Cross Technologies | 1582-03 | Manual - Cross Technologies, Inc.

Manual - Cross Technologies, Inc.
Model 1582-03
Instruction Manual
Data Switch
April 2009 Rev C
AUTO
AUTO
CH 2
CH 1
MAN ALM ONLINE
MANUAL
SELECT
MODEL 1582
SWITCH B
SWITCH A
ON- ALM REM RESET
LINE
CH 2
CH 1
MAN ALM ONLINE
MANUAL
SELECT
ON- ALM REM RESET
LINE
1
2
CROSS TECHNOLOGIES, INC.
POWER
Data, drawings, and other material contained herein are proprietary to Cross Technologies, Inc.,
but may be reproduced or duplicated without the prior permission of Cross Technologies, Inc.
for purposes of operating the equipment.
When ordering parts from Cross Technologies, Inc., be sure to include the equipment
model number, equipment serial number, and a description of the part.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
(770) 886-8005
FAX (770) 886-7964
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL info@crosstechnologies.com
INSTRUCTION MANUAL
MODEL 1582-03 Data Switch
TABLE OF CONTENTS
Warranty
1.0 General
1.1 Equipment Description
1.2 Technical Characteristics
2.0 Installation
2.1 Input & Output Connectors
2.2 Controls & Indicators
2.3 Mechanical
2.4 Time Out Alarm
2.5 Installation/Operation
2.6 Environmental Use Information
PAGE
2
3
3
4
5
5
7
8
8
8
10
WARRANTY - The following warranty applies to all Cross Technologies, Inc. products.
All Cross Technologies, Inc. products are warranted against defective materials and
workmanship for a period of one year after shipment to customer. Cross Technologies,
Inc.’s obligation under this warranty is limited to repairing or, at Cross Technologies, Inc.’s
option, replacing parts, subassemblies, or entire assemblies. Cross Technologies, Inc. shall
not be liable for any special, indirect, or consequential damages. This warranty does not
cover parts or equipment which have been subject to misuse, negligence, or accident by the
customer during use. All shipping costs for warranty repairs will be prepaid by the
customer. There are not other warranties, express or implied, except as stated herein.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
(770) 886-8005
FAX (770) 886-7964
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL info@crosstechnologies.com
1582-03 Manual, Rev. C
Page 2
4/13/09
MODEL 1582-03 Data Switch
1.0 General
1.1 Equipment Description
The 1582-03 Data Switch provides Auto, Manual, or Remote relay switching between CH1 and CH2 RS232C
data signals on pins 2 or 3, selectable, with pin 5 ground and the other pins of the DB9 connectors not
connected. Alarm conditions are either if data is lost for a preset 1 to 9 minutes on CH1, CH2 or with external
alarm contact closures. The 1582-04 has two switches in one chassis. Switching logic can be jumper selected
as follows:
1. CH1 Prime Mode - Switches from CH1 to the CH2 only if CH1 alarms and CH2 is good. Switches back
when CH1 no longer in alarm or both CH1 and CH2 are bad.
2. Latch to CH2 Mode - Latches to CH2 if CH1 alarms and CH2 is good. Return to CH1 only when Manual
Reset switch is pushed or Remote Reset pin is grounded and if no alarm on CH1.
3. Minimum AUTO switching, Initial Channel Select ( ICS) Mode - Switch stays on channel last selected
by Manual or Remote selection after return to AUTO. AUTO switching occurs only if current channel
alarms and other channel is clear.
If power is lost or first applied (as alarms at power up dictate), CH1 is selected. The Manual Select switch and
(when in AUTO) contact closures to Remote Select pins, select CH1 or CH2 independent of alarms. LEDs and
closures indicate alarms and switch selection of CH1 or CH2 and REMOTE or MANUAL operation.
Redundant power supplies.
SWITCH A
MAN ALM ONLINE
AUTO
CH 2
CH 1
MANUAL
SELECT
MODEL 1582
SWITCH B
AUTO
CH 2
CH 1
ON- ALM REM RESET
LINE
MAN ALM ONLINE
MANUAL
SELECT
1
ON- ALM REM RESET
LINE
2
CROSS TECHNOLOGIES, INC.
POWER
FRONT PANEL
AC1
AC2
GND
DATA 1
DATA OUT
DATA 2
J106
J107
J103
1
J8
FIGURE 1.1 Model 1582-03 Front and Rear Panels
CH 1
DATA
CH 2
DATA
SELECTED
DATA
ALM
DET
CH1
MANUAL
SELECT
CH 1
CONTROL LOGIC
ALM
DET
CH2
1582-03 BLOCK
DIAGRAM
1582-03 Manual, Rev. C
AUTO
CH 2
1 2 1 2 REM. 1 2 M R 1 2 1 OR 2
ALM REM. SW MON A E DATA ALARM
NM
RST
Page 3
4/13/09
1.2 Technical Specifications
Data Characteristics
Input/Output
Data rate
Connectors, data
Pin Switched
Ground pin
RS232C
128 kbps, maximum
DB9, female
2
5
Switch Characteristics
Type
Isolation
Switch after data loss
Switch time
Contact resistance
Configuration
Connectors, data
Conn, alarm/controls
Relay, non-blocking
>40 dB to 128 kbps
1 to 9 minutes (factory set)
≤10 milliseconds after command to switch
≤10Ω, < 1Ω typ
SPDT
DB9, Female
Barrier Strip
Controls
MANUAL SELECT
Manually select CH1, CH2, or AUTO operation. If operating in the ICS mode,
the last channel manually selected (CH1 or CH2) will be the initial channel if
both channel alarms are clear or both channels are in alarm.
Resets switch to CH1 if it is good and switch is in the latch mode, Also Resets
returning operation to AUTO
SWITCH RESET
REMOTE by
Indicators, LEDs
CH1 ON-LINE
CH2 ON-LINE
MANUAL
ALARM CH1
selectable)
ALARM CH2
selectable)
POWER 1
POWER 2
REMOTE
Turns green when Channel 1 is selected
Turns green when Channel 2 is selected
Turns red when the Manual Select switch manually selects channel 1 or 2.
Turns red when CH1 data alarms or on external alarm input (closure or open,
Turns red when CH2 data alarms or on external alarm input (closure or open,
Other
Mechanical
Power
Turns green when power is applied to AC1 input on the rear panel
Turns green when power is applied to AC2 input on the rear panel
Turns amber when REMOTE control is active
19 inch standard chassis 1.75”high X 12” deep
Redundant power supplies;100-240 ±10% VAC, 47 - 60Hz, 2A max
*Specifications subject to change without notice
1582-03 Manual, Rev. C
Page 4
4/13/09
2.0 Installation
2.1 Input/Output Connectors
The following are the input and output connectors.
AC1 - POWER IN 1
1.5 A FUSE
AC1
J107 - SWITCHED DATA
AC2
GND
AC2 - POWER IN 2
1.5 A FUSE
DATA 1
DATA OUT
DATA 2
J106
J107
J103
J106 - DATA 1
1
J8
J103 - DATA 2
J8 - CONTROLS
FIGURE 2.0 1582-03 REAR PANEL
5
4
9
3
8
2
7
1
6
FIGURE 2.1 DB9 PIN OUTS
1582-03 Manual, Rev. C
Page 5
4/13/09
TABLE 2.0 INPUT / OUTPUT CONNECTORS
J103, J106, J107 - DATA CONNECTORS (FIGURE 2.1)
Function
DATA
GROUND
NOT CONNECTED
Pin #
Description
2
RS232C Levels
5
Ground
1,3,4,6,7,9 Not connected
J8 - MONITORS AND CONTROLS CONNECTOR (FIGURE 2.0)
Function
ALARM 1 IN
ALARM 2 IN
REMOTE 1 IN
REMOTE 2 IN
REMOTE RESET IN
Pin #
13
14
1
2
4
REMOTE INDICATION
MANUAL INDICATION
SWITCH 1 MON
SWITCH 2 MON
SWITCH MON COMMON
DATA ALARM
DATA CH1 ALARM
DATA CH2 ALARM
GROUND
15
8
11
12
6
9
5
10
3,7
Description
Ground or Open (selectable by JP102) gives Ch 1 alarm
Ground or Open (selectable by JP102) gives Ch 2 alarm
When in Auto, momentary ground on this pin selects Ch 1
When in Auto, momentary ground on this pin selects Ch 2
When in LATCH mode, ground resets switch to Ch 1,
resets Remote to Auto
*Open collector output (< 5Ω) to gnd when in REMOTE mode.
*Open collector output (< 5Ω) to gnd when in MANUAL mode.
**Relay closure to J8 pin 6 (<5Ω) when selected data is channel 1 data..
**Relay closure to J8 pin 6 (<5Ω) when selected data is channel 2 data.
Common pin for SWITCH 1, 2 MONITOR
*collector (< 5Ω) to gnd when data on CH1 or CH2 is lost
*Open collector (< 5Ω) to gnd when data on CH1 is lost
*Open collector (< 5Ω) to gnd when data on CH2 is lost
Ground
*Max voltage able to be connected to this is +20 VDC @ 30ma
**Max voltage to be connected to this is +30 VDC@ 100 ma
C1, AC2 - POWER IN - Provides AC inputs for dual power supplies.
1582-03 Manual, Rev. C
Page 6
4/13/09
2.2 Controls and Indicators
The following are the controls and indicators.
MODEL
SWITCH
SWIT
AUTO
CH 1
MAN ALM
CH 2
ON- MANUAL ON- ALM REM RESET
LINE SELECT LINE
1
2
POWER
FIGURE 2.2 1582-03 CONTROLS AND INDICATORS
TABLE 2.1 FRONT PANEL CONTROLS AND INDICATORS
Item
Description
CH1 ON-LINE LED Turns green when Channel 1 is selected
CH2 ON-LINE LED Turns green when Channel 2 is selected
MANUAL LED
Turns red when the Manual Select switch manually selects channel 1 or 2.
ALARM CH1 LED
Turns red when Channel 1 data times out or on external alarm input
ALARM CH2 LED
Turns red when Channel 2 data times out or on external alarm input
REMOTE LED
Turns amber when REMOTE control is active
MANUAL SELECT
3-position switch as follows:
LEFT - manually select Channel 1
center - Auto - switch position determined by alarm and Remote closures
RIGHT - manually select Channel 2
If operating in the ICS mode, the last channel manually selected (CH1 or
CH2) will be the initial channel when Manual Switch is returned to Auto
if both channel alarms are clear or both channels are in alarm.
SWITCH RESET
Resets switch to CH1 if it is good and switch is in the latch mode,
Also resets Remote selection to normal AUTO operation
POWER 1 LED
Turns green when power is applied to AC1 input on the rear panel
POWER 2 LED
Turns green when power is applied to AC2 input on the rear panel
1582-03 Manual, Rev. C
Page 7
4/13/09
2.3 Mechanical
The 1582-03 is housed in a 1RU (1-3/4”H x 19”W x 12”D) rack mountable chassis. The unit is rack mounted
by attaching the front panel to a rack through the four holes at the edges of the panel.
2.4 Time Out Alarm
The length of time after data is removed before a loss of data alarm is indicated can be factory set from 1 to 9
minutes in 1 minute increments.
2.5 Installation/Operation
1. Install the 1582-03 in the equipment rack.
1.1. Elevated operating ambient - If installed in a closed or multi-unit rack assembly, the operating
ambient of the rack may be greater than the room ambient. Thereofre, considerations should be
given to the Tmra.
1.2. Reduced air flow - Installation of the equipment in a rack should be such that the amount of air
flow required for safe operation of the equipment is not compromised.
1.3. Mechanical loading - Mounting of equipment in a rack should be such that a hazardous condition
is not achieved due to uneven loading.
1.4. Circuit overloading - Consideration should b e given to the connection of the equipment to the
supply circuit and the effect that overloading of cicuits could have on overcurrent protection and
supply wiring. Appropriate consideration of equipment nameplate ratings should be given
supply connections.
1.5. Reliable earthing - Reliable earthing of rack mounted euipment should be maintained. Particular
attention should be given to supply connections other than direct connection to the Branch (use
of power strips).
2. Connect data to the DB-9 DATA connectors (J106, 107, 103).
3. Connect to signals on the MONITORS AND CONTROLS connector, J8, as desired
(see Figure 2.0, Table 2.0).
4. Connect power via two power cords.
4.1. AC Fuse - The fuse is a 5 mm X 20 mm, 2 amp slow blow (Type T) and is inserted in the far slot
in the drawer below the AC input as shown in Figure 2.3. There is a spare fuse in the near slot. If
a fuse continues to open, the power supply is most likely defective.
5. Manually switch between channels 1 and 2 and be sure switching occurs.
6. Switch to Auto. Alarm channel 1 and note that automatic switching occurs. Remove alarm to channel 1
and note that the output switches as desired. Push RESET if in LATCH mode. Repeat for Channel 2.
1582-03 Manual, Rev. C
Page 8
4/13/09
7. Check that Ch 1 and Ch 2 are selected when in Auto and momentary ground is applied to J8 pins
(1) and (2) Momentarily ground remote Reset pin 4 on J8 to return to Auto operation.
FUSE DRAWER
SPARE FUSE DRAWER
AC Fuse - 2 amp slow blow (Type T 2A GDC),
5 mm X 20 mm
INPUT
~
100-240± 10%VAC
47-63 Hz
2A MAX
FUSE
TYPE T 2A GDC
250 VOLT
FOR 100 - 240 V~
FIGURE 2.3 AC INPUTS AND FUSES
1582-03 Manual, Rev. C
Page 9
4/13/09
2.6 Environmental Use Information
A. Rack-Mounting - To mount this equipment in a rack, please refer to the installation instructions
located in the user manual furnished by the manufacturer of your equipment rack.
B. Mechanical loading - Mounting of equipment in a rack should be such that a hazardous condition
does not exist due to uneven weight distribution.
C. Elevated operating ambient temperature - If installed in a closed or multi-unit rack assembly,
the operating ambient temperature of the rack may be greater than room ambient temperature.
Therefore, consideration should be given to Tmra.
D. Reduced air flow - Installation of the equipment in a rack should be such that the amount of air flow
required for safe operation of the equipment is not compromised. Additional space between unit
may be required.
E. Circuit Overloading - Consideration should be given to the connection of the equipment to the supply
circuit and the effect that overloading of circuits could have on over current protection and supply wiring.
Appropriate consideration of equipment name plate rating should be used, when addressing this concern.
F. Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular
attention should be given to supply connections other than direct connection to the Branch
(use of power strips).
G. Top Cover - There are no serviceable parts inside the product so, the Top Cover should not be removed.
If the Top Cover is removed the ground strap and associated screw MUST BE REINSTALLED
prior to Top Cover screw replacement. FAILURE TO DO this may cause INGRESS and/or EGRESS
emission problems.
1582-03 Manual, Rev. C
Page 10
4/13/09
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
(770) 886-8005
FAX (770) 886-7964
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL info@crosstechnologies.com
1582-03 Manual, Rev. C
Page 11
4/13/09
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