Siemens one-stop
Process Instrumentation and
Weighing Technology
Siemens – The One-Stop Shop
Process Automation
Brochure
Edition
10/2014
Answers for industry.
Content
Complete packages for field instrumentation.
◼◼Process Instrumentation
Pressure, temperature, flow, and level meters.
­Positioners for pneumatic linear and part-turn
­actuators.
Process controllers and process recorders.
◼◼Weighing Technology
Components for weighing systems, including belt
scales, weighfeeders, and solids flow meters.
Instrumentation for process monitoring.
Communication and software for control,
­maintenance, and diagnostics.
Integrated engineering and standardization for field
instrumentation and complete solutions for process
analytics.
2
Introduction
Complete profitable solutions with optimized process instrumentation
Competitive advantage in the process industry relies on
the ability to make processes faster, more flexible, more
efficient and, above all, more cost-effective. Siemens
is your partner integrating business processes across
all levels, and helping you create your competitive
advantage. Decades of experience in the measurement
and control of industrial processes form the foundation
of unsurpassed expertise in all areas of process
engineering. We are the global market leader in the level
measurement, and positioners sectors.
Through continuous innovation and improvement of our
product portfolio, we offer you reliable and profitable
solutions for every process automation application.
Whether the application requires individual customized
products or a complete system solution – our field-proven
”Totally Integrated Automation” platform means full
integration into data management, communications,
configuration and programming.
You can benefit from the versatility of our complete
solutions for your process application, as well as
from the openness of the systems. Thanks to the
standard ­PROFIBUS, FOUNDATION Fieldbus or HART®
communications interface, leading to the easy
integration of existing and future components. Add to
this our comprehensive services, including planning and
competent technical consulting, commissioning and
support in certification procedures, and maintenance and
in-depth operator training. In short, Siemens is your onestop partner for field instrumentation.
3
Industries
Process Instrumentation
In the field of process instrumentation and weighing technology, Siemens focuses on a number of key industries
Siemens offers a comprehensive range of process instruments for pressure, temperature, flow and level measurement.
such as:
Pneumatic valve positioners, process controllers, process recorders and process protection devices complete the
◼◼Chemical
package. Whether you need a single instrument or a complete instrumentation package, Siemens is your professional
◼◼Pharmaceutical
supplier for any project.
◼◼Water/wastewater
◼◼Mining, aggregates, cement
◼◼Oil and gas/hydrocarbon processing
◼◼Pulp and paper
◼◼Food and beverage
◼◼Marine
4
5
Pressure Measurement
[1]
SITRANS P comprises a complete range of instruments for measuring gauge, differential and
absolute pressure. In addition to high measuring precision and ruggedness, defining features
include the convenience and functionality of a modular system as well as the perfect safety
concept. We have a proven range of products for all pressure applications.
[2]
[3]
Overview of the SITRANS P range:
◼◼SITRANS P200/210/220 [2]
◼◼SITRANS P LH100
The fixed range transmitter for gauge and absolute
­pressure.
Convenient hydrostatic level measurement.
SITRANS P transmitter, LH100, is used for hydrostatic level
measurements. It is immersed in the process connected
by a vented cable. The sensor has a stainless steel enclosure and is suitable for applications ranging from drinking
water to corrosive liquids.
[4]
SITRANS P200: ceramic diaphragm
SITRANS P210: stainless steel diaphragm
SITRANS P220: stainless steel diaphragm fully welded
◼◼SITRANS P250 [3]
Fixed range transmitter for differential pressure.
The differential pressure will be detected with a ceramics sensor and transformed into an output signal of
4–20 mA-, 0 –5 V resp. 0 –10 V.
◼◼SITRANS P280 [4]
The SITRANS P280 is a WirelessHART pressure transmitter
that provides all measured process values as well as
diagnostic information, parameters and functions via
wireless communication. The device is powered by
an internal ­battery and designed for ultralow power
consumption. The compact and rugged design makes it
specially suitable for direct mounting on tanks and pipes
in remote parts of plants, and on moving or rotating
equipment for process monitoring or asset management
applications.
SITRANS P500
Digital transmitter for high precision
applications with unmatched specifications for total performance and
long term stability.
6
7
Pressure Measurement
[1]
[2]
[3]
[4]
◼◼SITRANS P300 [1]
◼◼SITRANS P DS III [2]
◼◼SITRANS P500 [3]
◼◼Remote seals [4]
offers measuring precision and ruggedness, and advanced operation. The SITRANS P300 was designed for
the food and beverage industry as well as pharmaceutical
processes. It is an integral component of the SITRANS P
family because of its measurement deviation of less than
0.075 %, a hygienic stainless steel housing with laseretched nameplate, and the proven SITRANS P DS III local
operating philosophy.
Digital transmitters with integral diagnostics function,
HART, PROFIBUS PA or Fieldbus Foundation communication, and convenient key operation. Within a range from
1 mbar to 700 bar, the SITRANS P DS III works well even
with extreme chemical and mechanical loads or electromagnetic influences. It offers additional safety functions
such as plant and self-monitoring, fault diagnostics and
provides maintenance messages advising when the next
calibration is due. The self-test function is unique for
­fail-safe operation. Electronics modules can be quickly
and easily replaced so that on-site repairs are fast, simple and cost-effective. In addition to convenient local
operation, SITRANS P transmitters can be connected to
networks using the PROFIBUS PA, Foundation Fieldbus, or
HART protocol.
Digital transmitters for high precision applications.
The measuring possibilities of the SITRANS P line are
extended by a wide range of remote seals. These seals are
used when measuring hot, corrosive, highly viscous, or
crystallizing material. The following types of remote seals
are available:
You can read the process data via a HART, PROFIBUS PA
or Fieldbus FOUNDATION protocol. The SITRANS P300 is
also available combined with absolute or relative pressure
measuring cells with flush mounted diaphragms. A wide
range of process connections are available for the food
and beverage, pharmaceutical, and paper industries, including threaded and flanged versions.
SITRANS P DS III differential pressure transmitters are
designed for nominal pressures up to PN 420 (5800 psi).
The wetted parts are available in stainless steel, Tantalum,
Hastelloy®, Monel®, or gold plated. Explosion-proof versions are also available. The high safety level is documented by globally recognized certificates, including ATEX,
SIL, CENELEC, FM, CSA, NEPSI. It is tested according to the
NAMUR guidelines.
The SITRANS P500 ensures a maximum reference accuracy
below 0.03 % of calibrated span up to a turndown of 10:1.
Combined with its low static pressure and temperature
errors, it guarantees a total performance of 0.09 % up to a
turndown of 5:1 and 0.14 % up to a turndown of 10:1.
The excellent long-term sensor stability reduces recalibration costs and gives you the measurement that you can
trust for the long run. The cutting edge design of the
mea-surement cell allows use at process temperatures up
to 257 °F (125 °C) without requiring a remote seal system.
In case of critical applications where fast response times
are required the SITRANS P500 helps to keep your plant
safe thanks to its step response time (T63) of only 88 ms.
◼◼ Flanges according to EN, ASME, and other connections,
either rigid connection to the transmitter or via flexible
capillary.
◼◼ Various filling liquids for temperatures of material up to
400 °C (750 °F).
◼◼ Various diaphragm material options.
◼◼ Special versions specific to each industry.
The configuration of the device can be done via standard
HART-protocol compatible tools and also using the local
push buttons and LCD display.
SITRANS P500 offers an easy-to-understand multilingual
plain text menu which includes a rich set of diagnostic
features and a quick start wizard for a simple, error-free
configuration. The graphic display of the transmitter can
be used to show trends and enables process monitoring.
This transmitter is available for different ranges to be used
for differential pressure and level applications. In addition
the transmitter can be combined with different kinds of
remote seals.
8
Hastelloy® is a registered trademark of Haynes International. Monel® is a registered trademark of Special Metals Corporation.
9
Temperature Measurement
[1]
The instruments in the SITRANS T line are true temperature measure­ments, even under
extreme conditions. Whether high or low temperatures or hazardous areas, the SITRANS T with
communications capability can meet all demands in a wide variety of industries.
Whether you require a sensor, head, rail or field-mounted
transmitter, or a complete measuring point – we can offer
you this individually or as a complete package.
The cost-effective SITRANS T transmitters can measure
accurately in any application, and can be connected simply and rapidly to thermocouples or resistance thermometers. You can set the parameters using the intelligent
SIMATIC PDM software package in no time at all, and
without input errors. The following units are available:
[2]
Transmitters for head-mounting
◼◼SITRANS TH100 [1]
100 Ohm RTD transmitter. Low-cost and compact,
configurable using PC (SIPROM T).
◼◼SITRANS TH200 [2]
Universal transmitter, configurable using PC (SIPROM T).
Cost-saving service features.
◼◼SITRANS TH300 [2]
HART universal transmitter, configurable using SIMATIC
PDM or HART protocol. Cost-saving service features.
Diagnostics and simulation functions, remotely or locally.
◼◼SITRANS TH400 [2]
Fieldbus transmitter in designs for PROFIBUS PA or
­FOUNDATION Fieldbus.
Configurable using SIMATIC PDM (PA) or AMS (FF). Comprehensive diagnostics and simulation functions, transmission of important device and process data over the
bus cable.
SITRANS TS500
Temperature Sensors for a
wide range of applications
10
11
Temperature Measurement
[1]
[4]
[3]
Transmitters for rail-mounting
Transmitters for field-mounting
SITRANS TS temperature sensors
◼◼SITRANS TR200 [1]
◼◼SITRANS TF [2]
◼◼SITRANS TS500 - for pipes and vessels [4]
Universal transmitter programmable via PC (SIPROM T).
Cost-saving operational functions and diagnostics LED.
Transmitter for mounting in the field where excessive
heat or vibrations are present at the measuring point; IP67
degree of protection, programmable, HART, P
­ ROFIBUS PA,
FOUNDATION Fieldbus optional programm-able digital
display. Can also be used as remote display without
transmitter for any 4 to 20 mA signal.
The industry temperature sensor series supports a wide
field of measurements, from simple applications up to
solutions for harsh environments. Designed as a modular
system of barstock thermowell, extension, connection
head and optional transmitter and display, the customers
profit from the use of standard components for individual
applications.
◼◼SITRANS TR300 [1]
HART universal transmitter configurable via SIMATIC PDM
or HART protocol. Costsaving operational functions and
diagnostics LED. Remote or local diagnostics and simulation.
12
[2]
◼◼SITRANS TF280 [3]
Is a WirelessHART temperature transmitter that provides
all measured process values as well as diagnostic
information, parameters and functions via radio. The
device is powered by an internal battery and designed
for ultralow power consumption. Its compact and rugged
design makes it specially suitable for direct mounting on
tanks and pipes in remote parts of plants, and on moving
or rotating equipment for process monitoring or asset
management applications.
13
Flow Measurement
[1]
Choosing the right flow meter for the right application can dramatically improve your bottom line.
In all industries, Siemens offers a compre-hensive selection of electromagnetic, Coriolis, ultrasonic,
vortex, rotary piston and differential pressure flow meters suitable for measuring a variety of
liquids.
[2]
◼◼Battery-operated water meters
measure the volume flow of electrically conductive fluids
like e.g. water, chemicals, food and beverage, slurries,
sludge, paper stock, and mining slurries with magnetic
particles.
The SITRANS F M product range is divided into three
meter types:
MAG 8000 DN 25 to DN 1200 (1‘‘ to 48‘‘) [4]
◼◼Modular pulsed DC meters
◼◼ Mains powered 24 V AC/DC, 115 V AC/230 V AC with
battery backup.
◼◼ Full transmitter program MAG 5000/MAG 6000/
MAG 6000 I compact or remote mounting.
◼◼ Multiple I/O as standard and communication modules
PROFIBUS PA/DP, FOUNDATION Fieldbus, HART and
Modbus® RTU.
◼◼ MAG 5100 W [1] sensor designed for water and wastewater applications.
◼◼ MAG 3100 P designed for process industry and the harsh
requirements in the chemical industry.
◼◼ MAG 3100/MAG 3100 HT [2] sensor for general process
industry.
◼◼ MAG 1100/1100 HT sensor for general process industries.
The digitally-based SITRANS FC430 features
market-leading com­pactness, very high accuracy
[4]
◼◼SITRANS F M – Electromagnetic flow meters
SITRANS F M DN 2 to DN 2000 (1/12“ to 78“)
SITRANS FC430
[3]
◼◼ MAG 1100 F [3] sensor for food and beverage and
pharmaceutical industries.
[5]
Designed for the water industry, the MAG 8000 program
is a battery-powered solution that makes it easier than
ever to install a reliable water meter virtually anywhere.
◼◼ Battery lifetime up to 6+ years.
◼◼ IP68 (NEMA 6P) enclosure for sensor and transmitter in
compact or remote version.
◼◼ MAG 8000 for abstraction and distribution network.
◼◼ MAG 8000 CT for revenue and bulk metering.
◼◼ MAG 8000 Irrigation for agriculture.
◼◼High-powered AC meters
TRANSMAG 2 / 911/E DN 15 to DN 1000 (1/2‘‘ to 40‘‘) [5]
Specially designed for heavy mining slurries with or without magnetic particles as well as the most difficult applications in the pulp and paper industry.
◼◼ A wide choice of corrosion-resistant liner materials.
◼◼ Heavy duty industrial enclosure.
◼◼ No movable parts.
of 0.1%, low pressure loss, extremely stable zero
point, best-in-class data update with 100 Hz
high-speed signal transfer and the first SIL 3
certification on a Coriolis system. Unique support
tools provide direct access to backup data,
settings, certificates, and audit trails.
14
Modbus® is a registered trademark of Schneider Electric.
15
Flow Measurement
[1]
[2]
◼◼SITRANS F C Coriolis mass flow meters
measure the direct mass flow rate of liquids and gases in
almost any application.
It is a multivariable device delivering reliable information
on mass flow, volume flow, temperature, density and
concentration (e. g. Brix or Baume).
◼◼Flexibility and high performance with the
MASS 6000 transmitter [4]
The flexible MASS 6000 transmitters are designed for high
performance and easy operation ensuring a low cost of
ownership.
◼◼Seamless integration with the SIFLOW FC070
­module [2]
SIFLOW FC070 is a true multi-parameter Coriolis transmitter ready for quick installation and system integration into
SIMATIC S7 and SIMATIC PCS 7 automation systems.
SIFLOW FC070 is the most compact, space-saving and versatile module available.
◼◼Innovation and user-friendliness Transmitter
­SITRANS FCT030
The FCT030 transmitter is based on the latest develop­
ments within digital signal processing technology – engineered for high measuring performance, fast response to
step changes in flow, fast dosing applications, high immunity against process noise, easy installation and maintenance. The FCT030 can be remote connected or compact
mounted with all sensors of type FCS400.
Sensors meeting the toughest challenges.
Optimum measuring performance is achieved through an
intelligent sensor design with a strong focus on safety,
16
[3]
[4]
repeatability, and quality, enabling a high accuracy
0.1 % of rate with a large turndown ratio. Sensor of
capacity ranges from few g/h to 510 000 kg/h (few oz/h
to 1 124 300 lb/h), covering applications ranging from
mini-plants to bulk loading.
◼◼FCS400 sensors DN 15 - DN 80 in standard, hygienic
(3A, EHEDG) and NAMUR versions [1]
0 to 136 000 kg/h (0 to 300 000 lb/h)
Fulfill the need for high performance in Chemical,
Food & Beverage, Pharma and Hydrocarbon applications.
Market -leading compactness saves space and money,
with enough flexibility for installation anywhere and the
ability to fit multiple units into tight spaces.
◼◼MASS 2100 DI 1.5 [3]
0 to 65 kg/h (0 to 143 lb/h):
Ideal for low flow applications measuring liquid or gas.
◼◼FC300 DN 4
0 to 350 kg/h (0 to 772 lb/h):
Low flow sensor with focus on compactness and machine
integration.
◼◼FCS200 DN 10 – DN 25 [5]
0 to 30 000 kg/n (0 to 66 138 lb/h)
Ideal for measuring in CNG (Compressed Natural Gas)
applications.
[5]
[6]
[7]
[8]
◼◼SITRANS F US ultrasonic flow meters
◼◼Retrofit flow meter type, SONOKIT [7]
are available as in-line and clamp-on versions. Both
meter types can be used with homogeneous conductive
and non-conductive liquids and gases (only clamp-on). In
addition to standard volume flow, they can also provide
information on media quality and temperature. Meter
calibration can be certified to industry standards.
The SONOKIT system up to DN 4000 (160”) is designed for
in-line retrofitting on all existing pipelines as a 1-track or
2-track flow meter. The unique design enables installation
on empty pipes or pipes under pressure without process
shut-down.
◼◼In-line ultrasonic flow meters [6]
Ultrasonic in-line flow meters are suitable for industrial
applications with pipe sizes ranging from DN 50 to
DN 1200 (2” to 48”). Full 2-track and 4-track sensors are
available in combination with the SITRANS FUS060
transmitter.
◼◼ Option between mild and stainless steel sensors.
◼◼ Transducers can be exchanged without interrupting
operation.
[9]
◼◼ Robust version can be buried and withstands constant
flooding.
◼◼ Outstanding accuracy; the bigger the pipe, the more
accurate the result.
◼◼SITRANS FUS380 [8] and FUE380
For the utility industry the 2-track flow meters,
SITRANS FUS380 and FUE380, are designed to measure
water flow in district heating plants, local networks,
boiler stations, substations and other general water
applications.
◼◼ Custody transfer approvals for district heating custody
transfer applications.
◼◼ Battery or mains power enables installation where
needed. Battery lifetime up to 6 years.
◼◼ Ideal for energy metering together with the
SITRANS FUE950 [9] energy calculator.
◼◼Standard MC2 DN 50 – DN 150
0 to 510 000 kg/h (0 to 1 124 300 lb/h):
Large sensors offering ideal fit between size and
maximum flow capacity.
17
Flow Measurement
[1]
[2]
◼◼Clamp-on ultrasonic flow meters
The key feature of the clamp-on ultrasonic flow technology is the externally mounted sensors. They are quickly
and easily installed on the outside of the pipe, making
them the perfect choice for retro-fit applications and
applications where corrosive, toxic or high pressure
liquids and gases rule out the option of cutting the pipe.
The technology provides highly accurate measurement
of both liquids and gases on pipes ranging from DN 6 to
DN 9140 (0.25” to 360”) in size.
Clamp-on ultrasonic flow meters are available in seven
different families suitable for a wide range of industries
and applications:
◼◼ SITRANS FUS1010 [1] for general industry
◼◼ SITRANS FUP1010 [2] portable meter
◼◼ SITRANS FUE1010 for HVAC
◼◼ SITRANS FUH1010 for hydrocarbon
◼◼ SITRANS FUG1010 for gas
◼◼ SITRANS FST020 [3] for basic water, wastewater and
HVAC applications
◼◼ SITRANS FUT1010 [4] for hydrocarbon liquid and gas applications
[3]
[4]
[5]
[6]
[7]
Most families are available in single, dual or four channel
configurations that offer great cost saving options. The
dual channel version can be set up on two separate applications and can also provide arithmetic functions between
the two channels. The 4-channel meter does not offer
mathematical functions, but can monitor multi channels
and paths.
◼◼SITRANS F X – Vortex flow meters
◼◼SITRANS LUT400 [7]
provide accurate standard volumetric and mass flow
measurement of steam, gases, conductive and nonconductive liquids. The Vortex flow meter functions as
an “All-in-one-solution” with integrated temperature and
pressure compensation together with an optional energy
calculation.
Reliable for open channel flow monitoring in water/
wastewater and plant effluent applications. Non-contact
Echomax series ultrasonic transducers are used to
complete the control system.
The clamp-on ultrasonic flow meters are also available as
check metering kits for general liquid, water and wastewater, energy and gas applications. They all come in a
sturdy rolling case, containing all the equipment necessary for performing flow measurement tasks. These kits
are ideal for verifying existing applications regardless of
measurement technology or application where no metering exists.
It is specially designed for applications that require reliable flow measuring independent of pressure, temperature, viscosity and density. This makes it perfectly applicable in especially the chemical industry, HVAC & power,
food & beverage, oil & gas and pharma.
For the most basic flow applications, the SITRANS FST020
is the solution. It combines reliable measurement with
simple configuration and set-up wrapped in a single
channel design. It features an IP65 (NEMA 4X) enclosure,
RS232 communication and the WideBeam flow measurement technology (optional).
◼◼SITRANS FX300 [5]
The SITRANS FUT1010 is available in a liquid and gas
version. With performance meeting OIML R 117 and API
recommendations, the ultrasonic flow meter can be used
for numerous upstream, midstream and downstream
measurement tasks. A wide variety of sensor sizes ensures
availability for virtually any application, including custody
transfer applications where the permanent TransLoc system allows laboratory calibration.
The SITRANS F X Vortex flow meters are available as flanged
or sandwich versions in the following configurations:
◼◼ Volumetric flow meter. Measurement of steam, gases,
conductive and non-conductive liquids. Temperature
compensation for saturated steam included in basic
version as standard.
◼◼ Mass flow meter. With pressure and temperature
compensation for mass and standard volume flow
measurement of gases or superheated steam. Integrated
temperature and pressure sensors.
◼◼ Option with pressure sensor and isolation valve allows
the pressure sensor to be shut off for the purpose of
pressure or leak testing of the pipeline or for being
exchanged without interrupting the process.
◼◼SITRANS FX300 dual transmitter [6]
◼◼ Dual measurement for twofold reliability.
◼◼ Redundant system with two independent sensors and
two converters.
18
19
Level Measurement
[1]
Siemens level measurement instruments serve process industries worldwide, including water and
wastewater, aggregate, cement, mining, dry-bulk storage, chemical, petrochemical, oil and gas,
food and beverage, and pharmaceutical. A wide portfolio of technologies and products lets you
choose the right solution for your application.
[2]
[3]
CONTINUOUS LEVEL MEASUREMENT
Sonic Intelligence® and Process Intelligence
Our patented Sonic Intelligence and Process Intelligence
signal processing technologies were developed using
knowledge provided by our field service engineers and
data from devices installed in real applications. Siemens
instruments offer the unique advantage of this technology. Both signal processing technologies differentiate
between true echoes from the material and false echoes
from obstructions or electrical noise. The sophisticated
software is continually updated and supported by field
data gained from more than a million applications. This
in-depth knowledge and experience is built into the software’s advanced algorithms to provide intelligent processing of echo profiles. The result is a repeatable, fast and
reliable measurement you can trust.
◼◼Radar
Even in harsh process conditions, Siemens radar trans­
mitters are virtually unaffected. Non-contacting radar
technology means low maintenance and provides reliable
continuous level measurement for short to long-range
applications.
SITRANS LUT400
features industry-leading 1 mm (0.04“) accuracy, setup
in under a minute, and intuitive local user interface
navigation. The controller is compatible with the full
line of Siemens Echomax transducers, with an operating
range of 0.3 to 60 meters (1 to 200 feet), depending on
transducer.
Key applications: wet wells, reservoirs, flumes/weirs,
chemical storage, liquid storage, hoppers, crusher bins,
dry solids storage
20
Siemens offers a variety of radar instruments. Process
Intelligence signal processing software ensures reliable
and accurate level measurement and features Auto FalseEcho Suppression, a technique that can automatically
detect and suppress false echoes from vessel obstructions.
This ensures high performance and is easy to implement,
using just a few parameter entries on the infrared
handheld interface or via configuration tools such as
­SIMATIC PDM, Pactware, or AMS.
◼◼ SITRANS Probe LR [1] – 2-wire, 6 GHz pulse radar level
transmitter for basic continuous monitoring of liquids and
slurries in storage vessels with nominal pressure and temperature, to a range of 20 m (66 ft).
[4]
[5]
[6]
◼◼ SITRANS LR200 [2] – 2-wire, 6 GHz pulse radar level
transmitter for continuous monitoring of liquids. Ideally
suited for complex, turbulent process vessels including high
temperatures and pressures to a range of 20 m (66 ft).
◼◼ SITRANS LR250 [3] – 2-wire, 25 GHz pulse radar level
transmitter for continuous monitoring of liquids and
slurries in storage/process vessels including high
temperature and pressure, to a range of 20 m (66 ft).
Ideal for small vessels and low dielectric media.
•SITRANS LR250 with threaded PVDF antenna is a pulse
radar level transmitter for continuous monitoring
of liquids and slurries in storage and process vessels
including corrosives or aggressive materials.
• SITRANS LR250 with flanged encapsulated antenna is a
pulse radar level transmitter for continuous monitoring
of liquids and slurries in storage and process vessels
including corrosives or aggressive materials.
• SITRANS LR250 hygienic encapsulated antenna is a
radar level transmitter with sanitary and hygienic
approvals for continuous monitoring of liquids, slurries
and pastes within the Food, Beverage, chemical and
pharmaceutical industries.
◼◼ SITRANS LR260 [4] – is a 2-wire 25 GHz pulse radar level
transmitter for continuous monitoring of solids and
liquids in storage vessels including extreme levels of dust
and high temperatures, to a range of 30m (98.4 ft).
◼◼ SITRANS LR460 [5] – 4-wire, 24 GHz FMCW radar level
transmitter for continuous monitoring of solids in vessels
to a range of 100 m (328 ft). Ideal for applications with
extreme dust and high temperatures to 200 °C (392 °F)
and very low bulk density/low dielectric media.
◼◼ SITRANS LR560 [6] – 2-wire, 78 GHz FMCW radar level
transmitter for continuous monitoring of solids. Very
narrow 4 degree beam angle with 3“ lens antenna. For
ranges up to 100 m (328 ft).
Pointek® is a registered trademark of Siemens Milltronics Process Instruments Inc.
21
Level Measurement
[7]
[8]
◼◼Ultrasonic
Siemens is the world leader in ultrasonic level technology.
SITRANS LUT400 is an easy to use and highly accurate
level, volume and pump controller. For advanced
solutions controllers are available with remotely mounted
non-contacting ultrasonic transducers. Whether you select
the transmitter or the controller you get a cost-effective
non-contacting solution for a wide range of applications
in virtually any industry.
[9]
[10]
◼◼ SITRANS Probe LU [7] – 2-wire, loop powered ultrasonic
transmitter for level/volume/flow monitoring of liquids
in storage vessels, simple process vessels, and open
channels.
◼◼ SITRANS LUT400 [8] - Compact, single point ultrasonic
controller for continuous level or volume measurement of
liquids, slurries, and solids, and high accuracy monitoring
of open channel flow.
◼◼ Rugged Echomax® transducers [9] are built for harsh
environments. They are impervious to dust, moisture,
corrosion, vibration, flooding, and extreme temperature.
They are easy to install and virtually maintenance-free.
◼◼ HydroRanger 200 [10]– Level controller for up to
6 pumps including pump control, differential control,
and open channel flow monitoring.
[1]
◼◼Guided Wave Radar
uses Time Domain Reflectometry (TDR) to measure level
by guiding an electromagnetic pulse down a probe
(solid steel rod, steel cable or coaxial probe) toward the
material. When the pulse reaches the material surface, the
change in dielectric value between air and the material
causes a portion of the pulse to reflect back toward the
transmitter. Guided wave radar is unaffected by vapor,
density, foam, dielectric fluctuations, temperature, and
pressure changes, and works well for short and mediumrange measurements, and materials with low dielectric
constants such as liquified gases. Interface of two liquids
(i. e. oil/water) can also be measured with both level and
interface reported over the HART output.
◼◼ The Siemens SITRANS LG series [1] are guided wave
radar transmitters for level, level/interface, and volume
measurement of liquids and solids. It is unaffected by
changes in process conditions, high temperatures and
pressures, and steam.
◼◼ Application
The SITRANS LG series comes in four different models,
depending on the applications, level of performance, and
functionality required:
• SITRANS LG240 offers configuration options for your
hygienic application requirements
• SITRANS LG250 Highly flexible solution for liquid
level and interface applications. Extremely versatile
offering solutions for storage, separation of materials or difficult ammonia applications
• SITRANS LG260 Ideal for measuring level in medium
range solids applications including; grains, plastics,
and cement
• SITRANS LG270 offers configuration options for
extreme conditions including high temperature and
high pressure applications such as: harsh applications found in chemical, HPI and energy industries
for example, LPG gas tanks, steam boilers and distillation columns
22
Sonic Intelligence® is a registered trademark of Siemens Milltronics Process Instruments Inc.
MultiRanger® and Echomax® are registered trademarks of Siemens Milltronics Process Instruments Inc.
23
Level Measurement
[1]
[2]
[3]
[4]
◼◼Capacitance
Our unique inverse frequency shift approach to
capacitance technology ensures accurate, reliable, and
repeatable measurement, even in dusty, turbulent, and
vaporous environments, or in situations with product
buildup. Because even a small level change creates a
large change in frequency, our instruments provide better resolution and consistently outperform conventional
devices. With special features such as Active-Shield technology, and modular probe options available on various
models, they offer practical solutions to a wide variety of
continuous level, and interface applications.
[5]
[2]
[3]
[4]
[5]
[6]
[7]
[6]
◼◼ SITRANS LC300 [2] is an inverse frequency shift capacitance continuous level transmitter for liquids and solids
applications. It is ideal for industrial applications in chemical, hydrocarbon processing, food and beverage, mining,
aggregate and cement industries. Patented Active-Shield
technology protects the measurement from the effects
of moisture, vapors, foam, temperature or pressure variations, and material buildup.
◼◼ SITRANS LC500 [3] is an inverse frequency shift capacitance level or interface transmitter with active shield
for critical applications, such as high-pressure coalescers,
­FPSO ships, LNG processing plants, cryogenic materials,
and offshore oil and gas platforms. It performs in liquids,
solids, interfaces, and foam and is unaffected by vapors,
product deposits, dust, or condensation and is highly resistant to toxic and aggressive materials. S
­ ITRANS LC500
is the right solution if you’re looking for high-precision level or interface measurement under extreme conditions.
◼◼Hydrostatic
Low-cost level measurement for direct mounting or
mounting with remote seals on tanks and vessels.
­SITRANS LH100, SITRANS P MPS [4], and ­SITRANS P DS III
[5] can handle extreme chemical and mechanical loads as
well as electromagnetic interference. They are widely applied in the chemical and petrochemical industries.
POINT LEVEL DETECTION
◼◼Ultrasonic
◼◼Vibration and rotary paddle
Pointek® ULS200 [4] is a non-contacting ultrasonic level
switch with two switch points, effective in bulk solids,
liquids, and slurries, and is ideal for sticky materials.
Siemens rotary or vibrating point level switches are a costeffective solution for solids and liquids applications. Their
robust design lasts in harsh and abrasive environments.
They detect high, low, and point level alarms in solids,
liquids and slurry applications, specializing in low
bulk density applications. We offer a wide variety of
configuration options suitable for any environment.
SITRANS vibration and rotary paddle switches are simple
to use with no complicated setup or configuration.
Standard aluminum enclosures and a wide variety of
process connections provide exceptional resistance to
mechanical forces, long service life, and low cost of
ownership.
◼◼ SITRANS LPS200 [1] rotary paddle switch detects solids
with densities as low as 15 g/l (0.94 lb/ft3).
◼◼ SITRANS LVL100 and LVL200 [2] vibrating level switches
for liquid and slurry applications, including high, low, and
point level alarms and pump protection.
◼◼ SITRANS LVS100 and LVS200 [3] vibratory switch detects
solids with densities as low as 5 g/l (0.3 lb/ft3).
◼◼Capacitance
Siemens Pointek inverse frequency shift capacitance point
level switches provide accurate, reliable, and repeatable
measurement in dusty, turbulent, and vaporous
environments or applications with product buildup.
Small changes in level create large changes in frequency.
As a result Pointek devices have greater sensitivity and
consistently outperform conventional devices. With their
robust aluminum enclosures and process connections,
Siemens Pointek switches are proven superior performers
in liquids, solids, slurries and interfaces.
◼◼ Pointek CLS100 [5] – compact 2- or 4- wire switch for
level detection in constricted spaces, interfaces, solids,
liquids, slurries, and foam.
◼◼ Pointek CLS200 and CLS300 [6] – level switch for
detecting liquids, solids, slurries, foam, and interfaces
even in demanding conditions where high pressure and
temperatures are present.
◼◼ Pointek CLS500 [7] – level switch for critical conditions of
more extreme temperatures and pressures.
◼◼Gravimetric
Gravimetric level measurement with ­SIWAREX [6]
weighing technology offers highly precise measurement
without material contact independent of medium
temperature, tank shape, built-in parts and material
characteristics.
24
Sonic Intelligence® is a registered trademark of Siemens Milltronics Process Instruments Inc.
25
Positioners
[1]
Positioners from Siemens have been offering safe and trouble-free operation around the globe
for nearly 20 years. They accurately control every valve type and process, while handling special
tasks with perfect reliability. We continually develop our product range to satisfy your exacting
specifications and demands that your process requirements place on positioners.
[2]
[3]
◼◼SIPART PS2 [1]
◼◼Valve Accessories: Integral Booster [2]
is currently the most widely used positioner for linear and
part-turn actuators in a wide range of process industries.
The proven all-round design has a particularly flexible
stroke range, intelligent diagnostics, and different
communication protocols.
The Integral Volume Booster is designed for pneumatic
actuators that require high flow for fast stroking times.
The unit reproduces pneumatic signals in a 1:1 ratio for
applications that demand increased flow capacity and a
reduction in piping, all while maintaining small step
accuracy.
◼◼ Versions with external non-contacting travel sensors.
◼◼ High flexibility in the stroke range from 3 to 200 mm
(0.1 to 7.9 inch) (more on request).
◼◼ Communication via PROFIBUS PA, FOUNDATION Fieldbus
or HART.
◼◼ ExD explosion-proof version.
◼◼ SIPART PS2 is available in Makrolon®, aluminum and
stainless steel casings.
◼◼760 P/E Valve Positioner [3]
The series 760 P/E Valve positioners provide a cost effective,
universal approach to your valve control. Their modular
concept allows all models to be built on the base pneumatic
unit (760P). The electro-pneumatic model (760E) is created
by adapting an I/P transducer to the base and a wide range
of accessories is easily installed inside the unit.
◼◼ SIPART PS2 prevents the closing of fittings during the
solenoid valve test, or monitors open/close fittings as an
“intelligent solenoid valve”.
◼◼ Extreme low air consumption to minimize total cost of
ownership.
◼◼Extended online diagnostics
SIPART PS2
State-of-the-art positioner with
innovative features such as optional
external non contacting position
detection and many more.
26
Our intelligent SIPART PS2 is equipped with
comprehensive functionalities, and deliver diagnostic
data on themselves, their environment and the valve
and actuator. With these premium diagnostics, these
positioners set the standards for cost efficiency, reduce
maintenance requirements in the plant, guarantee safe
process control, and provide high functional safety in
emergency situations. The following valve and actuator
failures can be detected.
27
Process Protection
[1]
Detect to protect your process. Detect flow problems, blockages, screen faults, machinery
slowdowns, or burst filter bags. Process protection devices can be an early warning system to
avoid costly process interruptions and breakdowns of equipment. Rugged construction makes
them impervious to dust, dirt, buildup and moisture.
[2]
[3]
MOTION SENSORS
ACOUSTIC SENSORS
Non-contacting motion sensors detect changes in motion
and speed of conveying, reciprocating and rotating
machinery.
◼◼Acoustic sensors for material flow monitoring
◼◼Milltronics® MFA 4p with MSP or XPP probes [1]
This sensitive, single-setpoint motion sensor system can
be used even in hazardous, high temperature, and harsh
conditions because of its superior sensing probe design.
The system protects equipment by detecting absence of
motion, as well as underspeed or overspeed conditions.
◼◼SITRANS WM100 [2]
[4]
The SITRANS AS100 [4] acoustic sensor detects high
frequency acoustic emissions from friction or the impact
of dust, powders, granules and other solids in motion. It
signals flow/no flow or high/low flow. It features compact
stainless steel construction for harsh environments and
non-invasive mounting. The SITRANS AS100 can be
connected to a SITRANS CU02 [3], which processes signals
from the sensor, providing relay and analog outputs for
connection into a process, or it can be connected directly
to a PLC analog input.
This heavy-duty, zero-speed alarm switch detects absence
or presence of motion of rotating, reciprocating or
conveying equipment.
SITRANS AS100
Acoustic sensor for material flow
monitoring with compact stainlesssteel design.
28
29
Process Controllers and Recorders
[1]
◼◼353 Loop Controller [1]
Measuring, positioning, recording, and controlling are key parameters for all
industrial processes. Thus, top priorities for process instruments are achieving
high levels of precision and absolute reliability. Process Instrumentation from
Siemens satisfies these demands and provides an efficient means to increase
plant efficiency and improve product quality.
The 353 controller’s Ethernet and MODBUS communications enable it to function as an integral element in a
plant system. Ethernet (MODBUS TCP/IP protocol) supports peer-to-peer communication. The front configuration port allows connection to a PC for configuration.
353 Basic unit provides:
◼◼ Function Block and Ladder logic configuration
◼◼ Built-in and remote I/O capabilities
◼◼ Built-in Communications
◼◼ Auto-tuning
◼◼ Multiple loop control
◼◼ Alpha-numeric display
353 Design includes:
◼◼ MODBUS RS-485 and MODBUS Ethernet
◼◼ Ethernet I/O modules extend the controller I/O density.
[2]
[3]
SIREC D Display recorders are used in many industries,
with applications covering all major industries and areas,
including environmental protection. Whether the task
includes the continuous monitoring of process quantities,
plant maintenance, process optimization or troubleshooting, your SIREC D Display recorders offer a full line of
state-of-the-art solutions for highest requirements.
SIREC D display recorders
◼◼ continuous process monitoring
◼◼ visualization and analysis
◼◼ high reliability
◼◼ tried-and-tested for many years
◼◼ intuitive operation with touch screen
◼◼ space-saving control panel mounting
◼◼ with communication (LAN, FFTP, TCP/IP, RS485, ...)
◼◼ flexibly expandable
◼◼SIREC D200 [2]
Basic Version 144x144 mm ideal for recording up to
12 analog inputs at 10 Hz.
SIPART DR24
◼◼SIREC D400 [3]
singleloop controller or as a multiloop
Ultimate Version 288x288 mm ideal for recording up to
48 analog inputs at 50 Hz.
This unit can serve as an advanced
controller with complete control
functions, including indication, control,
logic, or sequencing for a small
process.
30
31
Supplementary Components
[1]
REMOTE DIGITAL DISPLAYS
Supplementary Components are designed to work with most types of instrumentation to
provide enhanced functionality such as seamless wireless communications, remote displays, and
remote monitoring solutions. Customers can add Ethernet, web, logging and other functions to
instruments.
SITRANS RD500 [4]
remote data manager provides
remote monitoring solutions
for instrumentation anytime,
anywhere via the web.
32
[2]
WirelessHART Accessories
◼◼ SITRANS RD100 [1] loop powered remote display,
and RD200 [1] universal remote digital displays make
measurement data visible and accessible from a remote
location. They can be used with all types of field instruments in varying process conditions, and are easy to set
up and program. SITRANS RD200 includes freely available
logging and monitoring software, allowing multiple displays to be monitored from one PC.
◼◼ The SITRANS AW210 [2] is a WirelessHART adapter for
normal or for hazardous areas, which allows standard
wired HART/4 – 20 mA devices to be connected to a WirelessHART network. By installing the SITRANS AW210 on
an existing analog-wired HART device, users can utilize
all diagnostic information at the maintenance station
without any risk of impairing operation. It is possible to
connect also several devices to one adapter.
REMOTE DATA MANAGER
◼◼ The IE/WSN-PA LINK [3] is a WirelessHART gateway for
connecting a WirelessHART network to a plant host application. With the integrated network manager it is easy to
configure WirelessHART networks and optimize network
performance and security settings.
◼◼ SITRANS RD500 [4] is a remote data manager providing
remote monitoring through datalogging, web access and
alarming for instrumentation. It offers integrated web
and ftp server, email and sms for alarming, and up to
2 gigabytes for data-logging of instrumentation with no
programming required. It enables remote monitoring of
inventory levels, process and environmental applications,
and provides web access to most types of field instrumentation, including flow, level, pressure, temperature
measurement and weighing. With SITRANS RD500 it is
as simple as typing an IP-address in your web browser to
access the data from remotely installed instrumentation.
SITRANS RD500 collects and sends sensor data to logistics systems providing up to date, timely and accurate
information used in decision making. Without the need
for additional software you bring data from remote instrumentation via Ethernet or Modem (PSTN/GSM/GPRS)
to your desktop, no matter where you are or where your
instruments are.
[3]
The link also supports redundancy in both ways, to the
WirelessHART network and to plant host applications.
Funktion block libraries allow easy integration of WirelessHART into the process control system SIMATIC PCS 7
and into PLC families S7-300 and S7-400.
33
Complete Solutions
Weighing Technology
For many years now weighing equipment has been a core technology for ensuring quality and for controlling
production processes in nearly every sector of industry. Siemens offers a comprehensive range of weighing products
from the fully TIA-compatible SIWAREX weighing processor to heavy-duty weighfeeders. The flexible configurability
of our products enables everything from simple platform weighing machines to gravimetrical level measurement and
highly complex automatic weighing machines to be implemented with minimal modification costs.
Siemens offers a complete service package to assist you in engineering, designing, supplying, installing and
commissioning measurement solutions for complete industrial plants. In addition, we guarantee seamless aftersales service based on user-friendly documentation of the solution and your plant.
Real-world measurement technology from Siemens is a
multifaceted offering. For example, we provide all field
instruments from a single source, as requested by many
customers. Our ”one-stop shopping” approach includes
both sensors and actuators. Siemens supports integrated
engineering of your complete process instrumentation all
the way to integration with your process control system.
Additional industrial components and systems integrate
seamlessly into the overall plant and ensure smooth
process flows.
Overview of our services portfolio:
◼◼ Plant engineering and scheduling by an experienced
project management team.
◼◼ Specialists assist you in the selection and use of the field
instruments.
◼◼ SIPLAN C/E is state-of-the-art software available for
effective plant engineering and order processing. This
program is also very useful for providing actual customer
documentation.
◼◼ Plant documentation comprises:
–– Basic documentation, including device specifications,
product and use lists.
–– Higher-level documentation, including plant, process,
identification and grounding concepts.
–– Mechanical documentation, including setup and installation diagrams, hookups, cable routings.
–– Electrical documentation, including circuit and wiring
diagrams, cable lists.
◼◼ Specification and delivery of all required process
instruments.
◼◼ Intensive preparation for installation.
◼◼ Reliable supply of installation material.
◼◼ Installation and/or installation supervision.
◼◼ Commissioning and/or commissioning supervision.
◼◼ Comprehensive after-sales service.
Regardless of the solution we offer you, the focus is
always on customer value.
34
35
Weighing and Batching
[1]
Weighing and batching systems play an important role in all sectors of production and process
engineering. The SIWAREX load cells and electronic modules for weighing systems together with
Milltronics belt scales, SITRANS weighfeeders and solids flow meters provide an optimal weighing
system for almost any imaginable task.
◼◼Solids flow meters [2]
The load cells and other sensors can be used in a wide
variety of sectors. They comply with the requirements of
primary industries, and they have also proven their suitability in the food and beverage, chemical and petrochemical industries.
Flow meters provide continuous in-line weighing of dry
bulk solids, freeflowing powders, or granular material.
These flow meters may be used for critical functions
such as batch load-out and blending. Compact and highcapacity designs can suit any application.
◼◼SIWAREX Load cells [1]
◼◼Belt scales [3]
Multiple ranges of high quality load cells for almost any
application you can think of. Naturally Siemens provides
easy to use mounting devices also. The features of the
portfolio are:
◼◼ Hermetically sealed, extremely long service life.
With a track record for consistent performance in harsh
environments, Milltronics conveyor belt scales combine
simple, drop-in installation, low maintenance (no moving
parts) and repeatable accuracy for productive operations.
The unique parallelogram style load cells ensure minimal
hysteresis and superior linearity, and ignore all hoizontal
forces. All belt scale designs feature overload protection
for the load cells.
◼◼ Suitable for use in hazardous areas.
◼◼Weighfeeders [4]
◼◼ Double bridge and high temperatur options available.
SITRANS weighfeeders provide precision weighing
accuracy, improving blend consistencies, accountability,
and record keeping. SITRANS weighfeeders are
indispensable when automated production processes
require continuous in-line weighing and feeding.
These heavy-duty weighfeeders deliver, reliable, and
uninterrupted service, and are virtually maintenancefree. From light to heavy industry-designed applications,
SITRANS weighfeeders are engineered to the customer
requirements.
◼◼ Smart designed mounting devices for simple and safe
installation.
heavy-duty, high accuracy full frame
single idler belt scale which
provides
[3]
Sensors and continuous weighing devices
◼◼ Large measuring range from 3 kg to 500 t.
(6,6 lbs to 492 tons).
Milltronics MSI
[2]
[4]
continuous in-line weighing
on
a variety of products in primary
and
secondary industries.
36
37
Weighing and Batching
[1]
[2]
[4]
[5]
◼◼Dynamic weighing integrators
SIWAREX summary
Scale types
Application software
Milltronics BW500 [3], SF500 [4] and SIWAREX FTC [1]
electronic integrators process the sensor signals into
operating data for continuous in-line weighing and solids
flow measurement. BW500/L offers economical, basic
operation with belt scales. The BW500 [5], SF500 and FTC
can take over basic control functions traditionally handled
by other higher level devices, like PID and batch control.
Milltronics integrators display instantaneous readings of
rate and total material flow for flow meters or rate, total,
load and speed for belt scales and weighfeeders.
Performance features
The following scales can be designed using SIWAREX
modules:
Predefined SIMATIC projects “GETTING STARTED” are available for all new SIWAREX modules. These greatly simplify
the specific application in SIMATIC. Further software packages provide complete applications – SIWAREX MULTIFILL
for filling plants and SIWAREX MULTISCALE for batching
plants.
◼◼SIWAREX weighing modules for ­SIMATIC automation
systems
◼◼ Integration in S7-300/400, S7-200 and S7-1200
Further advantages result from complete integration
of the SIWAREX weighing modules [1] [2] [3] into the
SIMATIC system platform. Using standard SIMATIC
components, it is simple to adapt the weighing system to
your individual requirements. In addition, standardized
interfaces, totally integrated functions, and uniform tools
enable cost-effective configuration.
◼◼ Integration in PCS 7
◼◼SIWAREX WP231
offers full integration into SIMATIC S7-1200 and
through this is programmable via the Totally Integrated
Automation (TIA) Portal engineering platform. The ability
to o
­ perate SIWAREX WP231 with or without SIMATIC PLCs
­offers you the flexibility and reliability you need.
38
[3]
◼◼ Integrated in SIMATIC S7
◼◼ High accuracy
◼◼ Legal for trade
◼◼ Graded scope of functions
◼◼ Suitable for hazardous areas
SIMATIC system environment
◼◼ Profibus/Profinet using ET200M or ET200S
◼◼ Gravimetric level measurement
◼◼ Platform scales
◼◼ Batching and dosing
◼◼ Checkweighers
◼◼ Sacking and filling
◼◼ Beltscales
◼◼ Solid flow meters
◼◼ Loss-in-weight
◼◼ Truck scales
◼◼ Many many more
Appropriate to requirements, the SIWAREX modules have
been assigned approvals and certificates for the EU and
also for various countries outside the EU.
The modules can also be used for force measurements.
39
Communication and Software
SIMATIC PCS 7 Engineering Station
with STEP 7, WinCC, etc.
with SIMATIC PDM
SIMATIC
PDM
SIMATIC
PDM
Industrial Ethernet
S7-400
PROFIBUS DP
S7-400
Workstation
computer
with SIMATIC PDM
SIMATIC
PDM
ET 200iS
PROFIBUS PA
SIPOS 5
Flash
SIMATIC
PDM
SIMATIC
PDM
RS 232/
RS 485
HART
multiplexer
SIMOCODE
HART
IE/WSN-PA
Link
SIPART DR
Reliable communication between process devices and control systems is essential for efficient
SITRANS FM
offers the right tools to integrate their process instruments and analyzers into the world of process
SIMATIC
PDM
HART protocol
ET200 M
(IM 153-2
with HARTmodules)
DP/PA
Link
Gas analyzer
SITRANS F US
up to 12 Mbit/s
SITRANS SITRANS
TF280
AW200
and safe processes. With different communication protocols and the necessary software Siemens
Device on the
workbench
SIPART PS2
SITRANS P
SITRANS
SITRANS P TH400
SITRANS FUS
SIPART PS2
SITRANS LR
automation. The platform of Totally Integrated Automation from Siemens ensures a high level of
transparency at all plant levels – from the field up to the production control level and the corporate
management level.
◼◼SIMATIC PDM
SIMATIC PDM (Process Device Manager) is a universal,
non-proprietary tool for the configuration, parameterization, commissioning, diagnostics and maintenance of
intelligent field devices (sensors and actuators) and field
components (remote I/Os, multiplexers, control room
­devices, compact controllers).
Over 1,200 process devices from more than 100 manufacturers are supported by SIMATIC PDM. The design
and function of the devices can be described using the
Electronic Device Description Language (EDDL), based on
the leading EDD international standard (Electronic Device
Description; IEC 61804).
SIMATIC PDM uses this to automatically create an easy-touse interface providing the required information on the
process devices. The latest release of this standard allows
the implementation of state-of-the-art user interfaces:
SITRANS MDS
(Maintenance and Diagnostic Station)
is a Windows-based application for
retrieving and managing maintenance
information from field devices.
40
–– Intuitive Quick Start Wizards
–– Enhanced graphical interface
Communication with process devices is by HART,
­PROFIBUS or alternative protocols. SIMATIC PDM can be
used as a universal parameterization tool as well as in the
integrated version in the SIMATIC Step7/PCS 7 environment.
SIMATIC PDM meets all requirements from field level to
various types of industrial communication and central
­engineering service and maintenance.
◼◼Asset Management
comprises all activities and measures designed to
maintain or increase the value of a plant. This primarily
includes value-enhancing service and maintenance
(plant-specific asset management) in addition to
business management, process management and process
optimization. Because of its comprehensive functionality
SIMATIC PDM is particularly suited to provide the device
data required for plant-specific asset management and
transfer it to higher-level asset management systems in
XML format via a uniform interface. However, SIMATIC
PDM is much more than just a data logger for higher-level
asset management systems. It offers a wide range of asset
management functions as well.
41
Communication and Software
◼◼PROFIBUS
◼◼HART – field communication protocol
◼◼WirelessHART
Decentralized automation solutions based on open
field buses are currently standard in many areas of the
production and process industry. The benefits of digital
communication can be fully exploited in combination
with field buses, including improved resolution of
measurement
values, diagnostics options and remote parameterization.
The HART® communication standard is used by more
than 30 million installed smart process instruments with
increasing numbers. The standard is managed by the
HCF (HART Communication Foundation) and extends
analog 4 –20 mA signals to modulated, industry-quality,
digital HART signals. The advantage is the combination of
tried-and-tested analog measurement-value transfer and
simultaneous digital communication with bi-directional,
acyclic transfer. This allows transfer of diagnostics,
maintenance and process information from field devices
to higher-level systems. Standardized parameter sets can
be used for the non-proprietary operation of all HART
devices.
Is an intelligent advancement of the proven wired
4 –20 mA HART technology towards wireless
communication as part of HCF Specification V7.
WirelessHART is backward compatible with wired HART
technology, and as such offers maximum protection
for investments in hardware and software, tools and
expertise. WirelessHART is designed to communicate
measured process variables or setpoints via the network
but also diagnostic and maintenance information and
para-meters. WirelessHART uses state-of-the-art security
technologies to ensure network and data protection.
Theses are e.g. meshed network topology including
redundancy, data encryption, message integrity, etc.
Enhanced electronic device descriptions (EDD) are used to
integrate HART devices into the SIMATIC PDM.
◼◼SITRANS DTM
PROFIBUS is currently the most successful open field bus,
providing a flexible platform for a variety of applications.
Based on the IEC 61158 standard, it is a reliable investment and suitable for fast communication in production
and process automation. It is the first field bus and meets
the requirements of both sectors with the same communication performance.
PROFIBUS PA is tailored to the requirements of the process
industry, handling both the power supply for the devices
and communication between the devices and higher-level
systems.
PROFIBUS PA is intrinsically safe and can be used in hazardous areas.
◼◼FOUNDATION Fieldbus
Field devices for measuring pressure, temperature, flow,
level and actuators are also available for the intrinsically
safe FF bus. Communication via FF is also based on the
EDD standard and thus also offers the benefits of digital
communication.
42
This ensures simple operation and commissioning of field
devices, even in inaccessible locations.
Enhanced electronic device descriptions (EDD) are used to
integrate field devices in SIMATIC PDM or other tools like
AMS.
Some tools in the market like PACTware or Fieldcare are
based on a technique called FDT (Field Device Tool).
­SITRANS DTM integrates EDDs from our devices in these
FDT-based tools.
◼◼Emerson AMS
Many of Siemens HART and FF devices also have EDDs
­designed for AMS by Emerson.
43
Communication and Software
Remote Control Level
Wireless Remote
Networks (WRN)
MDS
Telecontrol
station
Teleservice
access
Internet
PDM
HART OPC Server
S7-1200 with CP 1242-7
S7-300F
Mobile Panel
277F IWLAN
IE/WSN-PA
LINK
DCS
Wired
network
Control Center
Telecontrol /
Teleservice
SCALANCE
W788-1M12
Control Level
Industrial Ethernet
S7-300 with
SCALANCE M875
Industrial Wireless LAN
(IWLAN)
ANT795-6MT
SCALANCE
W786
SCALANCE
W784-1RJ45
PROFINET
Industrial Ethernet
4–20 mA
RIO without
HART support
ET 200S CPU
IE/WSN-PA LINK
ET 200pro IWLAN
Field Level
Wireless HART
SITRANS
P280
SITRANS
TF280
Standard HART devices
with SITRANS AW210
HART device
HART device
Sensor
Standard HART devices
with SITRANS AW210
SITRANS
P280
SITRANS
TF280
◼◼SITRANS MDS
Features:
Success factor Industrial Wireless Communication
(Maintenance and Diagnostic Station) is a Windows-based
application for retrieving and managing maintenance and
diagnostic information from field devices.
◼◼ Use of SIMATIC PDM to retrieve maintenance and
­diagnostic.
Industrial Wireless LAN (IWLAN) and GSM/GPRS-based wireless wide area
networks play a successful and important part at control and remote control level.
◼◼ All devices reachable by SIMATIC PDM are supported.
◼◼ Device list is shown in tree form, with properties and
maintenance information in a column on the right-hand
side.
◼◼ Selectable update interval for all devices.
WirelessHART answers your challenge and opens up new communication
options.
◼◼ Flexible for installation, replacement or upgrading; ideal for temporary
measurements and on moving or rotating equipment.
◼◼ Archiving of recent events for each device.
◼◼ Cost-efficient for remote and difficult to access facilities: significant cost
savings for cabling, commissioning and engineering. Reduced operating
costs thanks to increased plant efficiency and lower maintenance expenditure.
◼◼ User-editable report.
◼◼ Maintenance-friendly thanks to access to valuable d
­ iagnostic information.
◼◼ Visualization of the maintenance status with SIMATICspecific icons or NAMUR (NE 107) icons.
◼◼ High plant availability and production quality due to cost-effective
measurement points and higher transparency throughout the plant.
The optimum use of wired and wireless devices in one system creates the
best basis for a new standard of performance in automation.
44
45
Communication and Software
ERP – Enterprise Resource Planning
PLM – Product Lifecycle Management
Management Level
•• Product Design
•• Production Planning and Simulation
•• Data Management
MES – Manufacturing Execution Systems
Plant Engineering
SIMATIC IT
COMOS
Ethernet
Operations Level
The SIMATIC PDM (Process Device Mana­
ger) is used as a central para­meteri­zation
tool to allow the user continuous access to
all the field devices of his plant.
Thanks to modern fieldbus communication like HART, PROFIBUS or FOUNDATION
Fieldbus the field devices can be integrated into the overall plant. By integrating the
devices into the PCS7 Asset Management
system the user receives diagnostics information from the field devices whenever
he needs it, allowing him to optimize the
servicing and maintenance of his plant and
avoid downtime.
46
Energy
Management
Engineering
Station
SIMATIC WinCC
SCADA System
Industrial Ethernet
◼◼Totally Integrated Automation – TIA
is characterized by its unique degree of
integration which ensures a high level of
transparency at all plant levels – from the
field level to the production control level
and the corporate management level. This
concept provides considerable benefits
throughout the entire plant life cycle, from
the initial planning and engineering stages, commissioning, operations and maintenance right through to modernization. The
process instruments designed by Siemens
have been perfectly integrated into the TIA
concept.
Maintenance/
Asset Management
SIMATIC PCS 7
Operator System
TIA Portal
Control Level
SIMATIC PCS 7
Automation
Systems
SINUMERIK
Computer Numeric Control
SIMOTION
Motion Control
SIMATIC NET
Industrial
Communication
SIMATIC Controllers
Modular / PC-based
SIMATIC HMI
Human Machine Interface
SIRIUS Industrial Controls
PROFINET
Field Level
Industrial Ethernet
PROFIBUS
PROFIBUS PA
Process Instrumentation
Totally
Integrated
Automation
SIMATIC Ident
Industrial Identification
SIMATIC Distributed I/O
SINAMICS Drive Systems
Low-Voltage Distribution
AS-Interface
KNX GAMMA instabus
Totally
Integrated
Power
HART
IO-Link
SIMOTICS Motors
47
Service and Support: your partner for success
Siemens backs up every instrument with top-of-the-line service
and support, including:
• 24/7 technical support
• Field Service personnel with years of experience
• A Quick Ship program for fast replacement of instruments
• State-of-the-art training facilities and CEU credits
Get more information:
usa.siemens.com/pi
usa.siemens.com/weighing
Follow us:
facebook.com/siemens.ia.us
twitter.com/usautomation
youtube.com/thinksiemens
https://blogs.siemens.com/measuringsuccess
Siemens Industry, Inc.
3333 Old MIlton Parkways
Alpharetta, GA 30005
1-800-241-4453
[email protected]
usa.siemens.com/pi
Subject to change without prior notice
Order No.: PIBR-0A940-1014
All rights reserved
Printed in USA
© 2014 Siemens Industry, Inc.
The information provided in this brochure contains merely general
descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as
a result of further development of the products. An obligation to
provide the respective characteristics shall only exist if expressly
agreed in the terms of contract. Availability and technical specifications are subject to change without notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third parties
for their own purposes could violate the rights of the owners.
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