Operator's
Manual
.A.V
. 15
CLARKE-AMERICAN
Vacuum 15 Gallon
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke
American Sanders machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
For new books write to:
Clarke ®
, 2100 Highway 265, Springdale, Arkansas 72764
Form No. 70641B 7/05 Printed in the U.S.A.
Table of Contents
Important Safety Instructions .................................................................................... 3
Specifications and Accessories .............................................................................. 5
Grounding Instructions ............................................................................................. 6
How To Assemble the Machine ............................................................................... 7
Machine Operation ................................................................................................. 7
Maintenance and Repair ......................................................................................... 9
Troubleshooting ....................................................................................................... 10
Section II Parts and Service Manual
Assembly Drawing for C.A.V. 15 Gallon................................................................... 12
Parts List ..................................................................................................... 13
Page -2-
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
WARNING
IMPORTANT SAFETY INSTRUCTIONS
AVERTISSEMENT ADVERTENCIA
DANGER:
WARNING:
CAUTION:
Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine.
Failure to read and observe all CAUTION statements could result in damage to the machine or to other property. Read and observe all CAUTION statements found in your Owner's Manual and on your machine.
WARNING:
To reduce the risk of fire, electric shock, or injury:
1. Do not leave machine when plugged in. Unplug from outlet when not in use and before servicing.
2. To reduce the risk of electric shock use indoors only.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in the manual. Use only manufacturer's recommended atattachments.
5. Do not use with damaged cord or plug. If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
8. Do not handle plug or machine with wet hands.
9. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
11. The following materials must not be picked up with the machine: Hot materials
(glowing cigarettes, hot ashes, etc.); Inflammable, explosive or aggressive fluids (e.g.
gasoline, solvents, acids, alkalines, etc.); Inflammable, explosive dusts (e.g.
magnesium or aluminum dust, etc.).
12. Do not use without dust bag and/or filters in place. Use the machine only with an undamaged filter element.
13. Turn off all controls before unplugging.
14. Use extra care when cleaning on stairs.
16. Connect to properly grounded outlet. See "Grounding Instructions".
SAVE THESE INSTRUCTIONS
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -3-
DANGER:
DANGER:
WARNING:
WARNING:
CAUTION:
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine until it is completely assembled. Inspect the machine carefully before operation. Use only as described in this manual. Use only Wap Technology's recommended attachments and replacement parts.
Operating a machine without observing all labels, decals, etc., could result in injury or damage. Read all machine labels before attempting to operate the machine. Make sure all of the labels are attached or fastened to the machine.
Get replacement labels and decals from your Wap Technology distributor.
Before connecting any appliance to the appliance plug socket, the machine must always be switched off. If appliances are connected to the appliance plug socket, ensure that these appliances are also switched off when being connected to the appliance plug socket. See "Appliance Plug Socket" in the
"Grounding Instructions" section in of this manual.
Making technical modifications to the machine could endanger your safety. Do not make any technical modifications to the machine.
Never spray the top section of the machine with water. Can cause danger to persons or danger of short circuits.
Wrap cord around handle when machine is not in use. Use caution not to run over cord while machine is in use.
This machine is not suitable for picking up health endangering dust.
If foam/liquid comes out, switch off immediately.
Page -4-
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
SPECIFICATIONS & ACCESSORIES
Model
Voltage
Frequency
Power
Connected load for appliance plug socket
Volume Flow (air)
Static Water Lift
Filter Surface Area
3-Stage
Sound Level
Cord Length
Tank Volume
Width
Depth
Height
Weight
Order # for bag-type filter elements
(pack of 5 elements)
Order # for filter element
H.E.P.A. Filter
Clothe Filter Liner /
Washable
Filter Element Cover
Squeegee Floor Tool
Replacement
Squeegee Blades
NA = Not available
C.A.V. 15
120 V
60 Hz
1200 Watts
600 Watts
120 CFM
90"
2,212 sq. inches
58 db(A)
22'
15 gal.
17"
17"
26"
33 lbs.
52850A
29747
40181
61086A -Dacron
61281A-Sateen
11801
5149
6114
(set of 2)
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -5-
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-volt circuit and has a ground plug that looks like the plug illustrated in figure
1. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.
WARNING: To prevent possible electric shock, protect the machine from rain. Keep the machine in a dry building.
WARNING: To prevent possible electric shock, always use a 3-wire electrical system connected to the electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
WARNING: Do not cut, remove or break the ground pin. If the outlet does not fit the plug, consult your electrical contractor.
WARNING: Have worn, cut or damaged cords replaced by an authorized service person.
Grounded
Outlet
Grounding
Pin
(A)
Figure 1
Grounded
Outlet
Box
EXTENSION CORDS
Use only an approved extension cord with three conductors, a plug with three terminals, and a connector body with three holes. The machine has a power cord with wire size 16
AWG (AWG means American Wire Gauge).
WARNING: If you use an extension cord, use an extension cord with minimum wire size 14 AWG.
Do not use an extension cord longer than 50 feet.
Do not join two extension cords.
APPLIANCE PLUG SOCKET
Before connecting any appliance to the appliance plug socket, the machine must always be switched off. If appliances are connected to the appliance plug socket, ensure that these appliances are also switched off when being connected to the appliance plug socket.
CAUTION: The operating instructions and the safety precautions contained therein must be observed when using appliances connected to the appliance plug socket of the machine.
Page -6-
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
HOW TO ASSEMBLE THE MACHINE
CAUTION!
On delivery, the accessories - are lying in the tank and must be removed before the machine is used for the first time. See figure 2.
To assemble the machine, remove the machine top section:
The power cord must not yet be inserted into a plug socket.
1. Open the retaining clamps and lift off the machine top section (Figure 3).
2. Place a bag-type filter into the tank as described in the instructions printed on the filter.
3. Fit the machine top section back on the tank, and close the retaining clamps.
4. Connect the suction hose. The "Wap Multifit" enables any Wap Technology suction hoses (27, 32, 36, 50 mm diameter) to be connected to the machine (Figure 4).
MACHINE OPERATION
Picking Up Dry Substances
Before picking up dry substances, the bag-type filter should always be installed in the tank. It is then easy to dispose of the material picked up and the service life of the main filter element is significantly increased. Dry cleaning without bag-type filter is also possible.
WARNING: Inflammable substances must not be picked up with the machine!
After picking up liquids, the filter element is damp. Damp filter elements can clog more quickly when dry substances are picked up. For this reason, the filter element should be dried or replaced before picking up any dry substances.
Picking Up Liquids
Before picking up liquids, the bag-type filter must always be removed from the tank.
WARNING: Inflammable liquids must not be picked up with the machine!
If foaming is observed, stop work immediately and empty the tank.
Switching On The Machine (C.A.V 15)
Turn the switch to position "I" (Figure 3).
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Figure 2
Figure 3
Page -7-
MACHINE OPERATION
Changing The Bag Type Filter
1. Close the bag-type filter sleeve with the slide
(Figure 4).
2. Pull the bag-type filter sleeve off the inlet fitting.
3. Dispose of the used bag-type filter in accordance with the local waste disposal regulations.
4. Place a new bag-type filter into the tank as described in the instructions printed on the filter.
IMPORTANT!
Push the bag-type filter sleeve completely onto the inlet fitting.
Replacing The Filter Element
1. Switch off the machine and pull the plug of the power cord out of the plug socket.
2. Remove the machine top section from the dirt tank and place to one side with the filter element facing upwards (Figure 5).
3. Unscrew the filter retaining nut (1) and remove together with the retaining washer (2).
4. Pull off the filter element (3).
5. Push on a new filter element.
6. Fit the filter retaining washer and tighten the retaining nut.
7. Dispose of the used filter element in accordance with the local waste disposal regulations.
MAINTENANCE AND REPAIR
CAUTION: Before cleaning and servicing the machine, always remove the power cord.
Carry out only maintenance operations described in these operating instructions. Use only original Wap
Technology spare parts.
CAUTION: Do not make any technical modifications to the machine. Your safety could be endangered as a result!
For all other maintenance and repair work, please contact and authorized Wap
Technology Service department.
Page -8-
Figure 4
Figure 5
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Problem
Motor does not start.
Reduced suction power.
TROUBLESHOOTING
Cause
1. The fuse or plug socket has blown.
2. Overload protection switch has tripped.
1. Reset the fuse
Action
2. Allow the machine to cool down approximately
5 minutes; if the machine does not start again automatically, contact the Service Dept.
1. Bag-type filter full.
2. Suction hose clogged.
3. Filter element clogged.
1. Replace bag-type filter.
2. Clean suction hose.
3. Clean and replace filter element.
No suction power during wet cleaning.
1. Tank full (float switch closing off the suction opening).
1. Empty tank.
NOTES
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -9-
NOTES
Page -10-
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
.A.V
. 15
W et/Dr y V acuum
Section II
Parts and Service
Division of
(70641B)
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -11-
Page -11-
CLARKE-AMERICAN SANDER TECHNOLOGY C.A.V. 15 Operator's Manual
47
41
40
38
37
39
41
42
43
44
45
5
46
36
35
34
C.A.V. 15
Assembly Drawing 7/05
32
31
33
1
2
48
3
12
5
6
8
7
12
10
14
13
15
16
54
17
29
50
9
11
26
25
27
52
51
54
20
53
19
49
Page -12-
18
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
C.A.V. 15
Assembly Parts List 7/05
11
12
13
14
7
8
9
10
5
6
3
4
Ref.
Part No.
Description Qty
1
2
47014
47006
Ring, Foam Rubber
Silencer
1
1
44239
26792
11253
11222
Lower Housing, SQ.
Ground Contact SQ. 10
Screw, 50mm x 20mm
Packing Ring, Gasket
1
1
1
1
11256
48421
11835
45692
46418
11565
29747
47025
Screw, 35mm x 18mm
Terminal Block
Float, Short
Deflector
Filter Frame
Screw, 50 x 18
Fleece Filter, SQ.
Covering
15
16
29753
31972
Filter Holder Disc, SQ.
Rubber Seal, Vac Motor
17 52850A Filter Bags, 15 Gallon
18 100006 Canister, SQ 15 Blue
19
80154A
Screw, ¼ -20 x 1½ Brass
20
19880
Clamp
23
24
59977A Wheel
46298 Cater Swivel
1
1
2
4
1
1
1
1
1
2
1
1
1
1
25 15102 Swivel, Hose 1
26
10330A
Suction Hose 1.5" x 25' (Includes 25,27) 1
27 11597 Hose Cuff
29
40536A
Lead, Ground Antistatic
31 26774 Carbon Brush (Pair) 1
1
1
32 26785 Vac, Motor Complete 1
33 47035 Rubber Seal, Vac Motor
34 44240 Upper Housing, SQ
39
40
41
42
35
36
37
38
47015
25700
29989
48338
29755
46297
46248
49267
Motor Ring
Air Diverter, SQ.
Rotary Switch, SQ.
Screening Filter
Control Panel
Plug Cover
Screw
Plug Socket
43
44
45
46
243606 Knob, SQ.
9868
18274
11254
O Ring 10 x 2.5 mm
Screw
Screw
47 26801 Handle
48 26803 Cover SQ.
49
30174A
Spacer, Antistatic
50
920349
Nut, ¼ - 2
51
11565
Screw, 50 x 18
52
11180
Inlet
53
80299A
Rivet
54
80219A
Washer
NI
NI
61086A Filter Bag, Dacron
61281A Filter Bag, Sateen
NI 639804 Curved Wand, Chrome (Not illustrated)
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -13-
NOTES
Page -14-
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
U. S. A. Locations
CLARKE PRODUCT SUPPORT BRANCHES
European Locations
CORPO
PRODUCTION FACILITIES
Clarke ®
, Springdale, Arkansas
2100 Highway 265
Springdale, Arkansas 72764
(479) 750-1000
Customer Service - 1-800-253-0367
Technical Service - 1-800-356-7274
American Lincoln ®
, Bowling Green, Ohio 43402
1100 Haskins Road
PRODUCTION FACILITIES
ALTO Danmark A/S, Aalborg
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 21 00
ALTO Danmark A/S, Hadsund
Industrikvarteret
DK-9560 Hadsund
+45 72 18 21 00
SERVICE FACILITIES
Clarke ®
, Elk Grove, Illinois 60007
2280 Elmhurst Road
(847) 956-7900
Clarke ®
, Denver, Colorado 80204
1955 West 13th Ave.
(303) 623-4367
Clarke ®
, Houston, Texas 77040
7215 North Gessner Road
7 1 3 - 9 3 7 - 7 7 1 7
SERVICE AND SALES FACILITY
American Lincoln ®
/ Clarke, Madison Heights,
Michigan 48071-0158
29815 John R.
(810) 544-6300
American Lincoln ®
/ Clarke, Marietta, Georgia 30066
1455 Canton Road
(770) 973-5225
SALES AND DISTRIBUTION CENTER
Clarke ®
, Secaucus, NJ 07094
74 Henry Street
(201) 864-5503
Clarke ®
Clarke American Sanders
A.L. Cook
Customer Service Headquarters and Factory
2100 Highway 265
Springdale, Arkansas 72764
(479) 750-1000
Technical Service
1 - 8 0 0 - 3 5 6 - 7 2 7 4
SALES SUBSIDIARIES
Clarke ®
Canada Ltd., Rexdale Ontario
24 Constellation Ct.
(416) 675-5830
ALTO Overseas Inc., Sydney (Australia)
1B/8 Resolution Drive
Caringbah NSW 2229
+61 2 9524 6122
ALTO Cleaning Systems Asia Pte Ltd., Singapore
No. 17 Link Road
Singapore 619034
+65 268 1006
ALTO Deutschland GmbH, Bellenberg (Germany)
Guido-Oberdorfer-Straße 2-8
89287 Bellenberg
+49 0180 5 37 37 37
ALTO Cleaning Systems (UK) Ltd., Penrith
Gilwilly Industrial Estate
Penrith
Cumbria CA11 9BN
+44 1768 868 995
ALTO France S.A. Strasbourg
B.P. 44, 4 Place d’Ostwald
F-67036 Strasbourg
Cedex 2
+33 3 8828 8400
ALTO Nederland B.V.
Postbus 65
3370 AB Hardinxveld-Giessendam
The Netherlands
+31 184 677 200
ALTO Sverige AB, Molndal (Sweden)
Aminogatan 18
Box 4029
S-431 04 Molndal
+46 31 706 73 00
ALTO Norge A/S, Oslo (Norway)
Bjornerudveien 24
N - 1 2 6 6
+47 2275 1770
Clarke ®
American Sanders
C.A.V. 15 Operator's Manual
Page -15-
14600 21st Avenue North
Plymouth, MN 55447-3408 www.clarkeus.com
Phone: 800-253-0367
Fax: 800-825-2753
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