Midmark Asepsis 21® Systems, International (Whip) Delivery Installation guide

Midmark Asepsis 21® Systems, International (Whip) Delivery Installation guide
INSTALLATION INSTRUCTIONS
for the
Concept LR Mounted
Asepsis 21 Delivery Unit
TM
SECTION I - REQUIREMENTS
1.
2.
3.
4.
PHYSICAL REQUIREMENTS................................................................................... 1
ELECTRICAL REQUIREMENTS .............................................................................. 1
WATER SUPPLY REQUIREMENTS ......................................................................... 1
AIR SUPPLY REQUIREMENTS ................................................................................ 1
SECTION II - INSTALLATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
UNPACKING THE CARTONS ................................................................................... 2
UTILITIES CONNECTION BOX (J BOX) INSTALLATION ......................................... 2
ELECTRICAL CONNECTIONS TO THE CONNECTION BOX (J BOX) .................... 2
INSTALLING THE UNIT ............................................................................................ 4
UMBILICAL TUBING CONNECTIONS
NON-ROTATION CHAIR (INTERNAL UMBILICAL) .................................................. 6
UMBILICAL TUBING CONNECTIONS
ROTATING CHAIR (EXTERNAL UMBILICAL) .......................................................... 7
INSTALLING THE STOP ROTATION PIN .................................................................. 8
PREPARING THE FLEX ARM................................................................................... 8
UMBILICAL TUBING CONNECTIONS
TO THE UTILITIES CONNECTION BOX (J BOX) ..................................................... 9
SECTION III - CONTROLS
1. ASEPSIS 21 HANDPIECE DELIVERY SYSTEM CONTROLS ............................... 10
2. EXTERNAL CONTROLS AND FUNCTIONS .......................................................... 11
SECTION IV - PURGING AND TESTING THE SYSTEM
PURGING AND TESTING THE SYSTEM .................................................................... 12
SECTION V - FINAL CHECK LIST
FINAL CHECK LIST ...................................................................................................... 12
© Midmark Corporation 2001 SF-1789
003-1213-00 Rev. H (5/13)
INSTALLATION INSTRUCTIONS
for the
Concept LR Mounted
Asepsis 21 Delivery Unit
TM
SECTION I - REQUIREMENTS
WALL
1. PHYSICAL REQUIREMENTS
AF1006
31" MIN
CLEARANCE
REQ'D TO
PLACE ARM
PERPENDICULAR
TO CHAIR
16" MIN to 21"MIN
CENTER OF CHAIR
TO CENTER OF ARM HUB
Before installing, ensure that the physical
requirements of the unit are met (See Figure 1).
2. WATER SUPPLY REQUIREMENTS
CENTERLINE
OF CHAIR
A 1/2" pipe terminating with 1/2"NPT. Stub up 3/4"
to 1" from the finished surface.
o
245
The static water pressure should be in the range of
30-50 psi. A suitable pressure reducing valve is
essential for trouble free operation if the pressure
exceeds the recommended range.
22“
24"
3. ELECTRIC SUPPLY REQUIREMENTS
o
300
Have an electrician install a 1/2 in. (13 mm) conduit
box with quad or equal receptacle. Top of box must
be no higher than 4-1/2 in. (114 mm) above finished
surface of floor.
18.12"
4. AIR SUPPLY REQUIREMENTS
14.3"
A 1/2" pipe terminating with 1/2" NPT. Stub up 3/4"
to 1" from the finished surface.
The static air pressure must be between 80-100
psi at the valve. A pressure reducer should be
installed if the pressure exceeds 100 psi.
13.3"
13.5"
42" MIN
55.5" MAX
24"
8" APPROX.
BASE LIFT TRAVEL:
17" (43.2 cm) +- 0.5"
DEPENDING ON LIMIT
SWITCH SETTING
For maximum life and trouble free operation, the
air supply must be clean and dry. It is recommended
that a moisture separator and filter be installed as
near the connection as possible and accessible for
periodic cleaning.
BASE PLATE DIMENSIONS:
24" (61 cm) WIDE X 34"
(86.3 cm) LONG
Figure 1
© Midmark Corporation 2001 SF-1789
1
SECTION II - INSTALLATION
1. UNPACKING THE CARTONS
The Concept LR unit is shipped in a carton
containing the following items:
 Asepsis 21 instrument head and arm
 Unit arm assembly
 Optional equipment
 Small parts box
 Utilities connection box (J box), and
installation instructions
 Installation instructions (this manual), and
operator’s manual
Check for signs of damage to the carton or to the
contents. Make sure all items listed above are
present. If there is any evidence of damage due to
shipping or if any of the items are missing from the
carton, notify the shipper at once. Be careful not to
discard any small parts or instruction sheets with
the packing material.
2. UTILITIES CONNECTION BOX (J BOX)
INSTALLATION
To install the J box, use the installation instructions
supplied with the connection box. These contain
important information needed for proper installation.
They may also be used as a template to locate the
utilities for connection. The installation of the utilities
connection box should be performed by a qualified
technician.
3. ELECTRICAL CONNECTIONS TO THE
CONNECTION BOX (J BOX)
Attention
The electrical and plumbing supply connectors
must be installed by an electrician and plumber
in compliance with local building codes. All
required hardware is to be supplied by
contractor. Supply connections must be located
to fit inside the J-box and be properly distanced,
within reach of the chair umbilical [4 or 8 foot
(1.2 or 2.4 m)].
Equipment Alert
When installing 115~ (VAC) receptacle in the
J-Box, position it so that all the other
components needed in the box will also fit.
Grounding reliability can only be achieved if this
equipment is connected to an equivalent receptacle
marked Hospital Grade (NEMA 5-15R, HOSPITAL
GRADE).
DANGER: Turn off all electrical power
at the power source before making
primary electrical connections.
Please consider the following before beginning:
 The connection box can be installed anywhere
in the room within the range of the 6 foot
umbilical that will connect the box to the unit.
Locate the box where the incoming service lines
will not cause an obstruction.
 Air is the only service required unless a heated
syringe or lighted handpieces are to be used.
 Waste, vacuum or water lines are not necessary
unless separate devices requiring these
services are to be used.
 The location of the incoming services on the
installation plan are suggestions and can be
altered to suit the situation.
2
© Midmark Corporation 2001 SF-1789
SECTION II - INSTALLATION (CONT)
4. INSTALLING THE UNIT
Use the following procedure to mount the unit to
the chair:
1. Remove the mounting bracket cover by
loosening the four cover screws
(See Figure 2).
3. Place a level against the top portion of the unit
arm, loosen or tighten the leveling screws to
level the arm. Be sure to check the level in all
directions by moving the level in all directions
around the post.
4. Tighten the 3/4” bolt and check the level again.
Repeat the leveling procedure if necessary.
2. Position the arm assembly on the mounting
bracket; then screw the 3/4” bolt and washer
into the tapped hole leaving the arm assembly
lose enough to adjust the leveling screw.
MOUNTING BRACKET
COVER
COVER SCREW
CHECK LEVEL
IN ALL DIRECTIONS
3/4" BOLT
LEVELING
SCREWS
WASHER
ARM ASSEMBLY
MOUNTING BRACKET
ON CHAIR
AF1002
Figure 2
© Midmark Corporation 2001 SF-1789
3
SECTION II - INSTALLATION (CONT)
5. Carefully remove all packing material from the
unit and read all information tags and labels.
6. Slide the umbilical into the “P” clamp with 2”
extending beyond the clamp. Tighten the clamp
to keep the umbilical from sliding out when the
unit arm is rotated. (See Figure 3)
7. Make the tubing and wiring connections as
shown in the diagrams (See Figure 5 & 6) and
neatly secure with the clips provided. Replace
the cover.
8. Check the ar m assembly movement by
swinging it from one side of the chair to the
other. If more or less friction resistance is
desired, loosen or tighten the three resistance
set screws on the underside of the arm
assembly.
WARNING: To avoid personal injury or
equipment damage, do not attempt to
adjust the bolt. It has been set to
manufacturer's specifications.
WATER BOTTLE
TUBING
3 RESISTANCE
SET SCREWS ON
UNDERSIDE OF
ARM ASSEMBLY
"P" CLAMP
UNIT UMBILICAL
2"
DO NOT ADJUST THIS
BOLT (SEE WARNING ABOVE)
ARM ASSEMBLY
AF1004-B
Figure 3
4
© Midmark Corporation 2001 SF-1789
SECTION II - INSTALLATION (CONT)
5. UMBILICAL TUBING
CONNECTIONS
NON-ROTATION CHAIR
(INTERNAL UMBILICAL)
Figure 5 shows the connections
to be made in the mounting
bracket area under the seat of a
chair with an internal umbilical.
This installation should be
performed by a qualified
technician.
Figure 4
© Midmark Corporation 2001 SF-1789
5
SECTION II - INSTALLATION (CONT)
6. UMBILICAL TUBING
CONNECTIONS
ROTATING CHAIR
(EXTERNAL UMBILICAL)
Figure 5 shows the connections
to be made in the mounting
bracket area under the seat of a
chair with an external umbilical.
This installation should be
performed by a qualified
technician.
Figure 5
6
© Midmark Corporation 2001 SF-1789
SECTION II - INSTALLATION (CONT)
7. INSTALLING THE STOP ROTATION PINS
Stop Pin
Install the stop rotation pins on the unit arm as
follows:
1. Slide the trim ring up (See Figure 6).
2. Install two stop pins.
Trim Ring
3. Slide the trim ring down.
CAUTION: The rotation stop pins must
be installed to prevent the arm being
rotated completely around several
times, which could damage internal
tubing.
Stop Pin
8. PREPARING THE FLEX ARM
Figure 6
The flex arm has a built in locking mechanism
controlled by a toggle switch located on the
underside of the instrument head. Refer to Figure
7 and use the following procedure to prepare this
feature for use:
1. Remove the end cap.
2. Slide the flex arm cover back to expose the
interior of the flex arm.
3. Remove the wire tie which will release the lock
pawl from the latch block.
4. Check the vertical movement of the flex arm.
The flex arm tension is adjusted at the factory
and should not require adjustment. However if
adjustment is desired, simply tighten the
tension nut to increase tension or loosen the
tension nut to decrease tension.
End Cap
5. Slide the flex arm cover into position taking care
to position the bottom cover in its track.
6. Replace the end cap.
 Flex Arm Cover
 Wire Tie
 Tension Nut

Figure 7
Lock Pawl
Bottom Cover
Latch Block
© Midmark Corporation 2001 SF-1789
7
SECTION II - INSTALLATION (CONT)
9. UMBILICAL TUBING CONNECTIONS
TO THE UTILITIES CONNECTION
BOX (J BOX)
Figure 8 shows the connections to be made inside
the J box. Refer to installation instructions supplied
with J-box. They may be used as a template to
locate the utilities for connection. The installation
should be performed by a qualified technician.
NOTE: Six feet of umbilical is
provided. This may be shortened to
suit the installation requirements or
personal preference.
5/16" CLEAR TUBE
DRIVE AIR OUT
TO FOOT
CONTROL
1/8" ORANGE TUBE
COOLANT WATER
PILOT AIR
UMBILICAL
1/4" CLEAR TUBE
DRIVE AIR OUT
FOOT CONTROL
TUBING INLET AIR
(5/16" Clear w/
Black Dash)
VACUUM
1/8" RED TUBE
PILOT AIR
MASTER VALVE
Blue
1/4" BLUE TUBE
CUSPIDOR
(Optional)
White
WASTE
POWER
SUPPLY
(LIGHT ONLY)
Green
Clear
TUBING FOR
OPTIONS
1/8" BROWN TUBE
1/8" PURPLE TUBE
NON-CONTROLLED
AIR MASTER VALVE
1/8" BROWN TUBE
AIR TO DISTILLED
WATER BOTTLE
WATER
AIR
AIR REGULATOR
FOR DISTILLED
WATER BOTTLE
1/8" YELLOW
(Tagged w/ "C")
or WHITE TUBE
FOR CUSPIDOR
(Optional)
1/8" YELLOW TUBE
FOR SYRINGE AIR
1/4" CLEAR TUBE
FOR AIR QUICK CONNECT
(Optional)
Figure 8
8
© Midmark Corporation 2001 SF-1789
SECTION III - CONTROLS
1. ASEPSIS 21 HANDPIECE DELIVERY SYSTEM CONTROLS LOCATED UNDER COVER
A complete set of handpiece and syringe adjustments are located directly under the magnetically held cover
for protection against contamination. Lift up either back corner of cover for easy removal. All controls are
labeled with symbols identifying their function. All control functions are described below. Refer to Figure 9 for
locations.
I-2-3 HANDPIECE COOLANT WATER
VOLUME
Adjusts the amount of coolant water to
corresponding handpiece.
4-5-6 DRIVE AIR PRESSURE SETTING
Adjusts drive air pressure for corresponding
handpiece. Use to set maximum handpiece
pressure indicated on gage. Refer to handpiece
manufacturer’s specifications for proper setting.
7- SYRINGE AIR VOLUME ADJUSTMENT
Adjusts the volume of air to the syringe and
affects air water spray pattern.
8- SYRINGE WATER VOLUME ADJUSTMENT
Adjusts the volume of water to the syringe and
affects water spray pattern.
9- COOLANT AIR VOLUME ADJUSTMENT
Adjusts the volume of coolant delivered to all
handpieces. It affects the spray pattern of air
and water at the handpiece. If the handpiece
has a coolant air connection in the handpiece
itself, this adjustment will have no effect and
can be completely shut off.
10- HANDPIECE PRESSURE GAGE
Indicates individual handpiece pressure when
handpiece is operating.
11-12-13 MAGNETIC LATCHES
These hold the cover in place.
14-HANDPIECE COOLANT WATER FLUSH
BUTTON
Controls the coolant water flush valve located
on the underside of the delivery head.
Figure 9
© Midmark Corporation 2001 SF-1789
9
SECTION III - CONTROLS (CONT)
2. EXTERNAL CONTROLS AND FUNCTIONS
MASTER ON /OFF VALVE
Located on the bottom of the instrument head
directly behind the handpiece holder bar
support, this two position toggle control turns
the main air and water on or off the utilities box.
Up position is on.
ARM LOCK
WATER ON/OFF VALVE
Located on the foot control, this switch provides
water for coolant spray to the handpiece when
the switch is moved forward to the “On” position
(toward blue dot) and the foot control is
depressed (wet cutting). When the valve is in
the "Off" position, water will not be delivered to
any handpiece.
Located on the bottom of the instrument head,
this two position toggle controls the arm lock
mechanism.
AUTOMATIC HANDPIECE ACTIVATION
The automatic kink valves are designed to
permit activation of the selected handpiece
when it is removed from its holder. Drive air
will be delivered to the selected handpiece
when the foot control is depressed.
WET/DRY FOOT CONTROL
The disc-type foot control operates the selected
handpiece at varying speeds depending upon
the foot pressure applied to the disc. Positioning
the coolant water selector toggle allows coolant
water for wet cutting to be selected by the
motion of the foot. Applying foot pressure to
the disc will operate the selected handpiece and
water spray if turned on.
10
© Midmark Corporation 2001 SF-1789
SECTION IV - PURGING AND TESTING THE SYSTEM
When the installation is complete you should purge the system to clear the tubing of
any foreign material and to purge the air out of the water tubing. This also serves to
test the equipment for proper function.
1.
Before attaching the handpieces, turn on the
air, water and vacuum to the utilities
connection box.
6.
Remove a handpiece hose from its holder.
7.
Depress the foot control to operate the coolant
water and drive air for 30 seconds.
2.
Open the shut-off valves in the utilities
connection box.
8.
3.
Fill the water bottle with distilled water.
Depress the coolant water flush button on the
underside of the Asepsis 21 head to allow the
water to flow for 30 seconds.
4.
Turn on the master valve lever on the Asepsis
21 head.
9.
Repeat this procedure with each handpiece
hose.
5.
Lift the cover off the Asepsis 21 head and turn
the coolant water and coolant air volume
controls adjustment knobs completely open.
10. Operate the air and water for both doctor and
assistant's syringes for 30 seconds.
11. Install the handpieces.
12. Set the coolant water and coolant air volume
controls to the desired position.
SECTION V - FINAL CHECK LIST
When all the assembly and installation procedures are completed, the unit should be
checked out in accordance with the following check list to ensure that assembly is
complete and that all controls function properly.
 Check complete system for any air or water leaks.
 Be sure the person who will operate the unit
 Check to make sure there is proper air and water
receives the Operator's Manual and any other
appropriate information or instructions.
flow to the handpieces.
 Check the drive air pressure for the handpiece
being used to make sure it is set correctly.
 If any optional equipment has been installed, make
sure it is properly installed and functioning as
intended.
 Check the syringes for proper function and water
flow.
© Midmark Corporation 2001 SF-1789
11
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement