Miller Electric | Snap Start II | 63-2303 1Torch Auto BRO 2/03

63-2303 1Torch Auto BRO 2/03
SL100™
One Torch
for Virtually Any
Plasma Cutting
System!
Available With Our AT
C™
Quick Change Connect
or!
Total Plasma
Cutting Flexibility
Automated Systems Replacement Plasma Cutting Torch
The Revolution in Plasma Torches Has Begun
Introducing the First Universal Plasma Torch!
The 1Torch™ RPT torch is the first plasma cutting torch that performs
with virtually all plasma cutting power supplies. The 1Torch works with
high frequency start systems, CD start systems, touch start systems
and moving parts (blow back) start systems. Install the 1Torch on
your current plasma power supply and you immediately benefit from
the latest in high performance torch technology available today.
Important Features Include:
New Phenolic Position Tube
New, Improved Leads
With a new, innovative, easy-to-remove 32
pitch gear rack, the phenolic positioning
tube can easily be adapted to any 1-3/8”
torch holder. If manual torch position is
required, the use of the gear rack will complete the task. Simply remove the gear rack
from the positioning tube if not needed.
1Torch Unshielded Leads on the SL100 mechanized torches
Precision Engineered Torch
Consumable Parts
Our new quick disconnect
design brings extra flexibility to any plasma system.
Imagine being able to change out a damaged plasma cutting
torch, easily convert from a machine to a hand torch
operation, or simply put on a different size torch all in the
matter of a few seconds and not have to use any tools to
complete the task!
The 1Torch RPT torch introduces a
completely new tip technology. Total gas
management is an integral part of the
tip design. Each tip is uniquely tuned to
optimize cut performance at its rated cutting current, thus
there is no longer a requirement for a gas distributor or a
swing ring in the torch. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1Torch tips.
Extended or Protected Consumable Parts
We designed our consumable parts to adapt to your cutting
style. By simply changing the shield cap, you can have either:
are lightweight, extremely flexible and tough – the ideal combination of durability and ease of use. Shielded leads are available for use on dedicated shielded systems.
ATC™ (Advanced Torch
Connector) Quick
Disconnect Option
ATC™ Lead Extensions for Improved Versatility
You can add substantial flexibility and versatility to your
cutting operations with the use of Lead Extensions. Quick
Disconnect Lead Extensions, in 15 ft., 25 ft. and 50 ft. lengths,
make it easy and efficient to add or subtract lead length
according to the job requirements.
• An Extended Tip for greater visibility, improved
control and precision cutting at any power level.
• A Protected Tip for improved parts life
2
THERMAL DYNAMICS
1Torch™ RPT torch and ATC™ connector are patent pending.
www.thermal-dynamics.com
©Thermal Dynamics Corp., 2002
Selecting the Right Torch Package for Your Needs . . .
1
Torch and Leads Selection
Chart 1 (pg. 4) gives you all the information to select the right torch.
Select the following:
• Torch – Standard or Shielded
• Connection – RPT (O2B) or ATC
• Lead Length
• ATC Lead Extensions (optional)
• Remote Control Options
2
Adapter Kit Selection
3
Spare Parts Selection
Note: Lead extensions can only be used with ATC connections.
Select the appropriate Adapter Kit from Chart 2 (pg. 5). If
you selected a torch with the ATC Connection, you will also
need an ATC Receptacle Adapter (see Chart 1).
From Chart 3 (pg. 6), select an RPT Spare Parts Kit or specific consumable parts that best suit your cutting requirements.
Torch Connection Options
The diagrams below show the different torch connections with remote connection options.
Standard RPT Connection
RPT
A
(Note: Remote control is either 7-3460 Remote Pendant Control or is user supplied.)
Torch Adapter Kit
(O2B)
1
Torch
Connection
2
Torch
Connection
Remote Interface
Adapter – 7-3452
Remote
Control
(included w/ torch)
ATC Torch Connection
1
ATC Torch
Connection
ATC
Lead Extension
(Optional)
ATC Torch
Connection
Standard/Shielded
3
ATC Torch
Connection
Standard
4
Standard/Shielded
ATC Torch
Connection
Torch
Adapter Kit
Power
Supply
ATC Adapter Kit
Shielded
2
Power
Supply
Remote
Control
Remote
Control
(Note: Remote control is either 7-3460 Remote Pendant Control or is user supplied.)
ATC
B
Torch
Adapter Kit
Power
Supply
ATC
Lead Extension
(Optional)
ATC
Lead Extension
(Optional)
ATC
Lead Extension
(Optional)
Torch Adapter Kit
ATC
Adapter Kit
Torch
Adapter Kit
Power
Supply
ATC
Adapter Kit
Torch
Adapter Kit
Power
Supply
Torch
Adapter Kit
Power
Supply
Torch
Adapter Kit
Power
Supply
ATC Remote
Interface Adapter
(Cat. #7-3474)
ATC
Adapter Kit
3
Remote
Control
ATC
Adapter Kit
Remote Interface
Adapter – 7-3452
Remote
Control
Power
Supply
Remote
Control
1
Torch and Lead Selection
Listed below are the Torch and Lead selection charts for
the SL100™ Machine 1Torch RPT torch.
ORDERING INFORMATION
Machine Torch
SL100 ™
Medium/Heavy Duty Torch
30-100 Amps
Shielded 1
Standard
C AT N O .
A
DESCRIPTION
Standard RPT (O2B)
Torch Connection
C AT N O .
A
DESCRIPTION
Standard RPT (O2B)
Torch Connection
Torch & Leads
SL100 Machine Torch
Torch & Leads
SL100 Machine Torch – Shielded
(Fiberglass Tube w/ Rack)
B
ATC™
Torch Connection
B
ATC™
Torch Connection
Torch & Leads
SL100 Machine Torch w/ ATC
7-5213
7-5214
7-5215
7-5216
SL100,
SL100,
SL100,
SL100,
180°,
180°,
180°,
180°,
(Fiberglass Tube w/ Rack)
Torch & Leads
SL100 Machine Torch w/ ATC – Shielded (Fiberglass Tube w/ Rack)
5’ (1.5m) Torch/Leads
10’ (3.0m) Torch/Leads
25’ (7.6m) Torch/Leads
50’ (15.2m) Torch/Leads
7-5219
7-5220
7-5221
7-5222
ATC™ Adapter Kit
ATC Adapter
7-5207
(Fiberglass Tube w/ Rack)
7-5211
SL100, 180°, 25’ (7.6m) Torch/Leads
7-5212
SL100, 180°, 50’ (15.2m) Torch/Leads
Remote Interface Adapter 7-3452 included with torch.
7-5209
SL100, 180°, 25’ (7.6m) Torch/Leads
7-5210
SL100, 180°, 50’ (15.2m) Torch/Leads
Remote Interface Adapter 7-3452 included with torch.
SL1001,
SL1001,
SL1001,
SL1001,
180°,
180°,
180°,
180°,
5’ (1.5m) Torch/Leads
10’ (3.0m) Torch/Leads
25’ (7.6m) Torch/Leads
50’ (15.2m) Torch/Leads
ATC™ Adapter Kit
ATC Adapter – Shielded
ATC Receptacle Connector
7-3472
ATC Receptacle Connector
* This receptacle adapter is required for each power supply using an ATC torch connection. This is connected to the torch adapter kit specific to each power supply.
* This receptacle adapter is required for each power supply using an ATC torch connection. This is connected to the torch adapter kit specific to each power supply.
ATC™ Lead Extensions2
ATC™ Lead Extensions2
Lead Extensions - Standard
7-7544
7-7545
7-7552
Lead Extensions - Standard
15’ (4.5m) Lead Extension
25’ (7.6m) Lead Extension
50’ (15.2m) Lead Extension
7-7854
7-7855
Mechanized Remote Controls
Remote Interface Connectors
7-3474
Mechanized Remote Options
Remote Interface Connectors
ATC Remote Interface Adapter
7-3452
Provides an optional remote interface connection to allow the use of any
remote control. Can be placed anywhere between the ATC Torch connection or Lead Extension and ATC Adapter.
7-3452
NOTES: (1)
(2)
Remote Pendant Interface Kit
Interfaces into any torch adapter kit to allow the use of a Remote
Pendant (7-3460) on any Mechanized torch system.
7-3460
9-5651
9-5652
Remote Pendant Interface Kit
Interfaces into any torch adapter kit to allow the use of a Remote
Pendant (7-3460) on any Mechanized torch system.
7-3460
9-5651
9-5652
25’ (7.6m) Lead Extension
50’ (15.2m) Lead Extension
Remote Pendant Control
25 ft. CNC Remote Cable
50 ft. CNC Remote Cable
Remote Pendant Control
25 ft. CNC Remote Cable
50 ft. CNC Remote Cable
It is only recommended to install shielded torches onto a shielded ready system. Installation onto a non-shielded system may result in reduced performance. Installing a shielded torch on to a shielded system requires
the shield connections to be terminated to a proper shield termination or earth ground point.
Lead extensions are available for torches with ATC connections. It is suggested that the total lead length including torch and extension(s) not exceed the maximum lead length specified by the power supply manufacturer.
call
1-800-752-7621 f o r m o r e i n f o r m a t i o n
4
The Revolution in Plasma Torches
Has Begun
Adapter Kit Selection
2
Listed below is the Adapter Kit selection charts for
the Machine 1Torch RPT torch.
Torch Adapter Kits
The model of the plasma cutting system must be known to determine the adapter kit required.
Manufacturer
Power Supply Model
Manufacturer
Catalog
Number
AIRCO®/BOC®
Catalog
Number
Pro-Cut 60
7-3431
12/150
7-3476
2020*, 2050*
7-3476
Plazcut 60/Zipcut
Spectrum® 250D, 500, 750
Spectrum® 700, 1000, 1250, PLUS
Spectrum® 3080*
Spectrum® 650*, 701*, 2050*
Spectrum® 300*
Spectrum® 375*
7-3432
7-3433
7-3430
7-3456
7-3457
7-3476
7-3477
LINCOLN®
PCS-43
PCS-53, PCS-80, PCS-90
7-3425
7-3435
50
7-3438
82020*, 82050*
7-3476
SC-60P
MRAT-70
7-3432
7-3437
3W722A*, 5Z031B*
7-3476
PCM-SMi, 500i, 625i, PCS-43
PCS-53, 80, 90
ESP-100i
PCM-750i, 875, 1000i, 1125
Sidewinder 30, 55, 105
Powercut® 650, 875, 1125, 1250, 1500
7-3425
7-3435
7-3426
7-3429
7-3434
7-3462
CEBORA®
CENTURY®
DAIHEN®
MARQUETTE®
MATCO®
MILLER®
DAYTON®
ESAB®
Power Supply Model
(yellow)
MULTIQUIP MQ®
HARRIS®
System 50, 65, 100
7-3439
OTC
Smoothcut 30, 625
Smoothcut 50 (single gas), 100
Smoothcut 50 (dual gas)
Smoothcut II 35A, 60A, 100A
Fab Shop
Cybercut 2050*
7-3425
7-3426
7-3428
7-3427
7-3440
7-3457
P-TRON®
7-3430
SNAP-ON®
HOBART®
7-3454
7-3455
7-3461
7-3476
7-3477
INNERLOGIC®
L TEC®
SR-45i
7-3451
PCM-31, SMi, 32i/34i, VPi
PCM-500i, 625i, PCS-80i
PCM-50A, 70, 80, 52i/54i, 82i/84i
ESP-100i, PCM-50, PCM-100 (Single Gas)
PCM-50, PCM-100 (Dual Gas)
PCS-40
PCM-750i, 1000i
PCM-101
7-3425
(green)
7-3426
7-3430
7-3435
7-3436
7-3437
Omnicut 375
PCA-30/60, 65
7-3438
7-3441
Panasonic D-5000, D-7000
7-3437
P-Tron 75, 100
7-3437
Starcut
7-3430
SPC-30, 20-50, 40-80
7-3442
YA-2230*, YA-5550*
7-3476
POWCON®
SMITH®
HYPERTHERM®
Max® 40, HT® 40 (H/F Start)
Max® 70, Max® 80, Max® 100 w/wo Q.D.
Max® 42*, 43*, 40cs*
powermax® 600*, 800*, 900*
powermax® 1100*
powermax® 1000*, 1250*
Max® 40cs* (wo/ Q.D.)
powermax® 380*
PCX50SS
NU-TECSYS®
SOLAR®
SOL 2020* (118-009, 118-010), SOL 2050* (118-015,118-016)
7-3476
THERMAL DYNAMICS®
PAK® 3XR, 5XT, 5XR, 6XR, 7XR, 625XR, 750XR
PAK® 8XR, 10XR, 1000XR, 1250XR,
PakMaster® 75, 100
PakMaster® 50XL/XLP, 75XL/XLP, 100XL/XLP
CUTMASTER™ 50, 75, 80XL, 100
PakMaster® 25, 38XL, EconoPAK® 25
Drag-Gun® 38, PAK® 4Xi, 6Xi
PAK® 2XT, Dynapak® 110
PakMaster® 50 w/ Smart Torch (Q.D.)
EconoPAK® 50
EconoPAK® 100
PAK® 5
PAK® 10
7-3446
7-3434
7-3447
7-3443
7-3445
7-3449
7-3450
7-3444
7-3436
* Non-HF Systems.
NOTES:
Each Adapter Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply.
CEBORA is a registered trademark of Cebora S.p.A.; DAIHEN is a registered trademark of Daihen Inc.; ESAB and L-TEC are registered trademarks of ESAB AB; HARRIS and LINCOLN are
registered trademarks of Lincoln Electric Co.; HOBART is a registered trademark of Hobart Brothers Co.; HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.;
MILLER and Spectrum are registered trademarks of Miller Electric Mfg. Co.; MULTIQUIP is a registered trademark of Multiquip, Inc.; NU-TECSYS is a registered trademark of Nu-Tecsys, Inc.;
P-TRON is a registered trademark of P-Tron Plasma/Tech Systems; SMITH is a registered trademark of Smith Equipment Co.; INNERLOGIC is a trademark of Innerlogic; THERMAL DYNAMICS,
PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp.
call
1-800-752-7621 f o r m o r e i n f o r m a t i o n
5
The Revolution in Plasma Torches
Has Begun
Spare Parts Selection
ORDERING INFORMATION
Description
Cat. No.
1 TORCH™ CONSUMABLES / PARTS
O-Ring
O-Ring
Electrode, MaximumLife®
Start Cartridge
Tip, 40A, Cutting
Tip, 50/55A, Cutting
Tip, 60A, Cutting
Tip, 70A, Cutting
Tip, 80A, Cutting
Tip, 90/100A, Cutting
Tip,A, (40A) Gouging
Tip, B, Gouging
Tip, C, Gouging
Tip, D, Gouging
Shield Cup
Shield Cup Body, MaximumLife®
Shield Cap, Mach, 50-60A
Shield Cap, Mach, 70-100A
Shield Cap, Deflector
Shield Cap, Gouging
Ohmic Clip
Spare Parts Kit, 40 Amp
Spare Parts Kit, 50/55 Amp
Spare Parts Kit, 60 Amp
Spare Parts Kit, 70 Amp
Spare Parts Kit, 80 Amp
Spare Parts Kit, 90/100 Amp
Product Description
8-3487
8-3486
9-8215
9-8213
9-8208
9-8209
9-8210
9-8231
9-8211
9-8212
9-8225
9-8226
9-8227
9-8228
9-8218
9-8237
9-8238
9-8239
9-8243
9-8241
9-8224
5-2551
5-2552
5-2553
5-2554
5-2555
5-2556
SL100™ 1Torch Mechanized Torch Parts
Ohmic Clip
(Note: All Spare Parts Kits include ten (10) Tips, five (5) Electrodes and one (1) Start Cartridge.)
Catalog No.
ACCESSORIES
Single Stage Air Filter
Remote Pendant Control,
20 ft. (6.1m)
3
7-7507
7-3460
Product Description
Catalog No.
Product Description
Catalog No.
ACCESSORIES (cont.)
ACCESSORIES (cont.)
Leather Leads
Cover
Cutting Guide Kits
20 ft. (6.1m)
9-1260
25 ft. (7.6m)
9-1270
50 ft. (15.2m)
9-1280
Straight Line
Cutting Guide
Circle
Guide Kit
7-3291
Roller/
Radius Kit
7-7501
Deluxe Kit
7-8910
7-8911
For use with
Machine Torch
WORLD HEADQUARTERS: Suite 300, 16052 Swingley Ridge Road • St. Louis, MO 63017 • 636-728-3000
Svets och Skärspecialisten
S. Långebergsgatan 18 • 421 32 Västra Frölunda
Tel 031-748 52 80 • Fax 031-748 52 81
www.axson.se
Form No. 63-2303 (2/03)
© Thermal Dynamics Corp., 2003
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