VDC

Accommodates 30-16 AWG wire

Compact, durable housings

Contacts protected in the housings

Fully polarized to provide proper mating

Seals available for splash protection

(Mini-Universal MATE-N-LOK system only)

VAL-U-LOK Connector System

Wire-to-wire and wire-to-board, pin and receptacle connectors

4.2 mm [.165] centerline

2-24 position dual row and 3-5 single row configurations

Ratings: 9A, 600 VAC

Accommodates 26-18 AWG wire

Easy-to-mate, positive locking housings

Fully isolated terminals

Panel-mount or free-hanging versions

Black, red and blue in addition to the standard white

PCB headers are available in vertical, right-angle, screwmount, and blind-mate configurations

Intermateable with similar connectors from other manufacturers

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

115

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors

(Continued)

Commercial MATE-N-LOK Connector System

Wire-to-wire and wire-to-board, pin and socket connectors

5.08 mm [.200"] centerline

Panel-mount or free-hanging versions

1-16 positions

Ratings: 19A, 250 VAC

Accommodates 30-14 AWG wire

Fully polarized housings

Contact stabilization and self-aligning features

Hot side is egg-crated for safety

Locking devices are integral part of design

Universal MATE-N-LOK and Universal MATE-N-LOK II

Connector System

Wire-to-wire and wire-to-board, pin and socket connectors

6.35 mm [.250"] centerline

1-15 and 2-15 positions, respectively

Panel-mount or free-hanging versions

Ratings: 19A, 600 VAC or VDC

Accommodates 30-10 AWG wire

Contacts protected in the housings

Special keying to prevent incorrect mating

Additional offerings include:

UV resistant materials

High temperature materials

Glow wire approved products

Special high retention contacts

Seals available for splash protection (UMNL only)

Color housings available (UMNL only)

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

116

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors

Product Facts

I

I

Rated to 600 VAC (RMS)

Flame retardant housings

94V-0

I

Housings, adapters, and power terminals keyed for proper assembly

I

Stackable housings provide easy wire routing and neat wire dressing

I

Built-in interlocking features better resist shock and vibration

I

Usable as in-line connector, or as panel and surfacemount connector

I

Available in six different colors for circuit coding and identification

I

Choice of two power terminals accommodates

10-12 AWG and 14-16-18

AWG conductors

I

Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

R

Certified by Canadian

Standards Association,

File No. LR7189

I

VDE Registered #5133

R

AMPINNERGY wire-to-wire

(WTW) Connectors provide a reliable and efficient means of interconnecting conductors employed to carry up to 600 VAC in power circuits or networks.

The WTW connectors consist of mating hermaphroditic, flame retardant polycarbonate housings into which customer terminated power contacts are inserted. Stackable in four directions through the use of molded interlocking keyways, the connectors make wire routing and dressing orderly and easy to accomplish. More importantly, the built-in interlocking features on the connectors and the accessory mounting adapters provide better resistance to the effects of shock and vibration, keeping the interconnect more stable and secure.

The design features of the

WTW connector make it easily applicable to freehanging, surface mounted or panel mounted applications. By simply sliding the accessory mounting adapters into the molded keyways of the connector housing, a free-hanging connector can be trans-

For more information, request Catalog 1308885.

formed into a surfacemount connector or a panel-mount connector.

Customer supplied 8-32 screws and nuts may be used to secure the connectors configured with the mounting adapters to printed circuit boards or distribution panels. The same hardware may be used to secure the connectors to pre-cut openings in the panels.

Furthermore, WTW connector housings, mounting adapters and power terminals are all provided with alignment or keying features that make it difficult to improperly assemble and apply the connector.

Alignment slots and tabs on the plastic connector housings provide for easy mating of the housings, even in the dark! Mounting adapters have a keyway on one side and a key on the other side providing for easy assembly to the connector by touch alone if necessary. And the power terminals have a side tab that helps prevent the incorrect insertion of the terminated conductor into the housing. Once inserted, the contacts firmly latch within the connector housing.

The WTW connector system is available in six different and distinctive colors which makes circuit differentiation and identification possible. The crimped power terminals will accommodate either

10-12 AWG or 14-16-18 AWG stranded conductors.

Depending upon the conductor size and the number of conductors in the connector configuration, the current rating ranges from 10 Amps to 55 Amps.

Technical Documents

Product Specification

108-1373 AMPINNERGY WTW

Connectors

Application Specification

114-6051

Instruction Sheets

408-3277 AMPINNERGY Wire-To-Wire

Stackable Connectors

408-3198 Inspection of AMPINNERGY

System Power Contacts

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

117

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors

(Continued)

Housings

Material and Finish

Housing — Polycarbonate, 94V-0

For surface mounting and panel mounting information, see Instruction Sheet

408-3277, AMPINNERGY

Wire-To-Wire Stackable

Connectors.

Customer terminated power contacts are inserted into housings

1.453

[36.91]

Free-Hanging Interconnections

Color

White

Black

Green

Red

Blue

Gray

Housing

Part Numbers

556137-1

556137-2

556137-3

556137-4

556137-6

556137-8

.386

[9.80]

Key

Keyway

.386

[9.80]

Wire-To-Wire Connector Housing

Mounting Adapters

Part Number 557313-1

Material and Finish

Housing — Polycarbonate, Black

Two mounting adapters can be used with one or more connector housings to provide thru-panel or horizontal surface mounting capability of the completed assembly.

.466

[11.84]

.696

[17.68]

.294

[7.47]

.190

[4.83]

.211

[5.36]

Keyway

.177

[4.50]

.200

[5.08]

.231

[5.87]

.405

[10.29]

External Locking Latch Clip

Part Number 557640-1

AMPINNERGY wire-to-wire connector housings have an integral locking feature designed to keep housings mated in most applications.

However, the external locking latch clip may be used as needed in applications where severe vibration or tension may pull mated housings apart.

AMPINNERGY Wire-To-Wire Clips

Part Number 557640-1

Note: All part numbers are RoHS compliant.

118

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

AMPINNERGY Wire-To-Wire Clips (Installed)

Part Number 557640-1

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Terminals

Material and Finish

Contacts — Copper alloy plated with

.000100 [0.00254] minimum tin

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors

(Continued)

Loose Piece

Part Number 556136-2

The wire-to-wire connector power contacts are available in either strip form or in loose piece form.

Contacts in strip form are terminated on continuous feed type terminators and the loose piece contacts are terminated with the hand tool or pneumatic tool.

For wire preparation and crimped contact inspection information, refer to

Instruction Sheet 408-3198,

Inspection of AMPINNERGY

System Power Contacts.

Part Number 556135-2

Contact

Part Numbers

556135-2 (loose piece)

556136-2 (loose piece)

Wire Size

(AWG)

18-16

14

12

10

Hand Tool

Part Number

69710-1

Pneumatic Tool

Part Numbers

189721-2*

Die Set

Part Numbers

58493-1

58492-1

58490-1

58491-1

*Requires “C” head adapter part number 318161-1 and adapter holder part number 189928-1. See Catalog 124208 for more information.

Note: The same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector terminals.

Strip Form

.145

[3.69]

Part Number 556135-1

.265

[6.74]

.730

[18.54]

Nominal

Feed

Length

.145

[3.69]

Part Number 556136-1

.140

[3.56]

Part Number 788109-1

.263

[6.68]

.730

[18.54]

Nominal

Feed

Length

.140

[3.56]

Part Number 788110-1

Contact

Part Numbers

556135-1 (strip)

556136-1 (strip)

788109-1 (strip)

788110-1 (strip)

Wire Size

(AWG)

18-16-14

10-12

18-14

10-12

AMP-O-LECTRIC

Model G Terminating

Machine

354500-1

354500-1

354500-1

354500-1

Applicator

Part Numbers

567403-3

567256-6

680447-3

680449-3

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

119

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

Product Facts

I

Ratings: 600 VAC (RMS), current ratings range from

12-35 Amps

I

Receptacles polarized to plug

I

Receptacles and plugs available in contact configurations of 2 through

8 positions

I

Vertical receptacle polarized to PCB

I

Receptacle contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength

I

Receptacles may be mounted on PCBs .062 to

.125 inch thick

I

Plugs have positive latching to receptacles

I

I

I

Removable crimp contacts latch firmly in plug

Plugs are one-piece design

Two ranges of crimped contacts accommodate either 10-12 AWG or

14-16-18 AWG conductors

I

Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

R

I

Certified by Canadian

Standards Association,

File No. LR7189-239

R

Technical Documents

Product Specification

108-1349 AMPINNERGY WTB

Connectors

Application Specification

114-6044 AMPINNERGY WTB

Connectors

Instruction Sheets

408-3236 Installation of AMPINNERGY

WTB Connectors

408-3198 Inspection of AMPINNERGY

Contacts

120

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

AMPINNERGY

Wire-To-Board (WTB)

Connectors

Connectors provide a convenient and efficient means of delivering up to 600 VAC to component printed circuit boards and other power distribution devices in computers and peripherals, telephone systems and appliances. The WTB connectors also have automotive and industrial applications.

Receptacles

The AMPINNERGY WTB connector receptacles can be installed on pc boards varying in thickness from

.062 inch to .125 inch. A polarizing pin is provided on the vertical receptacle assembly to aid in proper positioning on the pc board. Both the vertical and right-angle assemblies are polarized for accurate mating to the plug assemblies. The receptacle assemblies are available in contact configurations ranging from two to eight positions.

Plugs

The single piece plug housings are available in contact configurations to mate with the receptacles.

The plug is equipped with positive latches to allow full and more secure mating to the respective receptacle.

A make-first/break-last feature is designed into position 1 of the plug assemblies to provide grounding protection.

Contacts

The crimp contacts will accommodate either 10-

12 AWG or 14-16-18 AWG conductors. The contacts latch firmly within the plug housing.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

(Continued)

Vertical PCB Receptacles

Product Facts

Withstands vapor phase, infrared and wave soldering processes

.040 inch minimum standoff to PCB

Polarized to PCB; to plug

Contact centerline spacing: .440 inch

Overall height on PCB:

.600 inch

Fits PCB thickness

.062 through .125 inch

Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength

Positive latching to mating plug

.451

[11.46]

Material and Finish

Housing — Polyphenylene Sulfide,

Black, 94V-0

Contacts — Tin Plated Copper Alloy

.440

[11.18]

Dim. A

.050

[1.27]

Typ.

Housing

.568

[14.43]

.192

[4.90]

.050

[1.27]

Typ.

.065

[1.66]

.100

[2.54]

Typ.

.130±.005

[3.30±.13]

Contact

Dim. B

Dim. C

.070±.003

[1.78±.08]

.130±.005

[3.30±.13]

.175

[4.45]

.110±.005

[2.79±.13]

.510

[12.95]

.440

[11.18]

Typ.

Dim. B

.100

[2.54]

Typ.

Note: All part numbers are RoHS compliant.

PCB Thickness — .250 inch

No. of

Positions

4

6

Receptacle

Part Numbers

558574-1

558084-1

PCB Thickness — .062-.125 inch

No. of

Positions

2

3

4

5

6

7

8

A

.93

23.50

1.37

34.68

1.81

45.85

2.25

57.03

2.69

68.20

3.13

79.38

3.57

90.56

Dimensions

B

1.56

39.62

2.00

50.80

2.44

61.98

2.88

73.15

3.32

84.33

3.76

95.50

4.20

106.68

C

1.84

46.61

2.28

57.79

2.72

68.97

3.16

80.14

3.60

91.32

4.04

102.49

4.48

113.67

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Receptacle

Part Numbers

556881-2

556881-3

556881-4

556881-5

556881-6

556881-7

556881-8

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

121

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

(Continued)

Right-Angle

PCB Receptacles

Product Facts

Withstands vapor phase, infrared and wave soldering processes

.040 inch minimum standoff to PCB

Receptacles polarized to plug

Contact centerline spacing: .440 inch

Overall height on PCB:

.600 inch

Fits PCB thickness

.062 through .125 inch

Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength

Positive latching to mating plug

.568

[14.43]

.200

[5.08]

Typ.

.065

[1.66]

Dim. A

Dim. B

Dim. C

.440

[11.18]

Housing

Material and Finish

Housing — Polyphenylene Sulfide,

Black, 94V-0

Contacts — Tin Plated Copper Alloy

.501

[12.73]

.192

[4.90]

Typ.

.050

[1.27]

Typ.

Contact

.200

[5.08]

.510

[12.95]

.100

[2.54]

Typ.

.440

[11.18]

.100

[2.54]

.063±.003

[1.60±.08]

.130±.005

[3.30±.13]

.130±.005

[3.30±.13]

Dim. B

PCB Thickness — .062-.125 inch

No. of

Positions

2

3

4

5

6

7

8

A

.93

23.50

1.37

34.68

1.81

45.85

2.25

57.03

2.69

68.20

3.13

79.38

3.57

90.56

Dimensions

B

1.56

39.62

2.00

50.80

2.44

61.98

2.88

73.15

3.32

84.33

3.76

95.50

4.20

106.68

C

1.84

46.61

2.28

57.79

2.72

68.97

3.16

80.14

3.60

91.32

4.04

102.49

4.48

113.67

Note: All part numbers are RoHS compliant.

122

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Receptacle

Part Numbers

556882-2

556882-3

556882-4

556882-5

556882-6

556882-7

556882-8

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Plug Housings

Product Facts

I

I

One-piece housing

Polarized to mating receptacles

I

Positive latching to mating receptacles

I

Accepts crimp contacts

Part Numbers 556880-2 and

556883-1

I

Internal latching of crimp contact

Material

Housing — Polycarbonate,

Black, 94V-0

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

(Continued)

Dim. A

1.443

[36.66]

Dim. B

.305

[7.75] .371

[9.43]

.440

[11.18]

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

No. of

Positions

2

3

4

7

8

5

6

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

A

.85

21.42

1.29

32.59

Dimensions

B

1.20

30.31

1.64

41.48

1.73

43.77

2.17

54.94

2.61

77.30

3.05

77.30

3.49

88.47

2.08

52.66

2.52

63.83

2.96

75.01

3.40

86.19

3.84

97.36

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Plug

Part Numbers

556879-2

556879-3

556879-4

556879-5

556879-6

556879-7

556879-8

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

123

Crimp Contacts

Product Facts

I

Contacts are dual beam design

Material and Finish

Contacts—Tin Plated Copper Alloy

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

(Continued)

Wire barrel accepts one

10 or 12 AWG stranded copper conductor

Part Number 556880-2 Strip

Part Number 556880-1 Loose Piece

Application Tooling

Applicator Part Number

567256-3 (for Lead Makers)

567256-4 (for AMP-O-LECTRIC

Model K Machine)

567256-6 (for AMP-O-LECTRIC

Model G Machine)

Wire barrel accepts one

14, 16 or 18 AWG stranded copper conductor

Part Number 556883-1 Loose Piece

Part Number 556883-2 Strip

Application Tooling Part Number

69710-1 Hand Tool

58492-1 Die Set (14 AWG)

58493-1 Die Set (18-16 AWG)

91308-1 Extraction Tool

.244

[6.20]

.145

[3.70]

.244

[6.20]

.145

[3.70]

1.073

[27.26]

1.073

[27.26]

.735

[18.67]

.256

[6.51]

.735

[18.67]

.169

[4.30]

Note: All part numbers are RoHS compliant.

124

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Circular (CPC) Connectors for Commercial Signal and Power Applications

Product Facts

Lightweight, all-plastic and metal-shell connectors

CPC connectors are UL

94V-0 rated and made of stabilized, heat resistant, self-extinguishing thermoplastic material

Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic

Operating temperature range: -55°C to +125°C

Available in panel- or chassis-mount and freehanging configurations

Quick connect/disconnect capability with thread assist, positive detent coupling

Built-in pin and socket protection

Polarized for proper mating of connector halves

Special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts

Full complement of optional accessories

Recognized under the

Component Program of

Underwriters

Laboratories Inc.

R for 250 VAC, rms or 250 VDC, Service

;

Series 1 and Series 3

(600 V); Series 2, Series 4,

Series 5 and Series 6

(250 V)

File No. E28476

‡Select connectors are recognized for 600 volts service.

Certified by

Canadian Standards

Association,

File No. LR 7189

Certain products meet

VDE Standard 0627

R

Produced under a Quality

Management System certified to ISO 9001

A copy of the certificate is available upon request.

Type XII, Precision

Formed, Crimp Contacts

High Current Type XII

Crimp Contacts

Connector series for different interconnection requirements:

Series 3 — Low density, power applications with

Type XII contacts capable of carrying up to 35 Amps of current

Male

Series 4 — Combination of standard and power density application with Type III+ and Type XII contacts

Series 5 — Power density application with Size 8 screw machined and precision formed contacts

Series 6 — Combination of standard and power density application with Type III+ and Size 8 contacts

Female

High Current

Type XII Pin

High Current

Type XII Socket

For more information, request Catalog 82021.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

125

Power Connectors & Interconnection Systems

Circular (CPC) Connectors for Commercial Signal and Power Applications

(Continued)

Connector Series and Types

3

1

6 7

2

5

Series 3 — Power Contacts

Series 3 connectors accept

Type XII power contacts which can carry up to 25

Amps per contact. These contacts will accommodate a wire size range of 16 to

10 AWG [1.4 to 5 mm 2 ].

Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7

positions.

1

2

7

14

11

4

6

15

3

8

5

13

16

10

Series 4 — Combination

Size 16 and Power Contacts

Series 4 connectors accept

Size 16 Multimate and

Type XII power contacts, combining the signal and coaxial circuit capabilities of

Series 1 connectors with the power circuit capabilities of Series 3 connectors.

Available in two connector sizes offering power mixing combinations totaling 16

and 22 positions.

1

1

2

2

3

8

9

10

Series 5 — Power Contacts

.125 POWERBAND

Series 5 connectors combine the revolutionary performance of the new

POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors.

POWERBAND contacts offer the electrical performance of the best Mil Spec

Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts.

Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications.

Rated at 600 VAC or VDC,

45 Amps maximum in a single contact, the connectors are available in free-hanging and panelmount applications — one

connector configuration containing three .125

POWERBAND contacts.

Series 6 — Combination,

Size 16 and .125

POWERBAND Contacts

Series 6 combines the high current and environmental sealing capability of

Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. This combination of power and signal contacts is offered in

one connector configuration containing two .125

POWERBAND contacts and eight Type III+ signal pin and socket contacts.

For more information, request Catalog 82021.

126

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Connector Series and Types

(Continued)

Power Connectors & Interconnection Systems

Circular (CPC) Connectors for Commercial Signal and Power Applications

(Continued)

Metal-Shell, Circular

Plastic Connectors

(Series 3 and 4)

Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickelplated, zinc alloy shell.

These connectors are currently available in

shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles.

Miniature CPC Connectors

These compact connectors accept existing Mini-

Universal MATE-N-LOK pin and socket contacts,

30-18 AWG [.05-.8 mm

2

].

Two shell sizes (8 or 11) are available, accommodating

from 1 to 4 and 5 to 9

positions.

Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-topanel applications.

For more information, request Catalog 82021.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

127

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

Product Facts

Pins and sockets have low insertion force

High current ratings with very low resistance

All plated products are gold or silver plated

LOUVERTAC bands have a temperature range from –196°C to +200°C available

Formed bands are available for up to

1.250 [31.75] pin diameter

The transfer of high current with manageable insertion and withdrawal forces has always presented a challenge to the connector industry.

LOUVERTAC bands provide a unique means of transferring high amperage with a resultant space and weight savings. Tyco Electronics

Thread-mount pin is Installed directly into power supply offers a wide range of pin and socket sizes for your applications. Strip and formed LOUVERTAC bands are also offered for customer use in their own contact design. The wide variety of flat and formed male and female bands provide the ability to design electrical connections more

MATE-N-LOK II connector with high current contacts inexpensively and quickly.

LOUVERTAC products are your high current applications solution.

The variety of pins and sockets available from

Tyco Electronics provide a quick and simple solution to most high current applications.

Typical application of

LOUVERTAC strip

ELCON High Power

Drawer Connectors pages 62-82

Thread-mount pin assembly with AMP terminal

METRIMATE drawer connector with high current contacts

Crimp pin with cable installed

Threaded sleeve socket assembly is installed directly into power supply

Thread-mount socket is installed directly into power supply

128

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Thread-Mount Sockets

These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous Amps and can be mated with

Thread-Mount Pins and Crimp Pins.

Material

Body — Brass

LOUVERTAC Band — Beryllium

Copper

Finish

Body — Silver

LOUVERTAC Band

See Table

Dia. A

Dia. B

C

F

D

LOUVERTAC Band

Wrench Flat

E

Ref.

Mating

Pin Dia.

2 mm

4 mm

6 mm

8 mm

Part

Number

192059-1

192129-1

192211-1

192271-1

Contin. Voltage

Thread Current Drop

(Amp) (mV)

M3x0.5

10-32

1/4-28

5/16-24

30

60

100

185

12

10

11

12

A

Dia.

.080

2.0

.160

4.1

.240

6.1

.320

8.1

B

Dia.

.220

5.6

.280

7.1

.410

10.4

.560

14.2

Dimensions

C

.670

17.0

.790

20.1

D E

Ref.

1.42

.630

36.1

16

2.00

1.00

50.8

25.4

.800

20.3

1.40

35.6

2.09

53.1

3.07

78

1.00

25.4

1.42

36.0

F

LOUVERTAC

Band

Plating

.790

20.1

1.00

25.4

1.09

27.7

1.65

41.9

Silver

Gold

Gold

Silver

Thread-Mount Pins

These pins are designed for threadmount. The large variety of sizes have ratings from 30 continuous Amps and are designed to be mated with Thread-

Mount Sockets, Threaded Sleeve

Sockets and Crimp Sockets.

Material — Brass

Finish — Silver

Dia. A

C

D

E

Wrench Flats B

Pin

Dia.

2 mm

4 mm

6 mm

8 mm

Part

Number

192085-1

192161-1

192244-1

192293-1

Thread

M3x0.5

10-32

1/4-28

5/16-24

Contin.

Current

(Amp)

30

60

100

185

A

Dia.

.080

2.0

.160

4.1

.240

6.1

.320

8.1

B

.16

4.1

.25

6.4

.31

7.9

.44

11.2

Dimensions

C

.65

16.5

.77

19.6

.77

19.6

1.30

33.0

D

1.40

35.6

1.91

48.5

2.03

51.6

2.95

74.9

E

Ref.

.63

15.0

.99

25.1

1.11

25.2

1.47

37.3

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

129

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Threaded Sleeve Sockets

The Threaded Sleeve Socket Assembly is designed for High Current in a restricted space. The Sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. A Crimp Pin or

Thread-Mount Pin can be attached to a cable for the completed connector.

Material

Body — Brass

LOUVERTAC Band

Beryllium Copper

Finish

Body — Silver

LOUVERTAC Band

See Table

Dia. A

B

D

Mating

Pin Dia.

2 mm

Part

Number

Contin.

Thread Current

(Amp)

1-192447-0 5/16-32 30

4 mm

6 mm

192447-8

192447-2

5/16-32

1/2-20

8 mm 1-192447-8 9/16-18

12 mm 1-192447-2

3/4-16 UNF

-2A

60

100

185

290

Voltage

Drop

(mV)

12

10

11

12

13

A

Dia.

.090

2.3

.160

4.1

.240

6.1

.320

8.1

.479

12.2

LOUVERTAC Band

Dimensions

B C

.650

16.5

.770

19.6

.770

19.6

1.35

34.3

1.34

34.0

.060

1.5

.060

1.5

.078

2.0

.100

2.5

.130

3.3

C

.060

1.5

.060

1.5

.078

2.0

.100

2.5

.130

3.3

D

LOUVERTAC

Band

Plating

Silver

Gold

Gold

Silver

Silver

Threaded Sleeve Socket

(screwed into bus bar)

Threaded Sleeve Socket

(mounted with nuts)

Thread-Mount Pin

(See Page 129)

Crimp Pin

(See Page 131)

Note: All part numbers are RoHS compliant.

130

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Crimp Pins

Crimp Pins feature a mechanism for locking the pin into a housing designed by the customer. The 2 mm and 4 mm pins are crimped with a Daniels Hand

Crimp Tool. Pin sizes from 6 mm to

8 mm may be crimped with the indicated tooling and a DYNA-CRIMP

69120-1 electric-hydraulic power unit.

The large variety of sizes have ratings from 24 continuous Amps and can be mated with Thread-Mount Socket

Assemblies, Threaded Sleeve Socket

Assemblies or Crimp Sockets.

Material

Body — Copper Alloy

Retention Spring — Stainless Steel or Beryllium Copper

Finish

Body — Silver

Dia. G

D

F

A

E

Dia. C

Dia. B

Pin Part

Dia.

Number

2 mm

193837-1

4 mm

6 mm

8 mm

193837-2

193837-3

193837-4

193837-5

193837-6

193837-7

Contin. Voltage

Current

Drop

(Amp)

(mV)

30

12

44

60

76

100

135

185

8

8

9

9

10

12

A

1.40

35.6

1.53

38.9

1.53

38.9

1.64

41.7

1.73

43.9

2.50

63.5

2.63

66.8

B

Dia.

.225

5.72

.300

7.6

.300

7.6

.410

10.4

.410

10.4

.570

14.5

.570

14.5

C

Dia.

Dimensions

D

.100

2.54

.640

16.3

.145

3.7

.181

4.60

.235

5.97

.290

7.37

.750

19.1

.750

19.1

.760

19.3

.760

19.3

.390

9.91

.487

12.37

1.30

33.0

1.30

33.0

E

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

F

.050

1.27

.050

1.27

.050

1.27

.050

1.27

.050

1.27

.050

1.27

.050

1.27

G

Dia.

.080

2.0

.160

4.0

.160

4.0

.240

6.0

.240

6.0

.320

8.0

.320

8.0

Use with

AWG

12-14

10

8

6

4

2

1/0

Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.

2. Application Specification — 114-16022

Tooling Part Numbers

Crimp

Die

Crimp

Head

Extraction

Tool

M310 TP1019 318813-1

M310

M310

69133-1

69134-2

46765-3

46766-2

TP1020

TP1020

69099

69099

69099

69099

679916-1

679916-1

679917-1

679917-1

679918-1

679918-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

131

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Crimp Sockets

Crimp Sockets feature a mechanism for locking the socket into a housing designed by the customer.

A Tyco Electronics extraction tool is offered to remove the contact. The 2 mm and 4 mm sockets are crimped with a

Daniels Hand Crimp Tool. Socket sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-

CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous Amps and can be mated with Thread-Mount

Pins or Crimp Pins.

Dia. B

Material

Body — Copper Alloy

LOUVERTAC Band — Beryllium

Copper

Retention Spring — Stainless Steel or Beryllium Copper

Finish

Body — Silver

LOUVERTAC Band — Silver

E

F

A

Dia. C

D

LOUVERTAC Band

Mating

Pin

Dia.

2 mm

4 mm

6 mm

8 mm

Part

Number

Contin.

Voltage

Current

(Amp)

Drop

(mV)

193673-1

193673-1

193673-2

193673-3

193673-4

24

30

44

60

76

193673-5 100

193673-6 135

193673-7 185

12 mm 193673-8* 290

20 mm 1-193673-2* 480

10

12

8

8

9

9

10

12

13

11

A

1.48

37.6

2.26

57.4

2.45

62.2

2.51

63.7

3.17

80.5

1.13

28.7

1.13

28.7

1.31

33.3

1.31

33.3

1.42

36.1

.410

10.4

.570

14.5

.570

14.5

.795

20.19

1.072

27.23

Dimensions

B C

Dia. Dia.

D

.230

5.8

.100

2.54

.420

10.7

.230

5.8

.300

7.6

.300

7.6

.410

10.4

.100

2.54

.145

3.68

.181

4.60

.235

5.97

.420

10.7

.400

10.2

.410

10.4

.460

11.7

.290

7.37

.390

9.91

.487

12.37

.541

13.74

.721

18.31

.530

13.5

.640

16.3

.930

23.62

1.24

31.50

E

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

.211

5.36

F

.209

5.31

.209

5.31

.209

5.31

.209

5.31

.209

5.31

.209

5.31

.209

5.31

.209

5.31

Use with

AWG

14

12

10

8

6

4

2

1/0

2/0

250

MCM

Tooling Part Numbers

Crimp

Die

Crimp

Head

Extraction

Tool

M310 TP1021 318813-1

M310

M310

M310

69133-1

69134-2

46765-3

46766-2

46767-2

46751-2

TP1021

TP1022

TP1022

69099

69099

69099

69099

69099

69099

318813-1

679916-1

679916-1

679917-1

679917-1

679918-1

679918-1

* Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details.

Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.

2. Application Specification — 114-16022

Note: All part numbers are RoHS compliant.

132

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Thread-Mount Fork

The Thread-Mount Fork was developed to mount onto a plate or bus bar designed and fabricated by the customer. The Fork is rated at 84 Amps

(Upper Tolerance Limit) and accepts a

.087 thick blade or circuit board. The anti-rotation pin is in place to help prevent the Fork from rotating while tightening the screw.

Material

Fork — Zinc AI Alloy

LOUVERTAC Bands — Copper Alloy

Screw — Steel

Finish

Fork — Silver

LOUVERTAC Bands — Silver

Screw — Zinc

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

.48

[12.2]

1.63

[41.4]

.38

[9.5]

.069 [1.75] Thru or .10 [2.5] Min. Deep

LOUVERTAC

Bands

.950

[24.14]

Ref.

Bus

Fork

.161

[4.09]

Part Number 194257-1

.25 [6.35] bus bar or

.50 [12.70] bus bar

.214

± .003

[5.18

± .076

]

Dia.

10-24 x .75 inch long

Thread Forming Screw

Right-Angle

Thread-Mount Fork

Material

Fork — Zinc AI Alloy

LOUVERTAC Bands — Copper Alloy

Spring Pin — Stainless Steel

Finish

Fork — Silver

LOUVERTAC Bands — Silver

Ø .167

[4.25]

.177

[4.49]

.290

[7.37]

.190

[4.83]

.087

Thk.

[2.21] Bd.

.606

[15.40]

Ref.

1.63

[14.40]

Ref.

Fork

LOUVERTAC

Bands

.950

[24.14]

Ref.

.05

[1.30]

.285

[7.24]

Ref.

.56

[14.20]

Ref.

Spring

Pin

Ø .062

[1.57]

Part Number 194305-1

.38

[9.65]

Ref.

.48

[12.2]

Ref.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

133

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

LOUVERTAC Strip,

Torsional Louver Type

The Torsional Louver Type Band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mating surfaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket.

LAO

.092 [2.27] Louver Height

Tooth Angle — 15°

Minimum Diameter — 1.75 inches

.200

[5.08]

Pitch

1.02

[25.9]

Part Number Application

192000-2 Flat or Female

192000-9 Flat or Female

192001-4 Flat or Male

Material Suggested Current

Thickness Limit per inch

.006

.15

.010

.25

150

250

.006

.15

150

Finish

Silver

Silver

Silver

Material — Beryllium Copper

Finish — See Tables

LAOG

Louver Height — See Table

Tooth Angle — 45°

Minimum Diameter — 1.75 inches

Part Number

192002-1

192002-2

192002-3

Application

Flat or Female

Flat or Female

Flat or Female

Material

Thickness

.006

.15

.006

.15

.010

.25

.100

[2.54]

Pitch

.980

[24.90]

Louver Ht.

Suggested Current

Limit per inch

300

300

500

Louver

Height

.105

2.67

.105

2.67

.110

2.79

Finish

Unplated

Silver

Unplated

LAIA

.050 [1.27] Louver Height

Tooth Angle — See Table

Minimum Diameter — 1 1 ⁄

2 inches

.100

[2.54]

Pitch

.69

[17.5]

Part Number

192004-4

192004-6

192004-8

1-192004-1

1-192004-4

192007-7

192008-1

Application

Flat or Female

Flat or Female

Flat or Female

Flat or Female

Flat or Female

Flat or Male

Flat or Male

Material

Thickness

.004

.10

.004

.10

.006

.15

.006

.15

.006

.15

.006

.15

.004

.10

Suggested Current

Limit per inch

150

150

250

250

250

250

150

Notes: 1. Product will be sold by the foot except where length is specified.

2. Suggested current limits are application dependent.

3. Additional sizes are available upon request.

Note: All part numbers are RoHS compliant.

134

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Tooth

Angle

15°

45°

15°

15°

45°

15°

45°

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Finish

Silver

Silver

Silver

Gold

Silver

Silver

Silver

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

LOUVERTAC Strip, Bridge

Louver Type

The Bridge Louver Type Band was designed to transfer high currents in very small spaces. A strip can be sized with scissors in an on-site installation.

They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin.

The female band is used on the inside diameter of a socket.

Material— Beryllium Copper

LAIII

.034 [.86] Louver Height

Minimum Diameter — 1 inch

Suggested Current Limit

Per Inch — 150 Amps

Material Thickness — .006 [.15]

.042

[1.07]

Pitch

Part Number

192038-6

192039-5

.47

[11.9]

Application

Female

Male

Louver

Height

Finish

Silver

Silver

.031

[.79]

Pitch

LAIV

.026 [.66] Louver Height

Minimum Diameter — 3 ⁄

4 inch

Suggested Current Limit

Per Inch — 150 Amps

Material Thickness — See Table

Part Number

1-192041-2

1-

192042-5

1-

192048-2

Application

Female

Male

Male

.32

[8.13]

Finish

Silver

Silver

Gold

Material

Thickness

.006

.15

.006

.15

.004

.10

.028

[.71]

Pitch

.20

[5.1]

LAV

.022 [.56] Louver Height

Minimum Diameter — 3 ⁄

4 inch

Suggested Current Limit

Per Inch — 120 Amps

Material Thickness — See Table

Part Number

1-192044-9

1-

192045-5

1-

192045-2

1-192045-2

Application

Female

Male

Male

Male

Finish

Silver

Silver

Gold

Gold

Material

Thickness

.005

.13

.005

.13

.004

.10

.004

.10

Notes: 1. Product will be sold by the foot except where length is specified.

2. Suggested current limits are application dependent.

3. Additional sizes are available upon request.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

135

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Preformed Female

LOUVERTAC Bands

Female

Torsional Formed Type

LA1A/LA1B

.050 [1.27] Louver Height

Material — Beryllium Copper

Finish — See Table

Tooth Angle— See Table

LOUVERTAC Bands can be manufactured as preformed diameters. This will allow the insertion of the band into a socket.

The diameter indicated is the mating pin diameter that will be inserted into the socket assembly.

Consult Product Engineering for mounting details.

Mating Pin

Diameter

Part Number

4-192013-3

4-192013-5

5-192013-1

5-192013-4

5-192013-5

5-192013-8

5-192013-9

6-192013-7

6-192013-9

7-192013-1

7-192013-6

8-192013-2

8-192013-6

8-192013-9

9-192013-6

192033-3

1-192033-9

2-192033-0

2-192033-6

3-192033-4

5-192033-2

3-192013-8

5-192033-0

Mating

Pin Dia.

.312 [7.92]

.312 [7.92]

.355 [9.01]

.375 [9.53]

.394 [10.00]

.434 [11.02]

.437 [11.10]

.472 [11.99]

.472 [11.99]

.500 [12.70]

.551 [14.00]

.625 [15.88]

.625 [15.88]

.685 [17.40]

.750 [19.05]

.750 [19.05]

.875 [22.22]

.875 [22.22]

1.000 [25.40]

1.250 [31.75]

1.000 [25.40]

1.187 [30.10]

.812 [20.62]

.69

[17.5]

Material

Thickness

.004 [.10]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.008 [.20]

Suggested

Current Limit (A)

150

250

275

300

325

350

350

375

375

400

450

500

475

550

600

600

675

700

775

975

800

950

625

Finish

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Gold

Silver

Silver

Gold

Silver

Silver

Gold

Silver

Silver

Silver

Silver

Silver

Silver

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

Band

Type

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1A

LA1B

LA1B

15°

15°

15°

15°

15°

15°

15°

15°

Tooth

Angle

15°

15°

15°

15°

15°

15°

15°

15°

15°

45°

45°

15°

15°

15°

15°

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Note: All part numbers are RoHS compliant.

136

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Preformed Female

LOUVERTAC Bands

(Continued)

Female

Bridge Formed Type

LAIII through LAVI

Material — Beryllium Copper

Finish — See Table

Note: All part numbers are RoHS compliant.

Length

Mating Pin

Diameter

Part Number

9-192038-4

192040-8

2-192040-7

2-192041-9

4-192041-0

4-192041-1

4-192041-4

5-192041-0

5-192041-9

6-192041-9

7-192041-4

7-192041-7

7-192041-8

8-192041-4

8-192041-9

192043-6

1-192038-9

2-192038-8

3-192038-7

4-192038-0

4-192038-1

4-192038-8

4-192038-9

5-192038-4

6-192038-0

6-192038-1

6-192038-2

6-192038-5

6-192038-6

7-192038-7

8-192038-1

8-192038-6

1-192043-5

1-192043-6

2-192043-0

2-192043-7

4-192043-5

5-192043-0

6-192043-7

7-192043-2

9-192043-3

9-192043-6

4-192044-1

4-192044-2

4-192044-4

4-192044-7

5-192044-6

5-192044-8

6-192044-0

6-192044-4

.437 [11.10]

.472 [11.99]

.500 [12.70]

.375 [9.53]

.250 [6.35]

.025 [0.64]

.062 [1.57]

.062 [1.57]

.080 [2.03]

.093 [2.36]

.100 [2.54]

.125 [3.18]

.157 [4.00]

.157 [4.00]

.157 [4.00]

.157 [4.00]

Mating

Pin Dia.

.125 [3.18]

.197 [5.00]

.236 [6.00]

.236 [6.00]

.236 [6.00]

.250 [6.35]

.250 [6.35]

.250 [6.35]

.280 [7.11]

.280 [7.11]

.250 [6.35]

.315 [8.00]

.315 [8.00]

.394 [10.00]

.173 [4.39]

.218 [5.54]

.254 [6.45]

.250 [6.35]

.280 [7.11]

.315 [8.00]

.375 [9.53]

.375 [9.50]

.602 [15.30]

.125 [3.18]

.157 [4.00]

.725 [18.40]

.030 [0.76]

.030 [0.76]

.055 [1.40]

.060 [1.54]

.062 [1.57]

.065 [1.65]

.080 [2.03]

.080 [2.03]

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.006 [.15]

.005 [.13]

.006 [.15]

.006 [.15]

.006 [.15]

.005 [.13]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.008 [.20]

Material

Thickness

.004 [.10]

.006 [.15]

.006 [.15]

.008 [.20]

.008 [.20]

.006 [.15]

.006 [.15]

.008 [.20]

.008 [.20]

.008 [.20]

.006 [.15]

.008 [.20]

.008 [.20]

.008 [.20]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.007 [.18]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.005 [.13]

.005 [.13]

.005 [.13]

.004 [.10]

.005 [.13]

.005 [.13]

.004 [.10]

.005 [.13]

Length

.47 [11.9]

.47 [11.9]

.47 [11.9]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.47 [11.9]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.32 [8.13]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIII

LAIII

LAIII

LAIII

LAIII

LAIV

LAIV

LAIV

LAIII

LAIII

LAIII

LAIII

LAIII

LAIII

LAIII

LAIII

Band

Type

LAIII

LAIII

LAIII

LAIII

LAIII

LAIII

LAIV

LAIV

LAIV

LAIV

LAV

LAV

LAV

LAV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAIV

LAV

LAV

LAV

LAV

Finish

Gold

Gold

Gold

Silver

Gold

Gold

Gold

Silver

Tin

Gold

Gold

Gold

Silver

Gold

Gold

Gold

Nickel

Gold

Gold

Gold

Gold

Silver

Gold

Gold

Silver

Gold

Unplated

Silver

Gold

Silver

Silver

Silver

Silver

Silver

Gold

Unplated

Gold

Gold

Gold

Unplated

Silver

Gold

Silver

Gold

Gold

Silver

Gold

Tin

Gold

Silver

65

65

65

75

35

40

50

60

270

300

300

200

110

15

25

25

Suggested

Current Limit (A)

40

90

100

120

120

110

110

125

165

125

125

185

185

250

13

11

20

22

285

60

65

350

25

23

30

30

70

95

110

120

130

165

175

175

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

137

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Preformed Female

LOUVERTAC Bands

(Continued)

Female

Bridge Formed Type

LAIII through LAVI

(Continued)

Material — Beryllium Copper

Finish — See Table

Length

Part Number

6-192044-6

7-192044-1

8-192044-1

8-192044-3

8-192044-4

8-192044-7

192046-6

1-192046-6

1-192046-9

2-192046-0

3-192046-0

5-192046-0

5-192046-9

1-192047-4

1-192047-9

3-192047-7

5-192047-1

5-192047-3

7-192047-5

Mating

Pin Dia.

.080 [2.03]

.093 [2.36]

.125 [3.18]

.125 [3.18]

.125 [3.18]

.125 [3.18]

.172 [4.40]

.225 [5.70]

.250 [6.35]

.250 [6.30]

.400 [10.2]

.750 [19.0]

.134 [3.40]

.040 [1.00]

.062 [1.60]

.125 [3.20]

.256 [6.50]

.272 [6.90]

.256 [6.50]

Mating Pin

Diameter

Length

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.20 [5.10]

.10 [2.54]

.10 [2.54]

.10 [2.54]

.10 [2.54]

.10 [2.54]

.10 [2.54]

Material

Thickness

.008 [.20]

.005 [.13]

.004 [.10]

.005 [.13]

.005 [.13]

.005 [.13]

.006 [.15]

.006 [.15]

.006 [.15]

.006 [.15]

.005 [.13]

.005 [.13]

.006 [.15]

.004 [.10]

.004 [.10]

.004 [.10]

.004 [.10]

.004 [.10]

.004 [.10]

Suggested

Current Limit (A)

30

35

45

45

45

45

65

85

110

95

150

285

50

15

22

45

95

65

95

Finish

Gold

Tin

Gold

Gold

Gold

Gold

Gold

Gold

Gold

Gold

Gold

Silver

Gold

Unplated

Gold

Gold

Gold

Gold

Unplated

LAV

LAV

LAV

LAV

LAV

LAV

LAV

LAVI

Band

Type

LAV

LAV

LAV

LAV

LAV

LAV

LAVI

LAVI

LAVI

LAVI

LAVI

Note: All part numbers are RoHS compliant.

138

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts)

(Continued)

Preformed Male

LOUVERTAC Bands

Male

Torsional Formed Type

LA1AS/LA1BS

Material— Beryllium Copper

Finish — See Table

Tooth Angle — See Table

LOUVERTAC Bands can be formed into a “male” shape for use on a pin.

Selection begins with the amperage requirement and then the mating hole diameter.

Consult Product Engineering for mounting details.

Mating Hole

Diameter

.69

[17.5]

Part Number

192007-9

1-192007-9

2-192007-5

3-192007-1

192008-6

1-192008-3

1-192008-5

2-192008-1

3-192008-4

4-192008-2

Mating Hole Dia.

.312 [7.92]

.620 [15.7]

.750 [19.0]

1.000 [25.4]

.500 [12.7]

.750 [19.0]

.781 [19.8]

.875 [22.22]

1.197 [30.4]

1.450 [36.8]

Material

Thickness

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.006 [.15]

.008 [.20]

.006 [.15]

.008 [.20]

.008 [.20]

.006 [.15]

Suggested

Current Limit (A)

200

425

550

750

350

550

575

650

900

1100

Finish

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Silver

Tooth

Angle

15°

15°

15°

15°

45°

45°

45°

45°

45°

45°

Band

Type

LA1AS

LA1AS

LA1AS

LA1AS

LA1BS

LA1BS

LA1BS

LA1BS

LA1BS

LA1BS

Male

Bridge Formed Type

LAIIIS through LAVIS

Material — Beryllium Copper

Finish — See Table

Length

Mating Hole

Diameter

Part Number

1-192039-7

2-192039-1

2-192039-3

2-192039-7

2-192039-9

3-192039-0

5-192039-3

5-192039-4

1-192042-5

2-192042-5

2-192042-8

4-192042-8

6-192042-6

6-192042-7

6-192042-8

2-192045-3

192048-6

1-192048-1

2-192048-4

Mating

Hole Dia.

.157 [4.0]

.250 [6.35]

.248 [6.3]

.311 [7.9]

.311 [7.9]

.311 [7.9]

.236 [6.0]

.157 [4.0]

.080 [2.0]

.157 [4.0]

.157 [3.99]

.500 [1.27]

.368 [9.38]

.375 [9.53]

.375 [9.53]

.250 [6.35]

.051 [1.3]

.127 [3.23]

.156 [3.96]

Length

.470 [11.9]

.470 [11.9]

.470 [11.9]

.470 [11.9]

.470 [11.9]

.470 [11.9]

.470 [11.9]

.470 [11.9]

.320 [8.13]

.320 [8.13]

.320 [8.13]

.320 [8.13]

.320 [8.13]

.320 [8.13]

.320 [8.13]

.200 [5.10]

.100 [2.54]

.100 [2.54]

.100 [2.54]

Material

Thickness

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.008 [.20]

.005 [.12]

.006 [.15]

.006 [.15]

.005 [.12]

.004 [.10]

.006 [.15]

.006 [.15]

.006 [.15]

.004 [.10]

.004 [.10]

.004 [.10]

Suggested

Current Limit (A)

75

130

130

175

175

175

120

75

30

65

60

235

170

175

175

95

17

22

65

Finish

Gold

Silver

Silver

Unplated

Silver

Gold

Nickel

Nickel

Nickel

Unplated

Gold

Unplated

Unplated

Tin

Gold

Gold

Gold

Gold

Gold

LAIIIS

LAIIIS

LAIVS

LAIVS

LAIVS

LAIVS

LAIVS

LAIVS

Band

Type

LAIIIS

LAIIIS

LAIIIS

LAIIIS

LAIIIS

LAIIIS

LAIVS

LAIVS

LAVIS

LAVIS

LAVIS

Note: All part numbers are RoHS compliant.

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

139

Power Connectors & Interconnection Systems

AMP Power Series Connectors

Product Facts

Single-pole and 2-pole

(battery) quick connect/ disconnect connectors

Eight Series, based on approximate currentcarrying capability:

Series 15/30/45

(Single-Pole)

Series 50 (2-Pole Battery)

Series 50 Finger Probe

Resistant (FPR)

Series 75 (Single-Pole)

Series 120

(Single- and 2-Pole)

Series 175

(2-Pole Battery)

Series 180 (Single-Pole)

Series 350

(2-Pole Battery)

Voltage rating: 600 V AC/DC

Color-coded housings, UL

94V-0

Hermaphroditic (genderless) housings reduce inventory

Modular, single-pole housings are stackable in four directions

Polarity (+ and -) molded into 2-pole housings promotes proper wiring

Mechanical keys help prevent two different colorcoded housings from mating

Stainless steel retaining springs secure contacts in housings

Stamped and formed, open barrel contacts (6-20 AWG) on reels for automatic and semiautomatic machine termination

Loose piece, cold-headed contacts (6 AWG – 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes

Compatible with industry standard crimp tooling from Pico Corporation

(http://www.picotools.com)

Connectors intermateable with similar connectors from other manufacturers

Series 15/30/45, single-pole connectors designed to meet

Amateur Radio Emergency

Service (ARES)/Radio

Amateur Civil Emergency

Service (RACES) Standard

Power Connector requirements

Accessories available for mounting, vibration protection, and strain relief

Component Recognized by

Underwriters Laboratories

Inc. to US and Canadian

Standards, File No. E28476

C

®

US

AMP power series connectors provide a durable, quick connect/disconnect means to transmit “power” levels of current and voltage

(15-275 A, 600 V AC/DC).

This product family is primarily comprised of single-pole and 2-pole (battery) connector housings, crimp snap-in contacts, and accessories. Housings are offered in various colors.

Two-pole housings have different polarization configurations; with the exception of black housings, each color identifies a different keying configuration. In general, only like color housings will mate. Contacts are either cold-headed or stamped and formed, depending upon the connector series.

AMP power series connectors are divided into eight series, based on approximate current-carrying capability.

Applications

AC/DC power supplies and charging systems, rechargeable batteries, material handling equipment (e.g. forklift trucks), electric vehicles (e.g., golf carts, sweepers, wheelchairs), office furniture/ panels, amateur emergency radios, and industrial equipment.

140

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series Connectors

(Continued)

AMP Power Series 15/30/45

Single-pole connector housings are stackable side-to-side and top-to-bottom. For example,

Series 30 red and black housings joined side-to-side, are commonly used as standard power connectors for handheld, mobile, or base amateur radio equipment.

Modular housings can also be grouped into plug frames with or without latches, which mate with receptacle housings.

Typically, these are used as quick disconnects for electrical power distribution in office furniture and panels.

AMP Power Series 50

Two-pole (battery) housings are available in bulk quantities or in kit form (i.e., 1 housing and 2 contacts). These high durability connectors are designed for repeated mating and unmating.

AMP Power Series 120

This Series includes both singleand 2-pole (battery) versions.

Single-pole housings with molded-in dovetails allow stacking. Housing retaining pins provide more vibration protection. Two-pole housing have slots designed to accept mounting clamp sets for easier panel mounting.

AMP Power Series 175

Two-pole (battery) housings accept coldheaded contacts (4-1/0 AWG). Basically, these connectors offer the same features as the two-pole Series 50 connectors.

AMP Power Series 50

Finger Probe Resistant (FPR)

This new, 2-pole, FPR version helps prevent finger access, which allows it to be more safely used at elevated voltages and in user access areas.

AMP Power Series 75

Single-pole, stackable housings, in locking and non-locking versions, are available in a variety of colors.

Housings accept stamped and formed or cold-headed contacts. Bulk quantities and connector kits (1 housing and

1 contact) can be ordered. Accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings.

AMP Power Series 180

These stackable, single-pole connectors accept cold-headed contacts

(4-1/0 AWG). Most features are similar to the smaller, single-pole, Series 120 connectors.

AMP Power Series 350

Rugged, 2-pole housings accept only loose piece, cold-headed contacts (1/0–300 MCM).

Rated at 275 A, these connectors have been tested up to 275 A, with 4/0 AWG wire.

Selection Guide

Series

15

30

45

50

75

120

120

175

180

350

Housing Stackable Current Voltage, Max.

Type Housing Max. (A) (V, AC or DC)

Single-Pole

Single-Pole

Single-Pole

2-Pole

Single-Pole

Single-Pole

2-Pole

2-Pole

Single-Pole

2-Pole

Yes

Yes

Yes

No

Yes

Yes

No

No

Yes

No

15

30

40*

50

75

120

120

175

180

275**

600

600

600

600

600

600

600

600

600

600

Cold-headed

Contact (AWG)

6, 8, 10-12

6, 8,10-12

2, 4, 6

2, 4, 6

1/0, 1, 2, 4

1/0, 1, 2, 4

1/0, 2/0, 3/0,

4/0, 300 MCM

*Performance equivalent to competition **Tested to 275 Amps with 4/0 AWG wire

Stamped &

Formed Contact

(AWG)

16-20

12-16

10-14

6-10,10-12

6-10,10-12

Housing

Colors

Blue, Black, White, Red

Green, Yellow, Orange, Gray

Blue, Black, White, Red

Green, Yellow, Orange, Gray

Blue, Black, White, Red

Green, Yellow, Orange, Gray

Red, Gray, Blue, Black,

Yellow

Blue, Black, White, Green,

Red (Single-Pole)

Blue, Black, White, Green,

Red (Single-Pole)

Blue, Gray (2-Pole)

Blue, Gray, Orange, Yellow,

Red

Blue, Black, White, Green,

Red

Blue, Green, Red, Yellow,

Orange, Gray

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Approvals

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

C

®

US

File No. E28476

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

141

Power Connectors & Interconnection Systems

AMP Power Series 15/30/45 Connectors (Single-Pole)

Product Facts

I

Color-coded UL 94V-0 housings: blue, black, white, green, red, yellow, orange and gray

I

Genderless housings reduce inventory

I

3 contact offerings available:

Series 15, 30 and 45

I

Built-in interlocking features

(dovetails) allow stacking

I

Series 15/30/45, single-pole connectors designed to meet

Amateur Radio Emergency

Service (ARES)/Radio

Amateur Civil Emergency

Service (RACES) Standard

Power Connector requirements

I

Plug frames (with or without latches) and receptacle housings accept stacked single-pole housings (2 to

8 poles)

®

I

File No. E28476

C US

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver or tin plating

Mounting Wings & Spacers

Polycarbonate, UL 94V-0

Retaining Pins—Stainless steel

Electrical Characteristics

Current Carrying Capability

40 A w/10 AWG wire (Series 45)

30 A w/12 AWG wire (Series 30)

20 A w/16 AWG wire (Series 15)

Operating Voltage—600 V, AC or

DC

Dielectric Withstanding Voltage

2200 VDC

Average Initial Contact

Resistance—525 micro-ohms

Mechanical Characteristics

Contact Retention—25 lbs.

[111.2 N]

Average Mating/Unmating

Force—4.7 [20.9 N]

Max. Wire Insulation Diameter

175 [18.16]

Wire Size Range—10-20 AWG

[5-0.5 mm

2

]

Single-Pole Housing

R .051

[1.3]

,

.311

[7.9] n st

.311

[7.9]

.390

[9.9]

When mated side-to-side, half rounds align to form a slot for roll pin insertion which helps protect against accidental dislodging of mated housing.

.311

[7.9]

Dovetails allow stacking in vertical, horizontal, or in block configurations.

AMP Power Series 15

Housing 1

Color Part Number

Blue 1445957-1

Black 1445957-2

White

Green

1445957-3

1445957-4

Red

Yellow

Orange

Gray

1445957-5

1445957-6

1445957-7

1445957-8

AMP Power Series 30

Housing 1

Color Part Number

Blue 1445957-1

Black 1445957-2

White

Green

1445957-3

1445957-4

Red

Yellow

Orange

Gray

1445957-5

1445957-6

1445957-7

1445957-8

AMP Power Series 45

Housing 1

Color Part Number

Blue 1445957-1

Black 1445957-2

White 1445957-3

Green

Red

1445957-4

1445957-5

Yellow

Orange

Gray

1445957-6

1445957-7

1445957-8

1

2

Housings are bulk packaged.

Use Applicator Part No. 1385450-3

.968

[24.6]

.331

[8.4]

1604113-1 (silver) 2

1604113-2 (tin) 2

1604112-1 (silver) 3

1604112-2 (tin) 3

Stamped and Formed Contact (Strip)

.141

± 004

[3.58

± 0.1

]

Closed Barrel Contact (Loose Piece)

.150

[3.81]

1445962-1 (silver) 4

1445962-2 (tin) 4

3

4

Use Applicator Part No. 1385468-3

Use Applicator Part No. 1385469-3

.275

[6.99]

Contact Part Number

Strip Form (10, 12, 14 AWG)

.630

[16.00]

.290

[7.36]

Contact Part Number

Strip Form (16, 18, 20 AWG)

Loose Piece

(16-20 AWG)

1744042-1

Contact Part Number

Strip Form (12, 14, 16 AWG)

Loose Piece

(12-16 AWG)

.152

[3.86]

Dia.

1744041-1 Dimensions shown above.

Related Product Data

Accessories—page 151

Note: Tyco Electronics does NOT recommend intermating connectors with different contact platings.

Note: All part numbers are RoHS compliant.

142

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series 50 Connectors (2-Pole Battery)

Product Facts

I

Color-coded UL 94V-0 housings: gray, red, blue, yellow and black; other colors available upon request

Note: Black color housing has the same mechanical key as the gray housing

I

Mechanical keys help prevent two different voltage color-coded housings from mating

I

Polarity (+ and -) molded into housings

I

Genderless housings reduce inventory

I

Cold-headed contact wire range: 6, 8, 10-12 AWG

(Taped version of the cold-headed contacts available.)

®

I

File No. E28476

C US

2-Pole Housing

1.38

[35.05]

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Electrical Characteristics

Current Carrying Capability

50 Amps per circuit w/6 AWG wire

Max. Operating Voltage—600 V,

AC or DC

Dielectric Withstanding Voltage

2200 VDC

Average Initial Contact

Resistance—200 micro-ohms

1.90

[48.23]

.625

[15.88]

Cold-headed Contact

.323

[8.2]

*

.500

[12.7]

1.23

[31.2]

Stamped and Formed Contact (on Reel)

AMP Power Series 50 (2-Pole)

Color

Red

Gray

Blue

Black 4

Yellow

Housing 2,3

Part Number

647845-3

647845-4

647845-5

647845-7

647845-8

Wire Size

6 AWG

10-12 AWG

6 AWG

Contact 2

10-12 AWG

6 AWG

10-12 AWG

6 AWG

10-12 AWG

6 AWG

10-12 AWG

8 AWG

6-10 AWG

10-12 AWG

Part Number

647877-1

647879-1

647877-1

647879-1

647877-1

647879-1

647877-1

647879-1

647877-1

647879-1

647878-1

1604433-1

1604433-2

7

7

Cold-headed Contact

5 Stamped and Formed contacts, on Reel

6 Stamped and Formed contacts, on Reel

1 1 Housing and 2 contacts.

2 Housings and contacts are bulk packaged.

3 Mechanical keys molded in housings generally will engage only with housings of same color.

4 Black color housing has the same mechanical key as the gray housing.

5 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

6

(Use with AMP-O-LECTRIC Model K Terminator)

Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

7

(Use with AMP-O-LECTRIC Model K Terminator)

Use Power Lock Machine Part Number 68296-1

.290

[7.37]

Ref.

*Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

1.28

[32.64]

Connector Kit

Part Number 1

647892-3

647893-3

647892-4

647893-4

647892-5

647893-5

647892-7

647893-7

647892-8

647893-8

Mechanical Characteristics

Contact Retention—50 lbs. [222.4 N]

Average Mating/Unmating Force

15 lbs. [66.7 N]

Max. Wire Insulation Diameter

.44 [11.18]

Wire Size Range—6-12 AWG (also

6-16 AWG w/Reducing Bushings)

Related Product Data

Accessories—page 151

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Voltage Key Color Chart

Housing

Color

Voltage

Yellow

Red

Gray

Blue

Black

12V

24V

36V

48V

80V

Color code given for various voltages is only a suggestion, other codes and keys available upon request.

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

143

Product Facts

I

Complies with UL 60950 finger probe requirements

I

Utilizes AMP Power Series

50 contacts

I

Brown and white housing colors available (other colors possible)

I

Two keying configurations available (up to 6 keying configurations possible)

®

I

File No. E28476

C US

Power Connectors & Interconnection Systems

AMP Power Series 50 FPR (Finger Probe Resistant) Connectors

2-Pole Housing

Cold-headed Contact

1.38

[35.05]

2.20

± .016

[55.98

± 0.4

]

.323

[8.2]

*

.500

[12.7]

1.23

[31.2]

.290

[7.37]

Ref.

*Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

Stamped and Formed Contact (on Reel)

6.72

[17.08]

1.28

[32.64]

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper

Reducing Bushings—Copper with silver plating

Electrical Characteristics

Current Capability—50 A max.

Voltage Rating—600 V, AC or DC

Dielectric Withstanding Voltage

2200 VDC

Mechanical Characteristics

Meets UL finger probe as outlined in UL

60950

Contact Retention—50 lbs. [222.4 N]

Wire Size—6-12 AWG [15-3 mm 2 ]

Max. Wire Insulation Diameter

.44 [11.18]

AMP Power Series 50 FPR (2-Pole)

Color

Brown

White

Housing 1,2

Part Number

1604342-1

1604342-2

Wire Size

6 AWG

8 AWG

10-12 AWG

Contact Part Number 1

Cold-headed 5 Stamped and Formed/Strip 3,4,6

Loose Piece

647877-1

647878-1

647879-1

On Tape

647754-1

647755-1

647756-1

1 Housings and contacts are bulk packaged.

2 Mechanical keys molded in housings will engage only with housings of same color.

3 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

4

(Use with AMP-O-LECTRIC Model K Terminator)

Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

5

(Use with AMP-O-LECTRIC Model K Terminator)

Hand Tool for Cold-headed Contact - Part Number 1526955-1

6

Taped version can be terminated using the AMP-TAPETRONIC Machine

Use Power Lock Machine Part Number 68296-1

On Reel

6-10 AWG

10-12 AWG

1604433-1

1604433-2

6

6

Related Product Data

Accessories—page 151

Applications

I

Uninterruptible Power Supplies

I

Power Supplies

I

Battery Banks

Note: All part numbers are RoHS compliant.

144

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series 75 Connectors (Single-Pole)

Product Facts

I

Color-coded UL 94V-0 housings: blue, black, white, green and red

I

Genderless housings reduce inventory

I

Cold-headed contact wire range: 6, 8, 10-12 AWG

I

Stamped and formed contacts available:

6-8 AWG Part Number

1604433-1 (strip);

10-12 AWG Part Number

1604433-2 (strip)

®

I

File No. E28476

C US

Housing without Locking Feature

Contact

Cold-headed Contact

Housing/Spring Subassembly

Housing with Locking Feature

Contact

Housing/Spring Subassembly

Stamped and Formed Contact (on Reel)

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Mounting Wings—Polycarbonate,

UL 94V-0

Retaining Pins—Stainless steel

Electrical Characteristics

Current Carrying Capability (with

6 AWG)—Configuration:

Single-Pole 75 A

1x2 Stacked 62 A

2x2 Stacked 60 A

1x3 Stacked 58 A

2x3 Stacked 52 A

Operating Voltage—600 V, AC or

DC

Dielectric Withstanding Voltage

2200 VDC

Average Initial Contact

Resistance—200 micro-ohms

.290

[7.37]

Ref.

.500

[12.7]

1.23

[31.2]

.323

[8.2]

*

*Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

AMP Power Series 75 (Single-Pole)

Housing 2

Color Part Number

Non-Locking Version

Blue

Black

White

Green

Red

1445715-1

1445715-2

1445715-3

1445715-4

1445715-5

Locking Version

Blue

Black

White

Green

Red

1445715-6

1445715-7

1445715-8

1445715-9

1-1445715-0

Cold-headed Contact 2

Wire Size Part Number

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

6 AWG

*Samples available on loose housing and contacts only.

647877-1

647877-1

647877-1

647877-1

647877-1

647877-1

647877-1

647877-1

647877-1

647877-1

Mechanical Characteristics

Contact Retention—50 lbs.

[222.4 N]

Average Mating/Unmating

Force—15 lbs. [66.7 N]

Max. Wire Insulation Diameter

.44 [11.18]

Wire Size Range—6-12 AWG

[15-3 mm 2 ]

1.28

[32.64]

Connector Kit

Part Number 1

1445716-1

1445716-2

1445716-3

1445716-4

1445716-5

1445716-6

1445716-7

1445716-8

1445716-9

1-1445716-0

Contacts

Description

Cold-headed

(Loose Piece)

Cold-headed

(Tape) 3, 4

Stamped and Formed

(Strip)

4

Wire Size

6 AWG

8 AWG

10-12 AWG

6 AWG

8 AWG

10-12 AWG

6-8 AWG

10-12 AWG

Part Number

647877-1

647878-1

647879-1

647754-1

647755-1

647756-1

1604433-1

1604433-2

Die Set

Part Number

68344-1

68344-1

68313-1

3

Applicator Part No.

for AMP-O-LECTRIC

Model K Terminator

1385664-2

1385663-2

1

2

1 housing and 1 contact

Housings and contacts are bulk packaged.

3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1.

4 Use hand tool Part Number 1526955-1 for Cold-headed contacts

Related Product Data

Accessories—page 151

Application Tooling—page 153

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

145

Power Connectors & Interconnection Systems

AMP Power Series 120 Connectors (Single-Pole)

Single-Pole Housing Cold-headed Contact

.415

[10.5]

1.059

[26.89]

Product Facts

I

Color-coded modular housings: blue, black, white, green and red

I

Genderless housings reduce inventory

I

Cold-headed contact wire range: 2, 4, and 6 AWG

I

Built-in interlocking features (dovetails) allow stacking and wire routing

I

Self-wiping contacts increase product life and improve conductivity

I

Integral stainless steel locking spring in housing for contact retention

I

Rugged design

I

File No. E28476

C

®

US

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Mounting Clamp Sets—Aluminum

.883

[22.42]

.094

[2.4]

.883

[22.42]

AMP Power Series 120 (Single-Pole)

Housing

Color

Blue

Part Number

1604001-1

Black 1604001-2

White 1604001-3

Green

Red

1604001-4

1604001-5

1 1 Housing and 1 contact.

2.746

[69.74]

.480

[12.2]

*

.921

[23.4]

1.99

[50.5]

*Inside Diameter 6 AWG .222 [5.64];

4 AWG .295 [7.5];

2 AWG .344 [8.74]

Wire Size

2 AWG

2 AWG

2 AWG

2 AWG

4 AWG

6 AWG

Contact

Part Number

1445995-1

1445995-1

1445995-1

1445995-1

1445995-1

1445996-1

1445997-1

Connector Kit

Part Number 1

1604002-1

1604002-2

1604002-3

1604002-4

1604002-5

Electrical Characteristics

Current Carrying Capability

Single-Pole—120 A

2x1 Stacked Array—115 A

2x2 Stacked Array—115 A

Voltage Rating—600 V

(both AC and DC)

Dielectric Withstanding Voltage

2200 VDC

Average Initial Contact

Resistance—136 micro-ohms

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Mechanical Characteristics

Contact Retention—100 lbs.

[444.8 N]

Average Mating/Unmating

Force—8 lbs. [35.6 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Max. Wire Insulation Diameter

.6 [15.24]

Wire Size Range—2-6 AWG

146

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Note: All part numbers are RoHS compliant.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series 120 Connectors (2-Pole Battery)

2-Pole Housing Cold-headed Contact

1.74

[44.31]

.415

[10.5]

Product Facts

I

Color-coded UL 94V-0 housings: gray and blue

I

Keying feature helps prevent two different voltage color-coded housings from mating

I

Genderless housings reduce inventory

I

Contact wire range:

2, 4, 6 AWG

I

Molded-in panel-mount grooves

I

Integral stainless steel locking spring in housing for contact retention

I

Rugged design

I

File No. E28476

C

®

US

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Panel-Mount

Grooves 2 Plc.

2.50

[63.45]

.811

[20.6]

.480

[12.2]

*

.921

[23.4]

*Inside Diameter 6 AWG .222 [5.64];

4 AWG .295 [7.5];

2 AWG .344 [8.74]

1.99

[50.5]

AMP Power Series 120 (2-Pole)

Color

Gray

Blue

Gray

Blue

Gray

Blue

Housing 2,3

Part Number

1445994-1

1445994-2

1445994-1

1445994-2

1445994-1

1445994-2

Wire Size

2 AWG

2 AWG

4 AWG

4 AWG

6 AWG

6 AWG

Contact 2

Part Number

1445995-1

1445995-1

1445996-1

1445996-1

1445997-1

1445997-1

1

2

3

1 Housing and 2 contacts.

Housings and contacts are bulk packaged.

Mechanical keys molded in connectors will engage only with connectors of same color.

Electrical Characteristics

Current Carrying Capability

115 A with 2 AWG

Voltage Rating—600 V

(both AC and DC)

Dielectric Withstanding Voltage

2200 VDC

Avg. Initial Contact Resistance

136 micro-ohms

Connector Kit

Part Number 1

1445998-1

1445998-2

1445999-1

1445999-2

1446000-1

1446000-2

Voltage Key Color Chart

Housing 2,3

Color

Voltage

Color code given for various voltages is only a suggestion, other codes and keys available upon request.

Mechanical Characteristics

Contact Retention—100 lbs.

[444.8 N]

Average Mating/Unmating

Force—18 lbs. [80.1 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Max. Wire Insulation Diameter

.6 [15.24]

Wire Size Range—2-6 AWG

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154 Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

147

Power Connectors & Interconnection Systems

AMP Power Series 175 Connectors (2-Pole Battery)

Cold-headed Contact

Product Facts

I

Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and black

I

Keying feature helps prevent two different voltage color-coded housings from mating

I

Genderless housings reduce inventory

I

Contact wire range: 1/0, 1,

2, 4 AWG

I

Integral stainless steel locking spring in housing for contact retention

I

Reducing bushings down to

10 gauge

®

I

File No. E28476

C US

2-Pole Housing

2.11

[53.5]

3.08

[78.2]

1.0

[25.4]

.50

± .016

[12.7

± 0.4

]

2.35

± .03

[59.8

± 0.8

]

Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG

.512±.005 [13.0±0.13] for 1 AWG,

2 AWG, and 4 AWG

Dia.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Electrical Characteristics

Current Carrying Capability

175 Amp @ 80.42˚F [26.9˚C] T-Rise with 1/0 AWG wire

Voltage Rating—600 V (both AC and DC)

Dielectric Withstanding Voltage

2200 VDC

Avg. Initial Contact Resistance

100 micro-ohms

Mechanical Characteristics

Average Mating/Unmating

Force—25 lbs. [111.21 N]

Max. Wire Insulation Diameter

.750 [19.05]

Wire Size Range—1/0, 1, 2, 4 AWG

[53, 40, 35, 21 mm 2 ]

Contact Retention—300 lbs.

[1,334.47 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

AMP Power Series 175 (2-Pole)

Color

Housing

Part Number

Yellow 1604037-1

Orange

Red

1604037-2

1604037-3

Gray

Blue

Black 3

1604037-4

1604037-5

1604037-6

1

2

3

1 Housing and 2 contacts.

Housings and contacts are bulk packaged.

Black housing mates with any other housing.

4 AWG

1604044-1

1604044-2

1604044-3

1604044-4

1604044-5

1604044-6

Connector Kit Part Numbers 1, 2

2 AWG 1 AWG

1604043-1

1604043-2

1604045-1

1604045-2

1604043-3

1604043-4

1604043-5

1604043-6

1604045-3

1604045-4

1604045-5

1604045-6

1/0 AWG

1604042-1

1604042-2

1604042-3

1604042-4

1604042-5

1604042-6

Contacts (Cold-headed)

Wire Size

4 AWG

2 AWG

1 AWG

1/0 AWG

Part Number

1604040-1

1604039-1

1604041-1

1604038-1

Voltage Key Color Chart

Housing

Color

Voltage

Orange

Red

Gray

Blue

Black

18 V

24 V

36 V

48 V

80 V

Color code given for various voltages is only a suggestion, other codes and keys available upon request.

Note: All part numbers are RoHS compliant.

148

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series 180 Connectors (Single-Pole)

Cold-headed Contact

Product Facts

I

Color-coded modular housings: blue, black, white, red and green

I

Genderless housings reduce inventory

I

Contact wire range: 1/0, 1,

2, 4 AWG

I

Integral stainless steel locking spring in housing for contact retention

I

Built-in interlocking features (dovetails) allow stacking and wire routing

I

Reducing bushings down to

10 gauge

®

I

File No. E28476

C US

Single-Pole Housing

1.07

[27.2]

3.25

[82.6]

.93

[23.5]

1.01

[25.6]

.50

± .016

[12.7

± 0.4

]

2.35

± .03

[59.8

± 0.8

]

Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG

.512±.005 [13.0±0.13] for 1 AWG,

2 AWG, and 4 AWG

Dia.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Mounting Clamp Sets—Aluminum

Reducing Bushings—Copper with silver plating

Electrical Characteristics

Current Carrying Capability

(1/0 AWG Wire)

1 x 1 — 180 A, 84.9°F [29.4°C] T-Rise

2 x 1 — 165 A, 78.3°F [25.7°C] T-Rise

2 x 2 — 150 A, 76.6°F [24.8°C] T-Rise

Voltage Rating—600 V (both AC and DC)

Dielectric Withstanding Voltage

2200 VDC

Avg. Initial Contact Resistance

100 micro-ohms

AMP Power Series 180 (Single-Pole)

Housing

Color

Blue

Black

White

Red

Green

Part Number

1604062-1

1604062-2

1604062-3

1604062-4

1604062-5

1

2

1 Housing and 1 contact.

Housings and contacts are bulk packaged.

4 AWG

1604395-1

1604395-2

1604395-3

1604395-4

1604395-5

Connector Kit Part Numbers 1,2

2 AWG 1 AWG

1604396-1

1604396-2

1604397-1

1604397-2

1604396-3

1604396-4

1604396-5

1604397-3

1604397-4

1604397-5

1/0 AWG

1604398-1

1604398-2

1604398-3

1604398-4

1604398-5

Contacts (Cold-headed)

Wire Size

4 AWG

2 AWG

1 AWG

1/0 AWG

Part Number

1604040-1

1604039-1

1604041-1

1604038-1

Mechanical Characteristics

Average Mating/Unmating

Force—20 lb. [89 N]

Max. Wire Insulation Diameter

.900 [22.86]

Wire Size Range—1/0, 1, 2, 4 AWG

[53, 40, 35, 21 mm 2 ]

Contact Retention—170 lb. [756 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

149

Power Connectors & Interconnection Systems

AMP Power Series 350 Connectors (2-Pole Battery)

Cold-headed Contact

Product Facts

I

Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and green

I

Keying feature helps prevent two different voltage color-coded housings from mating

I

Genderless housings reduce inventory

I

Contact wire range: 1/0,

2/0, 3/0, 4/0, 300 MCM

I

Replaceable contacts

I

Integral stainless steel locking spring in housing for contact retention

®

I

File No. E28476

C US

2-Pole Housing

1.38

[35.0]

1.14

[29.0]

Ø .256 Dia.

[6.5] 2 holes

4.23

[107.46]

.811

± .016

[20.6

± 0.4

]

1.31

[33.2]

3.083

± .004

[78.3

± 1.0

]

1.299

± .02

[33.0

± 0.5

]

*

*Inside Diameter .437 ± .004 [11.10 ± 0.10] for 1/0 AWG

.488 ± .004 [12.40 ± 0.10] for 2/0 AWG

.579 ± .004 [14.70 ± 0.10] for 3/0 AWG

.642 ± .004 [16.30 ± 0.10] for 4/0 AWG

.752 ± .004 [19.10 ± 0.10] for 300 MCM

Note: 300 MCM contact dimensions shown, unless otherwise noted.

.961

[24.4]

Dia.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with silver plating

Electrical Characteristics

Current Carrying Capability

275 Amp @ 83.3˚F [28.5˚C] T-Rise with 4/0 AWG wire

Voltage Rating—600 V, AC or DC

Dielectric Withstanding Voltage

2200 VDC

Average Initial Contact

Resistance—50 micro-ohms

AMP Power Series 350 (2-Pole)

Color

Housing

Part Number

Yellow

Orange

Red

Gray

Blue

Green

1604050-1

1604050-2

1604050-3

1604050-4

1604050-5

1604050-6

1/0 AWG

1604060-1

1604060-2

1604060-3

1604060-4

1604060-5

1604060-6

1

2

1 Housing and 2 contacts.

Housings and contacts are bulk packaged.

Connector Kit Part Numbers 1,2

2/0 AWG 3/0 AWG 4/0 AWG

1604059-1

1604059-2

1604058-1

1604058-2

1604057-1

1604057-2

1604059-3

1604059-4

1604059-5

1604059-6

1604058-3

1604058-4

1604058-5

1604058-6

1604057-3

1604057-4

1604057-5

1604057-6

300 MCM

1604056-1

1604056-2

1604056-3

1604056-4

1604056-5

1604056-6

Mechanical Characteristics

Contact Retention—500 lbs.

[2224.1 N]

Average Mating/Unmating

Force—30 lbs. [133.5 N]

Max. Wire Insulation Diameter

1.10 [27.94]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Wire Size Range—1/0, 2/0, 3/0,

4/0, 300 MCM [53, 67, 85, 107,

152 mm 2 ]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Reducing Bushing—(1/0 to 2/0 AWG)

Part No. 1604121-6

Cable ClampPart No. 647688-1

Note: All part numbers are RoHS compliant.

150

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

Contacts (Cold-headed)

Wire Size

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

300 MCM

Part Number

1604055-1

1604054-1

1604053-1

1604052-1

1604051-1

Voltage Key Color Chart

Housing

Color

Voltage

Yellow

Orange

Red

Gray

Blue

Green

12V

18V

24V

36V

48V

72V

Color code given for various voltages is only a suggestion, other codes and keys available upon request.

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

AMP Power Series 15/30/45

Mounting Wings

Power Connectors & Interconnection Systems

AMP Power Series Accessories

AMP Power Series 15/30/45 Accessories

Part Number

Mounting Wings

1445960-1

Spacers

Description

Red, UL 94V-0

1445959-1

1445959-2

Red, UL 94V-0, Short

Red, UL 94V-0, Long

Retaining Pins for use with 15 A/30 A/45 A

1445886-4 .25 [6.35] length

1445886-5 .44 [11.18] length

AMP Power Series 15/30/45 Hardware Kits

Part Number

Hardware Kits

(Cable clamp, screws & retaining pins)

647747-3

647747-2

647747-1

Description

4 pole

6 pole

8 pole

AMP Power Series 50 Accessories

Part Number

1744077-1

1445762-1

647840-1

1445763-1

Description

Dust Cover, Black

Reducing Bushing — 6 to 8 AWG

Reducing Bushing — 6 to 10-12 AWG

Reducing Bushing — 6 to 14-16 AWG

Please contact Product Engineering or Product Management for availability.

(permits use of smaller wires with 6 AWG contact Part Number 647877-1)

AMP Power Series 75 Accessories

Part Number

Mounting Wings

1445729-1

1445729-2

Description

Blue, oval mounting hole

Blue, round mounting hole

Retaining Pins for use with 75 A/120 A/180 A

1445886-1 75 A/120 A/180 A hsgs, 1 high block

1445886-2 75 A/120 A/180 A hsgs, 2 high block

Reducing Bushings for Series 50 A and 75 A

1445762-1

647840-1

1445763-1

6 to 8 AWG

6 to 10-12 AWG

6 to 14-16 AWG

Mounting clamp set part numbers available.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

151

AMP Power Series 120

Panel Mounting Clamp

Power Connectors & Interconnection Systems

AMP Power Series Accessories

(Continued)

AMP Power Series 120 Accessories

Part Number Type

Retaining Pins for use with 75A/120A/180A

1445886-1

1445886-2

Single-Pole

Single-Pole

Reducing Bushings

1604072-3

1604072-2

1604072-1

Single/2-Pole

Single/2-Pole

Single/2-Pole

Mounting Clamp Sets

647721-1

647722-1

Panel Mounting Clamp

1744090-1

Single-Pole

Single-Pole

2-Pole

Description

1 high block

2 high block

2 to 4 AWG

2 to 6 AWG

2 to 8 AWG

2- & 4- pole configuration

3-pole configuration

AMP Power Series 175 & 350

Handle Kit

AMP Power Series 175, 180 & 350 Accessories

Part Number

Reducing Bushings

1604121-1

1604121-2

1604121-5

1604121-4

1604121-3

1604121-6

Handle Kit

647737-1

647737-2

1-647737-1

1-647737-2

Type

175/180

175/180

175/180

175/180

175/180

350

175 2-Pole

175 2-Pole

350 2-Pole

350 2-Pole

Description

10 to 1/0 AWG

6 to 1/0 AWG

4 to 1/0 AWG

2 to 1/0 AWG

1 to 1/0 AWG

1/0 to 2/0 AWG

Red

Gray

Red

Gray

AMP Power Series 175

Dust Cover Assembly

AMP Power Series 175 & 180 Accessories

Part Number

Cable Clamps

647720-1

647719-1

Dust Cover

647691-1

647692-1

Type

180

180

175

175

Description

2 pole version

3 pole version

Dust Cover Assembly (Shown)

Dust Cover Housing

Note: All part numbers are RoHS compliant.

152

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series Tooling

Power Applicator

Part Number 68296-1

(Customer Manual 409-2661)

The semiautomatic power applicator is designed to produce a carefully controlled uniform pressure crimp while providing a high rate of production. The applicator features matching dies that fully bottom at the completion of the crimp to provide proper crimp height. The one die set is fully adjustable to provide the full range of crimp heights for all wire sizes.

500 MCM Heavy Duty

Cable Cutter

Part No. 605742-1 (408-4557)

Cable Insulation

Stripper/Slitter

Part No. 606700-1 (408-9688)

• Designed to cut aluminum or copper cable up to

500 MCM.

• Light weight tubular steel handles with hand grips

• 21" overall length

• Used on single or multiple conductor cable up to

1.75" in diameter

Contact Extraction Tool

Part No. 68265-1 or standard

insulated screwdriver

Hand Tools for Cold-Headed

Contacts and Heavy-Duty Lug

Terminals (Single-Indent Crimp)

For AMP Power Series

50 and 75 Contacts

Wire Size

(AWG)

6

8

10-12

Strip Length

.475-.525

[12.06-13.33]

Part No.

647877-1

647878-1

647879-1

— — —

Tyco Electronics

Crimp Tool Part No. 1526955-1

Includes Adapter

Part Number Marking

OR

American Electrical Terminal (AET)

Crimp Tool Part No. T-406

Includes Adapter

Part Number Marking

1527508-1 A 5992 A

1527507-1

1527505-1

No Adapter

B

C

5991

5989

No Adapter

B

C

Also For Heavy-Duty

Lug Terminals

Wire Size

(AWG)

Strip Length

6

4

1/0

2/0

2

1

3/0

4/0

7/16 [11.11]

1/2 [12.70]

11/16 [17.46]

11/16 [17.46]

9/16 [14.29]

5/8 [15.87]

3/4 [19.05]

13/16 [20.64]

Pneumatic Tools for Cold-Headed Contacts

(Dual-Indent Crimp) and Heavy-Duty Lug Terminals

Series

50/50 FPR/75

120

AMP Power Series Contacts

Wire Size (AWG)

6

8

10-12

2

4

6

Part No.

647877-1

647878-1

647879-1

1445995-1

1445996-1

1445997-1

400 Series Power Unit

Preferred

400-BEC

400-BEC

Alternate

400-BHD

400-BHD

PICO* Pneumatic Tools**

Locator

Die

414DA-4583

414DA-4583

414DA-4582

414DA-4580

Preferred

4582-1

4580-1

Alternate

9616-1

None

Closure Dim.

.152 [3.86]

.152 [3.86]

.134 [3.40]

.200 [5.08]

500 Series Power Unit

50/50 FPR/75

120

175/180

350

6

8

10-12

2

4

6

1/0

2

4

1

300 MCM

4/0

3/0

2/0

1/0

647877-1

647878-1

647879-1

1445995-1

1445996-1

1445997-1

1604038-1

1604039-1

1604040-1

1604041-1

1604051-1

1604052-1

1604053-1

1604054-1

1604055-1

500-DEC

500-DEC

500-DEC

500-DEC

500-D

500-D

500-D

500-D

514DA-7033

514DA-7033

514DA-7034

514DA-7035

514DA-10023

514DA-10027

514DA-10026

514DA-10025

514DA-10024

514DA-10023

7033-1

7035-1

10034-1

10023-2

10023-2

10023-2

10023-1

10023-1

7034-1

None

None

None

.152 [3.86]

.152 [3.86]

.134 [3.40]

.200 [5.08]

.225 [5.72]

.475 [12.07]

.400 [10.16]

.360 [9.14]

.325 [8.26]

.225 [5.72]

* Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510

** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

153

Technical Documents

Power Connectors & Interconnection Systems

AMP Power Series Connectors

(Continued)

Various technical documents are available for your use:

Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer.

108-1349

108-1373

108-2104

108-2149

108-2150

108-2151

108-2152

108-2153

108-2154

108-2155

108-2156

AMPINNERGY WTB Connectors

AMPINNERGY WTW Connectors

AMP Power Series 50 Connectors

AMP Power Series 15 Connectors

AMP Power Series 30 Connectors

AMP Power Series 45 Connectors

AMP Power Series 75 Connectors

AMP Power Series 120 Connectors

AMP Power Series 175 Connectors

AMP Power Series 180 Connectors

AMP Power Series 350 Connectors

Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.

114-6044

AMPINNERGY WTB Connectors

114-6051

AMPINNERGY WTW Connectors

114-13071

AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies

114-13107

AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies

114-13118

AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies

114-13119

AMP Power Series 350 (Double-Pole) Connector Assemblies

114-13127

AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies

Instruction Sheets provide instructions for assembling or applying the product. They are intended for the

Manufacturing Assembler or Operator.

408-3198

408-3236

408-3277

408-8636

408-8868

Inspection of AMPINNERGY System Power Contacts

Installation of AMPINNERGY WTB Connectors

AMPINNERGY Wire-To-Wire Stackable Connectors

AMP Power Series 50 Connector Assemblies

AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits

408-4557

408-4559

408-4561

408-8540

408-9688

408-9816

Heavy Duty Cable Cutter Hand Tool 605743-1

Heavy Duty Cable Cutter Hand Tool 605744-1

Heavy Duty Cable Cutter Hand Tool 6057469-1

Crimp Tool 1526955-1

Cable Stripper/Slitter Tool 606700-1

Handling of Reeled Products

Test Summary

502-1136

502-1160

502-1166

502-1167

502-1172

502-1173

502-1189

502-1206

50/75 Product Evaluation

15/30/45 Product Evaluation

120 Product Evaluation

120 Competitive Evaluation

AMP Power Series 175/180 Product Evaluation

AMP Power Series 350 Product Evaluation

15/30/45 Intermate

15/30/45 Stamped and Formed Contact Evaluation

Customer Manual

409-5128

AMP-O-LECTRIC Model K Terminator Machine 1-471273-2

Note: All part numbers are RoHS compliant.

154

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Domino Series Connectors

Hot-Plug High Current

Modular Power Connectors

Key Features

Modular construction

Blind-mating

High current CROWN BAND contacts

Logic/Signal

Locking system

Uses ELCON drawer contacts

Typical Applications

Power Supplies

Telecommunications

Automatic Test Equipment

Computer Hardware

Process Control

Uninterruptible Power

Systems

All Domino products in this section are RoHS compliant

The ELCON Domino connector system is a modular high-current connector system consisting of interchangeable modules which can provide AC,

DC, logic and signal, float mounting, and pin sequencing. All Domino modules incorporate

CROWN BAND technologies, tried and tested under the most arduous conditions.

The high current capabilities virtually eliminate the need for bussing or splitting current, with resulting space savings and economies.

The Domino connector system allows the user to configure a connector specific to an application, from off-the-shelf components. It can be purchased as separate modules and assembled by the user, but is more generally ordered as a connector assembly using an assembly part number which Tyco Electronics assigns to a specific configuration. Consult

Tyco Electronics for assistance in laying out a new connector. If required,

Domino connector assembly is simple: once the locking rails are cut to size, the only tool required is a Phillips screwdriver for tightening the end-caps.

Most Domino contacts are the same as used in

ELCON drawer connectors.

Modules A through E and R are sold as housings with retention clips; the contacts are ordered separately.

See page 80 for available contact options and plating information, page 67 for tooling. Modules K, L, and

M are sold pre-loaded with contacts. Domino assemblies are shipped complete with contacts.

The Domino system is ideal for use with hot-pluggable power supplies of the type employed for load-sharing and/or redundant power for computer systems. Current interruption capability is standard in the L module and an available option in the A module.

The CROWN BAND contact is a small louvered cylindrical receptacle of beryllium copper. Manufactured on progressive dies to allow consistent, even insertion and withdrawal forces, its design helps ensure maximum surface contact area for minimum voltage drop and minimum heat generation. CROWN BAND contacts also provide excellent shock and vibration resistance.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

155

Power Connectors & Interconnection Systems

Domino Series Connectors

(Continued)

A Modules — 3 x #12 Power Contacts, Hot-Plug option available

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles;

Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs)

Pin Housing

(without contacts)

Part Number 1648461-1

B Modules — 2 x #8 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Socket Housing

(without contacts)

Part Number 1648466-1

Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs, extraction 3.9 lbs

Pin Housing

(without contacts)

Part Number 1648462-1

C Modules — 20 x #20 Signal Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Socket Housing

(without contacts)

Part Number 1648467-1

Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs, extraction 2.6 lbs

Pin Housing

(without contacts)

Part Number 1648463-1

D Module — 5 x #16 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Socket Housing

(without contacts)

Part Number 1648468-1

Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs, extraction 13.0 lbs

Pin Housing

(without contacts)

Part Number 1648464-1

Note: All part numbers are RoHS compliant.

156

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

Socket Housing

(without contacts)

Part Number 1648469-1

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Domino Series Connectors

(Continued)

E Modules — 14 x #16 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs

Pin Housing

(without contacts)

Part Number 1648465-1

G Modules - Non-electrical Guide Module

Note: May be turned through 180 in the horizontal plane

Specifications: Guide pin type 303 Stainless Steel, passivated

Socket Housing

(without contacts)

Part Number 1648470-1

Guide Pin

Part Number 1648505-1

J Modules — Jackscrew Locking Module

Note: Select socket side to match desired orientation of T-handle in locked position

Specifications: Corrosion resistant Steel

Pin Side

4.20" T-Handle Part

Number 1648482-1

Guide Socket

Part Number 1648473-1

Parallel Socket Side

Part Number 6650679-1

Perpendicular Socket Side

Part Number 6650680-1

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

157

Power Connectors & Interconnection Systems

Domino Series Connectors

(Continued)

K Modules — Electrically Active Ground/Guide Module

Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1

Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs, extraction 1.3 lbs

Guide Pin

# 10 AWG Crimp

Part Number 6648508-1

Guide Socket

# 10 AWG Crimp

Part Number 6648476-1

M Modules — Pre-installed Dual In-Line Crown Pin & Socket

Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction

9.8 lbs

Pin Module

Ext. Threaded

Part Number 6648499-1

Recommended torque value 40 lb.in (4.52 N.m)

Socket Module

Ext. Threaded

Part Number 6648454-1

R Modules — 2 x 1/4" Power Contacts

Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option

Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs

Pin Module

(without contacts)

Part Number 6648515-1

Socket Module

(without contacts)

Part Number 6648457-1

Spacer Module — Non-electrical

Note: any module may be ordered without contacts for use as spacers; consult sales engineer for options and part numbers.

Note: All part numbers are RoHS compliant.

158

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Domino Series Connectors

(Continued)

Domino Assembly

Mounting Accessories

Screw Part Number 1766829-1, Steel

Locking Rail Part Number 1648990-1,

Aluminum alloy, gold anodized finish, 36" length.

Requires cutting to size.

Locking Rail (at 1' interval)

Part Number 1650469-1

End Caps — Zinc die cast, CRS hardware, trivalent chromate finish

End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. Float-mount styles correct for misalignment during mating. Any end cap may be used to mount either pin or socket sides.

Fix-Mount, Guide Pin

Part Number 6648259-1

A = 1.22 (30.98), B = .275 (6.98)

Fix-Mount, Guide Socket

Part Number 6648263-1

A = .175 (4.44)

Float-Mount, Guide Pin

Part Number 6648251-1

Standard

A = 1.22 (30.98), B = .275 (6.98)

Part Number 6648253-1

L-Module

A = 1.62 (41.14), B = .125 (3.17)

Float-Mount, Guide Socket

Part Number 6648252-1

Standard

A = .175 (4.44)

Part Number 6648254-1

L-Module

A = .325 (8.25)

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

159

Domino Module

Assembly Process

Power Connectors & Interconnection Systems

Domino Series Connectors

(Continued)

1. Align modules in desired order.

2. Measure length of assembly, and add .100" (2.54 mm) to determine overall rail length. Cut rails to length.

3. Slide locking rails into position on both sides of module assembly via the molded rail tracks.

4. Position end caps over locking rail ends and secure using Phillips head screws.

160

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Domino Connector Layout Form

Instructions

1. Indicate the connector layout by filling in the Module letter for each module required in the boxes below, one per box. Use one form per mated pair.

2. Contacts are required for most modules, and are sold separately.

Please see the High Current Drawer Section Contacts for specific part numbers.

3. The left to right order of the modules should match the mating face

views of the connector.

4. Sign, date and send the completed form to your local Tyco Electronics

Sales Engineer.

Upon receipt of this form, Tyco Electronics will generate a Customer

Drawing for you to check and approve prior to connector production.

Pin Side:

Company

Contact Name

ENTER CUSTOMER INFORMATION

Location

Title

Telephone Fax

Email Address

I am:

❏ End user

❏ Contract manufacturer (end user: )

Signature Today’s Date

Annual Quantity Required

Socket Side:

Pin Side Socket Side Pin Side Socket Side

A Modules

3 x #12

Power Contacts

Hot Plug

B Modules

2 x #8

Power Contacts

Pin Side Socket Side

C Modules

20 x #20

Signal Contacts

Pin Side Socket Side

D Modules

5 x #16

Power Contacts

Pin Side Socket Side Pin Side Socket Side

E Modules

14 x #16

Power Contacts

G Modules

Non-Electrical

Guide Modules

Jackscrew

Socket Side

J Modules

Jackscrew

Locking Module

Pin Side Socket Side

K Modules

Electrically Active Guide/

Ground Module

Pin Side

M Modules

Pre-Installed Dual

In-Line Crown Pin & Socket

Socket Side Pin Side Socket Side

R Modules

2 x /14"

Power Contacts

Domino

Mounting Accessories

Screw (Steel)

Part Number 1766827-1

Locking Rail

Aluminum Alloy, 36" length (must cut to size)

Part Number 1648990-1

Locking Rail, 1' Interval

Part Number 1650469-1

Fix-Mount End Cap with Guide Pin

Contacts

Please reference Power Connectors & Interconnection Systems Catalog 1773096 for contact part numbers.

Float-Mount End Cap with Guide Pin

Part Number Quantity Part Number Quantity

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

161

Power Connectors & Interconnection Systems

HTS Power Connectors

Product Facts

Heavy-duty, rectangular, multiple-position, pin and socket connectors

Current rating: 10-500 A

Voltage rating: 1-1.4 kV

Number of contact positions: 1 through 216

Connectors are designated by four components: base and hood, and male and female inserts

Contact inserts provide for three types of wire termination: screw (no crimp tool required), crimp

(higher pin count), and cage clamp (fastest)

HE Series inserts (screw terminated) are the most popular

Bases provide environmental (IP 55, 65 and 68) and electrical protection (NEMA 4 and 4X)

Bases share an industry standard panel cutout and mounting hole pattern

Hoods offer top, side, or angled cable entry. Hoods are tapped to accommodate metric or PG fittings

Automated tooling matched to contact

DIN/VDE, UL, CSA and SEV approved

HTS power connectors are heavy-duty, rectangular, multiple-position, pin and socket connectors. They are commonly referred to as “rectangular” or

“European metal shell” connectors.

HTS connectors are designated by four components: base and hood, and male and female inserts. The designation is driven by electrical specifications; pin count and current rating define the inserts needed. From 1 to 216 contact positions are available. Current ratings range from 10-500 A.

The appropriate housing size (1-12) to accommodate selected inserts is then defined. Housing selection criteria include: base mounting style, latch type, hood cable entry location, and hood gland size. The most popular housing sizes are: Shell Size 1 (3 or 4 positions), Shell Size 3

(6 positions), Shell Size 6

(16 positions), Shell Size 8

(24 positions), and Shell

Size 5 (25 positions).

HTS connectors have many applications: industrial machinery (automotive, plastics, semiconductors, material handling, packaging and printing), and railroad and mass transit

(A/C and brake subsystems, power transformers, door systems, switches and signals, and drive motor enclosures).

For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2.

162

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Contact Inserts

Series HVS

High Variable System

Zinc Frames Size 3 to 8

(acc. to Housing)

For up to 6 Single Modules

Material

PBT

Flammability Rating: acc. UL 94 V-0

Power Connectors & Interconnection Systems

HTS Power Connectors

(Continued)

To offer a maximum of flexibility and reliability with a minimum of installation or maintenance effort

Tyco Electronics developed the HVS product range

(high variable system).

This system enables customers to build their own application specific connection and due to the combination variety of the different modules customers benefit in terms of reduced costs (cost efficiency) and less mounting space.

The HVS range comprises more than 25 different modules and the particular zinc frames which can then be mounted into all standard hoods and housings from

Tyco Electronics. There is no tooling needed to put the modules in and out of the frame due to lever snap-in technology.

Up to 6 single modules can be used in a size 8 frame whereby the customer can individually define the combination of modules.

Signal, high current and high voltage, high density,

Fire Wire, RJ45, USB, Coax, twisted pair, high speed and also pressure air are only some of the different connector modules. According to the insert contacts can be used individually.

In combination with the

Tyco Electronics’ hoods and housings IP ratings of

IP 65 or even IP 68 can be realized. Customers also benefit from EMI- and corrosion-protection dependent on housing.

A large variety of customer specific applications complete the product range.

For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

163

Power Connectors & Interconnection Systems

RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors

Product Facts

Replaces power lugs

Locking feature “snaps” each contact to mating pin

Up to 250 Amps per contact

CROWN BAND connector technology provides low contact resistance

Typical Applications

Power Distribution Systems

Recognized under the

Component Program of

Underwriters Laboratories,

File No. E28476

R

The RAPID LOCK connector is a single-pole, quick connect/disconnect replacement for lug connections, used in bus bar and backplane power distribution applications. RAPID LOCK connectors allow a reliable and safe connection, as well as better serviceability, than bolt-fitted lugs. The cable mounted sockets have a right-angle configuration, and feature an insulator cap that provides the retention mechanism on the pin. The pin contacts can be attached to a bus bar by screw or swage, and to a backplane by press fit and backup screw.

Secure Power Distribution

By replacing power lugs fitted using nuts and bolts, the RAPID LOCK connector offers an extremely secure interconnect mechanism that totally frees the power distribution system from the risk of loose connections, which can cause arcing.

Safety Locking Feature

A locking feature is provided on the pins for protection against accidental unlatching of the cable.

Although connection of the cable is easily performed by hand, disconnection requires a simple tool to provide the leverage needed to overcome the locking feature.

Improved Ease of Service

Service in the field becomes very easy with RAPID LOCK connectors because there are no nuts and washers to lose in the equipment. The

RAPID LOCK connector is available with red or black color insulators.

CROWN BAND Technology

The RAPID LOCK connector enjoys all the benefits of the ELCON CROWN BAND technology, providing a stable connection with excellent mechanical and electrical performance with ratings up to 300 Amps depending on wire gauge and application.

Note: All RAPID LOCK Products in this section are RoHS compliant.

164

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Note: All part numbers are RoHS compliant.

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

RAPID LOCK Connectors

Ordering Information

Power Connectors & Interconnection Systems

RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors

(Continued)

Size

#8

#4

#2

12 mm

Crimp Size

AWG #8

AWG #12

AWG #6

AWG #8

AWG #4

AWG #6

AWG #0

AWG #2

95 Sq. mm

Black

6648228-1

6648237-1

1766484-1

6648235-1

6648236-1

6648239-1

6648234-1

6648238-1

N/A

Part Numbers

Socket

Red

6648228-2

6648237-2

1766484-2

6648235-2

6648236-2

6648239-2

6648234-2

6648238-2

1857547-1

Blue

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

1857547-2

Swage

6648221-1

6648221-1

6648221-1

6648222-1

6648222-1

6648222-1

6648223-1

6648223-1

1857523-3

Pin

Screw

N/A

6648224-1

6648226-1

6648226-1

N/A

Size

#4/#8

#2

Insulation Boot

Black Red Grey

1651003-1

1766600-1

1651003-2

1766600-2

1651003-3

1766600-3

Blue

1651003-4

1766600-4

Product Specifications

Materials

Insulator

Socket Contact Body

CROWN BAND

Thermoplastic, UL 94V-0 flammability rated

Copper alloy, plated Silver over nickel

Beryllium Copper, plated Gold (30 micro inches minimum) over nickel

Copper alloy, plated Silver over nickel Pin Contact

Electrical

Current Rating @ 30°C T-rise Size 8 — 50 Amps on 8 AWG wire

Size 4 — 115 Amps on 4 AWG wire

Size 2 — 145 Amps on 2 AWG wire

Size 12 mm — 250 Amps on 95 mm 2 wire

Contact Resistance Size 8 — 0.5m

Ω

Size 4 — 0.15 m

Ω

Size 2 — 0.12 m

Ω

Voltage Drop See graphs

Mechanical

Removal Tool Part Number 1857376-1

Note: For more information about tooling, call Tooling Sales at 888-777-5917, (717)-810-2080 or e-mail [email protected]

Test Data

Shown below is current versus temperature rise of the five different available socket sizes.

Shown below is current versus voltage drop performance of the five different available socket sizes.

Temperature Rise

50

45

40

35

30

25

20

15

10

5

0

0

Socket

2 - #2 wire

4 - #4 wire

8 - #12 wire

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

CURRENT, AMPERES

Voltage Drop

35

30

25

20

15

50

45

40

10

5

0

0

Socket

2 - #2 wire

4 - #4 wire

8 - #12 wire

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

CURRENT, AMPERES

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

165

Power Connectors & Interconnection Systems

Cable Mounted Sockets

RAPID LOCK sockets are crimped to AWG #4, #6 or

#8 size cable depending on the application requirements. Envelope dimensions are common except for the crimp barrel diameter.

RAPID LOCK Quick Connect Sockets and Pins

C

Part Number Size

C

6648228-X

6648237-X

1766484-X

6648235-X

6648236-X

6648239-X

6648234-X

6648238-X

1857178-X

#8

#4

#2

1.080

27.43

1.08

27.43

1.280

32.51

1857547-X 12.0 mm

1.920

48.70

Note: X refers to available color variants.

Dimensions

D

.500

12.70

.500

12.70

.490

12.45

.930

23.70

E

.500

12.70

.500

12.70

.640

16.26

.930

23.70

Cable

AWG

0

2

4

6

1/0

8

12

6

8

3/0

D

E

Pin Contacts

RAPID LOCK pin contacts are offered in either swage or screw & washer mounting options for .125" (3.18

mm) or 3 mm (.118") thick

PCB or bus bars. Consult

Tyco Electronics Customer

Service for other bus bar and backplane thicknesses and designs.

Press Fit Pin Contacts

Attach Type

Screw and Washer

Swage

Pin Size

#4

#4

Mounts to

Bus bar/Backplane

Bus bar

Bus bar

Note: All part numbers include attachment hardware (screw, washer, etc.)

Swage-Mount Pin

A

Pin Contact

B

Swage Washer

Swage

Attachment Tool

Part Number Size

6648221-1

6648222-1

6648223-1

#8

#4

#2

1857523-3* 12.0 mm

*Requires washer Part Number 1857513-2

A

.142

3.81

.250

6.35

.375

9.53

.470

12.00

Dimensions

B

.550

13.97

.550

13.97

.550

13.97

.850

21.70

Screw-Mount Pin

A

B

Screw #8-32

Part Number

6648224-1

6648226-1

Size

#4

#2

A

.250

6.35

.375

9.53

Dimensions

B

.550

13.97

.550

13.97

Pin Contact

Conical Washer

Flat Washer

Note: All part numbers are RoHS compliant.

166

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

In addition to the flexibility offered with standard

RAPID LOCK connector products, the basic technology and standard components may also be packaged to suit specific customer needs. Some examples of custom packages are given below.

Power Connectors & Interconnection Systems

Custom RAPID LOCK Connector Products

Snap-Lock Sockets

Discrete pins are generally offered with or without a locking feature. A locking feature for a discrete socket is provided by a special two piece molding (94 V-0).

This enables the socket to snap over a locking pin, and provides a 5 lb withdrawal force. The molding will also lock into a panel or holder of .125 (3.18) thickness.

Part Numbers

1643279-1

1643279-2

1643279-3

1651766-1

Wire Size

8 AWG

4 AWG

Color

Black

Red

Blue

Black

Press-Fit Discrete Contacts

Pins and sockets of the type shown are designed for press-fit to board or bus bar, and allow plug-in removal of a variety of board-mount components, discrete contacts, and flat-pack power supplies.

Each socket contains a

CROWN BAND contact, providing high current capacity and minimum loss, and accommodating misalignment.

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

167

METRIC

Dimensions are millimeters over inches

Power Connectors & Interconnection Systems

AMP Power Taps

Product Facts

ACTION PIN contacts eliminate soldering

Provides high current, separable connection to pc board traces

Wire-to-board connection using common terminals

All metal-to-metal assembly for long-term integrity

Standard DIP outlines (7.62

x 2.54 [.300 x .100]), 10 positions, and 6.35 x 3.18

[.250 x .125], 6 and 10 positions, plus high current versions on 10.16 x 5.08

[.400 x .200] footprint in 4 and 6 positions, 7.62 x 2.54

[.300 x .100] in 8 positions, and both 2 and 3 position in-line 2.54 [.100] tab taps

Low resistance interface

Internally threaded tap to secure screw to terminal

Anti-rotational embossments hold wire and terminal in place

Standard power taps rated at 2.5 Amps per pin —

6 position 15 Amps,

10 position 25 Amps current carrying capability

High current power taps rated at up to 5 Amps per pin — 2 position 10 Amps,

3 position 15 Amps,

4 and 6 position 20 Amps and 8 position 40 Amps

30 Amp inverse sex power tap

AMP power taps are designed for the growing need for power to printed circuit board applications required in today’s electronic industry. The taps provide a high current, separable connection to a pc board. Pin configuration is of the standard DIP outline with 7.62 x 2.54 [.300 x

.100] or 6.35 x 3.18 [.250 x

.125] for the standard versions, plus 10.16 x 5.08

[.400 x .200], 7.62 x 2.54

[.300 x .100] and in-line spacing for the high current versions.

ACTION PIN contacts provide a low resistance interface with tin-plated through holes in the pc board, thereby eliminating the need for soldering.

The variety of available power taps allow for various installation schemes. The uninsulated tap and low profile tap can be used in bus bar pattern. The high profile and low profile taps offer insulation protection from other components.

The high current versions provide a greater power density option with current ratings from 10 Amps on the 2 position in-line 6.35

[.250] tab tap up to 40 Amps on the 8 position dual 6.35

[.250] tab tap.

All AMP power tap configurations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool.

168

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Anti-rotation

Embossments

Housing

METRIC

Dimensions are millimeters over inches

Material and Finish

Connector Body and Lid — Nylon,

105°C 94V-0 rated

Contact — Copper alloy, bright tin-lead or tin plated

Screw — Plated steel

Electrical and Mechanical

Characteristics

Resistance — 2 milliohms, max.

(stud hole to ACTION PIN contact)

Insertion Force — 40 lbs. [177.9N], max. per pin

Retention Force — 7 lbs. [31.1N], min. per pin

Technical Documents

Product Specification

108-11030 Tap, Power Distribution

Application Specification

114-11000 Tap, Power Distribution

Handbook

5697 Guide to Application of

ACTION PIN Connectors

Power Connectors & Interconnection Systems

AMP Power Taps

(Continued)

Cover

Screw

0.64 x 0.89

[.025 x .035]

Posts

14.35

[.565]

7.62 x 2.54 [.300 x .100]

High Profile Tap 10 Position

11.43

[.450]

13.21

[.520]

9.14

[.360]

7.62

[.300]

7.62 x 2.54 [.300 x .100]

Low Profile Tap 10 Position

12.70

[.500]

10.16

[.400]

4.57

[.180]

2.54

[.100]

Typ.

0.64 x 0.89

[.025 x .035]

Posts

7.62

[.300]

6.99

[.275]

4.57

[.180]

2.54

[.100]

Typ.

Tap PCB

Version Thickness

High Profile

Low Profile

Low Profile

Low Profile

1.57–3.18

0.62–.125

1.57–3.18

.062–.125

1.57–3.18

.062–.125

1.57–3.18

.062–.125

Description

Housing and Contact

Assembled With Screw 1,2

Housing and Contact

Assembled With Screw 2

Housing and Contact

Assembled With Screw 2,3

Housing and Contact

Assembled Without Screw

Screw

Hole Size

6-32

6-32

6-32

M4

Part Number

Tin Lead

55557-4

55556-4

55673-2

55556-9

Tin

5055557-4

5055556-4

5055673-2

5055556-9

1 Cover not Assembled 2 Screw not Assembled 3 No Anti-rotational Embossments

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Note: Part Numbers are RoHS compliant except:

Indicates “5 of 6 compliant” (lead in solderable interface only).

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

169

METRIC

Dimensions are millimeters over inches

Power Connectors & Interconnection Systems

AMP Power Taps

(Continued)

Screws

(6-32 X 1/4)

Material and Finish

Contact—Copper alloy, post plated bright tin-lead or tin plated

Screw—Stainless steel, passivated

Electrical and Mechanical

Characteristics

Resistance — 2 milliohms, max.

(stud hole to ACTION PIN contact)

Insertion Force — 40 lbs. [177.9N] max. per pin

Retention Force — 7 lbs. [31.1N] min. per pin

A

B

Anti-rotation

Embossments

11.43

[.450]

4.57

[.180]

C

0.64 x 0.89

[.025 x .035]

D

Size

7.62 x 2.54

.300 x .100

10 Position

6.35 x 3.18

.250 x .125

6 Position

6.35 x 3.18

.250 x .125

10 Position

PCB

Thickness

1.57-3.18

.062-.125

A

Dimensions

B C D

11.18

8.26

2.54

7.62

.440

.325

.100

.300

1.57-3.18

.062-.125

1.57-3.18

.062-.125

8.13

.320

14.48

.570

6.99

.275

6.99

.275

3.18

.125

3.18

.125

6.35

.250

6.35

.250

Description

Without Screw

With Screw

Without Screw

With Screw

Without Screw

With Screw

Screw

Size

6-32

6-32

6-32

6-32

6-32

Part Number

Tin Lead Tin

55558-3 䢇 5055558-3

55558-4 䢇

55323-5

55323-9 䢇

55323-6

5055558-4

5055323-5

5055323-9

5055323-6

6-32 1-55323-0 䢇 1-5055323-0

Screws

(M4)

High Current* Power Taps

*Up to 20 Amps

Material and Finish

Contact — Phosphor bronze, tin-lead or tin plated

Screw — Stainless steel, passivated

Washer — Stainless steel

B

6.35

[.250]

Electrical and Mechanical

Characteristics

Current Rating — 20 Amps max.

Insertion Force — 40 lbs. [180N] max. per pin

Retention Force — 7 lbs. [30N] min.

per pin

A

C

D

Size

4 Position

6 Position

PCB

Thickness

1.57-3.18

.062-.125

1.57-3.18

.062-.125

A

Dimensions

B C D

9.09

10.95

5.08

10.16

.358

.431

.200

.400

9.09

.358

10.95

.431

2.54

.100

10.16

.400

Description

With Screw, Washer

Without Screw

With Screw, Washer

Without Screw

Part Number

Tin Lead Tin

213815-1 䢇

216906-1 䢇1

213816-1 䢇

216907-1 䢇1

5213815-1

5213816-1

1 No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lock-washers with a high surface contact area are strongly recommended.

For High Current and

FASTON Taps

Use with Hand Press 677430-1

Recommended PC Board

Layout

Drilled Hole Diameter

1.60

±0.03

[.063

±.001

]

Cu Thickness

0.03-0.08 [.001-.003]

SnPb Thickness

0.004 min. [.0002 min.]

C

Finished Hole

1.36-1.54 [.054-.061]

After Reflow

1.36-1.54 [.054-.061]

B

A

Type

4 Position

6 Position

I

II

III

IV

A

10.16

.400

10.16

.400

10.16

.400

7.62

.300

B

5.08

.200

2.54

.100

5.08

.200

2.54

.100

5.08

.200

2.54

.100

C

5.08

.200

5.08

.200

5.08

.200

5.08

.200

5.08

.200

7.62

.300

Note: Part Numbers are RoHS compliant except:

Indicates “5 of 6 compliant” (lead in solderable interface only).

170

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

*Up to 5 Amps per pin

Mating Connectors

FASTON Receptacles

Material and Finish

Contact — Phosphor bronze, post plated tin-lead or tin plated

Screw — Stainless steel, passivated

Washer — Stainless steel

Electrical and Mechanical

Characteristics

Current Rating — 5 Amps max. per pin

Insertion Force — 40 lbs. [180N] max. per pin

For Recommended PC Board Layout, see page 170.

B

Power Connectors & Interconnection Systems

AMP Power Taps

(Continued)

D

I

A

C

A

II

C

B

D

METRIC

Dimensions are millimeters over inches

C

A

D

B

B

A

IV V

Style

I

II

III

IV

V

PCB

Thickness

1.39 x 1.54

.055 x .061

1.57 x 3.18

.062 x .125

1.57 x 3.18

.062 x .125

1.57 x 3.18

.062 x .125

3.18

.125

A

13.50

.531

5.08

.200

2.54

.100

10.16

.400

7.62

.300

Dimensions

B

10.75

.423

13.49

.531

13.49

.531

5.08

.200

2.54

.100

C

18.50

.728

13.49

.531

12.32

.485

D

2.54

.100

10.95

.431

12.70

.500

2.8 x 0.80

.110 x .031

6.35 x 0.81

.250 x .032

6.35 x 0.81

.250 x .032

Tab

Tab

Tab

1-6.35 x 0.81

.250 x .032

Tab

2-2.79 x 0.81

.110 x .032

Tab

2-6.35 x 0.81

.250 x .032

Tab

Description

With Hole

With Hole

With Hole

With Hole

Without Washer

Without Screw

With Dimple

With Hole

Part Receptacle

Number

338429-2

216926-1

216843-1

216905-1

167892-3

167892-6

1

2

2

.

.

.

Mating

Positive Lock

Positive Lock

Positive Lock

Positive Lock

FASTON Rcpt.

Positive Lock

1 No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended.

2 Phosphor Bronze, post plated matte tin

Note: All part numbers are RoHS compliant.

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

171

Power Connectors & Interconnection Systems

AMP Power Taps

(Continued)

Application Tooling/

PCB Layout

For Standard Threaded

Taps Only

Recommended PC Board

Layout

Drilled Hole Diameter

.0453

±.001

[1.15

±0.03

]

After Plating

.037-.043 [0.94-1.09]

After Reflow

.036-.043 [0.91-1.09]

Installation and Extraction

Tooling

Impact Insertion Tool Number

313102-1

(Insertion Tip No. 58133-1 required)

C

B

A

IMPACT

TOOL

(Ref)

INSERTION

TIP

LOW-PROFILE

POWER

DISTRIBUTION

TAP (Ref)

Size

.300 x .100

7.62 x 2.54

10 Position

.250 x .125

6.35 x 3.18

6 Position

250 x .125

6.35 x 3.18

10 Position

A

.300

7.62

.250

6.35

.250

6.35

Dimensions

B

.100

2.54

.125

3.18

.125

3.18

C

.400

10.16

.250

6.35

.500

12.7

Extraction Tool

Part Number 68380-1

PC BOARD

(Ref)

For High Current and

FASTON Taps

Use with Hand Press 677430-1

Recommended PC Board

Layout

Drilled Hole Diameter

.063

±.001

[1.60

±0.03

]

Cu Thickness

.001-.003 [0.03-0.08]

SnPb Thickness

.0002 min.[0.004 min.]

Finished Hole

.055-.061 [1.39-1.54]

After Reflow

.054-.061 [1.36-1.54]

C

B

A

Type

4 Position

6 Position

I

II

III

IV

A

.400

10.16

.400

10.16

.400

10.16

.300

7.62

B

.200

5.08

.100

2.54

.200

5.08

.100

2.54

.200

5.08

.100

2.54

Installation Tooling

Type

High Current 4 & 6 Positions

High Current Style I, II

High Current Style III

High Current Style IV

Part Number

216906-1

216907-1

216926-1

216843-1

216905-1

5167892-3

167892-6

Upper Tool

432848-1

432845-1

432847-1

432849-1

Lower Tool

433600-2 or

432130-2

433600-2 or

432130-2

433600-2 or

432130-2

433600-2 or

432130-2

Note: All part numbers are RoHS compliant.

172

Catalog 1773096

Revised 2-10 www.tycoelectronics.com

Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only.

specified. Values in brackets are metric equivalents.

Specifications subject to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

C

.200

5.08

.200

5.08

.200

5.08

.200

5.08

.200

5.08

.300

7.62

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