aquavar solo brochure
BULLETIN
BAQSOLO
AQUAVAR SOLO
™
CONSTANT PRESSURE CONTROLLERS FOR: 1Ø – 3-WIRE MOTORS,
1Ø – 2-WIRE CENTRIPRO MOTORS, 3Ø MOTORS
CentriPro
Residential Water Systems
FEATURES
NEMA 3R Enclosure: Rainproof, outdoor/
indoor rated enclosure.
Current Limit Selector Switch: Rotary switch
to set current limit to match motor Service
Factor Amps (SFA).
Dry Well Sensitivity Switch: Choice of low or
high sensitivity.
Pressure Drop: Choose a 5 or 20 PSI pressure
drop for restarts.
Low Pressure Cut-Off: Set on or off
depending on application.
Constant Pressure: Provides consistent
pressure even as flow requirements vary.
Controller acts as a pump protection and
troubleshooting device. Flashing lights
indicate system faults.
Standard pressure sensor cable is 10' long.
Optional lengths of 25', 50', 100', 150' and
200' are available.
Integrated output motor filter protects the
motor from voltage spikes and limits electrical
interference with devices such as portable
telephones, radios, televisions and garage
door openers.
Cooling Fan: Allows operation in ambient
temperatures up to 122ºF.
®
C
US
®
NSF/ANSI 61-G
PAGE 2
Tested to UL 508C and CSA 22.2 0-M91, 14-95 and 0.4-M1982
Standards By Canadian Standards Association File #LR38549
Drinking Water System Components – Health Effects &
Optional Annex G - Class 6861 18 - Mechanical Devices - NSF/
ANSI 61 - Certified to NSF/ANSI 61 Sect. 8 (including optional
Annex G)
CentriPro
Residential Water Systems
SPECIFICATIONS – 3Ø MODELS / 1Ø INPUT AND 3Ø OUTPUT
Controller Temperature Range:
•Minimum Ambient
Temperature: 14ºF (-10ºC)
•Maximum Ambient
Temperture: 122ºF (50ºC)
3AS20 SPECIFICATIONS
3AS50 SPECIFICATIONS
• HP Range: ¾ to 2
• HP Range: 3 to 5
• Unit Weight: 19 lbs.
• Unit Weight: 25 lbs.
• Packaged Weight: 23 lbs.
• Packaged Weight: 29 lbs.
Input Voltage: single-phase, 230
Volt, two (2) wire grounded system.
•Pressure Set point adjustable from
20 - 85 psi using the standard 100
psi sensor. ➀
•Pressure Set point adjustable from 20 - 100 psi using the standard 200 psi sensor. ➀
3AS30 SPECIFICATIONS
➀Higher pressures are available using a
higher pressure sensor. See page 4.
Output Voltage: variable frequency,
variable voltage, three-phase power
to the motor.
Speed Selector Switch: Selects
Output Frequency of either –
•30 - 60 Hz - Use matched
HP Water End and Motor
•30 - 80 Hz - Use mis-matched
Water End and Motor
Enclosure Dimensions:
• Height: 18.6"
• Width: 9.9"
• Depth: 5.3"
• HP Range: 1½ to 3
• Unit Weight: 20 lbs.
• Packaged Weight: 24 lbs.
•Pressure Set point adjustable from
20 - 85 psi using the standard 100
psi sensor. ➀
DIMENSIONS (inches) – ALL MODELS
Packaged Dimensions:
• Height: 21"
• Width: 13"
• Depth: 8"
9.9
5.3
.28 DIA.
.50 DIA.
Motor Compatibility with
3AS_ _ Models
HP
¾
1
1½
2
3
5
Three Phase
CentriPro &
Franklin &
Pentek XE
Grundfos
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
18.6
15.2
15.6
2X (.28 DIA.)
1.6
.28 DIA.
1.2
7.50
1.5
2.7
⁄ HOLE WITH ½"
KNOCKOUT TRANSDUCER
58
2.4
1.2
3.3
1.9
¾ & 1"
COMBINATION
KNOCKOUTS
BOTH SIDES
2.7
5.3
1.7
6.5
PAGE 3
CentriPro
Residential Water Systems
SPECIFICATIONS – 1AS15 – 1Ø MODEL – 1Ø INPUT AND 1Ø OUTPUT
Controller Temperature Range:
•Minimum Ambient
Temperature: 14ºF (-10ºC)
•Maximum Ambient
Temperture: 122ºF (50ºC)
Input Voltage: single-phase, 230
Volt, two (2) wire grounded system.
Output Voltage: 1Ø, variable voltage, variable frequency, single phase
power to the 2-wire or 3-wire motor
Speed/Frequency: 30-60 only
Enclosure Dimensions:
• Height: 18.6"
• Width: 9.9"
• Depth: 5.3"
Packaged Dimensions:
• Height: 21"
• Width: 13"
• Depth: 8"
1AS15 SPECIFICATIONS
•Unit Weight: 19 lbs.
•Packaged Weight: 23 lbs.
•Pressure Set point adjustable from
20 - 85 psi using the standard 100
psi transducer.
•HP Range:
Motor Compatibility with Aquavar SOLO 1AS15
Single Phase 2-Wire
HP
CentriPro &
Franklin &
Pentek XE
Grundfos
½
Yes
Yes
¾
Yes
Yes
1
Yes
Yes
1½
Yes
Yes
2
No
No
Single Phase 3-Wire
CentriPro &
Franklin &
Pentek XE
Grundfos
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
➀
➀ Amps are higher than controller overload range - use of these motors will current limit and provide
reduced performance.
TANK SIZING
Diaphragm Tank Sizing and Pre-Set Pressure
Recommendations:
Diaphragm type (captive air) tanks are required on these
systems.
Table 1: Tank Sizing Selection
Maximum
Recommended Tanks
Pump GPM
Total Volume
Order No. or Order No.
10
2
V6P
TP6P
23
4.5
V15PTP15P
41
8.2
V25P
TP25P
70
13.9
V45
TP45
100
19.9
V60
TP60
Use Total Tank Volume, not drawdown volume, to select
the proper tank size. The total tank volume should be
approximately 20% of the pump’s maximum flow. For
example, when using a 10 gpm pump the system requires
a minimum 2 gallon (total volume) tank.
The tank sizing recommendations are field proven to
prevent objectionable pressure drops on start-up and
provide smooth operation for the majority of variable
speed pump systems.
When using the default, 5 PSI pressure drop, setting: Set
the tank pressure, while tank is empty of water, to 20 psi
below the desired system pressure setting. Ex. for a 50 psi
system pressure, charge the tank to 30 psi.
See IOM for other settings or if using a large tank.
PAGE 4
CentriPro
Residential Water Systems
Table 2: Controller, Breaker, Generator Sizing
Motor
Controller Model ➁ CircuitGenerator ➃
Breaker ➂
(VA)
HP Voltage ➀
1AS153AS203AS303AS50
230
½
2200
200
230 ¾
15
2900
200
230
1
3500
200
230 1½
20
4400
200
230
2
6100
200 30
230
3
8100
200
40
230 5
50
13300
200
➀ Supply voltage must be 196
VAC – 265 VAC.
➁ Shaded areas indicate which
controller models can be used
with which motors. Lighter
shading indicates combinations
where controller will limit peak
performance to 85% of catalog
value for pump/motor.
➂ Circuit Breaker or Dual Element
Time Delay Fuse Size (Amps)
protecting branch circuit supplying controller.
➃ Minimum size of single phase
240 V generator required.
Table 3: Service Factor Amps All Motors
230 Volt
200 Volt
HP
1Ø 2-Wire
1Ø 3-Wire
3Ø
3Ø
CentriPro1Franklin GrundfosCentriProFranklinGrundfosCentriProFranklin GrundfosCentriProFranklin
½
4.7/4.7
6
6
6.3
6
6
N/A
N/A
N/A
N/A
N/A
¾
6.4/6.2
8
8.4
8.3
8
8.4
3.9
3.8
N/A
4.5
4.4
1
9.1/8.1
9.8
9.8
9.7
9.8
9.8
4.7
4.7
N/A
5.5
5.4
1½
11.0/10.4
13.1213.12
11.1
11.5
11.6
6.1
5.9
7.3
7.2
6.8
2N/AN/AN/A12.2
13.2213.22
7.6
8.1
8.7
8.8
9.3
3
N/A
N/A
N/A
N/A
N/A
N/A
10.1
10.9
12.2
12
12.5
5
N/A
N/A
N/A
N/A
N/A
N/A
17.5
17.8
19.8220.2220.52
1. CentriPro 2-Wire motors have Generation 1 and Generation 2 amp ratings, see motor nameplate or motor data sticker that was supplied with motor.
2. Amps are higher than controller overload range - use of these motors will current limit and provide reduced performance.
PRESSURE RANGES FOR ALL AVAILABLE TRANSDUCERS
1AS15 / 3AS20
3AS30
3AS50
Transducer
Minimum PSI
Maximum PSI
Minimum PSI
Maximum PSI
Minimum PSI
Maximum PSI
100 PSI ➀
20
85
20
85
10
50
200 PSI ➁
401704017020100
300 PSI
60
255
60
255
30
150
➀ Standard on 1AS15/3AS20, 3AS30
➁ Standard on 3AS50
Warning! Exploding tank can injure or kill, some combinations of Transducer and Controller allow system pressure adjustment to exceed the
maximum working pressure of the tank and piping.
Ensure system pressure is set below the maximum working pressure of the tank and system piping.
Protect tank and piping against overpressure, install a properly sized pressure relief valve (PRV) able to pass full pump flow at the
maximum working pressure of the tank. In finished basements or where PRV blow-off can cause property damage, pipe the PRV to a
suitable drain.
PAGE 5
CentriPro
Residential Water Systems
Table 4: Wire Sizing
Maximum Cable Lengths in Feet to Limit Voltage Drop to 5% for 230 V Systems ①
1AS15 Controller to Motor – Controllers with 2-Wire 1Ø Motors
Motor Lead Lengths - CentriPro 2-Wire Motors Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop
Motor Rating
60º C & 75º C Insulation - AWG Copper Wire Size
VoltsHPkWSFA14 12 10 8 6 4 2 1/02/03/04/0
½
0.37
4.7
466
742
1183
1874
2915
4648
7379 11733 14803 18688 23544
¾
0.55
6.4
342
545
869
1376
2141
3413
5419
8617
10871 13724 17290
230
1 0.75
9.1
241
383
611
968
1506
2400
3811
6060
7646
9652
12160
1½
1.1
11.0
199
317
505
801
1246
1986
3153
5013
6325
7985
10060
1AS15 Controller to Motor – Controllers with 3-Wire 1Ø Motors
Motor Lead Lengths - CentriPro 3-Wire Motors (CSIR) Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop
60º C & 75º C Insulation - AWG Copper Wire Size
Motor Rating
Volts
HPkWSFA141210 8 6 4 21/02/03/04/0
½
0.37
6.3
348
553
883
1398
2175
3467
5505
8753
11044 13942 17564
¾
0.55
8.3
264
420
670
1061
1651
2632
4178
6644
8383 10582 13332
230
1 0.75
9.7
226
359
573
908
1413
2252
3575
5685
7173
9055
11408
1½
1.1
11.1
197
314
501
793
1234
1968
3124
4968
6268
7913
9969
2
1.5
12.2
180
286
456
722
1123
1790
2843
4520
5703
7199
9070
All Models – Service Entrance to Controller
Controller Motor
Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ②
HP14
Input
12
108643211/0
2/0
3/0
4/0
250
300
350400500
¾
279 445 706 1020 1608 2552 3186 4019 5065 6383 8055
1
226 360 571 824 1300 2064 2576 3250 4095 5161 6513 8201
230V
1½
*
286 455 657 1036 1644 2052 2589 3262 4111 5188 6533 8236 9710
1 PH
2
*
*
331 478 754 1197 1495 1886 2376 2995 3779 4759 5999 7073 8455 9852
3
*
*
246 355 561 890 1111 1401 1766 2225 2808 3536 4458 5256 6283 7321 8343
5
*
*
*
218343 545
680
858 1081 1363 1720 2165 2730 3219 3847 4483
5109
6348
3AS20, 30, 50 Controller to Motor – Controllers with 3Ø Motors
Controller Motor
Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ②
HP14
Output
12
108643211/0
2/0
3/0
4/0
250
300
350400500
¾
690 1100 1748 2523 3978 6316 7884 9945
230V
3 PH
1
1½
2
3
5
558
445
324
241
*
890 1413 2040 3216 5106 6375
709 1126 1625 2562 4068 5078
516 820 1184 1866 2963 3699
384 609 880 1387 2202 2749
235 373 539 849 1348 1683
① Reduce lengths by 13% for 200 V systems.
② Lengths in bold require 90º C wire.
8041
6406
4666
3467
2123
8072
5879 7410 9351
4369 5506 6949 8750
2675 3372 4255 5358 6755 7964 9520
* Wire does not meet the N.E.C. ampacity requirement.
Shading indicates 40º C maximum ambient.
The lengths in each of the Wire Sizing tables represent 100% of the allowable voltage drop when motor is running at
full load. When sizing wire, the voltage drop of each wire segment must be included. The total must not exceed 100%
of the allowable drop. Take for example a 1.5 HP motor with a distance from Service Entrance to Controller of 100' and
500' between the Controller and Motor.
• Service Entrance to Controller = 100' of 10 AWG (100/455) = 22 % (455' is from the S.E. to Controller chart)
• Controller to Motor
= 500' of 12 AWG (500/709) = 71 % (709' is from the Controller to Motor chart)
Total Drop (must be ≤ 100%) 93 %
If the distance from the Controller to Motor was 600' (600/709) = 85% + 22% = 107%, we would need to use #10
wire for that segment, ex. 600/1126 = 53% + 22% (for 100' of #10) = 75% which is acceptable. It is also acceptable
to use different wire sizes for the Buried and Well sections of wire.
PAGE 6
CentriPro
Residential Water Systems
3Ø, 4" MOTORS – ELECTRICAL DATA, 60 HERTZ 3450 RPM
CentriPro #
M07430
M10430
M15430
M20430 M30430 M50430 M07432
M10432
M15432
M20432 M30432 M50432 Full Load
Red Jacket #
75C323
100C323
150C323
200C323
300C323
500C323
75C313
100C313
150C313
200C313
300C313
500C313
HP
0.75
1
1.5
2
3
5
0.75
1
1.5
2
3
5
kW
0.55
0.75
1.1
1.5
2.2
3.7
0.55
0.75
1.1
1.5
2.2
3.7
Volts
200
230
SF
1.5
1.4
1.3
1.25
1.15
1.15
1.5
1.4
1.3
1.25
1.15
1.15
Amps
3.8
4.6
6.3
7.5
10.9
18.3
3.3
4.0
5.2
6.5
9.2
15.7
Watts
812
1150
1560
2015
2890
4850
850
1090
1490
1990
2880
4925
Service Factor
Amps
4.5
5.5
7.2
8.8
12.0
20.2
3.9
4.7
6.1
7.6
10.1
17.5
Watts
1140
1500
1950
2490
3290
5515
1185
1450
1930
2450
3280
5650
Locked
Rotor Amps
Line - Line
Resistance
32
29
40
51
71
113
27
26.1
32.4
44
58.9
93
2.6-3.0
3.4-3.9
1.9-2.5
1.4-2.0
0.9-1.3
0.4-0.8
3.3-4.3
4.1-5.1
2.8-3.4
1.8-2.4
1.3-1.7
.85-1.25
1Ø, 4" MOTORS – ELECTRICAL DATA, 60 HERTZ 3450 RPM
Type
2 Wire
PSC
3 Wire
Motor Order Number
HP KWVolts SF
CentriPro Red Jacket
M05422
50C211
0.5
0.37
1.6
M07422
75C211
0.75 0.55
1.5
M10422
100C211
1.0
0.75
1.4
M15422
150C211
1.5
1.1
1.3
M05412
50C311
0.5
0.37 230
1.6
M07412
75C311
0.75 0.55
1.5
M10412
100C311
1
0.75
1.4
M15412
150C311
1.5
1.1
1.3
M20412
200C311
2
1.5
1.25
Full Load
Service Factor
Winding Resistance
Locked
AmpsWattsAmpsWattsRotor AmpsMain Start
3.7
834
4.7
1073
19.5
4.5-5.2
–
5.0
1130
6.4
1459
24.8
3.0-4.8
–
7.9
1679
9.1
1990
21.7
4.2-5.2
–
9.2
2108 11.0 2520
42.0
1.9-2.3
–
5.5
745
6.3
1033
22.3
4.2-4.9 17.4-18.7
7.2
1014
8.3
1381
32.0
2.6-3.6
11.8-13
8.4
1267
9.7
1672
41.2
2.2-3.2 11.3-12.3
9.7
1693 11.1 2187
47.8
1.6-2.3
7.9-8.7
9.9
2170 12.2 2660
49.4
1.6-2.2 10.8-12.0
The AQUAVAR SOLO™ 1AS15 model 30-60 hertz speeds only.
The AQUAVAR SOLO™ 3AS models provide the option of operating the system at either 30-60 or 30-80
hertz speeds.
30 - 60 Hertz (Standard Speed) Setting
30 - 80 Hertz (High Speed) Setting
Controller
Water End
Motor HP
Water End
3AS20
1
1
½
1
3AS20
1½
1½
¾
1½
3AS20
3AS30
2
1½
2
1½
3AS30
2
2
3
3
5
5
3AS30
3AS50
1
¾
1
1½
3
Motor HP
2
1½
2
3
5
When using the “80 hertz” setting with mis-matched water ends and motors, use the larger pump curve as the top
curve. The bottom, or 30 hertz, curve is calculated using the smaller wet end curve and the Affinity Laws. The ProPak
Bulletins define performance curves. See BGPROPAK60 or BGPROPAK80 for curves.
PAGE 7
USER INTERFACE BOARD
1AS Controllers
3AS Controllers
Drive
Settings /
Protection
Pressure
Adjustment
Current Limit Dial
(Motor Overload
Protection)
Pressure
Transducer
Connection
Xylem, Inc.
2881 East Bayard Street Ext., Suite A
Seneca Falls, NY 13148
Phone: (866) 325-4210
Fax: (888) 322-5877
www.xyleminc.com/brands/centripro
CentriPro and Aquavar SOLO are trademarks of Xylem Inc. or one of its subsidiaries.
© 2012 Xylem, Inc. BAQSOLO January 2012
Switch Input (Over
Pressure Protection, Level Control)
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