Bartell | B1821-S | Instruction manual | Bartell B1821-S Instruction manual

Bartell B1821-S Instruction manual
INSTRUCTION MANUAL & PARTS BOOK
VIBRATORY PLATE
COMPACTORS
MODELS
B1318
B1821-S
B1821-H
B1821-L
B1824-S
B1824-H
B1824-L
POWERFUL - EFFICIENT - DEPENDABLE
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Doc. # OI-B09038
Orig. Rel. – 11/2010
Curr. Rev. – 06
Rev. Date – 06/2014
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive
atmosphere,
near
combustible materials or where
ventilation does not clear exhaust
fumes.
!
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
!
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and fUNCtioning
properly.
!
CAUTION
MACHINE DAMAGE
Never operate on hard, unyielding
surfaces. Unwarranted damage
may result.
! ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-2-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
TABLE OF CONTENTS
QUALITY ASSURANCE/MACHINE BREAK-IN .................................................................... 4
VIBRATORY PLATE COMPACTOR WARRANTY ................................................................ 5
MAINTENANCE RECORD ..................................................................................................... 6
ROUTINE SERVICE INTERVALS .......................................................................................... 7
FOREWORD ........................................................................................................................... 9
SAFETY PRECAUTIONS ....................................................................................................... 9
ASSEMBLY INSTRUCTIONS ................................................................................................ 9
1. HANDLE .............................................................................................................................. 9
2. EXCITER ............................................................................................................................. 9
OPERATING PRINCIBLE ....................................................................................................... 9
1. STARTING PROCEDURES - WARM TEMPERATURES................................................... 9
2. STARTING PROCEDURES - COLD TEMPERATURES .................................................... 9
3. STOPPING PROCEDURES ............................................................................................... 9
OPERATION ......................................................................................................................... 10
LUBRICATION ...................................................................................................................... 10
1. ENGINE OIL ...................................................................................................................... 10
2. EXCITER HOUSING ......................................................................................................... 10
MAINTENANCE .................................................................................................................... 10
1. AIR CLEANER .................................................................................................................. 10
2. LUBRICATION .................................................................................................................. 10
3. SPARK PLUG ................................................................................................................... 10
4. BELT TENSION ................................................................................................................ 10
STORAGE ............................................................................................................................. 10
ASSEMBLY DRAWINGS AND PARTS LIST....................................................................... 11
1. LARGE COMPACTOR ASSEMBLY (FIGURE 1) ............................................................ 12
LARGE COMPACTOR PARTS LIST ............................................................................... 14
2. SMALL COMPACTOR ASSEMBLY (FIGURE 2) ............................................................. 15
SMALL COMPACTOR PARTS LIST................................................................................ 17
3. EXCITER ASSEMBLY (FIGURE 2) ................................................................................. 18
EXCITER PARTS LIST .................................................................................................... 19
TROUBLESHOOTING .......................................................................................................... 20
SPECIFICATIONS ................................................................................................................ 21
COMPANY INFORMATION.................................................................................................. 22
NOTES .................................................................................................................................. 23
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-3-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
QUALITY ASSURANCE / MACHINE BREAK IN
The Bartell Vibratory Plate Compactor is the product of extensive engineering
development designed to give long life and unmatched performance. The Compactors
are shipped completely assembled with the exception of attaching the handle, and only
require filling with fuel and a brief check of lubricant levels in preparation for operation.
The exciter housing are pre-serviced with oil at factory.
You can help ensure that your Vibratory Plate Compactor will perform at top levels by
observing a simple routing on first use. Consider that your new Compactor is like a new
car. Just as you would break in a new car to the road or any new machine to the job, you
should start gradually and build up to full use. Learn what your machine can do and how
it will respond. Refer to the engine manufacturer’s manual for run-in times. Full throttle
and control may be used after this time period, as allowed by material. This will serve to
further break in the machine on your specific application, as well as provide you with
additional practice using the machine.
We thank you for the confidence you have placed in us by purchasing a Bartell Vibratory
Plate Compactor and wish you many years of satisfied use.
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-4-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
VIBRATORY PLATE COMPACTOR WARRANTY
Bartell agrees to furnish without charge, F.O.B. our plant, a replacement for any
part or portion thereof, comprising the main unit of the Bartell Vibratory Plate
Compactor, consisting of the exciter housing assembly, save and except drive
belts, and power units, prove upon our examination, to be defective in either
material or workmanship within a period of twelve (12) months from date of
purchase, provided that notice of such defective part or portion thereof is given to
Bartell Ltd. within the twelve month warranty period. No further or other guarantee
or warranty expressed or implied in connection with the sale of the Compactor is
given and our sole liability consists in replacing defective parts or portions thereof.
We shall not be responsible for any special, indirect or consequential damages
arising in any manner whatsoever.
This guarantee is for the sole benefit of the original purchaser as end user. Our
responsibility under this guarantee ends in the case the original purchaser
transfers ownership of the Vibratory Plate Compactor, makes any changes or adds
any parts or devices not of our manufacture to the Compactor machine.
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-5-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Bartell Vibratory Plate Compactor has been assembled with care and will provide years of service.
Preventative maintenance and routine service are essential to the long life of your Compactor Machine. Your
dealer is interested in your new machine and has the desire to help you get the most value from it. After reading
through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However,
when in need of parts or major service be sure to see your Bartell dealer. For your convenience we have provided
this space to record relevant data about your Vibratory Plate Compactor. When in need of parts or service be
prepared to provide your Compactor serial number. Locate the serial number now and record in the space below.
Date Purchased:
Type of Machine:
Dealer Name:
Model:
Dealer Phone:
Serial Number:
REPLACEMENT PARTS USED
PART NO.
QUANTITY
COST
MAINTENANCE LOG
DATE
DATE
OPERATION
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-6-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
Routine Service
Intervals
Each
use
After 1.5 Each 3 Each 6 Each 9 Each 12
months months months months months
or
or
or
or
or
50 hrs 100 hrs 200 hrs 300 hrs 400 hrs
General Inspection:
Guards
Warning stickers
Test run:
Check
Check
Check operation
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Engine:
Engine oil
Engine oil filter
Oil cooler
Cooling Fins
Air cleaner
Air Intake Line
Fan Belt
Valve clearance
Fuel filter
Fuel Tank
Engine wiring
Check Level
Change
Replace
Clean
Clean
Check - clean
Replace
Check
Replace
Check tightness
Replace
Check-adjust
Check & Clean
Replace
Clean
Check
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
2 yrs
o
500 hrs
o
o
o
500 hrs
o
Exciter:
Exciter oil
Drive belt
Retardant Spray
System:
Water flow operation
Spray nozzles
Retardant Fluid
Check Level
Change
Check tightness
Change
o
o
o
Check
Clean
Check levels
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-7-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
Routine Service Intervals
Due to the nature and environment of use, plate compactors could be exposed to severe operating
conditions. Some general maintenance guidelines will extend the useful life of your machine.
 The initial service for your compactor should be performed after 25 hours of use, at which time your
mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule
above. The chart on page 6 (six) is handy for keeping a record of the maintenance performed and the parts
used for servicing your compactor.
 Regular service according to the schedule above will prolong the life of the plate compactor and prevent
expensive repairs.
 Keeping your plate compactor clean and free from debris is the single most important regular maintenance
operation, over and above the checks in the service schedule above, that can be performed. After each use
your compactor should be cleaned to remove any dust and debris from the undercarriage and surrounding
components. Use of a power washer will make clean up quick and easy, especially if a non-stick coating
was applied prior to use.
 In the Service Schedule above, items that should be checked, replaced or adjusted are indicated by “o” in
the appropriate column. Not all plate compactor models include the same features and options and as such
not all service operations may have to be performed. For ease of recording place a checkmark () through
the “o” when the item is complete. If an item is not required or not completed place an “x” through the “o” in
the box.
 All compactors have governed engine speed of 3600 rpm. See engine manufacturer’s manual for exact
specifications. Care should be used when making any adjustments to the compactor not to change the
governed speed. Running the engine at lower rpm’s will result in a decrease of compaction force and lower
travel speed. It will create excessive “out-of-synch” vibrations resulting in poor compaction, maneuverability,
excessive wear to the machine, and discomfort to the operator.
 Failure to have your vibratory plate compactor regularly serviced and properly maintained in accordance with
the manufacturer’s instructions will lead to premature failure and void the warranty.
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-8-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
FOREWORD
OPERATING PRINCIPLE
The Bartell Vibratory Plate Compactor is highly effective
for a wide variety of surface, sub-soil, and back-fill
materials. Although relatively light in weight and easy to
operate, the Vibratory Plate Compactor delivers a
tremendous impact to the soil. Pound for pound, the
compactors provide a higher impact force. That means
more productivity from our ideal combination of speed
and deeper compaction.
An eccentric weight mounted on the exciter shaft
contained within the exciter housing is driven at high
speed by a clutch and belt drive system. This high speed
shaft revolution causes the rapid lifting and downward
ramming motion of the machine as well as imparting a
forward motion.
The plate compactor is designed to run at an engine
speed (engine take off shaft) of 3600 rpm. (normally
considered full throttle).
Running the engine at lower rpm’s will result in a
decrease of compaction force and lower travel speed. It
will create excessive “out-of-synch” vibrations resulting in
poor compaction, maneuverability, excessive wear to the
machine, and discomfort to the operator.
SAFETY PRECAUTIONS
 Always keep unauthorized, inexperienced, untrained
people away from this machine.
 Rotating and moving parts will cause injury if
contacted. Make sure guards are in place. Keep
hands and feet away from moving parts.
 Fuel the machine only when the engine is stopped,
using all necessary safety precautions.
 The engine must always be stopped before
attempting any repair or adjustments. Ignition switch
should be off. Danger: Never operate the machine
in an explosive atmosphere, near combustible
materials or where ventilation does not clear
exhaust fumes. Repair fuel leaks immediately.
Refer to your engine owner’s manual for more
safety instructions.
 Be careful not to come in contact with the muffler
when the engine is hot, serious burns may result!
ASSEMBLY INSTRUCTIONS
Your new Bartell Vibratory Plate Compactor has been
shipped to you partially disassembled. Filling the fuel
tank and a brief check of lubricant levels in preparation
for operation is required. To complete the assembly the
following instructions will be helpful.
A) HANDLE – Refer to the particular final assembly
diagram in this parts book that corresponds with
your compactor model. Attach the one-piece
handle with the screws and lock washers supplied.
B) EXCITER – When installing the exciter assembly
between the clamps, exciter housing should be
located with an equal dimension protruding beyond
the outside faces of the exciter clamps. The exciter
clamp bolts must be torqued to 50 foot pounds. DO
NOT EXCEED THESE RECOMMENDATIONS.
Refer to the particular final assembly diagram in the
parts book that corresponds with your compactor
model.
STARTING PROCEDURE:
* WARM CLIMATE
Open fuel valve on gas tank. Set throttle lever to “Fast”
idle position, set choke to closed position, start engine.
Open choke slightly to prevent flooding. Move to “Open”
or “Run” position when engine is warm, increase throttle
to maximum operation position (3600 rpm).
STARTING PROCEDURE:
* COLD CLIMATE
Follow same procedure as above but allow longer warmup period – 3 to 5 minutes. In cold weather, oil is much
heavier to move and requires more time to work its way
into the moving parts. If maximum power is not attained,
allow further warm-up time. Fill fuel tank with clean
gasoline, use safety approved gas containers. DO NOT
MIX OIL WITH GASOLINE – USE UNLEADED GAS
ONLY.
STOPPING PROCEDURE
1. Throttle engine down.
2. Depress or turn off stop switch.
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
-9-
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
OPERATION
MAINTENANCE
1. In operation, guide the machine, but let the
compactor do the work. Bearing down on the handle
is unnecessary and causes shock absorber wear.
2. On level surfaces the compactor moves forward
rapidly. On uneven surfaces or inclines, light
forward pressure on handle may be required to
assist the compactor in moving forward.
3. ALWAYS OPERATE THE MACHINE AT FULL
THROTTLE. If excessive vibration is felt through the
handle, do not operate until the engine is checked
and set at its maximum running speed of 3600 rpm.
Insure the drive belt is adjusted properly. Refer to
belt tension section.
4. The handle has a spring loaded locking mechanism
to keep it upright in storage. DO NOT OPERATE
THE MACHINE WITH THE HANDLE IN THE
STORAGE POSITION. To unlock the handle, push
it to the left and pull back to operation position.
Maintaining your compactor will insure long life to the
machine and its components.
AIR CLEANER - Keep air filter clean at all times. Wash
away dust and debris using a non-oil based cleaning
solvent. Let the filter dry before re-installing.
LUBRICATION – Always check engine oil regularly.
Use proper engine oil as recommended. See chart
below. Fill crankcase to levels as recommended in
manufacture’s engine manual.
SPARK PLUG – Check and clean spark plugs
regularly. A fouled, dirty or carboned spark plug causes
hard starting and poor engine performance. Set spark
plug gap to recommended clearance. Refer to engine
manual.
BELT TENSION – IMPORTANT!
If there is excessive belt play, there will be a decrease
in the impact force and erratic vibration, which could
cause machine damage. The normal belt play should
be 1/2” to 5/8” which is attained by depressing the top
section of the belt at the belt guard mounting bracket
location. When adjusting the belt make sure that the
clutch is in alignment with exciter pulley. Tighten all
engine mount bolts, adjust the two engine-stop bolts,
and tighten lock nuts.
LUBRICATION
ENGINE OIL
Always check engine oil before starting and at
regular intervals thereafter. Use proper engine oil as
recommended – see chart below. Keep engine oil
clean, change accordingly. Fill crankcase to levels
as recommended in manufacturer’s engine manual.
EXCITER HOUSING
The exciter housing is pre-serviced using exactly 4
½ oz.of EXXON (ESSO) NUTO H-32 oil or its
equivalent.
STORAGE
The following steps should be taken to prepare your plate
compactor for extended storage.
1. Close fuel shut off valve.
2. Siphon excess gasoline from tank.
3. Start engine until it stops from lack of fuel. This will
use up all the fuel in the carburetor and prevent
formation of deposits due to evaporation of fuel.
4. Remove spark plug and pour 2 oz. of SAE 10W-30
motor oil into the cylinder. Slowly crank the engine 2
or 3 times to distribute the oil throughout the cylinder.
This will help prevent rust during storage. Replace
spark plug.
5. Store the unit in an upright position in a cool, dry,
well ventilated area.
Season Temperature
Grade of Engine Oil
All Season
SAE 10W-30
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 10 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
ASSEMBLY DRAWINGS AND PARTS LIST
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 11 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
COMPACTOR ASSEMBLY
1
3
2
45
36
33
34
35
4
5
6
5
24
25
41
26
23
13
17
27
21
11
22
8
20
12
19
28
19
8
18
37
10
41
9
40
7
38
39
42
16
41
14
15
29
31
32
30
44
43
Figure 1 – Large Compactor Assembly
Note: B1821 Compactor Shown
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 12 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
COMPACTOR BOM
Figure 1 – Large Compactor Assembly
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Engine
Muffler Cap
Sheet Metal Screw
Hex Bolt
Lock Washer
Washer
Base Plate
Rubber Shock Mount
Lock Washer
Cap Screw
Steel Spacer
Steel Mounting Plate
Disc Spring
Flat Head Screw
Flat Head Screw
Lock Washer C/S
Bridge Ass’y
Slider Nut
Lock Washer
Hex Bolt
Hex Bolt
Hex Nut
Steel “L” Bracket
Item #
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Description
Hex Bolt
Handle Ass’y
Hex Bar
Internal Lock Washer
Hex Bolt
Exciter Ass’y
Pulley
Woodruff Key
Set Screw
Clutch Ass’y
Spacer Washer
Flat Head Screw
Clutch Key
Belt Guard
Flat Head Screw
Hex Bolt
Hex Bolt
Washer
Lock Washer
Nylock Nut
Belt
Clutch Spacer
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 13 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
CUSTOMER PARTS LIST
Assembly # Large Compactor (Low/High Speed)
(B1821, B1824)
Item #
B1821
B1824
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
*
21357
11112
11115
30008
10402
10905
30072
30007
30005
30012
30020
30035
30053
30013
30033
30004
30067
30037
10009
30019
30001
10108
30036
30142
30065
30017
30003
30015
30076
14284
30130
10609
50117
30202
30042
11256
30032
30167
10843
30181
13312
10919
10902
10317
30195
11254
30190
30074
21357
11112
11115
30008
10402
10905
30066
30007
30005
30012
30020
30035
30053
30013
30033
30004
30067
30037
10009
30019
30001
10108
30036
30142
30065
30017
30003
30015
30076
14284
30130
10609
50117
30202
30042
11256
30032
30167
10843
30181
13312
10919
10902
10317
30195
11254
30190
30074
Description
Honda Engine, 5.5hp, GX160
Muffler Cap GX160
HH Self Tap ¼" x 3/8"LG
HHCS 5/16-18 UNC x 1-3/4”
Lock Washer, 5/16"
Washer, 3/8 Narrow
Base Plate Ass'y
Rubber Shock Mounts 1/2-13 Nut
Lock Washer, 1/2" Hi-Collar
SHCS, 1/2-20 UNF x 3" LG
2" OD x 3/4" LG Spacer
5/16 x 2" x 6" MTG Plate
Disc Spring 3/4"ID
FHCS 1/2-13 UNC x 3/4"
FHCS 1/2-13 UNC x 1"
Lock Washer 1/2" C/S
Bridge Ass'y
Slider Nut, 5/8” x 5/8” x 3-3/4”
Lock Washer, 1/2"
HHCS 1/2-13 UNC x 1-1/2"
HHCS 5/16-18 UNC x 2”
Hex Nut, 5/16-18 UNC
Positive Stop
HHCS 5/16-18 UNC - 3/4"
Handle Tube
Handle Pin
Lock Washer 1/2"ID Internal
HHCS 1/2-13 UNC x 3/4”
Exciter Ass'y
Pulley BC, 42” x 1-1/4”, 1 pc, L & S Models
Pulley BC, 38” x 1-1/4”, 2 pc, H Models
Woodruff Key (1010) 1"dia x 5/16"thk
SHSS, 5/16-18 x 0.57” UNC, Cup Point
Clutch Assy (Compactor)
Retainer Washer, 1-1/4"OD x .125"THK
FHSCS 5/16-24 UNF x 1"
Clutch Key 3/16"SQ x 2"LG
Belt Guard Comp LG
FHCS 3/8-18 UNC x 1-1/4"
HHCS 3/8-16 UNC x 3/4"
HHCS 3/8-16 UNC x 1-1/4"
Flat Washer, 5/16" Dia.
Lock Washer 3/8”
Nylock Nut 3/8-16UNC
Belt - AX 34
Clutch Spacer
Clutch Spring (not shown)
Allen Key
Qty
Eff. Date
1
1
3
4
14
2
1
8
2
2
4
2
2
4
2
6
1
2
12
4
2
2
1
10
1
2
2
8
1
1
1
1
3
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
11/20/07
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
7/12/05
12/02/04
12/02/04
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 14 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
SMALL COMPACTOR ASSEMBLY – B1318
Figure 2 – Small Compactor Assembly
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 15 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
COMPACTOR BOM
Figure 2 – Small Compactor Assembly
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Honda
Muffler Cap
Self Tapping Screw
Hex Bolt
Locknut
Flatwasher
Base Plate Assembly
Rubber Mount
High Collar Lockwasher
Socket Bolt
Bushing
Handle Hinge Cap
Rubber Handle Bushing
Water Tank Bracket
Lockwasher
Hex Bolt
Bridge Assembly
Slider Nut
Item #
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Description
Washer
V-Belt
Hex Bolt
Locknut
Hex Bolt
Belt Guard
Handle Assembly
Handle Pin
Lockwasher
Clutch Key
Excitor Assembly
Pulley
Woodruff Key
Set Screw
Compactor Clutch
Clutch Washer
Flat Head Bolt
Clutch Spacer
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 16 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
CUSTOMER PARTS LIST
Assembly # Small Compactor
(B1318)
Item #
Part #
Description
Qty
Eff. Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
21340
11112
11115
30008
10402
10919
30106
30007
30005
30012
30120
30121
30122
30192
10009
30015
30133
30037
11043
30203
30001
10108
30031
30132
30123
30017
10521
30032
30129
14284
10609
50117
30202
30042
30041
11254
Honda GX120 4HP
Muffler Cap - #18340-ZE1-010
#8 Self Tapping Bolt
HHCS 5/16 - 18 x 1-3/4
Locknut 5/16"
Flatwasher 5/16"Dia
Base Plate Assembly - 13" x 18"
Rubber Mounts 1/2-13UNC
Lockwasher, High Collar 1/2"
SHCS 1/2-20UNF x 3"LG
Bushing
Handle Hinge Cap
Rubber Handle Bushing
Water Tank Bracket
Lockwasher 1/2"
HHCS 1/2-13 x 3/4"LG
Bridge Assembly
Slider Nut, 5/16-18UNC
Washer 1/4"
V-Belt AX30
HHCS 5/16-18 x 2"LG
Locknut 5/16-18 UNC
HHCS 1/4-20 UNC x 1/2"LG
Belt Guard
Handle Tube
Handle Pin
Lockwasher, 1/4"Dia
Clutch Key, 3/16” x 3/16” x 2”LG (GX120/160)
Excitor Assembly
Pulley BC 42 x 1-1/4"Bore
Woodruff Key # 808
SHSS Cup Pt. 5/16-18UNC x 1/2"LG
Compactor Clutch
Clutch Washer
FHSCS 5/16-24 x 3/4"LG
Clutch Spacer
1
1
3
4
4
2
1
4
2
2
2
4
2
1
10
10
1
2
2
1
3
3
3
1
1
2
3
1
1
1
1
3
1
1
1
1
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
09/27/07
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
09/27/07
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
7/12/05
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 17 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
EXCITER ASSEMBLY
6
7
10
1
11
12
5
8
4
2
1
9
7
6
3
8
5
Figure 3 – Exciter Assembly
Note: Large Exciter Shown.
Item #
1
2
3
4
5
6
Description
Bearing
Large Shaft Ass’y
Oil Seal
Pipe Plug
Cap Screw
Retaining Ring
Item #
7
8
9
10
11
12
Description
O-Ring
O-Ring
End Cap
End Cap
Steel Tube
Set Screw
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 18 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
CUSTOMER PARTS LIST
Assembly # 30129, 30077, 30076
(Small, S-model, L & H model) Exciter Assembly
Item #
1
2
3
4
5
6
7
8
9
10
11
12
B1318
30047
30164
10610
10911
30010
30016
30027
30028
30044
30045
30125
10987
S
Model
30047
30163
10610
10911
30010
30016
30027
30028
30044
30045
30025
10987
L&H
Model
30047
30162
10610
10911
30010
30016
30027
30028
30044
30045
30025
10987
Description
Bearing #NJ308EG1C3
Shaft Ass’y
Oil Seal
Pipe Plug, Sq. Hd.,3/8-18
SHCS 1/4-20 x 1/2 UNC
Retaining Ring, N5000-400
O-Ring, #224, Fluorocarbon
O-Ring, #224, Fluorocarbon
Flange
End Cap
Mechanical Tube
Dowel Pin, 3/16”Dia. x 1/2”LG
Qty
Eff. Date
2
1
1
1
4
2
4
4
1
1
1
2
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
12/02/04
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 19 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
TROUBLESHOOTING
WON’T START
 Throttle fully open
 Hand lever wire broken
 No gas
 Dirty gas
 Gas filter plugged
 Gas line plugged
 Hole in gas line
 Gas supply valve turned off
 Safety switch wire or connectors not making good
contact
 Other engine problems (Refer to engine manual)
BELT WEARING RAPIDLY
 Belt adjusted improperly
 Pulley out of alignment
 Wrong belt/defective belt
 Clutch sticking
STARTS BUT NO HIGH SPEED
 Engine problems
 Throttle cable broken or seized
 Throttle lever and connectors loose or out of adjustment
 Clutch shoes worn
WON’T MOVE FORWARD OR REVERSE
 Exciter spinning too slow or not at all
 Debris on the undercarriage of the exciter base
MACHINE JUMPS ON FLOOR
 Surface too hard, unyielding
 Warped or damaged compactor base
OIL LEAKS
Exciter
 End-cap seals worn or damaged
 Mainshaft seal worn
 Damaged bearing
 Too much oil in exciter housing
EXCITER SHAFT WILL NOT TURN
 Bearing(s) seized
 Shaft keys broken
 Belt damaged
 Engine rpm’s too low
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 20 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
SPECIFICATIONS
VIBRATORY PLATE COMPACTOR
Model
Plate Size
Centrifugal
Force
Cycles per
Minute
Travel Speed
Engine
Operating
Weight
B1318
13" x 18"
(33 x 46cm)
2000 lbs.
909 kg
5040
110 ft/min.
34 m/min.
Honda
4 HP
138 lbs.
63 kg
B1821-S
18" x 21"
(46 x 53cm)
2450 lbs.
1114 kg
5040
91 ft/min.
28 m/min.
Honda
5.5 HP
184 lbs.
84 kg
B1821-L
18" x 21"
(46 x 53cm)
2800 lbs.
1273 kg
5040
93 ft/min.
28.5 m/min.
Honda
5.5 HP
186 lbs.
85 kg
B1821-H
18" x 21"
(46 x 53cm)
3600 lbs.
1636 kg
5800
110 ft/min.
34 m/min.
Honda
5.5 HP
187 lbs.
85 kg
B1824-S
18" x 24"
(46 x 61cm)
2450 lbs.
1114 kg
5040
89 ft/min.
27 m/min.
Honda
5.5 HP
193 lbs.
88 kg
B1824-L
18" x 24"
(46 x 61cm)
2800 lbs.
1273 kg
5040
91 ft/min.
28 m/min.
Honda
5.5 HP
195 lbs.
88 kg
B1824-H
18" x 24"
(46 x 61cm)
3600 lbs.
1636 kg
5800
110 ft/min.
34 m/min.
Honda
5.5 HP
196 lbs.
89 kg
Optional Equipment: Self-drip Spray System
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 21 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
COMPANY INFORMATION
Worldwide Distribution
International Marketing
Distributed By:
Bartell Morrison Inc.
375 Annagem Blvd.
Mississauga, ON, Canada
L5T 3A7
Tel: (905) 364-4200
Fax: (905) 364-4201
http://www.bartellmorrison.com
Conforms with the provisions of the “MACHINES” directive, modified
(directive 89/392/CEE) and the national codes transposing it.
(Directive 89/392/CEE, modified) and the rules governing its
transposition
Mississauga, Ontario, Canada, September 2009
European Representative
Steve Adam
Steve Adam
steveadam@bartellmorrison.com
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 22 -
Created: 11/10
Revised: 06/14
VIBRATORY PLATE COMPACTORS INSTRUCTION MANUAL
NOTES
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444
- 23 -
Created: 11/10
Revised: 06/14
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