Nitrogen Kit Ref. KNE-A www.jbctools.com English

Nitrogen  Kit Ref.  KNE-A www.jbctools.com English
www.jbctools.com
English
Nitrogen Kit
Ref. KNE-A
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Packing List
Features
The following items should be included:
The KNE-A requires the GN-A generator or an available nitrogen supply at the operator´s bench.
Nitrogen Flow
Regulator .........................1 unit
Ref. MNE-A
Stand .................................1 unit
Ref. DN-SD
Nitrogen Handle.............1 unit
Ref. T245-NA
Control Unit
Ref. DDE-A
DME-A
Nitrogen Flow Regulator
Ref. MNE-A
Nitrogen Generator
Ref. GN-A
N2 pressure range supply 3 to 6 bar (6 bar max)
Use Ø 6 ± 0.15 mm polyurethane tubing
To
another
module
Nozzles ........... 2 units
Ref. B7243 (x1)
B7244 (x1)
Cartridge ............1 unit
Ref. C245903
Tip Cleaner ........1 unit
Ref. CL9885
Module Cable
Ref. 0014874
Sponge ...............1 unit
Ref. S0354
Compressed
Air Inlet
or
from N2 net
Stand Cable
Ref. 0011283
Stand
Ref. DN-SD
Stand Cable ....................1 unit
Ref. 0011283
Module Cable .................1 unit
Ref. 0014874
Manual...............................1 unit
Ref. 0014692
Nitrogen Handle
Ref. T245-NA
Handle N2 tube
w w w.jbctools.com
Nitrogen Kit
Ref. KNE-A
2
Nitrogen supply tube
Electric line
3
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Adjustable Stand
Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Brass wool
Ref. CL6210
Very effective cleaning
method. It leaves a small
layer of solder on the
tip to prevent oxidation
between cleaning and
rewetting.
Cable collector
Keeps work area
free of cable
Sponge
Ref. S0354
The least harmful
cleaning method. Keep
the sponge damp with
distilled water when
working to avoid tip wear.
Non-slip base
No need to hold the
base while cleaning tips.
Splashguard
It prevents splashing of solder
particles. Also used for sponge
or brush.
Wiper tray
Ref. CL0236
A temperature resistant receptacle lets the operator
remove excess solder by gentle tapping or wiping.
for Sponge:
Tapping:
Wiping:
Maintenance
Tap to remove
excess solder.
Use the slots to
remove remaining
particles.
It can be easily
removed for
cleaning.
for Brushes:
Optional
Inox wool
Ref. CL6205
Adjustable tool holder
Suits your work position
4
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
Adjustable cable collector
5
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Initial Set up
Operation
For DDE Control Unit
Using nitrogen improves the quality of the solder joint as well as preventing tip oxidation.
The MNE is an electrovalve that manages nitrogen flow. It is controlled by the station which keeps
gas consumption to a minimum.
17:14
1. After connecting the MNE, enter the Peripherals Menu and select the port you want to join to the module.
Peripherals
Pedal
Module
2. Select the module from the list. Remember your first connection is denoted as “a”, the second as “b”, etc. (e.g. MNE_a, MNE_b,...)
Port 2-T245
None
Module
None
MNE_a
Recommended N2 flow:
1-2 SLPM
None
N2 flow control
3. Press Menu or Back to save changes.
For DME Control Unit
This light indicates
when the nitrogen is
being supplied
1. Nitrogen flow activation
2. Nitrogen flow deactivation
The nitrogen flow is automatically activated when
the soldering iron is lifted from the stand.
The flow is interrupted when the tool is
returned to the stand and the temperature
drops for the tip to go into the Sleep mode.
When a new MNE is detected, a pop-up screen appears with instructions.
If no screen appears, click on the icon
on the main bar and follow the steps.
17:14
?
MENU
Appears only
when the
installation is
postponed
MODULE
Accessories
Nitrogen
Install
Postpone
Use the P-005 Pedal to enable/disable the MNE-A Nitrogen Flow regulator.
This pedal also works with any module or tool regardless of the module to which it is connected.
Pedal
Ref. P-005
For both Control Units
Pedal
Connector
Once set up, you can change the module settings by entering the Peripherals Menu.
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7
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Changing Cartridges
Compatible Cartridges
Save time and change cartridges safely without switching the station off.
The T245-NA Nitrogen Handle works with C245 cartridges. Find the model that best suits your
soldering needs in www.jbctools.com
1. Removing
2. Inserting
ø1
3. Adjusting
C
B
ø 3,5
ø 1,5
D
A
Round
Place the handle in the
extractor and pull to
remove the cartridge.
Place the handle on top of
the new cartridge and press
down.
Use the holes for fixing the
cartridge as follows:
A. For straight C210.
B. For curved C210.
C. For curved C245.
D. For straight C245.
Important:
Use proper pliers to changle nozzles if still hot.
Before changing the cartridge
After changing the cartridge
Chisel
Round bent
Bevel
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Use a damp cloth to clean the casing, the
stand and the tool. Alcohol can only be
used to clean the metal parts.
Clean periodically
- Periodically check that the metal parts of
the tool and stand are clean so that the
station can detect the tool status.
- Maintain tip surface clean and tinned prior
to storage in order to avoid tip oxidation.
Rusty and dirty surfaces reduce heat
transfer to the solder joint.
Nozzle
Pull out the nozzle and loosen the cartridge. 8
Mark
Insert the nozzle followed by the cartridge.
It is essential to insert the cartridge as far
as the mark for a proper connection and
tighten the screw to prevent moving.
- Periodically check all cables and tubes.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
9
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Safety
Exploded View
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Only nitrogen can be used with this unit.
- Do not use the unit for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
-The soldering tip, the stand and the metal part of the tool may still be hot even when the station is turned off. Handle with care.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful of the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance shall not be carried out by children unless supervised.
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Specifications
- Weight: 3.5 kg (7.8 lb)
- Dimensions (MNE): 50 x 130 x 140 mm
- Voltage (AC): 24V (from control unit)
- Power: 3W
- N2 pressure range supply: 3-6 bar
- Maximum N2 pressure: 6 bar
- N2 flow regulation: 0.5 - 3 SLPM
- Recommended N2 flow: 1-2 SLPM
- Ambient Operating Temperature: 10-40 ºC (50-104 ºF)
Complies with CE standards.
ESD protected housing “skin effect”.
This product should not be thrown in the garbage.
In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
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0014692-0515
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear due to use
or mis-use.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
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