X2222 enUS 2222 AeroWStand

X2222 enUS 2222 AeroWStand
NOVITOOL® AERO®
Portable Splice Press
The All In One Splice Press
The Aero® Press is revolutionizing the splicing industry due to its ease of use and
quick cycle time. This air cooled press has all components integrated into the tool,
allowing a user to simply plug it into electricity and it is ready for use.
All-In-One Unit
no external components
Less Downtime
splice in 7 - 12 minutes
Efficient & Fast Splicing - All In One.
Once taken from the flight case the unit is fully operational
and ready to splice. There are no external systems such
as water tanks and pumps needed. All functions and
subsystems are integrated into the press. The press has an
integrated air-cooling system which ensures that the belt is
quickly cooled down. This increases the splice quality and
the operating speed of the press. For most belt materials, the
entire operation can be completed within 7 to 12 minutes.
Patent number: US 9,090,022 B1
www.flexco.com
www.flexco.com
Integrated Air Cooling
no water required
Portable Equipment
flight case included
Aero® Stand
for Workshop
Efficiency!
For easier belt
handling in the
workshop, yet
the press is
easily removed
from the stand
for job site use.
2
NOVITOOL® AERO®
Portable Splice Press
Aero® Specifications
The Aero® splice press is available in five different models ranging in width from 12" (300 mm) to 60" (1500 mm).
The unit operates on most common voltages. The Aero splice press can be used for splicing thermoplastic belt
materials up to a maximum 60" (1500 mm) depending on the model.
Aero® Tool Specifications
Aero 300
Aero 600
Aero 900
Aero 1200
Aero 1500
Effective length
Specifications
12” / 305 mm
24” / 610 mm
36” / 914 mm
48” / 1219 mm
60” / 1524 mm
Effective width
5.1” / 130 mm
5.1” / 130 mm
5.1” / 130 mm
5.1” / 130 mm
5.1” / 130 mm
Weight lower part
32 lbs / 14 kg
45 lbs / 20 kg
57 lbs / 26 kg
70 lbs / 32 kg
82 lbs / 37 kg
Weight upper part
19 lbs / 9 kg
28 lbs / 13 kg
37 lbs / 17 kg
46 lbs / 21 kg
55 lbs / 25 kg
Total weight
51 lbs / 23 kg
73 lbs / 33 kg
94 lbs / 43 kg
116 lbs / 53 kg
137 lbs / 62 kg
19.9” / 505 mm
31.7” / 805 mm
43.5” / 1105 mm
55.3” / 1405 mm
67.1” / 1705 mm
8.5” / 220 mm
8.5” / 220 mm
8.5” / 220 mm
8.5” / 220 mm
8.5” / 220 mm
Length
Overall Height
29 PSI / 2 Bar
29 PSI / 2 Bar
29 PSI / 2 Bar
29 PSI / 2 Bar
29 PSI / 2 Bar
Max. temperature
390 ˚F / 200 ˚C
390 ˚F / 200 ˚C
390 ˚F / 200 ˚C
390 ˚F / 200 ˚C
390 ˚F / 200 ˚C
30 x 17 x 15”
(1000 x 430 x 380 mm)
51 x 17 x 15”
(1300 x 430 x 380 mm)
63 x 17 x 15”
(1600 x 430 x 480 mm)
73 x 17 x 19”
(1850 x 430 x 480 mm)
84 x 17 x 15”
(2150 x 430 x 480 mm)
98 lbs / 45 kg
132 lbs / 60 kg
167 lbs / 76 kg
201 lbs / 91 kg
235 lbs / 107 kg
1 phase 230 Vac
8.8 A
14 A
16 A
U.S. only 30 A
U.S. only 30 A
3 phase 230 Vac
4.4 A
7A
8A
12 A
15 A
Weight for transport
Power requirements
3 phase 400 Vac+0
4.4 A
7A
8A
12 A
15 A
250 mm - 9.8"
4.4 A
7A
8A
12 A
15 A
83 mm - 3.3"
140 mm - 5.5"
3 phase 460 Vac
135 mm - 5.3"
Dimensions for transport (L x W x H)
135 mm - 5.3"
Max. pressure
250 mm - 9.8"
250 mm - 9.8"
5.5"
www.flexco.com
NOVITOOL® AERO®
3
Portable Splice Press
Easy to operate
Easy to operate and excellent
splice repeatability
The Aero® has two controllers. One for adjustment of temperature
and time and one for setting the pressure generated by the built-in
compressor. The material/splice specific pressure and temperature
values are easily set and the splicing operation itself is fully
automatic. The temperature controller has a scrolling display which
navigates the user through the settings in clear text messages.
Lightweight, contemporary design
With two quick-clamping bars it is easy to position and fasten the
material in the press. The clamping bars ensure that the material
remains in position until the upper beam is clamped in place.
Temperature control and cooling
With the Aero press, the user can achieve different splice
temperatures for the upper and lower platen or use a single
temperature for both platens. This function makes it easy to obtain
improved splice results for belts with an asymmetric construction,
or those with very thin thermoplastic coatings.
Unique programming features enable a more precise setting of the
dwell time (down to seconds), an automatic dwell time countdown,
and a preheating cycle. A controlled, stepped/preheating will provide
better splice results with thicker or less heat conducting
belt materials.
The splice platens have
integrated cool zones on
both sides of the heating
zone. This will result in ultra
smooth splices even for the
most difficult belt materials.
No inlays of glass fibre or
metal are used which may cause pressure differences. This design
results in:
• No sinking of the hot splice plates into the molten belt material
• No bumps next to the splice
• Less shrinkage of the fingers
• Diminished shiny transition lines
With conventional systems, these malformations are often difficult
to control, requiring process adjustments, trial runs, and a lot of
craftsmanship. However, the Aero can be operated with minimal
training, generating repeatable, high quality splices time after time.
Easy material alignment and clamping
Setting temperature and pressure controller
Easier Handling
and Splicing with
the Aero® Stand
4
NOVITOOL® AERO®
Portable Splice Press
Quality, Smooth Splice
The wide platens with integrated cool zones
prevent the top beam from sinking into the molten
belt material under pressure. This results in an
extremely flat splice which is desired by users.
Aero® Ordering Information
Ordering Number
Easy Installation
The stand has been designed to allow for the
press to be quickly and easily removed for a
field installation.
Traditional splice
Item Code
AERO-300
08000
AERO-600
08001
AERO-900
08002
AERO-1200
08003
AERO-1500
08004
AERO STAND
®
Ordering Number
Item Code
AERO-STAND-CW
08080
AERO-STAND-CW-UMBCABLE
with Umbilical Cable Extension
08114
Smooth splice with the Aero®
Note: Power cords are not included and must be ordered separately.
Contact Customer Service for ordering information.
Integrated Counterweights
Counterweights are integrated into the Aero
stand to offset the weight of the upper press
beams, so that raising and lowering of the
beam occurs with minimal effort.
The unit is well protected and can easily be
transported to any location in the field with
included flight case.
Optional Umbilical Cable
An alternative press stand is available which
includes a long umbilical cable. This cable
provides electrical continuity between the
upper and lower beams between splices,
increasing production efficiency.
Authorized Distributor:
2525 Wisconsin Avenue • Downers Grove, IL 60515-4200 • USA
Tel: (630) 971-0150 • Fax: (630) 971-1180 • E-mail: info@flexco.com
Visit www.flexco.com for other Flexco locations and products.
©2014 Flexible Steel Lacing Company. Novitool® is a registered trademark. 11-15. For Reorder: X2222
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