Briggs & Stratton | 330000 | Troubleshooting guide | Briggs & Stratton 330000 Troubleshooting guide

Briggs & Stratton 330000 Troubleshooting guide
Use Genuine Briggs & Stratton Service Parts
BRIGGS & STRATTON SERVICE TOOLS CATALOG
BRIGGS&STRATTON
CORPORATION
MS-8746-10/11
Post office box 702
Milwaukee, WI 53201 USA
414 259 5333
©2011 Briggs & Stratton Corporation
TABLE OF CONTENTS
BEARING (MAIN) SERVICING
19158* Main Bearing Tool Kit (obsolete) . . . . . . . . . 1
19096* Pilot . . . . . . . . . . . . . . . . . . . . .1
19094* Pilot Guide Bushing . . . . . . . . . . . . . .1
19097* Pilot Guide Bushing (obsolete) . . . . . . . . .1
19099* Reamer - Counterbore (obsolete) . . . . . . . 1
19101* Reamer Guide Bushing (obsolete) . . . . . . .1
19123 Cylinder Support Jack . . . . . . . . . . . . . 1
19124 Bushing Driver . . . . . . . . . . . . . . . . .1
19166 Plug Gauge (obsolete) . . . . . . . . . . . . . 1
19186* Reamer Guide Bushing . . . . . . . . . . . . 1
19373* Pilot Guide Bushing (obsolete) . . . . . . . . .1
19184* Main Bearing Tool Kit (obsolete) . . . . . . . . . 1
19096* Pilot . . . . . . . . . . . . . . . . . . . . .1
19169* Pilot Guide Bushing . . . . . . . . . . . . . .1
19170* Reamer Guide Bushing . . . . . . . . . . . . 1
19171* Reamer Guide Bushing . . . . . . . . . . . . 1
19173* Reamer - Finish . . . . . . . . . . . . . . . 1
19174* Reamer - Counterbore . . . . . . . . . . . . 1
19175* Reamer - Finish (obsolete) . . . . . . . . . . 1
19178 Plug Gauge . . . . . . . . . . . . . . . . . . 1
19179 Bushing Driver . . . . . . . . . . . . . . . . .1
19201* Reamer Guide Bushing . . . . . . . . . . . . 1
19281* Reamer - Counterbore . . . . . . . . . . . . . .1
19228* Main Bearing Tool Kit (obsolete) . . . . . . . . . 1
19219 Plug Gauge . . . . . . . . . . . . . . . . . . 1
19220 Pilot Guide Bushing . . . . . . . . . . . . . . 1
19222 Reamer Guide Bushing . . . . . . . . . . . . .1
19223 Pilot . . . . . . . . . . . . . . . . . . . . . 1
19224 Reamer - Counterbore . . . . . . . . . . . . .1
19450 Bushing Driver . . . . . . . . . . . . . . . . .1
19227 Cylinder Support Jack . . . . . . . . . . . . . 1
19282* Reamer Guide Bushing “MAGNETO” . . . . . . . 2
19344* Roll Pin Driver . . . . . . . . . . . . . . . . . .2
19349 Bearing Driver . . . . . . . . . . . . . . . . . .2
19350 Bearing Driver . . . . . . . . . . . . . . . . . .2
19351 Cylinder Support . . . . . . . . . . . . . . . . .2
19377* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19378* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19380 Main Bearing Plug Gauge . . . . . . . . . . . . .2
19450 Bearing Driver . . . . . . . . . . . . . . . . . .2
19407 Main Bearing Tool Kit . . . . . . . . . . . . . . .3
19139 Puller Nut . . . . . . . . . . . . . . . . . . .3
19398 Puller Stud . . . . . . . . . . . . . . . . . . 3
19318 Puller Screw . . . . . . . . . . . . . . . . . .3
19401 Driver . . . . . . . . . . . . . . . . . . . . .3
19454 Support . . . . . . . . . . . . . . . . . . . .3
19406 Puller Nut . . . . . . . . . . . . . . . . . . .3
19320 Driver . . . . . . . . . . . . . . . . . . . . .3
19408 Puller Stand Off . . . . . . . . . . . . . . . .3
19394 Support Driver . . . . . . . . . . . . . . . . .3
19440 Support Driver . . . . . . . . . . . . . . . . .3
19395 Pilot Nut . . . . . . . . . . . . . . . . . . . 3
94814 Nut . . . . . . . . . . . . . . . . . . . . . .3
19396 Pilot . . . . . . . . . . . . . . . . . . . . . 3
690582 Washer . . . . . . . . . . . . . . . . . . . . 3
19397 Adapter/Driver . . . . . . . . . . . . . . . . . .3
CAM GEAR BEARING SERVICING
19164 Cam Bearing Plug Gauges . . . . . . . . . . . . .3
19383* Cam Bearing Plug Gauges . . . . . . . . . . . .3
19384 Cam Bearing Plug Gauges . . . . . . . . . . . . .3
19386 Cam Bearing Plug Gauges . . . . . . . . . . . . .3
19387* Cam Bearing Plug Gauges . . . . . . . . . . . .3
19421 Puller, Camshaft Bearing . . . . . . . . . . . . .3
19422 Driver, Camshaft Bearing . . . . . . . . . . . . .3
19592 Magneto Bearing Puller/Installer . . . . . . . . . .3
CARBURETOR SERVICING
19061 Screwdrivers - Carburetor Jet (small jets) . . . . .4
19062 Screwdrivers - Carburetor Jet (large jets) . . . . .4
19245 Carburetor Tap Set . . . . . . . . . . . . . . . .4
19305* Carburetor Offset Screwdriver . . . . . . . . . .4
19455 Torx® E5 Socket . . . . . . . . . . . . . . . . . 4
19445 . . . . . . . . . . . . . . . . . . . . . . . . . 4
19456 Tachometer Adaptor . . . . . . . . . . . . . . . 4
19457 Digital Tachometer & Hourmeter . . . . . . . . . 4
19458* 14 mm Carburetor Socket . . . . . . . . . . . .4
19459 16 mm Carburetor Socket . . . . . . . . . . . .4
19461 Primer Bulb Removal Tool . . . . . . . . . . . . .5
19462 Primer Bulb Installation Tool . . . . . . . . . . . .5
19600 Fuel Line Removal Tool . . . . . . . . . . . . . . 5
19570 Screwdriver Set . . . . . . . . . . . . . . . . . 5
19608 T40 Plus Torx® Bit . . . . . . . . . . . . . . . .5
19607 Otoscope . . . . . . . . . . . . . . . . . . . . 5
19205* Ammco Hone Set For Aluminum Bore Engines . . . 6
19206 Stone Set (obsolete) . . . . . . . . . . . . . .6
19207* Stone Set . . . . . . . . . . . . . . . . . . 6
19208* Stone Retainer Springs . . . . . . . . . . . .6
19209* Drive Shank . . . . . . . . . . . . . . . . . 6
19210* Stop . . . . . . . . . . . . . . . . . . . . .6
19211* Ammco Hone Set For Cast Iron Bore/Sleeve Engines . 6
19212* Stone Set . . . . . . . . . . . . . . . . . . 6
19213* Stone Set . . . . . . . . . . . . . . . . . . 6
19214* Stone Carrier . . . . . . . . . . . . . . . . .6
19215* Stone Carrier . . . . . . . . . . . . . . . . .6
19216* Stone Retainer Springs . . . . . . . . . . . .6
19217* Drive Shank . . . . . . . . . . . . . . . . . 6
19218* Extension . . . . . . . . . . . . . . . . . . 6
19303* Stone Set . . . . . . . . . . . . . . . . . . . .6
19304* Stone Set . . . . . . . . . . . . . . . . . . . .6
19541* Stone Set . . . . . . . . . . . . . . . . . . . .6
ELECTRICAL TESTING
19449 15 Amp Fuse . . . . . . . . . . . . . . . . . . 7
19571 11 Amp Fuse . . . . . . . . . . . . . . . . . . 7
19602 Digital Multimeter . . . . . . . . . . . . . . . . 7
19528* PowerLink® Test Box . . . . . . . . . . . . . . .7
19543* Capacity-Frequency Meter . . . . . . . . . . . .7
19468 DC AMP Shunt . . . . . . . . . . . . . . . . . .7
FLYWHEEL HOLDER/PULLER
Flywheel Pullers 19069, 19165, 19203 . . . . . . . . . 8
19418 Flywheel Holder . . . . . . . . . . . . . . . . . 8
* Subject to Remaining Factory Inventory
i
Table of contents (cont.)
19433 Flywheel Strap Wrench . . . . . . . . . . . . . .8
19489 Flywheel Holder . . . . . . . . . . . . . . . . . 8
19538* Flywheel Puller - Micro Engine . . . . . . . . . .8
19584 Flywheel Puller - Motor Sports . . . . . . . . . . 8
19590 Rotor Puller . . . . . . . . . . . . . . . . . . .9
19534* Flywheel Puller - PowerLink® . . . . . . . . . . .9
IGNITION & RELATED PARTS SERVICING
Breaker Point Plunger Hole Servicing . . . . . . . . . . .9
19055 Plug Gauge . . . . . . . . . . . . . . . . . . 9
19057 Bushing Driver . . . . . . . . . . . . . . . . .9
19368 Ignition Tester . . . . . . . . . . . . . . . . . .9
19400 Spark Tester . . . . . . . . . . . . . . . . . . .9
19525 Polarity Indicator Key Fob . . . . . . . . . . . . 10
89838S Spark Plug Wrench . . . . . . . . . . . . . . 10
19576S Spark Plug Wrench . . . . . . . . . . . . . . 10
OIL SEAL SERVICING
19423 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
19424 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
OUTBOARD MOTOR
19555* Prop Shaft Fixture . . . . . . . . . . . . . . . 11
19557* Tapered Socket . . . . . . . . . . . . . . . . 11
PISTON & PISTON RINGS SERVICING
19070 Piston Ring Compressor . . . . . . . . . . . . 12
19230 Piston Ring Compressor . . . . . . . . . . . . 12
19340 Ring Expander . . . . . . . . . . . . . . . . . 12
19419 Piston Pin Fixture . . . . . . . . . . . . . . . . 12
PRESSURE/VACUUM TESTING
19493 Mity Vac Pressure/Vacuum Pump . . . . . . . . 13
19495 Digital Crankcase Vacuum Tester . . . . . . . . 13
Engine Test Fittings made from the following items
499621 Dipstick . . . . . . . . . . . . . . . . . . 13
807985 Dipstick . . . . . . . . . . . . . . . . . . 13
495230 Dipstick . . . . . . . . . . . . . . . . . . 13
715588 Dipstick . . . . . . . . . . . . . . . . . . 13
281658 Fill Cap . . . . . . . . . . . . . . . . . . 13
691764 Hose Connector . . . . . . . . . . . . . . 13
SPEED - SIZE - TORQUE - MEASURING
795163 Hand Held Tiny-Tach Diagnostic Tool . . . . . . 14
19598 Digital Tachometer & Hourmeter . . . . . . . . .14
19463* Quick Clamp Transducer . . . . . . . . . . . . 14
19385 Adjustment Gauge . . . . . . . . . . . . . . . 14
795195 Diesel Tachometer . . . . . . . . . . . . . . 14
795193 Commercial Tachometer . . . . . . . . . . . . 15
19200 Tachometer (Treysit Sirometer) . . . . . . . . . 15
19480 Tang Bender . . . . . . . . . . . . . . . . . . 15
19199* Dial Caliper . . . . . . . . . . . . . . . . . . 16
19611 Micrometer Set . . . . . . . . . . . . . . . . 16
19393 Torque Wrench . . . . . . . . . . . . . . . . . 16
19441 Dial Indicator . . . . . . . . . . . . . . . . . . 16
19485* Telescoping Gauge . . . . . . . . . . . . . . . 16
19487* Dial Bore Gauge . . . . . . . . . . . . . . . . 16
19610 Telescoping Gauge Set . . . . . . . . . . . . . 16
19609 6" Digital Caliper . . . . . . . . . . . . . . . . 17
CE5005 Six-Inch Stainless Steel Scale . . . . . . . . . 17
CE5121 Air Gap Gauge . . . . . . . . . . . . . . . . 17
19456* Tachometer Adaptor . . . . . . . . . . . . . . 17
STARTERS - ELECTRIC/MANUAL REWIND
5054K Starter Repair Kit . . . . . . . . . . . . . . . 17
19244 Starter Clutch Wrench . . . . . . . . . . . . . 17
19353 Universal Socket . . . . . . . . . . . . . . . . 17
19435 C-Ring Installation Tool . . . . . . . . . . . . . 18
19447 Replacement Drive Pins . . . . . . . . . . . . . 18
19497 Universal Socket . . . . . . . . . . . . . . . . 18
19522 C-Ring Removal Tool . . . . . . . . . . . . . . 18
19524 Torx® Driver . . . . . . . . . . . . . . . . . . 18
TOOL KIT
19300 Basic Tool Kit . . . . . . . . . . . . . . . . . 19
19061 Carburetor Jet Screwdriver, Small Jets . . . . 19
19062 Carburetor Jet Screwdriver, Large Jets . . . . 19
19063 Valve Spring Compressor . . . . . . . . . . .19
19069 Flywheel Puller . . . . . . . . . . . . . . . . 19
19070 Piston Ring Compressor . . . . . . . . . . . 19
19165 Flywheel Puller . . . . . . . . . . . . . . . 19
19200 Tachometer (Treysit Sirometer) . . . . . . . . 19
19203 Flywheel Puller . . . . . . . . . . . . . . . . 19
19258 Valve Lapper . . . . . . . . . . . . . . . . 19
19340 Piston Ring Expander . . . . . . . . . . . . 19
19368 Tester - Ignition . . . . . . . . . . . . . . . 19
19393 Torque Wrench . . . . . . . . . . . . . . . 19
19433 Flywheel Holder . . . . . . . . . . . . . . . 19
19442 Torqux Start Bits . . . . . . . . . . . . . . 19
19480 Tang Bender . . . . . . . . . . . . . . . . . 19
19600 Fuel Line Removal Tool . . . . . . . . . . . . 19
795161 Alcohol Fuel Tester . . . . . . . . . . . . . 19
94150 Clover® Valve Lapping Compound . . . . . . . 19
CE5121 Air Gap Gauge . . . . . . . . . . . . . . . 19
MS-4185 Tool Catalog . . . . . . . . . . . . . . . 19
VALVE/COMPRESSION SERVICING
19063 Valve Spring Compressor . . . . . . . . . . . . 20
19138 Valve Seat Puller Kit . . . . . . . . . . . . . . 20
19139* Puller Nut . . . . . . . . . . . . . . . . . 20
19140* Puller Nut . . . . . . . . . . . . . . . . . 20
19141* Puller Nut . . . . . . . . . . . . . . . . . 20
19182* Puller Nut . . . . . . . . . . . . . . . . . 20
Valve Seat Insert and Counterbore Tools . . . . . . . . . 20
19126 Expansion Pilot - 1/4" Valve Guide . . . . . . . 20
19127 Expansion Pilot - 5/16" Valve Guide . . . . . . 20
19129* Cutter Shank . . . . . . . . . . . . . . . . 20
19130* T-Handle for Cutter Shank . . . . . . . . . . 20
19135 Knockout Pin . . . . . . . . . . . . . . . . . 20
19136 Insert Driver . . . . . . . . . . . . . . . . . 20
19137 T-Handle for Pilots . . . . . . . . . . . . . . 20
19232 Valve Guide Repair Kit . . . . . . . . . . . . . 20
19151 Plug Gauge . . . . . . . . . . . . . . . . . 20
19204 Bushing Driver . . . . . . . . . . . . . . . . 20
19231 Reamer - Counterbore . . . . . . . . . . . . 20
* Subject to Remaining Factory Inventory
ii
Table of contents (cont.)
19233 Reamer - Finish . . . . . . . . . . . . . . . 20
19234 Reamer Guide . . . . . . . . . . . . . . . . 20
19238 Puller Bolt . . . . . . . . . . . . . . . . . . 20
19239 Nut . . . . . . . . . . . . . . . . . . . . . 20
19240 Washer . . . . . . . . . . . . . . . . . . . 20
19264 9 mm Tap . . . . . . . . . . . . . . . . . . 20
19258 Valve Lapper . . . . . . . . . . . . . . . . . . 20
19269 Valve Guide Repair Kit . . . . . . . . . . . . . 21
19064 Reamer - Counterbore . . . . . . . . . . . . 21
19066 Reamer - Finish . . . . . . . . . . . . . . . 21
19122 Plug Gauge . . . . . . . . . . . . . . . . . 21
19191 Reamer Guide . . . . . . . . . . . . . . . . 21
19270 Washer . . . . . . . . . . . . . . . . . . . 21
19271 Puller Bolt . . . . . . . . . . . . . . . . . 21
19272 Nut . . . . . . . . . . . . . . . . . . . . . 21
19273 7 mm Tap . . . . . . . . . . . . . . . . . . 21
19367 Bushing Driver . . . . . . . . . . . . . . . 21
19302 Valve Seat Cutter Repair Kit . . . . . . . . . . .21
19345 Reamer Guide . . . . . . . . . . . . . . . . . 21
19346 Valve Guide Reamer . . . . . . . . . . . . . . 21
19347 Valve Spring Compressor . . . . . . . . . . . . 21
19381 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19382 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19416 Valve Guide Driver . . . . . . . . . . . . . . . 21
19417 Valve Spring Compressor . . . . . . . . . . . . 21
19443 Compression Test Adaptor . . . . . . . . . . . 22
19444 Valve Guide Reamer . . . . . . . . . . . . . . 22
19446* Neway Valve Seat Cutter Kit . . . . . . . . . . 22
19465 Valve Adjustment Set . . . . . . . . . . . . . . 22
19478* Orifice . . . . . . . . . . . . . . . . . . . . 22
19545 Leakdown Tester . . . . . . . . . . . . . . . . 22
19549 Easy Turn Wrench . . . . . . . . . . . . . . . 23
19551* Seat Cutter Upgrade Kit . . . . . . . . . . . . 23
19547 Valve Seat Cutter Kit . . . . . . . . . . . . . . 23
94150 Clover® Valve Lapping Compound . . . . . . . . 23
19566 Diesel Compression Tester . . . . . . . . . . . 24
19559 3/LC Diesel Leakdown Adapter . . . . . . . . . 24
MISCELLANEOUS
19256 Brake Adjustment Gauge . . . . . . . . . . . . 25
19333 Governor Bushing Reamer . . . . . . . . . . . 25
19420 Puller, Crankshaft Pulley . . . . . . . . . . . . 25
19491 Alternator Wrench . . . . . . . . . . . . . . . 25
19442 Torqux Star Bits . . . . . . . . . . . . . . . . 25
19510 - (T10) . . . . . . . . . . . . . . . . . . . 25
19511 - (T15) . . . . . . . . . . . . . . . . . . . 25
19512 - (T20) . . . . . . . . . . . . . . . . . . . 25
19513 - (T-27) . . . . . . . . . . . . . . . . . . . 25
19514 - (T30) . . . . . . . . . . . . . . . . . . . 25
19515 - (T40) . . . . . . . . . . . . . . . . . . . 25
19516 - (T45) . . . . . . . . . . . . . . . . . . . 25
19482 - (T25) . . . . . . . . . . . . . . . . . . . 25
Injector Tester . . . . . . . . . . . . . . . . . . . . . 25
196682GS Pressure Washer Tester Gauge . . . . . . . 26
795161 Alcohol Tester . . . . . . . . . . . . . . . . 26
100054 Heavy Duty Shop Towels . . . . . . . . . . . . 26
Aerosol Spray Paint for Engines . . . . . . . . . . . . . 26
271400 Gloss Black Spray Paint . . . . . . . . . . . 26
271402* Ice White Spray Paint . . . . . . . . . . . 26
271403 Satin Black Spray Paint . . . . . . . . . . . 26
271675 American Red Spray Paint . . . . . . . . . 26
100110 Grease Gun . . . . . . . . . . . . . . . . . . 26
100059 High-Performance Grease . . . . . . . . . . . 27
Fix-A-Thread Kits . . . . . . . . . . . . . . . . . . . 27
100024 Master Thread Repair Kit . . . . . . . . . . 27
100007 - Thread Repair Kit 10-32 . . . . . . . . . 27
100008 - Thread Repair Kit 1/4-20 . . . . . . . . . 27
100009 - Thread Repair Kit 5/16-18 . . . . . . . . 27
100010 - Thread Repair Kit M5x.8 . . . . . . . . . 27
100011 - Thread Repair Kit M6x1 . . . . . . . . . . 27
100012 - Thread Repair Kit M8x1.25 . . . . . . . . 27
100013 - Thread Repair Kit 14 mm Spark Plug . . . . 27
Quick Fuel Line Disconnects . . . . . . . . . . . . . . 27
100057 Grease Gun Kit - Simple One Handed Operation . 27
100058 Grease Gun Refill Kit . . . . . . . . . . . . . 27
CE5004 Pen Light . . . . . . . . . . . . . . . . . . . 27
1687301SM Hydraulic Hose Disconnect . . . . . . . . 28
1686997SM Caliper . . . . . . . . . . . . . . . . . . 28
1687102SM Flow Meter Kit . . . . . . . . . . . . . . 28
2173359SM Quick Connect Coupling . . . . . . . . . . 28
7060601YP Drive Disc Adjustment Tool . . . . . . . . 28
5022853SM Spanner Wrench . . . . . . . . . . . . . 28
19615 Repower Terminal Kit . . . . . . . . . . . . . . 28
* Subject to Remaining Factory Inventory
iii
Table of contents In numerical order
100007 - Thread Repair Kit 10-32 . . . . . . . . . . . 27
100008 - Thread Repair Kit 1/4-20 . . . . . . . . . . 27
100009 - Thread Repair Kit 5/16-18 . . . . . . . . . . 27
100010 - Thread Repair Kit M5x.8 . . . . . . . . . . . 27
100011 - Thread Repair Kit M6x1 . . . . . . . . . . . 27
100012 - Thread Repair Kit M8x1.25 . . . . . . . . . 27
100013 - Thread Repair Kit 14 mm Spark Plug . . . . . 27
100024 Master Thread Repair Kit . . . . . . . . . . . 27
100054 Heavy Duty Shop Towels . . . . . . . . . . . . 26
100057 Grease Gun Kit - Simple One Handed Operation . 27
100058 Grease Gun Refill Kit . . . . . . . . . . . . . 27
100059 High-Performance Grease . . . . . . . . . . . 27
100110 Grease Gun . . . . . . . . . . . . . . . . . . 26
1686997SM Caliper . . . . . . . . . . . . . . . . . . 28
1687102XM Flow Meter Kit . . . . . . . . . . . . . . 28
1687301SM Hydraulic Hose Disconnect . . . . . . . . 28
19055 Plug Gauge . . . . . . . . . . . . . . . . . . . 9
19057 Bushing Driver . . . . . . . . . . . . . . . . . .9
19061 Carburetor Jet Screwdriver, Small Jets . . . . . 19
19061 Screwdrivers - Carburetor Jet (small jets) . . . . .4
19062 Carburetor Jet Screwdriver, Large Jets . . . . . 19
19062 Screwdrivers - Carburetor Jet (large jets) . . . . .4
19063 Valve Spring Compressor . . . . . . . . . . . . 19
19063 Valve Spring Compressor . . . . . . . . . . . . 20
19064 Reamer - Counterbore . . . . . . . . . . . . . 21
19066 Reamer - Finish . . . . . . . . . . . . . . . . 21
19069 Flywheel Puller . . . . . . . . . . . . . . . . . 19
19070 Piston Ring Compressor . . . . . . . . . . . . 12
19070 Piston Ring Compressor . . . . . . . . . . . . 19
19094* Pilot Guide Bushing . . . . . . . . . . . . . . .1
19096* Pilot (part of 19158) . . . . . . . . . . . . . . 1
19096* Pilot (part of 19184) . . . . . . . . . . . . . . 1
19097* Pilot Guide Bushing (obsolete) . . . . . . . . . .1
19099* Reamer - Counterbore (obsolete) . . . . . . . . 1
19101* Reamer Guide Bushing (obsolete) . . . . . . . . 1
19122 Plug Gauge . . . . . . . . . . . . . . . . . . 21
19123 Cylinder Support Jack . . . . . . . . . . . . . . 1
19124 Bushing Driver . . . . . . . . . . . . . . . . . .1
19126 Expansion Pilot - 1/4” Valve Guide . . . . . . . . 20
19127 Expansion Pilot - 5/16” Valve Guide . . . . . . . 20
19129* Cutter Shank . . . . . . . . . . . . . . . . . 20
19130* T-Handle for Cutter Shank . . . . . . . . . . . 20
19135 Knockout Pin . . . . . . . . . . . . . . . . . . 20
19136 Insert Driver . . . . . . . . . . . . . . . . . . 20
19137 T-Handle for Pilots . . . . . . . . . . . . . . . 20
19138 Valve Seat Puller Kit . . . . . . . . . . . . . . 20
19139* Puller Nut . . . . . . . . . . . . . . . . . . 20
19139 Puller Nut . . . . . . . . . . . . . . . . . . . .3
19140* Puller Nut . . . . . . . . . . . . . . . . . . 20
19141* Puller Nut . . . . . . . . . . . . . . . . . . 20
19151 Plug Gauge . . . . . . . . . . . . . . . . . . 20
19158* Main Bearing Tool Kit (obsolete) . . . . . . . . .1
19164 Cam Bearing Plug Gauges . . . . . . . . . . . . 3
19165 Flywheel Puller . . . . . . . . . . . . . . . . 19
19166 Plug Gauge (obsolete) . . . . . . . . . . . . . . 1
19169* Pilot Guide Bushing . . . . . . . . . . . . . . .1
19170* Reamer Guide Bushing . . . . . . . . . . . . . 1
19171* Reamer Guide Bushing . . . . . . . . . . . . . 1
19173* Reamer - Finish . . . . . . . . . . . . . . . . .1
19174* Reamer - Counterbore . . . . . . . . . . . . . .1
19175* Reamer - Finish (obsolete) . . . . . . . . . . . .1
19178 Plug Gauge . . . . . . . . . . . . . . . . . . . 1
19179 Bushing Driver . . . . . . . . . . . . . . . . . .1
19182* Puller Nut . . . . . . . . . . . . . . . . . . 20
19184* Main Bearing Tool Kit (obsolete) . . . . . . . . .1
19186* Reamer Guide Bushing . . . . . . . . . . . . . 1
19191 Reamer Guide . . . . . . . . . . . . . . . . . 21
19199* Dial Caliper . . . . . . . . . . . . . . . . . . 16
19200 Tachometer (Treysit Sirometer) . . . . . . . . . 15
19200 Tachometer (Treysit Sirometer) . . . . . . . . . 19
19201* Reamer Guide Bushing . . . . . . . . . . . . . 1
19203 Flywheel Puller . . . . . . . . . . . . . . . . . 19
19204 Bushing Driver . . . . . . . . . . . . . . . . . 20
19205* Ammco Hone Set For Aluminum Bore Engines . . 6
19206 Stone Set (obsolete) . . . . . . . . . . . . . . .6
19207* Stone Set . . . . . . . . . . . . . . . . . . . .6
19208* Stone Retainer Springs . . . . . . . . . . . . . 6
19209* Drive Shank . . . . . . . . . . . . . . . . . . .6
19210* Stop . . . . . . . . . . . . . . . . . . . . . .6
19211* Ammco Hone Set For Cast Iron Bore/Sleeve Engines 6
19212* Stone Set . . . . . . . . . . . . . . . . . . . .6
19213* Stone Set . . . . . . . . . . . . . . . . . . . .6
19214* Stone Carrier . . . . . . . . . . . . . . . . . .6
19215* Stone Carrier . . . . . . . . . . . . . . . . . .6
19216* Stone Retainer Springs . . . . . . . . . . . . . 6
19217* Drive Shank . . . . . . . . . . . . . . . . . . .6
19218* Extension . . . . . . . . . . . . . . . . . . . .6
19219 Plug Gauge . . . . . . . . . . . . . . . . . . . 1
19220 Pilot Guide Bushing . . . . . . . . . . . . . . . .1
19222 Reamer Guide Bushing . . . . . . . . . . . . . .1
19223 Pilot . . . . . . . . . . . . . . . . . . . . . . .1
19224 Reamer - Counterbore . . . . . . . . . . . . . .1
19227 Cylinder Support Jack . . . . . . . . . . . . . . 1
19228* Main Bearing Tool Kit (obsolete) . . . . . . . . .1
19230 Piston Ring Compressor . . . . . . . . . . . . 12
19231 Reamer - Counterbore . . . . . . . . . . . . . 20
19232 Valve Guide Repair Kit . . . . . . . . . . . . . 20
19233 Reamer - Finish . . . . . . . . . . . . . . . . 20
19234 Reamer Guide . . . . . . . . . . . . . . . . . 20
19238 Puller Bolt . . . . . . . . . . . . . . . . . . . 20
19239 Nut . . . . . . . . . . . . . . . . . . . . . . 20
19240 Washer . . . . . . . . . . . . . . . . . . . . 20
19244 Starter Clutch Wrench . . . . . . . . . . . . . 17
19245 Carburetor Tap Set . . . . . . . . . . . . . . . .4
19256 Brake Adjustment Gauge . . . . . . . . . . . . 25
19258 Valve Lapper . . . . . . . . . . . . . . . . . . 19
19258 Valve Lapper . . . . . . . . . . . . . . . . . . 20
19264 9 mm Tap . . . . . . . . . . . . . . . . . . . 20
* Subject to Remaining Factory Inventory
iv
Table of contents In numerical order
19269 Valve Guide Repair Kit . . . . . . . . . . . . . 21
19270 Washer . . . . . . . . . . . . . . . . . . . . 21
19271 Puller Bolt . . . . . . . . . . . . . . . . . . . 21
19272 Nut . . . . . . . . . . . . . . . . . . . . . . 21
19273 7 mm Tap . . . . . . . . . . . . . . . . . . . 21
19281* Reamer - Counterbore . . . . . . . . . . . . . .1
19282* Reamer Guide Bushing “MAGNETO” . . . . . . . 2
19300 Basic Tool Kit . . . . . . . . . . . . . . . . . 19
19302 Valve Seat Cutter Repair Kit . . . . . . . . . . 21
19303* Stone Set . . . . . . . . . . . . . . . . . . . .6
19304* Stone Set . . . . . . . . . . . . . . . . . . . .6
19305* Carburetor Offset Screwdriver . . . . . . . . . .4
19318 Puller Screw . . . . . . . . . . . . . . . . . . .3
19320 Driver . . . . . . . . . . . . . . . . . . . . . .3
19333 Governor Bushing Reamer . . . . . . . . . . . 25
19340 Piston Ring Expander . . . . . . . . . . . . . . 19
19340 Ring Expander . . . . . . . . . . . . . . . . . 12
19344* Roll Pin Driver . . . . . . . . . . . . . . . . . 2
19345 Reamer Guide . . . . . . . . . . . . . . . . . 21
19346 Valve Guide Reamer . . . . . . . . . . . . . . 21
19347 Valve Spring Compressor . . . . . . . . . . . . 21
19349 Bearing Driver . . . . . . . . . . . . . . . . . .2
19350 Bearing Driver . . . . . . . . . . . . . . . . . .2
19351 Cylinder Support . . . . . . . . . . . . . . . . .2
19353 Universal Socket . . . . . . . . . . . . . . . . 17
19367 Bushing Driver . . . . . . . . . . . . . . . . . 21
19368 Ignition Tester . . . . . . . . . . . . . . . . . .9
19368 Tester - Ignition . . . . . . . . . . . . . . . . 19
19373* Pilot Guide Bushing (obsolete) . . . . . . . . . .1
19377* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19378* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19380 Main Bearing Plug Gauge . . . . . . . . . . . . .2
19381 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19382 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19383* Cam Bearing Plug Gauges . . . . . . . . . . . .3
19384 Cam Bearing Plug Gauges . . . . . . . . . . . . 3
19385 Adjustment Gauge . . . . . . . . . . . . . . . 14
19386 Cam Bearing Plug Gauges . . . . . . . . . . . . 3
19387* Cam Bearing Plug Gauges . . . . . . . . . . . .3
19393 Torque Wrench . . . . . . . . . . . . . . . . 16
19394 Support Driver . . . . . . . . . . . . . . . . . .3
19395 Pilot Nut . . . . . . . . . . . . . . . . . . . . .3
19396 Pilot . . . . . . . . . . . . . . . . . . . . . . .3
19397 Adapter/Driver . . . . . . . . . . . . . . . . . .3
19398 Puller Stud . . . . . . . . . . . . . . . . . . . .3
19400 Spark Tester . . . . . . . . . . . . . . . . . . .9
19401 Driver . . . . . . . . . . . . . . . . . . . . . .3
19406 Puller Nut . . . . . . . . . . . . . . . . . . . .3
19407 Main Bearing Tool Kit . . . . . . . . . . . . . . .3
19408 Puller Stand Off . . . . . . . . . . . . . . . . . 3
19416 Valve Guide Driver . . . . . . . . . . . . . . . 21
19417 Valve Spring Compressor . . . . . . . . . . . . 21
19418 Flywheel Holder . . . . . . . . . . . . . . . . . 8
19419 Piston Pin Fixture . . . . . . . . . . . . . . . 12
19420 Puller, Crankshaft Pulley . . . . . . . . . . . . 25
19421 Puller, Camshaft Bearing . . . . . . . . . . . . .3
19422 Driver, Camshaft Bearing . . . . . . . . . . . . .3
19423 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
19424 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
19433 Flywheel Holder . . . . . . . . . . . . . . . . 19
19433 Flywheel Strap Wrench . . . . . . . . . . . . . .8
19435 C-Ring Installation Tool . . . . . . . . . . . . . 17
19440 Support Driver . . . . . . . . . . . . . . . . . .3
19441 Dial Indicator . . . . . . . . . . . . . . . . . . 16
19442 Torqux Star Bits . . . . . . . . . . . . . . . . 25
19442 Torqux Start Bits . . . . . . . . . . . . . . . . 19
19443 Compression Test Adaptor . . . . . . . . . . . 22
19444 Valve Guide Reamer . . . . . . . . . . . . . . 22
19445 . . . . . . . . . . . . . . . . . . . . . . . . . 4
19446* Neway Valve Seat Cutter Kit . . . . . . . . . . 22
19447 Replacement Drive Pins . . . . . . . . . . . . 17
19449 15 Amp Fuse . . . . . . . . . . . . . . . . . . 7
19450 Bearing Driver . . . . . . . . . . . . . . . . . .2
19450 Bushing Driver . . . . . . . . . . . . . . . . . .1
19454 Support . . . . . . . . . . . . . . . . . . . . .3
19455 Torx® E5 Socket . . . . . . . . . . . . . . . . .4
19456* Tachometer Adaptor . . . . . . . . . . . . . . 4
19456* Tachometer Adaptor . . . . . . . . . . . . . 16
19457 Digital Tachometer & Hourmeter . . . . . . . . . 4
19458* 14 mm Carburetor Socket . . . . . . . . . . . .4
19459 16 mm Carburetor Socket . . . . . . . . . . . .4
19461 Primer Bulb Removal Tool . . . . . . . . . . . . 5
19462 Primer Bulb Installation Tool . . . . . . . . . . . 5
19463* Quick Clamp Transducer . . . . . . . . . . . . 14
19465 Valve Adjustment Set . . . . . . . . . . . . . . 22
19468 DC AMP Shunt . . . . . . . . . . . . . . . . . .7
19478* Orifice . . . . . . . . . . . . . . . . . . . . 22
19480 Tang Bender . . . . . . . . . . . . . . . . . . 15
19480 Tang Bender . . . . . . . . . . . . . . . . . . 19
19482 - (T25) . . . . . . . . . . . . . . . . . . . . 26
19485* Telescoping Gauge . . . . . . . . . . . . . . 16
19487* Dial Bore Gauge . . . . . . . . . . . . . . . . 16
19489 Flywheel Holder . . . . . . . . . . . . . . . . . 8
19491 Alternator Wrench . . . . . . . . . . . . . . . 25
19493 Mity Vac Pressure/Vacuum Pump . . . . . . . . 13
19495 Digital Crankcase Vacuum Tester . . . . . . . . 13
19497 Universal Socket . . . . . . . . . . . . . . . . 18
19510 - (T10) . . . . . . . . . . . . . . . . . . . . 25
19511 - (T15) . . . . . . . . . . . . . . . . . . . . 25
19512 - (T20) . . . . . . . . . . . . . . . . . . . . 25
19513 - (T-27) . . . . . . . . . . . . . . . . . . . . 25
19514 - (T30) . . . . . . . . . . . . . . . . . . . . 25
19515 - (T40) . . . . . . . . . . . . . . . . . . . . 25
19516 - (T45) . . . . . . . . . . . . . . . . . . . . 25
19522 C-Ring Removal Tool . . . . . . . . . . . . . . 18
19524 Torx® Driver . . . . . . . . . . . . . . . . . . 18
19525 Polarity Indicator Key Fob . . . . . . . . . . . . 10
19528 PowerLink® Test Box . . . . . . . . . . . . . . .7
19534* Flywheel Puller - PowerLink® . . . . . . . . . . 9
19538* Flywheel Puller - Micro Engine . . . . . . . . . .8
* Subject to Remaining Factory Inventory
v
Table of contents In numerical order
19541* Stone Set . . . . . . . . . . . . . . . . . . . .6
19543* Capacity-Frequency Meter . . . . . . . . . . . .7
19545 Leakdown Tester . . . . . . . . . . . . . . . . 22
19547 Valve Seat Cutter Kit . . . . . . . . . . . . . . 23
19549 Easy Turn Wrench . . . . . . . . . . . . . . . 23
19551* Seat Cutter Upgrade Kit . . . . . . . . . . . . 23
19555* Prop Shaft Fixture . . . . . . . . . . . . . . . 11
19557* Tapered Socket . . . . . . . . . . . . . . . . 11
19559 3/LC Diesel Leakdown Adapter . . . . . . . . . 24
19566 Diesel Compression Tester . . . . . . . . . . . 24
19570 Screwdriver Set . . . . . . . . . . . . . . . . . 5
19571 11 Amp Fuse . . . . . . . . . . . . . . . . . . 7
19576S Spark Plug Wrench . . . . . . . . . . . . . . 10
19584 Flywheel Puller - Motor Sports . . . . . . . . . . 8
19590 Rotor Puller . . . . . . . . . . . . . . . . . . .9
19592 Magneto Bearing Puller/Installer . . . . . . . . . 3
19598 Digital Tachometer & Hourmeter . . . . . . . . 14
19600 Fuel Line Removal Tool . . . . . . . . . . . . . .5
19602 Digital Multimeter . . . . . . . . . . . . . . . . 7
19607 Otoscope . . . . . . . . . . . . . . . . . . . . 5
19608 T40 Plus Torx® Bit . . . . . . . . . . . . . . . .5
19609 6" Digital Caliper . . . . . . . . . . . . . . . . 17
19610 Telescoping Gauge Set . . . . . . . . . . . . . 16
19611 Micrometer Set . . . . . . . . . . . . . . . . 16
19615 Repower Terminal Kit . . . . . . . . . . . . . . 28
196682GS Pressure Washer Tester Gauge . . . . . . . 26
2173359SM Quick Connect Coupling . . . . . . . . . . 28
271400 Gloss Black Spray Paint . . . . . . . . . . . . 26
271402* Ice White Spray Paint . . . . . . . . . . . . 26
271403 Satin Black Spray Paint . . . . . . . . . . . . 26
271675 American Red Spray Paint . . . . . . . . . . . 26
281658 Fill Cap . . . . . . . . . . . . . . . . . . . . 13
495230 Dipstick . . . . . . . . . . . . . . . . . . . 13
499621 Dipstick . . . . . . . . . . . . . . . . . . . 13
5054K Starter Repair Kit . . . . . . . . . . . . . . . 17
5022853SM Spanner Wrench . . . . . . . . . . . . . 28
690582 Washer . . . . . . . . . . . . . . . . . . . . 3
691764 Hose Connector . . . . . . . . . . . . . . . . 13
7060606YP Drive Disc Adjustment Tool . . . . . . . . 28
715588 Dipstick . . . . . . . . . . . . . . . . . . . 13
795161 Alcohol Tester . . . . . . . . . . . . . . . . 26
795163 Hand Held Tiny-Tach Diagnostic Tool . . . . . . 14
795193 Commercial Tachometer . . . . . . . . . . . .15
795195 Diesel Tachometer . . . . . . . . . . . . . . 14
807985 Dipstick . . . . . . . . . . . . . . . . . . . 13
89838S Spark Plug Wrench . . . . . . . . . . . . . . 10
94150 Clover® Valve Lapping Compound . . . . . . . . 19
94150 Clover® Valve Lapping Compound . . . . . . . . 23
94814 Nut . . . . . . . . . . . . . . . . . . . . . . .3
Aerosol Spray Paint for Engines . . . . . . . . . . . . 26
Breaker Point Plunger Hole Servicing . . . . . . . . . . .9
CE5004 Pen Light . . . . . . . . . . . . . . . . . . . 27
CE5005 Six-Inch Stainless Steel Scale . . . . . . . . . 16
CE5121 Air Gap Gauge . . . . . . . . . . . . . . . . 16
Fix-A-Thread Kits . . . . . . . . . . . . . . . . . . . 27
Flywheel Pullers 19069, 19165, 19203 . . . . . . . . . 8
Injector Tester . . . . . . . . . . . . . . . . . . . . .25
MS-4185 Tool Catalog . . . . . . . . . . . . . . . . . 19
Quick Fuel Line Disconnects . . . . . . . . . . . . . . 27
Valve Seat Insert and Counterbore Tools . . . . . . . . 20
* Subject to Remaining Factory Inventory
vi
NEW
MS-0415 Engine Alternator Replacement Guide
L DIRECTORS
ONTARIO
This guide offers many quick repair concepts when
identifying color codes on wire harnesses and
quick disconnect connections. This content also
offers details regarding wiring schematics when
performing engine repowers.
QUEBEC
OAKVILLE
CASTLETON
COLUMBUS
PENDERGRASS
erred Power
Power Source Canada
DCO
9/09
911 Lund Boulevard, Suite 300
robert Moe
11011 regency Crest Drive, Suite 100
robert ortolani
800-248-4016
262-834-4394
1000 w. Donges Bay road, Suite 100
robert Moe
262-834-4300
9991 S.w. avery Street
greg Muse
800-338-5168
700 enterprise Street
tom Ziemann
630-862-3100
9630 woodend road
tom Ziemann
7101 w. Doe avenue
John reid
800-683-8484
3626 Parkway Boulevard
tom Ziemann
801-886-2350
6509-a northpark Boulevard
Steve Krcelic
913-543-7600
800-288-5310
300-1628 Derwent way
Mike gulley
604-520-1294
2815 Bristol Circle, Unit 1
Mike gulley
905-829-0006
20 empire State Boulevard
art Falk
800-456-5692
3700 Paragon Drive
Pat earnest
4751 oak Fair Boulevard
ray Coyle
614-534-2140
225 Henry D. robertson Boulevard
wayne Crosby
800-346-4260
225 Henry D. robertson Boulevard
Mark thomas
800-346-4260
614-534-2152
01/11
ENGINE
ALTERNATOR
REPOWER GUIDE
EDUCATION
bOx 702
wI 53201 USA
30 | cust.ed@basco.com
All rights reserved.
NEW
Troubleshooting Flow Charts - CE8117
The CE8117 Troubleshooting pamphlet was recently expanded to include additional flow
charts of engine systems. The original document offered a simple, systematic troubleshooting
process. This updated version has pages of troubleshooting flow charts covering Bowl Style
Carburetors, Compression Diagnostics, Fuel System, Governors and Gaseous Fuel Systems.
This is a handy document to have as a troubleshooting guide or for ideas should you get
stuck on a problem.
Fuel System
Troubleshooting Flow Chart
Check for: Clean, fresh fuel supply,
shutoff valve open, carb adjustments
properly made, controls functioning
Engine Won’t Start/Run
TROUBLESHOOTING FLOW CHARTS
All ok?
Compression Troubleshooting Flow Chart
Correct and recheck
No
Engine Smokes
What color is the smoke?
Check/repair
fuel system
Black/Gray
Excessive Oil Consumption
Yes
White/Blue
Check carburetor
mounting gasket
Check spark plug
Yes
No
Is the spark plug wet?
Yes
Check for: Clogged air cleaner,
stale fuel, oil/water in fuel,
misadjusted controls, choke plate
closed, damaged needle valve
Yes
Does the engine start/run?
No
Yes
Does the engine start/run?
Check fuel supply/passages
Check carburetor
Put fuel in carburetor
Put fuel in spark plug hole
Done!
No
Yes
Does the engine start/run?
No
Does it have a Flo-jet Carburetor?
Check for oil
fouled filter element
Is the filter fouled?
Does oil level drop more
than one ounce per hour?
Yes
Is Engine Smoking?
No
No
No
Oil use
acceptable
Check for overfilled oil level
Check for fuel contaminated oil
Check for proper viscosity
No
Leakage
unacceptable
Rapair/replace
faulty components
Is leakage detected?
Reading
acceptable
Perform Crankcase
Vacuum Test
Perform Leakdown Test
Yes
Is Vacuum Test OK?
Yes
Replace and run
Engine for ten minutes
Is it still smoking?
No
What kind of carburetor?
Was engine tipped?
Yes
Yes
Diaphragm
Carburetor
Recheck other work
Low
No
Flo-jet
Carburetor
Check
Compression
Yes
External oil leaks present?
No
Check for: Inlet valve
stuck open, improper
float level, dirt in the
carburetor, loose nozzle(s)
Check for: Gummy/dirty
inlet screen, valve stuck,
bad diaphragm, restricted
passages in tank/carburetor
Re-check all work
Check breather system
Check crankcase seals
Check block for porosity
Yes
Done!
Check for: Clogged fuel line/filter,
fuel inlet valve closed, improper
float level, carburetor fuel passages
plugged/restricted, faulty fuel pump
Done!
Done!
Repair as
needed
Done!
Flow Chart Key
Problem
Question
Answer
Action
No
Is vacuum now ok?
Done!
Yes
Result
Flow Chart Key
Problem
vii
Question
Answer
Action
Result
BEARING (MAIN) SERVICING
19158* Main Bearing Tool Kit - OBSOLETE
*
*
*
*
OBSOLETE
OBSOLETE
*
*
OBSOLETE
OBSOLETE
*
OBSOLETE
For installing steel backed aluminum bearings in Engine
Models 6, 8, 6B, 8B, N, 90000, 100700, 110000, 120000,
130000. THE KIT IS OBSOLETE, BUT SOME OF THE
PARTS IN THE KIT ARE STILL AVAILABLE.
Kit includes:
19096*Pilot
19094* Pilot Guide Bushing
19097
Pilot Guide Bushing- OBSOLETE
19099
Reamer - Counterbore - OBSOLETE
19101
Reamer Guide Bushing - OBSOLETE
19123
Cylinder Support Jack
19124
Bushing Driver
19166
Plug Gauge - OBSOLETE
19186* Reamer Guide Bushing
19373
Pilot Guide Bushing - OBSOLETE
Note: Each tool part number can also be ordered
separately.
19184* Main Bearing Tool Kit - OBSOLETE
*
*
*
*
*
*
*
*
OBSOLETE
For installing steel backed aluminum bearings in Engine
Models 130000 (PTO side only), 140000, 170000, 171000,
190000, 191000. THE KIT IS OBSOLETE, BUT THE PARTS
IN THE KIT ARE STILL AVAILABLE.
Kit includes:
19096*Pilot
19169* Pilot Guide Bushing
19170* Reamer Guide Bushing
19171* Reamer Guide Bushing
19173* Reamer - Finish
19174* Reamer - Counterbore
19175
Reamer - Finish- OBSOLETE
19178
Plug Gauge
19179
Bushing Driver
19201* Reamer Guide Bushing
Note: Each tool part number can also be ordered
separately.
19281* Reamer - Counterbore
For installing DU bearing in PTO bearing: Horizontal
Crankshaft Models 140000, 170000, 190000.
For installing DU bearing in MAG. bearing: Vertical
Crankshaft Engine Models 171000, 191000.
19228* Main Bearing Tool Kit OBSOLETE
For Servicing Engine Models 220000, 250000, 280000,
400000, 420000. THE KIT IS OBSOLETE, BUT THE PARTS
IN THE KIT ARE STILL AVAILABLE.
Kit includes:
19219* Plug Gauge
19220* Pilot Guide Bushing
19222* Reamer Guide Bushing
19223*Pilot
19224* Reamer - Counterbore
19450* Bushing Driver
19227* Cylinder Support Jack
Note: Each tool part number can also be ordered
separately.
* Subject to Remaining Factory Inventory
1
BEARING (MAIN) SERVICING
19282* Reamer Guide Bushing “MAGNETO”
Use with 19096 pilot, 19179 bushing driver and 19227
cylinder support.
19344* Roll Pin Driver
For installing roll pin in magneto main bearing on V-Twin
Vanguard™ engines.
19349 Bearing Driver
For replacing magneto side main bearing on V-Twin
Vanguard™ engines built before 97050100.
Use with 19227 Cylinder Support Tool.
19350 Bearing Driver
For replacing magneto side main bearing on Vanguard™
engine Model 161400, 330000 V/Shaft.
Use with 19351 Cylinder support Tool.
19351 Cylinder Support
For replacing magneto side main bearing on Vanguard™
engine Model 161400, 330000 V/Shaft.
19377* Main Bearing Plug Gauge
Checking magneto bearing for wear - Vanguard™ engine
Model 161400.
19378* Main Bearing Plug Gauge
Checking magneto and PTO bearing for wear
- Vanguard™ engine Models 260700, 261700.
19380 Main Bearing Plug Gauge
Checking magneto and PTO bearing for wear - V-Twin
Vanguard™ engines.
19450 Bearing Driver
For replacing magneto side main bearing on V-Twin
Vanguard™ engines built after 97043000.
Use with 19227 Cylinder Support Tool.
* Subject to Remaining Factory Inventory
2
BEARING (MAIN) SERVICING
19407 Main Bearing Tool Kit
For Servicing Engine Models 85400, 115400,
185400, 245400.
Kit Includes:
19139
Puller Nut
19398
Puller Stud
19318Puller Screw 19401Driver
19454Support
19406Puller Nut
19320
Driver
19408
Puller Stand Off
19394
Support Driver
19440
Support Driver
19395Pilot Nut
94814Nut
19396 Pilot
690582Washer
19397Adapter/Driver
Note: Each tool part number can also be ordered
separately.
Cam Gear Bearing Servicing
Cam Bearing Plug Gauges
19164 Checking cam gear bearings for wear - most
engine models.
19383* Checking cam gear bearings for wear -
Vanguard™ engine Models 161400, 260700, 261700.
19384 Checking cam gear bearing for wear - Mag. side
V-Twin Vanguard™ engines.
19386 Checking cam gear bearing for wear - PTO side
V-Twin Vanguard™ engines.
19387* Checking cam gear bearings for wear. Engine
Models 97700, 99700.
19421 Puller, Camshaft Bearing
For removing camshaft bearing on Vanguard™
3-cylinder liquid-cooled engines.
19422 Driver, Camshaft Bearing
For installing camshaft bearing on Vanguard™
3-cylinder liquid-cooled engines.
19592 Magneto Bearing Puller/Installer
This tool is designed for Magneto main bearing removal
and reinstallation of the 54 and 61 cubic inch Big Block™
engines. It is essentially a hand-operated press. The
bearing is pulled into the block as it is staked from the
inside. Installation is the reverse, as an oil groove needs
to be aligned from the inside.
To use, a mandrel locks into the bearing. The bolt
acts as a lead screw and pulls the mandrel and the
bearing into a cup machined into a threaded fixture that
straddles the bearing recess. For installation, another
threaded fixture is substituted for the cup and the new
bearing is pulled into position. Simply tighten all the way
and the bearing will be brought to the proper recess by
the design of the tool.
* Subject to Remaining Factory Inventory
3
Carburetor Servicing
19062
19061
Screwdrivers - Carburetor Jet
For removing most carburetor jets.
19061 Screwdriver, small jets
19062 Screwdriver, large jets
19245 Carburetor Tap Set
For cleaning threads in 2-piece flo-jet carburetor.
5/16"-32 NEF
1/4"-32 NEF
19305* Carburetor Offset Screwdriver
For removing carburetor from 3 HP‡ and 5 HP‡ horizontal crankshaft
engines. Offset feature allows access to lower carburetor mounting
screw for quick removal.
‡ All power levels are stated gross HP per SAE J1940 as rated by Briggs & Stratton.
19455 Torx® E5 Socket
For removing and installing carburetor mounting studs on engines
equipped with Torx® drive intake manifolds such as the Intek™
V-Twin engines.
19445
For installing tamper-proof screws in governor paddle for Vanguard™
3-cylinder liquid-cooled gasoline engines.
19456 Tachometer Adaptor
When attached to ignition module, permits use of Digital Tachometer,
19389 on Vanguard™ 3-cylinder liquid-cooled gasoline engines.
19457 Digital Tachometer & Hourmeter
For use on Vanguard™ 3-cylinder liquid-cooled diesel engines with 6 mm
diameter fuel lines. This also includes a permanent transducer to be
attached to the 6 mm fuel line.
19458* 14 mm Carburetor Socket
19459 16 mm Carburetor Socket
Remove and install main jet housing on Intek™ V-Twin engines, Extended
Life Series™ Model 44.
* Subject to Remaining Factory Inventory
4
Carburetor Servicing
19461 Primer Bulb Removal Tool
For quick and easy removal of primer bulb and retainer on
engines equipped with primer bulb system.
19462 Primer Bulb Installation Tool
Installs new primer bulb and retainer in a “snap.”
19600 Fuel Line Removal Tool
This tool is essentially a pry bar for removing fuel
line from barbed fittings. The bar is carefully formed,
machined, hardened and plated to ensure a long life.
To use, remove fuel line clamps. Push fork at end of
tool behind the end of the fuel line. Carefully leverage
the tool against some existing engine component as
a fulcrum and pry fuel line from fitting. Use caution
to prevent damage to linkage or fuel system controls.
Inspect all removed fuel lines for damage or hardening
and replace as necessary.
19570 Screwdriver Set
The Briggs & Stratton Power Products 7.0 kW Standby
Generator comes from the factory with provisions
to change the mixer jet to allow use with natural
gas or liquid propane. All that’s required to make
the conversion is the provided jet and this 19570
screwdriver set. Not just any screwdriver will do. The
blade must be thin to fit the jet slot - approximately
.040" (1 mm) - but wide enough to reach across the jet.
At the same time it cannot be too wide or it will shave
the peaks off the threads of the jet cavity. A tall order
but the 19570 screwdriver set does it all. Also makes
an excellent handle for 19442 star bits.
19608 T40 Plus Torx® Bit
This Plus Torx® bit design is to be used for the Model 31
& 33 rod bolts. If the technician tries using a standard T40
Torx bit on these rod bolts, they will have a real potential
of stripping the head of the bolt.
19607 Otoscope
The use of the otoscope offers the technician the ability
to see into small passages and jetting of carburetors.
The ottoscope offers 2X minumum magnification and a
push button switch to activate the bulb to ensure that the
technician will not forget to turn off the light causing the
battery to be drained.
* Subject to Remaining Factory Inventory
5
Cylinder Resizing
19205* Ammco Hone Set For Aluminum
Bore Engines. THE KIT IS OBSOLETE, BUT SOME OF THE
- OBSOLETE
PARTS IN THE KIT ARE STILL AVAILABLE.
Set Includes:
19206
Stone Set, 320 grit, Range 1-7/8" to 2-3/4"
(47.6 mm to 69.9 mm) - OBSOLETE
For aluminum bore engines
19207* Stone Set, 320 grit, Range 2-3/4" to 3-5/8"
(69.8 mm to 92.0 mm)
For aluminum bore engines
19208* Stone Retainer Springs
19209* Drive Shank
19210*Stop
• Carrier Not Available Separately
Note: Each tool part number can also be ordered separately.
19211* Ammco Hone Set For Cast Iron Bore/Sleeve Engines
THE KIT IS OBSOLETE, BUT SOME OF THE PARTS IN THE KIT ARE
STILL AVAILABLE.
Set Includes:
19212* Stone Set, 60 grit for cast iron bore/sleeve engines
19213* Stone Set, 220 grit for cast iron bore/sleeve engines
19214* Stone Carrier, Range 2-1/2" to 3-5/16" (63.5 mm to 84.1 mm)
19215* Stone Carrier, Range 3-5/16" to 4-1/8" (84.1 mm to 104.8 mm)
19216* Stone Retainer Springs
19217* Drive Shank
19218*Extension
• Carrier Not Available Separately
Note: Each tool part number can also be ordered separately.
19303* Stone Set
60 grit, range 1-7/8" to 2-3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
19304* Stone Set
220 grit, range 1-7/8" to 2-3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
19541* Stone Set
320 grit, range 1-7/8" to 2-3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
* Subject to Remaining Factory Inventory
6
Electrical Testing
19449 15 Amp Fuse
19571 11 Amp Fuse
Recently, our Fluke® Digital Multimeter supplier substituted a Model 73
Series III for the Model 73 Series II meter we’d been buying for years. The
meter specifications were the same so the change passed our quality audit
with no problem. What came as a surprise a short time later is the Series III
meter uses an 11 amp fuse instead of the 15 amp used by the Series II. It is
never a good idea to replace a fuse with one that is incorrectly rated for the
meter and damage may result. If you have a Fluke Series II Multimeter, you
need a 15 amp fuse, part number 19449. If you have a Series III Multimeter,
you need an 11 amp fuse, part number 19571.
19602 400 Amp AC/DC Clamp Style Digital Multi-Meter
This new Multi-Meter is feature packed and safer to use for amperage
testing than standard probe style meters. It has the following capabilities
for measuring:
• AC/DC Volt - with a Cat III 600 Volt Safety Rating
• AC/DC Current (Amp)
• Resistance (Ohms Ω)
• Continuity & Diode Testing - with audible signal
• Capacitance & Frequency (Hz) or % Duty Cycle
• Temperature °C or °F (-22 to 572°F/-30 to 300°C),
Additional features:
• Auto Off
• Auto/Manual Ranging
• Data Hold
• Backlight
• Zero Button
• Overload protection for all ranges
• Over range and low battery indicators
Comes complete with test leads, type K bead wire thermocouple probe,
case, two AAA batteries and instruction booklet.
19528* PowerLink® Test Box
Use with 19602, 19581, 19464 Digital Multimeters for testing AC
output on the PowerLink® Stators.
19543* Capacitance-Frequency Meter
Used for checking the frequency (Hz) on a running generator. Flip switch
on meter to “FREQ”, use plug-in, and plug into AC outlet on generator.
Compatible with 50 or 60 Hz generators.
To test a capacitor, flip switch to “CAP” and touch probes to terminals on
capacitor and the capacitance will be displayed. Capacitance range is 10
to 99 microfarads.
19468 DC AMP Shunt
An improved version of a valuable diagnostic tool. Color coded receptacles
hold digital multimeter leads securely while testing. This tool works with
any digital multimeter with a milivolt scale.
* Subject to Remaining Factory Inventory
7
Flywheel Holder/Puller
Flywheel Pullers
19069 - small, hole distance 1-5/8" or 1.630" (41.275 mm)
19165 - medium, hole distance 2" or 2.010" (50.8 mm)
19203 - large, hole distance 2-13/16" or 2.820" (71.4375 mm)
19418 Flywheel Holder
For removing and installing flywheel on Vanguard™ 3-cylinder
liquid-cooled engines.
19433 Flywheel Strap Wrench
For holding flywheel while removing and torquing flywheel nut on all
engine models.
Note: Replacement strap is available separately. Order Part #19448.
19489 Flywheel Holder
For use on engines equipped with fan retainer. 280000 & 310000 single
cylinder engines, Vanguard™ V-Twin, Opposed Twin, V-Twin Intek™.
19538* Flywheel Puller - Micro Engine
For removing flywheels on Micro engine. Includes driver and an adapter
for clutch drive engines.
19584 Flywheel Puller - Motor Sports
This flywheel puller is designed to work specifically with Billet
aluminum motor sports flywheels only.
* Subject to Remaining Factory Inventory
8
Flywheel Holder/Puller
19590 Rotor Puller
This tool is designed to remove the rotor from the engine crankshaft taper
on the new 18/20 kW Home Generator System.
• Use repair manual 277528GS for detailed instructions on how to safely
remove the rotor with this puller kit
19534* Flywheel Puller - PowerLink®
Required when removing and installing flywheel on engines equipped with
the PowerLink® systems. Also works on most other flywheels.
Ignition & Related Parts Servicing
Breaker Point Plunger Hole Servicing
Servicing breaker point plunger hole - order separately.
19055 Plug Gauge
19057 Bushing Driver
19368 Ignition Tester
Used to test all ignition coils except Vanguard™ 3 L/C gas engines. For the
Vanguard™ 3 L/C gas engines, please see 19400 Spark Tester.
19400 Spark Tester
Special Air Gap of .400" (10 mm) for use on Vanguard™ 3-cylinder
liquid-cooled engines.
* Subject to Remaining Factory Inventory
9
Ignition & Related Parts Servicing
89838S Spark Plug Wrench
For removing 13/16" and 3/4" hex head spark plugs.
Wrench length 5-1/2" (14 cm).
19576S Spark Plug Wrench
The 19576S spark plug wrench has been modified to fit a wider variety of
applications. The wrench, sized to fit 13/16" spark plugs on one side and
5/8" spark plugs on the other, has been stretched from 5-1/2" to a full 8"
(14 cm - 20 cm). This change was driven by the longer reach needed to
access spark plugs on many overhead valve engines. To gain better torque
in removing the plug, the handle is longer as well. The blister pack part
number is 5402.
* Subject to Remaining Factory Inventory
10
Oil seal servicing
19423 Driver, Oil Seal
For installing timing gear cover oil seal on Vanguard™ 3-cylinder
liquid-cooled engines.
19424 Driver, Oil Seal
For installing rear oil seal on Vanguard™ 3-cylinder liquid-cooled engines.
Outboard motor
19555* Prop Shaft Fixture
Holds propeller shaft securely for easy removal of sliding clutch roll pin.
For replacement pins order 19558.
19557* Tapered Socket
1-1/4" tapered hex. For removing and installing carrier nut on outboard gear
case. Holds securely without damaging nut.
* Subject to Remaining Factory Inventory
11
Piston & Piston Rings Servicing
19070 Piston Ring Compressor
For engines 5 HP‡ and below, such as Model 6, 8, 9, 10, 12, 13.
19230 Piston Ring Compressor
For engines above 5 HP‡.
Instructions for Operating Piston Ring Compressors
After placing rings in grooves on piston, enclose piston and rings in compressor.
Make certain rings are FULLY entered IN GROOVES.
Tighten compressor by turning handle to right until rings are compressed sufficiently to enter cylinder.
After tightening compressor the handle may be removed. The automatic friction brake holds the compressor at the desired tension.
Friction brake may be adjusted by turning the screws on the side of the compressor. Turn right to increase. Turn left to reduce tension.
In loosening compressor turn handle SLOWLY to left. If loosening too rapidly tension band may be damaged.
Keep compressor clean. Dirt or grit between the tension band and compression band will damage the former.
USE PLENTY OF OIL.
NOTE positioning the ring compressor on the cylinder with the 3 dimples
19340 Ring Expander
For removing and installing piston rings. Minimizes ring distortion and
breakage. All engine models.
19419 Piston Pin Fixture
For removing and installing piston pin on Vanguard™ 3-cylinder
liquid-cooled gasoline engines.
† All power level are stated gross torque per SAE J1940 as rated by Briggs & Stratton.
‡ All power levels are stated gross HP per SAE J1940 as rated by Briggs & Stratton.
* Subject to Remaining Factory Inventory
12
Pressure/Vacuum Testing
19493 Mity Vac Pressure/Vacuum Pump
Check carburetor inlet needles and seats for leakage.
Check pressure switches.
Check dash pot pull off on 3 L/C choke.
19495 Digital Crankcase Vacuum Tester
Extremely accurate and simple tool for measuring
crankcase vacuum, or natural gas and LP fuel
pressure for home generators.
Check crankcase vacuum with engine running at top
no load speed.
Engine Test Fittings
What you need now is a quick and easy way to firmly
attach these tools to an engine's crankcase. All you
need to do is gather an assortment of various engine
fill caps and dipsticks and an equal number of 691764
barbed fuel fittings. Listed below is an assortment of
dipstick and oil fill cap part numbers.
First, if using a dipstick remove it from the cap.
Determine the best location to drill a hole using a
letter "Q" drill bit. Since you're working with plastic,
it may also be possible to use a 21/64" or 5/16" bit too.
Next, tap the hole with a 1/8" NPT tap, install the barb,
epoxy in place and you're finished.
Part Number
1 - 499621 Dipstick
2 - 807985 Dipstick
3 - 495230 Dipstick
4 - 715588 Dipstick
5 - 281658 Fill Cap
6 - 691764 Hose Connector
* Subject to Remaining Factory Inventory
13
Speed - Size - Torque - measuring
795163* Hand-Held Tiny-Tach Diagnostic Tool
Part number 795163 is a pulse operated, hand-held tachometer designed
more as a diagnostic tool than other Tiny-Tachs. This tach is set up as a
wireless device but comes equipped with a plug in wired antenna for those
occasions where a stable rpm reading is hard to get. It features an auto
off feature to extend battery life. Accuracy is +/- 10 rpm and the display is
updated every ½ second. Besides the standard rpm display, the tach can
be programmed to display MAX rpm reached during each session. This is a
nice, handheld wireless tachometer!
19598 Digital Tachometer & Hourmeter
Meter displays rpm while engine is running. When engine is stopped, meter
displays elapsed time. The maximum speed is 20,000 rpm and it updates 1-2
times per second.
19463* Quick Clamp Transducer
Use with 19457 Digital Tachometer and Hourmeter. Quick clamp design
with spring loaded post terminal for easy installation and removal.
19385 Adjustment Gauge
For adjusting secondary governor spring, V-Twin Vanguard™ engines.
It is required for adjusting the governing on M29, M30, M35, M38 engines
for generator applications, which can be challenging. On many of the
applications the govenor lever area is obscured by the exhaust system or
that application, so trying to measure the distance between the govenor
arm and the control bracket without the gage would be very difficult to
impossible.
795195 Diesel Tachometer
This tachometer uses the trigger module from the 3/LC gas engine as a
sensor to monitor crankshaft motion. Most diesel engines sold since 2007
are equipped with this sensor. If not, it will have to be added. Order 825009
for the trigger module and 820013 for an attachment screw. The tachometer
is powered by the pulses from the trigger module so it does not require an
external battery. Besides a tachometer function, this unit also has 2 service
countdown circuits, a max rpm circuit and a timer function that can be used
to time specific jobs.
* Subject to Remaining Factory Inventory
14
Speed - Size - Torque - measuring
795193 Commercial Tachometer
Part number 795193 is a new commercial Tiny-Tach that has the same
20K rpm limit and refresh rate as the improved version mentioned
previously. According to Tiny-Tach, the… “Commercial Gas Model can be
used as a complete Service Tracking device for any spark ignited engine.
It is programmable for different firing orders as well as for tracking two
different service intervals.”
This is way more than a tachometer. See features below.
• This unit captures total time in hours and minutes up to 200 hours and
hours only thereafter
• Displays anytime the engine is running, up to 20,000 rpm
• Displays maximum rpm recorded. Resetable
• Job length of time. A resetable timer displayed in hours and minutes up
to 200 hours
• Programmable “time till service” counter 0 to 50 hours
• Programmable “time till service” counter 0 to 250 hours
19200 Tachometer (Treysit Sirometer)
This sirometer measures from 800 to 25,000 revolutions per minute (rpm).
It can be used for measuring engine rpm and by making this bracket
measuring starter motor rpm as stated in the repair manuals.
STARTER MOUNTING TEST BRACKET
19480 Tang Bender
For all engines. Used for setting top no load and governed idle speeds.
* Subject to Remaining Factory Inventory
15
Speed - Size - Torque - measuring
19199* Dial Caliper
Range: 0" to 6" (0 to 152.4 mm) and reads to .001"
19611 Micrometer Set
1” to 3” micrometer set in blow-molded case.
• Stainless steel thimble and barrel in brushed satin finish
• Frame finished in industrial Hammertone paint
• Ratchet stop to aid measurement consistency
• 10 thousandths vernier scale
• Lock lever to lock spindle in position
• Carbide faced anvil and spindle
• Standards included
19393 Torque Wrench - 3/8" Drive
Range: 0 to 300 Inch Pound (0 to 346.8 Kgcm) (0 to 34.0 Nm)
19441 Dial Indicator
For timing injector pump on Vanguard™ 3-cylinder liquid-cooled
diesel engines.
19485* Telescoping Gauge
Twelve inch (304 mm) length handle will reach the bottom of any
cylinder bore.
Range: 2"- 3 1/2" (51-81 mm).
19487* Dial Bore Gauge
Fast, accurate method of checking cylinder bore size, taper and out of round.
Range: 1.960"- 6.185".
19610 Telescoping Gauge Set
6 gauges
Range from 5/16” to 6.0”
* Subject to Remaining Factory Inventory
16
Starters – Electric/Manual Rewind
19609 6” Digital Caliper
•
•
•
•
Measures steps, internal, external and depth measurements
Large, easy to see numerals
Reads in inches or millimeters
Packaged in hard case with extra battery
CE5005 Six-Inch Stainless Steel Scale
This tool is almost a requirement for the shirt pocket of any technician.
Made of flexible stainless steel, this 6-inch scale is equipped with a
T-square/pocket clip that functions as a depth gauge. One side of the
scale is metric and displays millimeters. The other side is graduated in
inches and displays 64ths. The reverse side features a handy decimal
equivalent chart.
CE5121 Air Gap Gauge
Disguised as a flexible 6-inch polymer ruler, this tool’s hidden purpose
is a reusable, armature air gap gauge. To use, back the armature out to
its widest clearance and snug it down. Line the flywheel magnet up with
the armature, insert the gauge between the two and loosen the armature
screws. The magnet will pull the armature down to the gauge. Tighten
and torque the screws and remove the gauge. Sized at .010 to .012 inch,
this setting can be used for all Briggs & Stratton engines.
19456* Tachometer Adaptor
When attached to ignition module, permits use of Digital Tachometer,
19389 on Vanguard™ 3-cylinder liquid-cooled gasoline engines.
5054K Starter Repair Kit
For replacing rewind spring and starter ropes. For use on engines equipped
with ratchet style starter clutches.
19244 Starter Clutch Wrench
19353 Universal Socket
13 mm, 12 point, 1/4" Drive. For removing electric starter mounting screws.
All V-Twin Vanguard™ engines.
* Subject to Remaining Factory Inventory
17
Starters - Electric/Manual Rewind
19435 C-Ring Installation Tool
Installing new C-ring on starter motor when replacing starter motor drive.
19447 Replacement Drive Pins
For old style C-ring removal tool - part number 19436 (obsolete).
Drive Pins
19436 - tool obsolete
19497 Universal Socket
12 mm 6 point, 1/4" drive socket for removing and installing starter motors
on current Vanguard™ V-Twin engines, and 3/LC diesel injection pumps.
19522 C-Ring Removal Tool
For removing C-ring on starter motor when replacing starter motor drive.
All models.
Replaces 19436.
19524 Torx® Driver
Designed to help remove the tamper-proof fasteners of the Touch-N-Mow
starter system.
* Subject to Remaining Factory Inventory
18
TOOL KIT
19300 Basic Tool Kit
KIT INCLUDES:
19061
19062
19063
19069
19070
19165
19200
19203
19258
19340
19368
Tester - Ignition
19393
Torque Wrench
19433 Flywheel Holder1
19442
Torqux Start Bits3 in handy pouch
19480
Tang Bender
19600
Fuel Line Removal Tool
795161
Alcohol Fuel Tester
94150Clover® Valve Lapping Compound
CE5121
Air Gap Gauge .010" (.254 mm)
MS-4185
Master Parts Catalog
Carburetor Jet Screwdriver, Small Jets
Carburetor Jet Screwdriver, Large Jets
Valve Spring Compressor
Flywheel Puller - small, hole distance 1-5/8"
Piston Ring Compressor (5 HP‡ & below)
Flywheel Puller - medium, hole distance 2"
Tachometer (Treysit Sirometer)
Flywheel Puller - large, hole distance 2-13/16
Valve Lapper2 (includes 19266 & 19268)
Piston Ring Expander
Note: Each tool part number can also be ordered separately.
For replacement strap, order 19489
2
To order replacement suction cups, specify: 19266 - 3/4" (19.1 mm) 19268 - 1-1/4" (31.8 mm)
3
To order replacement bits, specify: 19510 (T-10) - 19511 (T-15) - 19512 (T-20) - 19482 (T25) 19513 (T-27) - 19514 (T-30) - 19515 (T-40) - 19516 (T-45)
1
* Subject to remaining factory inventory
† All power level are stated gross torque per SAE J1940 as rated by Briggs & Stratton.
a Complete
of Tools,
Please
Service
Tool Catalog
‡For
All power
levels are Listing
stated gross
HP per SAE
J1940 Refer
as ratedTo:
by Briggs
& Stratton.
MS-8746
* Subject to Remaining Factory Inventory
19
Valve/Compression Servicing
19063 Valve Spring Compressor
19138* Valve Seat Puller Kit
•
Kit includes:
19139* Puller Nut
19140* Puller Nut
19141* Puller Nut
19182* Puller Nut
• Note: Not available separately
Valve Seat Insert and Counterbore Tools
Counterbore tools used on cast iron engine models 5,
6, N, 8, 9, 14, 19, 20, 23, 240000, 300000, 320000.
Order these tool part numbers separately.
19126
Expansion Pilot - 1/4" Valve Guide
19127
Expansion Pilot - 5/16" Valve Guide
19129* Cutter Shank
19130* T-Handle for Cutter Shank
19135
Knockout Pin
19136
Insert Driver
19137
T-Handle for Pilots
*
*
19232 Valve Guide Repair Kit
For servicing 5/16" valve guides.
Kit Includes:
19151
Plug Gauge
19204
Bushing Driver
19231
Reamer - Counterbore
19233
Reamer - Finish
19234
Reamer Guide
19238
Puller Bolt
19239Nut
19240Washer
19264
9 mm Tap
Note: Each tool part number can also be
ordered separately.
19258 Valve Lapper
(Includes 19266 and 19268)
To order replacement suction cups, specify:
19266 - 3/4" (19.1 mm) 19268 - 1-1/4" (31.8mm).
* Subject to Remaining Factory Inventory
20
Valve/Compression Servicing
19269 Valve Guide Repair Kit
For servicing 1/4" valve guides.
Kit Includes:
19064 Reamer - Counterbore
19066 Reamer - Finish
19122
Plug Gauge
19191
Reamer Guide
19270Washer
19271
Puller Bolt
19272Nut
19273
7 mm Tap
19367
Bushing Driver
Note: Each tool part number can also be ordered separately.
19302 Valve Seat Cutter Repair Kit
• 3 blades - use on either side of cutter head
• 3 set screws
• 3 wedges
19345 Reamer Guide
For guiding the 19346 reamer while finish reaming valve guide bushing
in Vanguard™ engines.
19346 Valve Guide Reamer
For finish reaming single cylinder Vanguard™ engine Models 104700,
161400, 260700, 261700 valve guide bushing after installation.
19347 Valve Spring Compressor
For compressing valve springs, most Vanguard™ engine models.
19381 Valve Guide Plug Gauge
Checking valve guides for wear - Models 20, 21, 31, 33, Vanguard™
engine Models 104700, 161400, 260700, 261700 and single cylinder OHV
Model 280000.
19382 Valve Guide Plug Gauge
Checking valve guides for wear - Vanguard™ V-Twin engines. Also single
cylinder Vanguard™ engine Models 85400, 115400, 185400, 235400 and 245400.
19416 Valve Guide Driver
For installing valve guide bushings on Vanguard™ 3-cylinder
liquid-cooled engines.
19417 Valve Spring Compressor
For removing and installing valves on Vanguard™ 3-cylinder
liquid-cooled engines.
* Subject to Remaining Factory Inventory
21
Valve/Compression Servicing
19443 Compression Test Adaptor
For testing compression on Vanguard™ 3-cylinder liquid-cooled
diesel engines.
19444 Valve Guide Reamer
For finish reaming Vanguard™ V-Twin valve guides after installation. Also
used for cleaning valve guides on Vanguard™ 3-cylinder liquid-cooled
engines. Use with 19345 Reamer Guide.
19446* Neway Valve Seat Cutter Kit
For reconditioning 30° and 45° angle valve seats on Vanguard™ 3-cylinder
liquid-cooled engines.
Includes 15° cutter for top cutting 30° angle seats.
Includes 6.0 and 6.02 mm pilots.
19465 Valve Adjustment Set
For adjusting valves on Vanguard™ and Intek™ V-Twin engines.
Offset 13 mm wrench with 5 mm hex and T-40 Torx® drivers.
19478* Orifice
Calibrated specifically for use with the older 19475 Leakdown
Tester on 3/LC engines.
*
19545 Leakdown Tester
Used to test the sealing capabilities of the compression components of all
engines. Comes with crankshaft clamp and case.
* Subject to Remaining Factory Inventory
22
Valve/Compression Servicing
19549 Easy Turn Wrench
Spring loaded body maintains an even pressure when cutting valve
seats. Rotating handle allows continuous turning for faster seat
cutting and minimizing chatter.
19551* Seat Cutter Upgrade Kit
This kit will upgrade the basic 19237 seat cutter kit to the level of the
19547 master seat cutter kit.
19547 Master Seat Cutter Kit
This kit will service all older and existing Briggs & Stratton® engines.
94150 Clover® Valve Lapping Compound
4 oz. (113 g) duplex can contains coarse (120 grit) and fine (280 grit)
compound.
* Subject to Remaining Factory Inventory
23
Valve/Compression Servicing
4
19566 Diesel Compression Tester
The 19566 3/LC Diesel Compression Tester includes:
1. High pressure hose
2. Parker - “ST series 1” mini quick disconnect fitting
3. 19443 glow plug adapter
4. Pneumatic gauge protector
5. Injection molded storage case
5
3
1
2
NOTE: Do not try to use an automotive type gasoline engine compression
gauge on a diesel engine. They don’t normally have the range necessary
for diesel engines and there may be an issue with the hose bursting.
Normal compression for the Briggs & Stratton 3/LC diesel engine is as high
as 500 psi (35 bar). The 19566 3/LC Diesel Compression Tester is capable of
reading 1000 psi (70 bar).
19559 3/LC Diesel Leakdown Adapter
2
4
1
This adapter kit allows the 19545 Leakdown Tester to be used to diagnose
compression problems with the 3/LC diesel engine line. This kit includes the
following:
• A quick disconnect fitting that attaches to the high pressure supply side of the leakdown tester.
• A hose equipped with a mini quick disconnect fitting that attaches to the low pressure side.
• A 19443 diesel compression test adapter that screws into the glow plug hole.
NOTE: Remove the Shrader Valve from the 19443 adapter when performing
leakdown testing.
Once the adapter parts are installed, the tester is used in the normal
fashion.
1. Standard “M” style fitting with orifice drilled in end of fitting
2. Standard “M” style quick release fitting
3. Adapter properly attached to the leakdown tester
4. Parker - “ST series 1” mini quick disconnect
3
* Subject to Remaining Factory Inventory
24
Miscellaneous
19256 Brake Adjustment Gauge
For adjusting band brakes.
19333 Governor Bushing Reamer
For finish reaming 1/4" (6.35 mm) governor shaft bushing, after installation.
3 HP‡ to 16 HP‡ single cylinder mechanical governor engines.
19420 Puller, Crankshaft Pulley
For removing crankshaft pulley on Vanguard™ 3-cylinder liquid-cooled engines.
19491 Alternator Wrench
For use on 3/LC engines. Holds alternator pulley nut when removing and
installing alternator pulley. Also handy when rotating crankshaft when
adjusting valve clearance.
19442 Torqux Star Bits
To remove and install Torx® screws. In handy pouch.
T-10, T-15, T-20, T-25, T-27, T-30, T-40, T-45
Bit length 3.75 inches.
These Torqux star bits are not to be used with pneumatic hand tools.
Replacement bits:
19510 - (T10)
19482 - (T25)
19511 - (T15)
19514 - (T30)
19512 - (T20)
19515 - (T40)
19513 - (T-27)
19516 - (T45)
Injector Tester
If you service and repair diesel engines on a regular basis, a diesel injector
tester is a “must have” tool. This tester from US Diesel in Fort Worth, Texas
is what we use so we know its tough enough for everyday use. This tool is
part number U470/600B and is supplied with a 12 mm and 14 mm injector line.
We've tried 4 or 5 different testers. The US Diesel tester is by far the best
value and is better made than some that cost twice as much. When you
talk to Mark tell him we sent you!
www.usdiesel.com
Mark Hagood
1-817-485-6422
† All power level are stated gross torque per SAE J1940 as rated by Briggs & Stratton.
‡ All power levels are stated gross HP per SAE J1940 as rated by Briggs & Stratton.
* Subject to Remaining Factory Inventory
25
Miscellaneous
196682GS Pressure Washer Tester Gauge
This new pressure gauge is installed between the pump head and highpressure hose to check pump output pressure. It has a M22 X M22 connection
that will allow quick installation on hoses with those fittings. With the
gauge installed in this position, gauge readings will be approximately 200
psi (13-14 bar) lower than the rated pump pressure due to pressure loss
across the unloader.
795161 Alcohol Fuel Tester
Briggs & Stratton introduced a tester to determine the alcohol content in gasoline
almost three decades ago. At that point, we were concerned about the damage fuel
containing more than 10% alcohol could do to fuel systems. Fuel in some parts of the
world is being marketed with 75 to 85 percent alcohol. Because this fuel is not suitable
for use in our engines, you may need to have a method to determine what the actual
content is. Designed to measure a percentage of volume somewhere in the 20% range,
the old tester is not quite up to the task. This paved the way for introduction of the
795161 tester, marked with a calibration line at 10%, 20%, 70% and another at 85%. This
provides the technician with visual cues as to the alcohol content.
Fill tester with water to the fill line first. Then add the gasoline needed to be tested
all the way to the top. Read the side of testor where it shows the gasoline and water
separation point.
100054 Heavy Duty Shop Towels
These all-purpose wipers are great for keeping the work bench and shop clean.
Aerosol Spray Paint for Engines
Fast drying, lacquer base, gasoline and heat resistant, 13 ounce (369g)
spray can
Available colors, order separately:
271400 - Gloss Black
271402* - Ice White
271403 - Satin Black
271675 - American Red
100110 Grease Gun
Well crafted from quality materials and chrome-plated to extend
its life, these use the standard Briggs & Stratton 14 oz (379g) long
grease tubes. A short stroke lever-action makes it easy to use in
tight spaces.
14 oz grease tube part number -100059
* Subject to Remaining Factory Inventory
26
Miscellaneous
100059 High-Performance Grease
14 oz. (397g) Cartridge. Moly/graphite provides maximum antiwear protection. Ideal for industrial, automotive, & outdoor power
equipment.
Fix-A-Thread Kits
For repairing damaged and stripped threads.
100024 - Master Thread Repair Kit includes:
100007 Thread Repair Kit 10-32
100008 Thread Repair Kit 1/4-20
100009 Thread Repair Kit 5/16-18
100010 Thread Repair Kit M5x.8
100011 Thread Repair Kit M6x1
100012 Thread Repair Kit M8x1.25
100013 Thread Repair Kit 14 mm Spark Plug
Thread Insert Refills
4185 - 10-32 Refill-10
Quick Fuel Line Disconnects
These fuel line quick disconnects allow the fuel line to be separated
without fuel leakage. When servicing or testing equipment that frequently
needs to have the engine or fuel tank separated from the equipment,
these fittings offer you a spill-proof method. The male end is part number
192695GS and the female end is part number 189117GS. Both are available
as a Briggs & Stratton Power Products part number.
100057 Grease Gun Kit - Simple One-Handed Operation
Contains steel grease gun, application tube & one 3 oz.
grease cartridge.
100058 Grease Gun Refill Kit
Grease Refill Cartridges for Grease Gun Kit 100057.
CE5004 Pen Light
Featuring a black ink refill on one side and an LED flashlight on the other,
you’re ready to peer into poorly lighted spaces such as carburetor jets
or fuel tanks and record your findings on a shop ticket. Flashlight uses 3,
LR41 button cells that are included.
* Subject to Remaining Factory Inventory
27
Miscellaneous
1687301SM Hydraulic Hose Disconnect
For use on Conquest and Prestige power steering.
1686997SM Caliper
Takes the guess work out of leveling mower decks. Calibrated from
1.5" to 3.25".
1687102SM Flow Meter Kit
For testing and troubleshooting hydraulic systems.
2173359SM Quick Connect Coupling
Use this as an add on to flow meter 1687102SM to allow flow meter
to plug into hydraulic.
Requires use of a Male Pipe X Male JIC adaptor.
7060601YP Drive Disc Adjustment Tool
Used to adjust the drive disc on the rear engine rider.
5022853SM Spanner Wrench
Use this tool to adjust the rear shocks on select models.
19615 Repower Terminal Kit
This Engine Repower Terminal Kit will equip you to handle almost any
electrical connector or terminal service work on nearly any air-cooled
engine equipment repower that comes your way. The generous selection
of connectors and terminals provides you with the necessary components to perform equipment repower by removing the old worn out nonBriggs and Stratton engine and replacing it with a new modern Briggs
and Stratton engine. This Engine Repower Kit is designed to work on
virtually all pieces of equipment manufactured globally.
* Subject to Remaining Factory Inventory
28
Use Genuine Briggs & Stratton Service Parts
BRIGGS & STRATTON SERVICE TOOLS CATALOG
BRIGGS&STRATTON
CORPORATION
MS-8746-10/11
Post office box 702
Milwaukee, WI 53201 USA
414 259 5333
©2011 Briggs & Stratton Corporation
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