TM 11-6625-2921-14&P TECHNICAL MANUAL OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR SIGNAL GENERATOR SG-1054/G (STELMA MODEL PG-303A) (NSN 6625-00-137-7738) HEADQUARTERS, DEPARTMENT OF THE ARMY 16 JANUARY 1980 This manual contains copyright material reproduced by permission of the Stelma Corporation. TM 11-6625-2921-14&P HEADQUARTERS DEPARTMENT OF THE ARMY Washington, DC 16 January 1980 Technical Manual No. 11-6625-2921-14&P OPERATOR’S ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR SIGNAL GENERATOR SG-1054/G (STELMA MODEL PG-303A) (NSN 6625-00-137-7738) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS If you find any misYou can help improve this manual. takes or if you know of a way to improve the procedures, please let us know. Mall your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2 0 2 8 - 1 l o c a t e d i n b a c k o f t h i s m a n u a l d i r e c t t o : Commander, US Army Communications and Electronics Materiel Readiness Command, ATTN: DRSEL-ME-MQ, Fort Monmouth, New Jersey, 07703. In either case, a reply will be furnished direct to you. This manual is an authentication of the manufacturer’s commercial literature which, through usage, has been found to cover the data required to operate and maintain this equipment. The manual was not prepared in accordance with military specifications; therefore, the format has not been structured to consider categories of maintenance. CONTENTS Page 0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . 1 (A) (B) (C) (D) (E) (F) 1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . Indexes of Publications . . . . . . . . . . . . . . . . Maintenance Forms, Records and Reports . . . . . . . . . Reporting Equipment Improvement Recommendations (EIR) . Administrative Storage . . . . . . . . . . . . . . . . . Destruction of Army Electronics Materiel . . . . . . . . . . . . . . 1 1 1 1 1 1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 (A) (B) Electrical Description . Equipment Description.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 Page i CONTENTS - Continued PAGE . . . 6 8 14 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . 24 (A) Circuit Connections. . . . . . . . . . . . . . . . . . (B) Operating Procedures . . . . . . . . . . . . . . . . . . 24 25 PRINCIPLES OF OPERATION. . . . . . . . . . . . . . . . . . . 29 (A) General . . . . . . . . . . . . . . . . . . . . . . . . (B) Over-All Functional Description . . . . . . . . . . . . (C) Logic and Circuit Descriptions . . . . . . . . . . . . . 29 29 32 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . 52 (A) (B) (C) (D) (E) . . . . . 52 53 58 66 66 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 115 (A) Introduction . . . . . . . . . . . . . . . . . . . . . . (B) Parts List, Tablular Listing . . . . . . . . . . . . . . 115 116 (C) Performance Specifications . . . . . . . . . . . . . . (D) Description of Controls and Indicators . . . . . . . . (E) Installation. . . . . . . . . . . . . . . . . . . . . 2 3 4 5 Required Test Equipment . Performance Tests . . . . Troubleshooting and Fault Repairs . . . . . . . . Power Supply Adjustment . . . . . . . . . . Isolation . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIXES A References. . . . . . . . . . . . . A-1 B Components of End Item List . . . . . . . . . . . . . . B-1 C Additional D Maintenance Allocation . . . . . . . . . . . . . . . . . E Expendable Supplies and Materials List F Repair Page ii Parts . . . . . . Authorization and Special . . . List Tools . (Not Applicable) List . . D-1 (Not Applicable) . . . . . . . . F-1 O. INTRODUCTION (A) Scope 0.01 This manual describes Signal Generator SG-1054/G and provides ins t r u c t i o n s f o r o p e r a t i o n a n d m a i n t e n a n c e . Throughout this manual, the SG-1054/G is referred to as the Pattern Generator. (B) Indexes of Publications 0.02 DA Pam 310-4. Refer to the latest issue of DA Pam 310-4 to determine whether there are new editions, c h a n g e s , o r a d d i t i o n a l p u b l i cations pertaining to the equipment. 0.03 DA Pam 310-7. Refer to DA Pam 310–7 to determine whether there are modification work orders (MWO’s) pertaining to the equipment. (C) Maintenance Forms, Records, and Reports 0.04 Reports of Maintenance and Unsatisfactory Equipment. Department of the Army forms and procedures used for equipment maintenance will be those prescribed by TM 38-750, The Army Maintenance Management System. 0.05 Report of Packaging and Handling Deficiencies. Fill out and forward DD Form 6 (Packaging Improvement Report) as prescribed in AR 700-58/ NAVSUPINST 4030.29/AFR 71-13/MCO P4030.29A, and DLAR 4145.8. 0.06 Discrepancy in Shipment Report (DISREP) (SF 361). Fill out and forward Discrepancy in Shipment Report (DISREP) (SF 361) as prescribed in AR 55-38/NAVSUPINST 4610.33B/AFR 75-18/MCO P4610.19C and DLAR 4500.15. (D) Reporting Equipment Improvement Recommendations (EIR) 0.07 If your Signal Generator SG-1054/G needs improvement, let us know. Send us an EIR. Y o u , t h e u s e r , are the only one who can tell us what you don’t like about your equipment. Let us know why you don’t like Put it on an t h e d e s i g n . Tell us why a procedure is hard to perform. S F 3 6 8 ( Q u a l i t y D e f i c i e n c y R e p o r t ) . Mail it to Commander, US Army Communications and Electronics Materiel Readiness Command, ATTN: DRSEL-MEMQ, Fort Monmouth, New Jersey 07703. We’ll send you a reply. (E) Administrative Storage 0.08 To prepare the equipment for administrative storage, ascertain its o p e r a b i l i t y a n d r e l i a b i l i t y . I n a d d i t i o n , use the proper packing materials. (F) Destruction of Army Electronics Materiel 0.09 Destruction of Army electronics materiel to prevent enemy use shall be in accordance with TM 750-244-2. Page 1 1. GENERAL 1.01 This manual describes installation, operation, theory, and maintenance of the PG-303A Pattern Generator. A complete listing of replaceable parts and complete schematic coverage are provided at the end of the manual. 1.02 The Pattern Generator (Fig. 1) is a c o m p a c t , solid-state digital test set designed to generate a wide variety of telegraph test signal patterns having predetermined a n d c o n t r o l l a b l e c h a r a c t e r i s t i c s a n d p a r a m e t e r s . The Pattern Generator is intended for use in conjunction with associated data measuring equipment to test and and evaluate the performance of data/telegraph systems or equipment. (A) Electrical Description 1.03 The Pattern Generator functions as a seIf-contained test signal generator operating from a 115/230-volt ac power source. For descriptive purposes the unit may be considered to consist of four principal sections: (a) S i g n a l p a t t e r n s a n d m o d e s . (b) Distortion generation. (c) Output circuits. (d) Power supplies. Signal Patterns and Modes 1.04 The Pattern Generator is capable of generating the following telegraph code output signal patterns: (a) Steady Mark or steady Space. (b) Reversals. Alternate Mark and Space bits in a serial stream at the selected bit rate. Fig. 1 - Front View - PG-303A Pattern Generator Page 2 ( c ) S e l e c t e d C h a r a c t e r s . A repeating sequence of one to six characters; these chara c t e r s m a y b e 5 - , 6 - , 7 - , o r 8 - l e v e l c o d e . A carriage-return/line-feed sequence is automatically inserted after each 72 characters in the 5-level and 8-level code. This automatic feature may be disabled via a rear-panel control switch. If less than six characters is generated, the balance of unselected characters will be “filled out” as a steady Mark to allow for answer-back character-receipt or other test purposes. (d) FOX Message. A 5-level (baudot) or 8-level (ASCII) FOX test message having the following contents: 5-Level (Baudot) Test Message << Z+ THE > QUICK > BROWN > FOX > JUMPS > OVER > THE > LAZY > DOG >+1234567890 >* DE >ABCDEF > TEST* 8-Level (ASCII) Test Message D EL << = THE > QUICK >BROWN > FOX > JUMPS > OVER > THE > LAZY > DOG >1234567890 >DE > DEL DEL >ABCDEF > TEST Symbol Legend: < = > * ~ DEL Carriage return Line feed Space Upper case characters Iower case characters Delete Note: The group of six representative characters, ABCDEF, is not a fixed part of the FOX message. This group is derived from the front-panel switch matrix. The operator may program any six station identification characters for this portion of the total test message. (e) Random Pattern. A repeating 511-bit (common or CCITT) or 2047-bit pseudorandom pattern for making error-count tests. 1.05 The test patterns may be produced as a repetitive serial stream (free running) or may be stepped one character or one sequence at at time by use of a front-panel control or by receipt of an externally generated step pulse. 1.06 The test patterns may be start-stop, with 1-, 1.5- or 2-element stop Marks, or synchronous. The synchronous test patterns do not contain start pulses or stop Marks in the character sequences. 1.07 The test patterns can be generated at any one of 17 bit rates that are switchselectable from the front panel. Ten of the bit rates are generated by an internal Page 3 clock, and one bit rate i S derived from an externally generated timing signal. Plug-in crystal sockets are provided for six customer-specified bit rates in conjunction with located on the underside of the unit. All of the bit six optional crystals (see Fig. 2) rates can be selected by a front-panel control. 1.08 The 8-level (ASCII) test patterns may contain a parity-bit in the eighth bit Posit i o n . An internal strapping option is provided to permit even, odd, or no parity (Mark always in the eighth bit). Distortion Generation 1.09 The Pattern Generator output data patterns may be programed with distortion in known, adjustable amounts ranging from 0 to 48 per cent in 1-per-cent increments. Fig. 2 - Bottom View - Pattern Generator with Access Plate Removed Page 4 The type of distortion introduced on the output signal is selectable and may be any one of the following: (a) Marking bias. (b) Spacing bias. (c) Switched bias. (d) Marking end Start-stop signal pattern only. (e) Spacing end Output Circuits 1.10 The Pattern Generator output circuits provide two levels of signal output as follows : (a) Low-level logic (+6 volts) which may be internally strapped to conform with EIA standard RS-232B or MIL-STD-188B. b) High-level electronic relay contact closures for neutral, polar, or Bell System electronic hub circuits. A 12-pin female cable connector for signal interfacing to other data equipment, through an optional Data Set Adapter, is provided on the front panel of the Pattern Generator. 1.11 Power Supplies 1.12 Operating power for the Pattern Generator circuitry is derived from three internal, regulated dc power supply circuits furnishing +5 volts, +15 volts, and -15 volts. F u s i n g p r o t e c t i o n i s p r o v i d e d in the ac primary input circuit and in each dc leg of the three different supply circuits. In addition, an over-voltage protection circuit that protects the integrated-circuit modules from bum-out is an integral part of the +5-volt p o w e r s u p p l y . Operating ac power is applied via a detachable ac line cord to a connector at the rear of the unit and is controlled by a front-panel illuminating rocker switch. (B) Equipment Description 1.13 The Pattern Generator may be contained in a portable carrying case, or it may be adapted to rack mounting by using a pair of mounting brackets. The portable carrying case consists of detachable front and rear covers. Storage space is provided in the front cover for the power and signal cables. 1.14 All operating controls and indicators are mounted on the front panel. Fuses and i n f r e q u e n t l y u s e d c o n n e c t o r s a n d t e r m i n a l s a r e located on a s m a l l s u b - p a n e l having a hinged door at the rear of the unit (see Fig. 3). Access to the eight plug-in printed-circuit (PC) cards is obtained at the rear of the unit. It is n o t n e c e s s a r y t o Page 5 Fig. 3 - Rear View - Pattern Generator with Panel in Place remove the chassis from the metal cabinet in order to remove these assemblies. A PCcard extender for test and troubleshooting is provided and stored in the slot marked A9, directly under assembly A7 (see Fig. 4). (c) Performance Specifications 1.15 Performance specifications for the Pattern Generator are provided in Table I, which includes a description for each performance item listed. Fig. 4 Rear View- Pattern Generator with Panel Removed Page 6 TABLE I PERFORMANCE SPECIFICATIONS ITEM DESCRIPTION Output Signals: Patterns FOX message (S-level or 8-level code), reversal! selected characters (5-, 6-, 7-, 8-level code), random pattern and steady Mark or Space. Bit Rates Ten fixed rates (bits per second): 37.5, 50, 75, 150, 300, 600, 1200, 2400, 4800, 9600. Input for external timing source, and provisions for six plug-in crystals providing six additional rates (customer option). External Timing Signal Requirements Polar square-wave, ±6 volts, at 200 times the desired data rate. Programmable Distortion: Types Marking bias, Spacing bias, switched bias (alternate Mark/Space bias on a character basis) Marking end, and Spacing end. Amount 0 to 48 per cent in 1-per cent steps. Modes: Synchronous: Free-run and external bit sync. start-stop: Free-run and stepped (manually or externally) output Levels: High Polar, +130 to -130 volts, 10 to 30ma; neutral, zero to 230 volts, 20 or 60ma; Bell System electronic hub, -130-volt Space closure to standard hub pot. (Loop batteries externally supplied.) Low Low-level logic output (±6 volts) in accordance with MIL-STD-188B or EIA standard RS-232B. Page 7 TABLE I (Cont’d) DESCRIPTION ITEM External Character-Stepping Signal Requirements: Polar (±6-volt) square -wave, or positive pulse 0 to +6 volts. Power Requirements 115/230 volts +10%, 50 to 400Hz ±5%, 20 watts. Dimensions 17 1/2 inches wide by 5 13/16 inches high by 12 1/4 inches deep. Weight 18 pounds (approximately) in carrying case. (D) Description of Controls and Indicators 1.16 Fig. 5 shows all controls and indicators used during normal operation of the Pattern Generator, and Table II lists and identifies the reference designation and function of each control and indicator. The rear-panel terminals and controls are listed and described in Table III and illustrated in Fig. 3. Fig. 5 - Front Panel Controls - Pattern Generator Page 8 TABLE II CONTROLS AND INDICATORS NAME AND TYPE CONTROL POSITION REF DES FUNCTION SELECTED CHARACTERS (48 red pushbutton switches) S10A through S10H, S15A through S15H Characters 1 through 6 (8 bits per character) Provide means for programing the six selected characters of output test signal. When a given switch is depressed, the bit for that position becomes a Mark. Undepressed switches produce Spaces. CHARACTER SEQUENCE LENGTH (6 black pushbutton switches) S16A through S16F (Characters 1 through 6) Each numbered switch, when depressed, establishes length of the SELECTED CHARACTERS sequence to be generated. PATTERN selector switch S2 REV Causes reversal pattern to be generated (alternate Mark and Space). STEADY: M Causes a continuous Mark output signal to be generated. S Causes a continuous Space output signal to be generated. SELECTED CHARACTERS CODE LEVEL: 5, 6, 7, and 8 Establishes 5-, 6-, 7-, or 8level code format for characters preset by SELECTED CHARACTERS pushbutton switches. FOX MSG: 5, and 8 Selects programed FOX message to be generated in 5-level code (baudot) or 8-level code (ASCII). RAND Selects random bit pattern (internally strapped for 511-bit or 2047-bit format) to be generated. Page 9 TABLE II (Cont ‘d) NAME AND TYPE REF DES CONTROL POSITION FUNCTION DISTORTION switches: PERCENT (dual-concentric switches) TYPE S5 S7 0 through 40 (inner knob, red markings) Selects increment of distortion, in steps of 10%, up to 40%. Add to 1% settings below to produce total distortion generated. 0 through 9 (outer knob, black markings) Selects increments of distortion, in steps of 1%, up to 9%. Added to 10% (incremental) setting above to produce total distortion generated. OFF In this position, no distortion is introduced on signal output. BIAS: M Selects Marking bias distortion. S Selects Spacing bias distortion. SW Selects switched bias distortion (on a character basis). END: M (applicable to start-stop mode only) Selects Marking end distortion. Selects Spacing end distortion. (applicable to start-stop mode only) Page 10 TABLE II (Cont ‘d) NAME AND TYPE REF DES BIT RATE dualconcentric switch S1 411S1) CONTROL POSITION A/B range selector (inner knob, red markings). FUNCTION Selects upper (A) or lower (B) scales of bit-rate dial. Frequency selec- Selects rate of data output signal (in bits per second). or (outer knob) MODE switches: (left switch) 3 FREE RUN Selected output signal pattern is generated repetitively at selected internal bit rate. EXTERNAL: External step signal is applied to rear-panel STEP IN connector. CHAR. STEP (applicable to start-stop mode only) Each character of the selected signal pattern is generated (stepped) by each externally applied step pulse signal. SEQ STEP (applicable to start-stop mode only) One complete selected pattern sequence is generated (once) by each externally applied step signal. BIT SYNC (applicable to synchronous mode only) Pattern Generator operates at the externally applied bit timing signal rate. Distortion cannot be introduced on the output pattern. MAN STEP: CHAR (applicable to start-stop mode only) In conjunction with associated RELEASE pushbutton switch, causes one character at a time to be generated with each actuation Page 11 TABLE II (Cont’ d) NAME AND TYPE REF DES CONTROL POSITION SEQ (applicable to start-stop mode only) RELEASE pushbutton switch S4 (Right switch) S6 ------- FUNCTION In conjunction with associated RELEASE pushbutton switch, causes one entire character pattern sequence to be generated with each actuation of the RELEASE pushbutton. Provides for manual stepping of output characters and sequences. S TART/S TOP UNIT STOP MARK: 1.0 Stop-Mark duration = 1.0 bit unit. 1.5 Stop-Mark duration = 1.5 bit units. 2.0 Stop-Mark duration = 2.0 bit units. SYNC Output data is generated in synchronous form (a continuous data stream without start-Spaces and stop-Marks). OUTPUTS (switch, indicator, and connectors): HI-LEVEL SELECT switch Page 12 S9 NEUT Sets conditions for keying neutral loop signal (up to 230 volts at 60ma, max) at HI-LEVEL output phone jack and rear-panel term i n a l s . (Battery and loop resistor externally supplied.) TABLE II (Cont‘d) NAME AND TYPE REF DES CONTROL POSITION FUNCTION POLAR Sets conditions for keying polar loop (±130 volts at 20 to 30ma) at HI-LEVEL output phone jack and rear-panel terminals. (Battery and loop resistor externally supplied.) HUB Sets conditions keying a HUB circuit (+60-volt Mark to - 30 volt Space) at HI-LEVEL output phone jack and rear-panel terminals. (Battery externally supplied.) DS1 ------ Lights when a Mark is being generated. SIG TP1 SIG Low-level (±6 volts) output signal terminal. GND TP2 GND Low-level output signal ground terminal. HI-LEVEL phone jack J1 ------ Provides signal output connection for high-level (loop) output signals. Unmarked 12pin cable connector J2 ------ Provides signal output connections for interfacing via Data Set Adapter to other equipment. S8 ------ Controls application of ac line power to unit, SIG indicator lamp, clear LOW LEVEL output terminals: POWER/OFF illuminated rocker switch Page 13 TABLE III REAR-PANEL CONTROLS AND TERMINALS NAME AND TYPE REF DES CONTROL POSITION FUNCTION (Two 7-terminal barrier strips) A12TB1, A12TB2 ----- Provides duplicate connections for front -panel, low-level out put terminals and high-level output jack. Also provides for connection of external loop batteries and external stepping signal input. 1/4 AMP SLO BLO fuse A12F1 ----- AC power line fuse. (DC power supply fuses located internally on Assembly A2.) EXT CLK coaxial connector A12J2 ----- BNC-type connector for applying external bit-rate timing signal. Unmarked re cessed male cable connector A12J1 ----- Twist-lock connector for detachable ac power cord. CR/LF switch A12S1 AUTO Sets conditions for automatic generation of a carriage-return and line-feed signal after 72 characters in 5-level and 8level modes. (A12S1) OUT Disables automatic generation of carriage-return and linefeed signal. (E) Installation Physical and Mechanical Considerations 1.17 The Pattern Generator may be installed and used in two different ways: (a) A S a piece of portable test equipment enclosed in an optional c a r r y i n g c a s e utilizing a removable cover having cable storage provisions. (b) In a semi-premanent rack or cabinet installation wherein the unit is mounted and wired in a way that precludes frequent changes of location. Page 14 1.18 The over-all dimensions of the basic unit are shown in Fig. 6 along with the dimensions of the carrying case for portable use. When used in standard 19inch rack -mount installations, the required 19-inch width is obtained by two brackets which fasten to the sides of the unit. In the portable configuration, the Pattern Generator will normally be carried to the point of use and set up on a bench or table. Since this type of installation will usually be temporary, the usual handling practices and precautions taken with quality portable test equipment in field use will generally suffice. 1.19 When the Pattern Generator is to be rack- or cabinet-mounted, the unit should be installed at a working height that enables convenient access to paneI controls and markings. Avoid locating the unit above or near equipments generating large amounts of heat. Consideration should also be made in planning the Iocation and routing of connecting wiring and cables to prevent undesirable interaction with other equipment. Electrical Connections 1.20 Installation or application of the Pattern Generator in a given situation will require wiring connections to be made to and from the terminals and connectors on the front and rear panels of the unit. In addition, a particular application may require that certain internal wiring (strapping) connections be made or changed. Several of the printed-circuit assemblies of this unit contain strapping terminals for these alternate circuit configurations to satisfy the requirements of different system applications and u s e s . For instance, the selection of odd or even parity-bit generation (or no paritybit) is made by a strapping connection on PC-card A8. Instructions for these various strapping options are given in 1.24 below. External Wiring Connections 1.21 The output terminals for both the high-level and low-level signals located on the front panel are duplicated at a terminal board on the rear panel of the unit. Choice of which output terminals to use in a given situation will be governed by the individual circumstances of each installation or use. When the pattern Generator is used in high-level telegraph circuits, the required loop battery connections are made at the rear-panel terminal boards. External timing signals and external character stepping signals, when used, are also applied via rear-panel connections. 1.22 Wiring connections for hub operation and the various modes of high-level loop operation are shown in Fig. 7 through 13. Polarities shown should be carefully o b s e r v e d . The Pattern Generator provides only dry-contact closures for the high-level output circuits: therefore, the user of this equipment must ensure that adequate currentlimiting resistance is present in the external loop circuit. For this reason, a representative variable resistance symbol is shown connected in series with the loop supply in these illustrations. The resistance value will be determined by the individual loop requirements and, thus, no specific ohmic values are given. Page 15 Page 16 Fig. 6 1.23 The high-level output circuits of the Pattern Generator contain full-wave bridge diode configurations which minimize the danger of damage or destruction of Pattern Generator circuit components beta use of incorrect polarity connection of external l o o p s u p p l i e s . However, the polarity of the output signal (positive Mark or negative Mark) is affected by the polarity of the loop battery connection. The polarity symbols in Fig. 7 through 13 indicate the relative polarity of the output signal for the various l o o p b a t t e r y c o n n e c t i o n s . Reversing the battery polarity will reverse the relative polarities of the Space and Mark output signals. Internal Strapping Options 1.24 (a) The following Pattern Generator PC-cards contain s t r a p p i n g t e r m i n a l s : PC -card A1 - - T i m e - b a s e a n d o s c i l l a t o r c i r c u i t s . (b) PC-card A3 - - D a t a o u t p u t c i r c u i t s . (c) PC-card A4 - - M e s s a g e c o n t r o l c i r c u i t s . (d) PC-card A7 - - C h a r a c t e r d i s t r i b u t o r a n d t i m i n g c o n t r o l . (e) PC-card A8 -- Signal pattern matrix. Instructions for making strapping connections are given in the next five para graphs in the same order as listed above. The location of the numbered wiring terminals on each card is illustrated in Fig. 14. 1.25 Fig. 7 - High-Level Neutral Operation, Positive Tip, Using Front-Panel Phone Jack for Connection to Loop or Equipment Page 17 Fig. 8 - High-Level Neutral Operation, Positive Tip, Using Rear-Panel Terminals for Connection to Loop or Equipment Fig. 9 - High-Level Polar Operation (Positive-Mark), Using Front-Panel Phone Jack for Connection to Loop or Equipment Page 18 Fig . 10 - High-Level Polar Operation (Positive-Mark), Using Rear-Panel Terminals for Connection to Loop or Equipment Fig. 11 - Front-Panel Loop Connection, Neutral Operation, for Loop Supply Integral with External Circuit Page 19 Fig. 12 - Rear-Panel Loop Connection, Neutral Operation, for Loop Supply Integral with External Circuit Fig. 13 - External Connections, Hub Operation Page 20 (a) The strapping on PC-card A1, Time- Base and Oscillator Circuits, affects the bit-rate selections of the B range of the dual-range time base. The strapping connections provide a choice of three frequency division rates (32, 16, and 1) for the six B-range crystals (see Fig. 2). Each of the six crystals may be connected for any one of the division factors of 32, 16, or 1. In selecting crystals to obtain s p e c i f i c b i t r a t e s , the desired bit rate must be multipled by 200 times 32, 16, or 1 to arrive at the crystal frequency. (The output frequency of the time-base circuit is 200 times the bit rate.) The strapping is as follows: DIVISION RATES STRAPPING CONNECTION: Y1 32 16 1 4to3 4to2 4to1 Y4 32 16 1 8to7 8to6 8to5 Y2 32 16 1 Ato3 Ato2 Ato1 Y5 32 16 1 12 to 11 12 to 10 12 to 9 Y3 32 16 1 Bto7 Bto6 Bto5 Y6 32 16 1 Cto11 C to 10 Cto9 CRYSTAL CRYSTAL DIVISION RATES STRAPPING CONNECTIONS (b) The strapping on PC-card A3, Data Output Circuits, establishes the Mark polarity of the low-level output signal. Make strap connections as follows: LOW-LEVEL MARK POLARITY CONNECTION REQUIRED Positive (+6 volts) strap 2 to 5 Negative (-6 volts) strap 1 to 5 N o t e : Terminals 1, 2, 3, and 4 for high-level polarity are pre-strapped at the factory as follows: 1 to 4 and 2 to 3. These connections do not require changi n g . Polarity changes for the high-level output signals may be accomplished by reversing the loop battery connections. (c) Stropping on PC-card A4, Message Control Circuits, establishes the triggering polarity of the external character-stepping signal and adjusts the input circuit to accommodate a hi-polar (±6 volt) or single-ended positive (0 to +6 volts) stepping signal. Page 21 Fig. 14 - PC-Card Strapping Terminal Locations Page 22 STEPPING SIGNAL CHARACTERISTICS FUNCTION CONTROLLED Triggering Polarity Positive-going Strap 5 to 6 transition transition Strap 7 to 6 Bi-polar (±6-volts; 0-volt threshold) Strap 1 to 2 Single-ended positive (0 to +6 volts; 0.7-volt threshold) No strap (open circuit between 1 and 2) Negative-going Signal T y p e CONNECTIONS REQUIRED (d) Strapping on PC-card A7, Character Distributor and Timing Control, establishes the conditions for generation of any of three random pattern signals: a 511 bit common pattern, a 511 bit CCITT standard pattern, and a 2047-bit pattern (RAND setting of PATTERN switch). M a k e s t r a p c o n n e c t i o n s a s f o l l o w s : RANDOM BIT PATTERN 511 bit Common Pattern CONNECTIONS REQUIRED CONNECTIONS REQUIRED 1-2 and 5-6 2 - 3 and 5-6 511 bit RANDOM BIT PATTERN 2047-bit 1-2 and 4-5 Pattern (e) PC-Card A8, Signal Pattern Matrix. The strapping on this PC-card establishes the mode of parity-bit generation when the Pattern Generator is generating the 8-bit ASCII code. The three “choices available are odd parity, even parity, or no p a r i t y b i t . In the latter case, the bit position will always contain a Mark. Make strap connections as follows: PARITY MODE CONNECTION REQUIRED Odd Strap 1 to 3 Even Strap 1 to 4 None Strap 1 to 2 Page 23 Power Connections 1.26 The ac power cord of the Pattern Generator is a detachable item that is stored in the hinged cover of the portable unit during storage or while the unit is in transit. The only power connection required in setting up the Pattern Generator for use is the attachment of this ac power cord to the rear-panel connector on the unit and to the ac power source outlet. Connection of external loop batteries is covered in 1.20 through 1.23. Before making power connections for the first time, the input strapping connections should be checked, and changed if necessary, to match the source power at the point of use. The strapping connections provide for wiring the primary input circuit for a 115-volt or 230-volt ac power source. The strapping terminals are accessed by removing the bottom access plate (see Fig. 2). The four numbered terminals are strapped as follows: INPUT VOLTAGE 115 volts STRAP CONNECTIONS Strap terminal 1 to 3 Strap terminal 2 to 4 230 volts Strap terminal 2 to 3 Initial Adjustments 1.27 The Pattern Generator requires no adjustments at the time of installation to effect normal operation. The only adjustments in the unit are the power supply voltage adjustments on PC-card A2; these are factory-adjusted and should not require readjustment unless component repairs and replacements have been made in the power supply c i r c u i t r y . Procedures for power supply adjustments are contained in Maintenance Section 4 of this manual. 2. OPERATION (A) Circuit Connections 2.01 Connections between the Pattern Generator and the equipment or system under test will generally vary from one application to another. No one fixed procedure or setup will apply to all cases . The Pattern Generator contains the built-in flexibility to accommodate a relatively wide range of functional applications; this variety variety is made available via the provisions for external input and control signaIs as well as the internal strapping options. The details for making the required connections and strapping are described in the previous section of this manual under (E) Installation. Page 24 Generally, the procedure for making circuit connections prior to operating the equipment in a given situation will be as follows: (a) Determine the mode of operation to be used. to be high-level or low-level? Principally, is the output signal (b) Determine whether or not any of the internal strapping options require changing. (c) Determine whether or not any external stepping sources or bit timing signals are to be used (see Table II MODE switches, EXTERNAL). The external step signal is applied to rear-panel STEP IN connector. (d) When (a) through. (c) above are established, make the applicable connections following the procedures and precautions described under (E) Installation in the first section of this manual. (B) Operating Procedures 2.02 Before operating the Pattern Generator, make certain that required connections (ac power, loop, signal, etc.) have been properly made for the given application. Refer to 2.01 for explanatory details. After connections are made, turn on the equipment and use the procedures outlined below as a guide in operating the Pattern Generator. Manipulation of Controls 2.03 Manipulate the Pattern Generator controls as follows: (a) Select the output bit-rate by setting the appropriate combination of the dual BIT RATE switches. Use the small, inner knob to select range A or B, then use the large, outer knob to select the desired bit-rate. (b) Select the desired output data pattern by positioning the PATTERN selector switch. If one of the SELECTED CHARACTERS positions or one of the FOX MSG positions is chosen, then the field of SELECTED CHARACTERS switches to the left of the PATTERN switch must be programed as described in (c) below. For all other positions of the PATTERN switch the settings of the SELECTED CHARACTERS pushbutton switches do not matter. (c) If a selected character pattern or a FOX message is to be generated, program the applicable bit positions of each vertical group of switches representing the six programmable characters. The 6- character station identification code, which is part of the complete FOX message, is programed by these switches. See Fig. 15 and 16 Page 25 Fig. 15 - Standard 5-Unit Start-Stop Teletypewriter Code Page 26 for details of the Mark/Space patterns for both the Baudot and ASCII codes. To program a Mark, the applicable pushbutton should be depressed. Spaces will be generated for those positions where the pushbuttons are not depressed. (d) Set the rear-panel CR/LF switch to AUTO or OUT to enable or inhibit the automatic generation of a carriage-return, line-feed sequence after generation of 72 characters (applicable to either 5-level or 8-level selected character codes only). (e) Select the length of the character sequence to be generated by depressing one of the six CHARACTER SEQUENCE LENGTH pushbutton switches. Generally, the stitch selected will be the same as the number of programed characters in the field above, but any number may be selected. (For example, if six characters have been programed and CHARACTER SEQUENCE LENGTH switch number 3 is depressed, only the first three of the s lx selected characters will be generated. A steady Mark will occupy the remaining character intervals.) These switches are functional only for the selected character’s positions of the PATTERN switch; they do not affect the FOX message station identification code. (f) Select the mode of character stepping by setting the left-hand MODE switch to the desired position. In all positions except FREE RUN an external character stepping source is required (see Table II MODE switches, EXTERNAL) . The external step signal is applied to rear-panel STEP IN connector. In the two MAN STEP positions this external stepping is obtained manually by depressing the RELEASE pushbutton switch. In FREE RUN the unit repeatedly generates the selected output pattern without external triggering. (g) Select the start-stop or-synchronous modes of code transmission by setting the right-hand MODE switch to SYNC or to one of the three START/STOP settings, as required. These latter three settings establish the length (duration) of the stop-Mark bit. (h) If distortion i S to be introduced on the output signal, set the DISTORTION TYPE switch to select bias or end distortion. For zero distortion set this switch to OFF. Select the amount of distortion by operating the dual-concentric PERCENT control. The small, inner knob sets the amount in increments of ten. The larger, outer knob sets the amount in unit increments. The two controls are additive; i.e. , to obtain 15 per cent use settings of 10 and 5, respectively. (i) If the Pattern Generator is being used on a high-level loop circuit, set the H I LEVEL SELECT switch to the position applicable to the type of loop circuit used. Page 27 Page 28 Figure 16 2.04 After the above control settings and manipulations have been made, the Pattern Generator will be operational for the conditions established. Changes may be made in most of the parameters of the output pattern while the unit is in operation. For example, the PERCENT distortion and TYPE distortion control settings may be changed at will. 3. PRINCIPLES OF OPERATION (A) General 3.01 Pattern Generator operating principles are presented in two parts. The first part describes the various functional sections of the unit, using an over-all block diagram to depict interrelationships and main signal flow paths. The second part destribes the circuitry and logic of the unit on an assembly basis. With some minor exceptions, each of the PC-card assemblies is functionally self-contained, so that it may be described separately in terms of the input and output signals that are processed. Simplified logic and block diagrams present the essentials of circuit operation without a point-to-point logic analysis. (B) Over-All Functional Description 3.02 Fig. 17 presents a block diagram of the Pattern Generator showing the functional relationships between the major assemblies and the principal inter-assembly control signals and data p a t h s . Power supply connections and the, numerous and complex switch control functions have been omitted for simplification. The signal interconnections shown in simplified form have been given functional titles to facilitate the description. 3.03 The time-base circuit furnishes the stable clock signal from which the various output data-bit rates and distortion-generating signals are derived. A crystal oscillator circuit is used for the basic clock; the crystal oscillator feeds a binary frequency-divider chain which provides the separate 100X clock signals for each data r a t e . The output frequency from the time-base circuit is 100 times the selected databit rate. The start control signal turns the time base on and off in the stepped mode of operation. In free-run operation, the time-base is always on. 3.04 The main purpose of the distortion generator circuits (PC-card A5) is to produce data shift pulses which are controllable over a relatively wide range in time so that known, adjustable amounts of distortion may be introduced on the output data patt e r n s . These circuits also furnish the “tree time” pulses for zero-distortion output p a t t e r n s o r t r a n s i t i o n s . In all cases, the amount and type of distortion produced is selectively pre-determined by the front-panel control settings. A secondary purpose of the distortion circuits is to provide the unit with various clocking pulses (related always to the duration of the selected data-bit rate) which are used to effect s w i t c h i n g , s a m p l i n g , r e s e t , a n d data-transfer functions within the Pattern Generator logic . The start control input to the distortion circuits is used to enable resetting of t h e d i s t o r t i o n c o u n t i n g c i r c u i t s . The data sense input is derived from the input to the Page 29 Page 30 Fig. 17 last stage of in this stage tortion shift are used in the data register; its purpose is to sense the presence of a Mark or Space and thus signal the distortion circuit to produce a distortion or no-dis pulse. The data-transfer signals include timing and gating pulses which the synchronizing of data-transfer. 3.05 The character distributor (PC-card A7) contains a 10-stage shift register which performs a parallel-to-serial conversion of the message pattern data supplied from the signal pattern matrix. The last (eleventh) stage of the data register is located on PC-card A3; for this reason, the shift-pulse signal is shown applied to both A7 and A3. As character data-bits (in parallel form) are loaded into the register, they are shifted out serially to the output circuits on A3. For the random pattern and reversal pattern outputs, this parallel-to-serial operation is not used. These patterns are generated in serial form by the internal logic of the unit and applied to the serial input terminal of the shift register modules, whereupon it is directly clocked out. (This latter circuitry is not shown on this simplified block.) The data-enter signal is a timing pulse derived from gating circuits connected to the data register. This signal o c c u r s each time the register has been emptied and is ready to receive the next character from the matrix. In the SELECTED CHARACTERS mode of operation, the data-enter signal is routed to circuitry on PC-card A4 to advance the character counter/sequencer, thereby causing the next character to be loaded into the data register. When the FOX message is being-generated, the data-enter signal, applied to A6, advances the F O X m e s s a g e character counter/sequencer to load the next FOX character into the data register. The character end signal applied to A7 is derived from gating circuits on A4. This signal, occurring at the end of each character or sequence, when the unit is being operated in the manual step or external step modes, halts further output until the next step pulse’ i s a p p l i e d . In the free-run mode, the step pulse is generated automatically by the internal circuit logic; in the manual step mode, whenever the front-panel pushbutton is depressed; and, in the external step mode, by an external step signal. 3.06 The message control assembly (A4) contains miscellaneous circuitry which generates various control and timing signals required to effect the orderly sequencing and processing of the selected output patterns. The data-enter input from PC-card A7, occurring whenever the data register is empty and ready to receive the next character, generates the message control signal that is shown applied to the pattern matrix. This message control signal is an enable signal to the matrix that will allow a new character to be fed to the data register. Concurrent with producing the message control signal, the data-enter signal c a u s e s a character-counter circuit (four binary counter stages) to advance one count. This new character count, in BCD form, is fed to the pattern matrix. (This character-counter circuit pertains to the selected characters {switch matrix) only; the FOX circuits have a separate counter/sequencer.) A BCDto-decimal decoder on the pattern matrix assembly receives this count and correspondingly advances one decimal step (to the next matrix character), thereby generating a signal pulse that causes the next selected character to be shifted into the data register. The message control signal is also fed to the FOX message assembly (A6), where it performs essentially the same function, in conjunction with the data-enter signal, as for the selected characters described above. The reset input from the FOX message assembly causes the message control signal to be reset at the completion of the FOX message. Page 31 3.07 The principal component of the signal pattern matrix PC-card (A8) is a multiinput diode/NOR-gate matrix. The purpose of this matrix is to provide a common input network to the data register for the various pre-programed character bit sources such as the front-panel switch matrix and the FOX message assembly. The matrix is driven by a group of NAND gates which are sequentially enabled by the character count and message control input signals. The first six gate positions are associated with the six selected characters programed via the front-panel switch matrix. As these first six characters are gated, each gated output pulse is fed to the frontpanel selected character switch matrix, which develops the appropriate Mark/Space bit pattern for each programed character. This bit-pattern (in parallel form) is then applied to the data register via the NOR-gate matrix of PC-card A8. The output. data-bits of the FOX message assembly are applied to the NOR-gate matrix and data register on the same lines as the output of the switch matrix; however, these two signal patterns are always generated separately, thereby permitting the sharing of a common input connection to the matrix. 3.08 The FOX message generator circuit features a monolithic read-only memory (ROM) containing the pre-programed FOX message patterns for both the ASCII (8-level) a n d b a u d o t ( 5 - l e v e l ) f o r m a t s . This assembly also contains its own sequencing counter, stepped by the message control and data-enter input signals, for sequentially reading the output of the ROM. As the ROM is sequentially read, the output data-bits are applied to the signal pattern matrix. A gating circuit on PC-card A6, connected to appropriate points in the sequencing counter, develops the reset signal to the message control assembly when the predetermined count at the completion of the message has been reached. 3.09 The data-output circuits (PC-card A3) consist basically of two separate output circuits (high-level and low-level) driven simultaneously by the serial output of the data register. The high-level circuit provides the capability for keying polar, neutral, and Bell System Electronic Hub circuits at levels up to 130 volts. The lowlevel output produces a standard ±6-volt polar output per MIL-STD-188 or, by reversing the polarity, for RS-232 signaling. Output terminals are located at both the front and rear of the unit. Loop battery supplies for high-level operation must be externally supplied. 3.10 The power supply circuits (PC-card A2 and A12) provide regulated outputs of + 1 5 , - 15, and +5 volts to power the electronics circuitry of the unit. Over-load protection is provided by fuses in both the ac primary circuit and the individual dc output of each supply. The primary ac input circuit may be adjusted by strapping connections to operate from either a 115-volt or 230-volt source. (c) Logic and Circuit Descriptions Logic Definitions 3.11 Generally, the logic symbols used throughout this manual conform to the definitions and rules established by Military Standard 806B. The descriptive logic terms used in the text descriptions are defined as follows: Page 32 (a) A logical-0 signal or level equals approximately 0 volt. This logic level may also be referred to as being a “low. ” (b) A logical-1 signal or level equals approximately +5 volts. This logic level may also be referred to as being a “high.” (c) Triggering of logic elements such as flip-flops and counters is accomplished by negative-going transitions (+5 to 0 volts, or logical-1 to logical-0). Time-Base PC-Cards A1 and A11 3.12 Logic and circuitry essentials of the time-base circuits are shown in Fig. 18. The stable crystal oscillator circuit is located on a small subassembly PC-card (A1A1) which connects to the main time-base PC-card. This circuit uses either the s i n g l e A-range crystal (Y7) or one of six optional B-range crystals as the fundamental f r e q u e n c y s o u r c e . The crystal oscillator output is applied to a frequency-dividing binary counter chair having ten different output division rates. Nine of these division rates follow the binary sequence from 1 to 256. The tenth division rate (for the bit rate of 50.0) is a factor of 192, obtained by altering the normal counting sequence via a f e e d b a c k c i r c u i t . These ten output frequencies are all applied, together with the output from the external timing source shaping amplifier, to a gate selection network. This gating network contains one gate for each frequency; these gates are selectively enabled by positioning the 11-position BIT RATE frequency selector. 3.13 The selected gated output of the binary divider is applied to one input of the select A-range gate. This gate operates in conjunction with the B-range select gate and the range selection portion of the BIT RATE switch to select the A or B ranges of the time base. A ground input to either gate inhibits it and allows the other gate to be enabled. The B-range outputs of the time base are obtained by gating the ÷32, ÷16, or ÷1 frequency-division rates in association with the first six positions of the BIT RATE switch, which selects one of the six optional B-range crystals. The selected A-range or B-range frequency is applied to a flip-flop output stage which provides a further division factor of two. The output frequency from the time-base assembly is a factor of 100 times the indicated setting of the BIT RATE switch. 3.14 The start control input signal (SC) functions as an on-off control of the time b a s e . The output flip-flop is clamped in the set state when the input is a logical-0 (SC), thereby preventing the flip-flop from being toggled by the input signal. At the same time, the SC signal resets the frequency-division countdown chain. When the start control signal is a logical-1 , the time-base circuit is enabled. In step mode operation, the time base is turned off between successive generation of characters or sequences. Crystal Oscillator Circuit PC-Card A1A1 3.15 The time-base crystal oscillator is depicted in block form in Fig. 19. The common-base input stage serves as a constant-current reference source which is applied to one side of the differential amplifier. In addition, this input stage serves Page 33 Page 34 Fig. 18 Fig. 19 - Block Diagram - Crystal Oscillator Circuit, Subassembly A1A1 as the input load for the selected crystal. The function of the differential amplifier configuration is to produce essentially uniform and reliable output Ievels over a wide range of crystal frequencies. The reference level provides compensation for variations in the outputs of the different crystals used. 3.16 Feedback is derived from the reference side of the differential amplifier and applied to the crystal via a 2-stage buffer consisting of cascaded emitterf o l l o w e r s ( D a r l i n g t o n c i r c u i t ) . This buffer effects an impedance-transformation to provide the required low source-impedance for driving the crystal. The output squaring amplifier, fed from the signal side of the differential amplifier, produces a sharptransition output waveshape. Distortion PC-Card A5 3.17 The distortion circuit (Fig. 20) furnishes the time-controllable shift pulses used to clock the character bits out of the data register. Control of the time of shift pulse occurrence provides the means for introducing distortion on the transitions of the output signal. The input 100 X clock from the time-base, in association with two decade counters and BCD-to-decimal decoders, allows the data-bit to be divided into uniform increments in steps of 1 per cent and 10 per cent of the data-hi} period. An illustration of the data-bit period subdivision and its relevance to the distortion circuits is shown in Fig. 21. Two sample data-bits, encompassing three transitions, are shown. The data-bit transitions are produced by the shift pulse applied to the data register. These transitions, labeled A, B, and C, are shown on the first and second l i n e . Between the transitions are the 10 per cent and 1 per cent subdivisions. Note that a complete span of 100 per cent extends from A to B and from B to C. 3.18 Taking transition B as an example, note that with respect to the direction of the time scale, shift pulses occurring to the left are early and those occurring to the right are late. Similarly, there is a period designated early and late around each shift p u l s e ( t r a n s i t i o n ) p o i n t . The maximum theoretical percentage that a given transition Page 35 Page 36 Fig. 20 will vary is 50 per cent; the maximum practical setting of the Pattern Generator is 48 per cent. The decade counter, BCD-to-decimal decoder combination counts uniformly from 1 to 100, then recycles and repeats the count as shown on line 3 of Fig. 21. Each count from 1 to 100 corresponds to one discrete point on the distortion scale. For instance, a count of 72 corresponds to an early shift pulse transition having 28 per cent distortion. The “true-time” or zero distortion transitions coincide with the zero count (reset) condition of the counter. 3.19 Referring again to Fig. 20, the outputs of the two BCD-to-decimal decoders, providing the units and tens outputs for every discrete count from 1 to 100, are applied to the various contacts of the dual-concentric BIT RATE switch. The wiper contacts of these switches, grouped in two pairs by units and tens, for early and late, are connected to a gating circuit controlled by the state of the distortion type control flip-flop. The state of this flip-flop, in turn, is established by the setting of the frontpanel distortion TYPE switch. This entire early/late gating network is enabled or inhibited by the state of the distortion control flip-flop. 3.20 The distortion control flip-flop is the control element in the selection of “truetime” shift pulses or “distorted” (early or late) shift pulses. Depending on the state, either the “true-time” shift pulse gating network will be enabled and the “distorted” shift pulse g a t i n g network will be inhibited, or vice versa. Thus, only one “type” of shift pulse will be gated through at any one time to appear at the output as SR. The “true-time” pulses are derived by a gating network (not shown) connected to the zero (0%, 100%) outputs of the BCD-to-decimal decoders. The selection of “true time” versus distortion is determined by sampling the state of the next-to-last stage of the data register for a Mark or a Space. Since, by definition, the direction of the transition (Mark-to-Space or Space-to-Mark) establishes the classification (bias or end) of the distortion, sampling of this stage is necessary to provide the information needed to select a distorted or undistorted shift pulse. For example, if Marking bias distortion has been chosen, the shift pulse for all Space-to-Mark transitions must be made to occur early by the selected percentage. Thus, when a Mark condition is sampled in the next-to-last stage of the data register, the subsequent data transition will be initiated by an early shift pulse so that the transition from Space to Mark will be “ d i s t o r t e d . ” Note that the data sampling logic level is applied to the distortion control flip-flop J-K inputs at opposite logic levels by inverting the input to the J terminal. In this way the flip-flop is enabled for a change of state by the EE toggle pulse. The toggling pulse for this flip-flop occurs at “EE” time; this is at the center of the data-bit (corresponding to a count of 50). 3.21 When an external source is used to clock the output data from the Pattern Generator, this stepping signal is routed to the output of this assembly via a NAND-gate enabled by the setting of the MODE switch to the EXTERNAL-BIT SYNC position. At the same time, both the “true time” and the “time displaced” gating networks are inhibited by a logical-0 derived from this same MODE switch setting. Page 37 Page 38 Fig. 21 Data Register PC-Card A7 3.22 The Pattern Generator data register contains a total of 11 stages to encompass the maximum bit-length signal pattern generated; this maximum-length signal would be an 8-bit start-stop code having a 2.0 unit stop-Mark. Ten of the stages are contained on PC-card A7 (see Fig. 22); the eleventh stage is located on PC-card A3 (Fig. 26). Input data from the pattern matrix, some of which are routed via the PATTERN switch, are parallel-loaded into the register by the read pulse which is generated when the previous content of the register has been shifted out, The number of active databits that are applied to the register depends on the format of the selected pattern. In the case of a 5-unit start-stop code having a l-unit stop-Mark, the total number of b i t s i s s e v e n . Data patterns are shifted out of the register by the SR signal originating from the distortion circuit (PC-card A5), but routed via an inverter circuit on PC-card A3 . 3.23 Loading of the register is accomplished by a read pulse which gates each character into the register in parallel form. This read pulse is derived from the data-enter signal and a clock pulse (J output) from the units decoder of the distortion c i r c u i t . The data-enter (DE) signal is generated when every stage of the register is in the Space condition; that is, when the last Mark (the stop-Mark) of a start-stop character has been shifted out of the register, the register is empty and is ready to receive the next character from the pattern matrix. Thus, the “all Space” condition, detected by a gating network which senses each stage of the register, enables a change of state of the data-enter control flip-flop when the D clock pulse from the distortion circuit is a p p l i e d . It should be noted that the D clock which toggles the flip-flop occurs a short time before the J clock which provides the read pulse. As soon as a new character is in the register, the “all Space” condition no longer exists and the enable input is removed. When the next D clock pulse arrives, the data-enter control flip-flop is reset, since a fixed +5-volt enable is applied to the other input. This removes the dataenter signal. 3 . 2 4 T h e f o r e g o i n g s e q u e n c e o f e v e n t s , involving the loading of a new character into the data register, takes place during the first half of the start-Space bit interval of the new character. In this way, successive start-stop characters are generated with no breaks for recycling and loading the register. The “last Mark” (LM) output signal is developed when the last Mark of the start-stop character is in the final stage of the register. This LM signal is applied to PC-card AS, where it is combined (gated) with the EE clock pulse from the distortion counter to perform various timing and clocking f u n c t i o n s ( s e e F i g . 2 0 ) . One of the uses of this combined LM and EE signal is to perform a reset function in the start-stop mode of operation when the stop-Mark duration is a 1.5-bit interval. This LM o EE signal is used to develop the DCR1 (dc reset 1) signal via a gating circuit on PC-card A7; this DCR1 signal is operative only in the start-stop mode and, in time, it is coincident with the LM-EE signal. When the 1.5unit stop-Mark is being produced, a 2.0-unit stop-Mark is initially loaded into the register (see Fig. 22). However, the distortion counter is reset in the middle of the second of these two stop-Mark intervals by the DCR1 signal gated with the enable level derived from the 1.5 position of the MODE switch (see Fig. 20). In other words, Page 39 Page 40 Fig. 22 when the “last Mark” condition occurs, the reset signal is developed one-half a bit interval later, thus cutting the second of the two stop-Marks in half. This reset signal to the distortion counters is gated with the SC (start control) signal which, in the case of start-stop operation, is an enabling logical-1 at this time. The SC signal is explained in further detail in 3.27. 3.25 Synchronous operation is similar to start-stop in that the characters are parallel-loaded and serially shifted out of the register, but there are no startSpaces or stop-Marks between the data information bits. Therefore, the last Mark and all Space detection circuits operate in a different manner than for start-stop. In synchronous operation, the “last Mark” detection gating is arranged to detect a Mark in the next-to-last stage of the register, with all the remaining stages containing S p a c e s . As previously described, start-stop operation detects the last-Mark in the stage of the register. In synchronous operation, an extra Mark is loaded into the last register at the end of each group of data-bits; its purpose is to serve as an “indicator Mark” to identify the end of each group of synchronous character bits. This “indicator Mark” never gets out of the register to appear as an output bit as does the stop-Mark i n a s t a r t - s t o p c h a r a c t e r . When this synchronous indicator Mark is in the next-tolast stage of the register, it signifies that the last bit of the synchronous character is in the last stage of the register and is thus being transmitted. At this time, the remaining stages contain Spaces, and the conditions for detection of the end of the synchronous character are satisfied; i.e., the indicator Mark is in the next-to-last stage with the subsequent stages all Spaces. Upon detection of this condition, the indicator Mark is reset to a Space, whereupon the next synchronous character is loaded into the register, with a new indicator Mark following the last character bit. This detection and reloading process takes place in each case while the last bit of the p r e v i o u s s y n c h r o n o u s c h a r a c t e r i s “ o n t h e l i n e ; ” i . e . , in the last stage of the shift register. 3.26 In the random pattern and reversals modes of operation, the data register is not loaded and emptied as described above. The random pattern is produced by a closed feedback loop which operates through an exclusive-OR gating circuit into the serial input terminal of the first shift register module (IC9) . For reversals patterns, the SR output of the distortion circuit is propagated directly through the second half of the register by feeding back a sample of this signal, via the functional switching of the PATTERN switch, to the serial input terminal of the second shift register module (IC10). 3.27 The start control flip-flop contained on this assembly functions as an “on-off” switch in the character and sequence step modes of operation. In the free-run, s y n c h r o n o u s , random, and reversals modes of operation, a direct set input is applied w h i c h k e e p s t h e f l i p - f l o p s e t . In the set state, the SC and SC outputs are applied as enabling signals to the distortion circuit (A5) and the time base circuit (A1), allowing t h e s e c i r c u i t s t o p e r f o r m t h e i r n o r m a l f u n c t i o n s . In the step modes of operation, the start control flip-flop is set by the “SC set” signal, either through actuating the frontpanel RELEASE switch or by applying a pulse from an external source to the rear-panel STEP IN terminals. These stepping signals are routed via the MODE switch. When Page 41 thus set, the Pattern Generator produces a single character or a single character sequence output, depending on which has been selected. At the end of each single character or single sequence generated, the character end (CE) signal, generated on PC-card A4, toggles the start control flip-flop to the other state, thereby “turning off” the unit. While in this “off,” the SC signal applied to A3 puts the last stage of the data register in the Mark state, thereby producing a “steady Mark” output from the Pattern Generator during the intervals between step pulses. Signal Pattern Matrix PC-Card A8 (See Fig. 23.) 3.28 The circuitry on this assembly consists of three principal sections: the BCDto-decimal decoder, the character-sequencing 2-input NAND gates, and the N O R - g a t e / d i o d e m a t r i x . The decoder translates the BCD output of the character counter on A4 into a sequential decade count of from 1 to 10. The 2-input NAND-gates are arranged into three main groups as follows: the first six gates are associated with the six programmable characters selected by the front-panel switch matrix; the next five gates (C7 through C 1 1 ) are used in generating the final characters of the 5-level (baudot) FOX message; the third group consists of five gates (C7 through C11 again) used in generating the ending of the 8-level (ASCII) FOX message. Finally, there is the C12 (character 12) gate used only in the S-level (baudot) FOX message. As the BCD input to the decoder is decoded, the sequential output applies activating signals to gates 1 through 10. An enabling level for these gates is derived from the MC (message control) signal from A4. It should be noted that the MC signal is used in the control and transfer of data from the FOX message circuit on A6 and the selected character switch matrix, via the A8 pattern matrix circuit to the data register. The MC signal is explained in the next part of this section. The first six gates activated cause the programed content of the selected characters switch matrix to be sequentially parallel-shifted to the data register via the NOR-gate/diode matrix. 3.29 For a given FOX message format, only one group of the message ending gates will be enabled. This selective enabling is accomplished by a gating network in association with the PATTERN switch-derived baudot and ASCII signals and the M C signal from A4. After the first six characters are enabled, the next five characters (in the selected format) are sequentially produced. However, in this case, the outputs of the C7-C11 gates feed the NOR-gate/diode matrix directly. Character 11 is obtained from a separate gating circuit on A4 (connected to the character counter on that same assembly), since a maximum of only ten outputs is available from the BCD-to-decimal decoder. The character 12 signal is obtained in a similar way. 3.30 In the ASCII 8-level code format, the eigth bit position is designated as a parity information bit. The Pattern Generator provides strapping connections for establishing the mode of parity (odd or even) or for deleting the parity information and substituting a constant Mark in this bit position. The eighth ASCII data-bit is routed to the data register via a gating network controlled by the strapping connections. Page 42 Fig. 23 Page 43 Message Control Circuits, PC-Card A4 (See Fig. 24.) 3.31 This assembly consists of various counting, gating, and flip-flop circuits used in controlling and sequencing the selected output patterns. The selected character-sequencing counter provides the counting sequence (up to 12) that sequentially activates the pattern matrix gates which, in turn, load the six front-panel programmable characters and the FOX message endings into the data register. The output of this counter, in BCD form, is decoded by circuitry on A8 for the first 10 counts. The remaining two counts, 11 and 12, are developed by the CHAR 11 and CHAR 12 gating circuits on A4. The message control flip-flop is the key control element of this circuit . Operation of the circuit will first be described for the case of FOX message g e n e r a t i o n . In one state of the flip-flop, the selected character sequencing counter is activated and the selected character gate matrix is enabled; in the other state, the FOX message 6-stage sequencing counter on A6 is activated. A data-enter clocking pulse is applied to the flip-flop with each new character. The state assumed by the flip-flop will be determined by the logic levels applied to the J and K inputs. At the end of the ROM FOX message sequence, the JMC signal goes high and allows the next data-enter signal to toggle the flip-flop, thus switching to the selected character-sequencing counter on A4. At the end of the selected character portion of the FOX message, the C12 signal (derived by gating selected points in the counter) goes high, allowing the flip-flop to change state and reactivate the ROM counter on A6. 3.32 Operation of the circuit for the selected character patterns will now be described. When either the 6- or 7-level selected character position of the PATTERN switch is being used, the message control flip-flop remains in the set state via a direct set i n p u t . For the 5- or 8-level code patterns, the message control flip-flop is left free to be toggled for the purpose of switching to the ROM to generate a carriage-return/linefeed signal after 72 characters have been generated. In selected character operation, the sequencing counter is reset by the C6 signal from gate G-1 instead of the transition being derived from the change of state of the message control flip-flop. Since there is a maximum of six programmable selected characters, the counting sequence needs to extend only to six instead of twelve. Gate G-1 is disabled in either of the two FOX message positions of the PATTERN switch. Thus, the counter is reset every six characters only in selected character operation. 3.33 The C6 signal, which resets the sequencing counter, also steps the 72-character counter. This counter is used in the generation of an automatic carriagereturn/Iine-feed signal after each sequence of 72 characters has been generated (in 5 or 8-level code patterns only). The counter, normally a 16-count configuration, is arranged to count to 12 (signifying 72 characters, since the C6 input pulse occurs every six characters) by connecting the inputs to gate G-3 to those points of the counter that will activate the gate at the count of twelve. When gate G-3 is activated, it generates the equivalent of a Cl 2 signal, thus causing the message control flip-flop to change state and thereby activate the ROM FOX message circuitry on A6. The pre-programed carriage-return/line-feed (CR/LF) sequence is contained in the initial portion of the ROM. This automatic CR/LF feature is optionally enabled or disabled by the rear-panel CR/LF switch which controls gate G-3. Page 44 Fig.24 Page 45 3.34 The selected character control flip-flop, operating independently of the other circuitry on this assembly, is used in conjunction with the front-panel CHARACTER SEQUENCE LENGTH switches to control the number of selected characters generated in each message sequence. The output of this flip-flop controls the gating of the output of the data register. When the flip-flop is in the set state, the character control gate (located on A3) is enabled and the output of the register is gated through to the output circuits, For all patterns except selected characters, a direct set input keeps the flip-flop in the set state. When this flip-flop is reset, the gate is disabled and the output signal becomes a steady Mark. Thus, if the number 3 CHARACTER SEQUENCE LENGTH switch has been depressed, only the first three of the six programmable selected characters will be generated. At the end of the third character, a reset enable signal, derived from the character sequencer (on A8) and routed via the number 3 CHARACTER SEQUENCE LENGTH switch, will reset the selected character c o n t r o l f l i p - f l o p . The flip-flop will remain in this state, producing a steady Mark output signal for the three remaining character intervals, until it is returned to the set state by recurrence of the character 1 enabling input at the time the sequencing counter i s r e s e t . The LM EE clocking pulse to the flip-flop is developed during each character EE transicycle when the last Mark is in the last stage of the data register. This LM tion occurs at the center (50% point) of the last Mark bit. ● 3.35 The character end gating complex contains three multi-input gating circuits that function to generate the character end (CE) signal when the unit is operated in the external step or manual step modes. This character end signal, when generated, is applied as a toggle input to the start-control flip-flop to cause this flip-flop to “turn off” the unit. Whenever a single character or a sequence of characters has been generated in the step mode of operation, the CE signal resets the start-control flip-flop, which, in turn, causes the unit to emit a steady Mark output until the next step pulse initiates another character or sequence cycle. FOX Message Generator Circuits, PC-Card A6 3.36 The heart of the FOX message generator circuits (see Fig. 25) is a read-only memory device (ROM) consisting of a single MSI integrated-circuit module. This single device contains the bulk of the FOX message in both the 5-level and 8-level code f o r m a t s . Only the last two groups of characters, the 6-character station identification code and the word TEST, originate outside the ROM. These last portions of the FOX message are derived from the SELECTED CHARACTERS switches and from separate gated, sections of the pattern matrix assembly (see 3.27). The ROM is read, character-bycharacter, by applying a progressive binary count (up to 63) to six counter input term i n a l s . The output is taken from eight terminals for the ASCII format and from the first five terminals in the case of the baudot (5-level) format. 3.37 The 6-stage sequencing counter consists of six flip-flop circuits connected in a s t r a i g h t f o r w a r d b i n a r y c o u n t e r c o n f i g u r a t i o n . This counter is enabled when the MC signal applied to gate G-2 from the message control flip-flop on A4 is high (logical1). At this time, the selected character counter on that same assembly is inhibited by the logical-0 state of the MC output. Thus only one of these two sequencing counters is operative at a time, as established by the state of the message control flip-flop. The Page 46 Fig. 25 Page 47 MC levels applied to the counter serve also to reset the count to zero at the beginning of a new message. With gate G-2 enabled by the high MC signal, the data-enter signal is gated and inverted to clock the counter. A logical-1 level at the output of gate G-1 is necessary to enable the counter to be stepped. This enable input from gate G-1 is applied whenever the PATTERN switch is set to either of the FOX positions or to the 5-level or 8-level selected character positions. This circuitry is enabled for the 5-level and 8-level selected character positions of the PATTERN switch so that the carriage-return/line-feed characters may be generated after each cycle of 72 chara c t e r s . It should be noted that the first four programed characters of the ROM contain a carriage-return/line-feed sequence; in generating the automatic CR/LF after 72 characters in 5- and 8-level modes, this portion of the ROM is used, and then reset. 3.38 Concurrent with stepping the sequencing counter, a read pulse is developed for the ROM. This read pulse gates the character bit pattern out of the ROM in parallel form. The selection of 5-level or 8-level code format is made by the signal applied to the ROM via gate G-3 and inverter I-3. A ground signal (logical-0) is applied to G-3 when the PATTERN switch is set to either the 8-level selected character position or the 8-bit FOX message (ASCII) position. The resultant logical-0 applied to the ROM causes the 8-bit output pattern to be generated. With a logical-1 (high) applied to this ROM input, the 5-bit output pattern (baudot) is generated. 3.39 The remaining circuitry on this assembly, gates G-4 through G-6, is used in developing a reset signal to terminate the FOX message sequence. That is, when the ROM content has been read, the enabling input levels (MC and MC) which initiated operation are removed by changing the state of the message control flip-flop on A4. Gate G-5 has 6 inputs, one from each stage, to detect the full-count state of the counter. When the counter reaches this count at the end of the FOX message sequence, an output transition is developed which is appIied as a reset to the message c o n t r o l f l i p - f l o p . Similarly, gate G-6, with 3 inputs from the counter, causes this same reset signal, but at a different count. This time the reset O C C U r S at the count of 4, when the carriage-return/line-feed portion of the ROM message content has been g e n e r a t e d . This latter case applies only to the 5-level and 8-level selected character positions of the PATTERN switch and only if the circuitry has been enabled by the rearpanel CR/LF switch (see Fig. 23) . Gate G-4 furnishes an enable input to gate G-6 when the PATTERN switch is set to either of these positions . Inverter I-5 develops a logic signal for use as an input to gate G-1. Data Output Circuits, PC-Card A3 3.40 A simplified block diagram of the Pattern Generator output circuits is shown in Fig. 26. The output of the final stage of the data register is applied to one input of the character control gate. This gate is enabled or inhibited by the SCC signal output of the selected character control flip-flop on A4 (see Fig. 24). Whenever the gate is inhibited, the output level of the gate is a logical-1 (high); this produces a Mark signal at the output terminals of the unit. For all operating patterns except selected characters (5-level through 8-level), this gate is held in the enable condition by keeping the flip-flop in the set condition. In selected character operation, the gate receives an inhibit level at the completion of the programed number of selected characters (one through six) established by the front-panel CHARACTER SEQUENCE LENGTH switches. Page 48 Fig. 26 Page 49 3.41 The output of the character control gate is applied simultaneously to the highand the low-leveI output driver stages; in addition, the front-panel SIG indicat o r l a m p d r i v e r c i r c u i t i s a c t i v a t e d . The SIG indicator lamp illuminates when the output signal is a Mark. The high-level driver stage consists of a pair of complementary transistors connected in a push-pull configuration driving the center-tapped primary of transformer T1. The common return (the center-tap lead of T1) contains a unijunctionoscillator operated switching circuit which functions in a manner similar to a tone coupler to transfer the dc data-bits to the output stage via the transformer, thus providing dc isolation. Each output stage contains high-voltage switching transistors operating in an open-circuit/saturated condition, analogous to relay contacts. The polarity of the secondary windings is arranged so that only one circuit is switched into conduction at a time. 3.42 Loop batteries for high-level operation are connected to the output (relay) circuit through a full-wave diode bridge circuit on each side of the circuit. This bridge circuit makes it unnecessary to label the loop battery connection points with polarity signs (+ or -). T h u s , b a t t e r y c o n n e c t i o n i s s i m p l i f i e d a n d t h e p o s s i b i l i t y o f damage or destruction to circuit parts, due to improperly connected loop batteries, is e l i m i n a t e d . For example, when setting up operation for a positive Mark, the operator or installer simply connects the Mark (M) terminal to the positive terminal of the loop supply. The details of these connections, and the necessary precautions, are fully explained under (E) Installation in Section 1 of this manual. Power Supply Circuits, PC-Card A2 3.43 Operating voltages for the Pattern Generator circuits are obtained from three separate, but interrelated, regulated power supplies furnishing outputs of +15 volts, -15 volts, and +5 volts. The essentials of these power supplies are depicted in the functional block diagram of Fig. 27. One power transformer is used for the three supplies; full-wave rectification, in conjunction with center-tapped secondary windings, is also used in all three cases. Rectifiers CR3 and CR4 are connected in opposite polarity to the other rectifiers, as required to furnish a negative 15-volt output with respect to ground. The Zener reference diode for the +15-volt supply is also used as the reference source for the +5-volt supply. The remaining circuitry of these supplies is conventional in configuration and in circuit details. 3.44 The 5-volt power supply employs a series-regulator circuit with a protective over-voltage circuit connected across the output terminals. The 5-volt supply is the operating power source for all the integrated-circuit modules. For this reason, prevention of an over-voltage condition at the output of this supply is essential; an over-voltage condition would probably result in the destruction of many of the integrated-circuit modules in a small fraction of a second. 3.45 The over-voltage protection circuit functions in the following manner (see Fig. 28). Under normaI operating conditions, Zener diode VR3 is back-biased (nonconducting), thereby keeping transistor Q9 in a cut-off state. The SCR (CR7) is thereby a l s o n o n c o n d u c t i n g , since its gate electrode is at ground (0-volt) potential when Q9 is n o n c o n d u c t i n g . A n y over-voltage condition of greater than 7.5 volts will cause Zener Page 50 Fig. 27 Page 51 VR3 to break down and will thereby turn on both Q9 and CR7 to full conduction. The fully conducting SCR effectively short-circuits the power supply and blows dc fuse F3, which is located at the input to the series-regulator stage. This removes the supply from service. The circuit operates automatically and is self-resetting after the fuse is replaced and the fault condition remedied. 3.46 Each of the three supplies contains a series dc fuse for the purpose of short-circuit protection. It should be noted that a momentary short circuit will not normally cause a fuse to fail; the short-circuit condition must be a sustained one in order to blow the f u s e . In either case, full protection is provided for all circuit components. 4. (A) F i g . 2 8 - Simplified Schematic Diagram Over-Voltage Protection Circuit for +5-Volt Supply MAINTENANCE Required Test Equipment 4.01 The equipment listed in Table IV is required for maintenance of the Pattern Generator. The Common Name column of the table gives the names by which the test equipment will be called in the following maintenance procedures. TABLE IV REQUIRED TEST EQUIPMENT NAME COMMON NAME FUNCTION Electronic Frequency Counter, Hewlett-Packard Model H-P, or equivalent Counter Measurement of time-base frequencies and data rates. . Oscilloscope, Tetronix Model 535A, or equivalent Oscilloscope Waveform observation and measurement. Used also for signal tracing. Multimeter, Simpson Model 260, or equivalent Multimeter General voltage and resistance measurements. Page 52 TABLE IV (Cont’ d) NAME FUNCTION COMMON NAME Data Measuring Set, STELMA Model DMS-303A, or equivalent DMS-303A Measurement of telegraph distortion. Teletype Printer Units (2 required: 5-level code and 8-level code machines) Teleprinter Provide printed read-outs of Pattern Generator output signals for verification of equipment accuracy. (B) Performance Tests 4.02 A thorough performance test of the Pattern Generator requires that the various functional sections of the unit be tested and evaluated separately, since there is no one combination of control settings and associated measuring equipment that will provide a comprehensive test of the entire unit. Therefore, the performance testing outlined below is designed to cover the total unit in a logical series of separate tests. (See Fig. 29 through 57 at the end of this section for schematic, component location, and wiring diagrams.) The order of testing is as follows: (a) Bit rates. (b) Patterns, excluding selected character and random. Note: These tests will also verify the performance of the high-level and low-level output circuits. (c) Selected character patterns and code level modes. (d) Distortion. (e) External stepping. (f) Random pattern. Bit-Rate Tests 4.03 (a) Preset Pattern Generator controls as follows: BIT RATE range selector to Range A. (b) DISTORTION switches to zero and OFF. (c) MODE switches to FREE RUN and SYNC. (d) PATTERN switch to REV. Page 53 4.04 Proceed as follows: (a) Using a frequency counter connected to the LOW LEVEL output terminals of the Pattern Generator, measure the output frequency at each numbered setting of the BIT RATE frequency selector (outer knob) . The frequency in bits per second indicated by the counter should correspond to one-half the bit-rate marking at each setting of the selector switch. (b) Set BIT RATE frequency selector to the EXT position. Connect an external timing source having appropriate characteristics (see to Table I) to the EXT CLK connector at the rear of the unit. The output bit-rate indicated on the counter should be 1/200th of the input timing frequency. (c) If the six optional crystals have been installed for range B, set the BIT RATE range selector to range B and repeat step (a) above for the first six positions of the BIT RATE frequency selector switch. Output Circuits and Pattern Tests 4.05 The following tests verify the performance of the Pattern Generator at all settings of the PATTERN switch. Output signals are taken from both the high-level and low-level output terminals, thus completely testing the output circuits. Steady Mark Steady Space, and Reversals 4.06 Preset Pattern Generator controls as follows: (a) BIT RATE switch to Range A at 75 bits per second. (b) DISTORTION switches to zero and OFF. (c) MODE switches to FREE RUN and SYNC. (d) PATTERN switch to STEADY, M. 4.07 (a) Proceed as follows: (a) Turn on power and observe that SIG indicator lamp lights steadily (indicating steady Mark signal). Using voltmeter or dc oscilloscope, measure output at LOW LEVEL terminals. Output should be a steady +6 volts if Pattern Generator has been strapped for p o s i t i v e M a r k ( l o w - l e v e l ) . If strapped for negative Mark, output should be -6 volts. (See. 1.24 for strapping information.) (b) (c) Set PATTERN switch to STEADY, S. The SIG indicator lamp should go out, and the steady Space output voltage at the LOW LEVEL terminals should measure -6 volts if the unit is strapped for positive Mark, or +6 volts if strapped for negative Mark. Page 54 (d) Set PATTERN switch to REV and use an oscilloscope to verify presence of reversals signal at LOW LEVEL output terminals. The displayed signal should be a square-wave pattern having a peak-to-peak amplitude of 12 volts (-6 to +6 volts) at a rate of 75 bits per second. FOX Message (5-level and 8-level) 4.08 Preset Pattern Generator controls as follows: (a) BIT RATE switches to Range A at 75 bits per second. (b) DISTORTION switches to zero and OFF. (c) MODE switches to FREE RUN and START/STOP, 1.0. (d) PATTERN switch to FOX MSG , 5. 4.09 Proceed as follows: (a) Connect an appropriate 5-level teleprinter unit to the high-level output terminals. Be sure that the output loop circuit connection (polar or neutral) matches the input requirements of the teleprinter unit. (See 1.21 through 1.23 for information on external connections.) (b) Set front-panel HI-LEVEL SELECT switch to POLAR or NEUT, in accordance with the connections made in step (a) above. (c) Program the SELECTED CHARACTERS switches for any desired combination of c h a r a c t e r s . Depress the correspondingly numbered CHARACTER SEQUENCE LENGTH switch. (See Fig. 15 for 5-level code patterns.) (d) Turn on power to units and observe that the FOX message format, including the six programed characters, is repeatedly generated and printed. (e) For 8-level FOX message, repeat the above procedure using an appropriate 8level teleprinter unit connected to the high-level output of the Pattern Generator. (See Fig. 16 for 8-level code patterns when programing the S E L E C T E D CHARACTERS switches. Selected Characters (5-Level and 8-Level) 4.10 The performance test for the 5-level and 8-level selected character patterns is essentially identical to the FOX message tests in 4.08 above. Preset the Pattern Generator the same way except for the PATTERN switch, which is set to CODE LEVEL 5 and CODE LEVEL 8 for the respective tests. Repeat the procedure of parag r a p h 4 . 0 9 . The CHARACTER SEQUENCE LENGTH selection function should be tested by depressing the six numbered buttons sequentially and observing that the corresponding number of the six programed characters is repeatedly generated and printed. Page 55 Selected Characters (6-Level and 7-Level) 4.11 To verify the performance of the Pattern Generator in the 6-level and 7-level selected character positions of the PATTERN switch, the output pattern must be v i e w e d o n a n o s c i l l o s c o p e . Preset the Pattern Generator controls as follows: (a) BIT RATE switches to Range A at 75 bits per second. b) DISTORTION switches to zero and OFF. (c) MODE switches to W STEP, CHAR and START/STOP, 1.0 UNIT STOP MARK. (d) PATTERN switch to SELECTED CHARACTERS, CODE LEVEL 6. (e) SELECTED CHARACTERS switches -- Program a Mark into all six bit positions of all six characters. (Depress all switches.) (f) CHARACTER SEQUENCE LENGTH switches -- Depress number 6. 4.12 Proceed as follows: (a) Connect oscilloscope vertical input to LOW LEVEL output terminals of Pattern Generator. (b) Connect external sweep trigger input of oscilloscope to TP7 of PC-card A7 (accessible at rear of unit). Set scope for external, positive sync. Turn on equipment and step characters manually, using RELEASE pushbutton. Each character displayed should show a full complement of Marks in the bit pattern. (c) (d) Release all odd numbered switches, thus restoring them to Space condition, and repeat step (c) above. Displayed patterns should indicate alternate Mark/Space bit pattern having Marks in second, fourth, and sixth positions. (e) Release all remaining switches and repeat step (c). Each displayed character should contain a full complement of Spaces in each bit position. (f) Set PATTERN SWITCH to the 7 position of SELECTED CHARACTERS, and repeat above procedures for 7-level code. Distortion 4.13 Distortion testing requires the use of a data measuring set (such as the STELMA DMS-303A Analyzer) having distortion-measuring capabilities commensurate with the Pattern Generator specifications. The indicated distortion settings of the Pattern Generator front-panel controls are verified and measured by the data measuring set. Pre set the Pattern Generator controls as follows: Page 56 (a) BIT RATE switches to Range A at 75 bits per second. (b) PATTERN switch to SELECTED CHARACTERS, CODE LEVEL 5. (c) MODE switches to FREE RUN and START/STOP, 1.0 UNIT STOP MARK. 4.14 (a) Proceed as follows: Connect the DMS-303A Analyzer to the LOW LEVEL output terminals of the Pattern Generator. Set the DISTORTION - TYPE switch of the Pattern Generator to BIAS, M. Adjust the controls of the DMS-303A for measurement of Marking bias on a low-level start-stop signal. (b) Program the SELECTED CHARACTERS switches for character no. 1 to provide alternate Marks and Spaces. Depress CHARACTER SEQUENCE LENGTH switch n o . 1. (c) (d) Set both DISTORTION - PERCENT switches to O (zero) positions. (e) Turn on equipment and observe distortion indication on meter of DMS-303A. Distortion should be zero. (f) Set the decade (small inner) knob of the Pattern Generator DISTORTION - PERCENT switches to the 10 position. The DMS-303A meter should now indicate distortion of 10 per cent ±2 per cent. (g) Set decade knob to remaining three positions (20, 30, and 40 per cent positions). At each step, the DMS-303A meter should indicate the corresponding amounts of distortion present on the output signal, ±2 per cent. (h) Set the decade DISTORTION - PERCENT switch to 0 (zero). The DMS-303A should indicate zero distortion again. (i) Set the units (large outer) knob of the DISTORTION - PERCENT switch sequentially to each numbered position (up to 9). At each numbered position the corresponding amount of distortion should be indicated on the DMS-303A meter, ±2. per cent. (j) Set the decade knob to 20 and repeat step (i) above. The distortion indication on the DMS-303A meter should now be the sum of 20 plus the numbered units setting, ±2 per cent. (k) Measure the output distortion for all remaining positions of the DISTORTION TYPE switch (Spacing bias, switched bias, Marking end, and Spacing end). Use same general procedure as outlined above for Marking bias. Page 57 External Character Stepping 4.15 This function may be verified with the Pattern Generator setup for the 5- or 8level Selected Characters test (see 4.10) or the FOX message test (paragraph 4.08). The procedure is as follows: (a) Connect external stepping source signal wires between STEP IN and GND input terminals on rear-panel terminal board. (See Table I for electrical specifications of stepping signals.) (See 1.25 for information on applicable strapping.) (b) Set MODE switch to EXTERNAL, CHAR STEP or EXTERNAL, SEQ STEP. (c) Turn on equipment. Selected output program should now be generated in step with the externally applied signal. Random Pattern Check 4.16 This test should be performed in conjunction with the associated DMS-303A Analyzer, since this feature of the Pattern Generator was designed to be compatible with the bit-error measuring capabilities of the DMS-303A. (The 511-bit random pattern output conforms to the standard established by CCITT.) Preset the Pattern Generator controls as follows: (a) PATTERN switch to RAND. (b) DISTORTION switches to zero and OFF. (c) BIT RATE switches to same rate as DMS-303A. (d) MODE switches to FREE RUN and SYNC. 4.17 Set the DMS-303A controls in accordance with the instructions contained in the a p p l i c a b l e m a n u a l . Connect the LOW LEVEL output of the Pattern Generator to the INPUT SIG jack of the DMS-303A. Turn on equipment and proceed as follows: (a) Press the PUSH TO SYNC switch on the DMS-303A Analyzer. (b) Reset the DMS-303A display circuits by actuating the DISPLAY RESET switch to the MAN position. The meter should indicate no bit errors, thereby verifying that the two units are synchronized. (c) Troubleshooting and Fault Isolation 4.18 The information presented below is a suggested approach to analyzing symptoms and isolating faults down to the assembly or circuit level. proach is most valuable if performed in conjunction with a performance test, each part of these tests generally pertains to specific functional circuits or of the unit. A conventional troubleshooting table is not supplied because of Page 58 trouble This apbecause assemblies the usual l i m i t a t i o n s o f t h i s a p p r o a c h , i . e . , the impracticality of making such a table comprehensive enough to cover all possible fault condition-s and resultant symptoms. Instead, it will be assumed that the technician or engineer has accumulated enough basic and detailed knowledge of this unit to permit him to analyze and locate troubles through reasoning, using suitable measuring test equipment. Finally, it is assumed that prior to undertaking trouble analysis the usual preliminary steps and measures have been taken; these measures include visual inspection of the equipment to uncover faults such as loose or broken assemblies, connectors, wiring, etc., and a check of the primary input power and power supply voltages. 4.19 The power supply fuses and the power supply voltages should be checked before disassembling the unit for further testing. Three of the fuses are mounted on power supply PC-card A2. In addition, fuses are located in each leg of the battery inputs of the high-level loop output circuit. If the equipment malfunction has occurred during high-level output operation, these fuses (located on PC-card A3) should be among the first things to check. To remove the power supply card, the two knurled, captive, securing screws at the top must first be loosened. The procedure for checking the power supply output voltages is covered in (E) Power Supply Adjustment Procedures. If power supply voltages are normal, signal tracing and waveform observation, using an oscilloscope, must be performed on the signal portions of the unit. 4.20 Trouble analysis of the Pattern Generator must proceed in a logical order to isolate the cause of faults by “process of elimination.” The different functional sections and assemblies of the unit, as described in the Principles of Operation portion of this manual, must be thought of both in terms of their individual characteristics and in terms of how they interact and are, in numerous cases, mutually i n t e r d e p e n d e n t . Thus, certain malfunctions may render the whole unit inoperative, whereas other malfunctions may cause only one or more output patterns to be adversely a f f e c t e d . As a guide for signal tracing and trouble analysis, a selected sampling of waveform data is provided in the subsequent paragraphs. The information presented is intended to serve as a starting point for checking the functioning of the various a s s e m b l i e s a n d c i r c u i t s . The data represents the “norm” for a given set of conditions. The following items merit emphasis: (a) The waveforms were taken at the numbered test point terminals on the PC-cards. For each waveform, a particular set of operating control settings of the Pattern Generator is used; these control settings are specified and should be duplicated when signal tracing with the oscilloscope. ( b ) W h e n s i g n a l t r a c i n g , it is suggested that the applicable PC-card schematic diagrams be referred to frequently. Use of schematic diagrams will facilitate signal tracing on a point-to-point basis when using test points other than the e s t a b l i s h e d n u m b e r e d t e r m i n a l s . Such procedures will usually be needed to locate defective circuit parts (such as I-C modules) and require a thorough understanding of the many individual circuits that constitute the unit. Page 59 4.21 Assembly A1: Unless otherwise indicated, waveform measurements are obtained using the following Patterm Generator control settings: PATTERN . . . . . . . . . . . . . . . . . REV MODE . . . . . . . . . . . . . . . . . . . FREE RUN, SYNC DISTORTION . . . . . . . . . . . . . . zero, OFF BIT RATE 75 . . .. . . . . . . . . . . Oscilloscope set for triggered sweep; triggering source: A7-TP7 Page 60 4.22 Assembly A3: Control settings and oscilloscope settings same as for Assembly A1, unless otherwise noted. 4.23 Assembly A4: Unless otherwise indicated, waveform measurements are obtained with the Pattern Generator controls set as follows: Page 61 4 . 2 4 A s s e m b l y A S : U n l e s s o t h e r w i s e i n d i c a t e d , waveform measurements are obtained with the Pattern Generator controls set as follows: Page 62 4.25 Assembly A6: Unless otherwise indicated, waveform measurements are obtained with the Pattern Generator controls set as follows: Page 63 4.26 Assembly A7: Unless otherwise indicated, waveform measurements are obtained with the Pattern Generator controls set a s f o l l o w s : Page 64 4 . 2 7 A s s e m b l y A 8 : Unless otherwise indicated, waveform measurements are obtained with the Pattern Generator controls set as follows: (D) Repairs 4.28 Repairs and replacement of Pattern Generator components may be accomplished using standard techniques and practices, including the precautionary measures required when replacing transistors and integrated circuits. In most cases, component replacement will not necessitate recalibration or readjustment of the unit, assuming an exact replacement part has been used. However, if any parts are replaced in the power supply circuits of PC-card A2, the applicable adjustment procedures for these circuits should be performed to restore these circuits to their factory-adjusted status. (E) Power SUPPLY Adjustment Procedures 4.29 Procedures are given below for the adjustment of power supply output voltages. Because there is a degree of interdependence and interaction between the power supply circuits, it is important that these adjustments be carried out in the order given. Note: The -15-volt supply voltage level is established at the factory by selection of the appropriate resistance value for A2R15 after the +15-volt supply is adjusted. Therefore, whenever the +15-volt supply is subsequently adjusted, the -15-volt level should automatically be correct. (a) +15-Volt Adjustment (1) Remove rear cover from enclosure to expose PC-cards. (2) Connect unit to ac line and turn on power. (3) Connect negative lead of dc voltmeter to TP3 (ground) of PC-card A2; connect positive lead to TP1 of AZ. (4) Adjust trim-pot R6 (see Fig. 4) for an indication of exactly 15.0 volts on the voltmeter. (5) Verify the presence and accuracy of -15-volt supply output. Connect negative lead of meter to TP4 on PC-card A2 and positive lead to TP3. Meter should indicate - 15-volt dc (±5 per cent). (b) +5-Volt Adjustment (1) Reconnect negative lead of voltmeter to TP3 and connect positive lead to TP2. (2) Adjust trim-pot R21 (see Fig. 4) for an indication of exactly 5.0 volts on the voltmeter. (3) Disconnect the voltmeter and replace the rear cover of the unit. Page 66 Fig. 29 Page 67/68 Fig. 30 Component Locations - Time-Base Circuit, Assembly A1 Page 69 Page 70 fig. 31 Fig. 32 - Component Locations - Time-Base Oscillator, Subassembly A1A1 Page 71 Page 72 fig. 33 Fig. 34 Page 73/74 Fig. 35 - Component Locations - Power Supply Circuits, Assembly A2 Page 75 Fig. 36 - Schematic Diagram - Power Supply Primary Circuits, Assembly A12 Page 76 Fig. 37 Page 77/78 Fig. 38 Page 79/80 Fig. 39 Page 81/82 Fig. 40 Page 83/84 Fig. 41 Page 85/86 Fig. 42 Page 87/88 Fig. 43 Page 89/90 Fig. 44 Page 91/92 Fig. 45 Page 93/94 Fig. 46 Page 95/96 Fig. 47 Page 97/98 Fig. 48 Page 99/100 Fig. 49 Page 101/102 Fig. 50 - Component Locations - Harness Board, Assembly A10 Fig. 51 - Schematic/Wiring Diagram - Selected Character Switches Page 103 Page 104 fig. 52 Fig. 53 Page 105/106 Fig. 54 Page 107/108 Fig. 55 Page 109/110 Fig. 56 Page 111/112 Fig. 57 Page 113/114 5. PARTS LIST (A) Introduction 5 . 0 1 A c o m p l e t e list of replaceable electronic parts for the PG-303A Pattern Generator is presented in (B) below. Table VI consists of an equipment breakdown into assemblies, subassemblies, and detailed parts; Table VII consists of an optional accessories breakdown; and Tables VIII through XXI consist of breakdowns of PC-cards and assemblies into detailed parts. Table XXII cross references commercial part numbers to National Stock Numbers. (a) Within each table, parts are listed in alphanumeric order, by reference-designation symbol; for each entry, a brief description and the manufacturer part and code number are provided. M a n u f a c t u r e r c o d e s a r e i d e n t i f i e d i n T a b l e V . (b) To order to the National els. If the part through normal a part, note the part number and then cross reference that part number Stock Number in Table XXII; then order through normal ordering channnumber does not have a National Stock Number, then order the part ordering channels using the commercial part number. TABLE V MANUFACTURER CODES Page 115 TABLE V (Cont’d) (B) Parts List, Tabular Listing 5.02 Refer to Tables VIII through XXI for parts lists of Pattern Generator components listed in Table VI and of accessory items listed in Table VII. TABLE VI Page 116 TABLE VI (CONT'D) REF DESIG MFR'S PART NO. MFR'S CODE NO. CKT CARD ASSY,SIGNAL PATTERN MATRIX CKT CARD ASSY,EXTENDER CARD: CKT CARD ASSY,PATTERN GEN HARNESS CARD: 80372080-000 96238 80372180-000 80372090-000 96238 96238 A11 A12 A13 CRYSTAL BRACKET ASSY: POWER SUPPLY,PATTERN GEN: LINE CORD ASSY: 90372006-000 90372004-000 74000054-000 96238 96238 96238 A13P1 CONN,PLUG,ELEC: 7571 74545 A13W1 CABLE ASSY,PWR: 74000000-002 96238 A14 CKT CARD ASSY: SEL SWITCH 80372200-000 96238 DS1 LIGHT,INDICATOR: 72619 J1 J2 JACK,TELEPHONE: CONN,RCPT. ELEC: 12 PIN 507-3905-1437500 N112A 90372005-000 MP1 KNOB FOR S1 PS70D95C1BLK MP2,3,6 7,9 MP5 MP10MP15 MP16,17 KNOB FOR S2,S3,S7, AND S9 PS70BLS2BLK 21604 2BLK 21604 KNOB FOR S5, MODIFIED PUSHBOTTON FOR S10 THROUGH S15 HANDLE 57025147-000 96238 400/3 56025087-000 82104 96238 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10-S15 S16 (P/O A11 ASSY 90372006-000) SWITCH,ROTARY: 4 POLE, 10 POS SWITCH,ROTARY: 3 POLE, 6 POS SWITCH,PB: SPDT, 115 VAC MOM. SWITCH,ROTARY: 2 POLE, 5-10 POS SWITCH,ROTARY: 2 POLE, 4 POS SWITCH,ROTARY: 2 POLE, 6 POS SWITCH,ROCKER: SWITCH,ROTARY: 3 POLE, 3 POS (USED ON A14 80372200-000) SWITCH,PB: 46020389-000 46020386-000 MSP105F 46020391-000 46020397-000 46020383-000 LRSW322N30KCR 46020388-000 96238 96238 95146 96238 96238 96238 22753 96238 46027640-000 96238 TP1 TP2 POST,BINDING: RED POST,BINDING: BLACK 111-102 111-103 74970 74970 XDS1 SOCKET,IND LIGHT: 515-0012 72619 Y1-Y6 FREQUENCY VALUES OF CRYSTALS IS DETERMINED BY THE RATE SPECIFIED BY THE CUSTOMER XTAL UNIT, QTZ: 1.920MHZ 40040081-000 96238 A8 A9 A10 Y7 PAGE 117 DESCRIPTION COLORLESS LENS 82389 96238 TABLE VII ACCESSORY ITEMS: (OPTIONAL) REF DESIG Y1 Y2 Y3 Y4 Y5 Y6 DESCRIPTION MFR'S PART NO. MFR'S CODE NO. CASE AND COVER ASSEMBLY 64030083-000 96238 DIAL ASSEMBLY: 57025141-000 96238 XTAL XTAL XTAL XTAL XTAL XTAL 40040082-001 40040082-002 40040082-004 40040082-006 40040082-003 40040082-005 96238 96238 96238 96238 96238 96238 57000021-000 96238 UNIT,QTZ: 291.200KHZ UNIT,QTZ: 363.712KHZ UNIT,QTZ: 391.296KHZ UNIT,QTZ:474.880KHZ UNIT,QTZ: 352.000KHZ UNIT,QTZ: 430.400KHZ (DIAL ASSY 57025141-000 AND CRYSTALS Y1-Y6 ARE USED SIMULTANEOUSLY) DIAL ASSEMBLY: Y1-Y6 (CRYSTALS SPECIFIED BY CUSTOMER) REF DESIG TABLE VIII CIRCUIT CARD ASSEMBLY, TIME-BASE LOGIC: A1, 80372010-00 MFR'S DESCRIPTION PART NO. MFR'S CODE NO. A1 CKT CARD ASSY,OSCILLATOR: 80372190-000 96238 C1,C2 C3 CAP,FXD,CERAMIC: 0.0LUF, ±35%, 100V CAP,FXD,ELCTLT: 4.7UF, ±20% 10V TA01UF CS13BC475M 91418 81349 CR1,CR2 CR3-CR5 CR6 SEMICOND,DIODE: SILICON SIMICOND,DIODE: GERMANIUM SAME AS CR1 1N914 1N277 81349 81349 IC1,IC2 IC3,IC4 IC5,IC6 INTEGRATED INTEGRATED INTEGRATED NOR GATE INTEGRATED FLIP-FLOP INTEGRATED FLIP-FLOP CKT: NAND/NOR GATE CKT: NAND/NOR GATE CKT: QUAD 2-INPUT NAND/ SN15849N MC858P SN15846N 01295 04713 01295 CKT: DUAL J-K CLOCKED SN158097N 01295 CKT: DUAL J-K CLOCKED SN158099N 01295 IC7 IC8 PAGE 118 TABLE VIII (CONT'D) REF DESIG MFR'S PART NO. MFR'S CODE NO. SN158094N 01295 IC10 INTEGRATED CKT: DUAL J-K CLOCKED FLOP-FLOP INTEGRATED CKT: 4 BIT BINARY COUNTER SN7493N 01295 Q1 Q2 Q3 TRANSISTOR: NPN TRANSISTOR: NPN SAME AS Q1 2N2222 2N706 81349 81349 R1 R2 R3 R4-R16 R17 R18 R19 R20 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: SAME AS R3 RES,FXD,COMP: RES,FXD,COMP: SAME AS R18 6.8 OHMS, ±5%, 1/4W 2.2K OHMS, ±5%, 1/4W 1K OHMS, ±5%, 1/4W 10K OHMS, ±5%, 1/4W RC07GF682J RC07GF222J RC07GF102J RC07GF103J 81349 81349 81349 81349 3K OHMS, ±5%, 1/4W 47K OHMS, ±5%, 1/4W RC07GF302J RC07GF473J 81349 81349 REF DESIG TABLE IX CIRCUIT CARD ASSEMBLY, OSCILLATOR: A1A1, 80372190-000 MFR'S DESCRIPTION PART NO. C1 C2 C3-C8 C9,C10 CAP,FXD,CERAMIC: 0.0LUF, ±35% 100V CAP,FXD,CERAMIC: 0.1UF, ±20% 25V NOT USED SAME AS C1 TA01UF 5C023104X0250B3 91418 56289 CR1 CR2-CR5 SEMICOND,DIODE: SILICON SEMICOND,DIODE: GERMANIUM 1N914 1N277 81349 81349 Q1 Q2,Q3 Q4 Q5 Q6 TRANSISTOR: PNP TRANSISTOR: TRANSISTOR: NPN TRANSISTOR: NPN SAME AS Q4 2N2907 2N5222 2N706 2N2222 81349 04713 81349 81349 R1 R2 R3 R4 R5 R6 R7-R11 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: NOT USED RC07GF822J RC07GF302J RC07GF512J RC07GF332J RC07GF393J RC07GF183J 81349 81349 81349 81349 81349 81349 IC9 PAGE 119 DESCRIPTION 8.2K OHMS, ±5%, 1/4W 3K OHMS, ±5%, 1/4W 3.1K OHMS, ±5%, 1/4W 3.3K OHMS, ±5%, 1/4W 39K OHMS, ±5%, 1/4W 18K OHM, ±5%, 1/4W MFR'S CODE NO. TABLE IX (CONT'D) REF DESIG DESCRIPTION R12 R13 R14 R15 R16 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: REF DESIG TABLE X CIRCUIT CARD ASSEMBLY,POWER SUPPLY: A2 80372020-000 MFR'S DESCRIPTION PART NO. C1,C2 C3 C4 C5 C6 CAP,FXD,ELCTLT: 260UF, 30V CAP,FXD,ELCTLT: 15UF, ±10%, 35V CAP,FXD,ELCTLT: 1UF, ±10%, 35V SAME AS C3 CAP,FXD,MICA: 4700PF, ±5%, 500V C7 CAP,FXD,MICA: 560PF, ±10%, 500V C8 C9,C10 CAP,FXD,ELCTLT: 22UF, ±10%, 35V SAME AS C3 CR1-CR4 CR5,CR6 CR7 15K OHMS, ±5%, 1/4W 2.4K OHMS, ±5%, 1/4W 100 OHMS, ±5%, 1/4W 10K OHMS, ±5%, 1/4W 2K OHMS, ±5%, 1/4W MFR'S PART NO. MFR'S CODE NO. RC07GF153J RC07GF242J RC07GF101J RC07GF103J RC07GF202J 81349 81349 81349 81349 81349 MFR'S CODE NO. 39D257G030EL4 CS13BF156K CS13BF105K 56289 81349 81349 DM19E472J0500 WV4CR DM15F561K0500 WV4CR CS13BF226K 72136 SEMICOND,DIODE: SILICON SEMICOND,DIODE: SILICON RECTIFIER,SILICON: 1N645 1N1614 C106Q21 81349 81349 03508 F1,F2 F3 FUSE,CARTRIDGE: 1/8 AMP FUSE,CARTRIDGE: 3/4 AMP 312-125 312-750 75915 75915 Q1 Q2 Q3,Q4 Q5 Q6 Q7,Q8 Q9 TRANSISTOR: TRANSISTOR: TRANSISTOR: TRANSISTOR: SAME AS Q1 SAME AS Q2 SAME AS Q3 2N1613 2N930 2N2905 2N297 81349 81349 81349 81349 R1 R2-R4 R5 R6 RES,FXD,COMP: 39 OHMS, ±5%, 2W RES,FXD,COMP: 1K OHMS, ±5%, 1/4W RES,FXD,COMP: 1.5K OHMS, ±5%, 1/4W RESISTOR,VAR:500 OHMS, 1/4W RC42GF390J RC07GF102J RC07GF152J 200P1-501 81349 81349 81349 80294 PAGE 120 NPN NPN PNP PNP 72136 81349 TABLE X (CONT'D) REF DESIG DESCRIPTION MFR'S PART NO. MFR'S CODE NO. R7 R8 R9 R10 R11-R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27,R28 R29 SAME AS R2 RES,FXD,COMP: RES,FXD,COMP: SAME AS R1 SAME AS R2 SAME AS R8 RES,FXD,COMP: RES,FXD,WW: 1 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,FILM: RESISTOR,VAR: RES,FXD,FILM: RES,FXD,COMP: RES,FXD,COMP: SAME AS R18 RES,FXD,COMP: SAME AS R2 RES,FXD,COMP: 6.8K OHMS, ±5%, 1/4W 680 OHMS, ±5%, 1/2W RC07GF682J RC20GF681J 81349 81349 (FACTORY SELECT) OHMS, ±5%, 5W 180 OHMS, ±5%, 1/4W 560 OHMS, ±5%, 1/4W 22 OHMS, ±5%, 1/2W 453 OHMS, ±10%, 1/8W 200 OHMS, 1/4W 732 OHMS, ±1%, 1/8W 2.2K OHMS, ±5%, 1/4W 4700 OHMS, ±5%, 1/4W RW67V1R0 RC07GF181J RC07GF561J RC20GF220J RN55D4530F 200P1-201 RN55D7320F RC07GF222J RC07GF471J 81349 81349 81349 81349 81349 80294 81349 81349 81349 620 OHMS, ±5%, 1/4W RC07GF621J 81349 680 OHMS, ±5%, 1/4W RC07GF681J 81349 VR1 VR2 VR3 SEMICOND,DIODE: ZENER SEMICOND,DIODE: ZENER SAME AS VR1 1N752 1N748 81349 81349 TABLE XI CIRCUIT CARD ASSEMBLY, DATA OUTPUT CIRCUITS HI-LO LEVEL: A3, 80372030-000 REF DESIG C1 C2 C3 C4,C5 C6,C7 C8 C9,C10 C11 C12 PAGE 121 DESCRIPTION CAP,FXD,CERAMIC: 2000PF, 1000V CAP,FXD,CERAMIC: 0.00LUF, ±20%, 1000V CAP,FXD,CERAMIC: 0.0LUF, ±35%, 100V CAP,FXD,CERAMIC: 0.05UF, ±20%, 100V NOT USED CAP,FXD,CERAMIC: 0.015UF, ±20%, 1000V NOT USED SAME AS C8 CAP,FXD,MICA: 120PF, ±10% 500V MFR'S PART NO. MFR'S CODE NO. DD202 5GAD10 71590 56289 TA01UF 91418 TGS50 56289 CCD153 72136 DM15E121K0500 WV4CR 72136 TABLE XI (CONT'D) REF DESIG DESCRIPTION MFR'S PART NO. MFR'S CODE NO. C13 C14,C15 C16 C17 CAP,FXD,ELCTLT: 4.7UF, ±20% 10V SAME AS C2 SAME AS C3 CAP,FXD,ELCTLT: 4.7UF, ±20%, 35V CS13BC475M 81349 CS13BF475M 81349 CR1 CR2,CR3 CR4 CR5 CR6-CR9 CR10 CR11 CR12-CR15 CR16-CR18 CR19 SEMICOND,DIODE: SEMICOND,DIODE: SEMICOND,DIODE: SAME AS CR2 SEMICOND,DIODE: SAME AS CR4 SAME AS CR2 SAME AS CR6 SAME AS CR1 SAME AS CR2 GERMANIUM SILICON ZENER 1N277 1N914 1N746 81349 81349 81349 SILICON 1N647 81349 F1,F2 FUSE,CARTRIDGE: 1/8 AMP 312-125 75915 IC1 IC2 INTEGRATED CKT: FLIP-FLOP INTEGRATED CKT: QUAD 2-INPUT NAND GATE SN15845N SN15846N 01295 01295 Q1 Q2-Q4 Q5-Q8 Q9 Q10 Q11 Q12,Q13 TRANSISTOR: UNIJUNCTION TRANSISTOR: PNP TRANSISTOR: NPN TRANSISTOR: SAME AS Q2 SAME AS Q9 SAME AS Q2 2N2646 2N2905 40001213-000 2N2222 04713 81349 96238 81349 R1,R2 R3 R4 R5 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,FILM: 1/8W RES,FXD,COMP: 1/4W SAME AS R1 SAME AS R6 SAME AS R1 RES,FXD,COMP: RES,FXD,COMP: NOT USED SAME AS R10 SAME AS R11 62K OHMS, ±5%, 1/4W 33K OHMS, ±5%, 1/4W 1K OHMS, ±5%, 1/4W 1.5K OHMS, ±1% RC07GF623J RC07GF333J RC07GF102J RN55D1501F 81349 81349 81349 81349 6.8K OHMS, ±5%, RC07GF682J 81349 1K OHMS, ±5%, 1/2W 100 OHMS, ±5%, 1/4W RC20GF102J RC07GF101J 81349 81349 R6 R7 R8 R9 R10 R11 R12,R13 R14 R15 PAGE 122 TABLE XI (CONT'D) REF DESIG MFR'S PART NO. DESCRIPTION R16,R17 NOT USED R18 RES,FXD,COMP: 20K OHMS, ±5%, 1/4W RC07GF203J 19 SAME AS R6 20 RES,FXD,COMP: 51K OHMS, ±5%, 1/4W RC07GF513J R21 SAME AS R5 R22,R23 RES,FXD,FILM: 6190 OHMS, ±1%, 1/8W RN55D6191F R24 SAME AS R5 R25,R26 SAME AS R10 R27 RES,FXD,COMP: 3.6K OHMS, ±5%, 1/4W RC07GF362J R28 RES,FXD,COMP: 68K OHMS, ±5%, 1/4W RC07GF683J R29 SAME AS R4 R30 NOT USED R31 RES,FXD,COMP: 10K OHMS, ±5%, 1/4W RC07GF103J R32,R33 RES,FXD,COMP: 5.1K OHMS, ±5%, 1/4W RC07GF512J R34,R35 RES,FXD,COMP: 3K OHMS, ±5%, 1/4W RC07GF302J T1 TRANSFORMER, PULSE: 500V, 60HZ 43003041-000 TABLE XII CIRCUIT CARD ASSEMBLY, MESSAGE CONTROL CIRCUITS: A4, 80372040-000 REF MFR'S DESIG DESCRIPTION PART NO. MFR'S CODE NO. 81349 81349 81349 81349 81349 81349 81349 81349 96238 MFR'S CODE NO. C1 C2 C3 CAP,FXD,CERAMIC: 2000PF, 1000V CAP,FXD,CERAMIC: 0.01UF, ±35%, 100V CAP,FXD,ELCTLT: 4.7UF, ±20%, 10V DD202 TA01UF CS13BC475M 71590 91418 81349 CR1-CR3 CR4,CR5 CR6,CR7 SEMICOND,DIODE: SILICON SEMICOND,DIODE: GERMANIUM SAME AS CR1 1N914 1N277 81349 81349 IC1 INTEGRATED CKT: GATE INTEGRATED CKT: NAND GATE INTEGRATED CKT: SAME AS IC2 INTEGRATED CKT: SAME AS IC1 SAME AS IC3 INTEGRATED CKT: FLIP-FLOP QUAD 2-INPUT NAND SN15846N 01295 HEX INVERTER SN15830N 01295 HEX INVERTER SN15836N 01295 DIVIDE BY 12 COUNTER SN7492N 01295 DUAL J-K CLOCKED SN158093N 01295 IC2 IC3 IC4 IC5 IC6 IC7 IC8 PAGE 123 TABLE XII (CONT'D) REF DESIG MFR'S PART NO. MFR'S CODE NO. SN158099N 01295 IC10 IC11 INTEGRATED CKT: DUAL J-K CLOCKED FLIP-FLOP SAME AS IC2 SAME AS IC9 Q1,Q2 Q3 TRANSISTOR: NPN TRANSISTOR: PNP 2N930 2N2907 81349 81349 IC9 DESCRIPTION R1,R2 RES,FXD,COMP: 10K OHMS, ±5%, 1/4W RC07GF103J R3 NOT USED R4 RES,FXD,COMP: 6.8K OHMS, ±5%, 1/4W RC07GF682J R5 RES,FXD,COMP: 15K OHMS, ±5%, 1/4W RC07GF153J R6 RES,FXD,COMP: 1.5K OHMS, ±5%, 1/4W RC07GF152J R7 RES,FXD,COMP: 22K OHMS, ±5%, 1/4W RC07GF223J R8 RES,FXD,COMP: 6.2K OHMS, ±5%, 1/4W RC07GF622J R9 NOT USED R10 RES,FXD,COMP: 220 OHMS, ±5%, 1/4W RC07GF221J R11 RES,FXD,COMP: 39K OHMS, ±5%, 1/4W RC07GF393J R12 RES,FXD,COMP: 62K OHMS, ±5%, 1/4W RC07GF623J R13-R16 SAME AS R1 R17 SAME AS R6 TABLE XIII CIRCUIT CARD ASSEMBLY, DISTORTION GENERATOR: A5, 80372050-000 REF MFR'S DESIG DESCRIPTION PART NO. 81349 C1 C2 C3 CAP,FXD,CERAMIC: 0.01UF, ±35%, 100V CAP,FXD,ELCTLT: 4.7UF, ±20%, 10V CAP,FXD,MICA: 100PF, ±5%, 500V TA01UF CS13BC475M DM15F101J0500 WV4CR 91418 81349 72136 CR1-CR4 CR5 SEMICOND,DIODE: SILICON SEMICOND,DIODE: GERMANIUM 1N914 1N277 81349 81349 IC1,IC2 IC3 INTEGRATED INTEGRATED FLIP-FLOP INTEGRATED GATE INTEGRATED NAND GATE INTEGRATED CKT: HEX INVERTER CKT: DUAL J-K CLOCKED SN15836N SN158093N 01295 01295 CKT: QUAD 2-INPUT NAND SN15846N 01295 CKT: DUAL 4-INPUT EXP. SN15830N 01295 CKT: DECADE COUNTER SN7490N 01295 IC4 IC5,IC6 IC7 PAGE 124 81349 81349 81349 81349 81349 81349 81349 81349 MFR'S CODE NO. TABLE XIII (CONT'D) REF DESIG MFR'S PART NO. MFR'S CODE NO. SN7442N 01295 IC12 IC13 SAME AS IC1 SAME AS IC7 SAME AS IC1 INTEGRATED CKT: BCD-TO-DECIMAL 4-10 LINE DECODER SAME AS IC4 SAME AS IC11 Q1 TRANSISTOR: SILICON 2N708 81349 IC8 IC9 IC10 IC11 DESCRIPTION R1 RES,FXD,COMP: 2K OHMS, ±5%, 1/4W RC07GF202J R2 RES,FXD,COMP: 5.1K OHMS, ±5%, 1/4W RC07GF512J R3 RES,FXD,COMP: 220 OHMS, ±5%, 1/4W RC07GF221J R4 RES,FXD,COMP: 1.2K OHMS, ±5%, 1/4W RC07GF122J R5-R14 RES,FXD,COMP: 10K OHMS, ±5%, 1/4W RC07GF103J TABLE XIV CIRCUIT CARD ASSEMBLY, MESSAGE GENERATOR: A6, 80372060-000 C1 CAP,FXD,ELCTLT: 4.7UF, ±20%, 10V CS13BC475M C2 CAP,FXD,CERAMIC: 0.01UF, ±35%, 100V TA01UF C3,C4 CAP,FXD,ELCTLT: 4.7UF, ±20%, 35V CS13AF4R7M 81349 81349 81349 81349 81349 CR1-CR11 SEMICOND,DIODE: SILICON 1N914 81349 IC1 INTEGRATED CKT: FLIP-FLOP INTEGRATED CKT: NAND GATE INTEGRATED CKT: SAME AS IC1 INTEGRATED CKT: INTEGRATED CKT: GATE SAME AS IC1 SAME AS IC3 INTEGRATED CKT: DUAL J-K CLOCKED SN158099N 01295 DUAL 4-INPUT EXP. SN15830N 01295 HEX INVERTER SN15836N 01295 READ ONLY MEMORY QUAD 2-INPUT NAND MM522 SN15846N 12040 01295 HEX INVERTER SN7404N 01295 IC2 IC3 IC4 IC5 IC6 7 IC8 IC9,IC10 PAGE 125 81349 91418 81349 TABLE XIV (CONT'D) REF DESIG DESCRIPTION R1-R8 R9-R16 R17,R18 R19,R20 RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: RES,FXD,COMP: 6.8K OHMS, ±5/5, 1/4W 7.5K OHMS, ±5%, 1/4W 10K OHMS, ±5%, 1/4W 68 OHMS, ±5%, 1/2W MFR'S PART NO. MFR'S CODE NO. RC07GF682J RC07GF752J RC07GF103J RC20GF680J 81349 81349 81349 81349 VR1,VR2 SEMICOND,DIODE: ZENER 12V, 1W 1N4742 TABLE XV CIRCUIT CARD ASSEMBLY, CHARACTER DISTR & TIMING CONTROL: A7, 80372070REF MFR'S DESIG DESCRIPTION PART NO. 04713 C1 C2 CAP,FXD,CERAMIC: 2000PF, 1000V CAP,FXD,MICA: 150PF, ±5%, 500V 71590 72136 C3 C4 CAP,FXD,CERAMIC: 0.01UF, ±35%, 100V CAP,FXD,ELCTLT: 4.7UF, ±20%, 10V DD202 DM15F151J0500 WV4CR TA01UF CS13BC475M CR1-CR3 CR4 CR5,CR6 SEMICOND,DIODE: GERMANIUM SEMICOND,DIODE: SILICON SAME AS CR1 1N277 1N914 81349 81349 IC1,IC2 QUAD 2-INPUT NAND SN15846N 01295 HEX INVERTER TRIPLE: 3-INPUT NAND/ SN15836N SN15862N 01295 01295 DUAL J-K CLOCKED SN15093N 01295 DUAL 4-INPUT EXP. SN15830N 01295 IC7,IC8 IC9,IC10 INTEGRATED CKT: GATE INTEGRATED CKT: INTEGRATED CKT: NOR GATE INTEGRATED CKT: FLIP-FLOP INTEGRATED CKT: NAND GATE SAME AS IC3 INTEGRATED CKT: 5 BIT SHIFT REGISTER SN7496N 01295 Q1 Q2 TRANSISTOR: NPN TRANSISTOR: NPN 2N706 2N708 81349 81349 R1-R3 R4 R5 RES,FXD,COMP: 10K OHMS, ±5%, 1/4W RES,FXD,COMP: 62K OHMS, ±5%, 1/4W RES,FXD,COMP: 39K OHMS, ±5%, 1/4W RC07GF103J RC07GF623J RC07GF393J 81349 81349 81349 IC3 IC4 IC5 IC6 PAGE 126 MFR'S CODE NO. 91418 81349 TABLE XV (CONT'D) REF DESIG MFR'S PART NO. DESCRIPTION MFR'S CODE NO. R6 RES,FXD,COMP: 2K OHMS, ±5%, 1/4W RC07GF202J R7 RES,FXD,COMP: 220 OHMS, ±5%, 1/4W RC07GF221J R8 RES,FXD,COMP: 5.1K OHMS, ±5%, 1/4W RC07GF512J R9 RES,FXD,COMP: 1.2K OHMS, ±5%, 1/4W RC07GF122J R10 RES,FXD,COMP: 2.2K OHMS, ±5%, 1/4W RC07GF222J R11 RES,FXD,COMP: 100K OHMS, ±5%, 1/4W RC07GF104J R12 RES,FXD,COMP: 6.8K OHMS, ±5%, 1/4W RC07GF682J R13,R14 NOT USED R15,R16 SAME AS R1 TABLE XVI CIRCUIT CARD ASSEMBLY, SIGNAL PATTERN MATRIX: A8, 80372080-000 REF MFR'S DESIG DESCRIPTION PART NO. 81349 81349 81349 81349 81349 81349 81349 C1 C2 CAP,FXD,ELCTLT: 4.7UF, ±20%, 10V CAP,FXD,CERAMIC: 0.01UF, ±35%, 100V CS13BC475M TA01UF 81349 91418 CR1-CR11 SEMICOND,DIODE: SILICON 1N914 81349 IC1 INTEGRATED CKT: NAND GATE INTEGRATED CKT: SAME AS IC1 INTEGRATED CKT: GATE INTEGRATED CKT: INTEGRATED CKT: LINE DECODER SAME AS IC8 SAME AS IC5 DUAL 4-INPUT EXP. SN15830N 01295 HEX INVERTER MC840P 04713 QUAD 2-INPUT NAND SN15846N 01295 HEX INVERTER BCD-TO-DECIMAL 4-10 SN15836N SN7442N 01295 01295 R1-R3 RES,FXD,COMP: 10K OHMS, ±5%, 1/4W TABLE XVII CIRCUIT CARD ASSEMBLY, EXTENDER CARD: A9, 80372180-000 REF DESIG DESCRIPTION RC07GF103J 81349 MFR'S PART NO. MFR'S CODE NO. J1 225-2222110500 02660 IC2 IC3,IC4 IC5-IC7 IC8 IC9 IC10 IC11,IC12 PAGE 127 CONN,RCPT,ELEC: 22 PIN, DUAL MFR'S CODE NO. TABLE XVIII CIRCUIT CARD ASSEMBLY, PATTERN GEN HARNESS CARD: A10 80372090-00 REF MFR'S DESIG DESCRIPTION PART NO. MFR'S CODE NO. XA1-XA10 CONN,RCPT,ELEC: 22 PIN TABLE XVIX CRYSTAL BRACKET ASSEMBLY: A11 90372006-000 REF DESIG DESCRIPTION 252-22-30-220 71785 MFR'S PART NO. MFR'S CODE NO. R1-R7 RES,FXD,COMP: 1K OHMS, ±5% 1/4W RC07GF102J 81349 SI SWITCH,ROTARY: C212-26036-2-1 71450 XY1-XY7 SOCKET,CRYSTAL: TABLE XX POWER SUPPLY, PATTERN GENERATOR: A12, 90372004-000 REF DESIG DESCRIPTION TS0205P01 81349 MFR'S PART NO. MFR'S CODE NO. C1 CAP,FXD,ELCTLT: 4600UF, 15V 36D462G015AA2A 56289 E1-E4 E5,E6 TERMINAL,STANDOFF: TERMINAL,STANDOFF 4820-1-0516 4821-1-0516 71279 71279 F1 FUSE,CARTRIDGE: 1/4 AMP-3AG 312-250 75915 J1 J2 CONN,RCPT,ELEC: CONN,RCPT,ELEC: COAXIAL 7595 UG1094U 74545 81349 R1 RES,FXD,WW: 3-3K, 5W RW67V332 81349 SI SWITCH,TOGGLE: SPDT MST105D 95146 T1 TRANSFOMER,PWR: 47HZ, 132 VAC 43000276-000 96238 TB1,TB2 TERMINAL BOARD: 7 TERM 599-2004-7 75382 XF1 FUSEHOLDER: HKP 71400 PAGE 128 TABLE XXI CIRCUIT CARD ASSEMBLY, SELECTOR SWITCH: A14, 80372200-000 REF MFR'S DESIG DESCRIPTION PART NO. MFR'S CODE NO. CR1-CR8 SEMICOND,DIODE: SILICON 1N914 81349 S10-S15 SWITCH,PB: SEQ CHAR 46027641-000 96238 PAGE 129 TABLE XXII PART NUMBER - NATIONAL STOCK NUMBER CROSS REFERENCE INDEX NATIONAL PART STOCK NUMBER FSCM NUMBER PART NUMBER FSCM NATIONAL STOCK NUMBER CS13BF105K 81349 5910-00-787-2109 RC07GF393J 81349 5905-00-115-8055 CS13BF156K 81349 5910-00-779-4968 RC07GF471J 81349 5905-00-120-9154 CS13BF226K 81349 5910-00-779-8390 RC07GF471J 81349 5905-00-683-2242 DD202 71590 5910-00-044-6034 RC07GF473J 81349 5905-00-683-2246 DD202 71590 5910-00-538-1508 RC07GF512J 81349 5905-00-683-2241 DM15F101J0500WV4CR 72136 5910-00-984-7588 RC07GF513J 81349 5905-00-682-4103 DM15F151J0500WV4CR 72136 5910-01-030-1770 RC07GF561J 81349 5905-00-682-4109 HKP 71400 5920-00-892-9311 RC07GF621J 81349 5905-00-801-6998 MC858P 04713 5962-00-184-8205 RC07GF622J 81349 5905-00-682-4100 MSP105F 95146 5930-00-059-3399 RC07GF623J 81349 5905-00-682-4104 MST105D 95146 5930-00-902-4150 RC07GF681J 81349 5905-00-727-8001 N112A 82389 5935-00-893-3935 RC07GF682J 81349 5905-00-110-7622 RC07GF101J 81349 5905-00-683-7721 RC07GF683J 81349 5905-00-119-3505 RC07GF102J 81349 5905-00-681-6462 RC07GF752J 81349 5905-00-682-4101 RC07GF103J 81349 5905-00-683-2238 RC07GF822J 81349 5905-00-831-6134 RC07GF104J 81349 5905-00-110-0388 RC20GF102J 81349 5905-00-110-0196 RC07GF104J 81349 5905-00-686-3129 RC20GF220J 81349 5905-00-279-3519 RC07GF122J 81349 5905-00-686-9994 RC20GF680J 81349 5905-00-116-8566 RC07GF152J 81349 5905-00-683-7723 RC20GF681J 81349 5905-00-111-8357 RC07GF153J 81349 5905-00-681-8818 RC20GF681J 81349 5905-00-111-8357 RC07GF181J 81349 5905-00-097-9534 RC42GF390J 81349 5905-00-279-3418 RC07GF183J 81349 5905-00-687-0000 RN55D1501F 81349 5905-00-728-1659 RC07GF202J 81349 5905-00-686-3370 RN55D4530F 81349 5905-00-913-5086 RC07GF203J 81349 5905-00-686-3368 RN55D6191F 81349 5905-00-965-9088 RC07GF221J 81349 5905-00-683-2240 RW67V1R0 81349 5905-00-081-7348 RC07GF222J 81349 5905-00-723-5251 RW67V332 81349 5905-00-975-1139 RC07GF223J 81349 5905-00-687-0002 SN158093N 01295 5962-00-103-4463 RC07GF242J RC07GF302J 81349 81349 5905-00-683-7724 5905-00-682-4097 SN158093N SN158094N 01295 01295 5962-00-103-4463 5962-00-163-4166 RC07GF332J 81349 5905-00-681-9969 SN158099N 01295 5962-00-420-6545 RC07GF333J 81349 5905-00-686-3903 SN15830N 01295 5962-00-011-2962 RC07GF362J 81349 5905-00-805-9714 SN15836N 01295 5962-00-193-0323 PAGE 130 TABLE XXII PART NUMBER - NATIONAL STOCK NUMBER CROSS REFERENCE INDEX (CONT'D) FSCM NATIONAL STOCK NUMBER PART NUMBER FSCM NATIONAL STOCK NUMBER SN15845N 01295 5962-00-011-3010 46020383-000 96238 5930-01-009-7615 SN15846N 01295 5962-00-819-2215 46020386-000 96238 5930-01-013-8409 SN15849N 01295 5962-00-130-0353 46020388-000 96238 5930-01-013-8410 SN15862N 01295 5962-00-927-1749 46020389-000 96238 5930-01-013-8411 SN7404N 01295 5962-00-404-2559 46020391-000 96238 5930-01-013-7293 SN7442N 01295 5962-00-193-0329 46020397-000 96238 5930-01-013-7294 SN7490N 01295 5962-00-102-7519 46027640-000 96238 5930-01-010-7648 SN7493N 01295 5962-00-102-7520 46027641-000 96238 5930-01-010-7649 SN7496N 01295 5962-00-404-6174 4821-1-0516 71279 5940-00-901-4899 TGS50 56289 5910-00-577-3281 5GAD10 56289 5910-00-822-5682 TSO205P01 81349 5935-00-581-6941 5GAD10 56289 5910-00-822-5682 1N1614 81349 5961-00-410-3858 507-3905-1437-500 72619 6240-00-001-1524 1N4742 04713 5961-00-076-1403 599-2004-7 75382 5940-00-229-6900 1N645 81349 5961-00-577-6084 74000000-002 96238 5995-01-010-0022 1N746 81349 5961-00-847-5246 7571 74545 5935-00-480-7278 1N914 81349 5961-00-022-5664 7595 74545 5935-00-937-4219 111-102 74970 5940-00-615-2282 80372010-000 96238 6625-00-205-0294 111-103 74970 5940-00-688-2770 80372020-000 96238 6625-00-205-0298 2N2646 04713 5961-00-902-1177 80372030-000 96238 6625-00-205-0299 200P1-201 80294 5905-00-801-6213 80372040-000 96238 6625-00-207-9851 200P1-501 80294 5905-00-682-4142 80372050-000 96238 6625-00-207-9922 312-125 75915 5920-00-082-7437 80372060-000 96238 6625-00-213-2624 312-250 75915 5920-00-280-4181 80372070-000 96238 6625-00-207-9930 312-750 75915 5920-00-881-6775 80372080-000 96238 6625-00-213-2620 36D462G015AA2A 56289 5910-00-828-7905 80372090-000 96239 6625-00-213-2621 39D257G030EL4 56289 5910-00-927-5130 80372180-000 96238 6625-00-213-2686 40001213-000 96238 5961-00-584-2365 80372200-000 96238 6625-00-209-5333 40040082-004 96238 5955-01-009-4538 90372005-000 96238 5935-01-009-5653 40040082-005 96238 5955-01-009-4539 PART NUMBER PAGE 131 APPENDIX A REFERENCES DA Pam 310-4 I n d e x o f T e c h n i c a l P u b l i c a t i o n s : Technical Manuals, T e c h n i c a l B u l l e t i n s , Supply Manuals (Types 7, 8, and 9), Supply Bulletins, and Lubrication Orders. DA Pam 310-7 US Army Equipment Index of Modification Work Orders. TM 38-750 The Army Maintenance Management System (TAMMS). TM 750-244-2 Procedures for Destruction of Electronics Materiel to Prevent Enemy Use. (Electronics Command). Page A-1 APPENDIX B COMPONENTS OF END ITEM LIST Section I. B-1 . INTRODUCTION Scope This appendix lists integral components of and basis issue items for the Signal Generator SG-1054/G to help you inventory items required for safe and efficient operation. B-2 . General This Components of End Item List is divided into the following sections: a. S e c t i o n I I . Integral Components of the End Item. These items, when assembled, comprise the Signal Generator SG-1054/G and must accompany it whenever it is transferred or turned in. T h e i l l u s t r a t i o n s w i l l help you identify these items. b . S e c t i o n I I I . Basic Issue Items. These are the minimum essential items required to place the Signal Generator SG–1054/G in operation, to o p e r a t e i t , a n d t o p e r f o r m e m e r g e n c y r e p a i r s . Although shipped separately packed, they must accompany the SG-1054/G during operation and whenever it is transferred between accountable officers. T h e i l l u s t r a t i o n s w i l l a s s i s t y o u w i t h h a r d - t o - i d e n t i f y i t e m s . This manual is your authori t y t o r e q u i s i t i o n r e p l a c e m e n t B I I , based on TOE/MTOE authorization of the end item. B-3 . a. Explanation of Columns Illustration. This column is divided as follows: (1) Figure number. Indicates the figure number of the illustration on which the item is shown. (2) Item number. Not applicable. b. National Stock Number. Indicates the National stock number assigned to the item and which will be used for requisitioning. Indicates the Federal item name and, if required, a c. Description. minimum description to identify the item. The part number indicates the primary number used by the manufacturer, which controls the design and characteristics of the item by means of its engineering drawings, specif i c a t i o n s , s t a n d a r d s , and inspection requirements to identify an item or range of items. Following the part number, the Federal Supply Code for Manufacturers (FSCM) is shown in parentheses. Page B-1 d. Location. Not applicable. e. Usable on Code. Not applicable. f . Q u a n t i t y R e q u i r e d ( Q t y R e q d ) . This column lists the quantity of each item required for a complete major item. g. Under major major Quantity. This column is left blank for use during an inventory. the Rcvd column, list the quantity you actually receive on your item. The Date columns are for your use when you inventory the item. Page B-2 SECTION II INTEGRAL COMPONENTS OF END ITEM (1) (2) (3) ILLUSTRATION NATIONAL DESCRIPTION (A) (B) STOCK FIG ITEM NUMBER NO. NO. PART NUMBER (FSCM) 1 SIGNAL GENERATOR SG-1054/G (96238) 1 LINE CORD ASSEMBLY 74000054-000 (96238) 1 6625-00-137-7738 PAGE B-3 (4) (5) LOCATION USABLE ON CODE (6) QTY REQD (7) QUANTITY RCVD DATE SECTION III BASIC ISSUE ITEMS (1) (2) ILLUSTRATION NATIONAL (A) (B) STOCK FIG ITEM NUMBER NO. NO. (3) DESCRIPTION PART NUMBER TECHNICAL MANUAL TM 11-6625-2921-14&P PAGE B-4 (4) (5) LOCATION USABLE ON CODE (6) QTY REQD (7) QUANTITY RCVD (FSCM) 1 DATE APPENDIX D MAINTENANCE ALLOCATION Section I. D-1. INTRODUCTION General This appendix provides a summary of the maintenance operations for Signal Generator SG1054/G. It authorizes categories of maintenance for specific maintenance functions on repairable items and components and This the tools and equipment required to perform each function. appendix may be used as an aid in planning maintenance operations. D-2 . Maintenance Function Maintenance functions will be limited to and defined as follows: a . I n s p e c t . To determine the serviceability of an item by comparing its—physical, mechanical, and/or electrical characteristics with established standards through examination. b . T e s t . To verify serviceability and to detect incipient failure by measuring the mechanical or electrical characteristics of an item and comparing those characteristics with prescribed standards. c . S e r v i c e . Operations required periodically to keep an item in proPer operating condition, i.e., to clean (decontaminate), to preserve, to drain, to paint, or to replenish fuel, lubricants, hydraulic fluids, or compressed air supplies. d. Adjust. To maintain, within prescribed limits, by bringing into proper or exact position, or by setting the operating characteristics to the specified parameters. e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance. f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test measuring and diagnostic equipments used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. g. Install. The act of emplacing, seating, or fixing into position an item, part, module (component or assembly) in a manner to allow the proper functioning of the equipment or system. Page D-1 h. Replace. The act of substituting a serviceable like type part, subassembly, or module (component or assembly) for an unserviceable counterpart. i. Repair. The application of maintenance services (inspect, test, s e r v i c e , a d j u s t , align, calibrate, replace) or other maintenance actions (welding, grinding, riveting, straightening, facing, remachining, or resurfacing) to restore serviceability to an item by correcting specific damage, f a u l t , m a l f u n c t i o n , or failure in a part, subassembly, module (component or assembly), end item, or system. j. Overhaul. That maintenance effort (service/action) necessary to restore an item to a completely serviceable/operational condition as prescribed by maintenance standards (i.e., DMWR) in appropriate technic a l p u b l i c a t i o n s . Overhaul is normally the highest degree of maintenOverhaul does not normally return an item ance performed by the Army. to like new condition. k . Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in a c c o r d a n c e w i t h o r i g i n a l m a n u f a c t u r i n g s t a n d a r d s . Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (hours, miles, etc.) considered in classifying Army equipments/components. D-3. Column Entries a . Column 1, Group Number. Column 1 lists group numbers, the purpose of which is to identify components, assemblies, subassemblies, and modules with the next higher assembly. b . Column 2, Component/Assembly. Column 2 contains the noun names of components, assemblies, subassemblies, and modules for which maintenance is authorized. c . Column 3, Maintenance Functions. Column 3 lists the functions to be performed on the item listed in column 2. When items are listed without maintenance functions, it is solely for purpose of having the group numbers in the MAC and RPSTL coincide. d . Column 4, Maintenance Category. Column 4 specified, by the l i s t i n g o f a “ w o r k t i m e ” figure in the appropriate subcolumn(s), the lowest level of maintenance authorized to perform the function listed in column 3. T h i s f i g u r e r e p r e s e n t s t h e a c t i v e t i m e r e q u i r e d t o p e r f o r m that maintenance function at the indicated category of maintenance. If the number or complexity of the tasks within the listed maintenance function vary at different maintenance categories, appropriate “work time” figures will be shown for each category. The number of task-hours specified by the “work time” figure represents the average time required to restore an item (assembly, subassembly, component, module, end item Page D-2 or system) to a serviceable condition under typical field operating This time includes preparation time, troubleshooting time, conditions. and quality assurance/quality control time in addition to the time required to perform the specific tasks identified for the maintenance f u n c t i o n s a u t h o r i z e d i n t h e m a i n t e n a n c e a l l o c a t i o n c h a r t . Subcolumns of column 4 are as follows: C - Operator/Crew O - Organizational F - Direct Support H - General Support D - Depot e. Column 5, Tools and Equipment. Column 5 specifies by code, those tom—on tool sets (not individual tools) and special tools, test, and support equipment required to perform the designated function. f . Column 6, Remarks. Column 6 contains an alphabetic code which leads to the remark in section IV, Remarks, which is pertinent to the item opposite the particular code. D-4 . Tool and Test Equipment Requirements (Section III) a. Tool or Test Equipment Reference Code. The numbers in this column coincide with the numbers used in the tools and equipment column of the MAC. T h e n u m b e r s i n d i c a t e t h e a p p l i c a b l e t o o l o r t e s t e q u i p m e n t for the maintenance functions. b . Maintenance Category. The codes in this column indicate the ma in t e n a n c e c a t e g o ry allocated the tool or test equipment. c . Nomenclature. This column lists the noun name and nomenclature of the tools and test equipment required to perform the maintenance functions. d . National/NATO Stock Number. This column lists the National/NATO stock number of the specific tool or test equipment. e . Tool Number. This column lists the manufacturer’s part number of the tool followed by the Federal Supply Code for Manufacturers (5-digit) in parentheses. D-5. Remarks (Section IV a. Reference Code. section II, column 6. This code refers to the appropriate item in b . Remarks. This column provides the required explanatory information necessary to clarify items appearing in section II. Page D-3 SECTION II MAINTENANCE ALLOCATION CHART Page D-4 SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS FOR GENERATOR, SIGNAL SG-1054/G TOOL OR TEST EQUIPMENMAINTENANOMENCLATURE REF CODECATEGORY NATIONAL/NATO STOCK NUMBER 1 H,D ANALYZER, DATA, TELEGPENDING 2 H,D COUNTER, ELECTRONIC, 6625-00-044-3228 3 H,D MULTIMETER, AN/USM-226625-00-999-7465 4 H,D OSCILLOSCOPE, AN/USM-6625-00-106-9622 5 H,D TELETYPEWRITER, TT-4 PENDING 6 H,D TOOL KIT, TK-100/G 5180-00-605-0079 TOOLS AND TEST EQUIPMENT AVAILABLE TO THE OPERATOR BECAUSE OF HIS/HER ASSIGNED MISSION. PAGE D-5 TOOL NUMBER APPENDIX F REPAIR PARTS AND SPECIAL TOOLS LIST Refer to Section 5, Parts List, for all maintenance parts. Page F-1 By Order of the Secretary of the Army: Official: J. C. PENNINGTON Major General, United States Army The Adjutant General E. C. MEYER General, United States Army Chief of Staff THE METRIC SYSTEM AND EQUIVALENTS PIN: 044286-000 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap “watermarks” and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines. They did not create it... They did not even scan it... Why should they get your money? Why are not letting you give those free manuals to your friends? I am setting this document FREE. 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