General Pipe Cleaners J-1450 Owner's Manual

JET SET

™

OPERATOR’S MANUAL

J-1450

ION

AT

pply

ER

OP

GS

NIN

AR

Y W

ET

SAF

W

AR

NIN

G

General Wire Spring Co.

■

USA

■

1-412-771-6300 or 1-800-245-6200

Any alteration to equipment without prior written approval of the manufacturer will cancel any warranty or liability extended to the purchaser by manufacturer. For approval or assistance contact General Wire Spring Co.

8.914-323.0 / 97-6116

CONTENTS

Introduction & Machine Safety Information ...................................................................................... 3

Assembly ......................................................................................................................................... 4

Pre-Operation Check ....................................................................................................................... 4

Set-up Procedures ....................................................................................................................4, 7-8

Component Identification & Use, Drain Cleaning ............................................................................ 5

Component Identification & Use, Drain Cleaning through Roof Vent............................................... 6

Operating Instructions ..................................................................................................................8-9

Maintenance .................................................................................................................................... 9

Exploded View, J-1450 .................................................................................................................. 10

Exploded View, Parts List J-1450 .................................................................................................. 11

Pump Exploded View ..................................................................................................................... 12

Pump Exploded View Parts List ..................................................................................................... 13

HR-200W Handy Reel with Foot Pedal ......................................................................................... 14

Hose and Spray Gun Assembly ..................................................................................................... 15

Troubleshooting ........................................................................................................................16-17

Warranty ........................................................................................................................................ 18

2

Model Number _____________________________

Serial Number _____________________________

Date of Purchase ___________________________

The model and serial numbers will be found on a decal attached to the machine. You should record both serial number and date of purchase and keep in a safe place for future reference.

General's Jet Set™ Manual Model J-1450 • Part No. 8.914-323.0/97-6116 • Revised 4/08

gEnEral'S JET SET

™

OPEraTOr’S ManUal

3

INTRODUCTION

Thank you for purchasing a General's Jet Set ™ .

This manual covers the operation and maintenance of model J-1450. All information in this manual is based on the latest product information available at the time of printing.

General Wire Spring Co. reserves the right to make changes at any time without incurring any obligation.

WARNING kEEP WATER SPRAY

AWAY FROM ELEC-

TRICAL WIRING.

WarnIng: Keep water spray away from electric wiring or fatal electric shock may result.

4. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the owner to connect this machine to a UL grounded receptacle of proper

Owner/User Responsibility:

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this General's Jet Set. Warning information should be emphasized and understood. If the operator is not fluent in

English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.

voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always disconnect power before servicing.

5. Grip cleaning wand or hose securely with both hands before starting the cleaner. Failure to do this could result in injury from a whipping wand or hose.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

CAUTION

WarnIng: High pressure stream of fluid that this equipment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

This manual should be considered a permanent part of the machine and should remain with it if machine is resold.

When ordering parts, please specify model and serial number.

HIGH PRESSURE

SPRAY CAN PIERCE

SkIN AND TISSUES.

6. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating.

Do not direct discharge stream at people or severe injury or death will result.

MACHINE SAFETY

CAUTION

READ OPERATOR’S

MANUAL THOROUGHLY

PRIOR TO USE.

WARNING

RISk OF

ExPLOSION: DO

NOT USE WITH

FLAMMAbLE LIqUIDS.

CaUTIOn: To reduce the risk of injury, read operating instructions carefully before using.

1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the unit and result in death, serious bodily injury and/or property damage.

2. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. To comply with the National Electrical code (NFPA 70) and provide additional protection from risk of electric shock, the machines are equipped with a UL approved ground fault circuit interrupter (GFCI) power cord.

7. Never make adjustments on machine while in operation.

WARNING

USE PROTECTIvE

CLOTHING WHEN

OPERATING.

WarnIng: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.

8. Eye safety devices, foot protection and protective clothing must be worn when using this equipment.

9. Do not operate with the valve in the off position for extensive peri-

ods of time as this may cause damage to the pump.

10. The best insurance against an accident is precaution and knowledge of the machine.

WarnIng: Flammable liquids can create fumes which can ignite causing property damage or severe injury.

11. General Wire Spring Co. will not be liable for any changes made to our standard machines or any components not purchased from General Wire Spring Co.

12. Be certain all fittings are secured before using Jet

Set ™ .

WarnIng: risk of explosion -- do not spray flammable liquids.

13. Never run pump dry.

3. Risk of explosion - do not spray flammable liquids or operate

14. Inlet water supply must be cold and clean fresh water.

in an area where flammable or explosive materials are used or

15. Do not allow children to operate the General's Jet Set at any time.

stored.

16. Protect from freezing.

General's Jet set™ J-1450 8.914-323.0/8.914-323.0/97-6116 • reV. 4/08

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4

17. When the machine is working, do not cover or place in a closed space where ventilation is insufficient.

Remove oil plug on top of pump and replace with dipstick supplied.

ASSEMbLY

Upon arrival, inspect the shipping crate for damages. Uncrate and examine all parts. Note any damage to machine or components for claims against freight carrier.

Jets have antifreeze in the pump to protect it from freezing conditions during shipment and storage. If machine will be stored and operated in a cold climate, follow Freeze

Protection instructions on page 9.

Hose Selection Guide

Select the proper hose diameter for the line to be cleaned.

When using new hose, run water through it to clean it out before attaching the nozzle.

Hose Size (ID)* Pipe Size Typical Applications

3/8" or 5/16"

(9.925mm to 7.938mm)

4" to 8" Floor drains, septic lines, long

(

102mm to 203mm)

runs

1/4"

(6.350mm)

2" to 4" Kitchen sinks, laundry drains,

(51mm to 102mm)

clean outs

PRE-OPERATION CHECk

❑

Pump oil (SAE 30W non-detergent oil)

1/8"

(3.175mm)

* Inside Diameter

1-1/2" to 2" Small lines, bathroom sinks,

(38mm to 51mm)

tight bends

❑

Cold clean fresh water supply (6 gpm • 5/8"

(15.875mm) • 20 psi)

❑

Hose, nozzle

❑

Water filter (intact, non-restrictive)

When selecting hose size, consider that pressure is lost as the water travels down the length of the hose. As the length increases, the pressure decreases. In addition, the smaller the diameter of the hose, the greater the loss of pressure per foot will be. As an example, at 2 GPM (.13l/sec) a 1/4"

(6.350 mm) hose will lose 180 lbs. (12.4 bar) of pressure

SET-UP PROCEDURES

over 100 ft. (30.5m) of hose, yet a 3/8" (9.925mm) hose will only lose 25 lbs. (1.7 bar) of pressure over the same

These machines are meant to be used at or near the working area and under operator supervision. If machine must be located out of sight of operator, special controls may be required for proper machine operation and operator safety.

length and at the same flow rate. At 4 GPM, a 3/8" hose will lose 90 lbs. (6.2 bar) of pressure over a 100 ft. (30.5m) length. The gauge reflects pressure from the pump only, not pressure at the end of the hose. It is important to select

Locate the equipment on a solid level area with slopes for drainage. Avoid areas where water can be sprayed at machine.

the largest possible hose size in order to have as much pressure as possible at the end of the hose.

Hoses of the same diameter may be coupled together using the CC-1 coupling, but it is not recommended for

Before using the jet, make sure there are no impurities in the incoming water supply. Turn the water source on for at least 15 seconds, to remove any possible debris in the water before connecting hose to water inlet swivel.

use in lines smaller than 8" (203mm) in diameter. The long length of the hose connectors and coupling together can get caught in bends in the line.

The inlet screen located inside the filter should be cleaned before each use. To clean the inlet screen, unscrew cap beneath the filter, remove the screen and rinse thoroughly with water. Then replace screen.

Coupling two different size hoses can be done through the spray wand trigger or foot pedal.

It is not advisable to have two different hose sizes coupled in a drain line. There is a tremendous loss of pressure

Connect one end of a garden hose (not included) to the water faucet — water supply not to exceed 100 psi

(6.9 Bar) and the other end to the water inlet of the jet machine. (See component identification drawings on next when combined, aside from the difficulty of getting around bends.

The 3/8" (9.925 mm) and 1/4" (6.350 mm) hoses may be attached to the fitting in the core of the hose reel using the pages.) Use heavy duty 3/4" hose of no more than 50 ft.

(15m) in length. If run without an adequate water supply, the pump will cavitate. Cavitation causes the pump to vibrate, causing damage to the pump. Note: Lack of water supply can lead to seal damage, causing a loss of pressure and will void the warranty to the pump.

swivel at one end of the hose. The 3/8" hose may also be attached directly to the accessory outlet by using a twist connect. The 1/4" and 1/8" (3.175mm) hoses may be connected directly to the accessory outlet if an adapter fitting

(AD-1 or AD-2) is used between the hose and quick connect. Adapters may be ordered separately.

Maximum temperature from the water source should not exceed 140°F (60°C). Using water hotter than 140°F (60°C) can cause damage to the pump and void the warranty. If jet is being used to clear ice blockages, see instructions on page 8.

Often, the 1/8" hose is used in conjunction with the spray wand trigger to give the operator finger tip control. Remove the spray wand from the trigger and attach the

1/8" hose using the AD-3 adapter.

General's Jet set™ J-1450 • 8.914-323.0/97-6116 • reV. 4/08


™


COMPONENT IDENTIFICATION AND USE

DRAIN CLEANING

Hose Reel

Pulse Control valve

Pressure Control valve

ER

OP

SA

Tool box

Unloader valve

GFCI

Motor

5

Foot Pedal

(optional)

Inlet Filter

Pump

Pressure

Gauge

Anti-Siphon valve

Drain



™


COMPONENT IDENTIFICATION AND USE

DRAIN CLEANING THROUGH ROOF vENT

Roof vent

Foot Pedal

(optional)

GFCI

Roof

Hose Line to Foot

Pedal on Roof valve

Pressure

Control valve

Unloader

OP

GS

Y WA

FET

SA

Hose

Reel

Toolbox

Motor

Pulse Control valve

Pump

Pressure

Gauge

Inlet

Strainer


Anti-Siphon valve

6


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7

A foot pedal FP-1 valve is available that can be used as a safety shut-off valve for all hose sizes. See foot pedal section for installation and operating instructions.

Nozzles

A number of types of nozzles are available for drain cleaning. Each has a different spray pattern. Some nozzles may have a hole in the front to cut through the stoppage. All will have holes in the back to drive the hose down the line and clean the walls of the pipe. A tight spray pattern (15°) has more driving power for long runs, a wide spray pattern (40°) does a better job of cutting the grease off the walls of the pipe. A combination of nozzles may be required to clear a line. Always turn off the machine and shut off valve before changing nozzles.

Make sure the nozzle you are using matches the pump size.

A 3000 psi (207 bar) pump requires a different nozzle orifice than a 1500 psi (104 bar) pump. Mismatching nozzles with pump size will either cause too little pressure which may not clear the drain, or too much pressure which may damage the machine.

Check nozzles before and after each use for clogged holes which can cause pressure to increase to dangerously high levels and damage the pump. A clogged hole can be cleared by simply using the NCT Nozzle Cleaning Tool.

Use the nozzle selection guide to determine what nozzle you will need for various applications. Example: If a nozzle is stamped #22, it is a JN-22, 15° rear jets, 2 GPM

(.13l/sec) @ 1500 PSI (104 Bar) with a forward cutting jet.

Powerful penetrating nozzle cuts through grease and ice.

Wide spray flushing nozzle cleans inside of pipe thoroughly.

Spring leader nozzle gets hose around tight bends and P-traps

Downhead nozzle takes hose down Tee's and around difficult corners.

Rotary nozzle scours walls of pipe crystal clear

NOZZLE SELECTION GUIDE

15 o

No Forward Jet

15 o

w/Forward Jet

30 o

No Forward Jet

40 o No Forward Jet

Spring Leader (JNSL)

1/8"

1

2

3

-

1

1/4"

11

12

-

14

2

Rotary Nozzle 2

* Rotary Nozzles can be adapted to 1/8" and 3/8" hose using AD-3 or AD-4 adapters

-

3/8"

21

22

-

24

3

Spring leader nozzles and down head nozzles are special nozzles to help aid hose travel through the pipe when there are alot of curves and bends.

Rotary Nozzles

Rotary nozzles are useful as a finishing tool. After the line has been cleared, you may switch to the rotary nozzle to more thoroughly clean the walls of the pipe. Use these nozzles only in a predominantly straight run since they are longer than regular nozzles and may get caught in tight bends.

Pre-Operation Checklist

Be sure you understand all safety precautions and

___ have been trained to use the machine.

Wear goggles or a face shield to protect your eyes

___ from spray or from any product of the spray.

Wear gloves, rubber boots and other protective

___ clothing as required.

Be sure you understand all safety precautions for the

___ detergent use.

Check the labels of any substance you will spray. If the label recommends any antidote or treatment, be

___ ready to use it.



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8

___ Check that all lines and hoses are clear.

Check that the machine is connected to an adequate

___ water supply and that the water supply is on.

Check that traffic has not made the hose weak, worn or damaged. Check the hose for pinching or kinking.

___ Replace any damaged hose.

___ Tighten all fluid connections securely.

OPERATING INSTRUCTIONS

❑

Check all hoses for wear and damage. Tighten all connections securely.

❑

Check oil level of pump.

❑

To begin, turn the water faucet on fully and purge air from system.

❑

Insert end of the jet hose 2 to 3 feet into the drain line.

Then turn the valve on.

Warning: never point the end of the jet hose at a person while operating.

Start-Up

1. Make sure that the ball valve is turned on and the water is flowing.

2. Plug in GFCI power cord to proper receptacle and voltage.

3. Hold on to hose firmly to prevent hose from whipping around.

4. Turn motor switch on.

vibra-Pulse

Pulsation makes the hose vibrate, helping the jet go longer distances and around tight bends easier.

The pulse control valve is located on the front of the pump.

Simply turn the valve on to engage the pulse.

The pulse causes a pressure drop when it's engaged.

The pulse is most effective in a 1/8" hose. You'll note less vibration with a 1/4" hose and almost none with a 3/8" hose.

However the pulse is still effective, causing the water to burst from the nozzle hundreds of times per second.

If you are still having difficulty getting a hose around a tight bend, switch to a smaller diameter hose.

Turn the pulse off before turning machine off.

Shut Down Instructions

After drain cleaning or spray washing is completed, run clear water through the system. Always leave ball valve in open position when turning off motor. Turn off water supply and drain as much water from pump as possible. Remove water supply hose from inlet. If you are in a cold climate, see Freeze Protection.

Handy-Reel

Position the reel at the drain site. Connect the jet machine to the inlet on the reel. Select and attach a nozzle to the hose on the reel. Put the hose 2 to 3 ft. into the drain line. Open the ball valve on the reel. Follow the start up procedures.

Foot Pedal (Optional)

The foot pedal is used with any jet manufactured by General (see pages 5,6). It interrupts the flow of water between the pump and the nozzle while leaving both hands free to guide the hose. The pump will continue to run in by-pass mode. Do not leave pump in by-pass for more than a few minutes or the pump can be damaged. (See Regulating

Pressure Unloader).

The foot pedal may be hooked up either at the machine or remotely at the drain site. To use the foot pedal at the machine, remove the hose going to the swivel on the hose reel and attach it to the inlet side of the foot pedal. Then, connect the accessory hose (6AHW) between the outlet of the pedal and the swivel on the hose reel. Some jet models may need the added length of the accessory hose on the inlet side of the pedal.

For remote hookup, pull the hose from the hose reel to the drain site. Attach the hose to the inlet of the pedal. The pedal is designed for 3/8" hose fittings. If using a 1/4" hose, use the AD-1 as well. Then attach the smaller hose (1/8" or

1/4") to the outlet side of the pedal. Use the smaller hose to clear the drain line.

Ice blockages

High pressure water can be used to clear an ice blockage.

A 3000 PSI (207 Bar) gas jet can clear a 4" (102mm) line at an approximate rate of one foot per minute. The smaller electric jet will take twice as long. Ambient air temperature will effect these times. Use a 15° nozzle with a forward jet.

DO NOT allow the incoming water supply to exceed 140°F

(60°C) or it could cause damage to the pump. Remember to follow the cold weather precautions found in the freeze protection section.

Spray Wand (Optional)

Follow the same procedures listed previously for safety, set-up, operation and maintenance. To operate the spray wand, connect the high pressure hose and trigger to the machine. Turn on the water supply, then squeeze the trigger to purge air from the system. Continue to squeeze trigger as you start the machine.

Use caution when pressure washing. Wear goggles and rubber gloves and boots. Analyze angle of spray and anticipate angle of back splash. Do not point spray at anyone including yourself. Do not put your hand in front of water spray. It can penetrate the skin and cause a need for amputation. It is best to start at a 45° angle at a 7 to 10 ft.

(2 to 3m) distance from object to be cleaned. Direct spray at close range can be powerful enough to cause damage.



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9

NOTE: Typical industry standard stipulates you hold the high pressure spray nozzle approximately 6-8" from the surface to be cleaned. When cleaning with a detergent, apply from bottom up with an even left to right movement. Rinse from top down with a similar motion. This will help reduce potential streaking. Always apply soap to a dry surface. This will enhance penetration and detergent cling and reduce dilution of detergent with an already wet surface.

If you have the dual-lance wand (optional with the J-

1450) you may draw detergents through the spray wand in conjunction with the detergent injector mounted on the machine. First set up the detergent injector system (see

Detergent Injector).

Then simply turn the knob on the wand counterclockwise so that water is flowing through the wide spray nozzle. To spray water only, turn the knob to the clockwise position so that the water flows through the narrow spray nozzle.

The spray wand option with the other jets may also be used to spray detergent. To do so, simply turn the nozzle on the end of the wand counterclockwise. As the spray widens, more of the detergent will be drawn through the wand. Turn the nozzle clockwise to reduce the detergent flow and narrow the water spray pattern and return to high pressure.

Detergent Injector (Optional)

The detergent injector is an option with the J-1450 and can be attached to the free end of the ball valve. Do not attach detergent injector to the inlet side of the pump. Detergents can damage pump.

To use the detergent injector, attach one end of siphon hose to the injector and put the filter end in the detergent solution.

Be sure the end of the hose is at the bottom of the container or bucket. Some models have adjustable valves to control the amount of detergent drawn through the hose.

Remember: Do not use corrosive material. See warning previously listed.

Regulating Pressure Unloader

The machine is equipped with a regulating pressure unloader to prevent pressure overload in the event that the nozzle is plugged or the ball valve or trigger is shut off. When the machine is in the by-pass mode, the pump will continue to run. However running in by-pass mode for extended periods will cause damage to the pump; no more than 5 minutes with the J-1450 pump. Excessive temperatures will damage the pump and void the warranty.

The machine also comes with thermal overload protection. When water temperature in pump increases to 140°F

(60°C), the thermal relief valve will release hot water and allow cool water to enter pump from fresh water supply.

To adjust unloader, loosen lock nut and turn the knob clockwise to increase pressure and counterclockwise to decrease pressure. Caution: Do not overtighten unloader.

Tighten lock nut after adjustments are made.


Freeze Protection

To protect your machine from severe damage caused by water freezing inside the components, it is important to winterize it whenever it is subjected to freezing temperatures.

The best way to protect the system is to keep it out of the cold. Barring that, the next best way is to flush the system with anti-freeze. To do so, simply attach a short garden hose

(not to exceed four feet) to inlet on the pump and put other end into the anti-freeze container. Be sure to remove the nozzle from the hose. Turn the machine on to draw antifreeze into the system. When anti-freeze flows out of the end of the hose, turn the machine off. Connect high pressure hose and trigger and follow above procedure. Cycle trigger on/off so that the anti-freeze will flow into unloader and injector section of machine.

When preparing to operate equipment the next time, remove the anti-freeze. To do so, reconnect water source, turn pump on and direct flow of anti-freeze back into container.

Be careful not to dilute anti-freeze with incoming water supply. Anti-freeze, if kept relatively undiluted can be used again and again.

Hoses can also be protected from freezing by using compressed air to clear them of residual water. Remember to remove nozzle from jet hose and hold trigger of spray wand in open position.

MAINTENANCE

Regular inspection is the key to preventing breakdowns and prolonging the life of the equipment. Follow this simple procedure religiously.

DAILY

Check that the water supply is adequate.

Check that the nozzle on the spray wand is not clogged or worn out.

Check that the PUMP OIL LEVEL is within operating range on dipstick or sight glass.

Check the INLET FILTER.

WEEkLY

Check the PRESSURE HOSE for wear and damage. Damaged hose can be repaired at a local service dealer or by your equipment dealer.

Pump Crankcase Oil Change: Service after the 1st month or after 20 hours. Then service every year or 500 hours.

Use SAE 30W Non-Detergent Motor Oil to full mark on dipstick or to dot on sight glass.

9


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ExPLODED vIEW

J-1450

50 7

38

53

10

51

32

31

30

45

33

46

6

47

18

13

20

22

19

13

35

24

36

62

60

43

W

A

R

N

IN

G

23

21

1

29

18

2

17

4

12

59

45

33

3

32

48

11

61

41

40

42

26

OP

GS

56

10

54

55

8

27

34

52

54

55

49 63

39

15

14

58

33

25

44

40

41

42

28

45

33

Foot Pedal

Assembly

(Optional)

45

16

5

37



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ExPLODED vIEW PARTS LIST

J-1450

ITEM PART NO. DESCRIPTION

1 5-3210

2 5-2248

3 5-1004M

4 4-05001

5 4-03051

6 6-010621

7 4-02751016

8 4-02157725

9 4-02110000

10 4-02037819

11 2-9016

12 2-30082

13 2-30026

Unloader, AL605, 7.8 GPM

@1500 PSI

qTY

1

Pump, AR XTA2G15EBA-F8,

Elect 1725 RPM 1

Motor, 1.5 HP 1 PH 1725 RPM,

Magnetek TEFC 1

Gauge, Pressure, Panel Mount,

0-2000 PSI 1

Wheel & Tire, 8" x 5" Rim,

Pneumatic

GFCI, 125V, 15A, w/37',

12-3 Cord 1

2

Hose Reel, 13" General Wire 1

Hose, Pulsation, 24" 1

Hose, 1/2" Push-on (15.5") 1

Hose, 3/8" x 19", 1 Wire,

3/8" MPT x 3/8" MPTS

Clip, Round, 0.56 I.D.

Pump Protector, 1/2" 140 Deg. 1

1

1

Valve, 3/8" Ball, Brass,

Gen. Wire 2

14 2-1923

15 2-10942

2-30062

16 2-01015

17 2-00272

18 2-00270

19 2-0006

20 2-0042

21 2-008802

22 2-008801

23 2-9002

24 2-1023

25 2-011021

Strainer, 1/2" Inline

Swivel, 1/2" MP x 3/4"

GHF w/Strainer 1

▲

Valve, Anti-Siphon, Watts 8B1 1

Bumper, Rubber 1" w/Bolt,

5/16" x 1-1/4"

Elbow, 3/8" Male, Pipe

Nipple, 3/8" Hex Steel

Tee, 3/8" Branch Male

Hose Barb, 1/2" Barb x 1/4"

MNPT Steel

Hose Barb, 1/2" Barb x 3/8"

MNPT, Steel

Clamp, Screw #6

Elbow, 3/8" Street

Grip, 7/8" Handle, Gen Wire

1

2

Elbow, 3/8" MPT x 1/4" FPT, Steel 1

1

2

1

2

1

1

1

26 95-07103100 Assy, Frame, General, Orange 1

95-07103100R Assy, Frame, General, Red 1

27 90-19711

28 11-1007

Screw, 1/4" x 1/2, HH, NC,

Whiz Loc

Label, J-1450 w/Vibra Pulse

2

1

11


29 2-1100 Adapter, 1/2" x 1/2" Pipe

30 2-2115

qTY

1

Plug, QDISC. 3/8" M x 22MM 1

31

32

33

34

41

42

2-2113

90-19713

90-2001

95-07103106

35 90-1017

36 90-4009

37 90-200421

38 4-027510281

39 26-FP-1

40 90-50047

90-5024

90-10005

Coupler, 3/8" Female

Screw-Type 7640

Screw, 5/16" x 3/4" Whiz

Nut, ESNA, 5/16"

Bracket, Hose Reel Mnt

Bolt, 3/8" x 1" NC HH 4

Washer, 3/8" , Lock, Split Ring 4

Cap, 1/2" Axle 2

Swivel, 3/8" x 3/8"

Foot Pedal (optional)

Knob, Black Plastic

1

1

2

Spring, 0.31 OD x 1.00 Steel 2

Screw 1/4" x 1-5/8" SHDR 2

4 Bumper, Rubber 1" w/Bolt

Handle 1

Washer, 5/16" 14

14

1

1

7

43 2-01022

44 95-07103101

45 90-4001

46 2-01215

47 2-01216

48 90-19716

49 2-01442

50 95-07103105

Cover, Handle, General

Cover, Handle, Vibra-Pulse

Bolt, Whiz, 5/16" x 1"

Plug, Plastic, 1"

Hose Reel Guard

51 95-07103208 Tool Box, Orange

95-07103808R Tool Box, Red

52 95-07103107 Bracket, Tool Box

53 90-19710

54 90-4000

55 90-2000

Screw, 1/4" x 3/4", Whiz Loc

Washer, 1/4", Flat

Nut, 1/4", ESNA

2

4

4

1

1

1

1

1

1

1

1

56 11-0112

57 8.914-323.0

58 90-500341

59 11-3104

60 10-08018

61 9.802-069.0

62 90-4002

63 90-4005

Label, Warning/Danger

▲

Manual, General Jet Set,

J-1450

Pin, Roll, 3/16 x 3/4, Steel

Tag, Water Temp to Pump

1

Label, Warning, Service Cord 1

Grip, 1" Handle 1

Washer, 3/8" Flat

Washer, 3/8" Flat, Sae

4

2

1

1

1

▲

Not Shown



™


PUMP MODEL NO. AR xTA2G15EbA-F8

JET SET MODEL J-1450 PART #5-2248

12

37

32

31

81

82

17

18

19

20

21

22

23

24

26

28

29

30

36

7

8

2

9

10

1

85

40

11

12

13

14

16

25

38

39

15

47

48

39

38

27

80

79

41

42

"E" version Ø24mm

84

75

77

73

74

62

78

F8



™


13

PUMP MODEL NO. AR xTA2G15EbA-F8

JET SET MODEL J-1450 PART #5-2248


1 83-680570

qTY

Head Bolt TCEI M6x60 Brass 6

2

7

8

9

83-620301

83-1260160

83-960160

83-1269050

10 83-880830

11 83-1260140

12 83-1260130

13 83-1260151

Tap Plug 1/8" G (optional)

Valve Cap

O-Ring Ø17.86x2.62

Complete Valve

O-Ring Ø15.54x2.62

Support Ring Ø15

Packaging Gasket Ø15

Piston Guide Ø15

14 83-1260420

15 83-1260440

16 83-1260460

17 83-1320320

O-Ring Ø26.70x1.78

Packaging Seal Gasket Ø15

Piston Oil Seal 15x24x5

Shaft Side Plug

18 83-1320360 O-Ring Ø47.35x1.78

19 83-1260790 Circlip Ø

1

52

20 83-1320370 Bearing 25x52x15 6205

21 83-1320330 Bushing

3

3

3

1

1

1

1

1

3

3

6

3

6

6

1

6

22 83-1320010

23 83-880130

24 83-1260110

25 83-1260100

26 83-1260120

27 83-480480

28 83-1260091

29 83-1260070

30

31

32

83-1260080

83-1260760

83-1321030

Pump Body

Dip Stick

Screw M8

Copper Washer 8x13x0.5

Piston Ø15

O-Ring Ø4.48x1.78

Disc Separator

Piston Guide

Piston Pin Ø

E

7x24

Screw TCEI M5x20

Rear Cover, Low

3

3

3

3

3

3

1

1

3

6

1

kIT 83-1860

OIL SEALS (E ver)

Pos.

16

qty.

3

18

37

1

1

62 1


36 83-1320140

37 83-1260040

38 83-740290

39 83-880530

40 83-1320020

41 83-180101

42 83-820360

81 83-1321780

82 83-1321420

62 83-480671

73 83-1321110

74 83-1321190

75 83-650610

77 83-1320060

78 83-1200430

79 83-780230

80 83-780060

84 83-1321080

Con Rod, Bronze

Rear Gasket Cover

O-Ring Ø14 x 178

Oil Drain Tap Bolt 3/8" G

Pump Head-Without Hole,

18mm Brass

O-Ring Ø17.5 x 2

Head Tap Bolt 1/2"G

Bolt TCEI M6x12

Side Cover

Crankcase Oil Capacity, 14 oz.

E VErSIOn:


Seal Ring 40x52x7

1

4

1

1

1

qTY

3

1

3

2

qTY

1

Shaft 2 GPM Ø5/8"

Ring Bearing HK 4516

Bolt, 3/8" 16 UNCx1"

Type F8 Flange, Nema C

Bolt/Flange-Motor TCEI M6x16 4

Washer Ø

1

6.5x28x4

Bolt TCEI M6x25

1

1

Snap Ring 1

4

1

1

1

NOTE: Center inlet check valve is removed to create pulsation.

Pos.

9

10

kIT 83-1864

vALvES qty.

6

6

Pos.

11

12

14

15

kIT 83-1866

WATER SEALS qty.

3

3

3

3



™


OPTIONAL HR-200W HANDY-REEL WITH FOOT PEDAL

ExPLODED vIEW & PARTS LIST

13

9

8

14

10

7

21

6

2

3

18

16

11

19

1

11

12

20

ITEM PART NO.

1 95-07103106

2 11-20200

3 2-2116

4 11-1019

5 2-01022

6 2-2113

7 4-02037817

8 4-02751016

9 4-027510281

10 90-19713

11 90-4001

12 90-2001

13 95-07103105

10

12

11

15

11

12

11

12

5

3

18

4

18

6

17

DESCRIPTION

Bracket, Hose Reel Mount

qTY

1

Label, HR-200

Nipple, 1/4" x M22, Twist

Label, Inlet

Foot, Rubber 4

Coupler, 3/8" Female Screw

Type 7640 2

Hose, 3/8" x 17.5", 1 Wire, 3/8"

MNPT(SLD) x 3/8" MNPT(SWL) 1

1

2

1

Hose Reel, 13" General Wire 1

Swivel, 3/8" x 3/8" 1

Screw, 5/16" x 3/4" Whiz Loc 7

Washer, 5/16" 13

Nut, 5/16" ESNA 12

Hose Reel Guard 1

14 2-1022

14

ITEM PART NO.

15 83-21008

16 95-07103180

17 95-07103181

18 90-3096

19 90-10124

20 2-01101

21 11-1010

DESCRIPTION

Elbow, 1/4" Street

qTY

1

Valve Assy, Complete 1

Cover, Welded Assy. Foot Valve 1

Plate, Fott Valve Assy 1

Washer, 1/2" Flat

Bolt, 5/16" x 6-1/2" HH, NC

Grip, 1" Handle, Waffle

Label, Discharge 1

3

1

1



™


HOSE AND SPRAY GUN ASSEMbLY (OPTIONAL)

J-1450 SWA-1500

5

1

2

15

4

3


1

2

3

4

5

4-011148

4-01246

8.739-030.0

2-2113

4-2005

4-01402515

qTY

Lance, 18" Molded Grip

AL-3929.11 1

Spray Gun, Shut-Off AP1000 1

Hose, 3/8" x 25', 1 Wire,

TS, Legacy, 50 x SW 1

Coupler, 3/8" Female Screw Type

7640

Nozzle Holder, Adjustable

1

1 AL-TR9-4701.12

▲

Nozzle Only, SA 1/4",

MEG 1502.5

▲

Not Shown

1



™


16

TROUbLESHOOTING

These troubleshooting procedures cover pump malfunctions, delivery problems and charge system malfunction.

Warning: Before attempting any repairs or maintenance, make sure machine is shut off.

PRObLEM POSSIbLE CAUSE REPAIR

LOW PRESSURE

ROUGH OPERATION

WITH LOSS OF

PRESSURE

WATER LEAkAGE AT

INTAkE MANIFOLD OR

CRANkCASE

OIL LEAkS

ExCESSIvE WEAR

SHORT PISTON

CUP LIFE

IRREGULAR SPRAY

PATTERN

Worn or oversized nozzle

Clogged water and/or detergent inlet strainer

Worn or damaged piston cups

Worn or damaged inlet or discharge valve

Dirt or foreign particles in valve assembly

Air leak in inlet plumbing

Replace worn nozzle. Check nozzle size.

Clean or replace strainers.

Replace piston cups.

Replace worn valve poppets or valve springs.

Remove any dirt particles.

Restricted inlet plumbing or air leak in inlet plumbing

Damaged piston, cup or pump valve

Locate air leak. Re-seal connection or replace damaged port.

Repair clogged inlet fittings. Check supply hose and ensure adequate water supply.

Replace any damaged pump parts and clean out any foreign particles.

Clogged nozzles

Worn manifold seals, pistons or

O-rings. Or, condensation inside crankcase

Inadequate water supply to pump creating a vacuum lock

Worn pistons and/or leaking crank seals, crankcase cover seal or drain plugs

Worn or loose bearings

Clean or replace nozzles.

Replace seals, sleeves or O-rings. Change oil at regular intervals.

Ensure adequate tap water supply. Clear inlet filter.

Replace seals, sleeves or O-Rings.

Scored cylinders from pumping acids

Abrasive particles in fluid being pumped

Operator(s) running pump without water supply

Hot water in pump

Worn or partially clogged nozzle

Replace bearings. Check bearing seals, spacers and retainers. Replace any worn parts.

Replace cylinders. DO NOT PUMP ACID

SOLUTIONS. For acid application, ask your dealer for a Pump Saver Injector.

Replace water and detergent strainers if damaged or missing. Install additional filter if fine abrasives are still evident.

DO NOT ALLOW WASHER TO BE RUN

WITHOUT PROPER WATER SUPPLY.

Do not run in bypass for more than 5 minutes.

Do not let water supply exceed 140 o

F (60 o

C).

Clean or replace nozzles.



™


17

TROUbLESHOOTING

Detergent System Malfunction

POSSIbLE CAUSE REPAIR PRObLEM

WASHER FAILS TO

DRAW DETERGENT

Detergent metering valve closed or valve clogged or defective

Back pressure in hose (when using additional lengths of pressure hose)

Back pressure in pressure hose (when using dual lance wand)

Suction tube not below liquid surface

Clogged or damaged suction strainer

Open detergent metering valve, following procedure in operating instructions.

Contact dealer for proper injector size when adding lengths of hose.

Use proper size flood nozzle in dual lance wand (refer to parts breakdown).

Completely submerge suction tube and strainer in detergent solution.

Clean or replace strainer.

DETERGENT SOLUTION

TOO WEAk

Clogged detergent strainer

Air leak in detergent suction tube or inlet plumbing

Original detergent too concentrated

DETERGENT SOLUTION

TOO CONCENTRATED

DETERGENT IN RINSE

CYCLE

Dual lance wand or adjustable nozzle holder in open position or chemical metering valve open

Worn or defective internal check valve

DILUTION OF

DETERGENT

CONCENTRATE

DURING CYCLE

Defective check valve in detergent tank

Clean or replace strainer.

Find air leak and clean or replace parts as necessary.

Dilute product as necessary to achieve proper concentration.

Close dual lance wand adjustable lance holder to achieve high pressure. Close detergent metering valve.

Repair or replace check valve or injector parts as necessary.

Replace parts as necessary.

TROUbLESHOOTING

Unloader valve Malfunction

PRObLEM

UNLOADER CYCLES

POSSIbLE CAUSE

Fitting leaking downstream

Piston or valve spring broken or worn

Clogged nozzle

O-ring worn or cut

REPAIR

Tighten/replace fitting.

Replace parts as necessary.

Clean or replace.

Replace part as necessary.

FLUID LEAkING

FROM bODY

UNLOADER WILL NOT

COME TO PRESSURE

ExTREME PRESSURE

SPIkES

Foreign particle in valve

Nozzle worn or wrong size

Piston or valve worn

Adjusting nut turned completely into unloader

Clogged nozzle

Replace or clean.



Back off adjusting nut.

Clean or replace



™


18

General Wire Spring Co.

LIMITED ONE YEAR WARRANTY

General Wire Spring Co. products are warranted to be free of defects in material and workmanship under normal use for the periods specified below.

General Wire Spring Co. machines carry a one year limited warranty against defect or breakage except as noted below. Should any part break or fail to work properly in the year following purchase, it will be repaired or replaced at our discretion at no charge. Some parts, such as hoses and nozzles, are subject to severe wear and are replaced within a year only if a flaw in the material causes breakage. No adjustment can be made on kinked hoses, since a kink is evidence of abuse. Also, no adjustment can be made where there is considerable wear at the point of the break.

All parts replaced under warranty must be original General Wire Spring Co. replacement parts. Under no circumstances will there be a reimbursement for parts that are not original General Wire Spring Co. parts.

Damage due to negligence, rust, exposure to corrosive chemicals, abnormal usage, accidents or alteration from original design is not covered by this warranty.

Warranty Does Not Cover:

1.

Certain items not manufactured by General Wire Spring Co. but used as components such as engines and motors are guaranteed by their respective manufacturer service centers.

2. Items subject to normal wear such as seals, valves, hoses, spray guns, wands, couplings, nozzles, belts, swivels, filters or any part subject to direct physical contact by the public.

3. Replacement of any fluids such as oil or chemicals, nor does it cover cleaning of any parts.

4. General Wire products are only warranted to the original purchaser, there is no continuation of warranty on used products.

5. Products damaged in transit. (A claim should be filed with the carrier in the event a product is damaged in shipment.)

6. Damage caused by the use of caustic or corrosive liquids.

7. Operating the pump under conditions that cause or contribute to cavitation.

8. Damage caused by contaminated fuel or oil.

9. Heat damage within the pumping system, whether introduced with the water supply or generated within the system.

10. Damage caused by accident, fire, flood, wind storm, freeze up or other acts of nature.

11. Damage caused by improper installation or power supply.

12. Cost of transportation to authorized service center.

13. Freight costs are the responsibility of purchaser/dealer.

14. Cost incurred for telephone communications.

15. Travel costs or mileage and/or time.

16. Failure to follow recommended maintenance or operating procedures outlined in the operators manual.

17. Loss of running time, income or any other loss due to down time.

18. Use of unauthorized/substandard accessories or attachments.

In order to obtain warranty service the original purchaser is responsible for:

1. Providing proof of purchase (original invoice or bill of sale).

2. Informing your wholesaler of the defect(s) or problem(s) and making the product available for repair. They will direct you to t h e nearest authorized Service Center. (Charges for pick-up or delivery, service calls and mileage are not covered under warranty.)

This warranty is made in place of all other warranties, express, statutory or implied, including those of merchantability and of fitness for purpose.

This warranty gives you specific legal rights and you may also have other rights that vary from state to state. Some states do not allow the exclusion of limitation of incidental or consequential damages, so these limitations may not apply to you.


General Pipe Cleaners J-1450 Owner's Manual 20 Pages

General Pipe Cleaners J-1450 Owner's Manual

JET SET

™

OPERATOR’S MANUAL

General Wire Spring Co.

■

USA

■

1-412-771-6300 or 1-800-245-6200

CONTENTS

2

Model Number _____________________________

Serial Number _____________________________

Date of Purchase ___________________________

The model and serial numbers will be found on a decal attached to the machine. You should record both serial number and date of purchase and keep in a safe place for future reference.

OPEraTOr’S ManUal

3

INTRODUCTION

Owner/User Responsibility:

CAUTION

MACHINE SAFETY

CAUTION

OPEraTOr’S ManUal

4

ASSEMbLY

Hose Selection Guide

PRE-OPERATION CHECk

SET-UP PROCEDURES

OPEraTOr’S ManUal

COMPONENT IDENTIFICATION AND USE

DRAIN CLEANING

5

OPEraTOr’S ManUal

COMPONENT IDENTIFICATION AND USE

DRAIN CLEANING THROUGH ROOF vENT

6

OPEraTOr’S ManUal

7

Nozzles

Rotary Nozzles

Pre-Operation Checklist

OPEraTOr’S ManUal

8

OPERATING INSTRUCTIONS

Start-Up

vibra-Pulse

Shut Down Instructions

Handy-Reel

Foot Pedal (Optional)

Ice blockages

Spray Wand (Optional)

OPEraTOr’S ManUal

9

Detergent Injector (Optional)

Regulating Pressure Unloader

Freeze Protection

MAINTENANCE

OPEraTOr’S ManUal

ExPLODED vIEW

J-1450

10

OPEraTOr’S ManUal

ExPLODED vIEW PARTS LIST

J-1450

11

OPEraTOr’S ManUal

PUMP MODEL NO. AR xTA2G15EbA-F8

JET SET MODEL J-1450 PART #5-2248

12

OPEraTOr’S ManUal

13

PUMP MODEL NO. AR xTA2G15EbA-F8

JET SET MODEL J-1450 PART #5-2248

OPEraTOr’S ManUal

OPTIONAL HR-200W HANDY-REEL WITH FOOT PEDAL

ExPLODED vIEW & PARTS LIST

14

OPEraTOr’S ManUal

HOSE AND SPRAY GUN ASSEMbLY (OPTIONAL)