Masport | New York | Operating instructions | Masport New York Operating instructions

Masport New York Operating instructions
Vienns
Manual
Owners &
Installation
New York /Ultimate
(Australia)
(New Zealand)
Model:
CODE
These gas appliances have been
tested in accordance with AG
103, NZS 5262 and have been
certified by the Australian Gas
Association for installation and
operation as described in these
Installation and Operating
Instructions.
Your unit should be serviced
annually by an authorised
service person.
Natural Gas
Propane
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this
manual. For assistance or additional information consult an authorised installer, service agency or the gas supplier.
LISTINGS
AND
APPROVALS
I43-NG
I43-LP
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
Installation and service must be performed
by an authorised installer, service agency or
the gas supplier.
Head Office - Australia
54 Boundary Rd. Braeside
P.O. Box 553
Mordialloc 3195
Ph. (03) 9586-7777
Fax. (03) 9586-2980
908-059
FOR YOUR SAFETY
What to do if you smell gas:
! Do not try to light any appliance
! Do not touch any electrical switch: do not use any
phone in your building.
! Immediately call your gas
supplier from a neighbour's phone. Follow the
gas supplier's instructions.
! If you cannot reach your
gas supplier, call the fire
department.
Head Office - New Zealand
1-37 Mt Wellington Hwy.Panmure,
P.O. Box 14349
Auckland 6.
Ph. (9) 570-9009
Fax. (9) 527-1294
05/11/01
MASPORT
GAS INBUILT FIREPLACE
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Inbuilt Fireplace by
MASPORT. The Masport Gas Fireplace Series of hand crafted appliances has been
designed to provide you with all the warmth and charm of a fireplace, at the flick of a
switch. The models I43-NG and I43-LP of this series have been approved by Warnock
Hersey for both safety and efficiency. As it also bears our own mark, it promises to
provide you with economy, comfort, and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many
features of your Masport Fireplace.
26-1/2" (673mm)
13-1/4"(336mm)
3-1/4"
(83mm)
gas inlet
pipe on the
appliance
8-1/2"
(216mm)
10-1/2"
(267mm)
29-1/4" (743mm)
44-3/8"(1127mm)
13-1/8"
(333mm)
22-1/2"
(572mm)
9-1/2"
(241mm)
28-5/16"
(719mm)
21-1/2"
(546mm)
20"
(508mm)
1-7/8"
(48mm)
7-5/8"
gas inlet
(194mm)
pipe on the
appliance
19-1/2"(495mm)
29-1/4"(743mm)
Note: Oversize faceplate
Extra Oversize Faceplate
2
1124mm x 791mm
1276mm x 892mm
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
TABLE OF CONTENTS
MASPORT GAS INBUILT FIREPLACE
Page
Page
SAFETY LABEL
OPERATING INSTRUCTIONS
Safety Labels ..........................................
4
INSTALLATION REQUIREMENTS
For your safety ................................................
Gas Pipe Testing ............................................
Specifications ..................................................
Before You Start .............................................
Installation Checklist .......................................
Materials Required ...........................................
Clearances
-Minimum Fireplace Clearances ...............
-Clearances to Combustibles ....................
-Clearances to Combustible Mantels ..........
5
5
5
5
6
6
16
16
16
17
18
18
18
MAINTENANCE
6
7
7
INSTALLATION INSTRUCTIONS
System Data Table ........................................... 8
Gas Connection .............................................. 8
Draft Diverter Connection ............................... 9
Flueing ................................................................
9
Combustion & Ventilation Air ........................ 10
Gas Pressure Test .......................................... 10
Aeration System ............................................. 10
Test For Flue Spillage ..................................... 11
Faceplate & Trim Installation .......................... 12
Brick Panels .................................................... 13
Log Installation ................................................ 13
Door Installation & Door Latches .................... 14
Optional Wall Thermostat Installation ............ 14
Optional Remote Control Installation .............. 15
Final Check ..................................................... 15
Wiring Diagram ............................................. 15
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
Operating Instructions.....................................
Lighting Procedure .........................................
Shutdown Procedure ......................................
Copy of Lighting Plate Instructions .................
First Fire ..........................................................
Automatic Convection Fan Operation ............
Normal Operating Sounds of
Gas Appliances .........................................
Maintenance ................................................... 19
Log Replacement............................................ 20
Gold Plated Doors .......................................... 20
Door Gasket and Glass Gasket ...................... 20
Latch Adjustment ............................................ 20
Glass Replacement ........................................ 20
Fan Maintenance ............................................ 21
Troubleshooting Guide ................................... 22
Parts List ......................................................... 23
WARRANTY
Warranty ......................................................... 27
3
DATA BADGE
This is a copy of the label that accompanies each Masport
Gas Inbuilt. We have printed a copy of the contents here for
your review. The safety label is located on the right side door
panel.
DATA BADGE NOTE: Masport units are constantly being
improved. Check the label on the unit and if there is a
difference, the label on the unit is the correct one.
(Australia Only)
4
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION REQUIREMENTS
IMPORTANT:
SAVE THESE INSTRUCTIONS
The Masport I43 Gas Fireplace must be installed in
accordance with these instructions. Carefully read all the
instructions in this manual first. Consult the "authority
having jurisdiction" to determine the need for a permit
prior to starting the installation.
Note: Failure to follow these instructions could cause
a malfunction of the heater which could result in death,
serious bodily injury, and/or property damage. Failure to
follow these instructions may also void your fire insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air.
Follow instructions and information in the current AG
601 or local codes.
GAS PIPE TESTING
The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
Fuel:
Natural Gas or Propane
Electrical:
240 volt. system
Fan:
2 speed, 75/125 CFM
Log Sets:
Ceramic fibre, 3 per set
BEFORE YOU START
Installation is to be carried out ONLY by an authorised
person.
1) The appliance shall be installed in accordance with
the manufacturer's installation instructions,local gas
fitting regulations, municipal building codes, water
supply regulations, electrical wiring regulations, with
AG 601 (AGA gas installation code) NZS 5261 (New
Zealand)
2) Installation and repair should be done ONLY by
an authorised person.
3) The appliance should be inspected before use and
at least annually by an authorised service person.
More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc.
It is imperative that control compartments, burners
and circulating air passageways of the appliance by
kept clean and free from excessive lint from carpeting.
4) See general construction and assembly instructions. This appliance may only be installed in a flued
noncombustible fireplace. The appliance and flue
should be enclosed when installed or passing through
a living area, where children may come in contact
with it.
5) Always connect this fireplace to a flue to the outside
of the building envelope. Never flue to another
room. Make sure that the flue is properly sized and
is of adequate height to provide the proper draft.
6) Inspect the flue system annually for blockage and
any signs of deterioration.
7) Any safety glass removed for servicing must be
replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is
unfamiliar with the operation to use the fireplace.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
5
INSTALLATION REQUIREMENTS
INSTALLATION CHECKLIST
The Masport Gas Inbuilt is installed as listed below.
Note: This unit is equipped with a heat sensor thermodisc which will prevent the fan from operating until
the unit reaches the correct temperature.
1)
Unit Location - check Clearances to Combustibles on
page 7.
CLEARANCES
2)
Make the gas connections and electrical connection for
fan and flue spill switch. See page 8.
Minimum Fireplace Clearances
3)
The minimum fireplace clearances for the Masport gas inbuilt
Install the flue or liner to the sliding draft diverter. See fireplace are shown in the following diagrams:
page 9.
4)
Install Flueing, page 9. Slide the unit into the fireplace and
level. Attach draft diverter to the inbuilt.
5)
Test gas pressure, page 10. Check aeration, page 10.
6)
Test for flue spillage, page 11.
7)
Assemble and install the faceplate and trim. See page 12.
8)
Install the optional brick panels. See page 13.
9)
Install the 3 logs and embers. See page 13.
10) Install Doors. See page 14.
11) Install Optional Remote Control and Optional Wall Thermostat, pages 14 and 15.
12) Explain controls to the homeowner.
13) Final check: Before leaving this unit with the customer,
the installer must ensure that the appliance is firing
correctly. This includes:
a)
Clocking the appliance to ensure the correct firing
rate.
b)
Adjusting the primary air, if required, to ensure that
the flame does not carbon. See page 10.
c)
Ensuring that the appliance is flueing correctly. See
page 11.
MATERIALS REQUIRED
No electrical power supply is required for the gas control to
operate. A 240 Volt AC power cord is hooked up to the fan
switch and fan. Plug 3 wire cord into a suitable receptacle. Do
not cut the ground terminal off under any circumstances.
When connected with 240 volts, the appliance must be
electrically grounded in accordance with local codes, or in the
absence of local codes with the current version of National
Code AS 3100.
6
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION REQUIREMENTS
Clearances to Combustibles
B
E
G
F
C
I
Sides
Ceiling
Mantel
From Unit
A
7.5" / 190 mm
B
35" / 890 mm
C(My) 11 / 280 mm
Sides
Ceiling
Mantel
From Surround
D
2" / 50 mm
E
25.5" / 650 mm
F
3" / 75 mm
Min. Alcove Width
Mantel Depth
J
48" / 1120 mm
G(Mx) 7.5" / 190 mm
Facing (Mantel Leg)
Side*
Top
K
L
1" / 25 mm
1" / 25 mm
A
D
H
J
*Max. width of 25mm at 25mm from
surround, calculate depth at 45o as
shown in the diagram.
Top View
Mantle Clearances (mm)
Width (Mx)
140
152
165
178
190
203
216
229
241
Clearance (My)
279
289
298
311
317
321
324
327
330
Non-combustible Hearth Extension (mm)
Height (Hy) 0
16
32
48
60
70
79
89
95
101
Depth (Hx)
610
584
559
533
508
483
457
432
406
635
Note: A non-combustible mantel may be installed at a lower height if the framing is
made of metal studs covered with a non-combustible board.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
7
INSTALLATION INSTRUCTIONS
System Data
For 0 to 610 metres altitude*
Burner Inlet Orifice Sizes:
Natural Gas Propane
Rear Burner
n/a
#54(1.4mm)
Front Burner
#31(3.0mm) #56(1.15mm)
Input Rating - Natural Gas
- Propane
40 mj
39 mj
Supply Pressure:
Natural Gas min.
Propane
min.
1.13 kPa
2.75 kPa
Manifold Pressure
Natural Gas
Propane
.85 kPa
2.55 kPa
1)
If the appliance is to be installed into an existing chimney
system, thoroughly clean the masonry fireplace and have
the chimney swept.
2)
The gas connection is a 1/2" BSP male pipe on the rear
left side of the unit. The gas line can be rigid pipe or to
make installation easier use a listed flexible connector
and manual shut-off valve if allowed by local building
codes. A 1/2" gas supply pipe must be brought near this
inlet hole.
3)
Locate the center point where the flue will pass through
the chimney above the appliance. Move the appliance
into the exact location where it is to be installed. Ensure
that the Inbuilt is level.
4)
The gas control valve is provided with two "IN" and "OUT"
pressure taps, and are easily accessible for a test gauge
connection (see diagram on page 10).
5)
Once the gas has been connected ensure that the pilot
valve is in line with burner.
GAS CONNECTION
For minimum and maximum supply pressure see the System
Data table on page 8.
Note: Prior to any pressure testing of the gas supply
piping system that exceeds test pressures of 1/2
psig (3.45 kPa), this appliance and its individual
shut-off valve must be disconnected from the
piping system. If test pressures equal to or less
than 1/2 psig (3.45 kPa) are used then this appliance must be isolated from the piping system by
closing its individual manual shut-off valve during
the testing.
Valve Access: Loosen and
remove the wingnuts on the
both sides of the bottom louvre and then remove the louvre.
GAS CONNECTION WARNING:
Only persons licensed to work with gas piping may make
the necessary gas connections to this appliance.
8
CAUTION: If the door is removed or opened for servicing,
it must be replaced and closed prior to operating the
appliance. The glass must be fixed in the door when
operating.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION REQUIREMENTS
DRAFT DIVERTER CONNECTION
1)
Attach the flue to the flue collar on the detachable draft
diverter. The flue collar of the appliance will fit inside a
standard 100mm flue and may be fastened directly to the
flue by sheet metal screw.
FLUEING
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING
APPLIANCE.
This appliance is designed to attach to a 100mm diameter flue
or approved aluminum flex liner running the full length of the
chimney. A minimum flue height of 3.6 m is recommended. BVent must be supported by a flue support - supplied by flue
manufacturer. There must be at least 0.9 m of chimney above
the roof level.
Stack the pipe onto your finish support to a minimum height
of 0.9m above the roof penetration, or 0.6m above any point
within 3m measured horizontally. B-Vent chimneys require a
25mm clearance to combustibles.
The Masport Inbuilt incorporates its own internal draft diverter,
so no additional external draft diverter is required. Periodically
check that the flue is unrestricted and an adequate draft is
present when the unit is in operation. (See page 11 for spillage
test.)
Before installing flue system ensure that the damper plate is
locked into the open position and secure to prevent the damper
plate from falling down and crushing the liner.
2)
Before pushing the appliance into position inside the
fireplace, align the draft diverter with the guides on the
inbuilt top and push forward. While pushing the unit back
into place keep pulling the draft diverter forward until the
screw hole in the spill tube-rear aligns with the screw hole
in the spill tube-front. (If screw holes do not line up then
draft diverter is not positioned correctly.) Secure the two
spill tubes with a screw.
Note: Final gas connection should be after unit is in place
to avoid damage to line when pushing the unit into
position.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
9
INSTALLATION INSTRUCTIONS
COMBUSTION & VENTILATION AIR
AERATION SYSTEM
WARNING: This appliance needs fresh air for safe operation and must be installed with provisions for adequate
combustion and ventilation air available to the room in
which it is to be operating.
The burner aeration is factory set but may need adjusting due
to either the local gas supply, air supply or altitude.
Natural Gas:
Propane:
8mm open
Fully open (rear) and fully open (front)
This appliance installation must conform with local codes or
in the absence of local codes, with AG 601 or NZS 5261.
Air for combustion is drawn in through the front of the unit,
therefore, the front of the unit must be kept clear of any
obstructions.
GAS PRESSURE TEST
The manifold pressure is controlled by a regulator built into the
gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both inlet and
manifold pressures should be checked using the
valve pressure ports on the valve.
1)
Make sure the valve is in the off position.
An aeration adjustment rod is attached to the air shutter on
each burner. The rod is used to adjust the aeration on the
burner without having to take the appliance apart. This
adjustment is performed by an authorised installer. The
factory setting should be sufficient for most installations.
2)
Loosen the screw at the outlet pressure test point, turn
captured screw counterclockwise 2 or 3 turns and then
placing tubing to gauge over test point.
3)
Attach tubing to a manometer using a 8mm I.D. hose.
4)
Light the pilot and turn the valve to "ON" position.
5)
The pressure check should be carried out with the unit
burning and the setting should be within the limits specified on the safety label.
6)
When finished reading the manometer, turn off the gas
valve, disconnect the hose and tighten the screw (clockwise) with a 3mm wide screwdriver closing torque: 9 in.
lbs.
Note: Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Use the same manner to check the inlet pressure.
10
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION INSTRUCTIONS
TEST FOR FLUE SPILLAGE
A “spillage” test must be made before the installed unit is left
with the customer. Follow the procedure below:
1)
Start all exhaust fans in the home and then close all doors
and windows in the room.
2)
Light the unit and set controls to maximum. Turn fan off.
3)
After five minutes, test that there is a “pull” on the flue by
placing a smoke match, cigarette or similar device which
gives off smoke, in front of the spill tube. To ensure a valid
test, place a scrap piece of sheet metal (or other noncombustible material) between the spill tube and the
upper louvre, this will prevent the natural convection of
the unit from interfering with the test. See diagrams
normal
draft
downdraft
or blocked
flue
ing and possible death.
If the heater turns off because of lack of draft
during the spillage test, check for the cause and if
necessary, rectify.
Spill T ube
The thermally actuated safety switch will automatically reset after it has reduced in temperature.
The switch will continue to cycle until the draft
problem is corrected. DO NOT BYPASS OR DISCONNECT THIS SWITCH.
Non-combustible
Scrap
below.
The smoke should be drawn into the spill tube, if it does not,
leave the unit for a further five minutes and retest as above. If
the smoke is still not drawn into the spill tube, turn the unit off
and check for the cause of the lack of draft. If necessary,
rectify.
For wind turbulent sites, a wind cap may remedy the problem.
Note: The thermally activated safety switch will sense
the change in temperature and shut down the gas
valve in the event of a severe downdraft of air or a
blocked or disconnected flue. The switch acts as a
safety shut-off to prevent a build up of carbon
monoxide. If the flue is blocked or has no "draw",
the switch will automatically shut off the supply of
gas within 5 - 10 minutes. Tampering with the
switch can result in carbon monoxide (CO) poison-
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
11
INSTALLATION INSTRUCTIONS
FACEPLATE & TRIM INSTALLATION
Hint: Before doing the faceplace installation, leave the
inbuilt out approximately 4" so wires may be hooked
up easier.
1)
Lay the faceplate panels flat, face down on something soft
so they don't scratch.
2)
Take the top faceplate and align the holes in it with the
holes in the side panels. Attach, using the screws
provided. See diagram 1.
Note: The holes in the top panel are slightly larger
than the holes in the side panel to facilitate
easier installation.
WARNING: The 3 wires are to the Fan and the 2 wires
are to the Burner ON/OFF switch. DO NOT connect
to the wrong switch.
Hint: Don't tighten
the screws down
completely at this
point, first do a trial
fit to the unit. Make
any necessary
a djustments and
when it fits properly
then tighten down
the screws.
Diagram 1
3)
Diagram 3
Using the trim clips provided,
join the left side gold trim (the
one with the ON/OFF switch
and FAN switch) to the top
gold trim. See diagram 2. Repeat this step for right side.
7)
The power cord should be run behind the faceplate panel.
8)
Push the logo plate into the two holes in the bottom left
corner of the left side faceplate panel.
9)
Secure the gold trim to the faceplate by drilling a
1/8" hole through into the faceplate side flange, using the
hole in the trim as a guide. Now fasten with the two brass
plated screws provided.
10) Lift the assembled faceplate up and over the
top of the inbuilt and
then lower it down so
the faceplate
tabs are in line
with the faceplate brackets.
See diagram 4. Once
everything is properly
lined up you can tighten
the 4 screws on the faceplate brackets. See diagram 5.
Diagram 4
Diagram 2
4)
Place the trim on the assembled faceplate panels, aligning the wires from the switches with
the notch in the left side faceplate
panel.
5)
FAN switch wires: Hookup the 3 Fan Switch wires to the
fan switch on the left side trim.
6)
Burner ON/OFF wires: Hookup the 2 Burner ON/OFF
wires to the Burner switch on the left side trim. Diagram
3.
Diagram 5
12
Note: If you are making custom faceplates, you must use
the faceplate louvres. Failure to do so will void the
certification on your unit. The faceplate louvres can be
purchased separately, part #: 610-909.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION INSTRUCTIONS
BRICK PANEL INSTALLATION
Diagram 1
1)
Unwrap the brick pattern panels from the protective
wrapping.
2)
Open the door and position the side brick panels into
place from the front of the firebox. There are two tabs to
the panels in place, on on each side. Carefully bend the
tabs down with a screwdriver until panels are held securely in place.
Note: Use caution when putting the side panels in as they
can easily be scratched by the hard component
parts.
Note: Do not force
logs down.
Diagram 2
LOG INSTALLATION
WARNING: Dangerous operating conditions may occur if
these logs are not positioned in their approved locations.
Read the instructions below carefully and refer to the
diagrams. If logs are broken do not use the unit until they
are replaced. Broken logs can interfere with the pilot and
burner operation.
Diagram 3
The gas log kit contains the following:
a) Front Right Log - Part # 902-192
b) Front Left Log - Part # 902-193
c) Rear log - Part # 902-194
d) Embers - Part # 902-151 (1 bag)
(Part # 650-933 for the set of three logs)
1)
Remove the logs from the box and carefully unwrap
them. The logs are fragile, handle with care - DO NOT
FORCE into position.
2)
Place the rear log, carefully sliding it down onto the pins,
with the flat side of the log facing the back of the unit. See
diagram 1.
3)
Place the left front log, carefully sliding it down onto the
left pins of the front burner. See diagram 2.
4)
Place the right front log, carefully sliding it down onto the
right pins of the front burner. See diagram 3.
5)
Distribute the embers along the front burner but do not
cover the burner ports and around the logs. See diagram
4.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
Diagram 4
13
INSTALLATION INSTRUCTIONS
DOOR INSTALLATION
1)
Open the two side doors.
2)
Slide the door onto the two hinge pins making sure the two
pieces are flush together. See diagram 1.
Diagram 3
Note: The door latch may require adjustment as the door
gasket material compresses after a few fires and
after glass replacement. Turn the latch to tighten
or loosen the latch.
OPTIONAL WALL THERMOSTAT
Diagram 1
3)
Close the door. The latch plate must be centered around
the alignment pin. See diagram 2. If the latch plate
interferes with the corner of the stove you may want to
angle the plate slightly so the door closes more easily.
A wall thermostat may be installed if desired. Connect the
wires as per the wiring diagrams. Note that the wires are
connected to the "TH" on the gas valve. Use chart below to
determine the maximum wire length:
Note: Preferable if the thermostat is installed on an
interior wall.
Masport offers a programmable thermostat but any CSA,
ULC or UL approved millivolt thermostat, 250-750 millivolt
rated non-anticipator type thermostat may be used.
CAUTION
Do not connect the millivolt wall
thermostat wires to the 240V wires.
Diagram 2
4)
The latches should already be at the proper setting. If they
are too hard or too easy to close, you may want to adjust
them by turning the latch. See diagram 3.
5)
Remove the blue plastic protective coating.
6)
Test the seal around the door by placing a piece of paper
between the unit and the door, close the door and try to
pull the paper out. If it slips out easily, then the door is not
properly sealed. Turn the adjustable catch to tighten or
loosen the latch. See diagram 3.
14
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
14
16
18
20
22
GA.
GA.
GA.
GA.
GA.
Max. Length
15.24 m
9.75 m
6.10 m
3.66 m
2.71 m
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
INSTALLATION INSTRUCTIONS
OPTIONAL REMOTE CONTROL
FINAL CHECK
Use the Masport Remote Control Kits approved for this unit.
Use of other systems may void your warranty.
Before leaving this unit with the customer, the installer must
ensure that the appliance is firing correctly. This includes:
The remote control kit comes with a hand held transmitter, a
receiver and a wall mounting plate.
1)
Check operating pressure (see Data Badge for operating
pressure settings).
1)
Choose a convenient location on the wall to install the
receiver and the receptacle box (protection from extreme
heat is very important). Run wires from the fireplace to
that location. Use Thermostat Wire Table.
2)
If required, adjusting the primary air to ensure that the flame
does not carbon. First allow the unit to burn for 15 min. to
stabilize.
2)
Connect the wires as per the wiring diagram on page 15.
CAUTION
Do not connect the millivolt remote
control wires to the 240V wires.
3)
Install alkaline batteries in both the receiver and the
transmitter. Install the receiver and its cover in the wall.
Switch the hand held remote transmitter to "remote"
mode. The remote control is now ready for operation.
Natural Gas: 8mm
Propane
Full open
3)
Check for proper draft.
CAUTION
Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the
responsibility of the manufacturer.
WIRING DIAGRAM
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
15
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Before operating this appliance, proceed through the
following check list.
1)
Read and understand these instructions before operating
this appliance.
2)
Clean the burner and control compartment of lint and
house dust by brushing and vacuuming regularly. At
least once a year.
3)
Never operate the appliance with any of the glass removed or with the door open.
4)
Verify log placement. If the pilot cannot be seen when
lighting the unit - the logs or the embers have been
incorrectly positioned.
5)
The unit should never to turned off and on without a
minimum of a 60 second wait.
6)
Do not operate with primary guard removed. See below.
THE GUARD IS FITTED TO THIS APPLIANCE TO REDUCE
THE RISK OF INJURY FROM BURNS AND NO PART OF
IT SHOULD BE PERMANENTLY REMOVED.
FOR PROTECTION OF YOUNG CHILDREN OR THE
INFIRM, A SECONDARY GUARD IS REQUIRED.
3)
If the control knob is in the "OFF" position proceed to Step
5.
4)
Push in gas control knob slightly and turn clockwise to
"OFF". Knob cannot be turned from "PILOT" to "OFF"
unless knob is pushed in slightly. Do not force.
5)
Wait five minutes to allow gas, that may have accumulated in the main burner compartment, to escape. If you do
smell gas, follow the instructions on the front of this
manual. If you don't smell gas continue on to the next
step.
6)
Turn the gas control counterclockwise to "PILOT".
7)
Push in control knob all the way and hold in. Immediately
push black button on spark igniter until pilot lights.
Continue to hold the control knob in for approximately
one minute, then release the gas control knob. The pilot
flame should continue to burn. If the pilot does not remain
lit, repeat operation allowing a longer period before
releasing gas control knob.
8)
Turn gas control knob counterclockwise to "ON".
9)
Use rocker switch to operate main burner.
10) Rotate the variable flame control to adjust the flame
height higher or lower.
11) Close the bottom louvre assembly and tighten the wingnut.
12) The door must be closed when operating the unit.
SHUTDOWN PROCEDURE
LIGHTING PROCEDURE
1)
Use the rocker switch to turn off the main burner.
2)
Open the bottom louvre assembly by turning the wing nut
and swinging the louvres out.
3)
Push in the gas control knob slightly and turn clockwise
to "OFF". Do not force.
4)
Disconnect all electric power to the appliance if service is
to be performed.
IMPORTANT: Gas cock knob cannot be turned from
"PILOT" to "OFF" unless it is partially depressed.
1)
Open the left side door when lighting the pilot, but once the
pilot is lit, DO NOT operate the unit with the front glass
door open.
2)
Open the bottom louvre assembly by turning the wing nut
and swinging the louvres out. (See page 8 for diagram.)
16
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
OPERATING INSTRUCTIONS
COPY OF THE LIGHTING PLATE INSTRUCTIONS
FOR YOUR SAFETY
READ BEFORE LIGHTING
This appliance must be installed in accordance
with local codes, if any; if not, follow the current
CAN1-B149/ANSI Z 223.1 (Australia: AG601 /
New Zealand: NZS 5261)
WARNING: If you do not follow these
instructions exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life. Improper
installation, adjustment, alteration,
service or maintenance can cause injury
or property damage. Refer to the owner’s
information manual provided with this
appliance. For assistance or additional
information consult a qualified installer,
service agency or gas supplier.
A) This appliance has a pilot which must be lighted
by hand, following the instructions below
exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electric switch, do not use any
phone in your building
- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the
fire department.
C) Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, don’t try to repair it, call
a qualified service technician. Force or attempted
repair may result in a fire or explosion.
D) Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
This appliance needs fresh air for safe operation and
must be installed so there are provisions for adequate
combustion and ventilation air.
CAUTION: Hot while in operation. Do
not touch. Due to high surface
temperatures keep children, clothing
and furniture, away. Keep burner and
control compartment clean.
See installation and operating
instructions accompanying appliance.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
LIGHTING INSTRUCTIONS
STOP! Read the safety information above on this
label.
1) Push in gas control knob slightly and turn clockwise
to “OFF”. Knob cannot be turned from
“PILOT” to “OFF” unless knob is pushed in
slightly. Do not force.
2) Wait five (5) minutes to clear out any gas. If you
then smell gas STOP! follow “B” in the safety
information above on this label. If you don’t
smell gas, go to the next step.
3) Turn knob on gas control counterclockwise
to “PILOT”.
4) Push in control knob all the way and hold in.
Immediately push black button on spark igniter
until pilot lights. Continue to hold the control
knob in for about 1/2 minute after the pilot is lit.
Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 3) and 4).
If knob does not pop up when released, stop and
immediately call your service technician or gas
supplier.
If the pilot will not stay lit after several tries, turn
the gas control knob to “OFF” and call your
service technician or gas supplier.
5) Turn gas control knob counterclockwise
to
“ON”.
6) Use rocker switch to operate main burner.
TO TURN OFF GAS APPLIANCE
1) Push in the gas control knob slightly and turn
clockwise
to “OFF”. Do not force.
2) Turn off all electric power to the appliance if
service is to be performed.
DO NOT REMOVE THIS
INSTRUCTION PLATE
Made in Canada
908-432
17
OPERATING INSTRUCTIONS
FIRST FIRE
The first fire in your heater is part of the paint curing process.
To ensure that the paint is properly cured, it is recommended
that you burn your fireplace for at least four (4) hours the first
time you use it with the fan on. When first operated, the unit
will release an odour caused by the curing of the paint, the
burning off of any oils remaining from manufacturing. Smoke
detectors in the house may go off at this time. Open a few
windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has
cooled down. DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Note: When the glass is cold and the appliance is lit, it
may cause condensation and fog the glass. This
condensation is normal and will disappear in a few
minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE
GLASS FRONT IN PLACE.
AUTOMATIC CONVECTION FAN
OPERATION
The fan operates automatically, set the fan switch on the side
of the faceplate to the desired speed. The fan will turn on as
the stove comes up to operating temperature.
NORMAL OPERATING SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds from your gas
appliance. This is perfectly normal due to the fact that there
are various gauges and types of steel used within your
appliance. Listed below are some examples. All are normal
operating sounds and should not be considered as defects
in your appliance.
Fan:
Masport gas appliances use high tech fans to push heated air
farther into the room. It is not unusual for the fan to make a
"whirring" sound when ON. This sound will increase or
decrease in volume depending on the speed setting of your
fan speed switch.
Burner Tray:
The burner tray is positioned directly under the burner tube(s)
and logs and is made of a different gauge material from the
rest of the firebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates
which can cause "ticking" and "cracking" sounds. You should
also be aware that as there are temperature changes within
the unit these sounds will likely re-occur. Again, this is normal
for steel fireboxes.
Fan Thermodisc:
When this thermally activated switch turns ON it will create a
small "clicking" sound. This is the switch contacts closing and
is normal.
After the unit has been turned off and the unit cooled to below
a useful heat output range the fan will shut off automatically.
Pilot Flame:
While the pilot flame is on it can make a very slight "whisper"
sound.
WARNING:
Do not spray aerosols in the vicinity of this appliance.
Gas Control Valve:
As the gas control valve turns ON and OFF, a dull clicking
sound may be audible, this is normal operation of a gas
regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will expand and
contract at different rates resulting in some "cracking" and
"ticking" sounds will be heard throughout the cycling process.
18
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
MAINTENANCE
IMPORTANT
MAINTENANCE INSTRUCTIONS
SERVICE ANNUALLY ONLY BY AN
AUTHORISED PERSON
1)
Clean the burner and control compartment of lint and
house dust by brushing and vacuuming at least once
a year. When cleaning the logs, use a soft clean brush
as the logs are fragile and easily damaged.
7)
Periodically check the pilot flames. Correct flame pattern
has three strong blue flames: 1 flowing around the
thermopile, 1 flowing across the rear burner and 1
reaching towards the front burner (it does not have to be
touching the burner.
Note: If you have an incorrect flame pattern, contact
your Masport dealer for further instructions.
During the annual service the burners should be
removed from the burner tray and cleaned. Replace
logs and embers as per instructions on page 13.
2)
Clean glass (never when unit is hot), appliance, door and
louvres with a damp cloth. Never use an abrasive cleaner.
The gold louvres (and optional gold door) may be scratched
if abrasives are used to clean them.
The heater is finished in a heat resistant paint and should
only be refinished with heat resistant paint (not with wall
paint). Masport uses Stove Brite Paint - Metallic Black
#6309.
3)
Make a periodic check of burner for proper position and
condition. Visually check the flame of the burner periodTop View of pilot flame.
ically, making sure the flames are steady; not lifting or
floating. If there is a problem, call an authorised service
Incorrect flame pattern will have small, probably yellow flames,
person.
not coming into proper contact with the rear burner or thermoThe appliance and flueing system must be inspected pile.
before use, and at least annually, by an authorised field
service person, to ensure that the flow of combustion and
ventilation air is not obstructed.
4)
5)
Keep the area near the appliance clear and free from
combustible materials, gasoline, aerosols, and other flammable vapours and liquids.
WARNING: CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION. YOUNG CHILDREN
SHOULD BE CAREFULLY SUPERVISED WHEN THEY
ARE IN THE SAME ROOM AS THE APPLIANCE.
CAUTION: ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERATING THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL
SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
6)
Top View of pilot flame
Each time the appliance is lit, it may cause condensation
and fog the glass. This condensation and fog is normal
and will disappear in a few minutes as the glass heats up.
Never operate the appliance without the glass properly secured in place or with the door open.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
19
MAINTENANCE
LOG REPLACEMENT
GLASS REPLACEMENT
The unit should never be used with broken logs. Turn off the
gas valve and allow the unit to cool before opening door to
carefully remove the logs. The pilot light generates enough
heat to burn someone. If for any reason a log should need
replacement, you must use the proper replacement log. The
position of these logs must be as shown in the diagram under
Log Installation.
Your Masport stove is supplied with high temperature, 5 mm
Neoceram ceramic glass that will withstand the highest heat
that your unit will produce. In the event that you break your
glass by impact, purchase your replacement from an authorised Masport dealer only, and follow our step-by-step instructions for replacement.
Removing Glass
NOTE: Improper positioning of logs may create
carbon build-up and will alter the unit’s performance which is not covered under warranty.
Note: Wearing gloves will protect your hands while handling glass.
1)
Remove the safety screen (Australia only). Remove the
door from the unit and place on a soft surface to prevent
scratching.
2)
Pull out the door gasket.
3)
Remove the 24 nuts holding the glass retainers in place.
Do not remove the nuts underneath the retainers.
4)
Remove the door catch plate.
5)
Remove glass retainers on sides first (3 each side) then
remove two center retainers.
GOLD-PLATED DOORS
The 24 carat gold plated finish on the door requires little
maintenance, and need only be cleaned with a damp cloth.
DO NOT use abrasive materials or chemical cleaners, as they
may harm the finish and void the warranty. Clean any fingerprints off before turning the unit on. If gasket seal is not tight
- door may discolour.
DOOR GASKET AND
GLASS GASKET
If the door gasket requires replacement use 7/8" diameter oval
door gasket . The glass requires 7/8" flat glass gasket. See
your Masport Dealer.
Note: Center glass retainers are glued to center glass.
6)
Remove glass from extrusions. When removing center
glass, leave white insulation in place.
LATCH ADJUSTMENT
The door latch may require adjustment as the door gasket
material compresses after a few fires and after glass replacement. Turn the adjustable latch to tighten or loosen the latch.
20
Note: Safety
screen in
Australia only.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
MAINTENANCE
Installing Glass
1)
Install both center and side glass onto extrusions as per
diagram.
To remove fan:
1)
Unplug or disconnect power source to stove.
2)
Remove all logs and the rear log support, then remove the
6 screws holding the access panel in place.
3)
Disconnect white wire from fan to power cord.
4)
Disconnect black wire from molex plug to thermodisc.
5)
Unplug wire harness on left rear side panel (from inside
the stove).
2)
Place glass assembly into door frame.
6)
Disconnect green ground wire from fan body.
3)
Install retainers by placing 1 drop of glue where previously glued and put in place.
7)
Lift fan off of the 2 pins, tip forward and pull through
firebox opening.
4)
Install side retainers.
5)
Install door catch plate.
6)
Install the 24 nuts loosely, do not tighten yet.
7)
:
Tighten side panels nuts using the following procedure
a.
b.
c.
tighten top & bottom outside corner nuts (2)
tighten inside nuts (3)
tighten top & bottom inside corners (2)
8)
Tighten the 10 nuts on center glass retainer.
9)
Repeat step 7 for other side panel.
10) Replace new gasket by gluing it in place.
11) Install door onto stove and check the seal.
FAN MAINTENANCE
If your fan requires maintenance or replacement, access to the
fan is through the access panel on the rear wall of the firebox.
NOTE: the unit MUST NOT be operated without the fan
access panel securely in place and correctly sealed.
IMPORTANT:
These fans do collect a lot of dust from within your home.
Ensure you maintain these fan motors on a regular basis
by vacuuming out the fan squirrel cages.
Replacing fan:
IMPORTANT
Disconnect power supply before servicing
WARNING: Electrical Grounding Instructions
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and
should be plugged directly into a properly grounded
three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
Reverse above steps. Hint for pushing fan down onto pins - rub
a bit of dish soap on the grommet so it will slide more easily
onto the pin. Check to make sure the fan is seated properly on
the pins - try to move the fan back and forth, there should be
no noise, if there is check that the grommets haven't come
loose.
Caution: Ensure that the wires do not touch a hot surface.
21
SERVICE
TROUBLESHOOTING THE GAS CONTROL SYSTEM
Note:
Before troubleshooting the gas control system, be sure external gas shut off is in the "on" position.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE
CAUSES
CORRECTIVE ACTION
Spark igniter will not Piezo wire loose
light pilot.
Defective Piezo igniter.
Piezo wire grounding out.
Electrode is grounding out
and/or wrong location.
• Check for spark at electrode and pilot. If no spark, disconnect wire
at electrode and put wire to ground and try igniter again. If still no
spark follow Piezo wire to Piezo igniter to see where grounding
may be occurring.
• Bend electrode into pilot so gas may be able to contact spark.
Pilot will not stay lit
after carefully following lighting instructions.
• Check pilot flame, must impinge on thermopile and thermocouple.
• Clean and/or adjust pilot so pilot is enveloped around thermopile
and thermocouple and correct millivolt reading is set.
• Be sure wire connections at gas valve terminals are tight and thermopile and thermocouple are fully inserted into pilot bracket.
• One of the switch wires may be grounded. May be grounded to
gas appliance or gas supply.
• Check thermopile with millivolt meter. Take reading at thermopile
terminals of valve TP-TPTH. Should read 250 millivolts minimum
while holding valve knob in pilot position with pilot on and wall
switch/two way switch off.
• Replace if lower than specified minimum.
• Turn valve knob to on including pilot. Take reading at TP-TPTH
with on/off switch in the on position. Reading should be 100mv or
greater. If reading is okay and pilot does not hold, replace gas valve.
Defective thermopile.
Defective thermocouple.
Thermopile/thermocouple
grounding out.
Loose thermopile leads.
TP-THTP on valve.
Defective automatic gas
valve.
Valve wire connections are
loose.
Valve wires are defective.
Spill switch has not been reset (B-vent F/S).
Spill switch is stuck in the
open position. (B-vent INS
- F/S).
• Check two way switch/wall switch for proper connections. Jumper
wire across terminals at two way switch/wall switch. If burner comes
on, replace switch.
• If okay, jumper wire at valve at TH-THTP. If unit turns on, replace
wires and/or check where loose wires are.
Frequent pilot out- Pilot flame may be too low
age problems.
or blowing high causing the
pilot safety to drop out.
Two way switch wires may
be grounding out.
Thermopile and/or thermocouple may be grounding
out.
• Clean and/or adjust pilot for maximum flame impingement on
thermopile and/or thermocouple and correct millivolt reading is
set.
• Trace wires from valve to two way switch/wall switch for possible
grounding against gas appliance and/or gas supply.
• Trace thermopile wires from valve to thermopile for possible
grounding against gas appliance and/or gas valve.
• Follow same steps for thermocouple.
Pilot burning, no
gas to burner.
Valve knob is on.
Wall switch is on.
Note: For service technicians only. See the Masport Troubleshooting Guide for more detailed information.
(Troubleshooting Masport Gas Products - Part # 908-439.)
ABNORMAL OPERATION
If theaava
main burner does not light but pilot stays on shut down heater and contact your dealer
If excessive carbon on logs or glass contact your dealer
22
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
WARRANTY
THE MASPORT EXPRESS WARRANTY
All new Masport Gas appliances are warranted, subject to the
following conditions, to be free from defects in material or
workmanship under normal use. The Express Warranty on all
parts, including firebox components but excluding fans, flues
and flue accessories is two years from date of original
purchase as well as labour costs involved in the repair or
replacement. The Express Warranty on fans, flues and accessories is for a period of twelve months from date of original
purchase and includes labour costs involved in the repair or
replacement.
This Express Warranty applies only with respect to defects in
material and workmanship under normal and proper use of
the NEW UNIT in its unmodified condition. Masport's obligation under this Express Warranty is limited to the repair or
replacement, at its option, by an approved Masport Gas
Service Agent (Retailer) of any part found to be defective in
material or workmanship.
Labour costs involved in the repair or replacement are also
covered under this Express Warranty as per the time condition
outlined.
If an approved Masport Gas Service Agent is requested to
attend on a service call that is not covered under this Express
Warranty, a call out charge may be applicable, regardless of
whether a repair is carried out or not.
This Express Warranty Does Not Cover:
1. Defects, malfunctions or failures caused by incorrect
installation, normal wear and tear, misuse, neglect,
accidental damage or failure to follow the fuel selection,
product operating and maintenance instructions, or
resulting from installations, repairs or modifications to
the equipment carried out by unauthorised persons.
2. Defects, malfunctions or failures caused by an act or
omission of other persons after the product has left
Masport's control.
3. The costs of collection and delivery of the equipment.
4. The cost of labour or materials as a consequence of
faulty installation of gas supply line, flue, burner or log
settings, or non-compliance with local codes.
The Express Warranty is not intended to exclude any
rights the purchaser may have under the laws of the place,
state, or country of purchase. Nothing in this Express
Warranty limits or restricts any other statutory right or
remedy available to the purchaser.
How You Obtain Warranty Service:
Provide proof of the date of purchase. Should the need for a
warranty claim arise reasonable proof of the purchase date is
required therefore you should retain your sales receipt. Where
flueless appliances are not permanently installed, they should
be returned to a Service Agent for evaluation.
Masport can accept no obligation whatsoever for any incidental, consequential or special damages or expenses resulting
from any product defect. This Express Warranty applies from
the date of original purchase, applies to the original purchaser, and is not transferable. The decision to repair or replace
defective components will be made by Masport or its agent
and actioned by an approved Masport Service Agent.
Make the faulty part(s) available for inspection by Masport
and/or its agents so that the validity of the claim can be
established by them.
Australia Distributor:
New Zealand:
Masport Pty Limited
P.O. Box 533
Mordialloc 3195
Victoria
Masport Limited
P.O. Box 14-349
Panmure
Auckland 6
For your own records, please complete the following:
Model: ___________________________________ Serial Number: _______________________
Retailer: ______________________________________________________________________
____________________________________________________________________________
Purchase Date: __________________________
Masport I43 NEW YORK / ULTIMATE Gas Inbuilt Fireplace
23
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