Energy Saving Pneumatic Products

Energy Saving Pneumatic Products
CAT.E02-21 A
SMC ECOLOGICALLY MINDED PNEUMATICS SYSTEMS
Proposals for Energy Saving
Pneumatic Systems
SMC supports innovations in energy saving
production systems.
As countermeasures for global
warming are coming into effect,
"energy savings" has become a key
theme for corporate reforms.
At the Kyoto Conference on Climate
Change (December 1997), a 6%
reduction of CO₂ emissions from the
1990 emission rate was set as a
target to be achieved by 2010. Also,
as amendment of the energy saving
law in Japan suggests, it is predicted
that the trend for energy savings
involving corporations will become
increasingly demanding.
In this climate, SMC will strive for
innovations of production systems
with energy savings in mind. With
cooperation from customers, we will
promote energy saving programs for
pneumatic systems.
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
Table of Contents
Energy Saving Proposals & Energy Saving Equipment List
Recognizing the current state
Table of Contents 3, 4
Features 1
What are approach energy saving measures?
2
Energy Saving Proposals
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
Proposal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Air Line Maintenance
Features 3, 4
Non-operation
5
Air Blow
6, 7, 8
Air Tools
9
Air Leakage
10, 11
Air Purge (Air Micro)
12
Paint Stirring
13
Actuators
14, 15
Vacuum Ejectors
16, 17
Liquid Removal
18, 19
Coolant (Cleaning) Pump
20, 21
Cooling Water
22
Hydraulic Clamp
23
Low Power Consumption/Long Life
24
Japan's Approach to Global Warming Prevention
Energy saving law
Series ISO14000
(The law concerning the rationalization of energy usage )
(Environment management system)
• Effective as of June 1979 (amended in 1993 and 1997)
• Amended in February 1997
Reduction of energy units by an annual average of 1% or
more
• Future
Due to the responsibility placed on Japan at the Kyoto
Conference on Climate Change, it is predicted that
corporations will be expected to implement active and
deliberate reduction measures (energy savings).
Global warming prevention bill
• Corporate approach
Global warming prevention → Reduction of electrical energy
Ozone layer protection measures → Promote replacement of
refrigerants
Reducing industrial wastes → Increase recycling rate
Producing products with reduced environmental burden
• Future
Reduction of environmental burden and active implementation
of energy saving measures with consideration to limited natural
resources based on management and control in accordance
with ISO14000 will be demanded.
A 6% reduction of industrial CO₂ emissions from 1990 levels is targeted for 2010.
However, presentation of a plan for 10% or more reduction will be demanded.
Table of Contents 1
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Features
Energy Saving Equipment
Actuators
Series MGZ
Series MGF
PFC/QFC valves
(Made to Order)
Series ZCUK
(Made to Order)
(Made to Order)
(Made to Order)
Series CCT
Actuator
Actuator
Actuator
Air blow
Air blow
Air leakage
Air leakage
Air leakage
Hydraulic clamp
Hydraulic clamp
Series VXD21/22/23
Series VCA
VQ20/30
Series VXZ
Series VXA21/22
Series VP300/500/700
Series VG342
Series VP3145/3165/3185
Series VM1000 VM100/200/400
Series VNC
(Special order product)
Series VBA1110 to 4200
Air blow, Air tool, Non-operation
Air blow, Air tool
Air blow, Air tool
Cooling water
Air purge
Air purge, Paint stirring
Air purge, Non-operation
Air purge, Non-operation
Air purge
Coolant
Paint stirring
Hydraulic clamp
Page 30
33
35
37
39
Air blow, Air tool, Coolant
Air blow, Air tool, Air leakage
Air leakage
Air leakage
Air leakage
Air blow, Air tool
Air leakage
Air blow, Air tool
Air blow, Air tool
Air blow, Air tool
Actuator
Air blow, Air tool
Air blow, Air tool
Air line maintenance
Air line maintenance
Air line maintenance
Page 56
59
69
70
71
72
72
73
74
75
76
77
79
80
81
82
PFA/PFW Series
Series ZSE40/ISE40
Series ZSE3/ISE3
Series ZSE5B/ISE5B
Series PPA
(Made to Order)
Series ISA
(Special order product)
Air line maintenance, Air blow, Air tool, Air leakage, Cooling water
Air line maintenance, Air blow, Air tool, Vacuum
Air line maintenance
Air line maintenance, Liquid removal, Coolant
Air blow, Air tool
Air line maintenance, Air blow, Air leakage
Air purge
Liquid removal
Page 84
111
117
119
127
133
135
137
Series ZH
Series ZU
Series ZL112/ 212
(Special order product)
(Special order product)
(Special order product)
Liquid removal
Liquid removal
Vacuum
Vacuum
Vacuum
Liquid removal
Page 140
142
143
148
149
150
Series FG
(Made to Order)
Coolant
Air line maintenance, Coolant
Page 152
154
Actuator
Air blow, Air tool, Coolant
Actuator
Page 158
159
161
Page 2
13
15
17
18
19
22
23
24
27
Actuators
Non-rotating double power cylinder
Guide table
PFC/QFC valves
Hollow rod cylinder
Free mount cylinder for vacuum
Water resistant air cylinder
Cylinder with heavy duty scraper
Cylinder with coil scraper
Air-hydro booster
Air-hydro converter
Directional Control Equipment
40
42
44
46
50
52
53
Auxiliary Pneumatic Equipment/Air Preparation Equipment
Series KN
Series KK
Series TRB
Series TRBU
Series TKS
Series TCU
Series TK
Series AR1000 to 6000
Series AR2001 to 4001
Series AR425 to 935
Series AR1000 to 6060
Series AW1000 to 4000
Series AW2001 to 4001
GD40-2-01
Digital flow switch
High precision digital pressure switch
Digital pressure switch
Digital pressure switch for general purpose fluid
Compact manometer
Air leakage tester
Air catch sensor
Negative pressure detection valve
Vacuum ejector
In-line vacuum ejector
Multistage ejector
Vacuum ejector with check valve
Pad with check valve
Vacuum ejector for water soluble coolant removal
Industrial Filters
Vacuum Equipment
Vacuum Equipment
Sensors/Measuring Instruments
Sensors
Measuring
Instruments
Nozzles for blowing/Sensing heads
S couplers
FR double layer tubing
FR double layer polyurethane tubing
Double layer tubing stripper
Polyurethane coil tubing
Tube cutter
Modular type regulator
Regulator with integrated pressure gauge
Pilot operated regulator
Modular type regulator with check valve
Filter regulator
Filter regulator with integrated pressure gauge
Air filter element part number list
Differential pressure gauge
Filter with element service indicator
Auxiliary Pneumatic
Directional Control
Equipment
Equipment
Air Preparation Equipment
Pilot operated 2 port solenoid valve
Direct operated 2 port solenoid valve
Pilot operated 2 port solenoid valve
Zero differential pressure operated 2 port solenoid valve
Direct air operated 2 port valve
Pilot operated 3 port solenoid valve
Pilot operated 3 port solenoid valve
Large 3 port solenoid valve
3 port mechanical valve
Coolant valve
Flow switching 2 port air operated valve
Booster valve
Industrial Filters
Industrial filter
Industrial filter (Regenerative element specification)
Model Selection Program
Energy Saving Program
SMC Pneumatics CAD System Ver.2.1E
Other
(CD-ROM)
Other (CD-ROM)
Table of Contents 2
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Energy Saving Proposals & Energy Saving Equipment List
Proposal 1
Pressure/Flow Control
Flow rate and pressure controls
SMC FLOW SWITCH
SMC FLOW SWITCH
UNIT
UNIT
RESET
RESET
SET
SET
SMC FLOW SWITCH
UNIT
RESET
SET
Proposal 2
Idling
Reduction of air
leakage and air for
purging when
equipment is not
operated.
Master
Air Blow
Reduction of air for blowing
Air blow
Proposal 4
Air gun
Air Tools
Reduction of air for air tools
Impact wrench
(air motor)
Proposal 5
Proposal
Proposal
Air Leakage
Stop air leakage from piping equipment
Air Purging (Air Micro)
6 Reduction of air for purging
Pilot operated 2 port solenoid valve
Pilot operated 3 port solenoid valve
Large 3 port solenoid valve
Series VXD21/22/23
Series VG342
Series VP3145/3165/3185
Pilot operated 2 port solenoid valve
Direct operated 2 port solenoid valve
Pilot operated 2 port solenoid valve
Nozzles for blowing/Sensing heads
S couplers
Polyurethane coil tubing
Modular type regulator
Regulator with integrated pressure gauge
Pilot operated regulator
Filter regulator
Filter regulator with integrated pressure gauge
Digital flow switch for air
High precision digital pressure switch
Compact manometer
Air leakage tester
Energy Saving Program
Hollow rod cylinder
Free mount cylinder for vacuum
Series VXD21/22/23
Series VCA
Series VQ20/30
Series KN
Series KK
Series TCU
Series AR1000 to 6000
Series AR2001 to 4001
Series AR425 to 935
Series AW1000 to 4000
Series AW2001 to 4001
Series PFA
Series ISE40
Series PPA
(Made to order)
S couplers
FR double layer tubing
Double layer tubing stripper
Tube cutter
Air leakage tester
Digital flow switch for air
Water resistant air cylinder
Air cylinder with heavy duty scraper
Air cylinder with coil scraper
Series KK
Series TRB/TRBU
Series TKS
Series TK
(Made to order)
Series PFA Series
Direct air operated 2 port valve
3 port mechanical valve
Air catch sensor
Page 39
Series VXA 21/22
46
Series VM1000 VM100/200/400
135
Series ISA 21/22
Series ISE40
Series ISE3
Series ISE5B
(Made to order)
Page 84
133
127
56
81
82
111
117
119
154
80
30
42
44
(Made to order)
Series ZCUK
(Made to order)
(Made to order)
Page 30
33
35
56
59
72
73
74
75
77
79
85
111
127
133
159
17
18
Page 59
69
71
72
133
85
19
22
23
Work piece
Paint Stirring
7 Reduction of air consumption for paint stirrer
Stirrer
Series PFA/PFW
(Made to order)
Series PPA
Series KN
GD40-2-01
M/C
solenoid valve
Proposal 3
Digital flow switch
Air leakage tester
Compact manometer
Nozzles for blowing/Sensing heads
Differential pressure gauge
Filter with element service indicator
High precision digital pressure switch
Digital pressure switch
Digital pressure switch for general purpose fluid
Industrial filter (Regenerative element specification)
Air filter element part number list
Pilot operated 3 port solenoid valve
Series VP300/500/700
Flow switching 2 port air operated valve (Special order product)
Page 40
52
Paint pump
Paint tank
Table of Contents 3
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Proposal 8
Actuators
Air reduction for
actuators
Non-rotating double power cylinder
Guide table
PFC/QFC valves
Modular type regulator with check valve
Model Selection Program
SMC Pneumatics CAD System Ver. 2.1E
Series MGZ
Series MGF
High precision digital pressure switch
Vacuum ejector with check valve
Pad with check valve
Multistage ejector
Page 111
Series ZSE40
148
(Special order product)
149
(Special order product)
143
Series ZL112, 212
Vacuum ejector for water soluble coolant removal
Vacuum ejector
Linear vacuum ejector
Negative pressure detection valve
Digital pressure switch for general purpose fluid
(Special order product) Page 150
Series ZH
140
Series ZU
142
(Special order product)
137
Series ZSE5B/ISE5B
120
Coolant valve
Nozzles for blowing/Sensing heads
Digital pressure switch for general purpose fluid
Energy Saving Program
Industrial filter
Industrial filter (Regenerative element specification)
Series VNC
Series KN
Series ISE5B
Page 2
13
15
Series AR1000 to 6060
76
158
161
Lifter
Proposal 9
Vacuum
Air reduction for vacuum ejectors
Suction
transfer
Proposal 10
Liquid Removal
Air reduction for
liquid removal pumps
P
Air type liquid
removal pump
Machine
Oil pan
Oil waste
Coolant (Cleaning) Blow
Proposal 11 Power reduction for
coolant pumps
Proposal
12
Cooling Water
Series FG
(Made to order)
Page 50
56
120
159
152
154
Zero differential pressure operated 2 port solenoid valve Series VXZ
Digital flow switch for water
Series PFW
Page 37
104
Air-hydro booster
Air-hydro converter
(Made to order)
Series CCT
Page 24
27
5 port solenoid valve
5 port solenoid valve
2 port solenoid valve
Series SY
Series VQ
Series VQ20/30
Features 24
24
Page 35
Power reduction for
cooling water pump
Welding gun
Proposal
13
Hydraulic Clamp
Power
reduction for
hydraulic
pump
M
Hydraulic cylinder
Work piece
Hydraulic pump
Proposal 14
P
Hydraulic
control valve
Low Power Consumption/Long Life
Reduction of power used for solenoid valve energization
and service life improvement
Low power
consumption
Long
life
Table of Contents 4
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Recognizing the current state... First step toward energy savings and improving awareness
To promote energy savings in pneumatic
systems, it is necessary to recognize and
control the existing system's air consumption and to improve the awareness of energy saving (cost awareness) in the work
place.
Based on usage, electric power consumption for
air (compressor) is thought to be 20% of the entire
consumption (Figure 1).
Furthermore, air consumption based on usage is
as shown in Figure 2. It is necessary to understand and control the air consumption for these
usages.
Actuators
10%
Air 20%
Coolant
30%
Air leakage
20%
Other
50%
(Figure 1)
Electric power consumption
Air blow
70%
(Figure 2)
Air consumption
It is said that energy saving measures begin with measurement and end with measurement.
Find out where, how much, and for what purpose the energy is being used.
Then, find out how much can be reduced as a result of improvements.
Effective energy saving improvements can be implemented by recognizing and controlling the current state
of energy consumption and the result of the improvements, entirely with numerical values.
Reason for
improvement
Measurement
Recognize
the potential of
improvement
Recognize
current
consumption
Improvement
Air line maintenance equipment
to recognize the current state
Digital flow switch
Series PFA
Separately measures air consumption
by facility and by line.
• Measured flow rate: 12000l (max.)
Measurement
Energy savings
Verify the enegy
consumption
after the improvement
Educational panels to improve
energy saving awareness
Air leakage tester
(Made to order)
Measures leakage flow rate.
• Measured flow rate: 9999l (max.)
Air blow
demonstration panel
Air leakage
demonstration panel
Guides the approach to and
improvement methods for air blow.
Air leakage can be heard and felt.
Coolant blow
demonstration panel
Vacuum ejector
demonstration panel
Large fluctuations of energy in the
discharge, caused by the relationship
between the nozzle and upstream
piping system, can actually be
confirmed.
The point where the difference occurs
between a good system and a bad
system can actually be measured.
Demonstrates how suction is
maintained by using an ejector
with check valve.
Air consumption can be
compared with a general
vacuum suction system.
Compact manometer
Series PPA
Measures the work piece collision pressure.
Calculates air blow rate with flow rate formula.
Refer to Proposal 1 "Air
Line Maintenance" on
Features 3 for details.
Features 1
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What are energy saving measures?
After improvement
Electric power consumption
Electric power consumption
Before improvement
A
B
C
A
B
C
Time
Time
Compressor operation capacity
Peak consumption of A
Consumption of B
+ Consumption of C
Continuous operation of compressor
Compressors
Compressors
Consumption of A: Consumption from equipment operation
1) Cylinder operation
2) Air blow
3) Suction by ejector, etc.
Reduction of consumption by optimizing.
Reduce the peak flow rate for more even
consumption by considering the cycle time and
operating time.
Consumption of B: Consumption from line operation
1) Purge air to prevent intrusion of coolant, etc.
2) Air blow to prevent foreign matter adhesion
3) Down blow inside the painting booth
Reduction of consumption by optimizing.
Reduce consumption in connection with equipment
operation.
Or, hold consumption to the minimum required.
Consumption of C
1) Air leakage
2) Air curtain, etc.
3) Liquid stirring system operation, etc.
Reduction of consumption by optimizing.
Fix air leakage.
Fix the cause of air leakage.
Consider other methods for consumption such as air
curtains that has purpose.
Features 2
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Proposal
1
Air Line Maintenance
Purpose
Flow maintenance
Before Improvement
Since the current flow rate based on the usage is not recognized,
the target for improvement and its effect are not expressed in
numerical values and remain unclear.
After Improvement
Effective use of measuring instruments.
Flow rate is maintained with numerical values, and the target for improvement and its effect are clarified.
Equipment
q
Digital flow switch
for air
w
e
Air leakage tester
Compact manometer
Equipment
Equipment
Equipment
Equipment
q
w
Air leakage tester
Main Points
q Measure main line and branch line
flow rates.
Digital flow switch for air
Series PFA Page 84
w Measure air leakage rate and air
blow rate
Air leakage tester.
(Made to order)
Page 133
e Measure air blow rate.
Compact manometer
Series PPA Page 127
Measures work piece
collision pressure to
calculate flow rate by
using flow formula.
Related Equipment
Nozzles for blowing/Sensing heads Series KN
Page 56
Features 3
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Purpose
Pressure maintenance
Before Improvement
The importance of regular maintenance for the pressure loss caused by
clogged elements is not recognized. Therefore, a large burden is placed on
the compressor and pump, etc.
After Improvement
Regular maintenance of clogged elements is implemented by mounting pressure
and flow monitoring equipment on each type of filter used on each line.
Main line
Sub line
Main line filter
Series AFF
Reciprocating
air compressor
After-cooler
(air cooled)
Series HAA
After-cooler
(water cooled)
Series HAW
Refrigerated air dryer
Series IDF
Air tank
Series AT
Operating line
q Differential pressure gauge
q Differential
pressure gauge
→
IN
Upstream side
→
OUT
Downsteam side
Main Points
w Element service
indicator
q Check clogged elements by using a
differential pressure gauge.
Differential pressure gauge
GD40-2-02
Page 81
w Confirm clogged condition visually.
Element service indicator filter
e Pressure switch
Page 82
e Verify pressure loss.
High precision digital pressure switch
Series ISE40
Page 111
Related Equipment
Digital pressure switch
Digital pressure switch for general purpose fluid
Digital flow switch for water
Industrial filter
Series ISE3 Page 117
119
ISE5B
104
Series PFW
154
(Made to order)
(Regenerative element specification)
Industrial filter
Air filter element list
Series FG
152
80
Features 4
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Proposal
2
Non-operation
Purpose
Reduction of air for purging and air leakage when equipment is non-operation.
Before Improvement
Since the compressor is in continuous operation even when the equipment is non-operation,
air is constantly consumed due to air leakage and purging, etc.
Air purge
Air leakage
M/C
After Improvement
Air supply to the equipment is stopped when it is non-operation.
Master solenoid valve
M/C
Main Points
Mount a master solenoid valve
to each line and component.
Effect of Energy Saving Improvement
Air consumption
100%
100%
Reduction
Pilot operated 2 port
solenoid valve
Series VXD21/22/23
Page 30
Pilot operated 3 port
solenoid valve
Series VG342
Page 42
Pilot operated
3 port solenoid valve
Series VP3145/3165/3185
Before
After
Page 44
Features 5
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Proposal
3
Air Blow
Purpose
Reduction of air consumption for air blow
Before Improvement
Air blow is performed without any attachment at the air outlet.
S2
S1
Effective area ratio
0.5 : 1
Without nozzles
ø4
Pressure loss: Large
ø4
Work piece
P₂
P₃
P₁
Upstream side
S₁: 22.6
Nozzle side
S₂: 45.2
S₁ : S₂ = 0.5 : 1
ø4
4
0.4MPa
0.08MPa
0.002MPa
Effective area (mm²)
Effective area ratio
Nozzle size (mm)
Number of nozzles
Regulator pressure (P₁)
Outlet pressure (P₂)
Collision pressure (P₃)∗
S₁
S₂
∗ The pressure that the work piece receives is called collision pressure.
After Improvement
Nozzles are attached
S1
S2
Nozzle
ø1.5
Effective area ratio
3.5 : 1
Pressure loss: Small
ø1.5
Work piece
P₂
P₃
Effective area (mm²)
P₁
Effective area ratio
Nozzle size (mm)
Number of nozzles
Regulator pressure (P₁)
Outlet pressure (P₂)
Collision pressure (P₃)∗
S₁
S₂
Upstream side
S₁: 22.6
Nozzle side
S₂: 6.4
S₁ : S₂ = 3.5 : 1
ø1.5
4
0.25MPa
0.225MPa
0.002MPa
∗ The pressure that the work piece receives is called collision pressure.
Effect of Energy Saving Improvement
Air consumption
100%
75%
Reduction
Before
After
Features 6
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Blowing with Air Gun
Before Improvement
In the case of air guns, energy saving measures are not considered
and the factory line pressure is used directly in most cases.
S₂
S₁
Effective area ratio
0.8 : 1
Pressure loss: Large
ø4
Without nozzle
ø4
Effective area (mm²)
Effective area ratio
Nozzle size (mm)
Number of nozzles
Supply pressure
Regulator pressure
Outlet pressure
Upstream side S₁: 9
Nozzle side
S₂: 11.3
S₁ : S₂ = 0.8 : 1
ø4
1
0.5MPa
—
0.2MPa
After Improvement
A nozzle is attached to the tip of the air gun.
A regulator is added and pressure control is improved.
Fittings and tubing are changed to those with large effective areas.
S₁
S₂
Filter
regulator
S coupler
Effective area ratio
3.2 : 1
Coil
tube
Pressure loss: Small
ø2
Nozzle
ø2
Effective area (mm²)
Effective area ratio
Nozzle size (mm)
Number of nozzles
Supply pressure
Regulator pressure
Outlet pressure
Upstream side S₁: 9
Nozzle side
S₂: 2.8
S₁ : S₂ = 3.2 : 1
ø2
1
0.5MPa
0.35MPa
0.33MPa
Effect of Energy Saving Improvement
Air consumption
100%
50 to 75%
Reduction
Before
After
Features 7
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Main Points
Pressure loss improvement
q Use small size nozzles to improve the effective area ratio with the upstream side.
Nozzles for blowing
Series KN Page 56
w Reduce pressure for optional usage.
Regulator
Series AR
Page 73
e Improve effective area by changing fittings.
Filter regulator
Series AW Page 77
S couplers
Series KK Page 59
Large effective area
Related Equipment
Pilot type 2 port solenoid valve
Series VXD21/22/23
Regulator with
integrated pressure gauge
Series AR2001 to 4001
74
Pilot type regulator
Series AR425 to 935
75
Filter regulator with
integrated pressure gauge
Series AW2001 to 4001
79
Digital flow switch for air
Series PFA
85
High precision
digital pressure switch
Series ISE40
111
Compact manometer
Series PPA
127
Polyurethane coil tubing
Series TCU
72
Energy Saving Program
Page 30
159
Hollow rod cylinder
(Made to order)
Free mount cylinder for vacuum
Series ZCUK
Air leakage tester
(Made to order)
17
18
133
Features 8
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Proposal
4
Air Tools
Purpose
Reduction of air consumption for air tools
Before Improvement
As in the case of air guns, energy saving measures are not considered and the factory line pressure is used directly.
Change in immediate pressure
Pressure loss: Large
Pressure (MPa)
0.6
0.5
0.4
0.3
0.2
0.1
0
Time
1 cycle (6 sec)
Impact
wrench
Since the torque for impact wrenches, etc., is determined by the
immediate pressure, a large pressure loss will cause problems such
as torque instability and long cycle time.
After Improvement
Fittings and tubing are changed to those with large effective areas. A regulator is added and pressure control is improved.
Change in immediate pressure
Pressure loss: Small
Filter
regulator
Coil
tube
Pressure (MPa)
0.6
S coupler
0.5
0.4
0.3
Before
improvement
0.2
0.1
0
1 cycle (4 sec)
Torque stability
Shortened cycle time
Effect of Energy Saving Improvement
Air consumption
Main Points
Pressure loss improvement
100%
25%
Reduction
Before
Methods and related equipment are the
same as Proposal 2 "Air Blow" on
Features 6.
After
Features 9
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Proposal
5
Air Leakage
Purpose
Stop air leakage from piping components
Before Improvement
20 to 50% of air consumption is accounted to air leakage.
Since the compressor is in continuous operation regardless of whether equipment is in
operation or at rest, a fixed amount of air is constantly consumed due to leakage from piping.
Air consumption status
Compressor operation status
Flow rate
Tubing, fittings
Couplers
Rubber hoses
Other
Air leakage is
equivalent to 20 to 50%.
Air
leakage
Air leakage, purging
1
20%
25%
30%
25%
3
5
7
9
11
13
15
17
19
21
23
Other
Non-operation time
Operating time
Time
Air leakage examples
• Air leakage from One-touch fittings
due to bad cutting surface of tubing
• Air leakage from couplers due
to bad sealing
• Air leakage from tubing due to
chips, wear-out and spatter, etc.
Leakage
Leakage
Leakage
Features 10
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Main Points
q Select leakage resistant equipment.
S couplers
Series KK Page 59
w Use double layer tubing to prevent
damage to tubing by chips, spatter and
wear-out.
Double layer tubing
Series TRB/TRBU Page 69
P.00
Sealed construction
for reduced leakage
Inner tube
Soft nylon
polyurethane
Exterior layer
FR double layer tubing cross section
e Correct tube cutting surface by using
special tools.
Tube cutter
Series TK Page 72
Double layer tube stripper
Series TKS Page 71
Effect of Energy Saving Improvement
Air consumption
100%
100%
Related Equipment
Air leakage tester
Digital flow switch for air
Water resistant air cylinder
Air cylinder with heavy duty scraper
Air cylinder with coil scraper
(Made to order) Page 133
Series PFA
84
19
(Made to order)
22
(Made to order)
23
Reduction
Before
After
Features 11
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Proposal
6
Air Purge (Air Micro)
Purpose
Reduction of air consumption for air micro
Before Improvement
An air micro is used on machining equipment to confirm precision after machining.
Air is constantly released regardless of the presence of a work piece.
Work piece
After Improvement
The circuit is changed to supply air only when measuring work pieces.
Work piece
2 port
air operated valve
3 port
mechanical valve
Main Points
Stop the air supply depending
on the presence of work pieces.
3 port mechanical valve
Series VM Page 46
Direct air operated 2 port valve
Series VXA21/22 Page 39
Effect of Energy Saving Improvement
Air consumption
100%
95%
Reduction
Related Equipment
Before
After
Air catch sensor
Series ISA
Page 135
Features 12
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Proposal
7
Paint Stirring
Purpose
Reduction of air consumption for paint stirrer
Before Improvement
In a painting booth, it is necessary to have the stirrer in operation at all times to prevent paint from coagulating.
Even when the line is not in operation, air is supplied in the same manner as when it is in operation.
Stirrer
Paint pump
Paint tank
After Improvement
The circuit is changed to operate the stirrer with a minimal air supply when the line is not in operation.
Stirrer
Paint pump
Paint tank
Pilot operated
3 port solenoid valve
Flow switching
2 port air operated valve
Main Points
Effect of Energy Saving Improvement
Air consumption
100%
50%
Reduction
Before
Switch the line flow rate
depending on the operating
time and non-operating time.
Flow switching 2 port air operated valve
(Special order product)
Series VKFA332-X1 Page 52
Pilot operated 3 port solenoid valve
Series VP300/500/700 Page 40
After
Features 13
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Proposal
8
Actuators
Purpose
Reduction of air consumption by actuators
Before Improvement
Cylinder output uses the same pressure for lifting or lowering.
Use of an exterior guide adds extra weight.
After Improvement
By using a double power extension cylinder, a reduction in operating pressure or use of a smaller size
cylinder is made possible.
Use of a large bore tube rod and non-rotating mechanism makes the guide unnecessary.
Main Points
Effect of Energy Saving Improvement
Air consumption
100%
35%
Change to a non-rotating
double power cylinder.
Non-rotating double power cylinder
Series MGZ Page 2
Reduction
Before
After
Features 14
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After Improvement
q To reduce the non-working side output for a lifter when the jig weight is heavy and the
work piece is light
Pressure is reduced in the direction that is influenced by the jig and work piece load.
When a large load effects both lifting and lowering
Regulator with
check valve
w To reduce the non-workting side output for horizontal transfer or a clamp
A PFC valve is used to reduce pressure in the direction that is not affected by a smaller cylinder
output, such as the transfer retraction side or unclamping side.
PFC valve
Only output to one side is necessary.
QFC valve
Main Points
Reduce pressure on the nonworking side.
(Change to a one side regulated circuit.)
Regulator with check valve
Series AR Page 73
PFC/QFC valves
Page 15
Related Equipment
Guide table
Series MGF
Model Selection Program
SMC Pneumatics CAD System Ver.2.1E
Page
13
158
161
Features 15
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Proposal
9
Vacuum Ejectors
Purpose
Reduction of air consumption for vacuum ejectors
Before Improvement
Normally, in the case of vacuum ejector suction, air needs to be constantly supplied to maintain the suction of a work piece.
Standard ejector
Vacuum generation
Assumed to be 2sec.
After Improvement
Use of an ejector with vacuum holding specification enables stopping air supply to maintain the suction at a work piece.
Air consumption is reduced by shortening the vacuum generation time.
Ejector unit circuit
Ejector with
check valve
Vacuum
generation
Vacuum holding
0.5sec
1.5sec
Note) Since vacuum pressure may
drop due to leakage, etc., use a
pressure switch to maintain the
vacuum pressure necessary for
the suction of a work piece.
–80kpa
Work piece
Main Points
Change to an ejector with built-in
check valve.
Effect of Energy Saving Improvement
Air consumption
100%
50 to 75%
Reduction
Vacuum ejector with check valve (Special
order product) Page 148
Related Equipment
High precision digital pressure switch Series ZSE40/ISE40
Page 111
Pad with check valve
Before
INO-3769 (Special order product)
149
After
Features 16
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Before Improvement
For suction of a work piece with leakage, a large suction flow is necessary, which in turn necessitates
the use of a larger nozzle size and increased air consumption.
EXH
SUP
Leakage
Vacuum pressure (kpa)
Single stage ejector ZH18
Nozzle size
ø1.8
Air consumption
150l/min
–14
Vacuum
55
Suction flow (l/min)
After Improvement
Use of an ejector with 3-stage diffuser construction enables a reduction of the air consumption even with
the same suction flow and vacuum pressure.
Vacuum pressure (kpa)
Multistage ejector ZL112
Leakage
Nozzle size
ø1.2
Air consumption
63l/min
–14
55
Suction flow (l/min)
Main Points
Effect of Energy Saving Improvement
Air consumption
Change to an ejector with
3-stage diffuser construction.
Multistage ejector
Series ZL112, 212
100%
Page 143
58%
Reduction
Before
After
Features 17
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Proposal
10
Liquid Removal
Purpose
Reduction of air for a liquid removal pump
Before Improvement
Removal of oil waste accumulated in the oil pan under a machine or conveyor.
The pump is in operation regardless of the amount of liquid and this causes a great energy loss.
P
Air operated
liquid removal pump
• Damage to the diaphragm due to operating
without accumulated liquid
• Clogged check valve due to foreign matter
(chips, etc.)
Machine
Oil pan
Oil waste
After Improvement
Suction method is changed to an ejector operated type and an automatic stop circuit is installed to stop
operation when there is no liquid.
Removal of water soluble coolant
Ejector
Machine
Water soluble coolants are directly
suctioned for removal by the
ejector.
Removal of oil based coolant
Ejector
Tank
Machine
Since oil based coolants are easily
vaporized, they are temporarily
stored in a tank.
Effect of Energy Saving Improvement
Air consumption
100%
70 to 95%
Reduction
Before
After
Features 18
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Main Points
Start or stop the pump depending on the presence of liquid (waste).
q Suction by an ejector prevents clogging (without check valve mechanism)
Vacuum ejector for water soluble coolant removal
(Special order product) Page 150
Vacuum ejector (for oil based coolant removal)
ZH Page 140
w An automatic shut off circuit prevents operation when there is no liquid.
Circuit example
Discharge
side
Negative pressure
detection valve
Removal side
Negative pressure detection valve
(Special order product) Page 137
Related Equipment
Linear vacuum ejector
Series ZU
Page 142
Digital pressure switch for general purpose fluid
Series ZSE5B/ISE5B
119
Features 19
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Proposal
11
Coolant (Cleaning) Pump
Purpose
Reduction of electric power consumption for coolant pump
Before Improvement
Coolant is blown without any attachment at the coolant outlet.
Small diameter piping
Without nozzle
Large diameter nozzle
S2
For cutting
For jig (Blade cooling)
(Reference
surface cleaning)
S1
Pressure loss: Large
Effective area
ratio 0.2 : 1
Washing bed
(Washing chips)
Work piece
ø20
P
Pressure
Pressure
Pump head
(electric power)
Pump capacity
Pressure loss:
Large
Discharge Pump
rate
outlet
Nozzle
outlet
After Improvement
Pressure loss is reduced by attaching nozzles.
Large diameter piping
Small diameter nozzle
S1
With nozzle
S2
Pressure loss: Small
Effective area
ratio 2:1
Pump head (electric power)
ø6
P
Pump capacity
Previous rate
Pressure
Pressure loss:
Small
Discharge
rate
Pump
outlet
Nozzle
outlet
Main Points
Improve pressure loss.
Effect of Energy Saving Improvement
Electric power
consumption
Improve the effective area ratio with
the upstream side by using a small
diameter nozzle.
Nozzles for blowing Series KN
100%
Page 56
75%
Reduction
Related Equipment
Digital pressure switch for general purpose fluid
Series ZSE5B/ISE5B Page 119
Energy Saving Program
Before
After
Industrial filter
159
Series FG
Industrial filter (Regenerative element specification)
(Made to order)
152
154
Features 20
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Before Improvement
For bed washing (chip washing), coolant is discharged constantly without any restraint.
For cutting
For jig (Blade cooling)
(Reference
surface cleaning)
Nozzle
KN
Bed washing
(Washing chips)
Coolant flow/cycle
For cutting
Flow rate
For cutting
For jig
For cutting
For jig
Bed washing
P
Bed washing
1 cycle
After Improvement
Bed washing is stopped when blowing for cutting or jig.
Coolant flow/cycle
The amount
of reduction
is shown by
the shaded
area.
For jig
P
Bed washing
Flow rate
For cutting
For cutting
Bed washing
For cutting
For jig
Bed washing
1 cycle
Coolant valve
Main Points
Improve pressure loss.
Supply and stop coolant for bed washing.
Coolant valve
Series VNC Page 50
Effect of Energy Saving Improvement
Electric power
consumption
100%
20 to 50%
Reduction
Related Equipment
Digital pressure switch for general purpose fluid
Series ZSE5B/ISE5B
Energy Saving Program
Before
After
Industrial filter
Page 119
159
Series FG
Industrial filter (Regenerative element specification)
(Made to order)
152
154
Features 21
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Proposal
12
Cooling Water
Purpose
Reduction of electric power consumption for cooling water pump
Before Improvement
Regardless of operating or non-operating state of a welding gun, cooling water is constantly discharged.
Header
IN
P
P
Pump
OUT
Cooling water tank
Welder
After Improvement
Stop cooling water supply when not welding.
Header
2 port
solenoid valve
IN
P
P
Pump
OUT
Cooling water tank
Welder
Main Points
Effect of Energy Saving Improvement
Electric power
consumption
Stop the supply of cooling water
when not welding.
Zero differential pressure operated 2 port
solenoid valve
Series VXZ Page 37
100%
30 to 50%
Reduction
Related Equipment
Before
After
Digital flow switch for water
Series PFW
Page 104
Features 22
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Proposal
13
Hydraulic Clamp
Purpose
Reduction of electric power consumption for hydraulic clamp
Before Improvement
Hydraulic
cylinder
Hydraulic
control valve
A hydraulic unit is used for work piece clamping when cutting is performed.
M
Hydraulic
cylinder
Work piece
Hydraulic
control valve
Hydraulic pump P
After Improvement
By performing air-hydro conversion for the clamping process, the use of the hydraulic unit is eliminated.
Cutting feed is electrically driven.
Air-hydro converter
Air-hydro booster
M
M
Work piece
Hydraulic cylinder
Main Points
Effect of Energy Saving Improvement
Electric power
consumption
Convert to high output
hydraulic drive.
Air-hydro booster
(Made to order)
100%
30 to 50%
Page 24
Reduction
Before
After
Air-hydro converter
Series CCT
Page 27
Features 23
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Proposal
14
Low Power Consumption/Long Life
Purpose
Reduction of power used for solenoid valve energization,
and service life improvement
After Improvement
Electric power used for solenoid valve energization is reduced by using low power consumption
solenoid valves.
Also, the use of a metal seal construction improves the service life.
Main Points
5 port solenoid valve
Series SY
0.5W
(21mA, 24VDC)
50 million cycles∗
5 port solenoid valve
Series VQ/Metal seal
0.5W(21mA, 24VDC)
200 million cycles∗
2 port solenoid valve
Series VQ20/30
2.5W
(104mA, 24VDC)
20 million cycles∗
∗ These values are based on SMC life test conditions.
Best
For more details refer to Pneumatics No. 1.
Features 24
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Features 25
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Actuators
Actuators
Non-rotating double power cylinder
Guide table
PFC/QFC valves
Hollow rod cylinder
Free mount cylinder for vacuum
Water resistant air cylinder
Air cylinder with heavy duty scraper
Air cylinder with coil scraper
Air-hydro booster
Air-hydro converter
Series
Application
Series MGZ
Series MGF
PFC/QFC valves
Actuators
(Made to order)
Series ZCUK
Air blow
Actuators
Actuators
Air blow
Air leakage
(Made to order)
(Made to order)
(Made to order)
Series CCT
Air leakage
Air leakage
Hydraulic clamp
Hydraulic clamp
Page
2
13
15
17
18
19
22
23
24
27
1
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Non-rotating Double Power Cylinder
Series MGZ
Actuator
ø40, ø50, ø63
Front end lock type and mounting brackets
now available
• End lock holds the rod when extended
• Transaxial foot type, front flange type and rear flange type
Non-rotation guide
is unnecessary !
Slide key x 2
Long stroke capability with space savings
Employs a large bore tube rod up
to 80% of the cylinder's external
square dimension plus slide
bearings. In addition, a built-in
non-rotation mechanism using
slide keys allows direct mounting
of loads.
Strokes up to 1000mm are possible.
The overall cylinder length is not two or more times the stroke length,
as is the case with conventional double output cylinders (tandem type).
Tube rod
diameter
External square
dimension
(Approx. 30%
reduction)
Double output power for extension!
A unique construction doubles the pressurized area for extension.
An ideal air cylinder for lifting and pressing operations.
Air pressure supplied from A operates on surfaces 1 and 2. (extension)
1
2
A B
Clean external appearance
Auto switches are contained in grooves on four sides
Air pressure supplied from B operates on surface 3. (retraction)
3
A B
Piping is centralized on the head cover.
Mounting accuracy improved
Positioning holes are provided on the work piece mounting surface for
easy alignment.
Regulator with check valve is unnecessary
A regulator with check valve normally required for a lifting circuit
becomes unnecessary.
Applications
Press
High strength with space savings
Chuck
Pusher
Moment resistance is equal to that of a guide cylinder (cylinder + two guide shafts).
Furthermore, the mounting cross section is reduced by approximately 40%.
Shooter
Lifter
2
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Non-rotating Double Power Cylinder
Series
MGZ
How to Order
MGZ
Standard Type
40
100
Z73
Number of auto switches
Mounting
Nil
Nil
S
2 pcs.
1 pc.
Actuators
L
F
G
Basic type
Transaxial foot type
Front flange type
Rear flange type
Auto switch type
Bore size
40
50
63
Nil
40mm
50mm
63mm
Without auto switch
(built-in magnet cylinder)
∗ Select applicable auto switch
models from the table below.
Stroke (mm)
Refer to the standard stroke table.
Applicable auto switches: Direct mount type
Auto switch model
Load voltage
Reed
switch
Type
Special
function
Electrical
entry
Indicator
light
Wiring
(output)
3 wire
—
Grommet
DC
—
Yes
2 wire
No
24V
Solid state switch
3 wire (NPN)
—
5V
—
Yes
Diagnostic
indication
(2 color indicator)
2 wire
3 wire (NPN) 24V
3 wire (PNP)
2 wire
Water resistant
(2 color indicator)
0.5
(Nil)
3
(L)
5
(Z)
—
—
Z76
—
IC circuit
100V
—
Z73
—
IC circuit
5V, 12V
12V
—
12V
Applicable load
In-line
5V, 12V 100V or less
5V, 12V
Lead wire length (m)∗
Perpendicular
AC
3 wire (PNP)
Grommet
Electrical entry direction
—
Z80
—
Y69A
Y59A
Y7PV
Y7P
Y69B
Y59B
Y7NWV
Y7NW
Y7PWV
Y7PW
Y7BWV
Y7BW
—
Y7BA
—
—
Relay,
PLC
IC circuit
—
Relay,
PLC
IC circuit
—
Note 1) Lead wire length symbols: 0.5m ......... Nil (Example) Y69B
3m ......... L
Y69BL
5m ......... Z
Y69BZ
Note 2) Solid state switches marked with a "" symbol are produced upon receipt of order.
Note 3) When later installing auto switches on a cylinder ordered without auto switches,
the switch spacers in the table below are necessary.
Switch spacer
Switch spacers
Applicable bore size (mm)
Switch spacer
40, 50, 63
BMP1-032
Mounting bracket part nos.
Bore size (mm)
40
50
63
Foot Note1)
MGZ-L04
MGZ-L05
MGZ-L06
Flange
MGZ-F04
MGZ-F05
MGZ-F06
Note 1) When ordering foot brackets, order two pieces per cylinder.
3
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Series
MGZ
Specifications
40
Bore size (mm)
50
63
Double acting single rod
Action
Air
Fluid
1.5MPa
Proof pressure
1.0MPa
Maximum operating pressure
Standard stroke: 0.08MPa
Minimum operating pressure
Long stroke: 0.12MPa
Without auto switch: -10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: -10 to 60°C (with no freezing)
Lubrication
Non-lube
Extending: 50 to 700mm/s
Piston speed
Retracting: 50 to 450mm/s
to 250 +1.0
0 , 251 to 1000
Stroke length tolerance
Cushion
+1.4
0
Rubber bumper
Thread tolerance
JIS class 2
Port size
Rc 1/4
Mounting
Basic type, Transaxial foot type, Front flange type, Rear flange type
Standard strokes
Bore size (mm)
40, 50, 63
Standard stroke (mm)
Long stroke (mm)
75, 100, 125, 150, 175
350, 400, 450, 500, 600
200, 250, 300
700, 800, 900,1000
Intermediate strokes and strokes of less than 75mm can also be manufactured.
(kg)
Weights
Bore size (mm)
Basic type
Standard weight
Foot type
Flange type
Additional weight per 50mm of stroke All brackets
40
50
63
1.90
2.39
2.34
0.39
3.03
3.92
3.79
0.59
4.83
6.08
5.83
0.78
Theoretical output
Model
MGZ40
MGZ50
MGZ63
Bore size
(mm)
45 x 40
40
55 x 50
50
68 x 63
63
(N)
Rod size Operating Piston area
(mm)
direction
(mm²)
20
25
32
OUT
IN
OUT
IN
OUT
IN
2533
942
3848
1473
5945
2313
0.2
507
188
770
295
1189
463
0.3
760
283
1154
442
1784
694
0.4
1013
377
1539
589
2378
925
Operating pressure (MPa)
0.7
0.6
0.5
1773
1520
1267
659
565
471
2694
2309
1924
1031
884
737
4162
3567
2973
1619
1388
1157
0.8
2026
754
3078
1178
4756
1850
0.9
2280
848
3463
1326
5351
2082
1.0
2533
942
3848
1473
5945
2313
4
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Non-rotating Double Power Cylinder
Series
MGZ
Dimensions
Basic type
GA
2-RcP
Y
Y
GB
Actuators
øXAH7 depth XL
4-MM depth M
+0.2
0
øD
øI
2 x 4-J
E
MB
KA
MC
C
K
B
MA
N
N
S + Stroke
H
ZZ + Stroke
Allowable angle displacement of E to B is ±1.5°.
(mm)
Bore size
(mm)
Stroke range
B
C
D
E
KA
GA
GB
H
I
J
K
M
40
50
63
to 1000
to 1000
to 1000
59
71
82
46
55
66
45
55
68
21
26
32
36
46
53
34.5
40
46.5
23.5
28
34.5
40
45
50
78
92
110
M6 x 1.0
M8 x 1.25
M8 x 1.25
25
25
25
10
14
14
Bore size
(mm)
Stroke range
MA
MB
MC
MM
N
P
S
XA
XL
Y
ZZ
40
50
63
to 1000
to 1000
to 1000
16
16
16
4
5
5
12
15
15
M6 x 1.0
M8 x 1.25
M8 x 1.25
44
50
56
1/4
1/4
1/4
138
150
171
12
16
16
6
6
6
9.5
12.5
15
178
195
221
5
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Series
MGZ
Dimensions with Mounting Brackets
Transaxial foot type (L)
LH
LT
LY
4-øLD through
X/2
X
X
LX
Y
LS + Stroke
LZ
ZZ + Stroke
(mm)
Bore size
(mm)
Stroke range
X
Y
LD
LH
LT
LX
LY
LZ
LS
ZZ
40
50
63
to 1000
to 1000
to 1000
24
32
36
0
1
3
9
11
13
34
40
47
19
22
24
80
96
110
63.5
75.5
88
100
120
140
138
148
165
190
210
236
B
4-øFD
FY
Front flange type (F)
FT
FX
(mm)
FZ
Bore size
(mm)
Stroke range
B
FD
FT
FX
FY
FZ
40
50
63
to 1000
to 1000
to 1000
74
78
100
9
9
12
12
16
16
80
100
112
58
61
75
100
125
138
Rear flange type (G)
B
FY
4-øFD
FT
FX
ZZ + Stroke
FZ
(mm)
Bore size
(mm)
Stroke range
B
FD
FT
FX
FY
FZ
ZZ
40
50
63
to 1000
to 1000
to 1000
74
78
100
9
9
12
12
16
16
80
100
112
58
61
75
100
125
138
190
211
237
6
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Non-rotating Double Power Cylinder
Series
MGZ
Construction
y
@0 q o @2 i
r t !7 @4 @1 e u !9 !8 @5
@3 w !6 !5
!1 !2 !0
Actuators
!3 !4
Parts list
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Rod cover
Head cover
Cylinder tube
Piston rod
Tube rod
Tube rod cover
Piston
Stationary piston
Bushing
Thrust plate
Holder
Pin
Tie-rod
Note
Material
Aluminum alloy
Clear anodized
Aluminum alloy
Clear anodized
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
Carbon steel pipe
Hard chrome plated
Carbon steel
Electroless nickel plated
Aluminum alloy
Chromated
Aluminum alloy
Chromated
Lead bronze casting
Lead bronze casting
Aluminum alloy
Chromated
Carbon steel
Zinc chromated
Carbon steel
Corrosion resistant chromated
No.
14
15
16
17
18
19
20 ∗
21
22
23
24
25 ∗
Note
Description
Material
Nickel plated
Tie-rod nut
Carbon steel
Hexagon socket head cap screw Chrome molybdenum steel Nickel plated
Nickel plated
Spring washer
Steel wire
Bumper
Urethane
Wear ring
Resin
Magnet
Magnetic material
Rod seal A
NBR
Rod seal B
NBR
Piston seal
NBR
Piston gasket
NBR
Tube rod gasket
NBR
Cylinder tube gasket
NBR
Replacement parts: Seal kits
Bore size (mm)
40
50
63
Seal kit no.
MGZ40-PS
MGZ50-PS
MGZ63-PS
Content
A set of above
nos. 20 and 25.
∗ Seal kits consist of a set of items 20 and 25, which can be ordered using the
seal kit number for each bore size.
7
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Series
MGZ
How to Order
MGZ
With End Lock
40
100 R
Z73
Mounting
Nil
L
F
G
Number of auto switches
Basic type
Transaxial foot type
Front flange type
Rear flange type
S
Auto switch type
Nil
Bore size
40
50
63
2 pcs.
1 pc.
Nil
Without auto switch
(built-in magnet cylinder)
∗ Select applicable auto switch
models from the table below.
40mm
50mm
63mm
With front end lock
Stroke (mm)
Refer to the standard stroke table.
Applicable auto switches: Direct mount type
Load voltage
Reed
switch
Type
Special
function
Electrical
entry
Indicator
light
Wiring
(output)
3 wire
—
Grommet
Yes
2 wire
DC
—
24V
No
Solid state switch
3 wire (NPN)
3 wire (PNP)
—
Diagnostic
indication
(2 color indicator)
Yes
3 wire (NPN) 24V
3 wire (PNP)
Electrical entry direction
Perpendicular
In-line
Lead wire length (m)∗
0.5
(Nil)
3
(L)
5
(Z)
Applicable load
5V
—
—
Z76
— IC circuit
—
100V
—
Z73
—
Z80
— IC circuit
5V, 12V
12V
—
5V, 12V
2 wire
Water resistant
(2 color indicator)
AC
5V, 12V 100V or less
2 wire
Grommet
Auto switch model
12V
Y69A
Y59A
Y7PV
Y7P
Y69B
Y59B
Y7NWV
Y7NW
Y7PWV
Y7PW
Y7BWV
Y7BW
—
Y7BA
—
—
—
Relay,
PLC
IC circuit
—
IC circuit
Relay,
PLC
—
Note 1) Lead wire length symbols: 0.5m ......... Nil (Example) Y69B
3m ......... L
Y69BL
5m ......... Z
Y69BZ
Note 2) Solid state switches marked with a "" symbol are produced upon receipt of order.
Note 3) When later installing auto switches on a cylinder ordered without auto switches,
the switch spacers in the table below are necessary.
Switch spacer
Switch spacers
Applicable bore size (mm)
Switch spacer
40, 50, 63
BMP1-032
Mounting bracket part nos.
Bore size (mm)
40
50
63
Foot Note1)
MGZ-L04
MGZ-L05
MGZ-L06
Flange
MGZ-F04
MGZ-F05
MGZ-F06
Note 1) When ordering foot brackets, order two pieces per cylinder.
8
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Series MGZ
Non-rotating Double Power Cylinder
Cylinder specifications
40
Bore size (mm)
50
Action
63
Double acting single rod
Fluid
Air
Proof pressure
1.5MPa
Maximum operating pressure
1.0MPa
0.2MPa∗
Minimum operating pressure
Without auto switch: -10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: -10 to 60°C (with no freezing)
Lubrication
Non-lube
Extending: 50 to 700mm/s
Actuators
Piston speed
Retracting: 50 to 450mm/s
+1.0
0
Stroke length tolerance
to 250
Cushion
, 251 to 1000
+1.4
0
Rubber bumper
Thread tolerance
JIS class 2
Port size
Rc 1/4
Mounting
Basic type, Transaxial foot type, Front flange type, Rear flange type
∗ Except for the lock section, the minimum operating pressure is 0.08MPa (0.12MPa for long strokes).
Lock specifications
End lock position
Front only
ø50
2690
2mm or less
Non-locking type
ø40
1770
Holding force (maximum)
N
Backlash
Manual release
ø63
4160
Adjust an auto switch's position so that it operates for movement to both the stroke end and backlash (2mm) positions.
Standard strokes
Standard stroke (mm)
Long stroke (mm)
75, 100, 125, 150, 175
350, 400, 450, 500, 600
200, 250, 300
700, 800, 900, 1000
Bore size (mm)
40, 50, 63
Intermediate strokes and strokes of less than 75mm can also be manufactured.
Weights
(kg)
Bore size (mm)
40
50
63
Basic type
Foot type
Flange type
Additional weight per 50mm of stroke All brackets
2.80
3.29
3.24
0.41
4.08
4.97
4.84
0.61
6.13
7.39
7.13
0.80
Standard weight
Theoretical output
Model
MGZ40
MGZ50
MGZ63
Bore size
(mm)
45 x 40
40
55 x 50
50
68 x 63
63
(N)
Rod size Operating Piston area
(mm)
direction
(mm²)
20
25
32
OUT
IN
OUT
IN
OUT
IN
2533
942
3848
1473
5945
2313
0.2
507
188
770
295
1189
463
0.3
760
283
1154
442
1784
694
0.4
1013
377
1539
589
2378
925
Operating pressure (MPa)
0.5
0.6
0.7
1267
1520
1773
471
565
659
1924
2309
2694
737
884
1031
2973
3567
4162
1157
1388
1619
0.8
2026
754
3078
1178
4756
1850
0.9
2280
848
3463
1326
5351
2082
1.0
2533
942
3848
1473
5945
2313
9
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Series MGZ
Dimensions
Basic type
DL
GA
2-Rc P
LL
LM
øI
øD
HR
+0.2
0
WL
øXAH7 depth XL
4-MM depth M
WM
Y
Y
GB
2 x 4-J
E
MB
KA
MA
MC
C
NB
K
B
N
S + Stroke
H
ZZ + Stroke
(mm)
Bore size
(mm)
Stroke
range
B
C
D
DL
E
GA
GB
H
HR
I
J
K
KA
LL
LM
40
50
63
to 1000
to 1000
to 1000
59
71
82
46
55
66
45
55
68
58
67
73
21
26
32
34.5
40
46.5
23.5
28
34.5
40
45
50
57.5
63.5
69
78
92
110
M6 x 1.0
M8 x 1.25
M8 x 1.25
25
25
25
36
46
53
30
30
30
30
30
30
Bore size
(mm)
Stroke
range
M
MA
MB
MC
MM
N
NB
P
S
XA
XL
Y
WL
WM
ZZ
M6 x 1.0
M8 x 1.25
M8 x 1.25
44
50
56
74
83
89
1/4
1/4
1/4
168
183
204
12
16
16
6
6
6
9.5
12.5
15
42
42
52
39
42
52
208
228
254
40
50
63
to 1000
to 1000
to 1000
10
14
14
18
18
18
4
5
5
12
15
15
10
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Non-rotating Double Power Cylinder
Series
MGZ
Dimensions with Mounting Brackets
Transaxial foot type (L)
LT
LH
LY
4-øLD through
LS + Stroke
ZZ + Stroke
Y
LX
LZ
Actuators
X/2
X
X
(mm)
Bore size
(mm)
Stroke range
X
Y
LD
LH
LT
LX
LY
LZ
LS
ZZ
40
50
63
to 1000
to 1000
to 1000
24
32
36
0
1
3
9
11
13
34
40
47
19
22
24
80
96
110
63.5
75.5
88
100
120
140
168
181
198
220
243
269
Front flange type (F)
FY
B
4-øFD
FX
FZ
FT
(mm)
Rear flange type (G)
Bore size
(mm)
Stroke range
B
FD
FT
FX
FY
FZ
40
50
63
to 1000
to 1000
to 1000
74
78
100
9
9
12
12
16
16
80
100
112
58
61
75
100
125
138
FY
B
4-øFD
FT
FX
FZ
ZZ + Stroke
(mm)
Bore size
(mm)
Stroke range
B
FD
FT
FX
FY
FZ
ZZ
40
50
63
to 1000
to 1000
to 1000
74
78
100
9
9
12
12
16
16
80
100
112
58
61
75
100
125
138
220
244
270
11
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Series MGZ
Construction
[email protected] qo #1 i rt
@4 !7 #3 #0 @3 [email protected] !9!8#4$0#9 @5 #2w!6 !5
!1 !2 !0
#[email protected]#[email protected] @[email protected]#[email protected]#8
End lock
!3
!4
Parts list
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Material
Note
Clear anodized
Aluminum alloy
Clear anodized
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
Aluminum alloy
Hard chrome plated
Carbon steel pipe
Electroless nickel plated
Carbon steel
Chromated
Aluminum alloy
Chromated
Aluminum alloy
Lead-bronze casting
Lead-bronze casting
Aluminum alloy
Chromated
Carbon steel
Zinc chromated
Carbon steel
Corrosion resistant chromated
Carbon steel
Nickel plated
Nickel plated
Hexagon socket head cap screw Chrome molybdenum steel
Nickel plated
Spring washer
Steel wire
Bumper
Urethane
Wear ring
Resin
Magnet
Magnetic material
Electroless nickel plated
Cap
Bronze alloy
Description
Rod cover
Head cover
Cylinder tube
Piston rod
Tube rod
Tube rod cover
Piston
Stationary piston
Bushing
Thrust plate
Holder
Pin
Tie-rod
Tie-rod nut
No.
21
22
23
24
25
26
27
28
29 ∗
30
31
32
33
34 ∗
35 ∗
36 ∗
37 ∗
38 ∗
39 ∗
40 ∗
Description
Lock holder
Lock piston
Stopper
Collar
Port block
Pipe
Lock spring
Rubber cap
Rod seal A
Rod seal B
Piston seal
Piston gasket
Tube rod gasket
Cylinder tube gasket
Lock piston seal A
Lock piston seal B
Lock piston seal C
Lock holder gasket
Port block gasket
Pipe gasket
Material
Note
Stainless steel
Carbon steel
Quenched, Hard chrome plated
Carbon steel
Quenched
Lead-bronze casting
Bronze alloy
Electroless nickel plated
Bronze alloy
Steel wire
Synthetic rubber
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
Replacement parts: Seal kits
Bore size (mm)
40
50
63
Seal kit no.
MGZ40R-PS
MGZ50R-PS
MGZ63R-PS
Content
A set of above nos.
29, 34, 35, 36,
37, 38, 39 and 40.
∗ Seal kits consist of a set of items 29 and 34 through 40, which can be ordered
using the seal kit number for each bore size.
12
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Guide Table
Series MGF ø40, ø63, ø100
Actuator
Compact type with reduced height.
A large bore guide cylinder with superior eccentric load
resistance and low profile.
Dramatically reduced
Actuators
mounting height
The compact design of the cylinder makes it possile to
reduce the overall size of equipment.
Mounting height
15 to 20% reduction
(compared to SMC series MGQ)
Built-in non-rotating mechanism
Internal guide pin prevents the top plate
from rotating.
With T-slots
T-slots are provided on three sides (except the port
side), allow mounting of various brackets, etc.
(The slots cannot be used for securing the cylinder
body.)
Non-rotating accuracy
Bore size (mm)
40
63
100
Non-rotating accuracy θ
±0.08°
±0.06°
±0.05°
Series variations
Model
Bore size
(mm)
Standard stroke (mm)
Auto switches
30
50
75
100
40
MGF 63
63
MGF100
100
MGF 40
Reed switches: D-Z7/Z8
Solid state switches: D-Y5/Y6/Y7
2 color indication solid state switch: D-Y7
Water resistant 2 color indication
solid state switch: D-Y7BA
13
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Series
MGF
How to Order
MGF 63
30
Z73
Guide table
Number of auto switches
Nil
2 pcs.
S
1 pc.
Auto switch type
Nil
Without auto switch
∗ Refer to the table below for auto switch models.
Cylinder bore size/Standard stroke (mm)
40
30, 50, 75, 100
63
30, 50, 75, 100
100
30, 50, 75, 100
Applicable auto switches/Refer to page 5.3-2 of "Best Pneumatics No. 2" for auto switch related information.
Special
function
Type
Electrical
entry
Indicator
light
Load voltage
Wiring
(output)
DC
—
Reed switch
3 wire
Auto switch model
Lead wire entry direction
Perpendicular
In-line
AC
Lead wire length (m)∗
0.5
(Nil)
3
(L)
5
(Z)
Applicable load
5V
—
—
Z76
—
IC
circuit
12V
100V
—
Z73
—
5V
12V
100V
or less
—
Z80
—
IC
circuit
Y69A
Y59A
Y7PV
Y7P
Y69B
Y59B
Y7NWV
Y7NW
Y7PWV
Y7PW
Y7BWV
Y7BW
—
Y7BAL
—
Yes
—
Grommet
24V
2 wire
No
3 wire
(NPN)
3 wire
(PNP)
—
Solid state switch
5V
12V
2 wire
Grommet
Yes
Diagnostic
indication
(2 color
indicator)
12V
3 wire
(NPN)
24V
—
5V
12V
3 wire
(PNP)
Water resistant
(2 color indicator)
∗ Lead wire length symbols
0.5m .......... Nil
3m ............. LY
5m ............. ZY
Fluid
Double acting
Maximum operating pressure
1.0MPa
Minimum operating pressure
0.1MPa
Cushion
Lubrication
Stroke length tolerance
Relay,
PLC
—
Model
Standard stroke (mm)
MGF 40
MGF 63
–10 to 60°C
20 to 200mm/s
MGF100
Intermediate stroke
A spacer with a width of 5, 10, 15, 20 or
25mm is installed to manufacture
intermediate strokes (5mm increments) other
than standard strokes.
Air
1.5MPa
Operating piston speed
IC
circuit
Standard Strokes
Proof pressure
Ambient and fluid temperature
—
(Example) Y59A
Y59AL
Y59AZ
Specifications
Action
IC
circuit
12V
2 wire
Relay,
PLC
30, 50, 75, 100
Example) For MGF63 with 15mm stroke
A spacer of 15mm width is installed
inside MGF63 with a 30mm stroke.
Therefore, the overall length will be
the same as the model with a
30mm stroke.
Rubber bumper at both ends
Non-lube
+1.0
0
mm
Best
Refer to page 3.21-1 of Pneumatics No. 2 for details.
14
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Air Consumption Reduction System
PFC/QFC Valves
Actuator
Models
Effective area mm²
Description
PFC valve
QFC valve
Model
Port size
ASR100
ASR300
ASR500
ASR600
ASQ100
ASQ300
ASQ500
ASQ600
Regulated flow
Free flow
Weight
g
1/8
2.4
––
97
1/4, 3/8
14.5
––
220
1/2, 3/4
52.0
––
580
80.0
––
950
3/4, 1
1/8
1/4, 3/8
1/2, 3/4
3/4, 1
2.4
5.4
97
14.5
22.0
220
52.0
68.0
580
80.0
106.0
950
Actuators
PFC valve: A control valve
with pressure adjustment
and cylinder speed control
functions
QFC valve: A control valve
with quick exhaust and
cylinder speed control
functions
Specifications
Air
Fluid
0.7MPa
Maximum operating pressure
PFC valve
Ambient and fluid temperature
0 to 60°C
Set pressure
PFC valve
0.2 to 0.5MPa
QFC valve
0.1 to 0.5MPa
How to Order
ASR 100 ––
01 B
Product type
ASR
ASQ
QFC valve
Accessory
Nil
B
PFC valve
QFC valve
Patent pending
1/8
3/8
3/4
1
Thread type
Nil
N
F
Symbol
PFC valve
Port size
Body size
100
300
500
600
Without bracket
With bracket
Rc
NPT
G
01
02
03
04
06
10
Port size
1/8
1/4
3/8
1/2
3/4
1
Applicable series
ASR100, ASQ100
ASR300, ASQ300
ASR300, ASQ300
ASR500, ASQ500
ASR500, 600, ASQ500, 600
ASR600, ASQ600
QFC valve
15
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PFC/QFC valves
System circuit
25% reduction of air consumption
It is not necessary to supply high
pressure to both the extension and
retraction sides of a piston. On the nonworking side, it is sufficient to supply
just enough pressure (0.2MPa) for the
piston to operate smoothly within the set
time. A reduction system using PFC and
QFC valves reduces air consumption by
25%, which translates into reduced
running cost and dramatic reduction of
equipment cost.
Work stroke
Return stroke
QFC valve
PFC valve
Effect of Reduction
Rod side set pressure: 0.2MPa
500
200
3
ø6
ø5
0
400
0
ø10
0
ø8
Bo
re
siz
e
Cylinder stroke (mm)
600
100
0
2,000
3
6
6,000
8,000
10,000
12,000
Air consumption reduction [m³/year (ANR) (Nm³/year)]
9
12
21 24
15 18
27 30 33
36 39
Annual air consumption cost reduction (Thousand yen)
16,000
14,000
42
45
48
Conditions — Cylinder operating frequency: 10 cycles/min
Operating time: 8hrs/day
Number of operating days: 250 days/year
Cylinder pressure: Head side pressure of 0.5MPa
Pressure and Time Line Charts
Return stroke
Work stroke
Time difference of cylinder at stop
Time
Pressure
Stroke
Pressure
Stroke
During the work stroke, the cylinder moves quickly
from A to B due to the difference between the head
side pressure (PH) and rod side pressure (PR).
Cylinder speed is then controlled by a PFC valve
from B to C. Therefore, the cylinder speed remains
the same for a shorter length of time than it did
previously.
D
a
g
sin
tu
en e
v
em al
ov ol v
lve
r m ntr
va
de co
FC
lin d
e
aQ
Cy pe
ing
s
us
nt
me
ve
mo
A
PH PR
PH PR
er
lind
Cy
tC
en
PH
m
e
ov
g
PR er m
d
sin
lin
tue
y
n
C
e lv
em va
ov trol
B
r m on
de c
lin eed
y
C sp
a
PR
E PH
F
Time
To prevent time lag, air is quickly exhausted from D
to E, after which the piston moves at a constant
speed. When a speed controller is used instead of a
QFC valve, the time required for exhaust becomes
longer as shown by the D to F line of the head side
pressure (PH). This causes a longer stopping time for
the cylinder and time loss.
16
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Hollow Rod Cylinder
Made to Order
(Rod Through Hole Type)
Air Blow
A hollow rod for vacuum piping is utilized for air flow.
The nozzle position can be moved.
Nozzle
Actuators
Air cylinder/CM2W-XC38
Specifications
Model
Pneumatic type
Cylinder bore size (mm)
ø20, ø25, ø32, ø40
Action
Double acting double rod
Maximum operating pressure
1.0MPa
Minimum operating pressure
0.08MPa
Cushion
Rubber bumper (standard)
Mounting
Basic type, Axial foot type, Flange type,
Trunnion type
Auto switch
Capable
Specifications are the same as series CM2W. Refer to page 1.4-23
Specifications other than above of "Best Pneumatics No.2".
Bore size (mm)
d
J
HA
ZZ
20
25
32
40
3
M5 x 0.8
32
135
3
M5 x 0.8
32
139
3
M5 x 0.8
32
141
4
Rc 1/8
36
174
Precision cylinder/MTS8-XC38
Specifications
Bore size (mm)
Port direction
Rod end configuration
8
Standard type, Top ported type
Female thread
Dimensions
ø1
ø4
Use ø4 or ø2.5 urethane tubing (TU0425), or
soft nylon tubing (TS0425).
7 + Stroke
60 + 2 x Stroke
Refer to the catalog "Precision Cylinder Series MTS" CAT.ES20-127 C for details.
17
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Free Mount Cylinder for Vacuum
Series ZCUK
Air Blow
How to Order
Basic type
ZCUK C 16
20 D
With auto switch
ZC D UK C 16
20 D
A90 S
Built-in magnet
Type (Vacuum side piping)/(Rod end configuration)
C –– Cap piping/Male thread
D –– Cap piping/Direct pad mount
Q –– Rod piping/Male thread
R –– Rod piping/Direct pad mount
Auto switch type
Nil
Without auto switch
Select an auto switch model from the table below.
For detailed specifications of an auto switch unit,
refer to page 3.9-5 of "Best Pneumatics No. 3."
Standard stroke (mm)
10, 16 ––––– 5, 10, 15, 20, 25, 30
20, 25, 32 –– 5, 10, 15, 20, 25, 30, 40, 50
Action
D –– Double acting
Type
Special Electrical
function entry
Indicator light
Auto switch specifications/
No
Reed switch
Bore size
10 –– 10mm
16 –– 16mm
20 –– 20mm
25 –– 25mm
32 –– 32mm
Number of auto switches
Nil –– 2 pcs.
S ––– 1 pc.
Note 1)
Auto switch Lead wire length (m)
Applicable
model
0.5 3
5
load
AC
(Nil)
(L)
(Z)
Perpendicular In-line
Load voltage
Wiring
(output)
DC
5V 100V
A90V
2 wire 24V 12V or less
A90
12V 100V A93V
A93
IC
circuit Relay,
PLC
— —
A96V
A96
—
F9NV
F9N
—
Grommet
Yes 3 wire
—
(NPN equiv.)
5V
—
Solid state switch
3 wire
(NPN)
Grommet Yes
Diagnostic
indication
2 color
indicator
—
3 wire
(PNP)
F9PV
F9P
—
2 wire
F9BV
F9B
—
24V 12V —
3 wire
(NPN)
F9NWV F9NW
3 wire
(PNP)
F9PWV F9PW
2 wire
F9BWV F9BW
IC
—
circuit
—
Relay,
PLC
Note 1) Lead wire length symbols
0.5m .......... Nil (Example) A93
3m ............. L
(Example) A93L
5m ............. Z
(Example) F9NWZ
Note 2) Solid state switches marked with a "" symbol are produced upon
receipt of order.
D-9 auto switch can also be mounted.
Piping type
Free mount cylinder for vacuum
ZCUKC
Cap piping
Vacuum
ZCUKD
Cap piping
Hollow rod diameter
Bore size
(mm)
Hollow diameter
(mm)
10
ø1.5
16
ø2
20
ø3
25
ø4
32
ø5
Vacuum
ZCUKQ
Rod piping
Vacuum
ZCUKR
Rod piping
Vacuum
Best
Refer to page 3.9-1 of Pneumatics No. 3 for details.
18
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Water Resistant Air Cylinder
Series CM2
Series CG1
Specifications
Specifications
Action
Double acting single rod
Cylinder bore size (mm)
ø32, ø40, ø50, ø63, ø80, ø100
Cushion
Rubber bumper, Air cushion
Auto switch mounting
Band mount type
Made to order
Stainless steel piston rod and rod end nut (-XC6)
Note) Specifications other than above are the same as the standard basic type.
Note) Specifications other than above are the same as the standard basic type.
How to Order
How to Order
CDM2 Mounting
Bore size
R –– Stroke –– H7BAL -XC6
Made to order
specification
With auto switch
(built-in magnet)
CDG1 Mounting Type Bore size
R –– Stroke ––G5BAL
Water resistant
2 color indication
solid state switch
Water resistant cylinder
Water resistant cylinder
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
Dimensions
-XC6
Made to order
specification
With auto switch
(built-in magnet)
Water resistant
2 color indication
solid state switch
R
V
Actuators
Action
Double acting single rod
Cylinder bore size (mm)
ø20, ø25, ø32, ø40
Cushion
Rubber bumper
Auto switch mounting
Band mount type
Made to order
Stainless steel piston rod and rod end nut (-XC6)
Air Leakage
R
V
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
Dimensions
Rubber cushion
S + Stroke
ZZ + Stroke
Bore size (mm)
E1
20
0
22 –0.033
E2∗
0
20 –0.033
NN1
NN2∗
M22 x 1.5
M20 x 1.5
Note) Dimensions other than the above are the same as the standard double
acting single rod type. [An asterisk (∗) indicates those that are the same as
standard.]
Air cushion
S + Stroke
ZZ + Stroke
Bore size
(mm)
(E1)
E∗
(F1)
F∗
GA
S
TA
WA
ZZ
32
40
50
63
80
100
17
21
26
26
32
37
18
25
30
32
40
50
2
2
2
2
3
3
2
2
2
2
3
3
18
19
21
21
28
29
77 (85)
84 (93)
97 (109)
97 (109)
116 (130)
117 (131)
17
18
20
20
—
—
20
21
23
23
30
31
119 (127)
136 (145)
157 (169)
157 (169)
190 (204)
191 (205)
Note 1) Dimensions other than the above are the same as the standard double
acting single rod type. [An asterisk (∗) indicates those that are the same
as standard.]
Note 2) Dimensions inside ( ) are for long strokes.
19
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Water Resistant Air Cylinder
Compact Cylinder
Series CQ2
Series CA1
Specifications
Specifications
Action
Double acting single rod
Cylinder bore size (mm)
ø20, ø25, ø32, ø40, ø50, ø60, ø80, ø100
Cushion
None
Auto switch mounting
Rail mount type
Made to order
Stainless steel piston rod and rod end nut (-XC6)
Note) Specifications other than the above are the same as the standard basic type.
How to Order
CDQ2 Mounting Bore size
R
Double acting single rod
Action
Cylinder bore size (mm)
ø40, ø50, ø63, ø80, ø100
Cushion
Air cushion
Auto switch mounting
Tie-rod mount type
Stainless steel piston rod and rod end nut (-XC6)
Made to order
Note 1) Specifications other than the above are the same as the standard basic
type.
Note 2) Except series CA1 air-hydro type and rod boot specification.
Note 3) The combination of auto switch and steel tube is not possible.
–– Stroke D Option –F7BAL -XC6
How to Order
Made to order
Water resistant specification
2 color indication
solid state switch
With auto switch
(built-in magnet)
CDA1 Mounting Type Bore size
R –– Stroke
Option –F5BAL -XC6
Made to order
specification
Water resistant cylinder
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
R
V
Dimensions
2-øN through∗
2 x 2-ø0 counter bore
(same on the bottom side)
2-øN through
2 x 2-ø0 counter bore
(same on the bottom side)
With auto switch
(built-in magnet)
Water resistant
2 color indication
solid state switch
Water resistant cylinder
2-øN through
2 x 2-ø0 counter bore
(same on the bottom side)
R
V
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
Dimensions
Note) Dimensions are the same as the standard double acting single rod type.
ø20, ø25
ø20, ø25
(without switch)
(with switch)
ø32
4-øN through∗
2 x 4-ø0 counter bore
(same on the bottom side)
øTh9
Q
ø40 to ø100
G1
L1
B + Stroke
A + Stroke
B
A
Bore size
(mm) 50 stroke or less 75, 100 stroke 50 stroke or less 75, 100 stroke
20
25
32
40
50
63
80
100
—
—
55
56.5
58.5
64
73.5
85
39 (51)
42.5 (52.5)
45 (55)
46.5 (56.5)
48.5 (58.5)
54 (64)
63.5 (73.5)
75 (85)
Bore size
(mm)
G1
L
L1∗
N∗
20
25
32
40
50
63
80
100
—
—
—
5
5
5
5
5
9.5
10
12
17
18
18
20
22
4.5
5
6.5
7
8
8
10
12
5.5
5.5
5.5
5.5
6.6
9
11
11
29.5 (41.5)
32.5 (42.5)
33 (43)
29.5 (39.5)∗
30.5 (40.5)∗
36 (46)∗
43.5 (53.5)∗
53 (63)∗
O∗
—
—
43
39.5∗
40.5∗
46∗
53.5∗
63∗
Q
19 (20.5)
9 depth 7
21
9 depth 7
20.5 Note 3)
9 depth 7
11∗
9 depth 7
10.5∗
11 depth 8
15∗
14 depth 10.5
16∗
17.5 depth 13.5
23∗
17.5 depth 13.5
Th9
—
—
—
0
28 –0.052
0
35 –0.062
0
35 –0.062
0
43 –0.062
0
59 –0.074
Note 1) Dimensions other than above are the same as the standard double acting
single rod type. [An asterisk (∗) indicates those that are the same as
standard.]
Note 2) Dimensions inside ( ) are for cylinders with auto switch.
Note 3) For a cylinder with ø32 bore size and 5mm stroke, without switch, dimension
Q will be 21.5.
20
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Water Resistant Air Cylinder
Compact Guide Cylinder
Series MGP
Guide Cylinder
Series MGG
Specifications
Specifications
Double acting
ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Slide bearing
Rubber bumper
Direct mount type
Action
Cylinder bore size (mm)
Bearing type
Cushion
Auto switch mounting
Double acting
ø32, ø40, ø50
Slide bearing
Rubber bumper, Built-in shock absorber
Band mount type
Action
Cylinder bore size (mm)
Bearing type
Cushion
Auto switch mounting
Note 1) Specifications other than the above are the same as the standard basic type.
Note 2) RBL (coolant resistant) shock absorbers are used.
How to Order
How to Order
MGPM Bore size
R –– Stroke ––H7BAL
MGGM Mounting
Bore size
R –– Stroke ––H7BAL
Water resistant
2 color indication
solid state switch
Water resistant
2 color indication
solid state switch
Water resistant cylinder
R
V
Actuators
Note) Specifications other than the above are the same as the standard basic type.
Water resistant cylinder
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
R
V
Seal, NBR (nitrile rubber)
Seal, FKM (fluoro rubber)
Note) Stainless steel piston rods are available as a special order.
Note) Stainless steel piston rods are available as a special order.
Dimensions
Dimensions
Q
FB
X
Y + Stroke
B + Stroke
A + Stroke
Bore size
(mm)
Bore size
(mm)
20
25
32
40
50
63
80
100
A
50 stroke or less 51 stroke or more
97.5
66
99
67.5
114
109
114
109
129
117.5
129
117.5
148
121
166
141
B
66
67.5
71.5
78
83
88
102.5
120
FB
19
20
22
22
23
23
24
29
Note) Dimensions other than above are the same as the standard double acting
single rod type.
32
40
50
Q
X
Y
25
39
29
31
46
57
86 (94)
96 (105)
109 (121)
Note 1) Dimensions other than the above are the same as
the standard basic type.
Note 2) Dimensions inside ( ) are for long strokes.
1. When mounting a cylinder, sufficiently flush the piping port to prevent
the entry of foreign matter such as dust or chips. In case of hydraulic
cylinders, remove the air inside the cylinder through an air release
valve.
2. Since eccentric load applied to the piston rod will cause a dramatic
decrease in service life, always operate the cylinder with the load
applied in the axial directions.
3. Do not scrach or gouge the sliding parts of the cylinder, as this will
damage the seals, and cause leakage.
4. When the cylinder is operated in an environment where the piston
rod is exposed to dust and debris with little liquid splashing, use the
heavy duty scraper (-XC4) type.
21
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Air Cylinder
with Heavy Duty Scraper
Made to Order
Air Leakage
Symbol
With heavy duty scraper
CM2
Mounting
Bore size
-XC4
Stroke
Cushion
CB
XC4
Follow the standard ordering procedures.
XC4
(With rear lock only)
CG1 Follow the standard ordering procedures.
XC4
CQ2 Follow the standard ordering procedures.
XC4
CA1 Follow the standard ordering procedures.
XC4
CV
Follow the standard ordering procedures.
XC4
CS1 Follow the standard ordering procedures.
XC4
MGG Follow the standard ordering procedures.
XC4
MB
XC4
MGC Follow the standard ordering procedures.
XC4
Follow the standard ordering procedures.
With heavy duty scraper
With heavy duty scraper
The heavy duty scraper feature is ideal for cylinders used in a dusty
environment, or in environments where there is contact with earth and
sand, such as molding machines, construction equipment, and industrial
vehicles, etc.
Specifications
Applicable
cylinder
Air cylinder/Standard type
Series
End lock cylinder
(with rear
lock only)
Cylinder
with valve
Compact
cylinder
CM2
CG1
MB
CA1
CS1
CB
CV
CQ2
MGG
MGC
CM2,
CM2W
CG1
MB,
MBW
CA1,
CA1W
CS1,
CS1W
CBM2,
CBA1
CV3,
CVM5,
CVS1
CQ2
MGG
MGC
Double acting single rod, double rod (not applicable for CG1)
Action
Bore size
(mm)
20, 25, 32,
40
32, 40, 50,
63
32, 40, 50,
63, 80, 100
40, 50, 63,
80, 100
Wiper ring
Double acting
125, 140, 160, 180, 20, 25, 32, 40, 20, 25, 32, 40, 20, 25, 32, 40,
200, 250, 300 50, 63, 80, 100 50, 63, 80, 100 50, 63, 80, 100
32, 40, 50
None
Rubber bumper Air cushion
CBM2: Rubber bumper CVM5: Rubber bumper
CBA1: Air cushion CV3, CVS1: Air cushion Rubber bumper (base cylinder unit) (base cylinder unit)
Air cushion
Mountable (bores sizes 200mm or less.)
Auto switch
Specifications
and
dimensions
other than
above
Double acting single rod
SCB scraper
Rubber bumper Rubber bumper
Air cushion Air cushion
Cushion
Guide cylinder
Specifications
are the same
as those on
pages 1.4-4
and 1.4-31.
Specifications Specifications
are the same are the same
as those on
as those on
pages 1.6-3
pages 1.7-7
through 1.6-10. through 1.7-19.
Specifications
are the same
as those on
pages 1.9-3
though 1.9-21.
Specifications are
the same as those
on pages 1.10-3
through 1.10-28,
except dimension K
has been changed.
Specifications Specifications
are the same are the same
as those on
as those on
pages 3.4-5
pages 3.5-53
through 3.4-17. through 3.5-74.
Refer to
pages 2.3-3
through
2.3-17.
Specifications
are the same
as those on
pages 3.19-7
and 3.19-22.
Specifications
are the same
as those on
pages 3.20-3
and 3.20-10.
Best
Refer to Pneumatics No. 2 for the pages listed in the table above for details.
Caution
Do not replace the heavy duty scraper.
• Since the heavy duty scraper is press fit, replace the rod
cover assembly instead of the cover only.
(In the case of CM2, it cannot be replaced.)
(For series CS1, replace the retaining plate assembly.)
Specifications
MGP
M
L
Bore size
Stroke
XC4
With heavy duty scraper
Scraper specification
Nil
W
Single side scraper
Double side scrapers
Applicable series
Bearing type
Cylinder bore size (mm)
Single side
Minimum
operating pressure Double side
MGPM, MGPL
Slide bearing, Ball bushing
20, 25, 32, 40, 50, 63, 80, 100
0.12MPa
0.14MPa
∗ Refer to the catalog "Compact Guide Cylinder Series MGP" CAT.ES20-117 C for details.
22
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Air Cylinder
with Coil Scraper
Air Leakage
Made to Order
Symbol
With coil scraper
Mounting
CM2
-XC35
Bore size
Stroke
XC35
MB
Follow the standard ordering procedures.
XC35
Follow the standard ordering procedures.
XC35
CA1
Follow the standard ordering procedures.
XC35
CG1
Follow the standard ordering procedures.
XC35
CS1
Follow the standard ordering procedures.
XC35
CBA1 Follow the standard ordering procedures.
XC35
With coil scraper
Removes frost, welding spatter, and machining chips from the piston rod,
and protects the seals.
With coil scraper
Specifications
Applicable series
Air cylinder/Series CM2
Air cylinder/Series CG1
Compact air cylinder/Series CQ2
Air cylinder/Series CA1
Action
Double acting single rod
Double acting single rod
Double acting single rod
Double acting single rod, double rod
Applicable bore size (mm)
20, 25, 32, 40
20, 25, 32, 40, 50, 63
32, 40, 50, 63, 80, 100
40, 50, 63, 80, 100
Maximum operating pressure
1.0MPa
1.0MPa
1.0MPa
1.0MPa
Minimum operating pressure
Cushion
0.05MPa
0.05MPa
0.05MPa
Single rod: 0.05MPa, Double rod: 0.08MPa
Rubber bumper
Rubber bumper, Air cushion
None, Rubber bumper
Air cushion
Scraper
Actuators
CQ2
Coil scraper (metal)
Auto switch
Mountable
Mounting
Basic, Axial foot, Front flange,
Rear flange, Single clevis,
Double clevis, Front trunnion,
Rear trunnion, Integral clevis,
Boss cut
Basic, Axial foot, Front flange,
Rear flange, Front trunnion,
Rear trunnion, Clevis (used
when the port location is
moved 90°)
Specifications other than above
Specifications are the same as
those on page 1.4-1.
Specifications are the same as
those on page 1.6-3.
Basic, Foot, Front flange, Rear
flange, Single clevis, Double
clevis, Center trunnion
Through holes,
Double end tapped
Specifications are the same as
those on page 2.3-3.
Specifications are the same as
those on page 1.9-3.
Best
For details, refer to Pneumatics No. 2 for the pages listed in the table
Specifications
Applicable series
Air cylinder/Series MB
Air cylinder/Series CS1
End lock cylinder/Series CBA1
Double acting single rod
Double acting single rod, double rod
Double acting single rod
32, 40, 50, 63, 80, 100
125, 140, 160, 180, 200, 250, 300
40, 50, 63, 80, 100
Maximum operating pressure
1.0MPa
0.97MPa
1.0MPa
Minimum operating pressure
0.05MPa
0.05MPa
0.15MPa
Air cushion
Air cushion
Action
Applicable bore size (mm)
Cushion
Air cushion, Rubber bumper
Scraper
Coil scraper (metal)
Auto switch
Capable (bores sizes 200mm or less.)
Mounting
Specifications other than above
Basic, Foot, Front flange, Rear
flange, Single clevis, Double
clevis, Shaft type trunnion
Basic, Foot, Front flange, Rear
flange, Single clevis, Double
clevis, Center trunnion (For
double rod, only Basic, Foot,
Front flange, Center trunnion
are available.)
Specifications are the same as
those on page 1.7-7.
Specifications are the same as those
on pages 1.10-3 and 1.10-22.
Best
For details, refer to Pneumatics No. 2 for the pages listed in the table
Basic, Foot, Front flange,
Single clevis, Double clevis,
Center trunnion
Specifications are the same as
those on page 3.4-13.
Specifications
Applicable series
MGPM
Bore size
Stroke
XC35
With coil scraper
Scraper specification
Nil
W
Single side scraper
Double side scraper
Bearing type
Cylinder bore size (mm)
Single side
Minimum
operating pressure
Double side
MGPM
Slide bearing
20, 25, 32, 40, 50, 63, 80, 100
0.12MPa
0.14MPa
∗ Refer to the catalog "Compact Guide Cylinder Series MGP" CAT.ES20-117(C) for details.
23
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Air-hydro Booster
Made to Order
Hydraulic Clamp
Converts air pressure to hydraulic pressure for high pressure
hydraulic cylinder actuation.
CA1 B H63
1
50
XB4
Type of pressurization
Mounting
B
Basic type
L
Axial foot type
G
Rear flange type
Nil
Pressurized when energized
B
Not pressurized when energized
Electrical entry
Oil discharge volume
25
25cm³
40
40cm³
50
50cm³
75
75cm³
100
100cm³
Nil
Molded type
D
DIN terminal
Voltage
1
2
5
9
100VAC
200VAC
24VDC
Other
Oil pot specification
JIS symbol
Nil
Without oil pot
P
With oil pot
Specifications
Operating fluid
Compressed air
Driving fluid
ISO VG32
Operating pressure (air)
0.3 to 0.7MPa
Withstand pressure (air)
1.6MPa
Ambient and fluid temperature
Specifications other than -XB4 are available by
special order. Select according to the usage.
(Refer to the following two pages for the list of
special order products.)
5 to 60°C
Intensified pressure ratio
1:6
Reservoir capacity (oil pot capacity)
110cm³
Dimensions
CA1BH63(XB4)/Basic type
30°
Supply port
O.D. ø6 tubing
12
2-Rc 1/8
Exhaust port
View A (Oil port position)
Oil supply plug
ø73
90
30.4
Approx. 161
15
77
Approx. 153
ø50
12
Rc 1/4
Oil port
11
Rc 1/4
Oil port
6.5
13
42.5
40
View A
4-M8 x 1.25
Thread depth 15
L
S
Z
18
10
Amount of Stroke range
oil discharge
(mm)
25
40
50
75
100
64
98
115
170
220
S
163
197
214
269
319
L
H
Z
4-M10 x 1.25
4-M8 x 1.25
18
22 11
H
2
60
85
18
L
S
Z
H
For oil discharge
volume of 25cm³
143 37 200
177 62 270
194 80 305
249 135 415
299 185 515
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Air-hydro Booster
Special Order Products
CQ2L100-P2866-60
Intensified pressure ratio 1 : 12.8
Oil discharge volume: 60cm³
243
71
2-Rc 3/8
(air port)
Rc 1/2
(oil port)
23
18
162
137
Actuators
65
Approx. 154
65.5
23
72
6
35
77
117
4-ø13
42.5
23 7
209
112
380
CS1LH160-Q5731-160
Intensified pressure ratio 1 : 16
Oil discharge volume: 160cm³
ø73
4-M16 x 1.5
15
140
12
Approx.
211
18.5
2-Rc 3/4
18.5
197
Rc 1
9
106
4-Long hole
8.5
243
10.5
25
50
View A
8.5
39
39
283
383
50
25
.5
R9
611.5
.5
R9
19
54
72
118
144
182
View A
CS1LH200-Q3496-130
Intensified pressure ratio 1 : 25
Oil discharge volume: 131cm³
18.5
4-M20 x 1.5
2-Rc 3/4
18.5
Approx. 272.5
245
4-M12 x 1.5
132
Rc 1/2
10
4-ø24
63
85
150
182
226
30
14
60
39
39
229
60
30
241
361
574
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Air-hydro Booster
Special Order Products
CS1LH200-Q8405-350
Intensified pressure ratio 1 : 44
Oil discharge volume: 350cm³
4-M12 x 1.5
4-M20 x 1.5
98.5
Rc 1 1/4
(oil supply port)
18.5
2-Rc 3/4
18.5
31.5
245
Rc 1 1/4
(discharge port)
10
132
4-ø24
63
85
150
182
226
14
646
30
60
39
39
656
776
60 30
1406
For dimensions and other information etc.,
of special order products in the table on the
right, contact SMC.
Intensified
pressure range
1 to 9.9
10 to 19.9
20 to 29.9
30 or more
Intensified
pressure ratio
Oil discharge
volume (cm³)
Notes
CDS1BH140-Q5902
CA1LH63-Q0717-25
1 : 1.96
1:6
1000
25
Without tank
With tank, Foot type
CA1LH63-Q5857-40
1:6
40
With tank, Foot type
CA1LH63-Q7045-100
CA1BH63-Q5856-125
CA1BH140-Q7055-200
1:6
1:6
1:6
100
125
200
Without tank, Basic type
Without tank, Basic type
CDS1LH160-K5457-100
CQ2LH100-P6978-160
1:6
1 : 9.76
315
160
Without tank, Foot type
Without tank, Foot type
HC03-80-Q4602-25
1 : 10
25
With tank, Foot type
CA1LH63-Q7886-50
TMS80-A2484-178
1 : 10
1 : 10
50
87
With tank, Foot type
With tank, Foot type
CA1LH63-Q8409-100
1 : 10
100
With tank, Foot type
CS1LN160-Q3930-147
CA1BH100-Q5896-60
CDQ2LH140-P6024-90
1 : 10
1 : 11
1 : 12.25
147
60
90
Without tank, Foot type
Without tank, Basic type
Without tank, Foot type
CDQ2LH140-P4578-180
1 : 12.25
180
Without tank, Foot type
CS1LN160-Q3931-57
1 : 16
57
Without tank, Foot type
CQ2LH100-P6517-64
1 : 16
64
Without tank, Foot type
CQ2L100-P0987-238
CQ2L160-P3270-150
1 : 16
1 : 16
100
150
With tank, Foot type
Without tank, Foot type
Part no.
With tank, Foot type
CDS1L160-01-27928
1 : 16
160
Without tank, Foot type
CDQ2L140-P1009-116
1 : 21.7
116
Without tank, Foot type
CS1LH200-Q3495-77
1 : 25
77
With tank, Foot type
CS1L200-Q3932-151
1 : 25
151
Without tank, Foot type
CS1LH200-Q64100-165
1 : 25
165
Without tank, Foot type
CS1LH200-Q6411-325
CS1LH300-L9421-180
1 : 25
1 : 25
325
420
Without tank, Foot type
Without tank, Foot type
CS1FH160-K4133-175
1 : 28
99
With tank, Flange type
CS1LH300-Q1382-250
CS1LH160-Q6528-80
1 : 29
1 : 32.7
250
80
With tank, Foot type
With tank, Foot type
26
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Air-hydro Converter
Series CCT
Hydraulic Clamp
How to Order
CCT 63
100
Air-hydro converter
Effective oil level stroke (mm)
Nominal converter size/Stroke (mm)
Actuators
63
100
160
50, 100, 200, 300, 400, 500
100, 200, 300, 400, 500, 600
200, 300, 400, 500, 600, 700, 800
Specifications
0 to 0.7MPa
Operating pressure
Proof pressure
1.05MPa
Ambient and fluid temperature
5 to 50°C
Turbine oil (40 to 100cSt)
Fluid
Converter standard effective oil level stroke/Effective volume (cm³)
Nominal size
of converter
(mm)
63
100
160
50
100
200
300
400
500
600
700
800
Maximum flow∗
(l/min)
150
300
600
890
1190
1480
—
—
—
36
—
750
1510
2260
3010
3770
4520
—
—
88
—
—
3660
5490
7320
9150
10980
12810
14640
217
Standard effective oil level stroke (mm)
∗ Maximum flow indicates the converter oil speed (0.2m/s) limit, which can maintain converter oil level stability,
expressed as a flow rate.
CCT40 – Effective oil level stroke
CCT40 cannot be used as
an air-hydro unit since it is
a converter for small
capacity actuators. Use an
individual CC valve unit or
a speed controller (AS2000,
AS3000 or AS4000, etc.)
through a piping connection
instead.
Specifications
0 to 0.7MPa
Operating pressure
Proof pressure
1.05MPa
Ambient and fluid temperature
5 to 50°C
Turbine oil (40 to 100cSt )
Fluid
40mm
Nominal size of converter
Converter standard effective oil level stroke/Effective volume
Standard effective oil level stroke (mm)
50
100
150
200
300
Effective volume (cm³)
60
120
180
250
370
Maximum flow (l/min)
15
∗ Maximum flow indicates the converter oil speed (0.2m/s) limit, which can maintain converter oil level stability,
expressed as a flow rate.
Best
Refer to page 4.12-8 of Pneumatics No. 2 for details.
27
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Directional Control Equipment
Application
VXD21/22/23
VCA
VQ20/30
Air blow, Air tool, Non-operation
Air blow, Air tool
30
33
35
VXZ
Cooling water
37
VXA21/22
VP300/500/700
VG342
VP3145/3165/3185
VM1000, VM100/200/400
VNC
(Special order product)
VBA1110 to 4200
Air purge
39
Air purge, Paint stirring
40
42
44
46
50
52
53
Air blow, Air tool
Air purge, Non-operation
Air purge, Non-operation
Air purge
Coolant
Paint stirring
Hydraulic clamp
Directional Control
Equipment
Pilot operated 2 port solenoid valve
Direct operated 2 port solenoid valve
Pilot operated 2 port solenoid valve
Zero differential pressure operated
2 port solenoid valve
Direct air operated 2 port valve
Pilot operated 3 port solenoid valve
Pilot operated 3 port solenoid valve
Large 3 port solenoid valve
3 port mechanical valve
Coolant valve
Flow switching 2 port air operated valve
Booster valve
Page
Series
29
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Non-operation
Pilot Operated 2 Port Solenoid Valve
For air, gas, water, oil
Air Blow
Series VXD21/22/23
Normally Closed Type (N.C.)
Air Tool
Models/Valve Specifications
Flow coefficient
Orifice
Effective
area
Thread Flange ø mm Cv
mm²
1/4
34
10 1.9
—
43
10 2.4
—
3/8
80
15 4.5
—
43
10 2.4
—
1/2
100
15 5.5
—
170
20 9.5
—
3/4
225
25 12.5
1
—
415
35
23
—
32A
560
40
31
—
40A
880
50
49
—
50A
Connection
Model
VXD2130-02
VXD2130-03
VXD2140-03
VXD2130-04
VXD2140-04
VXD2150-06
VXD2260-10
VXD2270-32
VXD2380-40
VXD2390-50
Min. operating Max. operating pressure differential MPa Max.
pressure
system Weight∗
Water
Air
Oil
differential
pressure g
AC DC AC DC AC DC MPa
MPa
420
0.02
0.7 0.5 0.9 0.7 0.5 0.4
420
0.02
0.7 0.5 0.9 0.7 0.5 0.4
670
0.02
1.0 1.0 1.0 1.0 0.7 0.7
500
0.02
0.7 0.5 0.9 0.7 0.5 0.4
1.5 670
0.02
1.0 1.0 1.0 1.0 0.7 0.7
1150
0.02
1.0 1.0 1.0 1.0 0.7 0.7
1650
0.02
1.0 1.0 1.0 1.0 0.7 0.7
0.03
1.0 1.0 1.0 1.0 0.7 0.7
5400
0.03
1.0 1.0 1.0 1.0 0.7 0.7
6800
0.03
1.0 1.0 1.0 1.0 0.7 0.7
8400
∗ Weight for grommet type. Add 10g for conduit type, 30g for DIN terminal type, and 60g for terminal type.
Solenoid specifications
Symbol
Model Power supply
OUT
VXD21
AC
DC
IN
VXD22
AC
DC
VXD23
AC
DC
Frequency Apparent power VA Power consumption Temperature increase °C
W (energized)
(rated voltage)
Inrush Energized
Hz
20 (32)
4.5
45
50
11
17 (28)
3.2
35
60
7
—
—
—
6
55
7.5
60
50
40
18
6
50
60
35
12
—
—
—
8
60
11
65
50
50
21
9.5
60
60
45
17
—
—
—
11.5
65
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 2% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) For VXD2130, AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
For VXD21 54 0, 22 76 0, 23 98 0, AC to DC coil exchange is possible, but not DC to AC exchange.
(DC will generate humming sound since it does not have a shading coil.)
Note 5) Values for apparent power inside ( ) are for VXD2130.
Normally Open Type (N.O.)
Models/Valve Specifications
Flow coefficient
Orifice
Effective
area
Thread Flange ø mm Cv
mm²
—
15
3/8
4.5
80
—
15
5.5
100
1/2
—
170
3/4
20
9.5
—
25 12.5 225
1
—
35
23
415
32A
—
40A
40
31
560
—
50
49
880
50A
Connection
Model
VXD2142-03
VXD2142-04
VXD2152-06
VXD2262-10
VXD2272-32
VXD2382-40
VXD2392-50
Min. operating Max. operating pressure Max.
pressure
system
differential MPa
differential
pressure
Water, Air
Oil
MPa
MPa
0.6
0.02
0.7
0.02
0.6
0.7
0.02
0.6
0.7
0.7
0.02
0.6
1.5
0.03
0.6
0.7
0.03
0.6
0.7
0.03
0.6
0.7
Weight∗
g
690
690
1170
1690
5400
6800
8400
∗ Weight for grommet type. Add 10g for conduit type, 30g for DIN terminal type, and 60g for terminal type.
Solenoid Specifications
Symbol
Model Power supply
OUT
VXD21
AC
DC
IN
VXD22
AC
DC
VXD23
AC
DC
Frequency
Hz
50
60
—
50
60
—
50
60
—
Apparent power VA Power consumption Temperature increase °C
(rated voltage)
Energized
W (energized)
Inrush
12
5
50
25
8
3.5
35
20
—
6
50
—
20
8
55
45
15
6.5
45
40
—
8
50
—
60
25
10.5
60
50
20
9.5
50
—
11.5
55
—
Note 1) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 2) When in operation, AC to DC or DC to AC exchange is not possible due to different armature
configuration.
Note 3) Reset voltage is 20% or more of rated voltage for AC, and 5% or more of rated voltage for DC.
Note 4) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Best
Refer to page 4.1-17 of Pneumatics No. 1 for details.
30
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Pilot Operated
2 port solenoid valve
Series
VXD21/22/23
How to Order (Normally Closed Type)
VXD21
VXD22
VXD23
0
Bracket
Nil –––– None
B ––––– With bracket
Thread connection for
02 to 10 is possible.
Electrical option
Nil –– None
S ––– With surge voltage suppressor
L ––– With indicator light
Z ––– With surge voltage suppressor/indicator light
Body size
3 –– 10A
4 –– 15A
5 –– 20A
6 –– 25A
7 –– 32A
8 –– 40A
9 –– 50A
∗ Refer to Table 2 below for applicability.
Type of actuation/Body type
0 ––– Normally closed/Single
∗ Refer to Table 2 below for applicability.
Solenoid valve option
Nil ––– Standard specification
Connection
Thread
02 ––– 1/4
03 ––– 3/8
04 ––– 1/2
06 ––– 3/4
10 ––– 1
Flange
32 ––– For 32A
40 ––– For 40A
50 ––– For 50A
Directional Control
Equipment
Electrical entry
G –– Grommet
C –– Conduit
D –– DIN terminal
T –– Conduit terminal
Thread type
Nil –– Rc
T ––– NPTF
F ––– G
N ––– NPT
Rated voltage
1 –– 100VAC, 50/60Hz
2 –– 200VAC, 50/60Hz
3 –– 110VAC, 50/60Hz
4 –– 220VAC, 50/60Hz
5 –– 24VDC
6 –– 12VDC
7 –– 240VAC, 50/60Hz
8 –– 48VAC, 50/60Hz
9 –– Other (consult SMC)
∗ Refer to Table 2 below for applicability.
∗ Refer to Table 1 below for applicability.
Table 1 Connection size/Applicable models
Connection
Thread
Flange
Size
1/4
3/8
1/2
3/4
1
32A
40A
50A
Applicable model
VXD2130-02
VXD2130-03, VXD2140-03
VXD2130-04, VXD2140-04
VXD2150-06
VXD2260-10
VXD2270-32
VXD2380-40
VXD2390-50
Table 2 Rated voltage/Electrical entry/Electrical options
Insulation classification
Electrical entry
Electrical option
1 (100V)
2 (200V)
3 (110V)
AC
4 (220V)
7 (240V)
8 (48V)
5 (24V)
DC
6 (12V)
Class B
G
C
D, T
S Note) —
S
L, Z
—
—
—
G, C
—
—
—
—
Class H
T
S
L, Z
—
—
—
—
—
—
Note) Surge voltage suppressor is attached to the lead wire.
How to order (example)
For series VXD21, Rc 3/4, 200VAC,
DIN terminal, with surge voltage suppressor
(Model number) VXD2150-06-2DS
Made to order specification
to JIS-C-0920
Splash Proof Specification ( Conforming
Conforming to IEC529IP-X4 )
VXD Type – Bore size – Electrical specification -X36
DIN terminal and class H coil are not available.
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Series VXD21/22/23
How to Order (Normally Open Type)
VXD21
VXD22
VXD23
2
Bracket
Nil ––– None
B –––– With bracket
Thread connection for
03 to 10 is possible.
Electrical option
Nil –– None
S ––– With surge voltage suppressor
L ––– With indicator light
Z ––– With surge voltage suppressor/indicator light
Body size
4 ––– 15A
5 ––– 20A
6 ––– 25A
7 ––– 32A
8 ––– 40A
9 ––– 50A
∗ Refer to Table 2 below for applicability.
Electrical entry
G ––– Grommet
C ––– Conduit
D ––– DIN terminal
T ––– Conduit terminal
Type of actuation/Body type
2 –– Normally open/Single
Solenoid valve option
Nil –– Standard specification
Connection
Thread –––
03 –– 3/8
04 –– 1/2
06 –– 3/4
10 –– 1
32 –– For 32A
Flange ––– 40 –– For 40A
50 –– For 50A
∗ Refer to Table 1 below for applicability.
Table 1 Connection size/Applicable models
Connection
Thread
Flange
Size
3/8
1/2
3/4
1
32A
40A
50A
Applicable model
VXD2142-03
VXD2142-04
VXD2152-06
VXD2262-10
VXD2272-32
VXD2382-40
VXD2392-50
How to order (example)
For series VXD21, Rc 1/2, 200VAC,
DIN terminal, with surge voltage suppressor
(Model number) VXD2142-04-1TZ
∗ Refer to Table 2 below for applicability.
Rated voltage
1 ––– 100VAC, 50/60Hz
2 ––– 200VAC, 50/60Hz
3 ––– 110VAC, 50/60Hz
4 ––– 220VAC, 50/60Hz
5 ––– 24VDC
6 ––– 12VDC
7 ––– 240VAC, 50/60Hz
8 ––– 48VAC, 50/60Hz
9 ––– Other (consult SMC)
∗ Refer to Table 2 below for applicability.
Thread type
Nil –– Rc
T ––– NPTF
F ––– G
N ––– NPT
Table 2 Rated voltage/Electrical entry/Electrical options
Insulation classification
Electrical entry
G
S Note)
Electrical option
1 (100V)
2 (200V)
3 (110V)
AC
4 (220V)
7 (240V)
8 (48V)
5 (24V)
DC
6 (12V)
Class B
C
D, T
—
S
L, Z
—
—
—
G, C
—
—
—
—
Class H
T
S
L, Z
—
—
—
—
—
—
Note) Surge voltage suppressor is attached to the lead wire.
Made to order specification
to JIS-C-0920
Splash Proof Specification ( Conforming
Conforming to IEC529IP-X4 )
VXD Type – Bore size – Electrical specification -X36
DIN terminal and class H coil are not available.
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Direct Operated 2 Port Solenoid Valve for Air
Air Blow
Series VCA
Air Tool
How to Order Valves (Single Type)
VC A 2 1
1 G
3
02
For air
Option
Series
2
3
4
Nil
Class 2
Class 3
Class 4
F
None
Foot type bracket
∗ When only brackets are required,
refer to Table 2 below.
Thread type (single type)
N.C.
OUT(2)
Rc
G
NPT
NPTF
Nil
F
N
T
1
IN(1)
Port size
Fluid
Nil
A
Directional Control
Equipment
Type of actuation
Symbol
General air
Dry air
02
03
04
06
Port size
1/4 (8A)
3/8 (10A)
1/2 (15A)
3/4 (20A)
Class 3
—
—
Class 2
—
—
—
Voltage
1
2
3
4
5
6
100VAC
200VAC
110VAC
220VAC
24VDC
12VDC
Class 4
—
Orifice size
Symbol
3
4
5
7
10
∗ Consult SMC regarding
other voltages.
Orifice size (mmø) Class 2
3
—
4
5
—
7
—
10
Class 3
—
—
—
Class 4
—
—
∗ Refer to the table below for orifice and port size combinations.
G – Grommet
Electrical entry
Manual override
C – Conduit
Nil
None
Slotted locking type
B
Table 1. Orifice and port size combinations
Class
2
T – With conduit terminal
TL– With conduit terminal
and light
D – DIN
DL – DIN with light
DO – DIN (without connector)
3
4
Orifice size (mmø)
Port size
3
4
5
7
10
1/4 ( 8A)
—
—
—
1/4 ( 8A)
—
—
—
3/8 (10A)
—
—
—
3/8 (10A)
—
—
1/2 (15A)
—
—
3/4 (20A)
—
—
—
—
Table 2. Bracket assembly part nos.
Valve model
Connector
VCA21
VCA31
VCA41
Bracket assembly part no.
VCA20-12-1A
VCA30-12-1A
VCA40-12-1A
∗ All types equipped with surge voltage suppressor.
33
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Series VCA
Standard Specifications
Valve construction
Direct operated poppet
Valve specifications
Fluid
Air/Inert gas
Withstand pressure MPa
2.0
Body material
Al
Seal material
HNBR
Ambient temperature °C
-20 to 60
Fluid temperature °C
-10 to 60 (with no freezing)
Enclosure
Dust proof, Splash proof (equivalent to IP65)
Environment
Location without corrosive or explosive gases
Valve leakage cm³/ min (ANR)
0.2 or less
Mounting orientation
Free
Vibration/Impact resistance m/s² Note 2)
Coil
specifications
Rated voltage
30/150 or less
24VDC, 12VDC, 100VAC, 110VAC, 200VAC, 220VAC (50/60Hz)
±10% of rated voltage
Allowable voltage fluctuation
Coil insulation type
Class B
Power consumption DC
Apparent power
VCA2: 6.5W, VCA3: 8W, VCA4: 11.5W
AC Note 1)
50Hz
VCA2: 7.5VA, VCA3: 10VA, VCA4: 13VA
60Hz
Note 1) Since AC coil specifications include a rectifying device, there is no difference in apparent power for inrush and
energized conditions.
Note 2) Vibration resistance … Conditions when tested with one sweep of 10 to 300Hz in the axial direction and at a right
angle to the armature, in both energized and deenergized states
Impact resistance …… Conditions when tested with a drop tester in the axial direction and at a right angle to the
armature, one time each in energized and deenergized states
Characteristic Specifications
Model Class Port size
2
VCA
(for air)
2 port
solenoid
valve
3
4
1/4 (8A)
Orifice
size
ø mm
Maximum
operating
pressure
differential MPa
Effective area
mm²
(Cv factor)
3
1.0
6 (0.33)
5
0.15
15 (0.83)
1/4 (8A)
3/8 (10A)
4
1.0
10 (0.55)
7
0.15
27 (1.5)
3/8 (10A)
1/2 (15A)
3/4 (20A)
5
1.0
15 (0.83)
7
0.3
27 (1.5)
10
0.15
38 (2.11)
Note)
Max. operating
pressure
MPa
Weight
kg
1.0
0.21
1.0
0.30
1.0
0.50
Note) Weight values are for the grommet type.
34
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2 Port Solenoid Valve
For dry air, pilot operated
Air Blow
Series VQ20/30
Air Tool
How to Order Valves
VQ 2 1 A 1
1 G
C6
Option
Series/Orifice size
Symbol
2
3
Series
VQ20
VQ30
Nil: None
Effective orifice
ø3.4mm
ø4.8mm
F: With bracket
Type of actuation
N.C.
(A)
2
L: L type
1
Note) Consult SMC for
N.O. type.
Note) Specify "LF" for L type with
bracket.
Port size
Body type
Symbol
C6
C8
C10
C12
A: Single valve
Port size
VQ20 VQ30
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Directional Control
Equipment
(VQ20 only)
1
(P)
Manual override
None
Nil
M: For manifold
B
Note)
Slotted locking type
Note) Available only for normally
closed DIN terminal in-line type.
Coil voltage
1
2
3
5
6
9 Note)
100VAC (50/60Hz)
200VAC
110VAC
24VDC
12VDC
Other, Special voltage
Note) Consult SMC for a
special voltage.
Indicator light/Surge voltage suppressor
None
With surge voltage suppressor
With indicator light/surge voltage suppressor
Nil
S
Z
Note 1) For a coil voltage of 100VAC, the unit will be
with surge voltage suppressor.
Note 2) "YOZ" is not available.
Electrical entry
G: Grommet
Y: DIN terminal
YO: DIN terminal
without connector
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Series VQ20/30
Standard Specifications
VQ20
Series
VQ30
Pilot operated 2 port poppet type
Valve construction
Air, Inert gas
Fluid
0.01MPa
Minimum operating pressure
VQ20
Valve specifications
Maximum operating pressure
Effective area
(Cv factor/Effective orifice)
Body orifice size
Response time Note 1)
Maximum operating frequency
0.6MPa
C8 9mm² (Cv0.5/ø3.4) C12
ø13.8
5ms or less
20ms or less
100cps
Not required
Lubrication
Slotted locking type Note 3)
Impact resistance/Vibration resistance
150/30m/s² Note 4)
Enclosure
Dust proof Note 5)
Free
46g
1
(P)
N.C.
Electrical specifications
Weight
(A)
2
30cps
-10 to 50°C Note 2)
Mounting orientation
Symbol
17.5mm² (Cv1/ø4.8)
ø6
Ambient and fluid temperature
Manual override
VQ30
0.5MPa
C6 7.2mm² (Cv0.4/ø3) C10 14.4mm² (Cv0.8/ø4.3)
80g
12VDC, 24VDC, 100VAC, 110VAC, 200VAC
Rated coil voltage
Allowable voltage fluctuation
±10% of rated voltage
Coil insulation
Equivalent to class B
24VDC
Power consumption
(current value)
Electrical entry
2.5W DC (104mA)
12VDC
2.5W DC (208mA)
100VAC
Inrush: 2VA (20mA), Energized: 2VA (20mA)
Grommet, DIN terminal
Note 1) Based on JISB8375-1981 (Values for supply pressure of 0.5MPa, without indicator light/surge
voltage suppressor)
Note 2) Use dry air without condensation when operating at low temperatures.
Note 3) Manual override is available for DIN terminal type only.
Note 4) Vibration resistance: No malfunction resulted in a one sweep test between 8.3 and 2000Hz.
Test was performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right angle
directions of the main valve and armature for both energized and deenergized states. (The value is for the initial stage.)
Note 5) DIN terminal type is dust and splash proof (IP65) compatible.
36
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Pilot Operated Zero Differential Pressure Operated
2 Port Solenoid Valve
Series VXZ
For air, gas, vacuum, water, oil
Normally Closed Type (N.C.)
Cooling Water
Models/Valve specifications
Flow coefficient
Port Orifice
Effective
size ø mm Cv area mm²
Model
Min. operating Max. operating pressure differential MPa Max.
pressure
system Weight∗
Water
Air
Oil
differential
pressure
g
AC DC AC DC AC DC
MPa
MPa
1/4
10
1.9
34
VXZ2230-02
1.0
0.7
1.0
0.7
0.7
0.7
550
3/8
10
2.4
43
VXZ2230-03
1.0
0.7
1.0
0.7
0.7
0.7
550
1/2
15
5.3
95
VXZ2240-04
1.0
0.7
1.0
0.7
0.7
0.7
3/4
20
9.2
165
VXZ2350-06
1.0
1.0
1.0
1.0
0.7
0.7
1,300
1
25
215
VXZ2360-10
1.0
1.0
1.0
1.0
0.7
0.7
1,480
12
0
1.5
760
∗ Weight for grommet type. Add 10g for conduit type, 30g for DIN terminal type, and 60g for terminal type.
OUT
Frequency Apparent power VA Power consumption Temperature increase °C
W (energized)
(rated voltage)
Hz
Inrush Energized
60 (53)
7.5
60
50
18
51 (44)
6
50
60
12
8
60
—
—
—
11
65
50
80
21
9.5
60
60
67
17
—
—
11.5
65
—
Model Power supply
AC
VXZ22
DC
IN
AC
VXZ23
DC
Directional Control
Equipment
Solenoid specifications
Symbol
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 2% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
Note 5) Values for apparent power inside ( ) are for VXZ2230.
Models/Valve specifications
Normally Open Type (N.O.)
Flow coefficient
Port Orifice
Effective
size ø mm Cv area mm²
Model
Min. operating Max. operating pressure differential MPa
Max.
pressure
system Weight∗
Oil
Water
Air
differential
pressure
g
MPa
AC DC AC DC AC DC
MPa
1/4
10
1.9
34
VXZ2232-02
0.7
0.6
0.7
0.6
0.7
0.6
600
3/8
10
2.4
43
VXZ2232-03
0.7
0.6
0.7
0.6
0.7
0.6
600
1/2
15
5.3
95
VXZ2242-04
0.7
0.6
0.7
0.6
0.7
0.6
3/4
20
9.2
165
VXZ2352-06
0.7
0.6
0.7
0.6
0.7
0.6
1,370
1
25
215
VXZ2362-10
0.7
0.6
0.7
0.6
0.7
0.6
1,550
12
0
1.5
850
∗ Weight for grommet type. Add 10g for conduit type, 30g for DIN terminal type, and 60g for terminal type.
Solenoid specifications
Symbol
Model Power supply
OUT
VXZ22
AC
DC
IN
VXZ23
AC
DC
Frequency Apparent power VA Power consumption Temperature increase °C
(rated voltage)
W (energized)
Hz
Inrush Energized
8
66 (60)
55
50
20
6.5
57 (51)
45
60
15
8
—
—
—
50
11
60
50
93
25
9.5
50
60
79
20
11.5
—
—
—
55
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 5% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
Note 5) Values for apparent power inside ( ) are for VXZ2232.
Best
Refer to page 4.1-77 of Pneumatics No. 1 for details.
37
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Series VXZ
How to Order
Model
2230
2230
2240
2350
2360
Port size
02 (Rc 1/4)
03 (Rc 3/8)
04 (Rc 1/2)
06 (Rc 3/4)
10 (Rc 1)
Electrical option
Thread type
Nil
Rc
T
NPTF
F
G
N
NPT
Nil
S
L
None
With surge voltage suppressor
With indicator light
With surge voltage suppressor/
indicator light
Z
∗ Refer to Table 1 below for applicability.
Normally
VXZ 2230
02
1
G
Normally
VXZ 2232
02
1
G
N.C. Closed
N.O. Open
Bracket
Nil
Solenoid valve option
Standard specification
Nil
Model
2232
2232
2242
2352
2362
None
With bracket
B
Electrical entry
Grommet
G
Conduit
C
D
DIN terminal
Conduit terminal
T
∗ Refer to Table 1 below for applicability.
Port size
02 (Rc 1/4)
03 (Rc 3/8)
04 (Rc 1/2)
06 (Rc 3/4)
10 (Rc 1)
Rated voltage
1
2
3
4
5
6
7
8
9
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240VAC, 50/60Hz
48VAC, 50/60Hz
Other (consult SMC)
Table 1
Rated voltage/Electrical entry/Electrical options
Fluid
Standard specifications
Air (general, dry)
Vacuum (up to 1Torr)
Turbine oil, Carbon dioxide (CO₂),
Gaseous nitrogen (N₂)
Freon 11, 113, 114
Option
Air (dry)
High temperature water
Argon, Helium
(T)
(D, E)
(F)
(Other)
Fluid and ambient temperature
Fluid temperature °C
Temperature
condition
Maximum
Minimum
Power
supply
AC
DC
AC, DC
Water
Air
(standard) (standard)
60
40
1
Oil
(standard)
80
60
-10 Note 2)
60
40
-5 Note 3)
High Note 3)
temp. water
(D.E.N.P.)
99
—
—
Ambient
High Note 3) temperature
temp. oil
°C
(D.N.)
100
—
—
60
40
-10
Insulation
classification
Electrical
entry
Electrical
option
1 (100V)
2 (200V)
3 (110V)
AC
4 (220V)
7 (240V)
8 (48V)
5 (24V)
DC
6 (12V)
Class B
G
Class H
C
D, T
S
–
S L, Z
–
S L, Z
–
–
–
–
–
Note)
–
–
–
G, C
T
–
–
–
–
Note) Surge voltage suppressor is attached
to the lead wire.
Note 1) D.E.N.P., etc., inside ( ) indicate option codes.
Note 2) Dew point is -10°C or below.
Note 3) 50cSt or less
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Direct Air Operated 2 Port Valve
Series VXA21/22
For air, gas, vacuum, water, oil
Normally Closed (N.C.)/Normally Open (N.O.)
Models/Valve specifications
Port
size
Rc
N.C.
1/8
(6A)
1/4
(8A)
N.O.
3/8
(10A)
1/2 (15A)
N.C.
3
4.5
3
Flow coefficient
Effective
Cv
area
mm²
0.33
6
0.61
11
0.33
6
4.5
0.61
11
6
8
10
4.5
6
8
10
10
1.05
1.7
1.9
0.61
1.05
1.7
2.4
2.4
19
31
34
11
19
31
43
43
Orifice
ø mm
Model
Max. operating Max. system
pressure
pressure
MPa
differential MPa
VXA212 20
VXA213 20
VXA212 20
VXA213 20
VXA223 20
VXA224 20
VXA225 20
VXA226 20
VXA223 20
VXA224 20
VXA225 20
VXA226 20
VXA226 20
1.0
0.5
1.0
0.5
1.0
0.6
0.2
0.1
1.0
0.6
0.2
0.1
0.1
Proof
pressure
MPa
Weight
g
170
1.0
250
1.5
0.4
340
250
1.0
340
0.4
420
Directional Control
Equipment
Symbols
Air Purge
Pilot pressure
N.O.
OUT
OUT
IN
Model
VXA21
VXA22
Pressure MPa
0.25 to 0.7
IN
How to Order
VXA21
VXA22
Bracket
Nil –– None
B ––– With bracket
∗ Refer to Table 2 below when only
brackets are required.
Thread type
Nil –– Rc
T ––– NPTF
F ––– G
N ––– NPT
Orifice size
2 –– ø3mm
3 –– ø4.5mm
4 –– ø6mm
5 –– ø8mm
6 –– ø10mm
∗ Refer to Table 1 below for applicability.
Port size
01 –– 1/8
02 –– 1/4
03 –– 3/8
04 –– 1/2
Type of actuation/Body type
0 –– Normally closed (N.C.)/Single
2 –– Normally open (N.O.)/Single
∗ Refer to Table 1 below for applicability.
Valve option
Nil –– Standard specification
V –– Vacuum, non-leak
Table 1 Model/Port size/Orifice
Model
VXA21
VXA22
01 (1/8)
02 (1/4)
—
—
—
—
—
02 (1/4)
03 (3/8)
04 (1/2)
Orifice (symbol)
2
3
4
5
(ø3mm) (ø4.5mm) (ø6mm) (ø8mm)
—
—
—
—
—
—
—
—
—
—
Table 2 Bracket part numbers
6
(ø10mm)
—
—
Model
VXA212
VXA213
VXA223
VXA224
VXA225
VXA226
Part no.
VX070-020
VX070-022
VX070-029
Ordering example:
For series VXA21, orifice of ø4.5mm, normally open, Rc1/4
(Model number) VXA2130-02
Best
Refer to page 4.1-57 of Pneumatics No. 1 for details.
39
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Rubber Seal Pilot Operated Poppet Type 3 Port Solenoid Valve
Air Purge
Series VP300/500/700
Paint Stirring
Models
High flow capacity:
Cv1.0 (VP300), Cv2.3 (VP500), Cv4.0 (VP700)
Low power consumption: 1.8W(DC)
Series
Body ported
Base mounted
Model
Port size Rc
Can be used as a selector valve or
divider valve
Effective area mm² (Cv factor)
Weight kg (Body ported/Base mounted) Note)
Can be changed from N.C. to N.O.
Series VP300
VP342
VP344
1/8
1/4
16.2
18
(0.9)
(1.0)
Series VP500
VP542
VP544
1/4
3/8
36
41.4
(2)
(2.3)
Series VP700
VP742
VP744
3/8
1/2
62
72
(3.4)
(4)
0.19/0.25
0.33/0.43
0.64/0.75
Note) Values for grommet type. Values for body ported type do not include brackets.
Vacuum operation is possible.
Up to –101.2kPa (1Torr)
Specifications
Air
N.C. or N.O. (changeable)
Internal pilot type
External pilot type
Fluid
Type of actuation
Pilot type
Supply pressure -101.2kPa to 0.8
Operating pressure range MPa
0.2 to 0.8
External pilot
pressure
Ambient and fluid temperature °C
Response time ms Note 1)
Maximum operating frequency Hz
Lubrication
Maximum 50
30 or less (at 0.5MPa)
5
Not required (If lubricated, use turbine oil class 1, ISOVG32)
Non-locking push type
Slotted locking type∗, Locking type∗
Manual override
Mounting orientation
Impact resistance/Vibration resistance m/s2 Note 2)
Series VP300
VP344-G
VP342-D
Equivalent to
supply pressure,
Minimum 0.2
Free
300/50
Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
voltage, without surge voltage suppressor)
Note 2) Impact resistance:
No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature for both energized
and de-energized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 8.3 and 2000Hz.
Test was performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Series VP500
VP542-D
VP544-G
Electrical entry
VP742-T
Series VP700
VP744-E
Rated coil voltage V
AC (50/60Hz)
DC
Grommet (G), Grommet terminal (E),
Conduit terminal (T), DIN terminal (D)
100, 200, 12∗, 24∗, 48∗, 110 to 120∗, 220∗, 240∗ Note 1)
24, 6∗, 12∗, 48∗, 100∗, 110∗ Note 1)
–15% to +10% of rated voltage
5.6 (50Hz), 5.0 (60Hz)
3.4 (50Hz), 2.3 (60Hz)
1.8 or 2 (with indicator light)
Allowable voltage fluctuation
Apparent power VA Note 2)
Power consumption W Note 2)
Options
Description
Bracket
(screws included)
Series
VP342
VP542
VP742
Part no.
VP300-27-1A
VP500-27-1A
VP700-27-1A
AC
Inrush
Energized
DC
Note 1) Values indicated by an asterisk (∗) are optional.
Note 2) At rated voltage
JIS symbols
Type
N.C.
Body
ported
N.O.
External Pilot Type (Optional)
Use the external pilot type for the following
cases.
Standard
• Vacuum or low pressure of 0.2MPa or less
Base
mounted
• Consult SMC for holding vacuum.
• When P port is largely restricted
Universal
External pilot
• When using A port for atmospheric release
while blowing, etc.
• When using on a manifold, the external pilot
piping can be centralized on the manifold
Best
Refer to page 2.6-1 of Pneumatics No. 1 for details.
40
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Rubber Seal
Pilot Operated Poppet Type 3 Port Solenoid Valve
Series VP300/500/700
How to Order
VP 3 4 2
1 E
B
01 A
Option
VP solenoid
valve
F
Flow passage
Body size
3
5
7
With bracket
(For VP342, 542, 742 only)
A
B
1/4 standard
3/8 standard
1/2 standard
Normally closed
Normally open
Port size
Type of actuation
4
Body type
2
4
VP542
VP544
Body ported
Base mounted
VP742
VP744
Directional Control
Equipment
Port size
VP342
Rc
VP344
Nil∗ Without sub-plate
1/8
01
1/4
02
3/8
03
1/2
04
Symbol
N.C./N.O. common (pilot type)
∗ For VP344, VP544, VP744 only
Manual override
Valve option
Nil
R∗
Nil
B∗
C∗
Standard (Internal pilot type)
External pilot type
∗ Optional
∗ Optional
Indicator light/Surge voltage suppressor
Nil
Rated voltage
100VAC, 50/60Hz
1
200VAC, 50/60Hz
2
3∗ 110 to 120VAC, 50/60Hz
220VAC, 50/60Hz
4∗
5
24VDC
6∗
12VDC
7∗
240VAC, 50/60Hz
9∗
Other
∗ Optional
Z∗
S∗
None
With indicator light/surge voltage
suppressor (for "E", "T", "D" only)
With surge voltage suppressor (for "G" only)
∗ Optional
Electrical entry
G
E
T
D
Grommet
Grommet terminal
Conduit terminal
DIN terminal
How to Order Pilot Valve Assemblies
Pilot valve assemblies/Electrical entry
Symbol
SF4
1 E Z B
100VAC, 50/60Hz
200VAC, 50/60Hz
110 to 120VAC, 50/60Hz
220VAC, 50/60Hz
5
24VDC
6∗
12VDC
7∗ 240VAC, 50/60Hz
9∗
Other
Nil
B∗
C∗
1
2
3∗
4∗
∗ Optional
Electrical entry
50
Electrical entry Symbol
G
GS
E
EZ
T
TZ
D
DZ
Electrical entry
Manual override
Rated voltage
G
E
T
D
Push type
Slotted locking type
Locking type
Push type
Slotted locking type
Locking type
∗ Optional
Indicator light/Surge voltage suppressor
Nil
None
With indicator light/surge voltage
suppressor (for "E", "T", "D" only)
S∗ With surge voltage suppressor (for "G" only)
Z∗
∗ Optional
Grommet
Grommet terminal
Conduit terminal
DIN terminal
41
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Rubber Seal Pilot Operated Poppet Type
3 Port Solenoid Valve
Non-operation
Series VG342
Light weight: 1.1kg
Valve capacity: Rc 1/Cv13.1
Low power consumption:
4.8W DC (standard)
2W DC (low power consumption type)
Specifications
N.C., N.O. common
Internal pilot type
External pilot type
Type of actuation
Operation
0.2 to 0.9MPa
Operating pressure range
External pilot pressure
External pilot type — Vacuum: up to 101.2kPa
Low pressure: 0 to 0.2MPa
Changeable actuation: N.C., N.O.,
external pilot
Can be used as a selector or
divider valve (external pilot)
–101.2kPa to 0.9MPa
Equivalent to
operating pressure,
Minimum 0.2MPa
30ms or less (at 0.5MPa)
5 cycles/sec (min. operating frequency of
1 cycle/30 days based on JlS B8374-1981)
Maximum 50°C
Not required (If lubricated, use turbine oil class 1, lSO VG32.)
Push type (non-locking type)
Free
150/50
1.1kg Note 3)
—
No lubrication required
Can be used in vacuum or with low
pressure
Air Purge
Response time Note 1)
Maximum operating frequency
Ambient and fluid temperature
Lubrication
Manual override
Mounting orientation
Impact resistance/Vibration resistance m/s² Note 2)
Weight
Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
voltage, without surge voltage suppressor)
Note 2) Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature for both energized
and de-energized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 45 and 1000Hz.
Test was performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Note 3) For grommet type
Effective area/Cv factor
Port size
P→A
A→R
P→A
A→R
Effective area mm²
Cv factor
Rc 1/2
140
145
7.8
8.1
Rc 3/4
185
195
10.3
10.8
Rc 1
210
235
11.7
13.1
Pilot valve assembly specifications
AC (50/60Hz)
DC
Grommet (G), Grommet terminal (E)
Conduit terminal (T), DlN terminal (D)
100VAC: Blue, 200VAC: Red, 24VDC: Red/Black
Dust proof
100, 200, 24∗, 48∗, 110∗, 220∗, 240∗ Note 1)
24, 6∗, 12∗, 48∗, 100∗ Note 1)
Inrush
AC
Energized
DC
-15% to +10% of rated voltage
12.7 (50), 10.7 (60)
7.6 (50), 5.4 (60)
4.8W or 5W (with indicator light)
Electrical entry
Lead wire color
Enclosure
Rated coil voltage V
Allowable voltage fluctuation
Apparent power VA (Hz)
Power consumption Note 2)
JIS symbols
N.C.
Note 2)
N.O.
Note 1) Values indicated by an asterisk (∗) are optional.
Note 2) At rated voltage
Option specification
Low power consumption type: VG342–––Y
External pilot
Consider this specification when an electronic control, etc., requires low power consumption.
The following specification is different from the standard.
2W DC or 2.2W (with indicator light)∗
Power consumption
∗ 100VDC is 2.4W, with indicator light 2.6W.
Continuous energization type: VG342–––E
Consider this specification when operating valves in a continuously energized state for a long period of time.
The following specification is different from the standard.
Apparent power VA (Hz) Note)
Power consumption Note)
AC
Inrush
Energized
DC
7.9 (50), 6.2 (60)
5.8 (50), 3.5 (60)
2W or 2.2W (with indicator light)
Note) At rated voltage
Best
Refer to page 2.7-1 of Pneumatics No. 1 for details.
42
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Rubber Seal
VG342
Series
Pilot Operated Poppet Type 3 Port Solenoid Valve
How to Order
Caution
VG342
04
1 G
A
Valve type
100VAC/DC or more
Pilot valve option
Internal pilot
External pilot
Nil
R
Nil
Y∗
E∗
Rated voltage
1
2
3∗
4∗
Standard
Low power consumption
Continuous energization
∗ Optional
Flow passage
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240VAC, 50/60Hz
Other
5
6∗
7∗
9∗
Nil
A
B
External pilot
N.C. (Normally closed)
N.O. (Normally open)
48VDC or less
Thread type
Electrical entry
Rc
G
NPT
NPTF
∗ Optional
Grommet
DIN terminal
Grommet terminal
Conduit terminal
Port size
04
06
10
Rc 1/2
Rc 3/4
Rc 1
Indicator light/Surge voltage suppressor
Nil
S
Z
None
With surge voltage suppressor
(for grommet type only)
With indicator light/surge voltage suppressor
(except grommet type)
Electrical Connection
The internal connections for DlN terminal and
terminal (with indicator light/surge voltage
suppressor circuit) are as shown below.
Connect each to the power supply side.
With DlN terminal block
Directional Control
Equipment
Nil
F∗
N∗
T∗
∗ Optional
G
D
E
T
Indicator Light/
Surge Voltage Suppressor
With terminal block
How to Order Pilot Valve Assemblies
VO307
X84
1 G
Pilot valve assembly for VG342
Valve option
Indicator light/Surge voltage suppressor
Nil
Standard
Y∗ Low power consumption
E∗ Continuous energization
Nil
∗ Optional
Rated voltage
1
2
3∗
4∗
5
6∗
7∗
9∗
∗ Optional
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240V, 50/60Hz
Other
Terminal no.
DlN terminal
Terminal
S
None
With surge voltage suppressor
(for grommet type only)
Z
With indicator light/surge voltage suppressor
(except grommet type)
Electrical entry
G
D
E
T
Grommet
DIN terminal
Grommet terminal
Conduit terminal
1
+
+
2
–
–
Changing the Flow Passage
N.C.
N.O.
External pilot
When changing the flow passage, confirm
that pressure has been removed from the
valve.
Loosen the hexagon socket head cap screw
M4 x 0.7 in the switching plate and match the
mark on the adapter plate with a character
symbol on the switching plate. Perform piping
as shown in the table below.
Piping
Flow passage
N.C.
N.O.
Port
P
Primary
A
R
Exhaust side
Secondary (Plug for
2 port valve)
Exhaust side
(Plug for Secondary
2 port valve)
Primary
Universal porting
External (Piping of primary side is possible anywhere.)
Note 1) When operating with internal pilot, confirm
that the X port is plugged. If it is not plugged,
use an R 1/8 plug.
Note 2) When operating with external pilot,
pressurize from the X port.
43
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Rubber Seal Large 3 Port Solenoid Valve
Non-operation
Series VP3145/3165/3185
Large flow capacity, small exhaust
resistance
Models
Model
(Refer to Cv factor values in "Models" table.)
Easy conversion to N.C. or N.O.
Port size
Rc
The switching plate enables conversion to N.C. or
N.O. without changing ports.
Cv factor
Can be used in vacuum or with low
pressure
Effective area
mm²
Weight kg Note)
External pilot type — Vacuum: up to 101.2kPa
Low pressure: 0 to 0.2MPa
Air Purge
IN, OUT
EXT
IN → OUT
OUT → EXT
IN → OUT
OUT → EXT
VP3145
VPA3145
3/8
1/2
3/4
3/4
5.0
5.6
6.1
7.2
8.9 11.7
90
100 110
130 160 210
1.5
VP3165
VP3185
VPA3165
VPA3185
1
2
3/4
1 1/4 1 1/4 1 1/2
2
1 1/4
12.8 15.6 17.2 31.7 36.1 36.1
15.6 17.2 18.3 36.1 37.2 37.2
230 280 310 570 650 650
280 310 330 650 670 670
2.0
2.8
Note) For grommet type.
Add 0.2kg for conduit terminal type.
Subtract 0.5kg for air operated type.
Unrestricted mounting orientation
Specifications
Air
N.C. or N.O. (changeable)
Internal pilot type
External pilot type
Vacuum/
General
General
Low pressure
Fluid
Type of actuation
Pilot type
Main pressure
Operating pressure range MPa
Pilot pressure
Ambient and fluid temperature °C
Response time ms (at 0.5MPa)
JIS symbols
Internal pilot type
<Standard>
External pilot type
<For pressurizing>
-101.2kPa to 0.2
0.2 to 0.8
0.2 to 0.3
See the graph
on next page.
0.2 to 0.8
Note 1)
Maximum operating frequency Hz
Lubrication Note 2)
Manual override
Mounting orientation
Impact resistance/Vibration resistance m/s² Note 3)
0 (no freezing) to 60
30 or less
AC 30 or less
ON
OFF
40 or less
DC 30 or less
3
Required (equivalent to turbine oil class 1, ISO VG32)
Non-locking type
Free
150/50
AC
DC
Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
voltage, without surge voltage suppressor)
Note 2) Since this solenoid valve is a lubricating type, use a lubricant equivalent to turbine oil class 1
(ISO VG32).
Note 3) Impact resistance: No malfunction resulted from the impact test using a drop impact tester.
The test was performed one time each in the axial and right angle
directions of the main valve and armature for both energized and deenergized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 45 and 1000Hz.
Test was performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Solenoid specifications
Grommet (G), Conduit terminal (T),
DIN terminal (D)
Conduit terminal with indicator light (TL),
Conduit terminal with surge voltage suppressor (TS),
Electrical entry
Conduit terminal with indicator light/surge voltage suppressor (TZ),
Options
DlN terminal with indicator light (DL),
DlN terminal with surge voltage suppressor (DS),
DlN terminal with indicator light/surge voltage suppressor (DZ)
AC (50/60 Hz) 100V, 200V, 110V∗, 220V∗, 240V∗ Note 1)
Rated coil voltage
12V∗, 24V, 48V∗, 100V∗ Note 1)
DC
–15% to +10% of rated voltage
Allowable voltage fluctuation
Inrush 73VA (50Hz), 58VA (60Hz)
Note
2)
Apparent power
AC
Energized 28VA (50Hz), 17VA (60Hz)
Note
2)
Power consumption
DC
12W
Standard
<For vacuum>
Note) In the case of the N.O. specification, it
operates as a normally open valve only
when the proper pressure is applied to
the pilot chamber.
Note 1) Values indicated by an asterisk (∗) are optional.
Note 2) At rated voltage
Best
Refer to page 2.8-1 of Pneumatics No. 1 for details.
44
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Rubber Seal
Large 3 Port Solenoid Valve
External Pilot Type
Use an external pilot model in the following
cases:
• Vacuum or low pressure of 0.2MPa or less:
External pilot for vacuum/low pressure
• Operation with restricted supply port:
External pilot for general purpose
• Slow build up of supply port air pressure:
External pilot for general purpose
• Low resistance in the secondary side as in
the case of air blowing or filling an air tank,
etc.: External pilot for general purpose
Note 1) Use external pilot pressure within the
range shown in the graph below.
Note 2) Changing from an internal pilot to an
external pilot or vice versa is not
possible.
Series
VP3145/3165/3185
How to Order
VP3 1 4 5
04 1 G A
Pilot option
VP 3 port
solenoid valve
Nil
1
Type of actuation
No. of solenoids
1
A
B
Single
Body size
4
6
8
1/2
1
1 1/2
N.C. (Normally closed)
N.O. (Normally open)
Electrical entry
Body ported
Valve option
General
Vacuum/Low pressure
Port size (IN/OUT port)
Port size Rc
Symbol (Nominal size) VP3145 VP3165 VP3185
03
3/8 (10A)
04
1/2 (15A)
3/4 (20A)
06
1 (25A)
10
1 1/4 (32A)
12
1 1/2 (40A)
14
2 (50A)
20
∗ Optional
Directional Control
Equipment
G
Grommet
T
Conduit terminal
D
DIN terminal
TL∗ Conduit terminal with indicator light
Conduit terminal with
TS∗
surge voltage suppressor
Conduit terminal with indicator light/
TZ∗
surge voltage suppressor
DL∗ DIN terminal with indicator light
DIN terminal with
DS∗
surge voltage suppressor
DIN terminal with indicator light/
DZ∗
surge voltage suppressor
Body type
5
Nil
V
Standard (Internal pilot)
External pilot
Rated coil voltage
11
22
3∗
4∗
55
6∗
7∗
9∗
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240VAC, 50/60Hz
Other
∗ Optional
How to Order Pilot Valve Assemblies
VT3113
00 1 G
Rated coil voltage
11
22
3∗
4∗
55
6∗
7∗
9∗
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240VAC, 50/60Hz
Other
∗ Optional
Electrical entry
G
T
D
TL∗
TS∗
TZ∗
DL∗
DS∗
DZ∗
Grommet
Conduit terminal
DIN terminal
Conduit terminal with indicator light
Conduit terminal with surge voltage suppressor
Conduit terminal with indicator light/
surge voltage suppressor
DIN terminal with indicator light
DIN terminal with surge voltage suppressor
DIN terminal with indicator light/surge voltage suppressor
∗ Optional
45
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3 Port Micro Mechanical Valve
Series VM1000
Miniature construction requires
minimal mounting space.
Easy tubing connection with builtin hose nipple.
Port options: Side ported
Bottom ported
Large over travel after actuation
(mechanically operated type)
Air Purge
Standard specifications
Valve type
Number of ports
Total travel (T.T.)
Piping
Fluid
Operating pressure
Ambient and operating air temperature
Effective area (Cv factor)
Lubrication
Fitting
Weight (Basic type)
N.C. poppet type
3 port
4.8mm (Basic type)
Side ported or Bottom ported
Air
5 to 0.8MPa
–5 to 60°C (with no freezing)
1mm² (0.055)
Not required (If lubricated, use turbine oil class 1, ISO VG32.)
With hose nipple
6g
Option specifications
Total travel (T.T.)
2.5mm (Basic type)
• A commercially available actuator for the V micro switch can be installed.
• However, be aware that there are different types of micro switch such as P.T., O.T. or F.O.F.
• Total travel of 2.5mm is only available for the basic type.
Note) T.T.: Total travel (From free position to total travel position)
P.T.: Pre-travel (From free position to initial valve operating position)
O.T.: Over travel (From initial valve operating position to total travel position)
F.O.F.: Full operating force (Required force to total travel position)
Models
Manual operation
Mechanical operation
Actuator
Basic type
Roller lever
One way
roller lever
Toggle lever
Push button
Port type
Side ported
Bottom ported
Side ported
Bottom ported
Side ported
Bottom ported
Side ported
Bottom ported
Side ported
Bottom ported
Side ported
Bottom ported
Side ported
Bottom ported
No. of
ports
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
3 port
Applicable tube
T0425
TU0425/T0403
VM1000-4N-00
VM1000-4NU-00
VM1010-4N-00
VM1010-4NU-00
VM1000-4N-01
VM1000-4NU-01
VM1010-4N-01
VM1010-4NU-01
VM1000-4N-02
VM1000-4NU-02
VM1010-4N-02
VM1010-4NU-02
VM1000-4N-08
VM1000-4NU-08
VM1010-4N-08
VM1010-4NU-08
VM1000-4N-32R
VM1000-4NU-32R
VM1010-4N-32R
VM1010-4NU-32R
VM1000-4N-32B
VM1000-4NU-32B
VM1010-4N-32B
VM1010-4NU-32B
VM1000-4N-32G
VM1000-4NU-32G
VM1010-4N-32G
VM1010-4NU-32G
Note
Red
Red
Black
Black
Green
Green
Best
Refer to page 3.5-7 of Pneumatics No. 1 for details.
46
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3 Port Mechanical Valve
Series VM100
Air Purge
Compact size equivalent to micro Specifications
Piping
switch
Port options: Side ported
Bottom ported
A variety of actuators available
Side ported
Bottom ported
Air
Fluid
Operating pressure
-100kPa to 1.0MPa
-5 to 60°C (with no freezing)
Ambient and operating air temperature
2.5mm² (0.14)
Effective area (Cv factor)
Not required (If lubricated, use turbine oil class 1, ISO VG32.)
Lubrication
Port size (Nominal size)
Rc 1/8 (6A)
M5 x 0.8
95g
110g
Weight (Basic type)
Models
Piping
Actuator
No. o
f port
s
Roller lever
One way
roller lever
Straight plunger
Roller plunger
Cross roller plunger
Toggle lever
Push button
(Mushroom)
Manual operation
Push button
(Extended)
Push button (Flush)
Bottom ported
3 port
VM132-M5-00
VM133-M5-00
VM133-M5-01
VM133-M5-01S
VM133-M5-02
VM133-M5-02S
VM132-M5-05
VM132-M5-06
VM132-M5-06S
VM132-M5-07
VM132-M5-07S
VM132-M5-08
VM132-M5-30R
VM132-M5-30B
VM132-M5-30G
VM132-M5-30Y
VM132-M5-32R
VM132-M5-32B
VM132-M5-32G
VM132-M5-32Y
—
—
—
—
VM-05B
VM-06B
VM-06BS
VM-07B
VM-07BS
VM-08B
VM-30AR
VM-30AB
VM-30AG
VM-30AY
VM-32AR
VM-32AB
VM-32AG
VM-32AY
VM130-01-33
VM132-M5-33
VM-33A
VM132-M5-34R
VM132-M5-34B
VM132-M5-34G
VM132-M5-34Y
VM132-M5-36
VM153-M5-35R
VM153-M5-35B
VM153-M5-35G
VM153-M5-35Y
(5 port)
VM-34AR
VM-34AB
VM-34AG
VM-34AY
VM-36A
—
—
—
—
VM130-01-34R
VM130-01-34B
Selector (2 position)
VM130-01-34G
VM130-01-34Y
Key selector (2 position) VM130-01-36
VM151-01-35R
VM151-01-35B
Selector (3 position)
VM151-01-35G
VM151-01-35Y
(5 port)
Actuator
part no.
Application
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
Directional Control
Equipment
Mechanical operation
Basic type
Side ported
3 port
VM130-01-00
VM131-01-00
VM130-01-01
VM131-01-01S
VM131-01-02
VM131-01-02S
VM130-01-05
VM130-01-06
VM130-01-06S
VM130-01-07
VM130-01-07S
VM130-01-08
VM130-01-30R
VM130-01-30B
VM130-01-30G
VM130-01-30Y
VM130-01-32R
VM130-01-32B
VM130-01-32G
VM130-01-32Y
Red
Black
Green
Yellow
Red
Black
Green
Yellow
A set of Red, Black,
Green, and Yellow
included.
Red
Black
Green
Yellow
Red
Black
Green
Yellow
Note) Actuator replacement is available except for roller lever, one way roller lever, and 3 position
selector types.
Best
Refer to page 3.5-11 of Pneumatics No. 1 for details.
47
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3 Port Mechanical Valve
Series VM200
Large flow capacity
A variety of actuators available
Air Purge
Specifications
Fluid
Air
Operating pressure
0 to 1.0MPa
Ambient and operating air temperature
-5 to 60°C (with no freezing)
Effective area (Cv factor)
19mm² (1.0)
Lubrication
Not required (If lubricated, use turbine oil class 1, ISO VG32.)
Port size (Nominal size)
Rc 1/4 (8A)
Weight (Basic type)
111g
Models
No. of ports
Mechanical operation
Actuator
Basic type
Roller lever
One way roller lever
Straight plunger
Roller plunger
Cross roller plunger
Toggle lever
Push button (Mushroom)
Manual operation
Push button (Extended)
Push button (Flush)
Selector (2 position)
Key selector (2 position)
Selector (3 position)
Foot pedal
3 port
Actuator
part no.
VM230-02-00
VM230-02-01
VM230-02-01S
VM230-02-02
VM230-02-02S
VM230-02-05
VM230-02-06
VM230-02-06S
VM230-02-07
VM230-02-07S
VM230-02-08
VM230-02-30R
VM230-02-30B
VM230-02-30G
VM230-02-30Y
VM230-02-32R
VM230-02-32B
VM230-02-32G
VM230-02-32Y
—
VM-01A
VM-01AS
VM-02A
VM-02AS
VM-05A
VM-06A
VM-06AS
VM-07A
VM-07AS
VM-08A
VM-30AR
VM-30AB
VM-30AG
VM-30AY
VM-32AR
VM-32AB
VM-32AG
VM-32AY
VM230-02-33
VM-33A
VM230-02-34R
VM230-02-34B
VM230-02-34G
VM230-02-34Y
VM230-02-36
VM230-02-35R
VM230-02-35B
VM230-02-35G
VM230-02-35Y
VM230-02-40
VM-34AR
VM-34AB
VM-34AG
VM-34AY
VM-36A
—
—
—
—
—
Application
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
—
Red
Black
Green
Yellow
Red
Black
Green
Yellow
A set of Red, Black,
Green, and Yellow
included.
Red
Black
Green
Yellow
—
Red
Black
Green
Yellow
—
Note) Actuator replacement is available except for 3 position selector and foot pedal types.
Best
Refer to page 3.5-19 of Pneumatics No. 1 for details.
48
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3 Port Mechanical Valve
Series VM400
N.C. or N.O. models available
Piping connection to any port
(Proper countermeasures can be taken for
applications in which noise or dirt from
exhaust could cause a problem to the
environment.)
Air Purge
Specifications
Air
Fluid
Operating pressure
-100kPa to 1.0MPa
-5 to 60°C (with no freezing)
Ambient and operating air temperature
7mm² (0.38)
Effective area (Cv factor)
Not required (If lubricated, use turbine oil class 1, ISO VG32.)
Lubrication
Rc 1/8 (6A)
Port size (Nominal size)
110g
Weight (Basic type)
Models
Actuator
Roller lever
One way roller lever
Straight plunger
Roller plunger
Cross roller plunger
Toggle lever
Manual operation
Push button (Mushroom)
Push button (Extended)
Push button (Flush)
Selector (2 position)
Key selector (2 position)
Actuator
part no.
VM430-01-00
VM430-01-01
VM430-01-01S
VM430-01-02
VM430-01-02S
VM430-01-05
VM430-01-06
VM430-01-06S
VM430-01-07
VM430-01-07S
VM430-01-08
VM430-01-30R
VM430-01-30B
VM430-01-30G
VM430-01-30Y
VM430-01-32R
VM430-01-32B
VM430-01-32G
VM430-01-32Y
—
VM-01A
VM-01AS
VM-02A
VM-02AS
VM-05A
VM-06A
VM-06AS
VM-07A
VM-07AS
VM-08A
VM-30AR
VM-30AB
VM-30AG
VM-30AY
VM-32AR
VM-32AB
VM-32AG
VM-32AY
VM430-01-33
VM-33A
VM430-01-34R
VM430-01-34B
VM430-01-34G
VM430-01-34Y
VM430-01-36
VM-34AR
VM-34AB
VM-34AG
VM-34AY
VM-36A
Application
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
—
Polyacetal roller
Hard steel roller
Polyacetal roller
Hard steel roller
—
Red
Black
Green
Yellow
Red
Black
Green
Yellow
A set of Red, Black,
Green, and Yellow
included.
Red
Black
Green
Yellow
—
Directional Control
Equipment
Mechanical operation
Basic type
Model
Note) Actuator replacement is available.
Best
Refer to page 3.5-25 of Pneumatics No. 1 for details.
49
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Coolant Valve
Solenoid/Air Operated Type
Series VNC
Coolant
Models
Piping port
Model
Symbols
Valve type
Operation
N.C.
N.O.
VNC0 14 VNC02
P1
P2
Air operated
VNC1-6A
VNC1-8A
VNC1-10A
VNC24-10A
VNC2-10A
VNC24-15A
VNC2-15A
VNC34-20A
VNC3-20A
VNC44-25A
VNC4-25A
VNC54-32A
VNC5-32A
VNC54-32F
VNC5-32F
VNC64-40A
VNC6-40A
VNC64-40F
VNC6-40F
VNC74-50A
VNC7-50A
VNC74-50F
VNC7-50F
VNC814-65F
VNC811-65F
VNC914-80F
VNC911-80F
Rc
Flange
1/8
1/4
—
—
3/8
—
1/2
—
3/4
—
1
—
1 1/4
—
—
32
1 1/2
—
—
40
2
—
—
50
—
65
—
80
Note)
Orifice
ø mm
7
11
15
11
15
14
20
16
25
22
32
22
32
28
40
28
40
33
50
33
50
45
65
56
80
Cv
0.7
1
1.3
2.5
3.8
3
5
5
8
7
12
11
18
11
18
19
28
19
28
29
43
29
43
49
70
73
100
Flow coefficient
Effective area
mm²
13
18
23
45
70
55
90
90
140
130
220
210
320
210
320
330
500
330
500
520
770
520
770
880
1260
1400
1800
Weight kg
Air operated Solenoid
type
type
0.2
0.3
0.5
0.7
0.8
1.0
1.2
1.4
2.2
2.4
5.0
5.2
3.6
3.8
6.8
7.0
5.5
5.7
10.2
10.4
—
15.7
—
21.2
Note) The flange is equivalent to JIS B 2210 10K (regular type).
VNC0 14 P1
VNC12
P1
External pilot
solenoid type
Pilot solenoid valve specifications
Valve specifications
Fluid
Fluid
temperature
VNCA
Coolant
–5 to 60°C∗
–5 to 99°C∗
VNCB
(air operated type only)
Ambient temperature
–5 to 50°C∗ (60°C for air operated type)
Proof pressure
1.5MPa
0 to 0.5MPa
VNC1
Operating
pressure range
VNC 24 0 to 1MPa
VNC 14 0.25 to 0.7MPa
Pressure
VNC2
0.1 to 0.7MPa (Refer to Table 1.)
External
Not required (If lubricated,
pilot air
Lubrication
use turbine oil class 1, ISO VG32.)
Temperature
–5 to 50°C∗ (60°C for air operated type)
Model
Pilot solenoid valve
Electrical entry
AC
(50/60Hz)
DC
Allowable pressure fluctuation
Coil insulation type
Rated coil
voltage V
Temperature increase
∗ With no freezing
Apparent
power
Table 1
Operating pressure/Pilot Pressure
Inrush
AC
Power
DC
consumption
Manual override
Energized
VNC1
SF4--23
Grommet
Grommet terminal
Conduit terminal
DIN terminal
VNC2 to 9
VO301-00T-X302
Conduit terminal
100V, 200V, other (option)
24V, other (option)
-15% to +10% of rated voltage
Equivalent to class B (130°C)
35°C or less
70°C or less
(at rated voltage)
(at rated voltage)
5.6VA (50Hz)
5.0VA (60Hz)
3.4VA (50Hz)
2.3VA (60Hz)
12VA (50Hz)
10.5VA (60Hz)
7.5VA (50Hz)
6VA (60Hz)
1.8W
4.8W
Push type, other (option)
Non-locking push type
Use pilot pressure that
is within range A with
respect to the operating
pressure.
Best
Refer to page 4.2-19 of Pneumatics No. 1 for details.
50
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Coolant Valve
Solenoid/Air Operated Type
Series VNC
How to Order
Seal material
A
B
Bracket
Nil
None
B
With bracket
NBR seal
FPM seal
For valve sizes 1, 2, 3, and 4 only
VNC 2 0 1 A
15A
External Pilot
Solenoid Type
VNC 2 1 1 A
15A
(Except valve sizes 8 and 9)
1
Actuators
Air Operated Type
T
Manual override
Valve size
Symbol
Orifice
size
(mm)
1
ø7
2
ø15 (ø11)
3
4
ø20 (ø14)
ø25 (ø16)
5
ø32 (ø22)
Valve type
Port size
Symbol
Port
1
2
4
Symbol size
N.C.
N.O.
N.C.
Rc
0.5MPa 1MPa 1MPa
6A
1/8
8A
1/4
10A 3/8
10A 3/8
15A 1/2
20A 3/4
25A
1
32A 1 1/4
32F 1 1/4B
Rated voltage
Nil
1
2
3∗
4∗
5
6∗
7∗
9∗
Air operated type
100VAC, 50/60Hz
200VAC, 50/60Hz
110VAC, 50/60Hz
220VAC, 50/60Hz
24VDC
12VDC
240VAC, 50/60Hz
Other
Valve
size
1
∗ Optional
Valve
sizes
2 to 9
Flange
40A
6
ø40 (ø28)
1 1/2
40F 1 1/2B
Flange
50A
7
ø50 (ø33)
50F
2
2B
Flange
8
ø65 (ø45)
65F 2 1/2B
9
ø80 (ø56)
80F
Values inside ( ) are for N.C. at 1MPa.
Flange
2B
Flange
Electrical entry and indicator light/surge voltage suppressor
Air operated type
Nil
G
Grommet
Grommet with surge voltage suppressor
GS
E
Grommet terminal
Grommet terminal with indicator light/surge voltage suppressor
EZ
T
Conduit terminal
Conduit terminal with indicator light/surge voltage suppressor
TZ
D
DIN terminal
DIN terminal with indicator light/surge voltage suppressor
DZ
T
Conduit terminal
Conduit terminal with surge voltage suppressor
TS
Conduit terminal with indicator light/surge voltage suppressor
TZ∗
Conduit terminal with indicator light
TL∗
Valve
size
1
Valve
sizes
2 to 9
∗ Except rated voltages 6, 7, and 9
51
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Flow Switching 2 Port
Air Operated Valve
Special Order Product
Paint Stirring
Air operated 2 port valve with compact
metering valve
Metering valve construction with
reproducibility (adjustable between 0 to
300° )
10.5 (fully closed)
34.5
M5 x 0.8
Pilot port
Effective area for single valve can be
detected with calibration mark.
Needle (M8 x 1.25)
VKFA332-1-01-X1
18
25
PA
Calibration mark position
11.5
Direct manual override
17.5
2-ø3.5 mounting hole
Width across flats 3mm
Rc 1/8 (OUT port)
Rc 1/8 (IN port)
57.5
50
28.5
5
P
11
A
2.3
21
100
Specifications
Valve type
Fluid
Operating pressure range
Pilot pressure
Effective area
Poppet
Air, Inert gas
0 to 0.7MPa
0.15 to 0.7MPa
4mm² (Cv factor: 0.22)
OFF
Adjustable type: 0 to 4mm²
ON (at 5/6 rotation from fully closed state)
52
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Booster Valve
Series VBA1110
Specifications
Intensified
pressure ratio
Maximum 2
VBA1111
Maximum 4
Compressed air
VBA1110
VBA1111
Proof pressure
VBA200
VBA400
Maximum supply pressure
Set pressure
range
VBA1110
VBA1111
VBA200
VBA400
Ambient and
fluid temperature
VBA1110-02 VBA1111-02 VBA2100-03 VBA4100-04 VBA2200-03 VBA4200-04
Max. flow rate l/min (ANR) Note)
400
Port size Rc
Exhaust port size Rc
1.5MPa
Pilot pressure range
0.2 to 1.0MPa
2 to 50°C
(with no freezing)
Horizontal
Pressure adjustment
mechanism
Relieving type
3/8
1900
3/8
1/2
1/2
0.85
0.98
3.8
7.5
3.8
7.5
2
Note) Flow conditions — IN/OUT: 1.0MPa for VBA1110, IN/OUT: 0.5MPa for VBA1111, VBA2 21 00, 4 1 00
Refer to flow characteristics graphs on page 1.13-2 of "Best Pneumatics No. 4" when selecting a model.
Accessory (option) part nos.
Part no.
Model
Description
Pressure gauge
VBA2100
VBA1110-1111
VBA4100
VBA2200
VBA4200
G27-20-R1 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs.
AN200-02
Silencer
AN300-03
AN400-04
AN300-03
AN400-04
How to Order
Intensified pressure ratio
0
1
VBA1110-02
Double
Quadruple
Port size
Symbol Port size
02
Rc 1/4
Body size
1/4 standard
1
VBA4100-04
1000
1/8
0.1 to 0.5MPa
Pressure
1 2.0MPa
Pressure adjustment
1 Knob operated type
VBA1111-02
1900
Series VBA1000
VBA 1 1 1 0
02
GN
Series VBA2000/4000
VBA 2 1 0 0
03
GN
2
4
Body size
3/8 standard
1/2 standard
VBA2100-03
1
2
Directional Control
Equipment
None
Mounting orientation
1000
3/8 (IN, OUT) 1/2 (IN, OUT) 3/8 (IN, OUT) 1/2 (IN, OUT)
1/4
Weight kg
0.2 to 2.0MPa
60
1/4 (IN, OUT)
Pilot port size Rc
1.0MPa
Air operated type
Knob operated type
Model
3.0MPa
Lubrication
Knob operated type
Hydraulic Clamp
Models
VBA1110
VBA200
VBA400
Fluid
to 4200
Option
G
N
Pressure adjustment
Knob operated type
Air operated type
0
Pressure
1.0MPa
Pressure gauge
Silencer
Port size
Symbol Port size Applicable series
03
Rc 3/8
VBA2100/2200
04
VBA4100/4200
Rc 1/2
Related products
Description
VBA4200-04
Model
Mist separator
Air operated type
Exhaust cleaner
VBA2200-03
Air tank
VBA1110/1111
VBA2100/2200
VBA4100/4200
Note
AM250-02
AM450-04, 06
AM550-06, 10
Page 4.6-1 (Best Pneumatics No.4)
AMC310-03
AMC510-06
AMC610-10
35dB or more noise reduction
VBAT05
VBAT20 (20l, Directly connected to booster valve)
(5l, Directly connected
VBAT38 (38l, Directly connected to booster valve)
to booster valve)
VBAT10 (10l, Directly connected to booster valve)
Best
Refer to page 1.13-1 of Pneumatics No. 4 for details.
53
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54
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Auxiliary Pneumatic
Equipment
Air Preparation
Equipment
Actuators
Application
KN
KK
TRB
TRBU
TKS
TCU
TK
AR1000 to 6000
AR2001 to 4001
AR425 to 935
AR1000 to 6060
Air blow, Air tool, Coolant
AW1000 to 4000
AW2001 to 4001
Air blow, Air tool
Air blow, Air tool, Air leakage
Air leakage
Air leakage
Air leakage
Air blow, Air tool
Air leakage
Air blow, Air tool
Air blow, Air tool
Air blow, Air tool
Actuator
Air blow, Air tool
Air line maintenance
GD40-2-01
Air line maintenance
Air line maintenance
Page
56
59
69
70
71
72
72
73
74
75
76
77
79
80
81
82
Auxiliary Pneumatic
Equipment
Air preparation Equipment
Nozzles for blowing/Sensing heads
S couplers
FR double layer tubing
FR double layer polyurethane tubing
Double layer tubing stripper
Polyurethane coil tubing
Tube cutter
Modular type regulator
Regulator with integrated pressure gauge
Pilot operated regulator
Modular type regulator with check valve
Filter regulator
Filter regulator with integrated pressure gauge
Air filter element part number list
Differential pressure gauge
Filter with element service indicator
Series
55
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Air Blow
Nozzles for Blowing
Air Tool
Series KN
Coolant
Nozzle with self-align fitting/KN
ø1
ø1.5
ø1
ø1.5
ø2
ø1.5
ø2
ø2.5
ø3
ø3.5
ø4
ø6
ø3.5
ø4
ø6
ø4
ø6
ø4
ø6
KN-04-100
KN-04-150
KN-06-100
KN-06-150
KN-06-200
KN-08-150
KN-08-200
KN-10-250
KN-10-300
KN-10-350
KN-10-400
KN-10-600
KN-12-350
KN-12-400
KN-12-600
KN-16-400
KN-16-600
KN-20-400
KN-20-600
ø4
ø4
ø6
ø6
ø6
ø8
ø8
ø10
ø10
ø10
ø10
ø10
ø12
ø12
ø12
ø16
ø16
ø20
ø20
Width across flats
H1
H2
10
10
12
12
12
14
14
14
14
14
14
14
17
17
17
22
22
26
26
10
10
12
12
12
14
14
17
17
17
17
17
19
19
19
24
24
27
27
L1
L2
27
27.7
30.1
30.8
31.5
33.8
34.6
35.6
36.3
37.1
29.5
27.7
40.4
41.3
31.2
40.1
38.4
45.6
43.9
15
15
16
16
16
16
16
17
17
17
17
17
17
17
17
17
17
17
17
D
Model
(mm)
Nozzle size Connection
D
size
H1
H2
L2
L1
Nozzle with male thread/KN
KN-R01-100
KN-R01-150
KN-R02-100
KN-R02-150
KN-R02-200
KN-R02-250
KN-R02-600
KN-R03-400
KN-R03-600
KN-R04-400
KN-R04-600
KN-R06-600
KN-R06-800
KN-R10-800
R 1/8
R 1/8
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 3/8
R 3/8
R 1/2
R 1/2
R 3/4
R 3/4
R1
ø1
ø1.5
ø1
ø1.5
ø2
ø2.5
ø6
ø4
ø6
ø4
ø6
ø6
ø8
ø8
10
10
14
14
14
14
14
17
17
22
22
27
27
36
L1
A
21.4
21
31.4
31
30.5
30.1
27.1
31.8
30.1
41.8
40.1
49.6
47.8
62.8
17.4
17
25.4
25
24.5
24.1
21.1
25.4
23.7
33.6
31.8
40.1
38
52.4
Connection thread
D
Model
(mm)
Nozzle size Connection Width across flats
D
size
H1
H1
A
L1
Copper extension nozzle/KNL
Outside diameter
L1
KNL3-06-150
KNL3-06-200
KNL3-08-200
KNL3-08-250
KNL3-10-250
KNL3-10-300
KNL6-06-150
KNL6-06-200
KNL6-08-200
KNL6-08-250
KNL6-10-250
KNL6-10-300
ø1.5
ø2
ø2
ø2.5
ø2.5
ø3
ø1.5
ø2
ø2
ø2.5
ø2.5
ø3
ø6
ø6
ø8
ø8
ø10
ø10
ø6
ø6
ø8
ø8
ø10
ø10
300
300
300
300
300
300
600
600
600
600
600
600
øD
Model
O.D.
(mm)
Nozzle size
D
L1
56
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Nozzles for Blowing
Series
KN
Nozzle for One-touch fitting/KN
Model
Connection
size
KN-Q06-100
KN-Q06-150
KN-Q06-200
KN-Q08-150
KN-Q08-200
KN-Q10-200
KN-Q10-250
KN-Q12-250
KN-Q12-300
ø1
ø1.5
ø2
ø1.5
ø2
ø2
ø2.5
ø2.5
ø3
ø6
ø6
ø6
ø8
ø8
ø10
ø10
ø12
ø12
L1
A
35
35
35
39
39
43
43
45.5
45.5
18
18
18
20.5
20.5
22
22
24
24
øD
(mm)
Nozzle size
D
10
A
L1
Pivoting nozzle with self-align fitting/KNK
KNK-10-400
KNK-10-600
KNK-12-400
KNK-12-600
KNK-16-400
KNK-16-600
KNK-20-400
KNK-20-600
ø4
ø6
ø4
ø6
ø4
ø6
ø4
ø6
ø10
ø10
ø12
ø12
ø16
ø16
ø20
ø20
Width across flats
H1
H2
17
17
17
17
17
17
17
17
17
17
19
19
24
24
27
27
L1
L2
41.7
41.7
41.2
41.2
41.8
41.8
43.8
43.8
17
17
17
17
17
17
17
17
35°
øD
Model
(mm)
Nozzle size Connection
D
size
H2
L2
8.5
L1
Pivoting nozzle with male thread/KNK
ø4
ø6
ø4
ø6
ø4
ø6
R 1/4
R 1/4
R 3/8
R 3/8
R 1/2
R 1/2
17
17
17
17
17
17
L1
17
17
17
17
22
22
38
38
39
39
42.2
42.2
A
31.9
31.9
32.4
32.4
34.1
34.1
Connection thread
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
H2
H1
8.5
A
L1
High efficiency nozzle/KNH
(mm)
Model
Nozzle size
D
KNH-R02-100
KNH-R02-150
KNH-R02-200
ø1
ø1.5
ø2
Connection Width across flats
size
H1
14
14
14
R 1/4
R 1/4
R 1/4
L1
A
52
52
52
46
46
46
Connection thread
A
øD
KNK-R02-400
KNK-R02-600
KNK-R03-400
KNK-R03-600
KNK-R04-400
KNK-R04-600
Width across flats
H1
H2
35°
øD
Model
(mm)
Nozzle size Connection
D
size
H1
L1
Low noise nozzle with self-align fitting/KNS
ø0.75 x 4
ø1 x 4
ø0.75 x 4
ø0.9 x 8
ø1 x 4
ø8
ø8
ø10
ø10
ø10
Width across flats
H2
H1
12
12
14
14
14
14
14
17
17
17
L1
L2
24.3
24.3
24
24
24
16
16
17
17
17
L2
øD
Model
KNS-08-075-4
KNS-08-100-4
KNS-10-075-4
KNS-10-090-8
KNS-10-100-4
(mm)
Nozzle size Connection
D
size
H1
H2
2
L1
Low noise nozzle with male thread/KNS
Nozzle size
D
KNS-R01-075-4
KNS-R01-100-4
KNS-R01-090-8
KNS-R02-075-4
KNS-R02-090-8
KNS-R02-100-4
KNS-R02-110-8
ø0.75 x 4
ø1 x 4
ø0.9 x 8
ø0.75 x 4
ø0.9 x 8
ø1 x 4
ø1.1 x 8
Connection Width across flats
size
H1
R 1/8
R 1/8
R 1/8
R 1/4
R 1/4
R 1/4
R 1/4
12
12
12
14
14
14
14
L1
A
18
18
18
20
20
20
20
14
14
14
14
14
14
14
øD
Model
(mm)
2
H1
A
L1
Connection thread
57
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Series
KN
Sensing Heads
Standard sensing head
(mm)
Nozzle size
D
KNP-1
ø2.5
ø4
5
8
L1
L2
63.7
1000
L1
L2
øD
Model
Connection Width across flats
H1
H2
size
∗ A 1m polyurethane tube is included.
H1
H2
Polyurethane tubing
Needle sensing head
(mm)
KNP-2
ø0.7
size
H1
ø4
5
A
L1
L2
L3
12.7
41
1000
23
A
L2
∗ A 1m polyurethane tube is included.
L3
L1
Polyurethane tubing
Cassette size
Nozzle size
D
øD
Model
Connection Cassette size
Use to measure work piece collision pressure.
Standard sensing head
Needle sensing head
Specifications
Nozzle (KN, KNK, KNH, KNS, KNL)
Applicable tubing material
Nylon, Soft nylon, Flexible copper pipe (C1220T-O), OST pipe
Applicable piping O.D. mm
ø4, ø6, ø8, ø10, ø12, ø16, ø20
Fluid
Air, Coolant
Maximum operating pressure
Ambient and fluid temperature
Threads
Mounting
Nut
Seal for R threads
1.0MPa (0.3MPa with SGP pipe)
-5 to 60°C (with no freezing)
JISB0203 (taper threads for piping)
JISB0211, class 2 (taper threads for piping)
None
Sensing head (KNP)
Applicable fitting size
ø4
Fluid
Air
Maximum operating pressure (at 20°C)
0.8MPa
Ambient and fluid temperature
-5 to 60°C (with no freezing)
58
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Air Blow
S Couplers
Air Tool
Series KK
Air Leakage
Male thread type
Series
KK3
KK4
KK6
Body size
1/8
1/4
1/2
Connection thread size R
1/8 1/4 3/8 1/2 3/4
Female thread type
Series
KK3
KK4
KK6
Body size
1/8
1/4
1/2
Connection thread size Rc
1/8
1/4
3/8
1/2
Nut fitting type
Series
Body size
KK3
KK4
KK6
1/8
1/4
1/2
Applicable hose I.D./O.D. mm
5/8
6/9 6.5/10 8/12 8.5/12.5 11/16
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
One-touch fitting type
Series
Body size
KK3
KK4
KK6
1/8
1/4
1/2
Applicable tubing O.D. mm
8
6
10 12 16
4
59
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Series
KK
No spring located in the
flow path
Loss of effective area is minimized because
there is no valve spring to block the flow path.
Employs a unique
connection method
Check valve end
configuration facilitates
rectifying effect
A slim body design and large effective area are
achieved with a construction that does not use
steel balls and therefore does not restrict the
flow path.
Allows smooth flow of fluids.
Light weight
Body O.D.
Together with a reduction of the body size,
pressing parts and resin parts are used to
achieve an overall weight reduction.
Pressing parts
Series
Series KK3
Series KK4
Series KK6
Plug no.
KK3P-01MS
KK4P-02MS
KK6P-04MS
Resin parts
Socket no. Effective area mm2 Note 1) Body O.D. mm Weight g Note 2)
KK3S-01MS
20
18.9
ø18.2
KK4S-02MS
39
41.3
ø25.4
KK6S-04MS
82
87.7
ø31.2
Note 1) Values when plug and socket are connected.
Note 2) Values for socket only.
One-touch fitting type now standard
Three types from ø4 to ø16 added to series.
Flow is possible from the plug side or socket side.
Fluids: Air and Water
One-touch connection
Elbow type
Simple connection with one hand simplifies work.
q
w
Bulkhead type
Click
Straight type
Low leakage seal construction
Reliable sealing is achieved by surface contact.
Sleeve lock mechanism
Prevents accidents caused by unexpected separation.
Lock
60
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S Couplers
Series
KK
Variations
Plug (P)
Male thread type
Body size Port size
R 1/8
1/8
R 1/4
R 1/8
R 1/4
1/4
R 3/8
R 1/2
R 3/8
R 1/2
1/2
R 3/4
Female thread type
Part no.
KK3P-01MS
-02MS
KK4P-01MS
-02MS
-03MS
-04MS
KK6P-03MS
-04MS
-06MS
1/4
1/2
1/2
Applicable
tubing O.D. mm
4
6
8
10
6
8
10
12
12
16
Port size
R 1/8
R 1/4
R 1/8
R 1/4
R 3/8
R 1/2
R 3/8
R 1/2
R 3/4
Part no.
KK3S-01MS
-02MS
KK4S-01MS
-02MS
-03MS
-04MS
KK6S-03MS
-04MS
-06MS
Body size
1/8
Port size
Rc 1/8
Rc 1/4
1/4
Rc 3/8
Rc 3/8
1/2
Rc 1/2
Nut fitting type (for fiber reinforced urethane hose)
Body size
1/8
1/4
1/2
5/8
6/9
6.5/10
5/8
6/9
6.5/10
8/12
8.5/12.5
8/12
8.5/12.5
11/16
Part no.
KK3S-50N
-60N
-65N
KK4S-50N
-60N
-65N
-80N
-85N
KK6S-80N
-85N
-110N
Straight type with One-touch fitting
Body size
1/8
1/4
1/2
Applicable
tubing O.D. mm
4
6
8
10
6
8
10
12
12
16
Part no.
KK3S-04H
-06H
-08H
-10H
KK4S-06H
-08H
-10H
-12H
KK6S-12H
-16H
Elbow type with One-touch fitting
Body size
Part no.
KK3P-04L
-06L
-08L
-10L
KK4P-06L
-08L
-10L
-12L
KK6P-12L
-16L
Bulkhead type with One-touch fitting
Applicable
Body size tubing
Part no.
O.D. mm
KK3P-04E
4
-06E
6
1/8
-08E
8
-10E
10
KK4P-06E
6
-08E
8
1/4
-10E
10
-12E
12
KK6P-12E
12
1/2
-16E
16
Applicable hose
I.D./O.D. mm
Part no.
KK3S-01F
KK4S-02F
-03F
KK6S-03F
-04F
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
1/8
1/4
Applicable
tubing O.D. mm
Part no.
KK3P-04H
4
-06H
6
1/8
-08H
8
-10H
10
KK4P-06H
6
-08H
8
1/4
-10H
10
-12H
12
KK6P-12H
12
1/2
-16H
16
Elbow type with One-touch fitting
Body size
1/8
Applicable hose
I.D./O.D. mm
Part no.
KK3P-50N
5/8
-60N
6/9
1/8
-65N
6.5/10
KK4P-50N
5/8
-60N
6/9
-65N
6.5/10
1/4
-80N
8/12
-85N
8.5/12.5
KK6P-80N
8/12
-85N
8.5/12.5
1/2
-110N
11/16
Straight type with One-touch fitting
Body size
Body size
Female thread type
Part no.
Port size
KK3P-01F
Rc 1/8
KK4P-02F
Rc 1/4
1/4
-03F
Rc 3/8
KK6P-03F
Rc 3/8
1/2
-04F
Rc 1/2
Nut fitting type (for fiber reinforced urethane hose)
Body size
1/8
Body size
Socket (S)
Male thread type
1/8
1/4
1/2
Applicable
tubing O.D. mm
4
6
8
10
6
8
10
12
12
16
Part no.
KK3S-04L
-06L
-08L
-10L
KK4S-06L
-08L
-10L
-12L
KK6S-12L
-16L
Bulkhead type with One-touch fitting
Body size
1/8
1/4
1/2
Applicable
tubing O.D. mm
4
6
8
10
6
8
10
12
12
16
Part no.
KK3S-04E
-06E
-08E
-10E
KK4S-06E
-08E
-10E
-12E
KK6S-12E
-16E
61
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Series
KK
Specifications
Fluid
Air, Water (standard industrial water)
Operating pressure range
0 to 1.0MPa
Proof pressure
1.5MPa
Ambient and fluid temperature
Plating, Sealant
–5 to 60°C
Electroless nickel plated (copper-free application),
With male thread sealant
Performance
One-touch connection and release
Plug and socket connection
Socket: Built-in check valve (standard)
Check valve
Manual locking type (standard)
Sleeve lock mechanism
Effective Area
Body size
Plug
Socket
Effective area mm2
1/8
KK3P-01MS
KK3S-01MS
20
1/4
KK4P-02MS
KK4S-02MS
39
1/2
KK6P-04MS
KK6S-04MS
82
Flow Characteristics
11,000
JIS symbols
Series KK6
(KK6S-04MS + KK6P-04MS)
10,000
Single plug
Single socket
Connected plug and socket
Flow rate (l /min [ANR])
9,000
8,000
7,000
6,000
Series KK4
(KK4S-02MS + KK4P-02MS)
5,000
4,000
Series KK3
(KK3S-01MS + KK3P-01MS)
3,000
2,000
1,000
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Pressure (MPa)
62
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S Couplers
Series
KK
How to Order
KK 4 S
02 M S
Body size
3
4
6
With sealant (male thread)
1/8
1/4
1/2
Connection type
Symbol
Socket/Plug designation
S
P
M
F
N
H
L
E
Socket
Plug
Type
Male thread
Female thread
With nut fitting
Straight with One-touch fitting
Elbow with One-touch fitting
Bulkhead with One-touch fitting
Piping port size variation
Male/Female thread type
Symbol
01
02
03
04
06
Thread size
R, Rc 1/8
R, Rc 1/4
R, Rc 3/8
R, Rc 1/2
R, Rc 3/4
One-touch fitting type
Symbol Tubing O.D. mm
04
ø4
06
ø6
08
ø8
10
ø10
12
ø12
16
ø16
Nut fitting type
Symbol Hose O.D./I.D. mm
50
8/5
60
9/6
65
10/6.5
80
12/8
85
12.5/8.5
110
16/11
Construction
<With One-touch fitting>
q
!4 !5
i u !3 r !1 t y !2 e !0 o w q
Plug
No.
1
14
15
!5
!4
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
<With One-touch fitting>
Socket
Description
Stem
Cassette
Seal
Material
Brass
—
NBR
Note
Electroless nickel plated
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Note
Description
Material
Body
Brass
Electroless nickel plated
Valve
PBT
Valve seat
PBT
Collar
PBT
Spacer
PBT
Lock ring
PBT
Sleeve
Cold rolled carbon steel sheet Electroless nickel plated
Chuck
Stainless steel
Valve O-ring
FPM
Valve seat O-ring
NBR
Plug O-ring
NBR
Valve spring
Stainless steel
Sleeve spring
Stainless steel
Cassette
—
Seal
NBR
63
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Series
KK
Dimensions/Plug (P)
Male thread type
T
A
L2
H
L1
(mm)
Body size
1/8
1/4
1/2
H
Model
T
Connection
male thread
Width
across flats
L1
KK3P-01MS
R 1/8
10
30.4
-02MS
R 1/4
KK4P-01MS
R 1/8
-02MS
R 1/4
-03MS
R 3/8
17
42.2
-04MS
R 1/2
22
46.2
38.2
KK6P-03MS
R 3/8
19
48
41.5
-04MS
R 1/2
22
52
-06MS
R 3/4
27
55
14
A∗
L2
33.4
Effective
Minimum
area
bore
mm²
26.4
18.4
8.4
27.4
37
33
40.2
34.2
25.2
22.6
6
14.2
17
20.2
35.7
31
Weight
g
9
50.9
11
76.0
13
106.2
32.5
57.4
44
45.5
44.7
53.7
94.4
∗ Reference dimension for R threads after installation.
Female thread type
T
L2
H
L1
(mm)
Body size
Model
1/8
KK3P-01F
T
Connection
female thread
Rc 1/8
KK4P-02F
Rc 1/4
1/4
1/2
-03F
KK6P-03F
-04F
Minimum
bore
Effective
area
mm²
Weight
g
18.4
6
22.6
10.4
25.2
9
50.9
13
106.2
H
Width
across flats
L1
L2
14
28.3
17
37.2
Rc 3/8
19
Rc 1/2
24
39.8
43.3
31
50.2
Nut fitting type
(for urethane hose with fiber reinforcement)
23.9
24.6
28.6
43.9
Applicable hose
H1
H2
M
L2
L1
(mm)
Body size
1/8
1/4
Model
L1
14
36.1
KK3P-50N
5/8
-60N
6/9
-65N
6.5/10
KK4P-50N
5/8
-60N
6/9
-65N
6.5/10
-80N
8/12
-85N
8.5/12.5
KK6P-80N
1/2
H₂
Applicable
H₁
Width
hose
Width
I.D./O.D. mm across flats across flats
8/12
-85N
8.5/12.5
-110N
11/16
17
14
17
39.9
14
43.9
17
46.7
L2
18.4
M
Minimum
bore
Effective
area
mm²
13.7
4.5
12.7
21.4
5.4
18.3
38.8
5.9
21.9
35.9
4.5
12.7
34.7
5.4
18.3
48.4
5.9
21.9
45.1
7.4
34.4
53.2
7.8
38.2
55.6
7.4
34.4
60.5
7.8
38.2
62.8
10.2
65.4
96.5
16.5
13.7
25.2
16.5
47.6
19
19
17.4
53.4
24
24
57.2
31
20.1
Weight
g
64
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Series
S Couplers
Straight type
with One-touch fitting
KK
Applicable tubing
øD1
øD2
M
L2
L1
(mm)
Body size
1/8
1/4
øD₁
øD₂
KK3P-04H
ø4
12
10
-06H
ø6
14
12
-08H
ø8
16
14
38.6
-10H
ø10
19
17
39.7
KK4P-06H
ø6
14
12
-08H
ø8
16
14
-10H
ø10
19
17
Model
-12H
1/2
Effective area mm²
Applicable
tubing
O.D. mm
KK6P-12H
-16H
L1
35.4
18.4
47.5
21
19
ø16
26
25.7
3.2
3.9
5.6
17
4.7
10.1
12.8
18.5
25.2
31
22.6
22.6
Weight
g
7.9
9.1
13.2
17.6
17
4.7
10.1
12.8
22.3
18.5
6.2
19.8
22.6
23.0
21
7.7
27.6
35.3
27.1
9
40.2
9.2
41.2
25
Applicable tubing
50.9
106.2
—
13
30.0
44.4
50.7
øD2
øD1
L2
L1
Body size
1/8
1/4
Model
øD1
L3
øD2
L1
10.4
31.6
18
16
3
12.8
32.8
20
17
4.5
23
18.5
21
L2
M
ø4
-06L
ø6
-08L
ø8
12
15.2
34
-10L
ø10
17
18.5
36
26.5
KK4P-06L
ø6
12.8
40.2
20
17
-08L
ø8
15.2
41.4
23
18.5
-10L
ø10
18.5
42.8
26.5
21
KK6P-12L
-16L
ø12
ø16
10
14
17
19
21
(mm)
Effective area mm²
Minimum Urethane Nylon
bore
tubing
tubing
KK3P-04L
-12L
1/2
Applicable
tubing
O.D. mm
20.9
26.5
18.4
25.2
44
49.9
31
53.5
Weight
g
3.7
5.3
7.2
10.1
11.4
8.0
15.0
16.8
9.7
18.0
18.5
23.0
4.5
10.1
11.4
19.6
6
17.5
19.8
21.3
7.5
24.7
27.5
25.7
29.0
29.6
28.0
38.1
39.7
40.3
—
58.7
48.7
6
28.5
22
9
34
25
13
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
L3
M
Elbow type
with One-touch fitting
15.7
6
22
56.1
Nylon
tubing
16
21
46.2
ø12
Minimum Urethane
bore
tubing
M
L2
Mounting plate thickness 7mm or less
Bulkhead type
with One-touch fitting
H1
H2
T
Applicable tubing
M
L3
L2
L1
Body size
1/8
1/4
Model
KK3P-04E
ø4
M12 x 1
-06E
ø6
M14 x 1
-08E
ø8
M16 x 1
-10E
ø10
M20 x 1
KK4P-06E
ø6
M14 x 1
-08E
ø8
M16 x 1
-10E
ø10
M20 x 1
-12E
1/2
Applicable
T
tubing
Thread
O.D. mm
KK6P-12E
-16E
H₁
H₂
Width Width
across across
flats
flats
14
17
22
17
22
L1
L2
L3
M
(mm)
Effective area mm²
Minimum
Weight
bore Urethane Nylon
g
tubing
tubing
14
39.3
16.9
16
3.2
3.9
5.6
16.6
17
40.2
16.8
17
4.7
10.1
12.8
22.3
19
43.4
20
18.5
24
46.4
22
21
17
47
16.8
17
4.7
10.1
12.8
30.6
19
50.2
20
18.5
6.2
19.8
22.6
38.2
24
53.2
22
21
7.7
27.6
35.3
61.4
9
40.2
9.2
41.2
ø12
M22 x 1
24
27
ø16
M28 x 1.5
30
32
18.4
25.2
54.2
60.1
62.6
31
23
22
24.5
25
6
13
15.7
22.6
—
22.6
50.9
106.2
30.2
54.7
75.2
86.1
125.0
65
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Series
KK
Dimensions/Socket (S)
A2
A1
Male thread type
øD
T
H
L1
L2
(mm)
Body size
1/8
1/4
1/2
Model
T
Connection
male thread
KK3S-01MS
R 1/8
-02MS
R 1/4
KK4S-01MS
R 1/8
-02MS
R 1/4
-03MS
R 3/8
-04MS
R 1/2
KK6S-03MS
R 3/8
-04MS
R 1/2
-06MS
R 3/4
H
Width
across flats
øD
L1
14
18.2
37.5
40
50.4
19
25.4
22
24
L₂
When
connected
A1∗
33.5
36
6
19.1
18.9
31.5
34
9
21.1
18.0
54.1
46.4
50.1
6
22.9
44.7
51
54.7
45
48.7
9
35.9
41.3
50
53.7
43.5
47.2
11
40.4
48.1
49.7
53.4
41.7
45.4
13
42.7
58.4
53.7
59
11
71.7
85.5
52.2
57.5
13
80.1
87.7
50.7
56
15
81.6
110.9
60.2
31.2
Effective
A2∗
Weight
When Minimum area
g
bore
mm²
connected
65.5
27
∗ Reference dimension for R threads after installation.
T
øD
Female thread type
H
L1
L2
(mm)
Body size
1/8
1/4
1/2
T
Connection
female thread
H
Width
across flats
øD
KK3S-01F
Rc 1/8
14
18.2
KK4S-02F
Rc 1/4
Model
-03F
19
-04F
Rc 1/2
24
36
38.5
8.2
Effective
area
mm²
20.6
50.4
54.1
10.9
36.6
54.1
51.1
54.8
42.7
43.4
58.6
63.9
80.9
91.2
61
66.3
81.6
85.0
L1
25.4
Rc 3/8
KK6S-03F
L2
Minimum
When
bore
connected
31.2
Nut fitting type
(for urethane hose with fiber reinforcement)
14.4
18
Weight
g
22.4
Applicable hose
H1
øD
H2
M
L1
L2
(mm)
Body size
1/8
1/4
Model
KK3S-50N
5/8
-60N
6/9
-65N
6.5/10
KK4S-50N
5/8
-60N
6/9
-65N
6.5/10
-80N
8/12
-85N
8.5/12.5
KK6S-80N
1/2
Applicable
H1
H2
Width
Width
hose
I.D./O.D. mm across flats across flats
14
17
8.5/12.5
-110N
11/16
14
17
18.2
14
19
17
25.4
L1
When
connected
M
42.6
45.1
13.7
44.4
46.9
16.5
54.1
57.8
13.7
56.8
55.4
60.5
17.4
31.2
24
24
16.5
59.1
19
8/12
-85N
øD
L2
66
71.3
64.4
69.7
20.1
Effective
Minimum
area
bore
mm²
Weight
g
4.5
12.2
30.9
5.4
18.3
47.5
5.9
19.2
45.2
4.5
12.2
53.0
5.4
20.4
66.5
5.9
24.1
64.0
7.4
35.1
65.7
7.8
7.4
36.6
68.3
105.1
7.8
41.2
107.8
10.2
68.4
117.4
66
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Series
S Couplers
Straight type
with One-touch fitting
KK
øD2
øD1
Applicable tubing
M
L1
L2
(mm)
Body size
1/8
1/4
L1
10
46.6
49.1
16
3.2
3.8
5.8
21.3
12
47.1
49.6
17
4.7
10.4
13.4
23.2
ø8
14
48.9
51.4
18.5
6.2
16.8
18.9
26.1
-10H
ø10
17
49.9
52.4
21
7.7
19.1
19.1
35.9
KK4S-06H
ø6
12
58.2
61.9
17
4.7
10.4
13.4
48.6
-08H
ø8
14
60.1
63.8
18.5
6.2
18.3
21.8
48.5
-10H
ø10
17
61.5
65.2
21
7.7
27.0
29.4
52.0
62.5
66.2
30.5
32.0
56.6
70.1
75.4
42.7
48.8
81.7
72.3
77.6
53.4
62.5
97.5
Model
KK3S-04H
ø4
-06H
ø6
-08H
-12H
1/2
Effective area mm²
L2
When
connected
Applicable
tubing
O.D. mm
KK6S-12H
-16H
øD1
øD2
18.2
25.4
ø12
19
31.2
ø16
25.7
Minimum Urethane
bore
tubing
M
22
9.2
25
13.2
Weight
g
Applicable tubing
øD2
øD1
L1
L2
Body size
1/8
1/4
Model
Applicable
tubing
O.D. mm
KK3S-04L
-06L
-08L
(mm)
Effective area mm²
When
connected
ø4
10.4
41.7
44.2
18
16
ø6
12.8
42.9
45.4
20
17
4.5
10.1
11.4
22.8
ø8
15.2
43.1
45.6
23
18.5
6
15.0
16.8
23.8
-10L
ø10
18.5
42.9
45.4
26.5
21
7.5
18.0
18.5
33.2
KK4S-06L
ø6
12.8
54.3
58
20
17
4.5
10.1
11.4
50.7
-08L
ø8
15.2
55.5
59.2
23
18.5
6
17.5
19.8
50.3
-10L
ø10
18.5
54.2
57.9
26.5
21
7.5
24.7
27.5
51.9
55.4
59.1
29.0
29.6
54.2
66.3
71.6
38.1
39.7
89.0
66.9
72.2
50.3
58.7
91.1
KK6S-12L
-16L
18.2
25.4
20.9
ø12
31.2
26.5
ø16
Bulkhead type
with One-touch fitting
M
Weight
g
L1
øD1
L3
Minimum Urethane Nylon
bore
tubing
tubing
5.3
3
3.7
øD2
-12L
1/2
L2
28.5
22
9
34
25
13
Mounting plate thickness 7mm or less
H2
T
Applicable tubing
øD
H1
22.0
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
M
L3
Elbow type
with One-touch fitting
Nylon
tubing
M
L3
L1
L2
(mm)
Body size
1/8
1/4
Model
KK3S-04E
ø4
M12 x 1
-06E
ø6
M14 x 1
-08E
ø8
M16 x 1
-10E
ø10
M20 x 1
KK4S-06E
ø6
M14 x 1
-08E
ø8
M16 x 1
-10E
ø10
M20 x 1
-12E
1/2
H₁
H₂
Applicable
Width Width
T
tubing
across
across
Thread
O.D. mm
flats
flats
KK6S-12E
-16E
ø12
ø16
M22 x 1
M28 x 1.5
14
17
22
19
22
24
30
L₂
L1
When
connected
L3
14
46.6
49.1
16.9
16
3.2
3.8
5.8
27.8
17
47.1
49.6
16.8
17
4.7
10.4
13.4
38.2
49
51.5
20
18.5
6.2
16.8
18.9
42.2
24
49.9
52.4
22
21
7.7
19.1
19.1
67.1
17
58.2
61.9
16.8
17
4.7
10.4
13.4
54.4
19
60.1
63.8
20
18.5
6.2
18.3
21.8
57.8
61.7
65.4
22
21
7.7
27.0
29.4
84.0
62.7
66.4
30.5
32.0
102.9
70.1
75.4
42.7
48.8
113.6
72.5
77.8
53.4
62.5
180.8
19
24
øD
18.2
25.4
27
32
31.2
M
Effective area mm²
Minimum Urethane Nylon Weight
g
bore
tubing tubing
23
22
9.2
24.5
25
13.2
67
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Series
KK
Operating Procedure
<Connection>
<Release>
1
1
Plug
Turn the lock ring sufficiently in the
unlocking direction, as shown by the
arrow, until hearing a click.
Socket
2
2
Pull the socket side sleeve
in the direction
of the arrow.
Sleeve
Insert the plug
into the socket.
Sleeve
3
Click
3
Insert until it clicks.
Release is completed.
4
Lock ring
When the two marks face each
other, the plug and the socket are
locked. The locked condition can
be confirmed with the visible
orange section.
Lock ring
Turn the lock ring in
the locking direction as
shown by the arrow.
Orange
Calculation of Dimensions When Plug and Socket are Connected
Overall length B when plug and socket connected = Plug (L1 – L2) + Socket (L2) + 0.5
Example)
Overall length of KK3P-01MS (plug)
and KK3S-01MS (socket) when they
are connected.
B
Plug (30.4 –18.4) + Socket
(39.4) + 0.5 = 51.9mm
Plug
Socket
L2
L2
L1
68
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Flame Resistant (Equivalent to UL-94 Standard V-0)
FR Double Layer
Tubing
Series TRB
Air Leakage
How to Order
For general air pressure
and water piping in
environments with sparks
from spot welding, etc.
TRB 10 75 B 100
Roll length
Inner tube O.D.
Double layer construction
using flame resistant resin
for the outer layer.
Inner tube I.D.
Color
Symbol
B
W
R
BU
Y
G
(equivalent to UL-94 Standard V-0)
Inner tube
Soft nylon
Color
Black
White
Red
Blue
Yellow
Green
Series
- 20m roll - 100m reel
Tube size
Outer layer color Note 1)
Burst Pressure Characteristics
Curve and Operating Pressure
Model
Inner tube O.D. mm
Inner tube I.D. mm
Outer layer thickness mm
TRB0604
6
4
1
TRB0806
8
6
1
TRB1075
10
7.5
1
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
Metric size
Outer layer
Sectional view of FR double layer tube
Length
20m roll
100m reel
Symbol
20
100
TRB1209
12
9
1
Black (B)
White (W)
Red (R)
Blue (BU)
Yellow (Y)
Green (G)
Specifications
Fluid
Maximum operating Note 3)
pressure (at 20°C)
Burst pressure
Minimum bending Note 4)
radius mm
Operating Temperature
Inner tube
Materials
Outer layer
Air, Water Note 2)
1.0MPa
Refer to burst pressure characteristics curve.
15
28
35
45
–20 to 60°C, For water: 0 to 60°C (with no freezing)
Nylon 12
PVC (equivalent to UL-94 standard V-0)
Note 1) The color of all inner tubes is black.
Note 2) Can be used with general industrial water. Contact SMC if used with other fluids. Also keep surge
pressure at or below the maximum operating pressure.
Note 3) In the case of other temperatures, refer to the burst pressure characteristics curve. In addition,
operate so that abnormal temperature increase due to adiabatic compression does not occur.
Note 4) Indicates the bending value when the outside diameter rate of change is 10% or less at a
temperature of 20°C.
Best
Refer to page 2.4-8 of Pneumatics No. 4 for details.
69
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Flame Resistant (Equivalent to UL-94 Standard V-0)
FR Double Layer
Polyurethane Tubing
Series TRBU
Air Leakage
How to Order
For general air pressure and
water piping in
environments with sparks
from spot welding, etc.
TRBU 10 75 B 100
Roll length
Inner tube O.D.
Double layer construction
using flame resistant resin
for the outer layer.
Symbol
20
100
Inner tube I.D.
Length
20m roll
100m reel
Color
Symbol
B
W
R
BU
Y
G
(equivalent to UL-94 Standard V-0)
Inner tube material:
Polyurethane
Color
Black
White
Red
Blue
Yellow
Green
Series
- 20m roll - 100m reel
Tube size
Outer layer
Sectional view of FR double layer tube
Burst Pressure Characteristics
Curve and Operating Pressure
Burst pressure MPa
5.0
Metric size
Model
Inner tube O.D. mm
Inner tube I.D. mm
Outer layer thickness mm
Outer layer color Note 1)
Inner tube
Polyurethane
TRBU0604
6
4
1
TRBU0805
8
5
1
TRBU1065
10
6.5
1
TRBU1208
12
8
1
Black (B)
White (W)
Red (R)
Blue (BU)
Yellow (Y)
Green (G)
4.0
3.0
Bu
rst
pre
ssu
re
2.0
1.0
0
-20
Maximum
operating
pressure
0
20
40
60
Operating temperature °C
Specifications
Fluid
Maximum operating Note 3)
pressure (at 20°C)
Burst pressure
Minimum bending Note 4)
radius mm
Operating Temperature
Inner tube
Materials
Outer layer
Air, Water Note 2)
0.8MPa
Refer to burst pressure characteristics curve.
15
20
27
35
–20 to 60°C, For water: 0 to 40°C (with no freezing)
Polyurethane
PVC (equivalent to UL-94 standard V-0)
Note 1) The color of all inner tubes is black.
Note 2) Can be used with general industrial water. Contact SMC if used with other fluids. Also keep surge
pressure at or below the maximum operating pressure.
Note 3) In the case of other temperatures, refer to the burst pressure characteristics curve. In addition,
operate so that abnormal temperature increase due to adiabatic compression does not occur.
Note 4) Indicates the bending value when the outside diameter rate of change is 10% or less at a
temperature of 20°C.
Refer to catalog CAT.E521 A "FR Double Layer Polyurethane Tubing Series TRBU" for details.
70
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Double Layer Tubing Stripper
Series TKS
Air
Air Leakage
Leakage
Allows easy stripping of the outer
layer from double layer tubing.
Able to strip without
damaging the inner tube
The outer layer can be stripped without
damaging the inner tube because a pawl is
inserted between the inner tube and outer layer.
Tubing guide
Caution
Do not use to strip covering
materials from electrical wires, etc.
Adjustment of cutter and
stripping length is
unnecessary
Cutter
Outer layer
Inner tube
Pawl
Removal of stripped tubing
is unnecessary
Can be attached to tools
Stripping work can be automated by attaching
to an air driver, etc.
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
A constant stripping length is always possible
due to the fixed cutter with angle that cuts until
the tubing reaches the end surface inside the
stripper.
Since the stripped tubing is discharged to the
outside, no additional labor is required to
remove it.
Window
Socket adapter
Model
Tip
color
Applicable tubing∗
TKS-06
Orange
TRB0604, TRBU0604
TKS-08
Yellow
TRB0806, TRBU0805
TKS-10
Blue
TRB1075, TRBU1065
TKS-12
Green
TRB1209, TRBU1208
Dimensions mm
D1
D2
16
35
18
20
22
L
Weight
g
58
45
62
50
∗ Inner tube material: TRB for Nylon, TRBU for Polyurethane
9.7
øD1
Variations
øD2
• Even double layer polyurethane tubing
(series TRBU) which is highly adhesive
to the outer layer can be stripped easily.
L
(3/8")
71
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Polyurethane Coil Tubing
Air Blow
Series TCU
Compact piping possible
Air Tool
Specifications
TCU
TCU
TCU
TCU
TCU
TCU
TCU
0425B-1 0425B-2 0425B-3 0604B-1 0604B-2 0604B-3 0805B-1
Model
Number of tubes
1 tube
2 tubes
3 tubes
1 tube
3 tubes
1 tube
4
6
8
Tube I.D. mm
2.5
4
5
Fluid
Air
Max. operating pressure (at 20°C) Note 2)
Burst pressure
Note 1)
0.8MPa
Refer to the burst pressure characteristics curve.
Operating temperature
Burst pressure characteristics
curve and operating pressure
2 tubes
Tube O.D. mm
-20 to 60°C
Material
Polyurethane
Color
Black
Note 1) Consult SMC if used with other than air fluids.
Note 2) For other temperatures, refer to the burst pressure characteristics curve. In addition, operate so that
abnormal temperature increase due to adiabatic compression does not occur.
Coil Tubing
O.D.
4
I.D.
2.5
6
4
8
5
Color
No. of tubes Max. operating length m
Black (B)
Black (B)
Black (B)
Black (B)
Black (B)
Black (B)
Black (B)
1
2
3
1.5
1
1
2
2
1.5
3
1
1
2
Model
TCU0425B-1
TCU0425B-2
TCU0425B-3
TCU0604B-1
TCU0604B-2
TCU0604B-3
TCU0805B-1
Best
Refer to page 2.5-3 of Pneumatics No. 4 for details.
Tube Cutter
TK-1
Applicable tube O.D.: 13mm or less
Series TK
TK-2
Applicable tube O.D.: 18mm or less
Air Leakage
TK-3 (Simplified type)
Applicable tube O.D.: 12mm or less
Note) Do not use the cutter to cut metal
such as electrical wires.
72
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Modular Type Regulator
Air Blow
Series AR1000
to 6000
Air Tool
Standard specifications
Model
Port size
AR1000
AR2000
AR2500
AR3000
AR4000
AR4000-06
AR5000
AR6000
M5 x 0.8
1/8
1/4
1/4
3/8
1/4
3/8
1/4
3/8
1/2
3/4
3/4
1
1
1/4
1/4
1/4
0.94
1.19
1.55
AR5000
AR6000
Operating fluid
Air
Proof pressure
1.5MPa
Maximum operating pressure
1.0MPa
0.05
to 0.7MPa
Set pressure range
Pressure gauge port size
1/16
0.05 to 0.85MPa
1/8
1/8
1/8
1/4
–5 to 60°C (with no freezing)
Ambient and fluid temperature
Relieving type
Construction
Weight kg
0.08
0.27
0.27
AR1000
AR2000
AR2500
B120
B220
B220
0.41
0.84
Accessory (option) part nos.
Description
Bracket
Note 1)
1.0MPa
0.2MPa
G27-10-R1
(G27-10-R1)
Note 2)
Part no.
AR3000
AR4000
B320
AR4000-06
B420
B640A Note 3) B640A Note 3)
B420
G36-10-01 G36-10-01 G36-10-01 G46-10-02 G46-10-02 G46-10-02 G46-10-02
G36-2-01
G36-2-01
G36-2-01
G46-2-02
G46-2-02
G46-2-02
G46-2-02
Note 1) Indicate a symbol for the connection thread type in the square () of pressure gauge part numbers (example: G36-10-01).
Indicate Nil for Rc and N for NPT. Consult SMC regarding NPT pressure gauge.
Note 2) For 1.0MPa
Note 3) With two mounting screws
How to Order
AR 30 00
03 BG 1N
Option specification
Regulator
AR3000-BG
AR2500
AR2000-BG
Body size
M5
10
20
1/8
25
1/4
30
3/8
40
1/2
50
3/4
60
1
1 Note) Set at 0.2MPa
Non-relieving
N
Flow direction: Right to left
R
If specifying more than one option, list
symbols in alphabetical order.
(Example) 1NR
Thread type
Nil
N
F
Metric thread (M5)
Rc
NPT
G
Note) Only the adjusting spring
will be different from the
standard specifications.
Accessory
Port size
M5 M5 x 0.8
01
1/8
02
1/4
03
3/8
04
1/2
06
3/4
10
1
Symbol Description
Applicable model
Nil
With bracket AR1000 to AR6000
B
G
Pressure gauge
AR4000
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
Pressure
gauge
Model
Without limit
indicator
AR1000
With limit
indicator
AR2000 to
AR6000
Option specification combinations
Option
specification
Option specification
Applicable regulator model
Symbol
1
0.02 to 0.2MPa
Non-relieving
Flow direction: Right to left
N
R AR1000 AR2000 AR2500
AR300
to
AR6000
-1
-N
-R
Combination possible
Combination not possible
73
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Modular Type Regulator with Integrated Pressure Gauge
Series
Air Blow
AR2001/2501/3001/4001
Air Tool
Standard specifications
Model
Port size
AR2001
AR2501
AR3001
AR4001
1/8, 1/4
1/4, 3/8
1/4, 3/8
1/4, 3/8, 1/2
1.5MPa
Proof pressure
1.0MPa
Maximum operating pressure
0.05 to 0.85MPa
Set pressure range
–5 to 60°C (with no freezing)
Ambient and fluid temperature
Relieving type
Construction
Weight kg
0.28
0.26
AR2001
B220
0.40
0.88
AR2501
AR3001
AR4001
B220
B320
B420
Accessory (option) part nos.
Part no.
Model
Description
Bracket
Pressure gauge
1.0MPa
GC30-10
0.2MPa
GC30-2
How to Order
JIS symbol
AR 30 01
03 B G 1N
Thread type
Regulator
Nil
N
F
Rc
NPT
G
Option specification
1
N
R
Body size
20
25
30
40
1/8
1/4
3/8
1/2
0.2MPa
Non-relieving
Flow direction: Right to left
If specifying more than one option,
list symbols in alphabetical order.
(Example) 1NR
Port size
01
02
03
04
1/8
1/4
3/8
1/2
Accessory
Symbol
Nil
B
Description
—
With bracket
Applicable model
—
AR2001 to AR4001
Option specification combinations
Option specification
Option specification
0.02 to 0.2MPa
Non-relieving
Flow direction: Right to left
Symbol
1
N
R
Applicable regulator model
AR3001
to
AR2001 AR2501
AR4001
-1
-N
-R
Combination possible
Combination not possible
Best
Refer to page 1.5-15 of Pneumatics No. 4 for details.
74
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Pilot Operated Regulator
Air Blow
Series AR425
to 935
Air Tool
Standard specifications
AR425
Model
Port size
AR435
AR625
1/4, 3/8, 1/2
AR635
AR825
3/4, 1
AR835
AR925
AR935
1 1/4, 1 1/2
2
Air
Fluid
1.5MPa
Proof pressure
1.0MPa
Maximum operating pressure
Set pressure range MPa Note 1)
0.05 to 0.83
0.02 to 0.2
0.05 to 0.83
Air consumption Note 2)
0.02 to 0.2
0.05 to 0.83
0.02 to 0.2
0.05 to 0.83
0.02 to 0.2
5l/min (ANR) (at maximum set pressure)
Pressure gauge port size
1/4
Ambient and fluid temperature
–5 to 60°C (with no freezing)
Construction
Internal pilot operated relieving type (constant pilot air bleeding)
Weight kg
0.7
1.1
2.5
4.5
Note 1) Downstream pressure adjustment range: P₂ ≤ P₁ x 90%
Note 2) Air consumption rate differs depending on the set pressure.
Accessory (option) part nos.
Part no.
Description
Model
Bracket
Pressure gauge with limit indicator Note)
AR85
AR45
AR65
AR95
B24P
B25P
G46-10-02 (Max. measurement 1.0MPa), G46-2-02 (Max. measurement 0.2MPa)
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
Note) Indicate a symbol for the connection thread type in the square () of pressure gauge part numbers (example: G46-10-02).
Indicate Nil for Rc and N for NPT. Consult SMC regarding NPT pressure gauge.
How to Order
Internal pilot operated
relieving type regulator
AR 4 25
02 BG
R
Option specification
Nil
R
Regulator
Body size
Accessory
1/2
1
1 1/2
2
Port size
02
03
04
06
10
12
14
20
Set pressure range
25
0.05 to 0.83MPa
35 Note) 0.02 to 0.2MPa
Note) Only the adjusting spring
will be different from
AR25 type.
AR85
AR65
AR65-BG
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Symbol
Nil
B
G
Pressure
gauge
4
6
8
9
None
Flow direction: Right to left
Description
Applicable model
With bracket AR45 to 65
G46-10-02
G46-2-02
AR25
AR35
Thread type
Nil
N
F
Rc
NPT
G
AR425-BG
Best
Refer to page 1.5-18 of Pneumatics No. 4 for details.
75
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Modular Type Regulator with Check Valve
AR1000 to 6060
Actuator
Standard specifications
AR1000
Model
M5 x 0.8
Port size
AR2060
AR2560
1/8
1/4
AR3060
AR4060
AR4060-06
1/4
3/8
1/4
3/8
1/2
3/4
1/4
3/8
AR5060
AR6060
1/4
1
1
Air
Fluid
1.5MPa
Proof pressure
1.0MPa
Maximum operating pressure
0.05 to 0.7MPa
Set pressure range
0.1 to 0.85MPa
Maximum effective area mm²
(OUT → IN)
2.8
1/8: 6
1/4: 6.5
1/4: 18
3/8: 20
Pressure gauge port size
1/16
1/8
1/8
Ambient and fluid temperature
1/4: 26
3/8: 31
1/4: 34
3/8: 56
1/2: 84
92
3/4: 127
1: 131
203
1/8
1/4
1/4
1/4
1/4
0.94
1.19
1.55
–5 to 60°C (with no freezing)
Construction
Relieving type
Weight kg
0.08
0.26
0.25
0.39
0.84
∗ The standard AR1000 functions as a regulator with check valve.
Accessory (option) part nos.
Part no.
Model
Description
Bracket
Pressure gauge Note 2)
1.0MPa
AR1000
AR2060
AR2560
AR3060
B120
B220
B220
B320
G27-10-R1 Note 3)
G36-10-01
AR4060
B420
AR4060-06
AR5060
AR6060
B420
B640ANote 1) B640ANote 1)
G46-10-02
Note 1) With two mounting screws
Note 2) Indicate a symbol for the connection thread type in the square () of pressure gauge part numbers (example: G36-10-01). Indicate
Nil for Rc and N for NPT. Consult SMC regarding NPT pressure gauge.
Note 3) Handling precautions: If drainage or oil, etc., enters the pressure gauge, an error may occur in the pressure gauge indication.
A regulator with mechanism
for quick and reliable exhaust
of downstream pressure
(built-in check valve, with
back flow mechanism)
How to Order
AR 30 60
03 BG
Option specification
Nil
Regulator
R
Nil
M5
1/8
1/4
3/8
1/2
3/4
10
20
25
30
40
50
60
B
G
For different pressures at
the front and rear sides of
the cylinder
AR2560
1
00
60
None
With bracket
With pressure gauge
Port size
M5
01
02
03
04
06
10
Symbol Applicable model
AR3060
Flow direction: Left to right
Flow direction: Right to left
Accessory (option)
Body size
AR4060
R
AR1000
AR2060
AR2560
AR3060
AR4060
AR5060
AR6060
M5 x 0.8
1/8
1/4
3/8
1/2
3/4
1
Thread type
Nil
N
F
Metric thread (M5)
Rc
NPT
G
Best
Refer to page 1.5-30 of Pneumatics No. 4 for details.
76
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Filter Regulator
Series
Air Blow
AW1000 to 4000
Air Tool
Standard specifications
Model
Port size
AW1000
AW2000
AW3000
AW4000
AW4000-06
M5 x 0.8
1/8
1/4
1/4
3/8
1/4
3/8
1/2
3/4
1/4
1/4
45
45
0.53
1.09
1.15
Part no.
AW3000
B320
G36-10-첸01
G36-2-첸01
AD43
AD53
AW4000
B420
G46-10-첸02
G46-2-첸02
AD44
AD54
AW4000-06
B420
G46-10-첸02
G46-2-첸02
AD44
AD54
Fluid
Air
Proof pressure
1.5MPa
Maximum operating pressure
1.0MPa
Set pressure range
0.05 to 0.85MPa
0.05 to 0.7MPa
Pressure gauge port size
1/16
1/8
Ambient and fluid temperature
1/8
–5 to 60°C (with no freezing)
Nominal filtration rating
5µm
2.5
Drain capacity cm³
8
23
Bowl material
Polycarbonate
Construction
Relieving type
0.09
0.36
AW1000
B120
G27-10-R1
(G27-10-R1)Note 2)
AW2000
B220
G36-10-첸01
G36-2-첸01
AD61
AD62
Weight kg
Accessory (standard)
Bowl guard
Model
Description
Accessory
Bracket
Note 1)
Pressure gauge
Float type
auto drain
Note 3)
1.0MPa
0.2MPa
N.O.
N.C.
Differential pressure type auto drain
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
Accessory (option) part nos.
Note 1) Indicate a symbol for the connection thread type in the square (첸) of pressure gauge part numbers (example: G36-10-첸01).
Indicate Nil for Rc and N for NPT. Consult SMC regarding NPT pressure gauge.
Note 2) For 1.0MPa
Note 3) Minimum operating pressure: 0.1MPa for N.O., 0.15MPa for N.C.
Note 4) -01, -02, -03,-06 at the end of the part number indicates the port size. (01: 1/8, 02: 1/4, 03: 3/8, 04: 1/2, 06: 3/4)
Note 5) The pressure gauge for AW1000-M5G-1 will be G27-10-R1 for 1.0MPa.
Integrated filter and
regulator minimizes space
and piping requirements
Direct operated, relieving
type
AW1000
AW1000-첸BG
AW2000-첸BG
AW2000
AW3000
AW3000-첸BG
Best
Refer to page 1.8-1 of Pneumatics No. 4 for details.
77
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AW1000 to 4000
Series
How to Order
AW 30 00
03 BG 2N
Option specification
Filter
regulator
Accessory
Description
Symbol
Nil
Bracket
B
Float type auto drain (N.C.)
C
Differential pressure auto drain
D
Float type auto drain (N.O.)
Body size
Thread type
Nil
N
F
Metric thread (M5)
Auto
drain
M5
1/8
3/8
1/2
Rc
NPT
G
Pressure
gauge
10
20
30
40
G
Applicable model
AW1000 to AW4000-06
AW3000 to AW4000-06
AW1000/2000
AW3000 to AW4000-06
Without limit indicator
AW1000
With limit indicator
AW2000 to AW4000-06
Port size
M5
01
02
03
04
06
1
2
6
8
Note 1)
Set pressure at 0.02 to 0.2MPa
Metal bowl
Nylon bowl
Metal bowl with level gauge
(AW3000/4000 only)
C
J Note 2)
N
R
Bowl guard (AW2000 only)
Drain guide (AW3000/4000 only)
Non-relieving type
Flow direction: Right to left
W
Drain cock with barb fitting
(AW3000/4000 only)
(for ø6/ø4 nylon)
If specifying more than one option, list
symbols in alphabetical order.
(Example) 2NR
M5 x 0.8
1/8
1/4
3/8
1/2
3/4
Note 1) Only the adjusting spring will
be different from the
standard.
Note 2) Without valve mechanism
Option specification combinations
Option specification
Accessory
Description
Differential pressure type auto drain
Float type auto drain (N.O.)
Float type auto drain (N.C.)
0.02 to 0.2MPa
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
With drain guide (Port size: 1/4)
Non-relieving type
Flow direction: Right to left
One-touch drain cock with barb fitting
Symbol
Option specification
Auto drain
D D C
1
2
6
8
C
J
Applicable model for filter regulator
N R W AW1000 AW2000 AW3000 AW4000
D
D
C
-1
-2
-6
-8
-C
-J
-N
-R
-W
Combination possible
Combination not possible
Depends on the model
78
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Modular Type Filter Regulator with Integrated Pressure Gauge
Air Blow
Series AW2001/3001/4001
Air Tool
Standard specifications
Model
Port size
Fluid
Proof pressure
Maximum operating pressure
Set pressure range
Ambient and fluid temperature
Nominal filtration rating
Drain capacity cm³
Bowl material
Construction
Weight kg
Bowl guard
Accessory (standard)
AW2001
1/8, 1/4
AW3001
AW4001
1/4, 3/8
1/4, 3/8, 1/2
Air
1.5MPa
1.0MPa
0.05 to 0.85MPa
–5 to 60°C (with no freezing)
5µm
8
23
45
Polycarbonate
Relieving type
0.37
0.54
1.16
—
Accessory (option) part nos.
Description
Model
1.0MPa
0.2MPa
Note 1)
N.O.
Float type
N.C.
auto drain
Differential pressure auto drain
—
—
AD62
Pressure
gauge
Accessory
JIS symbol
Bracket
AW2001
B220
Part no.
AW3001
B320
GC30-10
GC30-2
AD43
AD53
—
AW4001
B420
AD44
AD54
—
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
Note 1) Minimum operating pressure: 0.1MPa for N.O., 0.15MPa for N.C.
Note 2) -01, -02, -03,-04 at the end of the part number indicates the port size.
(01: 1/8, 02: 1/4, 03: 3/8, 04: 1/2)
How to Order
03 B G
AW 30 0 1
2N
Filter regulator
Option specification
Note 1)
Accessory
Body size
Symbol
Nil
1/8
3/8
1/2
B
Flow direction
1
2
Thread type
Left to right
Right to left
Nil
N
F
C
Rc
NPT
G
D
Auto drain
20
30
40
Port size
01
02
03
04
Applicable model
—
AW2001 to
Bracket
AW4001
AW3001
Float type auto drain
(N.C.)
AW4001
Differential pressure
AW2001
type auto drain
AW3001
Float type auto drain
(N.O.)
AW4001
Description
—
1/8
1/4
3/8
1/2
Option specification Accessory
Symbol
Differential pressure type auto drain
Float type auto drain (N.O.)
Float type auto drain (N.C.)
0.02 to 0.2MPa
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
Drain guide (Port size: 1/4)
Non-relieving
One-touch drain cock with barb fitting
D
D
C
-1
-2
-6
-8
-C
-J
-N
-W
8
C
Note 2)
J
N
W
Set pressure at 0.02 to 0.2MPa
Metal bowl
Nylon bowl
Metal bowl with level gauge
(AW3001/4001 only)
Bowl guard
(AW2001 only)
Drain guide
(AW3001/4001 only)
Non-relieving type
Drain cock with barb fitting
(AW3001/4001 only)
(for ø6/ø4 nylon)
If specifying more than one option, list
symbols in alphabetical order.
(Example) 2NW
Note 1) Only the adjusting spring will be
different from the standard
specifications.
Note 2) Without valve mechanism
Option specification combinations
Description
1
2
6
Auto drain
D D C 1
Option specification
Applicable filter regulator model
2 6 8 C J N W AW2001
AW3001 AW4001
Combination possible
Combination not possible
Depends on the model
Best
Refer to page 1.8-7 of Pneumatics No. 4 for details.
79
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Air Filter Element Part Number List
Air filter
Filter regulator
Series AW
Series AF
Air Line
Maintenance
Air filter (large capacity)
Mist separator
Series AF
Series AFM
Mist separator
regulator
Series AWM
Filter model
Element part no.
AF1000
AW1000
111344
AF2000
AW2000
1129116
AF3000
AW3000
111585
AF4000
AW4000
1116103
AF4000-06
AW4000-06
1116103
AF5000
—
111724
AF6000
—
111825
Micro mist separator
Series AFD
Micro mist separator
regulator
Series AWD
Filter model
AFM2000
AWM2000
630611
AF800
11345-5B
AFM3000
AWM3000
630617
AF900
11352-5B
AFM4000
AWM4000
630623
Main line filter
Series AFF
Free standing
main line filter
Mist separator
Series AM
Series AFF
Filter model Element part no.
Filter model
Element part no.
Element part no.
Filter model
Filter model Element part no.
Filter model
Element part no.
AFF2B
AFF-EL2B
AFF75A
EC700-003N
AM150
AM-EL150
AFF4B
AFF-EL4B
AFF125A
EC700-003N
AM250
AM-EL250
AFF8B
AFF-EL8B
AFF150A
EC800-003N
AM350
AM-EL350
Element part no.
AFF11B
AFF-EL11B
AFF220A
EC900-003N
AM450
AM-EL450
AFD2000
AWD2000
63092
AFF22B
AFF-EL22B
AM550
AM-EL550
AFD3000
AWD3000
63093
AFF37B
AFF-EL37B
AM650
AM-EL650
AFD4000
AWD4000
63094
AFF75B
AFF-EL75B
AM850
AM-EL850
Micro mist separator
Micro mist separator
with prefilter
Series AMD
Super mist separator
Series AME
Series AMH
Micro mist separator
(Free standing type, In-line type)
Series AMD
Filter model Element part no.
Filter model Element part no.
Filter model
Element part no.
Filter model
Element part no.
AMD150
AMD-EL150
AMD800
63174
AMH150
AMH-EL150
AME150
AME-EL150
AMD250
AMD-EL250
AMD801
63174
AMH250
AMH-EL250
AME250
AME-EL250
AMD350
AMD-EL350
AMD900
63174 (3 pcs.)
AMH350
AMH-EL350
AME350
AME-EL350
AMD450
AMD-EL450
AMD901
63174 (3 pcs.)
AMH450
AMH-EL450
AME450
AME-EL450
AMD550
AMD-EL550
AMD1000
63174 (5 pcs.)
AMH550
AMH-EL550
AME550
AME-EL550
AMD650
AMD-EL650
AMH650
AMH-EL650
AME650
AME-EL650
AMD850
AMD-EL850
AMH850
AMH-EL850
AME850
AMH-EL850
Odor removal filter
Series AMF
Odor removal filter
(Free standing type, In-line type)
Series AMF
Filter model Element part no.
Filter model Element part no.
AMF150
AMF-EL150
AMF800
AMF250
AMF-EL250
AMF801
63271
63271
AMF350
AMF-EL350
AMF900
63271 (3 pcs.)
AMF450
AMF-EL450
AMF901
63271 (3 pcs.)
AMF550
AMF-EL550
AMF1000
63271 (5 pcs.)
AMF650
AMF-EL650
AMF850
AMF-EL850
80
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GD40-2-01
Differential Pressure Gauge
The difference between the inlet and Models/Specifications
Model
outlet pressures can be viewed at a
Fluid
glance on a differential pressure
Maximum operating pressure
gauge. It is ideal for filter
Proof pressure
maintenance.
Ambient and fluid temperature
• Compact and light weight
• Easily installed by merely
providing a bypass circuit
Air Line
Maintenance
GD40-2-01
Compressed air
1MPa
1.5MPa
5 to 60°C
1/8
0 to 0.2MPa
±0.006MPa
ø40
300
Port size Rc
Gauge range
Accuracy
Dial size
Weight g
• With protective cover for hazard
prevention
Main part materials
Case
Internal parts
Window
Gauge plate
Standard accessories
Die-cast zinc
Brass, Phosphor bronze
Chloroethylene
Stainless steel
Design Precautions
Caution
A differential pressure gauge cannot be used in a
location with frequent pulsation.
Mounting
Caution
Mounting
1) The HIGH and LOW marks on the back of the
differential pressure gauge indicate high pressure
and low pressure sides, respectively. Connect the
HIGH side to the primary side and the LOW side
to the secondary side of filters and other
equipment. Do not use a stop valve, as damage
to the differential pressure gauge may occur if the
valve is inadvertently left open or closed.
2) Install the differential pressure gauge vertically.
3) Securely connect the piping of the differential
pressure gauge, because it will be damaged if
the piping becomes detached.
Piping example
Auxiliary Pneumatic
Equipment
Air Preparation Equipment
JIS symbol
T0425 (0.5m)
H04-01 (1 pc.)
DL04-01 (1pc.)
Nylon tubing
Male connector
Male elbow
Dimensions
81
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Filter with Element Service Indicator
Air Line
Maintenance
This unit indicates the clogging (service life) of elements.
The element service indicator indicates the clogging of
elements in a mist separator, etc., which can be used as a
guide for the time to replace the element.
Clogging Indication
Replace an element when
the element service
indicator's red indicator
reaches to the top.
The top of the indicator
window indicates
differential pressure of
approximately 0.1MPa.
Replace an element every
2 years even if the red
indicator does not reach
the top.
Differential pressure: 0.05MPa or less
(The indicator's tip is visible.)
Differential pressure: 0.1MPa or more
(The indicator reaches to the top.)
Applicable series
Main line filter: AFF2B to AFF75B
Mist separator: AM150 to AM850
Micro mist separator: AMD150 to AMD850
Micro mist separator with prefilter: AMH150 to AMH850
An element service indicator is already mounted on each series at the
factory. It cannot be mounted at a later time or used as a separate unit.
How to Order
Size
Size
AFF
2B
4B
8B
11B
22B
37B
75B
AM
AMD
AMH
Size
1/8
1/4
3/8
1/2
3/4
1
1 1/2
2B, 150
4B, 250
8B, 350
11B, 450
22B, 550
37B, 650
75B, 850
150
250
350
450
550
650
850
Thread type Bore size
Nil
N
F
Bore size
1/8
01
1/4
02
3/8
03
1/2
04
3/4
06
1
10
1 1/2
14
2
20
Thread type
Rc
Nil
NPT
N
G
F
Bore
size 01 02 03
Size
2B, 150
4B, 250
8B, 350
11B, 450
22B, 550
37B, 650
75B, 850
04 06 10 14 20
Refer to the "Air Preparation Equipment" portion of
Best Pneumatics No. 3 for selecting the model number
and size of a mist separator, etc.
82
01
02
03
04
06
10
14
20
Accessory
Option
Nil
B
C
D
BC
BD
Nil
J
M
R
T
JR
MR
JT
MT
RT
JRT
MRT
Accessory
Without accessory
With bracket
With N.C. auto drain
With N.O. auto drain
Option
Accessory
Nil
2B,
B
150
C
to
D
22B,
BC
550
BD
Nil
B
37B,
650
D
BD
Nil
75B,
B
850
D
BD
Size
Option
Without option
Drain guide with 1/4B female thread
Drain cock with M5 thread
Flow direction: Right to left
With element service indicator
Nil
B
C
D
Nil
J
M
R
T
J
M
R
T
JR MR JT MT RT JRT MRT
: Applicable (Combinations other than those indicated are not possible.)
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Sensors/Measuring Instruments
SMC PRESSURE SWITCH
RESET
SET
Series
Application
Page
Air line maintenance, Air blow, Air tool,
84
Air leakage, Cooling water
Air line maintenance, Air blow, Air tool, Vacuum 111
Digital flow switch
PFA/PFW
High precision digital pressure switch
Digital pressure switch
Digital pressure switch
for general purpose fluid
Compact manometer
Air leakage tester
Air catcher sensor
ZSE40/ISE40
ZSE3/ISE3
Negative pressure detection valve
(Special order product) Liquid removal
Air line maintenance
117
ZSE5B/ISE5B
Air line maintenance, Liquid removal, Coolant
119
PPA
Air blow, Air tool
127
(Made to order)
ISA
Air line maintenance, Air blow, Air leakage
133
135
Air purge
137
Sensors
Measuring
Instruments
83
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Air Line
Maintenance
Digital Flow Switch
Series PFA/PFW
Bright and easy to read
LED display/digital setting
Air Blow
Air Leakage
Air Tool
Cooling Water
Two types for different applications
Integrated and remote type displays
A new LCD display is used for the high flow rate
types (PFA703H/706H/712H) in order to reduce the
power consumption without losing visibility.
Water resistant construction equivalent to IP65
Two independent flow rate settings are possible.
Can be switched from real-time flow rate to accumulated flow.
Digital Flow Switch
for Air
Digital Flow Switch
Series PFA
for Water
Series PFW
New
12000l
6000l
Photo
Flow rate
Flow rate
3000l
500l
200l
100l
Photo
Photo
50l
10l
Photo
40l
16l
4l
Size (port size))
Size (port size)
Maximum Flow Rate
3000, 6000, 12000l/min
The addition of the high flow rate types supports
energy saving measures.
Air flow rates can be controlled from the main line to
each equipment line.
Main line flow control
Flow control for each equipment line
The accumulated pulse output function
(100l/pulse) enables remote detection of
accumulated flow.
100l/pulse
Flow rate measurement range
PFA703H: 150 to 3000l/min
PFA706H: 300 to 6000l/min
PFA712H: 3000 to 12000l/min
Machine
Machine
Pulse counter
Machine
• Analog output (1 to 5VDC, 4 to
20mA) and switch output can also
be accommodated.
84
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For Air
Digital Flow Switch
Series PFA
How to order
Integrated
display type
PFA7 10
01
27
Unit specification
Flow rate range
10
50
11
21
51
1 to 10l/min
5 to 50l/min
10 to 100l/min
20 to 200l/min
50 to 500l/min
Nil
M
Thread type
Nil
N
F
Wiring specification
Rc
NPT
G
Nil 3m lead wire with connector
Without lead wire
N
Switch
output
Analog
output
Indicator lights
Response time
Hysteresis
Power supply voltage
Current consumption
Withstand voltage
Insulation resistance
Noise resistance
Vibration resistance
Impact resistance
Weight
Enclosure
Port size (Rc, NPT, G)
PFA750
Applicable model
27
NPN open collector 2 outputs
28
NPN open collector 1 output + Analog output (1 to 5V)
67
PNP open collector 2 outputs
68
PNP open collector 1 output + Analog output (1 to 5V)
PFA711
PFA710, 750
PFA711, 721, 751
PFA711, 721, 751
PFA710, 750
PFA711, 721, 751
PFA711, 721, 751
PFA721
PFA751
20 to 200l/min
50 to 500l/min
Dry air, N₂
Heater type
1 to 10l/min
10 to 100l/min
5 to 50l/min
1% of maximum flow rate
l/min, CFM x 10-¹
l/min, CFM x 10-²
l, ft³ x 10-¹
0 to 0.5MPa
1.0MPa
10kPa (at 200l/min)
3kPa (at 100l/min)
3kPa (at 50l/min)
30kPa (at 500l/min)
0 to 999999l
0 to 50°C (with no condensation)
± 5% F.S. or less
Sensors
Measuring
Instruments
Note 2)
Output
specifications
Output specification
Nil
Specifications
PFA710
Note) Fixed units:
Real-time flow rate: l/min
Accumulated flow: l
Output specification
Port size
Flow rate (l/min)
Symbol Size
Applicable model
10 50 100 200 500
01 1/8 PFA710, 750
02 1/4 03 3/8
PFA711, 721
04 1/2
PFA751
Model
Measured fluid
Detection type
Flow rate measurement range
Minimum setting unit
Note 1) Real-time flow rate
Display units
Accumulated flow
Operating pressure range
Withstand pressure
Pressure loss
Accumulated flow range
Operating temperature range
Linearity
Repeatability
Temperature characteristics
With unit switching function
Fixed SI unit Note)
±1% F.S. or less
±2% F.S. or less
±3% F.S. or less (15 to 35°C), ±5% F.S. or less (0 to 50°C)
Maximum load current: 80mA, Internal voltage drop: 1V or less (with load current of 80mA)
NPN open collector
Maximum applied voltage: 30V
Maximum load current: 80mA
PNP open collector
Internal voltage drop: 1.5V or less (with load current of 80mA)
Output voltage: 1 to 5V
––
Load impedance: 100kΩ or more
27, 67: Lights up when ON, OUT1: Green, OUT2: Red
27, 67: Lights up when ON, OUT1: Green, OUT2: Red
28, 68: Lights up when ON, OUT1: Green, OUT2: None
1s or less
Hysteresis mode: Variable (can be set from 0), Window comparator mode: Fixed (3 digits)
Note 3)
12 to 24VDC (ripple ±10% or less)
160mA or less
150mA or less
170mA or less
1000VAC for 1 min. between external terminal block and case
50MΩ (500VDC) between external terminal block and case
1000Vp-p, Pulse width 1µs, Rise time 1ns
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s², in X, Y, Z directions, 2 hours each
490m/s² in X, Y, Z directions, 3 times each
290g (without lead wire)
250g (without lead wire)
Equivalent to IP65
1/8, 1/4
3/8
1/2
Note 1) For the type with unit switching function [The type without the unit switching function will have a fixed SI unit (l/min or l).]
Note 2) The output functions operate only for the real-time flow rate display, and do not operate for the accumulated flow display.
Note 3) Window comparator mode — Since hysteresis is 3 digits, separate P1 and P2 by 7 digits or more. 1 digit is the minimum setting unit (refer to the table above).
Note 4) The flow rate unit is based on 0˚C and 101.3kPa.
85
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Series PFA
How to Order
Remote Type
Display Unit
PFA3 0 0
A
Unit specification
0
1
Flow rate range
10, 50l/min
100, 200, 500l/min
Nil
M
Mounting
A
B
Panel mount
DIN rail, Wall mount
With unit switching function
Fixed SI unit Note)
Note) Fixed units:
Real-time flow rate: l/min
Accumulated flow: l
Output specification
Applicable model
Output specification
Nil
NPN open collector 2 outputs
0
PFA30, 31
PNP open collector 2 outputs
1
2 NPN open collector 1 output + Analog output (1 to 5V)
PFA31
3 PNP open collector 1 output + Analog output (1 to 5V)
∗ PFA302 and 303 combinations are not available.
Specifications
PFA300
Model
PFA301
PFA310
PFA311
Note 1)
Flow rate measurement
range
Note 2)
Real-time flow rate
Display
units Accumulated flow
1% of maximum flow rate
l/min, CFM x 10-¹
l/min, CFM x 10-²
l, ft³ x 10 ¹
-
Accumulated flow range
0 to 999999l
Operating temperature range
0 to 50°C (with no condensation)
±5% F.S. or less
Linearity Note 3)
Repeatability
±1% F.S. or less
Analog
output
Indicator lights
±1% F.S. or less (15 to 35°C)
±2% F.S. or less (0 to 50°C)
NPN open collector
Maximum load current: 80mA
Maximum applied voltage: 30V
Internal voltage drop: 1V or less (with load current of 80mA)
PNP open collector
Maximum load current: 80mA
Internal voltage drop: 1.5V or less (with load current of 80mA)
Lights up when On, OUT1: Green, OUT2: Red
Enclosure
Weight
Lights up when ON, OUT1: Green, OUT2: Red Lights up when ON, OUT1: Green, OUT2: None
1s or less
Hysteresis mode: Variable (can be set from 0), Window comparator mode: Fixed (3 digits) Note 4)
12 to 24VDC (ripple ±10% or less)
Power supply voltage
Current consumption
Output voltage: 1 to 5V
Load impedance: 100kΩ or more
––
Response time
Hysteresis
±1% F.S. or less
Note 3)
Temperature
characteristics
Switch
Note 4)
output
Output
Specifications
PFA313
10 to 100l/min, 20 to 200l/min
50 to 500l/min
1 to 10, 5 to 50l/min
Minimum setting unit
PFA312
60mA or less
50mA or less
Equivalent to IP40
45g
Note 1) The flow rate measurement range can change depending on the setting.
Note 2) For the type with unit switching function [The type without the unit switching function will have a fixed SI unit (l/min or l).]
Note 3) The system accuracy when combined with sensor unit.
Note 4) The output functions operate only for the real-time flow rate display, and do not operate for the accumulated flow display.
Note 5) Window comparator mode –– Since hysteresis is 3 digits, separate P1 and P2 by 7 digits or more. 1 digit is the minimum setting unit (refer to the table above).
Note 6) The flow rate unit is based on 0°C and 101.3kPa.
86
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For Air
Digital Flow Switch
Series
PFA
How to Order
Remote Type
Sensor Unit
PFA5 10
01
Wiring specification
Flow rate range
10
50
11
21
51
3m lead wire with connector
Without lead wire
Nil
N
1 to 10l/min
5 to 50l/min
10 to 100l/min
20 to 200l/min
50 to 500l/min
Port size
Thread type
Nil
N
F
Symbol Size
Rc
NPT
G
01
02
03
04
10
1/8
1/4
3/8
1/2
Flow rate (l/min)
Applicable model
50 100 200 500
PFA510, 550
PFA511, 521
PFA551
Specifications
Model
PFA510
PFA511
PFA550
Measured fluid
Detection type
Flow rate measurement range
10 to 100l/min
5 to 50l/min
3kPa (at 100l/min)
±25% F.S. or less
±20% F.S. or less
±1% F.S. or less Note 2)
±1% F.S. or less
30kPa (at 500l/min)
±2% F.S. or less (15 to 35°C)
±3% F.S. or less (0 to 50°C)
12 to 24VDC (ripple ±10% or less)
Power supply voltage
110mA or less
100mA or less
240g (without lead wire)
200g (without lead wire)
Enclosure
Sensors
Measuring
Instruments
Current consumption
Port size (Rc, NPT, G)
10kPa (at 200l/min)
0 to 50°C (with no condensation)
Temperature
characteristics
Weight
50 to 500l/min
1.0MPa
3kPa (at 50l/min)
Operating temperature range
Repeatability
20 to 200l/min
0 to 0.5MPa
Withstand pressure
Linearity Note 1)
PFA551
Heater type
1 to 10l/min
Operating pressure range
Pressure loss
PFA521
Dry air, N2
Equivalent to IP65
1/8, 1/4
3/8
1/2
Note 1) The system accuracy will be adjusted to ±5% F.S. or less when combined with PFA3.
Note 2) The system accuracy will be adjusted to ±1% F.S. or less when combined with PFA30.
Note 3) The flow rate unit is based on 0°C and 101.3kPa.
87
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Series PFA
Sensor Unit Construction
PFA710/750
PFA510/550
q w
e
r
w
t
w e
Parts list
No.
1
2
3
4
5
Description
Attachment
Seal
Mesh
Body
Sensor
Material
ADC
NBR
Stainless steel
PBT
PBT
Flow direction
PFA711/721/751
PFA511/521/551
q
w
e
r
t
y
Parts list
No.
1
2
3
4
5
6
Flow direction
Material
ADC
NBR
PBT
Stainless steel
PBT
PBT
Description
Attachment
Seal
Spacer
Mesh
Body
Sensor
Operating Unit Descriptions
LED Display
RESET Buttons
Displays the real-time flow rate,
accumulated flow, and setting
value. The mark blinks when the
accumulated flow is being
measured.
Pressing the UP and DOWN buttons
simultaneously activates the RESET
function.
This clears the unit when an
abnormality occurs and clears the
accumulated flow display to "0".
UP Button ( Button)
UP
Output (OUT1) Indicator/Green
SET
Lights up when OUT1 is ON.
It also blinks when an overcurrent
error occurs on OUT1.
OUT1
Use when increasing a setting
value.
OUT2
SET Button ( Button)
DOWN
Use when changing a setting value
or any of the modes.
Output (OUT2) Indicator/Red
Lights up when OUT2 is ON.
It also blinks when an overcurrent
error occurs on OUT2.
DOWN Button ( Button)
Use when decreasing a setting
value.
Error Correction
Connectors
Take the following corrective actions when errors occur.
Since the connectors (female contacts) shown below can be used,
please refer to the respective manufacturers.
LED display
Problem
Corrective action
Connector size Number of pins
A current of more than
Check the load and wiring
80mA is flowing to OUT1. for OUT1.
M12
A current of more than
Check the load and wiring
80mA is flowing to OUT2. for OUT2.
The setting data has
changed due to some
influence.
Perform the RESET
operation, and set all
data again.
The flow exceed the
flow measuring
range. (For air only)
Reduce the flow until it
is within the flow measuring
range, using an adjustment
valve, etc.
4
Manufacturer
Applicable series
C. CORRENS & CO., LTD.
VA-4D
OMRON Corporation
XS2
Yamatake-Honeywell Co., Ltd.
PA5-4I
Hirose Electric Company
HR24
DDK Ltd.
CM01-8DP4S
Note) C. CORRENS & CO., LTD. is the general agent in Japan for Hirschmann.
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For Air
Series
Digital Flow Switch
PFA
Flow Rate Setting
Setting procedure
Key lock
mode
Manual
flow setting
Disable mode switching
even if the button is
pressed during
operation.
Sets the flow rate
which generates switch
output.
Initial setting
Initial setting: Sets the
display mode (real-time
flow rate/accumulated
flow), unit mode, and output mode (non-inverted/
inverted).
Manual
flow setting
Auto preset
Can make fine adjustment of data which is
automatically set with
the auto preset.
Sets the flow rate
automatically.
Initial setting
Normal
operation
Displays the flow rate
and performs switch
operations.
Note) Operation is the same for the integrated display type and the remote type (display unit).
1. Initial Setting Mode
2. Select the Display Mode
3. Select Display Units
Press the SET button.
Press the SET button.
SET
OUT1
OUT1
OUT2
Sets the display mode.
Switches the mode with the button.
: Real-time flow rate display
: Accumulated flow display
Press the SET button for 1 second or more.
Since the display will change from
to
or
, release the SET button after
it has changed.
SET
OUT1
OUT2
OUT2
Sets display unit.Note)
Switches the unit with the button and button.
Unit number
(Refer to Table 1 .)
For -M (fixed SI unit)
5. Select OUT2 Output Mode
SET
OUT1
SET
OUT2
OUT1
OUT2
Press the SET button.
Sets the OUT1 output mode.
Switches the OUT1 output mode with the
button.
: Non-inverted output
: Inverted output
Sensors
Measuring
Instruments
4. Select OUT1 Output Mode
Sets the OUT2 output mode.
Switches the OUT2 output mode with the
button.
: Non-inverted output
: Inverted output
Setting is completed
when the SET button
is pressed.
(Refer to Table 2 .)
Table 1
Note)
Table 2 Output type
ON
YES
For air
• Hysteresis mode
OFF
Display Real-time flow rate
Accumulated flow
l/min
l
CFM x 10-²
ft³ x 10-¹
"P"
H
For water
l/min
l
GPM
gal (US)
OUT1
OFF
P-1
Higher flow rate →
Output
mode
P-2
• Window comparator
mode
ON
∗ The same for OUT2.
YES
• Hysteresis mode
OFF
GPM = gal (US)/min
Note) For the type with unit switching function
[The type without the unit switching function will have a
fixed SI unit (l/min or l).]
H (fixed hysteresis) = 3 digits
H
ON
NO
Accumulated flow
P-1
Higher flow rate →
≥
CFM = ft³/min
Display Real-time flow rate
P-2
"n"
n-2
n-1
Higher flow rate →
≥
H
H (fixed hysteresis) = 3 digits
H
ON
NO
OFF
n-1
Higher flow rate →
n-2
• Window comparator
mode
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Series
PFA
Flow Rate Setting
Flow rate setting mode (manual)
Set Value Input
1. Mode (Manual)
Setting in the
2. Manual Mode
OUT1 Setting
3. Value (1) Input
SET
OUT1
OUT2
OUT1
OUT1
OUT2
The display shows
.
Press the SET button.
Press the SET button.
(Refer to Table 2 for the relationship
of each value to the switch output.)
OUT1 Setting
4. Value (2) Input
Display changes to input of OUT1 setting value (1).
The setting value and
(or
) are
displayed alternately.
Button: Increases the setting value
Button: Decreases the setting value
OUT2 Setting
6. Value (2) Input
OUT2 Setting
5. Value (1) Input
SET
OUT1
OUT2
Press the SET
button.
OUT2
SET
OUT1
Press the SET
button.
Display changes to input of OUT1 setting value (2).
The setting value and
(or
) are
displayed alternately.
Button: Increases the setting value
Button: Decreases the setting value
OUT2
SET
OUT1
Press the SET
button.
Display changes to input of OUT2 setting value (1).
The setting value and
(or
) are
displayed alternately.
Button: Increases the setting value
Button: Decreases the setting value
OUT2
Setting is completed
when the SET button
is pressed.
Display changes to input of OUT2 setting value (2).
The setting value and
(or
) are
displayed alternately.
Button: Increases the setting value
Button: Decreases the setting value
Flow rate setting mode (auto preset)
Set Value
1. Input Mode
Setting in the Auto
2. Preset Mode
Auto Preset
3. Preparations
SET
OUT1
OUT1
OUT2
OUT1
OUT2
OUT2
Press the SET
button.
Press the button to switch
the display to
.
Press the SET button, and then
release it when
is displayed.
Auto Preset
5. Preparations
4. OUT1 Auto Preset
In this status, preparations are performed on
equipment for the OUT1 setting, and flow is
started.
In the case where the OUT1 setting is not
required, press the button and the
button simultaneously while in this
status.
6. OUT2 Auto Preset
SET
OUT1
OUT2
When the SET button is pressed at
this point, the flow rate values are
read automatically, and the optimum
setting value is input.
and the input value are
displayed alternately.
Press the SET
button.
SET
OUT1
OUT2
Preparations are performed on
equipment for the OUT2 setting, and
flow is started.
In the case where the OUT2 setting is
not required, press the button and
the button simultaneously while in
this condition.
OUT1
Setting is completed
when the SET button
is pressed.
OUT2
When the SET button is pressed at this point,
the flow rate values are read automatically,
and the optimum setting value is input.
and the input value are displayed
alternately.
ON point
(C.C1)
OFF point
Hysteresis
(3 digits)
ON point = C.C1
OFF point = C-3 digits, C1-3 digits,
(1 digit is the minimum setting unit.)
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For Air
Digital Flow Switch
Series
PFA
Other functions
• Accumulated
flow function
• Key
lock mode
Prevents misoperation of buttons.
Start Key Locking
Start Accumulation
SET
OUT1
OUT2
Accumulation start
Press the SET button while
pressing the button.
The mark blinks and
accumulation begins.
OUT1
OUT1
OUT2
The value can be accumulated to
, but normally only the
lower 3 digits are displayed. Press
the button to confirm the upper
3 digits.
OUT2
Press the SET button
continuously for 3 seconds or
more.
The display changes from
to
, and when
is displayed,
release the SET button.
Stop Accumulation
OUT1
OUT2
Using the button, change
the display to
.
Setting is
completed
when the SET
button is
pressed.
Release Key Locking
SET
OUT1
OUT2
By pressing the button, the
real-time flow rate can be
confirmed during accumulation.
OUT2
OUT1
OUT2
Press the SET button
continuously for 3 seconds or
more.
Release the SET button when
is displayed.
Press the SET button while
pressing the button.
The display holds the value
accumulated up to the present and
stops. To start further
accumulation from this point, press
the SET button while pressing the
button.
The display can be cleared by
pressing the button and the
button simultaneously for 2
seconds or more.
OUT1
OUT2
Using the button, change
the display to
.
Setting is
completed
when the SET
button is
pressed.
Sensors
Measuring
Instruments
• Switching
OUT1
the flow rate range of the remote type (for air)
Flow Rate Range
Switching
SET
Setting is completed
when the SET button
is pressed.
When the SET button is
pressed continuously for 4
seconds or more, the display
changes as shown in Table 3 .
Press the button to set to
the flow rate range being used.
Table 3
Display
Flow rate range
1 to 10l/min
5 to 50l/min
Applicable model
For PFA30
10 to 100l/min
20 to 200l/min
For PFA31
50 to 500l/min
91
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Series
PFA
Dimensions/Integrated
Display Type for Air
Internal circuit and wiring examples
PFA710/750
6
17
1.6
LED Green
Black
LED Red
White
OUT2
Load
58
Load
67
Main circuit
Brown
98
82
60
OUT1
+
–
12 to 24VDC
Blue
PFA7--27(-M)
FLOW SWITCH
34
54
44
UP
SET
Brown
OUT2
FOR AIR
2-Port size
4-ø4.5
24
OUT1
Black
+
LED Green
OUT2
White
LED Red
40
50
Load
Main circuit
DOWN
Load
OUT1
–
12 to 24VDC
Blue
PFA7--67(-M)
(41.5)
Load
Black
LED Green
+
OUT1
White
–
Analog output
12 to 24VDC
Load
Main circuit
Brown
LED Red
Blue
4
42
PFA71--28(-M)
43
Flow direction
Black
OUT1
+
LED Green
White
Analog output
LED Red
Load
2-ø3.4
Load
Main circuit
Brown
–
12 to 24VDC
Blue
PFA71--68(-M)
PFA711/721/751
64
116
88
23
1.6
Connector pin numbers
4
UP
SET
OUT1
3
34
54
44
FLOW SWITCH
OUT2
DOWN
1
FOR AIR
40
50
4–ø4.5
2-Port size
Pin no.
30
2
Pin description
1
DC (+)
2
OUT2/Analog output
3
DC (–)
4
OUT1
73
(41.5)
Flow direction
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For Air
Digital Flow Switch
Dimensions/Remote
Series
PFA
Type Sensor Unit for Air
PFA510/550
98
82
60
48.2
Wiring
Brown (1) DC (+) x
6
56
1.6
54
44
34
Main circuit
17
4-ø4.5
2-Port size
40
50
Black (4) OUT
c
Blue (3) DC (–)
z
∗ Use this sensor by connecting it with the SMC remote
type display unit series PFA3.
(1), (3), and (4) are connector pin numbers.
z, x, and c are the series PFA3 terminal
numbers.
24
Connector pin numbers
1
(43.5)
2
4
42
3
2-ø3.4
4
Pin no.
Pin description
1
DC (+)
2
NC
3
DC (–)
4
OUT
43
Flow direction
PFA511/521/551
23
1.6
34
44
76.2
54
Sensors
Measuring
Instruments
62
116
40
4–ø4.5
2-Port size
30
6
42
(43.5)
50
Flow direction
93
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PFA
Series
Dimensions/Remote
Type Display Unit for Air
PFA3-A
Internal circuit and wiring examples
Panel mounting type
41.8
z to , are terminal numbers.
40.3
40
Sensor
4.3
Blue
Brown
Black
1
2
3
5
6
7
N.C.
4
8
UNIT
RESET
SET
–
12 to 24VDC
OUT2
Load
OUT1
A
Load
40
35.8
SMC FLOW SWITCH
+
PFA30-(-M)
3 x 7.2 (= 21.6)
Panel fitting dimensions
6.4
8-M3
36 +0.5
0
Sensor
Blue
3
5
6
7
4
19.4
–
6
7
8
OUT1
+
12 to 24VDC
5
N.C.
4
OUT2
Load
3
Black
2
Load
2
36 +0.5
0
1
Brown
1
8
PFA31-(-M)
∗ The applicable panel thickness is 1 to 3.2mm.
View A
PFA3-B
Sensor
DIN rail type
Blue
3 x 7.2 (= 21.6)
36
8-M3
6.4
Brown
Analog
output
Black
1
2
3
5
6
7
4
15
2 –ø3.4
8
3
4
N.C.
–
+
26
12 to 24VDC
Load
2
ø6.5
1
Load
OUT1
SMC FLOW SWITCH
35.5
30
44
56
PFA312-(-M)
UNIT
RESET
SET
Sensor
6
7
Analog
output
Black
2
3
5
6
7
4
8
8
OUT1
29
–
38
+
N.C.
Load
5
Brown
1
Load
(4.5)
Blue
12 to 24VDC
15.2
PFA313-(-M)
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For Air
Digital Flow Switch/High Flow Rate Type
Series PFA
How to order
Integrated
display type
PFA7
Flow rate range
03
06
12
150 to 3000l/min
300 to 6000l/min
600 to 12000l/min
H
Unit specification
High flow rate type
Port specification
Nil
N
F
Wiring specification
Nil
N
Rc
NPT
G
Port size
Symbol Port
size
10
1
14 1 1/2
20
2
28
29
68
69
PFA703H
PFA706H
PFA712H
Dry air
Heater type
Flow rate measurement range Note 5)
Minimum setting unit Note 5)
300 to 6000l/min
150 to 3000l/min
Note 1)
l/min, CFM
l, m³, m³ x 10³, ft³, ft³ x 10³, ft³ x 10⁶
Note 3)
Switch output
Accumulated Note 3)
pulse output
0.1 to 1.5MPa
2.25MPa
20kPa (at maximum flow rate)
0 to 9,999,999,999l
0 to 50°C (with no condensation)
±1.5% F.S. or less (0.7MPa, at 20°C)
±1.0% F.S. or less (0.7MPa, at 20°C)
±1.5% F.S. or less (0.1 to 1.5MPa, based on 0.7MPa)
±2.0% F.S. or less (0 to 50°C, based on 25°C)
NPN open collector Max. load current: 80mA, Max. applied voltage: 30V, Internal voltage drop: 1V or less (with load current of 80mA)
PNP open collector Max. load current: 80mA, Internal voltage drop: 1.5V or less (with load current of 80mA)
Flow rate per pulse: 100l/pulse, 10.0ft³/pulse
ON time per pulse: 50msec/pulse
NPN or PNP open collector
Output voltage: 1 to 5V, Load impedance: 100kΩ or more
Note 4)
Analog output
Sensors
Measuring
Instruments
Real-time flow rate
Accumulated flow
Operating pressure range
Withstand pressure
Pressure loss
Accumulated flow range
Operating temperature range
Linearity Note 2)
Repeatability
Pressure characteristics
Temperature characteristics
600 to 12000l/min
10l/min
5l/min
Display units
Response time
Hysteresis
Power supply voltage
Current consumption
Withstand voltage
Insulation resistance
Noise resistance
Vibration resistance
Impact resistance
Weight
Enclosure
Port size (Rc, NPT, G)
NPN open collector 1 output + Analog output (1 to 5V)
NPN open collector 1 output + Analog output (4 to 20mA)
PNP open collector 1 output + Analog output (1 to 5V)
PNP open collector 1 output + Analog output (4 to 20mA)
Switching of switch output and cumulative pulse output is possible with NPN
or PNP open collector outputs.
Specifications
Output
specifications
Note) Fixed units:
Real-time flow rate: l/min
Accumulated flow: l, m³, m³ x 10³
Output specification
Flow rate (l/min)
Applicable
model
3000
6000 12000
PFA703H
PFA706H
PFA712H
Model
Measured fluid
Detection type
3m lead wire with connector
Without lead wire
With unit switching function
Fixed SI unit Note)
Nil
M
Output current: 4 to 20mA, Load impedance: 250kΩ or more
1s or less
Hysteresis mode: Variable (can be set from 0), Window comparator mode: (can be set from 0 to 3% F.S.)
24VDC (ripple ±10% or less)
150mA or less
1000VAC for 1 min. between external terminal block and case
50MΩ (500VDC) between external terminal block and case
1000Vp-p, Pulse width 1µs, Rise time 1ns
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s², in X, Y, Z directions, 2 hours each
1.1kg (without lead wire)
1
490m/s² in X, Y, Z directions, 3 times each
1.3kg (without lead wire)
Equivalent to IP65
2.0kg (without lead wire)
1 1/2
2
Note 1) For the type with unit switching function [The type without the unit switching function will have a fixed SI unit (l/min, or l, m³ or m³ x 10³).]
Note 2) The high flow rate type is with CE marking. However, the linearity with applied noise is ±5% F.S. or less.
Note 3) Switch output and accumulated pulse output selections are made by button operation.
Note 4) The analog output operates only for real-time flow rate, and does not operate for accumulated flow.
Note 5) Flow rate display can be switched between the basic condition of 0°C, 101.3kPa and the standard condition (ANR) of 20°C, 101.3kPa, 65% RH.
95
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Series
PFA
Construction
q w
e
y
r
t
Parts list
No.
1
2
3
4
5
6
Flow direction
Description
Attachment
Seal
Mesh
Body
Sensor
Spacer
Material
Aluminum alloy
H, NBR
Stainless steel
Aluminum alloy
PPS
PBT
Note
Anodized
—
—
Anodized
—
—
Operating Unit Descriptions
Flow Indicator
RESET Buttons
Pressing the UP and DOWN buttons
simultaneously activates the RESET
function.
This clears the unit when an
abnormality occurs and clears the
accumulated flow display to "0".
Displays the real-time flow rate,
accumulated flow, and set value.
Flow confirmation Indicator
Displays the flow volume.
The blinking intervals change
depending on the flow rate value.
Unit Indicator
Displays the selected unit.
The type without the unit switching
function will have a fixed SI unit
(l/min, or l, m³ or m³ x 10³).
Output (OUT1) Indicator
Lights up when OUT1 is ON.
DOWN Button ( Button)
Use when decreasing a setting value.
UP Button ( Button)
Use when increasing a setting value.
MODE Button ( Button)
SET Button ( Button)
Use when changing a function.
Use when selecting a function.
Error Correction
Connectors
Take the following corrective actions when errors occur.
Since the connectors (female contacts) shown below can be used,
please refer to the respective manufacturers.
LED display
Problem
Corrective action
Connector size Number of pins
A current of more than
Check the load and wiring
80mA is flowing to OUT1. for OUT1.
The setting data has
changed due to some
influence.
Perform the RESET
operation, and set all
data again.
The flow rate exceeds
over the flow
measurement range.
Reduce the flow rate until it
is within the flow rate
measurement range, using
an adjustment valve, etc.
M12
4
Manufacturers
Applicable series
C. CORRENS & CO., LTD.
VA-4D
OMRON Corporation
XS2
Yamatake-Honeywell Co., Ltd.
PA5-4I
Hirose Electric Company
HR24
DDK Ltd.
CM01-8DP4S
Note) C. CORRENS & CO., LTD. is the general agent in Japan for Hirschmann.
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For Air
Digital Flow Switch
Series
PFA
Operation
Function configuration
Normal mode
Note 1)
MODE
MODE
MODE
SET
SET
Initial Setting
1. Mode
Display
2. Selection Mode
MODE
SET
Display Unit
3. Selection Mode
Note 1) For -M specification (fixed SI
unit),
(display unit
selection mode) is not available.
Note 2)
MODE
MODE
SET
SET
Output Specification
4. Selection Mode
Output Type
5. Selection Mode
MODE
MODE
SET
6. Key Lock Mode
SET
7. Flow Setting Mode
Sensors
Measuring
Instruments
Normal mode
MODE
Note 2) When
is selected
in
(output
specification selection
mode),
(flow setting
mode) is not available.
In each of modes
to
, pressing
the DOWN ( ) button returns the
display to the previous mode.
Also, pressing the UP ( ) button
changes the display to the next mode.
SET
Flow Rate
8. Conversion Mode
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Series
PFA
Operation
1. Initial Setting Mode
For -M (fixed SI unit)
SET
SET
Press the SET
button.
Press the SET button.
Press the SET
button.
Note 1)
Sets display units.
Changes with the UP button.
Unit number
∗ Refer to "Display Unit Selection
Mode" for details. For -M
specification (fixed SI unit), the
display unit setting is not available.
Sets the display.
Changes with the UP button.
: Real-time flow rate
: Accumulated flow
For
Sets the OUT1 output specification.
Changes with the UP button.
: Real-time switch output
: Accumulated switch output
: Accumulated pulse output
∗ Refer to "OUT1 Output Specification" for details.
For
Flow rate
setting
SET
Press the SET button.
SET
SET
Press the SET
button.
Inputs a set value.
∗ Refer to "Flow Rate Setting
Mode" for details. When
is selected, the flow
rate setting is not available.
Press the SET
button.
Sets the OUT1 output type.
Changes with the UP button.
: Non-inverted output
: Inverted output
SET
Setting is completed
when the SET button
is pressed.
Sets the key lock.
Changes with the UP button.
: Key operation permitted
: Key operation prohibited
2. Display Selection Mode
SET
Setting is completed
when the SET button
is pressed.
Press the SET button.
Sets the display mode.
Changes with the UP button.
: Real-time flow rate
: Accumulated flow
Changes to
is pressed. [
SI unit)]
when the MODE button
for -M specification (fixed
Note 1)
3. Display Unit Selection Mode
SET
Setting is completed
when the SET button
is pressed.
Press the SET button.
Sets display units.
Changes with the UP button.
Unit number
(Refer to Table 1 .)
Changes to
when the MODE button is pressed.
Table 1
Display
Real-time
flow rate
Accumulated flow
l/min
l, m³, m³ x 10³
CFM
ft³, ft³ x 10³, ft³ x 10⁶
Note 1) For the type with unit switching function
[The type without the unit switching function will have a fixed SI unit (l/min, or l, m³ or m³ x 10³)].
98
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For Air
Digital Flow Switch
Series
PFA
4. Output Specification Selection Mode
For
For
Flow rate
setting
SET
Press the SET
button.
Sets the OUT1 output specification.
Changes with the UP button.
: Real-time switch output
: Accumulated switch output
: Accumulated pulse output
Refer to the OUT1 output specifications.
Changes to
when the "MODE" button is pressed.
Press the SET button.
SET
Setting is completed
when the SET button
is pressed.
Input a set value.
∗ Refer to "Flow Rate Setting Mode" for
details. When
is selected, the
flow rate setting is not available.
5. Output Type Selection Mode
SET
Setting is completed
when the SET button
is pressed.
Press the SET
button.
Sets the OUT1 output type.
Changes with the UP button.
: Non-inverted output
: Inverted output
Changes to
when the MODE button is pressed.
OUT1 output specifications
Real-time switch output (
)
ON
Refer to "Flow Rate Setting Mode" for
the setting value input.
"P"
YES
• Hysteresis mode
OFF
P-2 P-1
Real-time flow rate →
H
Sensors
Measuring
Instruments
≥
H
ON
NO
OUT1
Output
mode
OFF
• Window comparator mode
H: Hysteresis
P-1
P-2
Real-time flow rate →
ON
YES
• Hysteresis mode
OFF
n-2 n-1
Real-time flow rate →
≥
"n"
H
H
ON
NO
Accumulated switch output (
)
OFF
• Window comparator mode
H: Hysteresis
n-1
n-2
Real-time flow rate →
Accumulated pulse output (
Refer to "Flow Rate Setting Mode" for the
setting value input.
"P"
)
ON
ON
"P"
OFF
OUT1
OFF
n-3
Accumulated flow →
OUT1
Output
mode
Output
mode
50msec
ON
"n"
OFF
Note 1)
Table 2 Flow rate value per pulse
ON
"n"
OFF
Display
n-3
Accumulated flow →
Accumulated flow
100l/pulse
Note 1) For the type with unit switching function
[The type without the unit switching function will
have a fixed SI unit (l/min, or l, m³ or m³ x 10³).]
10.0ft³/pulse
99
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Series
PFA
Operation
6. Key Lock Mode
Prevents the misoperation of buttons.
Lock the key operation
SET
Setting is completed
when the SET button
is pressed.
Press the SET button.
Changes with the UP button.
: Key operation permitted
: Key operation prohibited
Changes to
when the
MODE button is pressed.
(Changes to
when
is selected in
.)
Unlock the key operation
SET
Setting is completed
when the SET button
is pressed.
Press the MODE button
continuously for 3 seconds
or more.
Press the SET button.
Using the UP button,
set the display to
.
7. Flow Setting Mode
Input a set value.
The input method differs depending on the OUT1 output specification.
Real-time switch output (
)
<
)
SET
Setting is completed
when the SET button
is pressed.
≥
(
≥
): Hysteresis mode
Hysteresis value setting is not available.
SET
Enter the setting value.
The setting value and
(or
) are displayed
alternately.
UP Button: Increases the
setting value
DOWN Button: Decreases
the setting value
(
<
(
<
): Window comparator
mode
Sets the hysteresis value.
The hysteresis value and HIS are displayed
alternately.
UP Button: Increases the setting value
DOWN Button: Decreases the setting value
The hysteresis value can be set between 0 to
3% of the rated flow rate value. However, if the
difference between
(
) and
(
)
is less than 6% of the rated flow rate value, the
difference between
(
) and
(
)
will be half for the maximum hysteresis setting
value.
)
SET
Press the SET
button.
Press the SET button.
The setting value can
be set up to 9,999 [m³ x
10³], 999 [m³] or
999 [l].
<
)
Press the SET
button.
Enter the setting value.
The setting value and
(or
) are displayed
alternately.
UP Button: Increases the
setting value
DOWN Button: Decreases
the setting value
Enter the setting value.
The setting value and
(or
) are displayed
alternately.
UP Button: Increases the
setting value
DOWN Button: Decreases
the setting value
≥
(
SET
Press the SET
button.
Accumulated switch output (
≥
For
SET
Press the SET button.
For
Setting is
completed when
the SET button
is pressed
continuously for
2 seconds or
more.
SET
Press the SET
button.
Enter the setting value.
The setting value and
(or
) are displayed
alternately.
UP Button: Increases the
setting value
DOWN Button: Decreases
the setting value
Setting is
completed when
the SET button
is pressed
continuously for
2 seconds or
more.
Press the SET
button continuously
for 2 seconds or more.
Enter the setting value.
The setting value and
(or
) are displayed
alternately.
UP Button: Increases the
setting value
DOWN Button: Decreases
the setting value
Setting is completed
when the SET button
is pressed continuously
for 2 seconds or more.
100
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For Air
Digital Flow Switch
Series
PFA
8. Flow Conversion Mode
MODE
SET
Press the SET button.
Sets flow conversion conditions.
Changes with the UP button.
: 20°C, 101.3kPa, 65%
RH (ANR)
: 0°C, 101.3kPa
Setting is completed
when the SET button
or MODE button is
pressed.
Flow display confirmation
Confirming the accumulated flow when real-time flow rate is selected
Press the DOWN button.
Displays the accumulated flow
while the DOWN button is
pressed.
(Returns to the real-time flow
rate display when the DOWN
button is released.)
Pressing the UP button
while pressing the DOWN
button changes the
accumulated flow unit.
Confirming the real-time flow rate when accumulated flow is selected
Sensors
Measuring
Instruments
Press the DOWN button.
Displays the real-time flow rate while
the DOWN button is pressed.
(Returns to the accumulated flow
display when the DOWN button is
released.)
Changing the accumulated flow unit (Sets the accumulated flow display unit when accumulated flow is selected.)
The unit blinks when
the UP button is pressed.
Changes the unit with the UP button.
Sets the unit with the SET button.
(The unit stops blinking.)
SET
Press the SET
button.
SET
Press the SET
button.
SET
Press the SET
button.
∗ When the buttons are not operated for 5 seconds, the unit
stops blinking automatically and exits from changing of the
accumulated flow display unit. The accumulated flow display
unit does not change in this case.
101
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Series
PFA
Operation
Clearing the accumulated value
Press the UP button
while pressing the
DOWN button.
The accumulated value is
cleared when the buttons are
pressed continuously for 5
seconds or more.
Initializing the setting
In the initial setting mode
, press the UP button
and DOWN button for 2
seconds or more.
When the SET button is pressed, the
setting returns to the factory setting.
Factory setting
Display setting: Real-time flow rate (
)
)
Unit setting : l/min (
Switch specification: Real-time switch output (
)
Output mode: Inverted output (
)
Flow rate setting value: Real-time flow rate Full range median value
Accumulated flow
0
Key lock mode: Unlocked (
)
Flow rate conversion conditions: 20°, 101.3kPa, 65% RH (ANR) (
)
When the MODE button is pressed, the
setting changes to
without initializing
the setting.
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For Air
Digital Flow Switch
Series
PFA
Dimensions
PFA703H/706H/712H
D
Internal circuit and wiring examples
E
B
F
Load
Main circuit
Black
White
OUT1
Analog
output
24VDC
Load
55
A
Brown
Blue
C
60
2-G
28
PFA7H-- 29 (-M)
(41.5)
3
Brown
Connector pin numbers
Black
OUT1
Analog
output
White
24VDC
Load
2
Load
1
Main circuit
4
Blue
Pin no.
Pin description
1
DC (+)
2
Analog output
3
DC (–)
4
OUT1
4-I thread depth J
40
68
PFA7H-- 69 (-M)
Accumulated pulse output wiring examples
Max. 30V
80mA or less
H
OUT1
Black
Load
ON
OFF
Blue
50msec
28
PFA7H-- 29(-M)
C
D
E
F
G
H
I
J
Brown
55 160 40
92
67
55
Rc 1, NPT 1, G 1
36
M5 x 0.8
8
65 180 45 104 79
65
Rc 1 1/2, NPT 1 1/2, G 1 1/2
46
M6 x 1
9
OUT1
Load
Black
75 220 55 114 89
75
Rc 2, NPT 2, G 2
56
M6 x 1
9
A
B
Sensors
Measuring
Instruments
Model
PFA703H
PFA706H
PFA712H
80mA
ON
OFF
50msec
68
PFA7H-- 69(-M)
Analog output
1 to 5VDC
4 to 20mA DC
20
Analog output [V]
Analog output [mA]
5
1
4
Min. measured
flow value
Part no.
PFA703H--28
PFA703H--68
PFA706H--28
PFA706H--68
PFA712H--28
PFA712H--68
Max. measured
flow value
Real-time
flow rate [l/min]
Minimum measured
flow value [l/min]
Maximum measured
flow rate value [l/min]
150
3000
300
6000
600
12000
Min. measured
flow value
Part no.
PFA703H--29
PFA703H--69
PFA706H--29
PFA706H--69
PFA712H--29
PFA712H--69
Max. measured
flow value
Real-time
flow rate [l/min]
Minimum measured
flow value [l/min]
Maximum measured
flow value [l/min]
150
3000
300
6000
600
12000
103
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For Water
Digital Flow Switch
Series PFW
How to order
Integrated
display type
PFW7 20
03
27
Flow rate range
0.5 to 4l/min
2 to 16l/min
5 to 40l/min
04
20
40
Unit specification
Thread type
Nil
N
F
Rc
NPT
G
Wiring specification
Nil 3m lead wire with connector
Without lead wire
N
Port size
Flow rate (l/min)
Applicable model
4 16 40
3/8 PFW704, PFW720
1/2
PFW720, PFW740
3/4
PFW740
Symbol Size
03
04
06
Nil With unit switching function
M
Fixed SI unit Note)
Note) Fixed units:
Real-time flow rate: l/min
Accumulated flow: l
Output specification
27
67
NPN open collector 2 outputs
PNP open collector 2 outputs
Specifications
Model
PFW720
PFW704
Karman vortex
Detection type
Flow rate measurement and setting range
Minimum setting unit
Note 1)
Display units
0.5 to 4 (setting is 0.6 to 4) l/min
0.05l/min
2 to16l/min
5 to 40l/min
0.1l/min
0.5l/min
Real-time flow rate
l/min, gal (US)/min
Accumulated flow
l, gal (US)
0 to 1MPa
Operating pressure range
1.5MPa
Withstand pressure
0 to 999999l
Accumulated flow range
0 to 50°C (with no condensation)
Operating temperature range
±5% F.S. or less
Linearity
±3% F.S. or less
Repeatability
±5% F.S. or less (0 to 50°C)
Temperature characteristics
Output Note 2)
specifications
PFW740
Water
Measured fluid
Switch output
Maximum load current: 80mA, Internal voltage drop: 1V or less (with load current of 80mA)
NPN open collector Maximum applied voltage: 30V
Maximum load current: 80mA
PNP open collector
Internal voltage drop: 1.5V or less (with load current of 80mA)
Lights up when ON, OUT1: Green, OUT2: Red
Indicator lights
1s or less
Response time
Hysteresis
Hysteresis mode: Variable (can be set from 0), Window comparator mode: Fixed (3 digits) Note 3)
12 to 24VDC (ripple ±10% or less)
Power supply voltage
70mA or less
Current consumption
1000VAC for 1 min. between external terminal block and case
Withstand voltage
50MΩ (500VDC) between external terminal block and case
Insulation resistance
1000Vp-p, Pulse width 1µs, Rise time 1ns
Noise resistance
Vibration resistance
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s², in X, Y, Z directions, 2 hours each
490m/s² in X, Y, Z directions, 3 times each
Impact resistance
Weight
460g (without lead wire)
Port size (Rc, NPT, G)
520g (without lead wire)
700g (without lead wire)
Equivalent to IP65
Enclosure
3/8
3/8, 1/2
1/2, 3/4
Note 1) For the type with unit switching function [The type without the unit switching function will have a fixed SI unit (l/min or l).]
Note 2) The output functions operate only for the real-time flow rate display, and do not operate for the accumulated flow display.
Note 3) Window comparator mode — Since hysteresis is 3 digits, separate P1 and P2 by 7 digits or more. 1 digit is the minimum setting unit (refer to the table above).
104
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For Water
Digital Flow Switch
Series
PFW
How to order
Remote Type
Display Unit
PFW3 0 0
A
Unit specification
Flow rate range
1
0
2
0.5 to 4l/min
2 to 16l/min
5 to 40l/min
Nil
M
Mounting
Note) Fixed units:
Real-time flow rate: l/min
Accumulated flow: l
Panel mount
DIN rail, Wall mount
A
B
With unit switching function
Fixed SI unit Note)
Panel mount adapter part no.
Output specification
0
1
Description
Part No.
NPN open collector 2 outputs
PNP open collector 2 outputs
Panel adapter B
ZS-22-02
Specifications
Model
Flow measuring and setting range
Minimum setting unit
Real-time flow rate
Display units Note 1)
Accumulated flow
Accumulated flow range
Operating temperature range
Linearity Note 2)
Repeatability Note 2)
Temperature characteristics Note 2)
Output
specifications
PFW311
Hysteresis
Power supply voltage
Current consumption
Weight
Enclosure
PFW301
PFW320
PFW321
2 to 16l/min
5 to 40l/min
0.05l/min
0.1l/min
0.5l/min
l/min, gal (US)/min
l, gal (US)
0 to 999999l
0 to 50°C (with no condensation)
±5% F.S. or less
±3% F.S. or less
±5% F.S. or less (0 to 50°C)
NPN open collector
Maximum load current: 80mA
Maximum applied voltage: 30V
Internal voltage drop: 1V or less (with load current of 80mA)
PNP open collector
Maximum load current: 80mA
Internal voltage drop: 1.5V or less (with load current of 80mA)
Switch output
Indicator lights
Response time
PFW300
Sensors
Measuring
Instruments
Note 3)
PFW310
0.5 to 4 (setting is 0.6 to 4) l/min
Lights up when ON, OUT1: Green, OUT2: Red
1s or less
Hysteresis mode: Variable (can be set from 0)
Window comparator mode: Fixed (3 digits) Note 4)
12 to 24VDC (ripple ±10% or less)
50mA or less
45g
Equivalent to IP40
Note 1) For the type with unit switching function [The type without the unit switching function will have a fixed SI unit (l/min or l).]
Note 2) The system accuracy when combined with PFW5.
Note 3) The output functions operate only for the real-time flow rate display, and do not operate for the accumulated flow display.
Note 4) Window comparator mode — Since hysteresis is 3 digits, separate P1 and P2 by 7 digits or more. 1 digit is the minimum setting unit (refer to the table above).
105
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Series
PFW
How to order
Remote Type
Sensor Unit
PFW5 20
03
Wiring specification
Flow rate range
04
20
40
Nil
N
0.5 to 4 l /min
2 to 16 l /min
5 to 40 l /min
Thread type
Nil
N
F
Rc
NPT
G
3m lead wire with connector
Without lead wire
Port size
Flow rate (l/min)
Applicable model
4 16 40
3/8 PFW504, 520
1/2
PFW520, 540
3/4
PFW540
Symbol Size
03
04
06
Specifications
Model
Measured fluid
Detection type
Flow measuring range
Operating pressure range
Withstand pressure
Operating temperature range
Power supply voltage
Current consumption
Weight
Enclosure
Port size (Rc, NPT, G)
PFW504
PFW520
PFW540
Water
Karman vortex
0.5 to 4l/min
2 to 16l/min
5 to 40l/min
0 to 1MPa
1.5MPa
0 to 50°C (with no condensation)
12 to 24VDC (ripple ±10% or less)
20mA or less
410g (without lead wire)
470g (without lead wire)
650g (without lead wire)
Equivalent to IP65
3/8
3/8, 1/2
1/2, 3/4
106
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For Water
Digital Flow Switch
Series
PFW
15
30
Flow Characteristics (Pressure Loss)
PFW704, 504
PFW720, 520
0.05
0.020
0.015
0.010
0.04
0.03
0.02
0.005
0.01
0
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
0.07
Pressure loss (MPa)
0.025
Pressure loss (MPa)
Pressure loss (MPa)
0.030
PFW740, 540
0.06
0.05
0.04
0.03
0.02
0.01
0
0
2
4
6
8
10
12
14
16
Flow rate (l/min)
Flow rate (l/min)
0
5
10
20
25
35
40
Flow rate (l/min)
Sensor Unit Construction
q
w
e
w r
Parts list
No.
1
2
3
4
Description
Attachment
Seal
Body
Sensor
Material
Stainless steel
NBR
PPS
PPS
Flow direction
Sensors
Measuring
Instruments
Error correction, connectors, operating part descriptions, and flow rate
setting are the same as series PFA for air. Refer to pages 88 through 91.
107
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PFW
Display Type for Water
Internal circuit and wiring examples
67
58
L
60
6
17
Brown
1.6
FLOW SWITCH
LED Green
Black
OUT1
LED Red
White
OUT2
12 to 24VDC
Blue
34
54
44
OUT1
+
–
UP
SET
Load
PFW704/720
Load
Dimensions/Integrated
Main circuit
Series
OUT2
PFW7--27 (-M)
DOWN
FOR WATER
2-Port size
(41.5)
Black
OUT1
+
LED Green
White
OUT2
LED Red
Load
40
50
Load
4-ø4.5
Main circuit
Brown
–
12 to 24VDC
Blue
PFW7--67 (-M)
Connector pin numbers
3
4
42
4
1
2-ø3.4
43
Pin no.
1
2
3
4
Flow direction
Model
PFW704
PFW720
Dimension L
100
106
PFW740
2
Pin description
DC (+)
OUT2
DC (–)
OUT1
64
23
1.6
120
FLOW SWITCH
34
60
50
UP
SET
OUT1
OUT2
DOWN
FOR WATER
2-Port size
4-ø4.5
34
40
50
73
(41.5)
Flow direction
108
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For Water
Digital Flow Switch
Dimensions/Remote
Series
PFW
Type Sensor Unit for Water
PFW504/520
Wiring
L
60
48.2
56
6
17
1.6
54
44
34
Main circuit
Brown (1) DC (+) x
4-ø4.5
c
Blue (3) DC (–)
z
∗ Use this sensor by connecting it with the SMC
remote type display unit series PFW3.
(1), (3), and (4) are connector pin numbers.
z, x, and c are the series PFW3 terminal
numbers.
2-Port size
(43.5)
40
50
Black (4) OUT
Connector pin numbers
1
42
2
4
4
3
2-ø3.4
Pin no.
1
2
3
4
43
Flow direction
Dimension L
100
106
Sensors
Measuring
Instruments
Model
PFW504
PFW520
Pin description
DC (+)
NC
DC (–)
OUT
PFW540
62
120
23
1.6
34
60
50
78.2
2-Port size
40
50
34
48
(43.5)
4-ø4.5
Flow direction
109
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PFW
Series
Dimensions/Remote
Type Display Unit for Water
PFW3-A
Internal circuits and wiring
Panel mount type
Sensor
41.8
Blue
40.3
40
4.3
SMC FLOW SWITCH
Brown
Black
1
2
3
5
6
7
N.C.
4
8
A
RESET
–
12 to 24VDC
SET
OUT2
Load
UNIT
Load
40
35.8
OUT1
+
PFW30- (-M)
Panel fitting dimensions
3 x 7.2 (= 21.6)
8-M3
36
6.4
+0.5
0
Sensor
2
3
4
Blue
Brown
Black
1
2
3
5
6
7
N.C.
4
36
19.4
+0.5
0
1
7
8
8
OUT1
–
∗ The applicable panel thickness is 1 to 3.2mm.
View A
12 to 24VDC
+
OUT2
Load
6
Load
5
PFW31- (-M)
PFW3-B
DIN rail type
8-M3
3 x 7.2 (= 21.6)
36
2-ø3.4
6.4
15
2
3
4
26
ø6.5
1
30
35.5
FLOW SWITCH
44
56
SMC
UNIT
RESET
SET
(4.5)
5
6
7
8
29
15.2
38
110
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High Precision Digital Pressure Switch
Series ZSE40/ISE40
Air Tool
Air Line
Maintenance
Vacuum
Air Blow
High precision/High resolution
Stable switch output is possible even with sudden
changes in the primary pressure (when operating
large bore cylinders, etc.)
Anti-chattering function
Devices such as large bore cylinders and high-flow vacuum
ejectors consume a large volume of air when they operate, and
this may cause a momentary drop in the primary pressure. This
function prevents such momentary pressure drops from being
detected as abnormal pressures by allowing the response time
selection to be changed.
[Selectable response times: t]
2.5ms (normal), 24ms, 192ms or 768ms
The normal setting is selected when shipped from the factory.
(Operating principle)
The pressure values measured within the user-selected response
time are averaged, and switch output (ON/OFF) is determined by
comparing this averaged pressure value with the set pressure.
With auto shift function
Allows switch to compensate for variations in
primary pressure.
Momentary change
Set values P1
P2
Time →
Switch output
operation
when normal
t (ms)
t (ms)
(Averaging)
(Averaging)
ON
OFF
Time →
Switch output
operation when ON
anti-chattering
OFF
function is used
Time →
Without using auto shift
When the primary pressure fluctuates, a correct determination becomes impossible.
Pressure
Set values
Primary pressure
normal
Primary pressure
drop
P1
P2
Time →
Switch output ON
1, 2
OFF
Does not turn ON
Able to detect suction pressure (vacuum
pressure) and release pressure (positive
pressure) with a single pressure switch.
Three types of piping
Different piping methods are possible to
accommodate the installation location.
Does not turn OFF
Time →
When using auto shift
→
Set value compensation
Compound pressure
(ZSE40F)
Primary pressure
increase
Sensors
Measuring
Instruments
Auto shift function
Erroneous operation may occur if there is fluctuation in the primary
pressure.
The auto shift function compensates for pressure changes to
ensure proper ON/OFF switch response during such fluctuations.
(Operating principle)
At the point when the primary pressure fluctuates, the set pressure
value is compensated by setting the auto shift input (external input)
to Lo (no-voltage) input, using the pressure measured at that point
as a standard.
Pressure
→
High speed response: 2.5ms
or less with anti-chattering
function
→
Vacuum pressure: 1/1000 (0.1kPa)
Compound pressure: 1/2000 (0.1kPa)
Positive pressure: 1/1000 (0.001MPa)
Pressure
Set values
Primary pressure
normal
Set value compensation
Primary pressure
drop
Primary pressure increase
P1
P2
Time →
Switch output ON
1, 2
OFF
Time →
5ms or more
Switch output response time
10ms or less [ when auto shift is input. ]
Hi
Auto shift
input
Lo
Time →
Repeatability
±0.2% F.S. ±1digit or less
IP65 compatible
Dust-tight/Splash proof type
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Series
ZSE40/ISE40
How to Order
Set pressure range
Nil
–0.100 to 1.000MPa For positive pressure
ISE40
01
22
For Vacuum/Compound Pressure ZSE40
01
22
For Positive Pressure
Option
Set pressure range
Nil
F
Nil
For vacuum pressure
For compound pressure
10.0 to –101.3kPa
–100.0 to 100.0kPa
Piping specification
01: R 1/8 (with M5 female thread)
T1: NPT 1/8 (with M5 female thread)
(ZS-24-A)
A
W1: Rc 1/8
Input pressure
two directions
R 1/8, NPT 1/8
None
Bracket A
Rc 1/8
Bracket B
(ZS-24-B)
Bracket D
(ZS-24-D)
B
M5 x 0.8 female thread
Rc 1/8
C4: With ø4 One-touch fitting∗
C6: With ø6 One-touch fitting∗
M5: M5 x 0.8 (female thread)∗
Wall mount
Wall mount
D
Confirm on the
dimensions page.
Panel mount
E
M5 x 0.8
ø4, ø6
One-touch fitting
∗ Optional
(ZS-24-C)
Panel mount
+ Front protective cover
Piping specifications/Option combinations
Piping specification
Description
Symbol 01
T1 W1 C4
C6 M5
Bracket A
A
x
x
x
Bracket B
B
x
x
x
x
x
Bracket D
D
x
x
x
Panel mount
E
Panel mount + Front protection
F
: Combination available x: Combination not available
F
∗ When only optional parts are required,
order with the part numbers inside ( ).
Input/Output specification
22
30
62∗
70∗
Unit specifications
NPN open collector 2 outputs + Analog output
NPN open collector 2 outputs + Auto shift input
PNP open collector 2 outputs + Analog output
PNP open collector 2 outputs + Auto shift input
Nil
M
With unit switching function
Fixed SI units Note)
Note) Fixed units
For vacuum/compound pressure : kPa
For positive pressure
: MPa
∗ Optional
Note) When equipped with auto shift function,
the following ranges can be set.
Set pressure range
Setting range
–100.0 to 100.0kPa
–100.0 to 100.0kPa
–101.3 to 101.3kPa
10.0 to –101.3kPa
–1.000 to 1.000MPa
–0.1 to 1.000MPa
(ZS-22-A)
Lead wire length
Nil
L
0.6m
3m
112
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High Precision
Digital Pressure Switch
Series
ZSE40/ISE40
Specifications
ZSE40F (Compound pressure)
ZSE40 (Vacuum pressure)
ISE40 (Positive pressure)
0.000 to 1.000MPa
0.0 to -101.3kPa
-100.0 to 100.0kPa
-100.0 to 100.0kPa
-0.100 to 1.000MPa
10.0 to -101.3kPa
500kPa
1.5MPa
—
0.1
—
0.001
0.001
0.01
0.001
0.01
0.02
0.01
0.1
—
1
0.1
—
Air, Non-corrosive/Non-flammable gas
12 to 24VDC ±10%, Ripple (p–p) 10% or less
55mA or less
NPN or PNP 2 outputs Max. load current
: 80mA
Max. applied voltage: 30VDC (with NPN output)
Residual voltage
: 1V or less (with 80mA load current)
±0.2% F.S. ±1digit or less
Variable
Fixed (3 digits) Note 4)
2.5ms or less (With anti-chattering function: 24ms, 192ms and 768ms selections)
Yes
3 1/2 digit LED display (Sampling cycle: 5 times/sec.)
Rated pressure range
Operating pressure range/Set pressure range
Withstand pressure
kPa
MPa
kgf/cm²
bar
psi
mmHg
InHg
Set pressure
resolution Note 1)
Applicable fluid
Power supply voltage
Current consumption
Switch output
Repeatability
Hysteresis mode
Hysteresis
Window comparator mode
Response time (with anti-chattering function)
Output short circuit protection
Display
Display accuracy
Indicator lights
Analog output Note 2)
Auto shift input Note 3)
Enclosure
Environmental
resistance
Ambient temperature range
Ambient humidity range
Withstand voltage
Insulation resistance
Vibration resistance
Impact resistance
Sensors
Measuring
Instruments
Temperature characteristics
±2% F.S. ±1 digit or less (at ambient temperature of 25 ±3°C)
Green LED (OUT1: Lights when ON), Red LED (OUT2: Lights when ON)
Output voltage: 1 to 5V
Output voltage: 1 to 5V ±2.5% F.S. or less (In rated pressure range)
±5% F.S. or less (in rated pressure range)
Linearity: ±1% F.S. or less
Linearity: ±1% F.S. or less
Output impedance: Approx. 1kΩ
Output impedance: Approx. 1kΩ
No-voltage input (reed or solid state), Input 5ms or more
IP65
Operating: 0 to 50˚C, Stored: –10 to 60˚C (with no condensation or freezing)
Operating/Stored: 35 to 85% RH (with no condensation)
1000VAC for 1min. between lead wires and case
50MΩ or more (at 500VDC) between lead wires and case
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s² (10G), in X, Y, Z directions for 2hrs. each
980m/s² (100G) in X, Y, Z directions 3 times each (deenergized)
In a temperature range of 0 to 50°C, ±2% F.S. or less of pressure measured at 25°C
01: R1/8, M5 x 0.8, T1: NPT1/8, M5 x 0.8, W1: Rc1/8
C4: With ø4 One-touch fitting, C6: With ø6 One-touch fitting, M5: M5 female thread
Lead wire
5 wire oil resistant heavy duty cord (0.15mm²)
Weight
01/T1 types approx. 60g, W1 type approx. 80g, C4/C6/M5 types approx. 92g (each including 0.6m lead wires)
Note 1) Equipped with unit switching function
Note) When equipped with auto shift function, the following
[The type without the unit switching function will have a fixed SI unit (kPa or MPa).]
ranges can be set.
22
Note 2) For ZSE40 (F)/ISE40-- 62
Set pressure range
Setting range
30
Note 3) For ZSE40 (F)/ISE40-- 70
-100.0 to 100.0kPa
-100.0 to 100.0kPa
Note 4) For ZSE40F (compound pressure) with "psi" indication, this is 0.03 to 0.04 psi.
-101.3 to 101.3kPa
10.0 to -101.3kPa
Note 5) For ZSE40F (compound pressure) with "psi" indication, zero clear is in the
-0.1 to 1.000MPa
-1.000 to 1.000MPa
range of ±0.01 psi.
Port size
Internal Circuits and Wiring Examples
1kΩ
OUT1
(Black)
OUT2
(White)
DC (–)
(Blue)
DC (–)
(Blue)
ZSE40(F)
ISE40--70(L)-(M)
With auto shift input
12 to 24VDC
1.2kΩ
Main circuit
6.8kΩ
DC (+)
(Brown)
Auto shift input
(Gray)
OUT1
(Black)
OUT2
(White)
Load
Main circuit
With auto shift input
1.2kΩ
Load
ZSE40(F)
ISE40--30(L)-(M)
DC (–)
(Blue)
6.8kΩ
12 to 24VDC
Load
12 to 24VDC
DC (+)
(Brown)
Auto shift input
(Gray)
OUT1
(Black)
OUT2
(White)
DC (–)
(Blue)
12 to 24VDC
Load
With analog output
Load
Load
Analog output
(Gray)
OUT1
(Black)
OUT2
(White)
DC (+)
(Brown)
Analog output
(Gray)
Load
1kΩ
Load
Main circuit
With analog output
ZSE40(F)
ISE40--62(L)-(M)
DC (+)
(Brown)
Main circuit
ZSE40(F)
ISE40--22(L)-(M)
113
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Series
ZSE40/ISE40
Dimensions
ZSE40(F)/ISE40– 01
T1
20
30
M5 x 0.8 thread depth 5
20
30
MPa
OUT2
OUT1
Wi
dth
ac
ro
12 ss fl
ats
2-M3 x 0.5 thread depth 4
6.4
18.35
Atmospheric
release port
Lead wire length
ø3.5
30
2.5
1.5
01: R 1/8
T1: NPT 1/8
∗ For splash proof use (IP65), insert an air tube into the atmospheric release port.
(Refer to Specific Product Precautions 4 on the next page for details.)
14
4.5
15.2
2.6
10.7
7.8
7
12
.4
600 (3000)
SET
ZSE40(F)/ISE40–W1
2-M4 x 0.7
thread depth 4
30
20
Rc 1/8
30
20
7
MPa
OUT2
OUT1
R
5
6.
42
30
6
4
10.7
15.2
2.6
2.5
7.8
7
ø3.5
12
.4
600 (3000)
Lead wire length
Atmospheric
release port
6.4
18.35
19
SET
12
∗ For splash proof use (IP65), insert an air tube into the atmospheric release port.
(Refer to Specific Product Precautions 4 on the next page for details.)
Rc 1/8
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High Precision
Digital Pressure Switch
Series
ZSE40/ISE40
Dimensions
C4
ZSE40(F)/ISE40– C6
M5
32.3
30
20
5
4.
2-
12.8
28.15
22.15
30
MPa
44.3
8
Lead wire
length
600 (3000)
Atmospheric
release port
6.4
18.35
19
SET
25.4
OUT2
OUT1
ø3.5
For – M5
7
8.5
43
10.7
15.2
30
2.6
2.5
7
12
.4
7.8
One-touch fitting ø4, ø6
M5 x 0.8 thread depth 5
Sensors
Measuring
Instruments
12
∗ For splash proof use (IP65), insert an air tube into the atmospheric release port.
(Refer to Specific Product Precautions 4 below for details.)
Specific Product Precautions
Caution
1. Immediately after supplying power, there is drift of about ±0.5% F.S.
When used with very low pressure, allow the unit to warm up for about
20 to 30 minutes.
MPa
OUT1
2. Do not use in locations where there is splashing or spraying of oils and
solvents.
3. When using a commercially available switching regulator, be sure to
ground the FG terminal.
4. In locations where the switch is exposed to water and dust, etc., these
may enter the switch from the atmospheric release port. Insert ø4 tubing
(inside diameter ø2.5) into the atmospheric release port, and extend the
other end to a safe area where water, etc., is not splashed or sprayed.
Be sure that tubing is not bent and holes are not blocked, etc., or it will
become impossible to make correct pressure measurements.
OUT2
SET
Atmospheric release port
Air tube
Recommended tubing (SMC)
TU0425 (polyurethane)
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Series
ZSE40/ISE40
Dimensions with Bracket
With bracket B (ZS-24-B)
12.1
15
4.5
11.5
46.1
45
With bracket A (ZS-24-A)
4.5
20
30
6.5
13
1.6
5
4.
4.5
1.6
4.5
40
14.5
55
30
45
30
6.5
20
(26.7)
15
4.2
11.5
45
With bracket D (ZS-24-D)
22
7.2
1.6
40
55
30
(26.7)
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LCD Display Type
Digital Pressure Switch
(For vacuum)
(For positive pressure)
Series ZSE3/ISE3
Air Line
Maintenance
Built-in failure detection output function
The digital display allows easy
pressure setting.
This feature senses an overall decrease in vacuum
pressure due to clogged filter elements, worn vacuum
pads or system leakage and and sends a warning
output signal before a failure occurs.
For General Pneumatics
Two independent pressure settings
This feature is ideal when a change of vacuum suction
pad size requires two different set pressures, or
switching of positive pressure lines requires confirmation
of two pressures.
Data storage function
Since a dedicated IC (EEPROM) is used, set data will be
stored for 100,000 hours (approximately 11 years) even
without power.
Vacuum unit: Can be used as a modular unit
with series ZX.
With suction filter
Self-diagnostic function
Overcurrent
detection
LCD display:
Error indication on LCD
SMC
Excess pressure
detection
Data error
mmHg
Indicator light:
Red light blinks
for error.
RESET SET
Specifications
Model
Set pressure range
Maximum pressure
Minimum display unit
ISE3L
ISE3
0 to -101kPa
0 to 98kPa
0 to 0.98MPa
1MPa
—
0.01
Positive pressure 1MPa
1
—
1
—
Lights up when ON (OUT1: Green, OUT2: Red)
200Hz
Variable (3 digits or more)
Fixed (3 digits)
Sensors
Measuring
Instruments
Fluid
Temperature characteristics
Repeatability
Operating voltage
Output specification
Current consumption
Error display
Pressure display
Self-diagnostic function
Operating temperature range
Noise resistance
Withstand voltage
Insulation resistance
Vibration resistance
Shock resistance
Connector type
Lead wire
Grommet type
Weight
Enclosure
Positive pressure 100kPa
200kPa Note 1)
kPa
MPa
Indicator light Note 2)
Response frequency
Note 3) Hysteresis mode
Hysteresis
Window comparator mode
Port size
Vacuum
ZSE3
Air, Non-corrosive gas
±3% F.S. or less
±1% F.S. or less
12 to 24VDC (Ripple ±10% or less)
NPN open collector 30V, 80mA or less
25mA or less
Indicator light: Red light blinks, Error code displayed on LCD
3 1/2 digit LCD (5mm-size numerals)
Overcurrent , Excess pressure, Data error, Pressure at zero clear
0 to 60°C (with no condensation)
1000Vp-p, Pulse width 1µS, Rise time 1nS
1000VAC 50/60 Hz for 1 min between external terminals and case
2MΩ (500VDC) between external terminals and case
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s² (10G), in X, Y, Z directions for 2hrs. each
980m/s² in X,Y,Z directions 3 times each
Heat resistant vinyl cord ø1.55, 0.31mm², 4 wire
Oil resistant vinyl heavy duty cord -21, -23: ø3.5, 0.14mm², 4 cores -22, -24: ø3.5, 0.15mm², 5 cores
40g (with 0.6m lead wire )
R 1/8, M5 x 0.8, NPTF 1/8, M5 x 0.8
ZX ejector mounted type: M5 x 0.8
R 1/8, M5 x 0.8, NPTF 1/8, M5 x 0.8
IP40
Note 1) For vacuum operation, a momentary pressure of 0.5MPa will not be a problem.
Note 2) For ZSE3-- 23
24 , the red light will be ON for failure detection output.
Note 3) Hysteresis mode:
When the value of P1 and P2 are the same, or when P1 > P2 is within 3 digits, the hysteresis will automatically be 3 digits for the set value of P1.
Window comparator mode:
Since the hysteresis is 3 digits, separate P1 and P2 by 7 digits or more when setting.
Best
1 digit is the minimum pressure display unit. (See the table above.)
Refer to page 3.5-1 of Pneumatics
Pneumatics No. 4 for details.
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Series
ZSE3/ISE3
How to Order
Set pressure range
Nil
L
0 to 0.98MPa
0 to 98kPa
Piping specification
01
T1
Single mounting R 1/8
Single mounting NPTF 1/8
Note) M5 x 0.8 female thread provided
inside piping
Output specification
Positive
Pressure
ISE3
Vacuum
ZSE3
21
NPN open collector 2 outputs
Without analog output
22
NPN open collector 2 outputs
With analog output (1 to 5V)
Wiring specification
Nil
Grommet type lead wire length 0.6m
L
Grommet type lead wire length 3m
C
Connector type lead wire length 0.6m
CL
Connector type lead wire length 3m
CN
Without connector
Only grommet type available for analog output.
Piping specification
01
Single mounting R 1/8
T1
Single mounting NPTF 1/8
0X
With suction filter M5 x 0.8
0XY
With suction filter M6 x 1 (optional)
Note) M5 x 0.8 female thread provided
inside piping for single mounting
type
Output specification
21
NPN open collector 2 outputs
Without analog output
22
NPN open collector 2 outputs
With analog output (1 to 5V)
23
NPN open collector 1 output
Failure detection function, Without analog output
24
NPN open collector 1 output
Failure detection function, With analog output (1 to 5V)
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Air Line
Maintenance
Digital Pressure Switch
with Backlight
(For vacuum)
(For positive pressure)
Liquid Removal
Series ZSE5B/ISE5B
Coolant
For use in various fluid applications
Stainless steel diaphragms
• Hydraulic fluid • Silicon oil • Lubricating oil
• Dry air • Carbon dioxide • Argon
• Drainage-containing air • Ammonia • Nitrogen gas
• Freon
SUS630 is used for the sensor unit and SUS304 is
For General Purpose Fluids
used for the fitting.
Leakage rate: 1 x 10-4 atm cc/s
The use of an electron beam to weld the sensor unit and
fitting enables pressure calibration of various fluids, which
were not previously applicable, such as air containing
moisture, and oil.
Two independent pressure settings
This feature is ideal when a change of vacuum suction
pad size requires two different set pressures, or switching
of positive pressure lines requires confirmation of two
pressures.
Multiple units available with unit switching function
Display units can be easily selected.
Vacuum
mmHg ↔ kPa ↔ PSI ↔ kgf/cm² ↔ bar
Positive
Pressure
MPa ↔ PSI ↔ kgf/cm² ↔ bar
Variety of switch output modes
ON
ON
OFF
OFF
P2
P1
n2
(Standard)
Window
comparator
mode
Sensors
Measuring
Instruments
Hysteresis
mode
ON
ON
OFF
OFF
P1
n1
(Inverted)
P2
(Standard)
n1
n2
(Inverted)
Exact detection of atmospheric pressure (for vacuum)
Detects restored atmospheric pressure after vacuum
release pressure is applied.
Data storage function
Since a dedicated IC (EEPROM) is used, set data will be
stored for 100,000 hours (approximately 11 years) even
without power.
Panel mounting available
A special adaptor permits panel mounting.
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Series
ZSE5B/ISE5B
How to Order
Positive
Pressure
ISE5B
L
Vacuum
ZSE5B
L
Piping specification
Unit specification
02
R 1/4
Nil
With unit switching function
T2
NPTF 1/4
M
Fixed SI units Note)
Note) Fixed units
ISE5B: MPa
ZSE5B: kPa
Note) M5 x 0.8 female thread
provided inside piping
Lead wire length
L
3m
Output specification
26
27
67
Analog output (1 to 5V)
NPN open collector 2 outputs
PNP open collector 2 outputs
Panel mount adaptor part no.
(Panel adaptor A + Panel adaptor B + Mounting bracket)
ZS-22-E
Panel adaptor A ………… ZS-22-03
Panel adaptor B ………… ZS-22-02
Mounting bracket ……….. ZS-22-04
ZS-22-D
(With 4 pcs. of M3 tapping screws)
Optional bracket
Panel adaptor A
Panel adaptor B
Mounting bracket
120
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Digital Pressure Switch
With Backlight
Series
ZSE5B/ISE5B
Specifications
Vacuum
ZSE5B
Model
Set pressure range
Maximum operating pressure
kPa
MPa
Note 1)
mmHg
Minimum display unit
kgf/cm²
PSI
bar
Indicator light
Response frequency
Note 2) Hysteresis mode
Hysteresis
Window comparator mode
ISE5B
–100 to 100kPa
–0.1 to 1MPa
1.5MPa
200kPa
—
2
0.01
—
—
10
0.1
0.02
1
0.2
0.1
0.02
Lights up when ON (OUT1: Green, OUT2: Red)
200Hz (5ms)
Variable (2 digits or more)
Variable (3 digits or more))
Fixed (2 digits)
Fixed (3 digits)
Non-corrosive fluid for SUS304, SUS630
±3% F.S. or less
±1% F.S. or less
12 to 24VDC (Ripple ±10% or less)
NPN open collector 30V, 80mA or less PNP open collector 80mA or less
45mA or less
Indicator light: Red light blinks, Error code displayed on LCD
3 1/2 digit LCD (character height 10mm)
(Overcurrent Note 3)), Excess pressure, Data error, Pressure at zero clear
0 to 50°C (with no condensation)
500Vp-p, Pulse width 1µS, Rise time 1nS
250VAC 50/60 Hz for 1 min. between external terminals and case
2MΩ (50VDC) between external terminals and case
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s², in X, Y, Z directions for 2hrs. each
980m/s² in X, Y, Z directions, 3 times each
Grommet oil resistant heavy duty cord -26: ø3.4, 0.2mm², 3 cores, 3m -27, -67: ø3.5, 0.14mm², 4 cores, 3m
126g (with 3m lead wire)
02: R 1/4, M5 x 0.8 T2: NPTF 1/4, M5 x 0.8
IP40
Note 1) Equipped with unit switching function [The type without the unit
switching function will have a fixed SI unit (kPa or MPa).]
Note 2) Hysteresis mode
ZSE: When the value of P1 and P2 are the same, or when P1 > P2
is within 2 digits, the hysteresis will automatically be 2 digits for
the set value of P1.
ISE: When the value of P1 and P2 are the same, or when P1 > P2
is within 3 digits, the hysteresis will automatically be 3 digits for
the set value of P1.
Window comparator mode
ZSE: Since the hysteresis is 2 digits, separate P1 and P2 by 5 digits
or more when setting.
ISE: Since the hysteresis is 3 digits, separate P1 and P2 by 7 digits
or more when setting.
∗ 1 digit is the minimum pressure display unit. (See the table above.)
Note 3) The analog output type has no overcurrent detection function.
Sensors
Measuring
Instruments
Fluid
Temperature characteristics
Repeatability
Supply voltage
Output specification
Current consumption
Error display
Pressure display
Self diagnostic function
Operating temperature range
Noise resistance
Withstand voltage
Insulation resistance
Vibration resistance
Impact resistance
Lead wire
Weight
Port size
Enclosure
Positive pressure
Operating Unit Descriptions
LCD
UP Button
PRESSURE SWITCH
Increases ON/OFF setting value.
Changes to the peak display
mode.
DOWN Button
MPa
RESET
SET
LED LED
() (Green)
Displays OUT1 operation status.
Displays present pressure.
Displays ON/OFF setting value.
Displays error code.
Displays unit.
Decreases ON/OFF setting value.
Use for changing to the bottom
display mode, unit switching or
output mode.
LED (Red)
Displays OUT2 operation status.
Flashes when an error occurs.
RESET Button
Reset the switch by pressing the UP
and Down buttons simultaneously.
Clears when an abnormality occurs.
Clears the display to zero.
SET Button
Changes to the setting mode.
Press and hold for one second or
longer to change to the unit
switching or output mode.
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Series ZSE5B/ISE5B
Pressure Setting
Setting procedure
Initial
setting
Normal
operation
Pressure
setting
Select a display unit
and output mode.
Display the pressure
operation and perform
the switch operation.
Set the pressure for
switch output.
Initial setting
1. Set Mode
SMC
2. Display Units
SMC
PRESSURE SWITCH
Note )
3. Select OUT1 Output Mode
SMC
PRESSURE SWITCH
4. Select OUT2 Output Mode
SMC
PRESSURE SWITCH
PRESSURE SWITCH
Note )
SET
RESET
RESET
SET
SET
Press the SET button and hold
for one second or longer. "1.3" is
displayed as shown above and
the unit flasher.
Note) "1.3" indicates the micro
computer's program
version.
SET
Press the
SET button.
Select a display unit by pressing the button.
For high pressure:
MPa → PSI → kgf/cm² → bar
For low pressure:
mmHg → kPa → PSI → kgf/cm² → bar
SET
RESET
RESET
Press the
SET button.
SET
SET
Setting is completed
when the SET
button is pressed.
Out1 changes between and
by pressing the button.
: Normal output
: Inverted output
Out2 changes between and
by pressing the button.
: Normal output
: Inverted output
(Refer to Table 1 .)
(Refer to Table 1 .)
Unit display changes for the type with
the unit switching function only.
The type without the unit switching
function will have a fixed SI unit (kPa
or MPa).
Table 1 Output mode
ON
YES
•
OFF
[P]
≥
H
H (fixed hysteresis)
= 2 digits (ZSE5B) or 3 digits (ISE5B)
H
ON
NO
OUT1
OFF
Hysteresis mode
P-2
P-1
Pressure →
P-1
•
Window comparator mode
•
Hysteresis mode
P-2
Pressure →
Output mode
ON
YES
∗ OUT2 is the same.
OFF
[n]
n-2
n-1
Pressure →
≥
H
H (fixed hysteresis)
= 2 digits (ZSE5B) or 3 digits (ISE5B)
H
ON
NO
•
OFF
n-1
Pressure →
Window comparator mode
n-2
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Digital Pressure Switch
With Backlight
Series
ZSE5B/ISE5B
Pressure Setting
Setting procedure
1. Setting Value Input Mode
2. OUT1 Setting Value (1) Input
PRESSURE SWITCH
3. OUT1 Setting Value (2) Input
PRESSURE SWITCH
PRESSURE SWITCH
SET
mmHg
RESET
RESET
SET
SET
RESET
Press the
SET button.
button: Increases the setting value
button: Decreases the setting value
Press the SET button.
SET
button: Increases the setting value
button: Decreases the setting value
(Refer to Table 2 when using in
vacuum.
4. OUT2 Setting Value (1) Input
5. OUT2 Setting Value (2) Input
PRESSURE SWITCH
SET
PRESSURE SWITCH
SET
SET
RESET
Press the
SET button.
SET
RESET
Press the
SET button.
button: Increases the setting value
button: Decreases the setting value
Setting is completed
when the SET
button is pressed.
SET
button: Increases the setting value
button: Decreases the setting value
Table 2 For use as a vacuum switch
The setting range for the ZSE5 pressure switch is –100kPa to 100kPa.
Note that the setting method is different from the conventional digital pressure switch.
1. Hysteresis mode
• Set P1 at –40kPa and P2 at –50kPa.
P1:
P2:
-50kPa -40kPa
Negative
pressure
0
Sensors
Measuring
Instruments
<Example> When switched at –50kPa or higher and
the hysteresis is 10kPa
Positive
pressure
Note) Pressure must be P1 > P2, which is the opposite of
conventional switches.
Note) Set the hysteresis at more than 2 digits.
∗ "Digit" is the minimum setting unit for pressure.
1 digit 2kPa
ON
Standard output
OFF
ON
Inverted output
OFF
Relationship between pressure and switch output
2. Window comparator mode
<Example> When switched at –30kPa or
higher and –70kPa or lower
• Set P1 at –70kPa and P2 at –30kPa.
Note) Hysteresis is automatically set at 2 digits in case
of the window comparator mode.
P1:
-70kPa
P2:
-30kPa
Negative
pressure
ON
-66kPa
-66kPa
0
Positive
pressure
-34kPa
-34kPa
Standard output
OFF
ON
OFF
Inverted output
Relationship between pressure and switch output
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Series
ZSE5B/ISE5B
Error Corrections
Other Functions
• Peak Display Mode
Take the following corrective actions when errors occur.
Displays the peak pressure value (highest
degree of vacuum) when the UP button is pressed
during pressure display. The LCD displays "H".
Press the UP button again to return to the
previous display.
PRESSURE SWITCH
RESET
Display
SET
• Bottom Display Mode
RESET
SET
Solution
Set data was changed
by accident for an
unknown reason.
Push the UP and
Down buttons to reset
all data.
Out1 load current
is exceeding 80mA.
Turn off the power and
replace the load
connected to OUT1.
During output ON,
OUT1 without load may
have shorted or is
currently shorting the
power supply, etc.
Confirm that OUT1 is
not shorted, and then
reset the switch.
OUT2 load current
is exceeding 80mA.
Turn off the power and
replace the load
connected to OUT2.
During output ON,
OUT2 without load may
have shorted or is
currently shorting the
power supply, etc.
Confirm that OUT2 is
not shorted, and then
reset the switch.
Max. operating pressure has
been exceeded for more
than 2 seconds: 1.5 times
the max. operating pressure
for positive pressure, or
0.5MPa for vacuum.
Reduce the supply
pressure to below the
maximum pressure rating,
and then reset the switch.
When compared with the
atmospheric pressure, a
pressure of ±0.07MPa for
1MPa type, or ±7kPa for
vacuum and 100kPa types
is applied at zero clear.
Apply atmospheric
pressure, and then
reset the switch.
Note)
Displays the bottom pressure value (lowest
degree of vacuum) when the DOWN button is
pressed during pressure display. The LCD
displays "L".
Press the DOWN button again to return to the
previous display.
PRESSURE SWITCH
Problem
Note)
• Reset Function
Simultaneously pressing the UP and DOWN
buttons will reset the switch.
1) Reset will cause the following during normal
operation.
• Clears peak or bottom pressure display, or
resets to zero clear.
2) Reset will cause the following when an error
has occurred.
• Display changes to the condition at the time of
power supply input while retaining the data set
in the setting mode. (The system resets.)
• In case of a data error, the setting mode is
displayed. When the setting is completed, the
display changes to the condition at the time of
power supply input. (The system resets.)
Note) The reset function does not work in the
setting mode.
PRESSURE SWITCH
RESET
SET
Internal Circuits and Wiring
Note) Not available for analog output type.
Construction
Lead wire colors inside [ ] are those prior to conformity with IEC standards.
Main circuit
1 to 5V (±5%F.S.)
Load impedance:
1kΩ or more
LED Green
Black OUT(Analog output)
[White]
+
–
LED Red
w
q
Brown DC (+)
[Red]
-26
Analog Output Type
Blue DC (–)
[Black]
t
12 to 24VDC
Load
y
Brown DC (+)
[Red]
-27
NPN Open Collector
Main circuit
Max. 30V, 80mA
Residual voltage:
1V or less
Max. 80mA↓
LED Green
Black OUT1
[White]
LED Red
e
Load
Max. 80mA↓
White OUT2
[Yellow]
+
12 to 24VDC
–
Load
Blue DC (–)
[Black]
r
Brown DC (+)
[Red
Max. 80mA
Main circuit
-67
PNP Open Collector
Black OUT1
Max. 80mA
[White]
→
Load
LED Green
White OUT2 Max. 80mA
[Yellow]
→
Load
LED Red
Blue DC (–)
[Black]
Parts list
No.
+
–
12 to 24VDC
1
2
3
4
5
6
Description
Indicator panel
Body
Seal
Lead wire
Pressure sensor
Fitting
Material
Denatured PPO
PBT
NBR
Vinyl chloride (Vinyl sheath)
SUS630
SUS304
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Digital Pressure Switch
With Backlight
Series
ZSE5B/ISE5B
Specific Product Precautions
Be sure to read before handling.
Wiring
Warning
Others
Caution
1. Withstand voltage
Withstand voltage between the metal fitting and lead wire of the switch is
250V. Do not apply voltage in excess of 250V.
1. Panel mounting
q Insert the panel adaptor A from the front side of the panel.
↓
w Firmly secure the panel adaptor A with the panel adaptors B from the
Caution
back side of the panel.
1. When there is a danger of induction noise being generated in the piping,
ground the piping.
↓
e Insert a pressure switch in to the panel adaptor A from the back side
of the panel.
Pressure Source
↓
r Secure the switch with a mounting bracket.
Panel adaptor A
Warning
1. Operating fluid
Sections in contact with fluid are made of SUS630 (pressure sensor) and
SUS304 (fitting). Use a fluid that will not corrode these materials. The
corrosion resistance of SUS630 and that of SUS304 are almost the
same. For reference, non-corrosive fluids and gases for SUS304 are
shown below.
Drainage-containing air
Hydraulic fluid (JIS-K2213)
Silicon oil (JIS-K2213)
Lubrication oil (JIS-K6301)
Fluoro carbon
Carbon dioxide
Ammonia
Argon
Gaseous nitrogen
Pressure switch
Mounting bracket
Sensors
Measuring
Instruments
Dry air
Panel adaptor B
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Series
ZSE5B/ISE5B
Dimensions
Standard type
30
39
4-ø2.7
Depth 6.5
20
Sensor
Welded parts
Fitting
20
30
SMC PRESSURE SWITCH
53.5
RESET
02: R 1/4
T2: NPTF 1/4
5
3000
Lead wire length
8.5
SET
M5 x 0.8 depth 5
12.3
17
28
With bracket
50
40
30
(44)
4-ø4.5
39
30
20
SMC PRESSURE SWITCH
53.5
RESET
Bracket
ZS-22-D
3000
Lead wire length
8.5
SET
12.3
17
28
Panel mounting
Panel adaptor A
ZS-22-03
41.8
40
4.3
36
36 +0.5
0
Mounting
bracket
ZS-22-04
36
40
+0.5
0
SMC PRESSURE SWITCH
58.5
Panel fitting dimensions
(41.6)
RESET
SET
Panel adaptor B
Panel thickness: 1 to 3.2mm
ZS-22-02
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Compact Manometer
Series
Air Blow
PPA
Air Tool
Measures the collision
pressure received by an
air blown work piece.
Standard sensing head
Pin point sensing head
Refer to page 58 regarding sensing heads.
Confirmation of
air line supply pressure
Confirmation of
regulator set pressure
Compact and lightweight
Portable type weighing only about 100g (unit 50g, battery 50g) can also be held in the
palm of the hand.
Measurement unit switching for global use
Freely selectable display units and easy unit conversions also make it ideal for the
SI unit transition period.
Back light for easy viewing in dark locations
Long life of 12 months continuous operation
It is also possible to check
pulsation in the supply
pressure using the
peak/bottom display
function.
Regulator settings can be
performed more precisely
than with a dial gauge by
viewing the digital display.
Furthermore, since the unit
is battery operated, power
lines are not necessary.
Related products for
line pressure measurement
Convenient for easy line pressure measurement without
removing piping or stopping supply pressure, etc.
Continuous one year operation is possible with two AA batteries (3V).
Sensors
Measuring
Instruments
The digital display of line
pressure eliminates human
reading errors.
Convenient hand strap for carrying
Keeping practical use in mind, the hand strap is a standard feature.
Zero/span calibration is possible
Offset adjustment with the zero clear function, and span calibration with the trimmer
can be performed.
Peak/bottom hold function
With pressure being displayed, variations in supply pressure can be grasped instantly with
one-touch switching of the display from peak value to bottom value.
Tube coupler
Pressure can be
supplied or stopped
by inserting or
removing the tube.
Finger valve
MPa
POWER
Pressure can be
easily applied or
released by
switching the control
knob.
LIGHT
Peak display
MPa
POWER
LIGHT
Bottom display
Auto power off function to save battery life
Power turns off automatically if not operated for more than 5 minutes.
Case holder is available
The case holder is provided as an option to allow for situations where portability is not required.
127
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Series
PPA
How to Order
PPA10 0
Pressure specification
0
1
2
Option/Case holder
–0.1 to 1MPa (for high pressure)
–101 to 10kPa (for vacuum)
–10 to 100kPa (for low pressure)
Without case
With PPA-B
Nil
B
Unit specification
Nil
B
With unit switching function
Fixed SI unit Note)
Note) Fixed units
For vacuum/low pressure: kPa
For high pressure:
MPa
One-touch fitting type
Symbol Applicable tube size
N/A
Nil
One-touch fitting
N/A
04
ø4 (mm)
KJH04-M5
06
ø6 (mm)
KJH06-M5
Applicable tube material
N/A
Nylon
Soft nylon
Polyurethane
Specifications
Model
Rated pressure range
PPA100 for high pressure
PPA101 for vacuum
PPA102 for low pressure
–0.1 to 1MPa
–101 to 10kPa
–10 to 100kPa
3 digit LCD with back light
Pressure display
1/100
Pressure display resolution
kPa
Note 1)
Minimum
display units
——
1
1
MPa
0.01
——
——
mmHg
——
5
——
0.1
0.01
0.01
——
0.2
——
kgf/cm
2
inHg
PSI
1
0.1
0.1
bar
0.1
0.01
0.01
Error display
Functions
Withstand pressure
Fluid
Power supply
Battery life
Excess pressure, Memory data error, Change battery signal
Peak/Bottom display, Back light, Auto power OFF
Zero clear, Unit display switching
1.5MPa
200kPa
200kPa
Air, Non-corrosive gas
3V(DC), Type AA dry cell battery x 2 pcs. Note 2)
12 months continuous operation (without back lighting)
Response speed
250ms
Display accuracy
±2% F.S. or less (Temperature conditions: at 25°C)
Repeatability
±1% F.S. or less (Temperature conditions: at 25°C)
Temperature characteristics
Piping port
Ambient temperature
±3% F.S. or less (0 to 50°C, based on 25°C)
M5 x 0.8
0 to 50°C (with no condensation)
Ambient humidity
35 to 85% RH (with no condensation)
Impact resistance
100G in X, Y, Z directions, 3 times each
Enclosure
Weight
IP40 (IEC standard)
Approx. 100g (Unit 50g, Batteries 50g)
Note 1) Equipped with unit switching function [The type without the unit switching function will have a fixed SI unit (kPa or
MPa).]
Note 2) Two pieces of type AA dry cell batteries (manganese R6 or alkaline LR6) are not included.
128
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Compact Manometer
Operating Unit Descriptions
Series
PPA
Operation and Functions
(PPA100 shown. Unit: MPa)
Initial Setting
Be sure to initialize the operating unit set when
using for the first time and after changing
batteries, as the unit will indicate memory data
error.
1. Press and hold the
POWER button for 3
seconds or more.
"P" for peak display
"b" for bottom display
1. The display will show
"Err". Turn the power
OFF.
2. Press and hold down for 6
seconds or longer. The
unit will be zero cleared.
When this happens,
"CAL" will appear on the
LCD.
LCD
• Present pressure display
• Peak/bottom value display
• Unit display
MPa
POWER
3. When zero clear is
completed, the unit is
ready for operation.
LIGHT
MPa
In lock mode
POWER
2. Press and hold the
POWER button for 6
seconds or more.
LIGHT
POWER button
LIGHT button
• Power ON/OFF
• Peak mode switching
• Turns on back light
MPa
POWER
LIGHT
3. Release the POWER
button.
MPa
POWER
LIGHT
• The power comes ON as it is
pressed.
Sensors
Measuring
Instruments
Power ON
Press the POWER
button.
• When pressed and held for 6
seconds or more, the unit is
zero cleared.
MPa
POWER
LIGHT
Power OFF
Press and hold the
POWER button for
3 seconds or more.
• When pressed and held for 3
seconds or more, the power
turns OFF.
• When there is no button
operation for more than 5
minutes, the power turns OFF.
(automatic power OFF
function)
POWER
LIGHT
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Series
PPA
Operation and Functions
(PPA100 shown. Unit: MPa)
Peak/Bottom Display
Unit Display Switching
1. Press and hold the
POWER and LIGHT
buttons for 3
seconds or more.
1. When pressed
continuously for 3
seconds or more, the
unit on the LCD will
flash.
Note) Since this is combined with power OFF
operation, the button should be released
at the point when "P" or "b" is displayed.
Press the POWER button. Do this when pressure is
2. The unit will change.
(See the table below.)
POWER
Peak Display
Displays the maximum
pressure value and "P"
appears on the LCD.
The display will change if
pressure increases
beyond the pressure
value that is being held.
3. The unit is set, and
switching is finished.
kgf
MPa
being displayed.
LIGHT
MPa
POWER
LIGHT
2. Press the LIGHT button.
Unit display changes for
the type with the unit
switching function only.
The type without the unit
switching function will
have a fixed SI unit (kPa
or MPa).
kgf
MPa
POWER
Press the POWER button. Bottom Display
Displays the minimum
pressure value and "b"
appears on the LCD.
The display will change if
pressure falls below the
pressure value that is
being held.
MPa
LIGHT
POWER
LIGHT
(These modes are
convenient for confirming
Press the POWER button. pressure fluctuations.)
3. Press the POWER button.
MPa
bar
MPa
POWER
POWER
LIGHT
LIGHT
High pressure
(PPA100)
MPa → bar
→ PSI → kgf
Vacuum
(PPA101)
kPa → bar → PSI
→ inHg → mmHg
Low pressure
(PPA102)
kPa → bar
→ PSI → kgf
Turning On the Back Light
Press the LIGHT button.
Note) The "inHg" unit cannot be displayed.
Auto Power OFF Function
When the power is turned
ON and there is no button
operation for more than 5
minutes, the power will
turn OFF.
POWER
LIGHT
Note) For canceling this
function, refer to
the functions and
operation of the
lock mode (below).
MPa
POWER
LIGHT
Zero Clear
Press and hold the
POWER button for 6
seconds or more.
Lock Mode (Auto Power OFF Cancel)
Press and hold the
POWER and LIGHT
buttons for 6 seconds
or more.
MPa
POWER
LIGHT
The auto power OFF
function is canceled by
activating the lock mode
(auto power OFF
cancel).
When continuously
pressed for 6 seconds or
more, "L" is displayed on
the LCD.
It normally lights up while
the button is being
pressed. In the lock
mode, it lights up when
pressed and turns off
when pressed again.
However, the maximum
lighting time is
approximately one
minute.
The zero point displayed
at atmospheric pressure
can be automatically
adjusted. By this means
it is possible to eliminate
a display discrepancy at
atmospheric pressure.
• Turn the power OFF.
MPa
POWER
LIGHT
• Release the supply
pressure to the
atmosphere.
• When continuously
pressed for 6 seconds or
longer, zero clear is
performed and "CAL" is
displayed on the LCD.
Moreover, when the
power is turned OFF, the
lock mode is released.
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Compact Manometer
Series
PPA
Dimensions
Scale: 70%
Connecting tube port
40
20
One-touch fitting (included)
PPA100
LOCK MODE (AUTO POWER OFF CANCEL)
POWER
LIGHT
BATTERY 1.5V x 2 LR6, R6P
AX
LIGHT
180
110
POWER
X Refer to Note)
MADE IN JAPAN
Body
Span calibration
+
–
–
+
Type AA dry cell batteries (2 pcs.)
Note) Dimension X includes
the One-touch fitting.
ø4
ø6
ø1/4"
123
124
126
(Front)
(Back)
20
Option/Case holder
Fitting port size
M5 x 0.8
Sensors
Measuring
Instruments
5
44
Thread depth 5
6.8
9.2
4.5
25
)
(R
2-
120
18
ø4.5
15
SMC
2
29
131
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Series
PPA
Error Corrections
Maintenance
Take the following corrective actions when errors occur.
• Span calibration method
Caution
Display
Entire display
flashes
Problem
Solution
Pressure being applied is
above the rating.
Operate within the rated
pressure range.
Memory data has probably been
corrupted in some way.
Perform auto zero
adjustment.
Battery voltage is low.
Replace the batteries.
Do not touch the span calibration trimmer except when performing
span calibration.
1. Perform zero clear at atmospheric pressure.
2. Apply the maximum rated pressure, and calibrate the span while
comparing with a standard pressure gauge.
3. If the display value of the compact manometer is "0" after returning to
atmospheric pressure, then calibration is complete. If the display value is
not "0," calibrate again by repeating step 2.
Compact
manometer
Standard
pressure gauge
Trimmer
Compressor
• Replacing the batteries
When battery voltage becomes low the entire LCD will flash.
When the LCD flashes replace the batteries. Use two AA dry cell
batteries.
Caution
To replace the batteries, turn the power OFF and replace them
within approximately 30 seconds.
When not completed within 30 seconds, "Err" will be displayed. In
that case, perform zero clear once again.
In the event that the display runs out of control, remove the batteries for
one minute or longer, and then perform zero clear again after inserting
the batteries and turning on the power.
Related products useful for line pressure measurement
These products are convenient for measuring line pressure easily without the need to remove piping or stop supply pressure, etc.
Switching between pressurization and atmospheric
release can be easily performed by switching the control
knob.
Pressure can be supplied or stopped by inserting or
removing a tube.
Finger Valve
Tube Coupler
Series VHK
Series KC
Applicable tubing
Specifications
Valve type
2 port valve, 3 port valve
Tubing material
Fluid
Air
Tubing outside diameter
Proof pressure
1.5MPa
Maximum operating pressure
1.0MPa
Operating vacuum pressure Note 1)
-100kPa (10 Torr)
Ambient and fluid temperature
0 to 60°C
Applicable tubing material Note 2)
Nylon, Soft nylon, Polyurethane
Accessory (option)
Bracket
Note 1) For a vacuum application use a VHK2 (2 way valve).
Note 2) Use caution with soft nylon and polyurethane at the maximum operating
pressure. (For further details, refer to catalog CAT.E501-(B), "Fittings &
Tubing for Pneumatic Piping.")
Nylon, Soft nylon, Polyurethane
ø4, ø6, ø8, ø10, ø12
Specifications
Fluid
Air
Maximum operating pressure
1.0MPa
Proof pressure
3.0MPa
Ambient and fluid temperature 0 to 60°C
Thread
Mounting
JIS B0203 (taper threads for piping)
Nut
JIS B0211 class 2 (metric fine screw thread)
Thread sealant
With sealant (standard)
Copper-free application
Part C3604BD (electroless nickel plated)
JIS symbols
2 port valve
I
A
P
3 port valve
I
A
P R
Main part materials
Body
C3604BD, PBT
Stud
C3604BD (thread)
Chuck spring
SUS304
Guide
C3604BD, POM
Collet release bushing
POM
Valve retainer
POM
Stopper
C3604BD, POM
Seal O-ring
NBR
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Air Line
Maintenance
Air Blow
Air Leakage Tester
Made to order
Air Leakage
World's first external connection type
measuring instrument for air flow rate
IN502-07-A
Measuring air leakage for each line and equipment
Equipment
Equipment
Measuring air flow
Sensors
Measuring
Instruments
Easy piping installation at an extra port (3/8 B).
Measuring can be performed for each line or equipment.
Simple operation with measuring time of 5 to 10 minutes.
Wide measuring range from 300 to 3000 l/min (ANR).
Portable: Battery operated and does not require any other power
supply preparation.
The energy saving automatic power shut off function turns power
OFF when not operated for more than 10 minutes.
Other measuring items
1. Ejector
2. Purge air
3. Cooling blow of dies, etc.
Fixed discharge air flow rate measurement
(Cannot be measured while in operation.)
Standard specifications
IN502-07-A
Model
Flow rate display range
0 to 9999l/min (ANR)
l/min (ANR), CFM x 10 -1
Flow rate display unit
Flow rate display resolution
l/min (ANR)
Operating pressure range
0.1 to 1.0MPa
Maximum operating pressure
1.0MPa
Pressure display unit
MPa
±15% of reading [300 to 3000l/min (ANR) ∗]
Flow measuring accuracy
Air
Fluid
Leakage
10cc/min or less (based on 0°C, 1atm)
Power supply voltage
3VDC, Type AA dry cell battery x 2
Approx. 720 measurements
Battery life
Rc 3/8
Port size
Weight
1.7kg (without batteries)
∗ The measuring error may be greater than ±15% outside the flow range.
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Air Leakage Tester
Unit Descriptions
Pressure supply
BATTERY
Rc 3/8
SET button
Type AA dry cell battery x 2
Enter and set a pressure level
SET
SELECT
RESET
POWER
Display
LIGHT
CLOSE
Nozzle holder
SUPPLY
OPEN
SELECT button
Holders for unused nozzles
Select nozzle size, flow rate display
unit, and measuring method
EXHAUST
AIR LEAK TESTER
HOLDER
HOLDER
Switch valve
Pressure
exhaust
Dimensions
17
(24)
220
(15)
120
140
SET
SELECT
POWER
LIGHT
CLOSE
OPEN
5.5
AIR LEAK TESTER
Nozzle
Operation
Connect the extra port downstream from the stop valve to the pressure supply port of the air leakage tester.
<Initial setting>
<Measuring>
1. Select a nozzle size.
Press the SELECT button and hold for 2 seconds or longer.
When the display indicates as shown below, select the size of the
nozzle which is attached to the EXHAUST outlet on the back side,
and press the SET button.
P1
n_1.0
SELECT
SEL
n_1.5
SELECT
SEL
n_2.0
(Nozzle sizes)
Press the SET button.
SELECT
Press the SET button.
Complete
F_1
U_2
300 to 1000l/min
ø1.5
1000 to 2000l/min
ø2.0
2000 to 3000l/min
(Flow rate display unit)
U_1
l/min
U_2
1) Press the SELECT button to confirm the P2 set pressure range.
2) Gradually close the stop valve to reduce the pressure until it is below the
confirmed set range.
3) Press the SET button when the pressure level is below the set range.
P2
ø1.0
2. Select a flow rate display unit.
Select a flow rate display unit, and then press the SET button.
U_1
∗∗∗∗
2. Enter the P2 pressure value.
Select a flow display unit, and then press the SET button.
SELECT
F_1
P1
Press the SET button.
∗∗∗∗
Press the SELECT button and hold for 2 seconds or longer.
SEL
1. Enter the P1 pressure value.
Fully open the stop valve and press the SET button.
CFM
∗∗∗∗
SELECT
P2
∗∗∗∗
The set pressure is displayed while the
SELECT button is pressed.
Press the SET button.
3. Turn the knob to OPEN.
The P3 pressure will decrease. When the pressure is stabilized,
press the SET button.
P3
∗∗∗∗
Press the SET button.
4. Calculate the flow.
Based on the entered pressure values, the flow rate is
automatically calculated and displayed.
CAL
U1
∗∗∗∗
Flow display
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Air Catch Sensor
Series ISA
Air Purge
Due to the construction of the sensor, fluctuations in the
supply pressure do not influence operation. This is a noncontact type sensor for applications requiring confirmation
of work piece presence for machining operations.
For Detection of Work Piece Presence
LED level meter for easy calibration
The LED level meter in conjunction with the
adjustment knob allows for easy and correct
calibrations.
Reliable detection of a 10µm gap
Above the setting position (Red)
Adjustment knob
Proper setting position (Green)
Due to the internal air bridge circuit and solid state
pressure sensor, the air catch sensor is not
influenced by supply pressure fluctuations.
Can be mounted on manifolds with up to six
stations
Centralized wiring and piping are possible.
Versatile mounting orientation
Due to the use of a pressure sensor, stable
detection is guaranteed regardless of mounting
orientation.
Below the setting position (Green)
Wide detection range
Applicable range: 10 to 300µm
IP66 enclosure
Dust proof and splash proof
How to Order
ISA
Sensors
Measuring
Instruments
Individual/Centralized Wiring
01
Option
Output specification
11
NPN open collector 1 output
15
PNP open collector 1 output
Nil ∗
For DIN rail
B
With bracket
With gauge
G
∗ Order DIN rail separately.
Station 1 to 6
Wiring specification
Nil
Example 1) NPN output, 4 stations, centralized wiring with terminal
block box on left side, with bracket and gauge
ISA11-4L-01BG
L
R
Individual wiring (without terminal block box)
Centralized wiring
(with terminal block box on left side)
Centralized wiring
(with terminal block box on right side)
Example 2) PNP output, single unit individual wiring, with gauge
ISA15-1-01G
Best
Refer to page 3.8-1 of Pneumatics No. 4 for details.
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Series
ISA
Specifications
Fluid
Dry air (filtered through a 5µm filter)
Operating pressure range
0.05 to 0.2MPa
Recommended pressure range
0.1 to 0.2MPa
Detection distance range
10 to 300µm
Repeatability including
temperature characteristics
±10µm (0 to 60°C, based on 25°C)
10 µm or less (detection distance 10 to 150 µm)
Hysteresis
Detection nozzle size
ø1.0 standard
Indicator functions
Operation indicator light (lights up when ON), Deflection level indicator light
Power supply voltage
12 to 24VDC (Ripple ±10% or less)
Current consumption
30mA or less (Output ON, All LED's ON)
Output
ISA11
NPN open collector 30V, 80mA or less
ISA15
PNP open collector 80mA or less
Operating temperature range
Operating humidity range
0 to 60°C (with no condensation)
35 to 85% RH
1000Vp-p, Pulse width 1µS, Rize time 1ns pulse
Noise resistance
1000VAC 50/60Hz for one minute between external terminals and case
Withstand voltage
Insulation resistance
2MΩ or more (at 500VDC) between external terminals and case
Vibration resistance
10 to 500Hz at whichever is smaller, amplitude 1.5mm or acceleration 98m/s², in X, Y, Z directions, for 2 hours each
980m/s² X, Y, Z direction, 3 times for each direction
Impact resistance
Oil resistant chloroethylene cable (ø3.4, 0.2 mm², 5m)
Lead wire
250g (with gauge, 5m lead wire)
Weight
Rc 1/8
Port size
IP66 (dust proof and splash proof)
Enclosure
16l/min at 0.10 MPa
Flow consumption
Supply pressure
21l/min at 0.15 MPa
25l/min at 0.2 MPa
136
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Negative Pressure Detection Valve
Special Order
Liquid Removal
XT-92-65
ø50
Knob for negative
pressure detection setting
36
30
Operating pressure range
0.15 to 0.8MPa
Ambient and fluid temperature
5 to 60°C
Effective area (Cv factor)
2.7mm² (0.15)
Negative pressure detection
-400mmHg to -130mmHg
setting range
(at 0.4MPa)
Weight
0.4kg
102
Min. 105
Bracket hole dimension
Max. 115
8
2
Specifications
2-M5 x 0.8
4-Rc 1/8
Sensors
Measuring
Instruments
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138
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Vacuum Equipment
Vacuum ejector
In-line vacuum ejector
Multistage ejector
Vacuum ejector with check valve
Pad with check valve
Vacuum ejector for water soluble coolant removal
Series
Application
ZH
ZU
ZL112/212
(Special order product)
(Special order product)
(Special order product)
Liquid removal
Liquid removal
Vacuum
Vacuum
Vacuum
Liquid removal
Page
140
142
143
148
149
150
Vacuum Equipment
139
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Vacuum Ejector
Box Type (with Built-in Silencer) Body Ported Type
Series ZH
Liquid Removal
Nozzle diameter —— ø0.5, ø0.7, ø1.0, ø1.3, ø1.5, ø1.8, ø2.0
Type ——————— S: Standard
L: High flow capacity
Compact
and Lightweight
Composite resin nozzle and
body for compact and
lightweight construction
Nozzle diameter ø0.5 … 28g
Box type (with built-in silencer)
and body ported type
Two types are available in the series: Box type with
silenced exhaust and body ported type with individual
exhaust.
EXH
SUP
One-touch and threaded
connections can be combined
Silenced exhaust
Depending on the operating conditions, port connections
can be combined with a choice of One-touch and
threaded connections.
VAC
Body can be mounted
and secured
Mounting holes for securing the body are
provided for body ported type also.
Common exhaust type
Mounting holes
Models and Specifications
Model
Nozzle
diameter
mm
ZH05B
ZH07B
ZH10B
ZH13B
ZH05D
ZH07D
ZH10D
ZH13D
ZH15D
ZH18D
ZH20D
0.5
0.7
1.0
1.3
0.5
0.7
1.0
1.3
1.5
1.8
2.0
Body type
Box type
(with built-in silencer)
Body ported type
(without silencer)
Body ported type
(without silencer)
Maximum
vacuum pressure∗ Maximum suction flow Air consumption
l/min (ANR)
l/min (ANR)
(kPa)
S type
L type
S type
L type
S type/L type
13
8
5
23
20
12
–88
–48
46
34
24
78
70
40
13
8
5
23
20
12
–88
–48
46
34
24
78
70
40
95
75
55
150
110
65
–88
–53
185
135
85
Connection
(One-touch/Threaded)
SUP
VAC
ø6/Rc 1/8
ø6/Rc 1/8
ø8/Rc 1/8
ø10/Rc 1/4
ø6/Rc 1/8
ø6/Rc 1/8
EXH
—
ø6/Rc 1/8
ø6/Rc 1/8
ø6/Rc 1/8 ø8/Rc 1/8
ø8/Rc 1/8 ø10/Rc 1/4 ø10/Rc 1/4
ø10/Rc 1/4
ø12/Rc 3/8 ø12/Rc 3/8
ø12/Rc 3/8
ø12/Rc 3/8 ø16/Rc 1/2 ø16/Rc 1/2
Weight
(g)
28
28
33
66
11
12
16
27
43
55
95
∗ Supply pressure: 0.45MPa.
Best
Refer to page 3.4-1 of Pneumatics No. 3 for details.
140
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Vacuum Ejector
Box Type (with Built-in Silencer)/Body Ported Type
Series
ZH
How to Order
Note) Refer to tables q and w below for SUP/VAC/EXH port
connection combinations and port sizes.
Box Type
(with Built-in Silencer)
ZH 07 B S
06
06
Body Ported Type
(without Silencer)
ZH 07 D S
01
01
EXH port size Note)
Nozzle diameter
05
07
10
13
15
18
20
Symbol
06
08
10
12
16
01
02
03
04
ø0.5mm
ø0.7mm
ø1.0mm
ø1.3mm
ø1.5mm
ø1.8mm
ø2.0mm
Maximum vacuum pressure
S
L
Size
ø6
ø8
ø10
ø12
Rc 1/8
Rc 1/4
Rc 3/8
Type
One-touch
One-touch
One-touch
One-touch
Threaded
Threaded
Threaded
q
w
e
q
w
e
SUP
One-touch
One-touch
Threaded
One-touch
One-touch
Threaded
VAC
EXH
One-touch
—
Threaded
—
Threaded
—
One-touch One-touch
Threaded One-touch
Threaded Threaded
Table w Port sizes
Model
ZH05B
ZH07B
ZH10B
ZH13B
ZH05D
ZH07D
ZH10D
ZH13D
ZH15D
ZH18D
ZH20D
Connection (one-touch/threaded)
SUP
VAC
EXH
ø6/Rc 1/8
ø6/Rc 1/8
ø8/Rc 1/8
ø10/Rc 1/4
ø6/Rc 1/8
ø6/Rc 1/8
—
Vacuum Equipment
Body type
Body ported type
(without silencer)
Type
One-touch
One-touch
One-touch
One-touch
One-touch
Threaded
Threaded
Threaded
Threaded
VAC port size Note)
Symbol
Size
Type
One-touch
06
ø6
One-touch
10
ø10
One-touch
12
ø12
One-touch
16
ø16
Threaded
Rc 1/8
01
Threaded
Rc 1/4
02
Threaded
Rc 3/8
03
Threaded
04
Rc 1/2
Table q Connection combinations
Box type
(with built-in silencer)
Size
ø6
ø8
ø10
ø12
ø16
Rc 1/8
Rc 1/4
Rc 3/8
Rc 1/2
-88kPa
-48kPa
SUP port size Note)
Symbol
06
08
10
12
01
02
03
01
ø6/Rc 1/8
ø6/Rc 1/8 ø6/Rc 1/8 ø8/Rc 1/8
ø8/Rc 1/8 ø10/Rc 1/4 ø10/Rc 1/4
ø10/Rc 1/4
ø12/Rc 3/8 ø12/Rc 3/8
ø12/Rc 3/8
ø12/Rc 3/8 ø16/Rc 1/2 ø16/Rc 1/2
Best
Refer to page 3.4-1 of Pneumatics No. 3 for details.
141
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In-line Type Vacuum Ejector
Series ZU
Liquid Removal
Space-saving ejector that can be installed in-line with the piping
EXH
Body
Nozzle diameter: ø0.5, ø0.7
Diffuser
VAC
SUP
Type S: High vacuum
One-touch fitting
L: High flow capacity
One-touch fitting
Vacuum port and supply port are aligned in a straight line to
facilitate piping
Lightweight construction achieved through the use of a resin body
Nozzle diameter ø0.5: 6.5g
ø0.7: 7.0g
The white color matches bright operating environments
Built-in One-touch fittings (copper free)
How to Order
ZU 05 S
Maximum vacuum pressure
S
–85kPa
L
–48kPa
Nozzle diameter
05
ø0.5mm
07
ø0.7mm
Specifications
Air
Fluid
Maximum operating pressure
0.7MPa
Standard supply pressure
0.45MPa
Operating temperature range
Applicable tube O.D.
5 to 60°C
SUP port: ø6, VAC port: ø6
Models
Type
Model
ZU05S
ZU07S
High flow ZU05L
capacity ZU07L
High
vacuum
Maximum
Nozzle
Maximum vacuum suction flow Air consumption Weight
diameter
∗
pressure (kPa)
(g)
l/min (ANR)
l/min (ANR)
ø (mm)
0.5
-85
7
9.5
6.5
0.7
-85
12
19.0
7.0
0.5
-48
12
9.5
6.5
0.7
-48
21
19.0
7.0
∗ Supply pressure: 0.45 MPa
142
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Multistage Ejector
Series ZL112/212
Vacuum
Energy saving, high flow rate,
3-stage diffuser construction
Vacuum pressure
(Versus ø1.3, one-stage model)
ance
rform
e pe
1-stag
Suction flow rate
increased 250% and air
consumption reduced
20% with 3-stage
diffuser construction
Q1
Q2
Q3
Q2
Q1
2-stage
Maximum
suction flow rate Air consumption
l/min (ANR)
l/min (ANR)
Q3
perform
ance
3-stage
performance
250 % suction flow
rate increase
Suction
flow rate
100
200
ZL112
ZL212
63
126
Series ZL212
Diffusers stacked and integrated
Compact size and high flow rate
(twice the flow rate of the ZL112)
Series ZL112
valve option now available (ZL112 only)
Release valve
Release flow rate
adjustment needle
Supply valve
Exhaust port options
One-touch fitting feature
Built-in silencer
Simplifies piping work (ZL112 only)
Vacuum pressure sensor
With digital vacuum pressure switch
SMC PRESSURE SWITCH
SMC PRESSURE SWITCH
RESET
RESET
SET
SET
Vacuum Equipment
SMC PRESSURE SWITCH
Ported exhaust
UNIT
RESET SET
LCD display/ZSE4
LCD display with
back light/ZSE4B
With vacuum
adapter
With vacuum
pressure gauge
LED display/ZSE4E
Series variations
Series
Vacuum pressure sensor options
Air
Maximum
suction flow rate consumption
l/min (ANR)
l/min (ANR)
ZL112
100
63
ZL212
200
126
Exhaust port
Built-in
silencer
Ported
exhaust
With valve
With
With
supply valve/
release valve supply valve
Digital vacuum pressure switch
ZSE4E
ZSE4B
ZSE4
Vacuum
pressure
gauge
Vacuum
adapter
143
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Series ZL112/212
How to Order
Without valve
With valve
ZL1 12
ZL1 12
K1 5 M Z
E 25
Lead wire length
Nozzle diameter
ø1.2mm
12
Nil
L
Exhaust specification
Nil
P
Digital vacuum pressure
switch specification
Built-in silencer
Ported exhaust
For E (ZSE4) EB (ZSE4B)
25 NPN output Lead wire length 0.5 (2.9)m
26 Analog output Lead wire length 0.5 (2.9)m
65 PNP output Lead wire length 0.5 (2.9)m
Exhaust port thread specification
(ported exhaust only)
For EE (ZSE4E)
Rc 1/2
G 1/2
1/2-14NPT
1/2-14NPTF
Nil
F
N
T
27 NPN output Lead wire length 0.5 (2.9)m
26 Analog output Lead wire length 0.5 (2.9)m
67 PNP output Lead wire length 0.5 (2.9)m
∗ Not required when none (Nil), vacuum
adapter (GN) or vacuum pressure gauge (G)
is specified for vacuum pressure sensor.
Supply valve/Release valve combination
K1
K2
Vacuum pressure sensor
With supply and release valves
With supply valve
Nil
GN
G
E
EB
EE
Rated voltage
DC specifications
5
24VDC
6
12VDC
V
6VDC
S
5VDC
R
3VDC
AC specifications (50/60Hz)
100VAC
1
200VAC
2
110VAC [115V]
3
220VAC [230V]
4
Electrical entry
G
H
L
LN
LO
M
MN
MO
0.5m
2.9m
Lead wire length 0.3m
Grommet
Lead wire length 0.6m
Lead wire length 0.3m
L type plug
Without lead wire
connector
Without connector
Lead wire length 0.3m
M type plug
Without lead wire
connector
Without connector
None
Vacuum adapter Rc 1/8
With vacuum pressure gauge
With digital vacuum pressure switch ZSE4
With digital vacuum pressure switch ZSE4B
With digital vacuum pressure switch ZSE4E
Manual override
Nil
D
Non-locking push type
Push-turn slotted locking type
Indicator light/Surge voltage suppressor
Nil
S
Z
U
Without indicator light/surge voltage suppressor
With surge voltage suppressor
With indicator light/surge voltage suppressor
With indicator light/surge voltage suppressor (non-polar type)
Note 1) Type "U" is for 24 or 12VDC only.
Note 2) Since surge voltage is prevented by a rectifier in the case of AC,
there is no "S" type.
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Series ZL112/212
Multistage Ejector
Series ZL112
Ejector Specifications
Standard type
ZL112
Model
Nozzle diameter
Maximum suction flow rate
Air consumption
Maximum vacuum pressure
Maximum operating pressure
Supply pressure range
Standard supply pressure
Operating temperature range
With valve
ø1.2mm
100l/min (ANR)
63l/min (ANR)
–84kPa
0.7MPa
0.2 to 0.5MPa
0.4MPa
5 to 50°C
Supply/Release Valve Specifications
SYJ514-
Part Number
Type of actuation
N.C.
Fluid
Air
Operating pressure range Internal pilot type
Ambient and fluid temperature
Response time (for 0.5MPa)
0.2 to 0.5MPa
5 to 50°C
Note 1)
25ms or less
Maximum operating frequency
Manual operation
With vacuum pressure gauge
5Hz
Non-locking push type, Push-turn slotted locking type
Pilot valve individual exhaust type,
Main valve/pilot valve common exhaust
Pilot exhaust type
Lubrication
Not required
Mounting orientation
Free
Impact/Vibration resistance Note 2)
150/30m/s²
Enclosure
Dust proof
Note 1) Based on JIS B8374-1981 dynamic performance test (coil temperature 20°C, at rated voltage, without surge
voltage suppressor)
Note 2) Impact resistance:
Vibration resistance: No malfunction when tested with one sweep of 8.3 to 2000Hz in the axial direction and at
a right angle to the main valve and armature, one time each in both energized and
de-energized states. (initial value)
Vacuum Equipment
Adapter
No malfunction when tested with a drop tester in the axial direction and at a right angle to
the main valve and armature, one time each in both energized and de-energized states.
(initial value)
Note 3) Refer to CAT.E143-B "SYJ300/500/700" for details on valves.
Option Specifications
Vacuum pressure gauge specifications
GZ30S
Part number
Fluid
Air
Pressure range
Scale range (angular)
Accuracy
Ported exhaust
Class
Operating temperature range
Material
-100 to 100kPa
230°
± 3% F.S. (full span)
Class 3
0 to 50°C
Case: Polycarbonate/ABS resin
Symbol
Standard type
P
V
145
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Series ZL112/212
Option Specifications
With digital vacuum
pressure switch
(ZSE4)
Digital vacuum pressure switch specifications
Part number
Display
Pressure setting range
Maximum operating pressure
ZSE4-00--X105 ZSE4B-00--X105 ZSE4E-00--X105
LCD
LCD with back light
LED
-101 to 10kPa (-760 to 75mmHg)
200kPa
Indicator light
(lights up when ON)
Response frequency
Hysteresis
Hysteresis mode
OUT1: Green
OUT2: Red
Green
200Hz (5ms)
Variable (3 digits or more)
Window comparator mode
Variable (can be set from 0)
Fixed (3 digits)
Air, Non-corrosive gas
Fluid
Temperature characteristics
Repeatability
±3% F.S. or less
±1% F.S. or less
12 to 24VDC (ripple ±10% or less )
Operating voltage
Current consumption
Pressure indication
Self diagnostic function
Operating temperature range
Noise resistance
25mA or less
45mA or less
-26, -27: 50mA or less
-67: 60mA or less
3 1/2 digits (character height 8mm)
(Overcurrent Note)), Excess pressure, Data error,
Presence of pressure at zero clear
0 to 50°C (with no condensation)
500Vp-p, Pulse width: 1µS, Start up: 1nS
Withstand voltage
1000VAC 50/60Hz for 1 min. between external terminal block and case
Insulation resistance
2MΩ (at 500VDC) between external terminal block and case
Vibration resistance
10 to 500Hz at whichever is smaller, amplitude 1.5mm or
acceleration 10G, in X, Y, Z directions for 2hrs. each
Impact resistance
100G in X, Y, Z directions, 3 times each
Note) Not available on analog output type.
∗ Refer to CAT.E824-A "Pressure Switch" for details on switches.
Output specifications
ZSE4
ZSE4B
ZSE4E
-25 (L)
1 output, NPN open collector 30V, 80mA or less
-26 (L)
Analog output (1 to 5V)
-67 (L)
1 output, PNP open collector 80mA or less
-26 (L)
Analog output (1 to 5V)
-27 (L)
2 outputs, NPN open collector 30V, 80mA or less
-67 (L)
2 outputs, PNP open collector 80mA or less
∗ Refer to CAT.E824-A "Pressure Switch" for details on switches.
Refer to CAT.E813-B "Multistage Ejector Series ZL" for details.
146
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Series ZL112/212
Multistage Ejector
How to Order
Standard type
ZL2 12
Lead wire length
Nozzle diameter
12
With vacuum pressure gauge
ø1.2mm
0.5m
2.9m
Nil
L
Exhaust specification
Built-in silencer
Ported exhaust
Nil
P
Digital vacuum pressure switch
specification
For E (ZSE4) EB (ZSE4B)
Vacuum pressure sensor
Nil
GN
G
E
EB
EE
With digital vacuum pressure switch
None
Adaptor Rc 1/8
With vacuum pressure gauge
With digital vacuum pressure switch ZSE4
With digital vacuum pressure switch ZSE4B
With digital vacuum pressure switch ZSE4E
Lead wire length 0.6 (3.0)m
25 NPN output
26 Analog output Lead wire length 0.6 (3.0)m
Lead wire length 0.6 (3.0)m
65 PNP output
For EE (ZSE4E)
Lead wire length 0.6 (3.0)m
27 NPN output
26 Analog output Lead wire length 0.6 (3.0)m
Lead wire length 0.6 (3.0)m
67 PNP output
∗ Not required when none (Nil), vacuum adapter
(GN) or vacuum pressure gauge (G) is specified
for vacuum pressure sensor.
Ejector Specifications
With adaptor
Ported exhaust
ZL212
ø1.2mm x 2
200l/min (ANR)
126l /min (ANR)
-84kPa
0.7MPa
0.2 to 0.5MPa
0.4MPa
5 to 50°C
Vacuum Equipment
Model
Nozzle diameter
Maximum suction flow rate
Air consumption
Maximum vacuum pressure
Maximum operating pressure
Supply pressure range
Standard supply pressure
Operating temperature range
Symbol
Standard type
P
V
Refer to CAT.E813-B "Multistage Ejector Series ZL" for details.
147
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Vacuum Ejector with Check Valve
Special
Order Product
Vacuum
ZM1-K5LZ-E15L-X142
How to Order
ZM
88
1
K 5 LZ
E15 L
Switch type
M5 x 0.8 through hole
(P.E.)
Conforms to the
standard product.
1.5
600
Electrical entry
Conforms to the standard product.
Power supply voltage
112
Supply
24VDC
ZM∗∗1∗—K5LZ-E15L-X142
30
Vacuum
With air supply valve/
vacuum release valve
Standard supply pressure
H
M
S
Vacuum
10
26
62
74
70
85.4
P
V
X142
15.5
20
Body type
2-ø4.5
Mounting hole
30
Conforms to the standard product.
Nozzle diameter
3-Rc 1/8
05
07
10
13
15
V
13
80
103
113
(118)
8
5 (stroke)
0.5MPa
0.35MPa (except 05)
0.45MPa (13, 15 only)
0.5mm (H type only)
0.7mm (except S type)
1.0mm (except S type)
1.3mm
1.5mm (S type only)
Consult SMC for details.
ZMM1-K5LZ-E15L-X235
No. 1
No. 4
No. 2
No. 3
SET
H
ZM
88
4
1
How to Order
HYS
L
1
K 5 L Z
E15L
X235
3
2
ø14
Connector pin
number
Power supply voltage
44
24VDC
With air supply valve/
vacuum release valve
ø3.4
112
Supply
ZM∗∗1∗—K5LZ-E15L-X235
H
M
S
Vacuum
0.5MPa
0.35MPa (except 05)
0.45MPa (13,15 only)
Body type
Conforms to the standard product.
10
26
30
85.4
74
70
62
Standard supply pressure
M5 x 0.8 through hole
(P.E.)
P
V
500
1.5
Nozzle diameter
Vacuum
15.5
20
30
05
07
10
13
15
0.5mm (H type only)
0.7mm (except S type)
1.0mm (except S type)
1.3mm
1.5mm (S type only)
V
3-Rc 1/8
2-ø4.5
Mounting hole
13
8
5 (stroke)
80
Consult SMC for details.
103
113
(118)
148
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Special Order
Product
Pad with Check Valve
Vacuum
Connecting multiple pads to a single
ejector is possible. Prevents leakage
from pads that are not used for suction
of work pieces.
How to Order
INO-3769-2431-U
INO-3769-1964-C
Pad material N: NBR
S: Silicon rubber
U: Urethane rubber
F: Fluoro rubber
GN: Conductive NBR
GS: Conductive silicon
GF: Conductive fluoro rubber
Pad configuration U: Flat
Pad diameter 06: ø6
(for ZP06, 08U)
08: ø8
Vacuum
End pin
Y
12
Pad material
End pin material
NBR
Silicon rubber
Fluoro rubber
Urethane rubber
Fluoro rubber
Conductive NBR
Conductive fluoro rubber
Conductive silicon
Conductive fluoro rubber
(for ZP20 to 32C)
Pad diameter 20: ø20
25: ø25
M5 x 0.8
32: ø32
Width across flats 10
M14 x 1
ø1.6
Model
INO-3769-2431-06U
INO-3769-2431-08U
øA
øB
A B Y
6 7 0.8
8 9 1
Width across
flats 19
I
5 5
20
15.5
M6 x 1
Gasket
Width across
flats 7
Buffer stroke 10: 10mm
20: 20mm
30: 30mm
50: 50mm
Buffer specification J: Without rotation prevention
K: With rotation prevention
Pad material N: NBR
S: Silicon rubber
U: Urethane rubber
F: Fluoro rubber
GN: Conductive NBR
GS: Conductive silicon rubber
Pad configuration C: Plain with rib
Vacuum
12
End pin
Y
20
15.5
M5 x 0.8
Gasket
Width across
flats 7
ø1.6
øA
øB
Pad material
End pin material
NBR
Silicon rubber
Fluoro rubber
Urethane rubber
Fluoro rubber
Conductive NBR
Conductive fluoro rubber
Conductive silicon
Conductive fluoro rubber
Model
INO-3769-2478-06U
INO-3769-2478-08U
A B Y
6 7 0.8
8 9 1
H
Width across
flats 12
Gasket
F
Y
C
D
E
G
Pad material N: NBR
S: Silicon rubber
U: Urethane rubber
F: Fluoro rubber
GN: Conductive NBR
GS: Conductive silicon
GF: Conductive fluoro rubber
Pad configuration U: Flat
Pad diameter 06: ø6
(for ZP06, 08U )
08: ø8
Vacuum Equipment
INO-3769-2478-U
ø1.2
øA
øB
10mm stroke dimensions
A
Model
INO-3769-1964-20C10 20
INO-3769-1964-25C10 25
INO-3769-1964-32C10 32
B
C
D
E
F
G
H
I
Y
23
1.7
14 26.5 42.5 2.5 55 120
50 1.8
28
35 14.5 27 43 2 55.5 120.5
2.3
Dimensions for other strokes
Stroke
20mm
30mm
50mm
G
+10
+20
+40
H
+4
+14
+59
I
0
+25
Add an appropriate value from the 10mm stroke
dimensions table.
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Vacuum Ejector for Water
Soluble Coolant Removal
Special Order
Product
Liquid Removal
ø18.5
INO-3971-77-4
21.5
39.5
57.1
124.1
25
6.5
18
13
Vacuum
27
Exhaust
ø25
13
37
52
Supply
2-ø5.5
ø16.5
ø10
ø12
Rc 3/8
Supply pressure Vacuum pressure
-300mmhg
0.5MPa
Suction flow
320l/min (ANR)
Flow consumption
320l/min (ANR)
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Industrial Filters
Industrial Filter
Industrial Filter (Regenerative Element Specification)
Application
Series
Coolant
FG
(Made to order) Air line maintenance, Coolant
Page
152
154
Industrial Filters
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Industrial Filter
Series FG
Coolant
Standard Industrial Filters
Vessel Type
Series FGD, FGE, FGG
FGD type
Series FGA, FGB, FGC
Bag Filter Series FGF
FGA type
FGE type
FGB type
FGG type
• FGD type:Ideal f or low flow filtration
• FGE type:Ideal f or medium flow rate
filtr
ation
• FGG type: Ideal for high flow filtration
• Connection: Rc 3/8 to Rc 2
• Number of elements: 1 to 28
• Operating temperature: Maximum 80°C
FGC type
• FGA type:High flo w vertical element type
• FGB type:High flo w suspended type
• FGC type:High pressure lo w flow rate
type
• Connection: Flange JIS10K1B to 6B
Flange JIS and ANS1
1/2B to 1B (FGC type)
• Number of elements: 1 to 83
• Operating temperature: Maximum 80°C
• Highly effective for filtration of high
temperature and high viscosity fluids
• Ideal for high flow filtration
• Easy handling of filtered impurities
• Operating pressure: 0.5MPa
• Operating temperature: 80°C to 120°C
• Connection: Rc 2
• Number of elements: 1, 3, & 5
Application example
Bag filter
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Industrial Filters
Series
FG
Filter Elements
Fiber Element
• Nominal filtration
accuracy: 0.5 to 100µm
• Low cost, disposable
• Material can be selected
depending on the fluid
• Ideal for relatively large
amount of impurities
• Ideal for use as a
prefilter
• Material: • Cotton
• Viscose rayon
• Glass fiber
Paper Element
• Absolute filtration
accuracy: 0.2, 0.4µm
• Long life due to high
porosity rate and low
pressure loss
• Ideal for filtration of pure
water used for rinsing in
the semi conductor field,
etc.
• All elements inspected
for quality assurance
• 0.2µm item: Pre-rinsed
with ultra pure water,
germ removal efficiency
of LRV = 7 or more
PP Fiber Element
EXM-X3
For standard washing
• Nominal filtration
accuracy: 5, 10, 20, 50µm
• Large filtration capacity
and long element life
• Highly economical fiber
element
• For all cleaning solvents
and prefilter for high
accuracy filters
• Material
Filter material:
Polypropylene
Core: Polypropylene
with brass
• Nominal filtration
accuracy: 5 to 105 µm
• High filtration accuracy
with stainless steel mesh
• Pleated type provides 3
times larger filtration
area than cylinder type
• Easy to wash the
element for regeneration
• Nominal filtration
accuracy: 2 to 120 µm
• With excellent
mechanical strength,
thermal resistance, and
chemical resistance
• Wide operating
temperature range
• High filtration accuracy
with sintered fine
powder metal
• Element can be washed
for regeneration
Bag Element
• Nominal filtration
accuracy: 5 to 100 µm
• Low cost, disposable
• Ideal for large amount of
impurities
• Easy to handle since all
impurities are captured
inside the bag element
• Exclusive element for
bag filters
HEPO II Element
EJ
• Unwoven cloth element
with high filtration
accuracy of 99% or
more prevents drainage
of fibers or release of
chemical components
• Washing for electronic
parts and precision
machined parts
• Material
Filter material:
Unwoven long
fiber polyester
Core: Polypropylene
Industrial Filters
• Nominal filtration
accuracy: 5, 10, 20µm
• Pleated type cartridge
provides large filtration
area
• Low cost, disposable
• Material:
Filter paper (cotton,
resin impregnated
phenol)
Membrane Element Micromesh Element Sintered Stainless Steel
Bronze Element
153
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Industrial Filter
Air Line
Maintenance
(Regenerative Element Specification)
Made to Order
Coolant
Element replacement not required
Element replacement and daily maintenance inspections not required.
No industrial waste created by elements, etc.
Back flushing can be easily automated with simple control of the cylinder and valve.
Back flushing (automatic) of filter restores its filtration capacity to 100%.
Filtered impurities (chips, etc.) alone can be removed by a drainage filter (optional) after back flushing.
Specifications
How to Order
Fluid
Operating pressure
80°C
Port size
Rc 1
Case cover
S 020
X0
O-ring
Option
Element type
SUS304, SUS303
Cylindrical (5, 20µm)
Multi-level (5µm)
0
1
None
Nil
G Pressure
gauge
NBR, FPM
Material
Element
10
Maximum 1.0MPa
Operating temperature
Main parts
FN11 0 1 N
Cleaning solvents, Coolants
SUS304, SUS303
Construction
Cylindrical, Multi-level
Filtration degree
5, 20µm
Differential
pressure resistance
0.6MPa
Dimension
Element dimensions
1
2
ø65 x 250mm
ø65 x 500mm
Filtration accuracy
005
020
Seal material
N
V
5µm
20µm
NBR
FPM
Type I: ø65 x 250, Type II: ø65 x 500
Rated flow Type I element
(l/min)
Type II element
Reservoir
Option
(special order) Dust removal
filter
50l/min
Port size
10
100l/min
Rc 1
Element material
S
SUS304
Downstream fluid reservoir
for back flushing
Removes impurities from discharged
drainage when back flushing
Principle
Laminated plates (filter material) are compressed by the cylinder and the fluid is filtered through the gaps in the molded
filtration levels. If clogging occurs, back flushing pressure is applied from the OUT side, returning the cylinder to its
original position. This opens the filtration holes in the laminated plates and effectively removes impurities in an
automatically repeated cycle.
Construction
Element
Filtration by the grooves in both surface
Groove (depth 5, 20µm)
Area A enlarged
When filtering
Filtration through the compressed
grooves in each plate
When back flushing
Impurities are removed from
the spaces that are opened up
A
Compression
154
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Industrial Filters (Regenerative Element Specification)
Dimensions
mm
Dimensions
FN111
FN112
A
610
860
C
B
(730) (844)
(1000) (1134)
mm
D
20
40
Industrial Filters
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Other (CD-ROM)
Application
Model Selection Program
Energy Saving Program
SMC Pneumatics CAD System Ver.2.1E
Actuator
Air blow, Air tool, Coolant
Actuator
Page
158
159
161
Other
(CD-ROM)
157
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Model Selection Program
Pneumatic Cylinder Drive Systems
For Windows (Ver.1.00)
Actuator
Automatically selects the optimum and minimum size
equipment that meets the energy saving demands.
Highly accurate calculation results are achieved with
the introduction of dynamic characteristics analysis, as
compared to conventional calculation based on
effective areas. (within ± 10%)
A wide range of circuits and mounting conditions can
be processed. Selections are made according to
various conditions, such as speed control method and
cylinder mounting angle.
Model Selection
Dynamic Characteristic Calculation
Interactively enter the specifications and operating conditions
required. When a series is selected, the software automatically
selects the model number of the minimal equipment that meets the
requirements and shows the calculation result.
• Use this simulation procedure when the desired model number is
known, or when verifying the current system.
• Make changes to the model number and conditions, etc., of the
model selection result, and then run a new simulation.
Calculation Result
Displays system
characteristics
Displays the model number
and input conditions
Refer to P-E99-5A "Model Selection Software" pamphlet for details.
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Air Blow
Energy Saving Program
The English version of
the "Energy Saving
Program" is currently
being developed.
Air Tool
Coolant
Able to perform various calculations necessary
for improving energy savings in a pneumatic system
Menu screen
Using the JIS B 8390 flow characteristic
measurement methods (conforming to
ISO), the program supports
measurement units for global use.
Accuracy is improved by using the
latest calculation methods.
1. Calculation for Air Consumption
Optimizing air blow system
Calculation of air flow consumption rate is possible.
Optimization can be achieved by changing the nozzle
and upstream equipment.
Equipment air consumption
Calculation of air consumption for each component is
possible.
Accumulated consumption per line can be calculated.
Other
(CD-ROM)
Accommodates a wide range of actuators.
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Energy Saving Program
2. Calculation for Pressure Loss and Flow Rate
Pneumatic piping network
Enables the calculation of pressure loss and flow rate for
piping networks such as branched piping and loop
piping, which were impossible to calculate accurately.
Supports a variety of piping, fittings, and valves.
Also can be applied to coolant circuits.
3. Calculation for Air Leakage and the Cost of Compressed Air
Cost of loss from air leakage
Compressed air cost
Enables conversion of compressed air into energy cost.
Promotes energy saving awareness by understanding
air leakage as an added expense.
4. Model Selection and Tank Filling/Discharging
Regulator selection
Tank filling/discharging
Selection of regulators, booster valves, and air tanks is
possible.
"Air tank filling/discharging" let's you see a simulation of
the pressure response for simultaneously filling and
discharging air.
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New CAD Electronic Catalog
CAD System
Ver.2.1E Plus
Actuator
Complete part numbers and CAD drawings can be
generated, displayed and output to file/printer.
Selection of a guide cylinder size is
possible.
The software's part number selection feature calculates
moments based on load conditions and selects the optimal size
and part number.
When the part number is unknown
With a single search, the pinpoint feature enables you to select a
part number based on your application, and then allows you to
output a CAD drawing of that part number to file and printer.
When the part number has been
determined
The direct input feature displays a CAD drawing specific to that
part number.
Any dimension of a drawing can be
displayed.
When a CAD drawing selected with the part number selection
feature is displayed, the drawing can be verified by changing the
background color (black or white), scaling the drawing, and
calculating dimensions.
Dimension display can be selected
freely.
Display panes and dimensions can be hidden and line colors
can be changed for ease of output.
Various output modes can be
applied to the selected CAD drawing
data.
The use of a complete part number
allows saving the drawing data as a
file.
Other
(CD-ROM)
Can be printed without CAD
software.
161
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Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by a
label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe
ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.
Caution :
Operator error could result in injury or equipment damage.
Warning :
Operator error could result in serious injury or loss of life.
Danger :
In extreme conditions, there is a possible result of serious injury or loss of life.
Note 1) ISO 4414: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control
systems
Note 2) JIS B 8370: General Rules for Pneumatic Equipment
Warning
1. The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements.
2. Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of
pneumatic systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of
safe locked-out control positions.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply
pressure for this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod,
etc. (Bleed air into the system gradually to create back pressure.)
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical
equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or
safety equipment.
3. An application which has the possibility of having negative effects on people, property, or animals,
requiring special safety analysis.
Specific Product Precautions
Be sure to read specific product precautions in each product catalog before handling.
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SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK
EUROPE
EUROPE
NORTH AMERICA
AUSTRIA
SMC Pneumatik GmbH
CZECH
SMC Czech s.r.o.
DENMARK
SMC Pneumatik A/S
FINLAND
SMC Pneumatiikka OY
FRANCE
SMC Pneumatique SA
GERMANY
SMC Pneumatik GmbH
HUNGARY
SMC Hungary Kft.
IRELAND
SMC Pneumatics (Ireland) Ltd.
ITALY
SMC Italia S.p.A.
NETHERLANDS
SMC Pnuematics BV.
NORWAY
SMC Pneumatics Norway A/S
POLAND
SMC Industrial Automation Polska Sp.z.o.o.
ROMANIA
SMC Romania s.r.l.
RUSSIA
SMC Pneumatik LLC.
SLOVAKIA
SMC Slovakia s.r.o.
SLOVENIA
SMC Slovenia d.o.o.
SPAIN/PORTUGAL
SMC España, S.A.
SWEDEN
SMC Pneumatics Sweden AB
SWITZERLAND
SMC Pneumatik AG.
UK
SMC Pneumatics (U.K.) Ltd.
CANADA
SMC Pneumatics (Canada) Ltd.
MEXICO
SMC Corporation (Mexico) S.A. de C.V.
USA
SMC Corporation of America
SOUTH AMERICA
ASIA
CHINA
SMC (China) Co., Ltd.
HONG KONG
SMC Pneumatics (Hong Kong) Ltd.
INDIA
SMC Pneumatics (India) Pvt. Ltd.
MALAYSIA
SMC Malaysia (S.E.A.) Sdn. Bhd.
PHILIPPINES
SMC Pneumatics (Philippines), Inc.
SINGAPORE
SMC Pneumatics (S.E.A.) Pte. Ltd.
SOUTH KOREA
SMC Pneumatics Korea Co., Ltd.
TAIWAN
SMC Pneumatics (Taiwan) Co., Ltd.
THAILAND
SMC Thailand Ltd.
ARGENTINA
SMC Argentina S.A.
BOLIVIA
SMC Pneumatics Bolivia S.R.L.
BRAZIL
SMC Pneumaticos Do Brazil Ltda.
CHILE
SMC Pneumatics (Chile) S.A.
VENEZUELA
SMC Neumatica Venezuela S.A.
OCEANIA
AUSTRALIA
SMC Pneumatics (Australia) Pty. Ltd.
NEW ZEALAND
SMC Pneumatics (N.Z.) Ltd.
1-16-4 Shimbashi, Minato-ku, Tokyo 105-0004, JAPAN
Tel: 03-3502-2740 Fax: 03-3508-2480
URL http://www.smcworld.com
© 2001 SMC CORPORATION All Rights Reserved
1st printing April, 2001
D-SMC.L.A. P-80 (D)
This catalog is printed on recycled paper with concern for the global environment.
All specifications in this catalog are subject to change without notice.
Printed in Japan.
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