Unidrive SP Comprehensive Brochure
Unidrive 6
Universal AC Drive
Solutions Platform
0.37kW to 1.9MW
200V / 400V / 575V / 690V
The ultimate intelligent AC drive
Performance and flexibility allows you to do
something new, creating opportunities to innovate,
find better ways to control your application, increase
speeds, improve processes and reduce the footprint of
your system. Unidrive SP, Control Techniques’ highperformance intelligent drive family allows you to
achieve this. The ultimate AC drive.
One range, any power
Unidrive SP is a complete drive automation range that
covers the power spectrum from 0.37kW to 1.9MW. All
drives share the same flexible control interface regardless
of the power rating. Drives are packaged in three formats:
Panel Mount, Free Standing and Modular.
Panel Mount – Standard drive modules
0.37kW to 132kW
Unidrive SP panel mount drives are standard AC input, AC
output modules for installation within a control panel. The
modules are easy to install and commission and can be
applied in a wide range of applications.
Unidrive SP Modular – Power system flexibility
45kW to 1.9MW
Unidrive SP Modular offers maximum power system
design flexibility. Drive modules can be connected
together in a variety of ways to create common DC bus
systems, active input systems for returning excess energy
to the power supply and parallel drives for high power
motors. All drive modules are compact for easy handling.
O
9002
A
AL
IS
RO
w w w . c o n t r o l t e c h n i q u e s . c oP Pm
V
Unidrive SP size 0
is the latest member
of the panel mount
range. It reduces the
drive size by 60% for
motors from 0.37kW
to 1.5kW. This
model has the same
parameter
set, universal motor
control and user
interface as the rest of
the Unidrive SP range.
Free Standing – Ready to run
90kW to 675kW
Unidrive SP Free Standing offers a fully engineered
drive that is supplied within a standard sized cabinet.
Free Standing can be ordered with input power
equipment to facilitate immediate connection to the
power supply and motor.
E171230
2
Unidrive SP features
Smartcard for parameter, PLC
and motion program storage
Drive identification marker rail
Optional Keypad, available
as high brightness LED or
multi-language LCD with plain text
Modbus communications
port for PC programming and
device interfacing
Terminal cover*
Sturdy cable management
system providing an earthing
point for shielded control
and power cables
3
* Features and their locations vary on some drive sizes
www.controltechniques.com
Terminal cover for DC bus,
low voltage power supply and
onboard EMC filter
Panel Mount - Page 20
High performance
AC & servo drive
for standard power
applications
Power on / Drive status LED
Aluminium heatsink: drive can
be mounted on a flat surface, or
through panel mounted so that
the heat is dissipated outside
the enclosure*
3 universal option module slots
for communications, I/O,
additional feedback devices and
automation/motion controllers*
Free Standing - Page 18
Fully engineered
AC drive cabinet
for higher power
standard applications
Modular - Page 19
Modular high power
performance AC drive
for higher power
custom applications
Pluggable control connections
with removable terminals
Power connections with
removable terminals*
Universal encoder port
supporting Incremental, SinCos,
SSI, EnDAT and HIPERFACE
encoder types
4
Power
Voltage (V)
Panel
Mount
Free
Standing
Modular
200 - 240 1Ph
0.37 - 1.5 kW
-
-
200 - 240 3Ph
0.37 - 45 kW
-
45 - 950 kW
380 - 480 3Ph
0.37 - 132 kW 90 - 675 kW
90 - 1900 kW
500 - 575 3Ph
2 - 150 HP
125 - 700 HP
125 - 1750 HP
500 - 690 3Ph
15 - 132 kW
90 - 660 kW
90 - 1800 kW
www.controltechniques.com
Any motor, any encoder
Unidrive SP provides high-performance motor control for
induction motors, asynchronous servo and synchronous
servo motors. The control mode is simply selected using
the drive keypad.
•Servo – Precision, dynamic control supporting a wide
range of rotary and linear motors
•Closed Loop Vector – Ultimate precision control of
induction motors offering full motor torque at zero
speed
•RFC Mode (Rotor Flux Control) – Superior dynamic
performance and stability without a feedback device
•Open Loop Vector – Good open loop motor
performance with minimum configuration
•Open loop V/f Control – A simple control algorithm
that is ideal for parallel motors
•Regenerative – Active front end control mode for
harmonic elimination and regeneration
Unidrive SP includes the hardware required to connect
to virtually any feedback encoder type, allowing the
designer to select the most appropriate technology for
the application:
EtherCAT
Add the extra features you need
Click-in option modules allow you to customise the drive
to suit your needs. Over 25 different options are available
including Fieldbus, Ethernet, I/O, extra feedback devices
and automation controllers.
Intelligently driven
Unidrive SP allows the drive system designer to embed
automation and motion control within the drive.
This eliminates communication delays that reduce
performance while CTNet, a high performance drive-todrive network, links the different parts of the system.
Reliability and innovation
•Incremental - Offers a good balance of cost and
performance
Unidrive SP is designed using a well proven development
process that prioritises innovation and reliability. This
process has resulted in Control Techniques having a
market leading reputation for both product performance
and quality.
•SinCos - Provides increased position resolution for
precision and low speed applications
Global Support
•SSI - Provides absolute position feedback
•EnDat & HIPERFACE - These encoders transfer position
data using a high speed communications network,
often combined with SinCos technology
Control Techniques’ 53 Drive Centres located in 31
countries , backed up by a further 37 carefully selected
and fully trained international distributors, ensure that
service, support and expertise are just around the corner,
all around the world. Our engineers are passionate about
drives and are able to offer the level of service that you
need, from advice on an application problem to providing
a complete drive solution design.
www.controltechniques.com
5
Unidrive SP functional safety
Control Techniques’ drive based safety features provide
an intelligent, programmable approach to meet modern
functional safety standards. Machines can intelligently
interact with people, increasing human protection and
safety while enhancing the machine productivity.
EN ISO 13849-1 up to PL e, EN 954-1 category 3 and EN
81-1 for elevators
Safety as standard
Safe Torque Off can form part of an EN 954-1 Category
4 system by adding control circuitry. Contact your local
Drive Centre or Distributor.
Unidrive SP’s Safe Torque Off (STO) is a functional safety
feature which complies with EN/IEC 61800-5-2 SIL 3 and is
built in to the drive as standard. When the Safe Torque Off
function is active, the drive output is disabled with a high
degree of integrity.
•Certified by BGIA and TUV
•Allows the drive to become part of the machine safety
system
•Reduces user cost in machine safety controller designs
that must comply with EN/IEC 62061 up to SIL 3,
6
•Eliminates one or more power contactors
•Eliminates feedback checking arrangement
•Drive can be powered continuously
For more information please
refer to the Control Techniques
Safe Torque Off Guide.
Also available for download from
www.controltechniques.com/guides
www.controltechniques.com
Unidrive SP electrical and mechanical integration
Unidrive SP enables system designers to reduce costs.
Standard features such as integrated EMC filters, through
panel mounting and backup power supply inputs reduce
cabinet size and eliminate external components.
Back-up power supply inputs for
continuous operation
24VDC input - control
24VDC supply allows the control circuits of Unidrive SP
to remain active when the AC supply is removed.
This enables Fieldbus modules, application modules
and encoders to continue to operate.
48-96VDC input - power
Allows the drive power output to control the motor, often
used for emergency back-up situations such as for moving
elevators to an exit during a power supply failure.
More compact drive systems
Unidrive SP panel mount sizes
1 – 6 and Unidrive SP Modular
drives can be through panelmounted to allow heat to be
dissipated externally. This
reduces the temperature rise
inside the control panel. An
IP54 mounting kit is included
as standard and IP54 versions
of the heatsink fan are available
as an option. This mounting
method allows smaller cabinet
dimensions and reduces the
need for ventilation.
Easy compliance with global EMC standards
Unidrive SP features a built-in filter allowing the drive
to comply with EN 61800-3. The filter can be easily
removed if required such as when sensitive earth leakage
protection is installed. External EMC Filters are available
for compliance with EN 6100-6-4.
Integrated brake resistors
Unidrive SP frame sizes 0 to 2
feature an optional heatsink
mounted brake resistor.
This arrangement simplifies
installation, requires no additional
space and is self fusing with
additional overload protection
offered by the drive.
www.controltechniques.com
7
Unidrive SP active input solution for improved energy efficiency
AC power
supply
Energy flow can be in either direction, dependant upon whether
the overall drive system is motoring or regenerating. Active input
systems produce low harmonics with controllable power factor.
!
STORED CHARGE
10 min
10 min
10 min
10 min
10 min
10 min
10 min
STORED CHARGE
10 min
10 min
10 min
10 min
10 min
Common DC bus
Unidrive SP panel mount
or Modular configured in
regenerative mode
A common DC bus allows drives to transfer energy
from any regenerating drives to any motoring drives
Energy saving and harmonic reduction
In most applications variable speed drives reduce
energy consumption by matching the motor speed to
the required load.
In applications where there is a significant amount
of stored mechanical energy, the drive must be able
to dissipate the energy to control the motor speed.
This presents a further opportunity to reduce energy
consumption by returning the excess energy to a shared
DC bus or to the AC supply.
8
DC bus and active input systems can be configured using
either Unidrive SP Modular or panel mount drives. DC
bus systems reduce running costs by circulating energy
between braking and motoring drives. Active input
systems return excess braking energy to the mains supply.
Benefits include:
•Energy saving
•Sinusoidal input current (low harmonic content)
•Unity or controllable input power factor
www.controltechniques.com
Unidrive SP set-up, configuration and monitoring
Unidrive SP is quick and easy to set-up. The drives may be
configured using a removable keypad, Smartcard or the
supplied commissioning software that guides the user
through the configuration process.
User interface options
Unidrive SP benefits from a number of keypad choices to
meet your application needs.
Keypad Options
Details
No Keypad
The drive is supplied as standard
with no keypad. This is ideal for
high volume applications or where
you wish to prevent access to drive
settings
SM – Keypad
Hot pluggable, high-brightness
LED display
SM – Keypad Plus
Multi-lingual, hot pluggable, backlit
LCD display. The display can be
customised to provide application
specific text
SP0 – Keypad
Hot Pluggable LED for the ultra
compact Size 0
SM-Keypad
?
SM-Keypad Plus
M
SP0-Keypad
www.controltechniques.com
9
Software and Smartcard tools for rapid commissioning
Control Techniques software suite makes it easier to
access the drive’s full feature set. It allows you to optimize
the drive tuning, back-up the configuration and set-up a
communications network. The software tools can connect
using Ethernet, Serial, USB or Control Techniques drive-todrive network, CTNet.
CTScope
CTSoft
CTScope is a full featured software oscilloscope for
viewing and analysing changing values within the drive.
The time base can be set to give high speed capture for
tuning or for longer term trends. The user interface is
based on a traditional oscilloscope, making it familiar and
friendly to all engineers across the globe.
CTSoft is a drive configuration tool for commissioning,
optimising and monitoring Control Techniques drives. It
allows you to:
•Use the configuration wizards to commission your drive
Try it, download the full version of
CTSoft and CTScope software from
www.controltechniques.com
•Read, save and load drive configuration settings
•Manage the drive’s Smartcard data
•Visualise and modify the configuration with live
animated diagrams
10
www.controltechniques.com
CTOPCServer
CTOPCServer is an OPC compliant server which allows
PCs to communicate with Control Techniques drives. The
server supports communication using Ethernet, CTNet,
RS485 and USB. OPC is a standard interface on SCADA
packages and is widely supported within Microsoft®
products. The server is supplied free of charge and may be
downloaded from www.controltechniques.com.
Easy performance tuning
Autotune features accessible through CTSoft or the
keypad help you to get the best performance by
measuring the motor and machine attributes and
automatically optimising control parameters.
Try it, download the full
version of CTOPCServer from
www.controltechniques.com
Smartcard
The Smartcard is a memory device that is supplied with
every Unidrive SP, it can be used to back-up parameter
sets and PLC programs and copy them from one drive to
another.
•Parameter and program storage
•Simplify drive maintenance and commissioning
•Quick set-up for sequential build of machines
•Machine upgrades can be stored on a Smartcard and
sent to the customer for installation
www.controltechniques.com
11
Unidrive SP - Unparalleled integration flexibility
Control Mode
Open loop motor
Closed loop motor
Servo motor
Linear motor
Regenerative
Active Front End
10 min
10 min
Drive Programming and Operator Interface
Options
Standard
10 min
10 min
10 min
10 min
Operator Interface
LCD Keypad
LED Keypad
Smartcard
www.controltechniques.com
?
CTSoft
CTScope
M
www.controltechniques.com
?
www.controltechniques.com
CTSoft
CTScope
CTSoft
CTSoft
CTScope
CTSoft
CTScope
CTScope
Standard
?
www.controltechniques.com
M
www.controltechniques.com
?
?
M
Input/Output
M
M
Options
CTNet
HEALTHY
BUS ERR
COM RUN 24V 0V
INIT ERR
I/O RUN
SM-I/O 32
SM-I/O Plus
SM-I/O Lite SM-I/O Timer SM-I/O 120V SM-I/O PELV
BECKHOFF
BK7200
1 2 3 4 5 6 7 8
I/O ERR
CTNet
PE PE
HEALTHY
BUS ERR
COM RUN 24V 0V
INIT ERR
I/O RUN
I/O ERR
CTNet
REMOTE I/O
BUS ERR
COM RUN 24V 0V
HEALTHY
1 2 3 4 5 6 7 8
I/O RUN
PE PE CTNet
INIT ERR
HEALTHY
BUS ERR
COM RUN 24V 0V
INIT ERR
I/O ERR
BK7200
PE PE
BECKHOFF
I/O ERR
BK7200
BECKHOFF
I/O RUN
PE PE
1 2 3 4 5 6 7 8
10 min
BUS ERR
COM RUN 24V 0V
I/O RUN
BK7200
1 2 3 4 5 6 7 8
1 Safe Torque Off
10 min
BECKHOFF
I/O ERR
7 Digital I/O
BK7200
CTNet
INIT ERR
1 2 3 4 5 6 7 8
5 Analog I/O
BECKHOFF
HEALTHY
10 min
10 min
PE PE
10 min
10 min
Centralised PLC/Motion Control
DI8xDC24V
AI5/A02x12Bit
CPU314C-2 DP
SF
BF
DC5V
FRCE
0v A 0 1 2 3 4 5 6 7
0v24v 8 9 10 11 12 13 14 15
OK
STATUS
0
1
2
3
4
5
6
7
24V DC
Class 2
P135
E- A /A B /B Z /Z V- V0 V1V2 V3
M O T I O N
MC206
Motion
Coordinator
RUN
TRIO
STOP
PUSH
T E C H N O L O G Y
Axis 0
RUN
STOP
MRES
Axis 1
Axis 2
C
0
0
1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
DI+2
Axis 3
SERIAL A
SERIAL B
DI16/D016xDC24V
0
IN
2
3
4
5
6
7
DI+0
D0+0
IN
OUT
DI+1
D0+1
0
US
0
1
1
2
2
3
Motion Controller
0v A 0 1 2 3 4 5 6 7
OK
STATUS
0
1
MC206
2
Motion
3
Coordinator 4
5
6
7
24V DC
Class 2
P135
0v A 0 1 2 3 4 5 6 7
24V DC
0v24v 8
SERIAL A
9 10 11 12SERIAL
13 14 15 B
OK
STATUS
0
1
2
3
4
5
6
7
P135
FRCE
RUN
TRIO
STOP
PUSH
T E C H N O L O G Y
Axis 0
Axis 1
CPU314C-2 DP
SF
Axis 2
Axis 3
C
SERIAL A
SERIAL B
P135
SERIAL A
SERIAL B
0
0
1
1
1
2
CPU314C-2 DP 3
SF
4
PUSH
BF
DC5V
OK
STATUS
0
5
6
7
24V DC
Class 2
P135
SERIAL A
SERIAL B
RUN
STOP
MRES
E- A /A B /B Z /Z V- V0 V1V2 V3
M O T I O N
1 2 3 4 5 6 7
TRIO
Axis 1 OK
STATUS
Axis
2
0
1
2
3
4
5
6
C
7 US
MC206 Axis 3
Motion
Coordinator
FRCE
E- A /A B /B Z /Z V- V0 V1V2 V3
M O T I O N
5
6
7
RUN
STOP
T E C H N O L O G Y
Axis
0v24v
8 0
9 10 11 12 13 14 15
DI+2
PUSHIN
RUN
STOP
MRES
TRIO
2
5
6
7 CPU314C-2 DP
SF
0
1
T E C H N O L O G Y
3
4
Axis 2
10 min
US
3
3
4
4
4
5
5
5
6
6
6
7
7
7
IN
0
PUSH
DI16/D016xDC24V
2
0
3
1
4
25 DI8xDC24V
AI5/A02x12Bit
36
0
47
1
5
6
3
4
7
7
1
2
RUN
STOP
MRES
3
0
1
2
0
STOP
OUT
D0+1
6
1
7
DI+2
IN
DI+0
IN
DI+1
4
PC
D0+0
IN
DI+1
5
0
6
OUT
D0+1
RUN
DI+0
2
3
4
5
6
7
1
2
0
3
1
4
25
36
47
5
6
7
D0+0
5
0
6
1
7
7
2
2
3
3
4
4
5
5
6
6
7
7
DI+2
IN
DI16/D016xDC24V
0
1
2
3
4
5
OUT 6
D0+1
6
5
Axis 3
3
5
D0+0
FRCE
2
Axis 0
Axis 1
C
BF
5
2
3
DI8xDC24V
AI5/A02x12Bit
4
4
IN DC5V
DI+1
4
06
17
2
2
3
DI+0
3
DI16/D016xDC24V
60
71
2
DI+2
0
DC5V
STOP
0v24v 8 9 10 11 12 13 14 15
1
MC206
2
0v A 0
Motion
3
4
C Coordinator
US
DI16/D016xDC24V
BF
RUN
T E C H N O L O G Y
Axis 1
Axis 2
Axis 3
RUN
STOP
DI8xDC24V MRES
AI5/A02x12Bit
FRCE
US
TRIO
Axis 0
0v A 0 1 2 3 4 5 6 7
24V DC
Class 2
10 min
M O T I O N
PLC
DC5V
5
1
0
BF
E- A /A B /B Z /Z V- V0 V1V2 V3
E- A /A B /B Z /Z V- V0 V1V2 V3
M O T I O N
MC206
Motion
Coordinator
Class 2
0v24v 8 9 10 11 12 13 14 15
4
DI8xDC24V
AI5/A02x12Bit
CPU314C-2 DP
SF
0
1
7
DI+0
IN
DI+1
0
1
2
3
4
5
6
7
D0+0
OUT
D0+1
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
10 m
DC Back up Power Supply
48 - 96V Power
12
24V Control
www.controltechniques.com
Standard
SM-Applications
Lite V2
SM-Applications
Plus
SM-EZMotion
SM-Register
Powerful automation
controller using
a dedicated
microprocessor
giving full drive
parameter access
Powerful automation
controller with drive
to drive networking
and full motion
capability
Motion made
easy with
intuitive
step-by-step
configuration
High speed
motion and
registration
control
Onboard PLC
10 min
10 min
10 min
Applications with PLC or Motion functionality
Options
10 min
Easy to use onboard
ladder logic PLC at
zero cost, ideal for
simple applications
requiring extra
drive functionality
10 min
10 min
10 min
10 min
10 min
10 min
10 min
Communications
10 min
Standard
Options
Modbus RTU
10 min
10 min
10 min
SM-EtherCAT
SM-LON
SM-Profibus DP
SM-Interbus
SM-CAN
SM-DeviceNet
SM-Ethernet
SM-CANopen
SM-SERCOS
SM-PROFINET
10 min
10 min
10 min
10 min
10 min
10 min
10 min
10 min
10 min
Feedback
10 min
10 min
10 min
10 min
10 min
Standard
10 min
Options
min
10 min
10 min
10 min
10 min
SM-Universal Encoder Plus
Incremental
SinCos high resolution
SSI Absolute
EnDat & HIPERFACE
Communications
SM-Encoder Plus
SM-Resolver
Incremental
input
Resolver input
Incremental output
SM-Encoder Output Plus
10 min
10 min
Accepts or replicates all standard
feedback types, Input and output
www.controltechniques.com
Incremental Encoder
Output, Input and output
13
Unidrive SP drive intelligence and system integration
Intelligent drives offer more compact, higher-performance
and lower cost solutions in machinery automation
applications. Over the past 20 years Control Techniques
has pioneered the embedding of programmable
automation, motion and communications features within
drives.
SyPTPro automation development
environment
SyPTLite and onboard automation
Unidrive SP has an inbuilt programmable controller.
It is configured using SyPTLite, an easy-to-use ladder
logic program editor, suitable for replacing relay logic or a
micro PLC for simple drive control applications.
The software is supplied free of charge.
For evaluation, download the full
version from www.syptlite.com.
14
SyPTPro is a full featured automation development
environment that can be used for developing tailored
solutions for single or multiple drive applications.
The programming environment fully supports three
industry standard languages: Function Block, Ladder and
Structured Text. Motion control is configured using the
new PLCopen motion language, supporting multiple axes.
CTNet, a high-speed, deterministic drive-to-drive network
links the drives, SCADA and I/O together to form an
intelligent networked system, with SyPTPro managing
both the programming and communications.
For evaluation, download a
demonstration version from
www.controltechniques.com.
www.controltechniques.com
High performance automation
All of Control Techniques automation option modules
contain a high performance microprocessor, leaving the
drive’s own processor to give you the best possible motor
performance.
SM-EZ Motion
The SM-EZ Motion option module and
PowerTools Pro software provides a
user friendly environment for motion
programming. The EZ-Motion approach is
ideal for applications that are low volume
and low engineering time.
•Simple drag & drop programming allows you to create
programs “out of the box” without having to write a
single line of code
•Programming completed in 5-steps, the software
guides you through drive configuration, I/O
configurations and programming steps
•Intuitive Windows environment with simple data entry
The module has four digital inputs and two digital outputs
for high-speed I/O operations.
SM-Applications Lite V2
The SM-Applications Lite V2 module is
designed to provide programmable
control for standalone drive applications or
when the drive is connected to a centralised
controller via I/O or Fieldbus. SM-Applications
Lite V2 may be programmed using ladder
logic with SyPTLite or can make use of the full automation
and motion capabilities contained within SyPTPro.
simple start/stop sequencing with a single drive to more
complex machine and motion control applications
•Real Time Control –The SM-Applications Lite V2
module gives you real-time access to all of the drives
parameters plus access to data from I/O and other
drives. The module uses a high speed multi-tasking
operating system with task update times as low as
250µs. Tasks are synchronised to the drive’s own
control loops to give you the best possible performance
for drive control and motion.
SM-Applications Plus
SM-Applications Plus offers all of
the features of the SM-Applications
Lite V2 module but with additional
communications and high speed I/O.
SM-Applications Plus is programmed
using SyPTPro system programming tool.
•Inputs/Outputs – The module has two digital inputs
and two digital outputs for high-speed I/O operations
such as position capture and actuator firing
•High speed serial port - The module features a serial
communications port supporting standard protocols
such as Modbus for connection to external devices such
as operator interface panels
•Drive-to-drive communications - SM-Applications Plus
option modules include a high speed drive-to-drive
network called CTNet, this network is optimised for
intelligent drive systems offering flexible peer to peer
communications. The bus has the capability to connect
to remote I/O, operator panels, Mentor DC drives and
PCs using an OPC server
•Easy Powerful Configuration – SM-Applications Lite
V2 can be used to tackle automation problems from
www.controltechniques.com
15
Unidrive SP machine communications flexibility
CPU314C-2 DP
SF
BF
DC5V
FRCE
RUN
STOP
PUSH
RUN
STOP
MRES
DI8xDC24V
AI5/A02x12Bit
DI16/D016xDC24V
0
0
0
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
DI+2
IN
PC for programming
and monitoring using
CTSoft, CTScope,
SyPT or OPC. Connect
using Serial, Ethernet,
USB or CTNet
DI+0
IN
DI+1
D0+0
OUT
D0+1
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
10 min
Fieldbus or Ethernet connection to
main controller using a wide range of
communications option modules
10 min
10 min
10 min
SP Control Platform
Experience has shown that the unique
control flexibility of the Unidrive SP
has led to many applications where
it is being used solely for its option
modules, with no motor connected.
Examples include:
• A
pplication as a protocol converter
between a supervisory control
system using one protocol and a
drive system using another.
16
• A
ddition of an extra Unidrive SP to a system to
accommodate additional option modules. Additional
position feedback devices can also be added to a
system in this way.
The SP Control Platform provides all the same functions
as a Unidrive SP thus expanding the control flexibility
without the ability to run a motor, eliminating a
redundant power stage.
The SP Control Platform requires a 24Vdc power supply
with a 3A, 50Vdc fuse.
www.controltechniques.com
1
2
3
4
CTRLink
1
2
3
4
5
®
5
6
7
8
6
RX
7
PWR
STAT
Fault
10Vdc36
8Vac24
0Vdc
TX
RX
Console
EICP
MANAGED
8
TX
Operator interface
connected using serial,
Fieldbus or Ethernet
Ethernet connection
for remote access,
wireless connectivity
and asset management
Network connected
Remote I/O
CTNet
CTNet
10 min
10 min
HEALTHY
BUS ERR
BUS ERR
COM RUN 24V 0V
COM RUN 24V 0V
INIT ERR
INIT ERR
BECKHOFF
PE PE
BK7200
BECKHOFF
I/O RUN
I/O ERR
BK7200
I/O RUN
I/O ERR
1 2 3 4 5 6 7 8
10 min
1 2 3 4 5 6 7 8
HEALTHY
PE PE
CT Net is a high performance network designed
for machine integration. It allows connection to
PCs, operator interfaces, I/O and other Control
Techniques drives
Onboard PLC
SM-Applications
Lite V2
SM-Applications Plus
Fieldbus communications
Intellectual property protection
4
4
4
SyPTLite Programming
4
4
Option modules for all common Industrial Ethernet,
Fieldbus networks such as Ethernet/IP and Profibus
and Servo networks such as SERCOS and EtherCAT are
available. We continually develop new modules as new
technologies emerge.
Easy gateway
SM-Applications and CTNet allow machine designers
to design an easy gateway into which customers are
able to interface using their preferred Fieldbus or
Ethernet interface. This solution improves the machine
performance, simplifies the problem of being able to
meet customer specifications for different Fieldbus
communications and helps to protect your
intellectual property.
SyPTPro Programming
4
4
Multi-tasking environment
4
4
Motion control capabilities
4
4
CTNet drive-to-drive network
4
Serial port
4
High Speed I/O
4
www.controltechniques.com
17
Unidrive SP Free Standing 90kW – 675kW
Higher power performance AC drive
The Unidrive SP Free Standing drive range offers the same
advanced feature set as the panel mount drives but in a
convenient pre-engineered package.
The drive cabinets can be factory configured so that
they are delivered ready to be connected directly to your
supply, this eliminates the need for drive panel building
saving you time and money whilst also allowing you to
focus on your application.
The drive cabinets offer industry leading power / size
ratios and are ordered using simple order codes.
Applications
The Unidrive SP Free Standing drives are suitable for
higher power applications in both commercial and
industrial installations. Typical applications include:
•Energy saving with higher power fans and pumps
•Matching empty cabinets and popular accessories are
available to allow you to integrate your own power
input scheme or control equipment alongside the drive
•Industry standard form factor and colour allow the
cabinets to integrate with new and existing cabinets
•Available with and without braking transistors to
optimise costs for your application
•IP21 and optional IP23 enclosures available
•Compact cabinet reduces the space requirement,
especially important in retrofit applications: 350kW =
400mm wide & 675kW = 800mm wide
For more information
please refer to the Unidrive SP
Free Standing brochure.
Also available for download from
www.controltechniques.com
•Metal production and processing
•Conveying and handling of bulk materials
•Pulp and paper processing
•Marine applications
Benefits
The Unidrive SP Free Standing drives enjoy the same
advantages as our Panel Mounting drives with the
following additional benefits:
•Standard AC in / AC out pre-engineered cabinet
solution reduces design time, lowers project risk
and allows you to focus on getting the application
engineering right
•Simple order codes allow you to specify a factory fitted
power input scheme for your Free Standing drive. This
means your drive is delivered ready to be connected
reducing your engineering effort and installation time.
18
www.controltechniques.com
Unidrive 6
Free Standing
Fully Engineered AC Drives
90kW to 1.6MW (150hp to 2470hp)
380 to 690V 3 phase
Unidrive SP Modular 45kW – 1.9MW
Modular high power performance AC drive
The Unidrive SP Modular Drives Range offers the same
advanced feature set as the panel mount drives but with
additional power system flexibility. Drive modules may
be arranged to provide a common DC bus system with
or without an active input (regenerative, 4 quadrant
operation). Very high current motors may be controlled
using a multi-drive modular arrangement.
•Reduce running costs using a DC bus system to recycle
energy between simultaneously braking and motoring
drives such as in a winder / unwinder configuration
•Eliminate harmonics using an active front end
•Minimise harmonics with 12, 18 and 24 pulse operation to
allow you to meet and exceed stringent supply regulations
Applications
•Modular approach can provide system redundancy,
for example if a drive module was non operational in
a multi-module installation it may still be possible to
operate the application with the remaining modules
The Unidrive SPM drives are suitable for applications in
both commercial and industrial applications where power
scheme flexibility and regenerative energy saving provides
an operational advantage. Typical applications include:
•Ultra compact modules allow high power systems to
be constructed in non standard enclosures e.g. it is
possible to implement a drive system of between 45kW
to 1900kW in an enclosure no taller than 1m
•Automotive testing such as car, engine and gearbox
dynamometers
•Operation with global power supplies 200V, 400V,
575V and 690V
•Web control and winding
Modular building blocks
•Conveying and processing of bulk materials
•Pulp and paper processing
•Marine applications
•Energy saving with high power fans and pumps
The Unidrive SPM range comprises key modules that can
be combined elegantly to achieve your design criteria with
maximum economy.
SPMA
AC IN / AC OUT Drive Module
SPMD
DC IN / AC OUT Drive Module
•Large cranes
SPMC
AC IN / DC OUT Rectifier
•Renewable energy systems such as photovoltaics
SM Control Master
Master control module for use with SPMA/D
SM Control Slave
Slave control module for use with SPMA/D
SPM Power
Selector
Automatic selection/de-selection
of drive modules
•Metal production and processing
Benefits
Unidrive SP Modular drives enjoy the same advantages as
the Panel Mounting drives but with the additional benefits
of power system flexibility:
•Higher power motors are controlled using Unidrive
SPM modules connected in parallel. This is an economic
and compact solution that simplifies installation and
improves serviceability
For more information and more
configuration examples please
refer to the Unidrive SPM brochure.
Also available for download from
www.controltechniques.com
www.controltechniques.com
Unidrive SPM
High Power AC Drives
Unidrive Connectivity
with Modular Flexibility
45 to 1900kW (60 to 2900 HP)
200V / 400V / 575V / 690V
w w w. c o n t r o l t e c h n i q u e s . c o m
19
Unidrive SP panel mounted 0.37kW – 132kW
200V 1ph / 200V 3ph / 400V / 575V / 690V
High performance AC & servo drive
Benefits
Unidrive SP Panel Mount is a high performance drive
module for system integration and stand alone
applications.
•Onboard programmable intelligence and generous
connectivity allows the removal of external
programmable logic controllers and motion controllers,
reducing costs and the cabinet size. Unidrive SP
features 5 analogue I/O and 7 digital I/O as standard
Applications
Due to the inherent performance and flexibility of
Unidrive SP, potential areas for its application are limitless,
the drives’ intelligence and dynamic response allow it to
be applied in the most demanding applications.
Typical applications include:
•Drive option module slots future proof your
investment, it also means you only fit the functionality
you need, reducing costs and removing complexity.
Unidrive SP Sizes 1 to 6 benefit from three option slots
with the ultra compact Size 0 featuring two slots
•Available option modules include advanced automation
controllers, world-standard fieldbus connectivity
options and a comprehensive range of digital and
analogue I/O interfaces and feedback devices
•High speed machines
•Crane and hoist
•Lift and elevator controls
•Pulp and paper machines
•Metal production and processing
•Materials handling systems
•Marine applications
•Printing
•Textile machines
•Optional Internal Brake Resistors for Unidrive SP Sizes 0,
1 and 2 reduce your space requirement
•The built in EMC filter is suitable for most applications
and can be easily removed where required. Optional
external footprint EMC Filters are available where more
rigourous standards must be met
•Safe Torque Off, as standard, reduces system costs in
machine safety designs
•Converting
•Energy saving with fans and pumps
•Plastics and rubber extrusion machines
•IP54 through panel mount capability allows convenient
heat dissipation and reduces cabinet size
•Operation with global power supplies 200V, 400V,
575V and 690V
20
www.controltechniques.com
Unidrive SP panel mount ratings and specifications
200-240VAC +/- 10% Single Phase (kW@220V) (HP@230V)
Normal Duty
Frame Size
Modules
Max Cont
Current (A)
0
SP0201
SP0202
SP0203
SP0204
SP0205
-
Heavy Duty
Typical Motor Output Power
(kW)
(HP)
-
-
Max Cont
Current (A)
2.2
3.1
4
5.7
7.5
Typical Motor Output Power
(kW)
(HP)
0.37
0.55
0.75
1.1
1.5
0.5
0.75
1
1.5
2
200-240VAC +/- 10% (kW@220V) (HP@230V)
Normal Duty
Frame Size
0
1
2
3
4
5
Modules
Max Cont
Current (A)
SP0201
SP0202
SP0203
SP0204
SP0205
SP1201
SP1202
SP1203
SP1204
SP2201
SP2202
SP2203
SP3201
SP3202
SP4201
SP4202
SP4203
SP5201
SP5202
5.2
6.8
9.6
11
15.5
22
28
42
54
68
80
104
130
154
Heavy Duty
Typical Motor Output Power
(kW)
(HP)
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
1.5
2
3
3
5
7.5
10
15
20
25
30
40
50
60
Max Cont
Current (A)
2.2
3.1
4
5.7
7.5
4.3
5.8
7.5
10.6
12.6
17
25
31
42
56
68
80
105
130
Typical Motor Output Power
(kW)
(HP)
0.37
0.55
0.75
1.1
1.5
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
0.5
0.75
1
1.5
2
1
1.5
2
3
3
5
7.5
10
15
20
25
30
40
50
380-480VAC +/- 10% (kW@400V) (HP@460V)
Normal Duty
Frame Size
0
1
2
3
4
5
6
Heavy Duty
Modules
Max Cont
Current (A)
Typical Motor Output Power
(kW)
(HP)
Max Cont
Current (A)
SP0401
SP0402
SP0403
SP0404
SP0405
SP1401
2.8
1.1
1.5
1.3
1.7
2.1
3
4.2
2.1
0.37
0.55
0.75
1.1
1.5
0.75
0.5
0.75
1
1.5
2
1
SP1402
SP1403
SP1404
SP1405
SP1406
SP2401
SP2402
SP2403
SP2404
SP3401
SP3402
SP3403
SP4401
SP4402
SP4403
SP5401
SP5402
SP6401
SP6402
3.8
5
6.9
8.8
11
15.3
21
29
29
35
43
56
68
83
104
138
168
205
236
1.5
2.2
3
4
5.5
7.5
11
15
15
18.5
22
30
37
45
55
75
90
110
132
2
3
5
5
7.5
10
15
20
20
25
30
40
50
60
75
100
125
150
200
3
4.2
5.8
7.6
9.5
13
16.5
25
29
32
40
46
60
74
96
124
156
180
210
1.1
1.5
2.2
3
4
5.5
7.5
11
15
15
18.5
22
30
37
45
55
75
90
110
1.5
3
3
5
5
7.5
10
20
20
25
30
40
50
60
75
100
125
150
150
www.controltechniques.com
Typical Motor Output Power
(kW)
(HP)
21
500-575VAC +/- 10% (kW@575V) (HP@575V)
Normal Duty
Frame Size
3
4
5
6
Modules
Max Cont
Current (A)
SP3501
SP3502
SP3503
SP3504
SP3505
SP3506
SP3507
SP4603*
SP4604*
SP4605*
SP4606*
SP5601*
SP5602*
SP6601*
SP6602*
5.4
6.1
8.4
11
16
22
27
36
43
52
62
84
99
125
144
Heavy Duty
Typical Motor Output Power
(kW)
(HP)
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Max Cont
Current (A)
Typical Motor Output Power
(kW)
(HP)
4.1
5.4
6.1
9.5
12
18
22
27
36
43
52
63
85
100
125
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
500-690VAC +/- 10% (kW@690V) (HP@690V)
Normal Duty
Frame Size
4
5
6
Modules
Max Cont
Current (A)
SP4601
SP4602
SP4603
SP4604
SP4605
SP4606
SP5601
SP5602
SP6601
SP6602
22
27
36
43
52
62
84
99
125
144
Heavy Duty
Typical Motor Output Power
(kW)
(HP)
18.5
22
30
37
45
55
75
90
110
132
25
30
40
50
60
75
100
125
150
175
Max Cont
Current (A)
Typical Motor Output Power
(kW)
(HP)
19
22
27
36
43
52
63
85
100
125
15
18.5
22
30
37
45
55
75
90
110
20
25
30
40
50
60
75
100
125
150
Notes:Select model on actual motor full load current. *The same model can be used on a 575V or a 690V supply, and has two different output
ratings. For example: At Normal Duty, SP4603 is suitable for a 22kW output motor on a 575V supply and a 30kW output motor on a
690V supply. Can be used on IT supplies - all voltages, Grounded delta supplies - all voltages except 690V
Normal DutySuitable for most applications, current overload of 110% for 165 seconds is available. Where motor rated current is less than the drive
rated continuous current, higher overloads are achieved.
Heavy DutySuitable for demanding applications, current overload of 175% for 40 seconds is available for frame size 0 - 5 in closed loop, 150% for
60 seconds in open loop. For frame size 6 current overload of 150% for 60 seconds is available in closed loop and 129% for 97 seconds
in open loop. Where the motor rated current is less than the drive rated continuous current higher overloads (200% or greater) are
achieved.
Environmental safety and electrical conformance
•Ambient temperature -15 to +40°C, 50°C with derating
•EN 61000-6-3 and EN 61000-6-4 with optional footprint
EMC filter
•Humidity 95% maximum (non condensing) at 40°C
•IEC 61000-3-4 Supply conditions
•Altitude: 0 to 3000m, derate 1% per 100m between 1000m
and 3000m
•IEC 60146-1-1 Supply conditions
•Vibration: Tested in accordance with IEC 60068-2-34
•IEC 61131-2 I/O
•Mechanical Shock Tested in accordance with IEC 60068-2-27
•EN 60529 Ingress protection
•Storage temperature -40°C to 50°C
•EN 50178 / IEC 62103 Electrical safety
•Electromagnetic Immunity complies with EN 61800-3
and EN 61000-6-2
•Safe Torque Off (formally secure disable), independently assessed by
BGIA to IEC 61800-5-2 SIL 3
•With onboard EMC filter, complies with EN 61800-3
(2nd environment)
•EN 81-1 assessed by TÜV
•IP20/Nema 1 rating, IP54 (NEMA 12) through panel mount
•IEC 61800-5-1 (Power Drive Systems)
•EN 61000-6-2, EN 61000-6-4 EMC, UL508C, UL840
www.controltechniques.com
22
Dimensions and Options
For Unidrive SP Free Standing and Unidrive SP Modular
drive dimensions and ratings please refer to the relevant
brochures.
SP Control
Platform
Weight:
1.5kg (3.3lbs)
SP0
SP1
Weight:
2.1kg (4.6lbs)
Weight: 5kg (11lbs)
112mm
(4.4in)
100mm
(3.9in)
226mm
(8.9in)
322mm
(12.7in)
M
249.7mm
(9.8in)
448mm
(17.6in)
www.co
ntroltec
hniques
.com
SP1405 / SP1406:
5.8kg (13lbs)
368mm
(14.5in)
Options
Interfaces
Order Code
Details
SP Control
Platform
Control platform without
power stage
SM – Keypad
Low cost, hot pluggable, LED display
SM – Keypad
Plus
Multi-lingual, hot pluggable, backlit LCD
display. The display can be customised to
provide application specific text.
SP0 – Keypad
Hot Pluggable LED for the compact Size 0
10 min
62mm
(2.4in)
162mm
(6.4in)
219mm
(8.6in)
SP4
SP2
Weight:
30kg (66lbs)
Weight:
7kg (15.5lbs)
310mm
(12.2in)
155mm
(6.1in)
SP3
Weight:
15kg (33lbs)
368mm
(14.5in)
510mm
(20.1in)
219mm
(8.6in)
368mm
(14.5in)
298mm
(11.7in)
260mm
(10.2in)
SP5
SP6
Weight:
55kg (121lbs)
Weight:
75kg
(165.3lbs)
310mm
(12.2in)
310mm
(12.2in)
1131mm
(44.5in)
820mm
(32.3in)
23
Braking Resistor
Order Code
SP0 Braking Resistor
1299-0001
SP1 Braking Resistor
1220-2756-01
SP2 Braking Resistor
1220-2758-01
EMC Filters
250mm
(9.8in)
298mm
(11.7in)
Braking Resistors
298mm
(11.7in)
Unidrive SP built-in EMC filter complies with EN 61800-3,
External EMC Filters are required for compliance with
EN 61000-6-4.
Drive
Order Code
Drive
Order Code
SP0201 to
SP0205
(1ph)
4200-6000
SP2401 to
SP2404
4200-6210
SP0201 to
SP0205
4200-6001
SP3401 to
SP3403
4200-6305
SP0401 to
SP0405
4200-6002
SP4401 to
SP4403
4200-6406
SP1201 to
SP1202
4200-6118
SP4601 to
SP4606
4200-6408
SP1203 to
SP1204
4200-6119
SP5401 to
SP5402
4200-6503
SP2201 to
SP2203
4200-6210
SP3501 to
SP3507
4200-6309
SP3201 to
SP3202
4200-6307
SP5601 to
SP5602
4200-6504
SP4201 to
SP4203
4200-6406
SP6401 to
SP6402
4200-6603
SP1401 to
SP1404
4200-6118
SP6601 to
SP6602
4200-6604
SP1405 to
SP1406
4200-6119
www.controltechniques.com
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
Driving the world...
Control Techniques Drive & Application Centres
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Telford Drive Center
T: +44 1952 213700
controltechniques.uk@emerson.com
USA
Charlotte Application Center
T: +1 800 893 2321
controltechniques.us@emerson.com
Cleveland Drive Center
T: +1 216 901 2400
controltechniques.us@emerson.com
Detroit Application Center
T: +1 248 882 2652
controltechniques.us@emerson.com
SWITZERLAND
Minneapolis Drive Center
Zurich Drive Center
Americas Headquarters
T: +41 56 201 4242
controltechniques.ch@emerson.com T: +1 952 995 8000
controltechniques.us@emerson.com
Lausanne Application Center
Portland Drive Center
T: +41 21 637 7070
controltechniques.fr.ch@emerson.com T: +1 503 266 2094
controltechniques.us@emerson.com
TAIWAN
Providence Application Center
Taipei Application Center
T: +1 401 392 4256
T: +886 2 8161 7695
controltechniques.tw@emerson.com controltechniques.us@emerson.com
THAILAND
Bangkok Drive Center
T: +66 2 962 2099
controltechniques.th@emerson.com
LATIN AMERICA
Miami Application Center
T: +1 954 846 5082
saleslatinam.cta@emerson.com
Control Techniques Distributors
ARGENTINA
Euro Techniques SA
T: +54 11 4331 7820
eurotech@eurotechsa.com.ar
CYPRUS
Acme Industrial Electronic
Services Ltd
T: +3572 5 332181
acme@cytanet.com.cy
HUNGARY
Control-VH Kft
T: +361 431 1160
info@controlvh.hu
BAHRAIN
Emerson FZE
T: +971 4 8118100
ct.bahrain@emerson.com
DOMINICAN REPUBLIC
Puradom S.A.
T: +1 809 565 9599
franco@puradom.com
BULGARIA
BLS - Automation Ltd
T: +359 32 630 707
info@blsautomation.com
EGYPT
Samiram
T: +202 29703868/
+202 29703869
samiramz@samiram.com
COLOMBIA
Sistronic SAS
T: +57 2 555 6000
luis.alvarez@sistronic.com.co
Redes Electricas S.A.
T: +57 1 364 7000
alvaro.rodriguez@
redeselectricas.com
Quimel Colombia S.A.
T: +57 1 547 5215
gerencia@quimelco.com
P.N. 0771-0013-06 12/12
CROATIA
Zigg-Pro d.o.o
T: +385 1 3463 000
zigg-pro@zg.htnet.hr
LATVIA
EMT
T: +371 760 2026
janis@emt.lv
Tecno Ingeniería Industrial
SAC
T: +51 1 445 3608
jforero@tecnoing.com
ROMANIA
C.I.T. Automatizari
T: +40212550543
office@citautomatizari.ro
ICELAND
Samey ehf
T: +354 510 5200
samey@samey.is
LEBANON
Black Box Automation
& Control
T: +961 1 443773
info@blackboxcontrol.com
SAUDI ARABIA
A. Abunayyan Electric Corp.
T: +9661 477 9111
aec-salesmarketing@
abunayyangroup.com
INDONESIA
PT. Apikon Indonesia
T: +65 6891 7600
controltechniques.sg@
emerson.com
PHILIPPINES
Control Techniques Singapore Pte. Ltd.
T: +65 68917600
controltechniques.sg@
emerson.com
LITHUANIA
Elinta UAB
T: +370 37 351 987
sales@elinta.lt
EL SALVADOR
Servielectric Industrial S.A.
de C.V.
T: +503 2278 1280
PT. Yusa Esa Sempurna
Sejahtera
T: +65 6891 7600
controltechniques.sg@
aeorellana@gruposervieletric.com
emerson.com
ECUADOR
ISRAEL
Veltek Cia. Ltda.
Dor Drives Systems Ltd
T: +59 3 2326 4623
T: +972 3900 7595
vacosta@veltek.com.ec
info@dor1.co.il
FINLAND
KENYA
SKS Control
Kassam & Bros Co. Ltd
T: +358 207 6461
T: +254 2 556 418
control@sks.fi
kassambros@africaonline.co.ke
GUATEMALA
KUWAIT
MICE S.A.
Emerson FZE
T: +502 5510 2093
T: +971 4 8118100
cesar.espana@
ct.kuwait@emerson.com
miceautomation.com
SERBIA & MONTENEGRO
Master Inzenjering d.o.o
T: +381 24 525 235
office@masterinzenjering.rs
SLOVENIA
PS Logatec
PORTUGAL
T: +386 1 750 8510
Harker Sumner S.A
ps-log@ps-log.si
T: +351 22 947 8090
drives.automation@harker.pt
URUGUAY
MOROCCO
SECOIN S.A.
PUERTO RICO
Cietec
T: +5982 2093815
Motion Industries Inc.
T: +212 22 354948
jose.barron@secoin.com.uy
T: +1 787 251 1550
cietec@cietec.ma
roberto.diaz@motion-ind.com
VENEZUELA
NEW ZEALAND
Control Associates of Puerto Digimex Sistemas C.A.
Advanced Motor Control. Ph. Rico LLC
T: +58 243 551 1634
T: +64 (0) 274 363 067
digimex@digimex.com.ve
T: +1 (787) 783 9200
info.au@controltechniques.com pr-sales@control-associates.com
VIETNAM
PERU
Nguyen Duc Thinh TechnolQATAR
Intech S.A.
ogy & Trading Co. Ltd.
Emerson FZE
T: +51 1 348 5858
T: +84 8 3916 5601
T: +971 4 8118100
infotech@nducthinh.com.vn
ct.qatar@emerson.com
ventas@intech-sa.com
MALTA
Mekanika Limited
T: +35621 442 039
mfrancica@gasan.com
© Control Techniques 2012. The information contained in this brochure is for guidance only and does not
form part of any contract. The accuracy cannot be guaranteed as Control Techniques have an ongoing process
of development and reserve the right to change the specification of their products without notice. POLAND
APATOR CONTROL Sp. z o.o
T: +48 56 654 4900
info@acontrol.com.pl
* Operated by sister company
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