User manual | Aspen brochure English

bbjaccessories
DESIGNED TO PERFECTION
PUMPS AND ACCESSORIES
Visit our website at: www.aspenpumps.com
aspen peristaltic & tank
pump selector
contents
PAGE
aspen pumps
a/c system
use either:
HI-FLOW
4m head
YES
YES
wall
mounted
use either:
HI-FLOW
4m head
will tank
pump fit inside
unit?
OR
HI-LIFT
12m head
floor
mounted
YES
is signal on
cooling
150-240V?
NO
NO
YES
is signal
on cooling
150-240V ?
install
STANDARD
either inside
unit if space
is available
or away from
unit max 3m
height
install
UNIVERSAL
air on sensor
in ambient.
air off sensor
in air off coil
where low
voltage
signal is
available
install
UNIVERSAL
NO
where low
voltage
signal is
available install
UNIVERSAL
YES
HI-LIFT
12m head
is ceiling
suspended
unit below
a false ceiling?
YES
cassette
use
HI-FLOW
tank pump
4m head
YES
will a tank
pump fix to
side of
cassette with
gravity feed
to it?
YES
ceiling
suspended
NO
OR
HI-LIFT
12m head
is cooling
capacity over
14kw s?
NO
4-5
Universal peristaltic pump
6
MK 4 water sensor peristaltic pump
7
Mechanical peristaltic pump
8
Hi-flow tank pumps
9
Hi-lift tank pumps
10
Heavy duty tank pumps
11
Hot water tank pumps
12-13
Mini Orange pump
14-15
Mini Lime pump
16
Mini Lime elbows
17
Cold cabinet pump
18-19
EcoBuddy Reclaim Rig
install
UNIVERSAL
in all cases
unless a tank
pump can be
sited without
being seen
bbj engineering
....... bbj insulated copper pipe
20
21-23
bbj economy trunking
24-26
bbj INOAC plastic trunking
27
bbj refrigeration condenser housings
bbj QPC quick positioning clip
28
Controls
29
bbj suspenders
bbj grip locks
install
either:
HI-FLOW
4m head
YES
vrv’s
including:
Daikin,
Mitsubishi,
Toshiba
NO
install either:
HI FLOW
4m head
install
STANDARD
at maximum
of height 3m
above
ceiling tiles
YES
if possible
remote
UNIVERSAL
away from unit
max 3m height
....... Standard peristaltic pump
2-3
NO
YES
YES
OR
will tank
pump fit
inside unit?
DESCRIPTION
OR
30
bbj insulclamps
31
bbj pipe ties
bbj pipe hangers
32
bbj condensing unit brackets
33
bbj condensing unit trays
HI-LIFT
12m head
bbj UPVC condensing blocks
bbj Vibromats
34-35
bbj Big Foot Support System
35
bbj UltraLite paving slabs
36-37
bbj condensing unit guards
37
bbj isolator security box
visit our website at: www.aspenpumps.com
standard
peristaltic pump
no sensor required
Standard
This is achieved by linking the pump to the
check valves to stop condensate draining back
Pump to the appropriate drip tray (using the
cooling signal. When the cooling switches off,
into the drip tray.
vinyl tube supplied), mains supply and control
a timer in the pump ensures that the drain tray
The standard pump now has a NEW
link to the air-conditioning units cooling signal.
is emptied before the pump switches off. The
push in plug which makes installation and
signal wire can be connected to the cooling
maintenance easier.
Simply connect the Aspen
The pump can be mounted remotely as it is
signal and therefore on heating, the pump
self-priming to a height of 3 metres and will
does not run.
SERVICE GUIDE
The pump is a peristaltic rotary type - which
Inspect pump head regularly and change the
means that it is quiet in operation, very
pump head tube every 12 months or more
reliable and will run dry without fear of
frequently if required.
damage or any embarrassing noise. It is not
To remove pump head make sure the roller
pump 6.25 litres of water per hour against a
head of 12 metres.
The Aspen Standard pump is designed to run
constantly while the air conditioning system
is cooling.
sensitive to water borne contaminants as
reciprocating pumps are, and there is no
cover and fit replacement pipe. The addition of
mechanical water sensor to fail!
a smear of silicon grease will ease the refitting
It is designed to fit in ceiling voids and lift the
condensate
water
from
wall
obtrusive. It can be used on cassettes fitted
with an internal lift pump. The rollers act as
TECHNICAL SPECIFICATIONS
12 metres head
2
• 3 minute timer overrun
• No siphoning back
ELECTRICAL CONNECTIONS
Brown
- Permanent/Live
Blue
- Neutral
Green/Yellow
- Earth
Black
- Switched live from signal
of the lid, reducing potential friction noise.
mounted
machines where a gravity drain is too
• Operates on 240V cooling signal
• Self-priming lifts 3 metres
• 12 metres discharge head
• Water flow rate: 6.25 ltrs per hr @
assembly is vertical. Remove transparent
NEW plug and socket feature
This only takes 3 minutes!
The test switch should always be returned to
the NORMAL position after inspection.
DIMENSIONS
Product
Height
Width
Depth
Weight
standard
142mm
160mm
83mm
1.4kg
INSTALLATION NOTES
• No loud sound from dry running
• Fits into shallow ceiling void
• Pumps water, fibrously
This pump is designed to be sited upright in
A variable connector is provided to make
any position, but at all times it must have free
easy installation between the condensate
space around the case for ventilation.
tray outlet and vinyl tube.
Ensure there are no kinks or trapped
All peristaltics, Standard,
sections in the piping. Vinyl piping must have
Universal, MK4 &
an ID 1/4 by OD 3/8 . Fix the pipes with the
Mechanical now
tie wraps to the pump outlet and inlet.
come with a wall-mounted bracket.
contaminated water and air
• Pump has a manual test switch
• Pump rating: 0.2A, 240V AC
Alternative voltages available
• Fire retardant plastics
3
universal
peristaltic pump
integral pcb and 2 sensors
The Aspen Universal Pump is unique.
of water per hour against a maximum head of
It is also designed to fit in ceiling voids and lift
Integral to the pump are a PCB and two
12 metres.
the condensate water from wall mounted
2 metre sensors, which sense 5ßC differential
machines where a gravity drain is too
The Aspen Universal is designed to run
across the evaporating coil to operate the
with an internal lift pump. The rollers act as
cooling. By placing the red sensor in the
check valves to stop condensate draining back
ambient air on side of the coil and the blue
into the drip tray.
sensor to the air off the PCB will sense 5ßC
The universal pump now has a NEW
differential and operate the pump. When the
push in plug which makes installation and
pump. This is a great advantage on systems
where anything other than a 240V cooling
signal is used.
Simply connect the pump to the condensate
tray (using the vinyl tube supplied). The
Universal pump can be mounted remotely as it
is self-priming to a height of 3 metres and will
pump 6.25 litres
cooling switches off, a 3 minute timer in the
The test switch returns to the NORMAL
SERVICE GUIDE
before the pump switches off.
Inspect pump head regularly and change the
means that it is quiet in operation, very reliable
two sensors either side of the evaporating
coil — one air on and one air off
4
• Self-priming lifts 3 metres
• 12 metres discharge head
• Operates only on cooling
• 3 minute timer overrun
pump head tube every 12 months or more
ELECTRICAL CONNECTIONS
frequently if required.
Brown
- Permanent/Live
To remove pump head make sure the roller
Blue
- Neutral
assembly is vertical. Remove transparent cover
Green/Yellow
- Earth
embarrassing noise. It is not sensitive to
and fit replacement pipe. The addition of
water borne contaminants as reciprocating
a smear of silicon grease will ease the refitting
DIMENSIONS
pumps are, and there is no mechanical water
of the lid reducing potential friction noise.
Product
Height
Width
Depth
Weight
universal
142mm
160mm
83mm
1.4kg
TECHNICAL SPECIFICATIONS
• Requires 230V supply only
• Only requires live/neutral supply and
position automatically after use.
and will run dry without fear of damage or any
sensor to fail!
•
NEW plug and socket feature
maintenance easier.
pump ensures that the drain tray is emptied
The pump is a peristaltic rotary type — which
Senses 5ßC differential across the
evaporating coil
obtrusive. It can be used on cassettes fitted
constantly while the air conditioning system is
This only takes 3 minutes!
INSTALLATION NOTES
trapped sections in the piping. Vinyl piping
Situate the red sensor in the ambient air on
must have an ID 1/4 by OD 3/8 . Fix the pipes
• No siphoning back
• No loud sound from dry running
• Pump has a manual test switch
• Pumps water, fibrously contaminated
evaporating coil (NOT TOUCHING COIL).
with the tie wraps to the pump outlet and inlet.
Position blue sensor to the air off side of
Please note: where space is limited lay and
evaporating coil. Connect pump to 240v live,
fix suction vinyl tube along bottom of condense
neutral and earth. This pump is designed to be
tray, as pump is self-priming.
• Fits into shallow ceiling void or unit
• Pump rating: 0.2A, 230V AC
sited upright in any position, but at all times it
A variable connector is provided to make easy
must have free space around the case for
installation between the condensate tray outlet
ventilation. Ensure that there are no kinks or
and vinyl tube.
• Water flow rate: 6.25 ltrs per hr
@ 12 metres head
water and air
Alternative voltages available
• Fire retardant plastics
5
MK 4 water sensor
peristaltic pump
mechanical
peristaltic pump
integral sensor
integral sensor
Simply connect the peristaltic
The pump will only turn off when the water
pumping Once the level of the water has
Aspen’s Mechanical
pump to a permanent mains
level has reduced below the lower sensor and
dropped below the tip of the sensor, the pump
Pump is the latest model.
supply, fit the sensor to the
any moisture on the sensor has evaporated.
will continue for some 5 or 6 minutes until the
The pump is designed to
air conditioner drip tray and
The MK 4 operates in dirty water.
heat of the sensor has completely dried all the
be mounted remotely if
connect to the drip tray using
INSTALLATION NOTES
water, this also allows time for the pump to
supplied.
The level detector has two sensors within
drain the remaining water.
Aspen s MK 4 Pump can be mounted
the head, one for the ambient and the other
position of sensor Free from direct
remotely, as it is self-priming to a height of
for the water, both of which give off heat in
draught and the tip should be a minimum of
3 metres, and will pump 6.25 litres of water per
normal operating conditions and will feel
5mm from the base of the tray or water
pumping dirty water or pumping dry without
hour against a maximum head of 12 metres.
warm to the touch. It is for this reason that
container. Ensure the tip is in free air and
damaging the pump or making a noise.
Unlike other pumps using either mechanical or
when the unit is first switched on to allow
unable to touch the sides. The ambient sensor
5 mins for the electronics to stabilise.
within the cable 5cm from the gland can be
INSTALLATION NOTES
To ensure that the detector will operate
seen as a small disc beneath the sleeve, this
Install this pump inside the unit or above a
satisfactorily, please abide by the following:
should be in free air to avoid any heat
water level The detector will trigger when
conduction.
NEW plug and socket
the
vinyl
tube
electrical conductivity sensors, the MK 4 does
not suffer from corrosion or contamination
problems. The water level detector has two
sensors within the head which warm up to 15ßC
above ambient. When the
lower sensor comes into
contact with water, the
heat conductivity from
the water level has reached the first 2 or 3mm
of the sensor, this should be taken into account
when positioning the height of the sensor. As
The MK 4 pump now
has a NEW push in
plug which makes
the device works on heat conductivity it can
installation and
take up to 30 secs for the pump to switch on.
maintenance easier.
the sensor provides a
difference
setting the pump into motion.
Product
Height
Width
Depth
Weight
MK4
142mm
160mm
83mm
1.4kg
TECHNICAL SPECIFICATIONS
• Operates on bead contact with water
• Requires only 230V supply
• Pumps water, fibrously contaminated
water and air
6
• Self-priming lifts 3 metres
• 12 metres discharge head
• No siphoning back
• No loud sound from dry running
• Fits into ceiling void or unit
and
has
a
3 metre lead to the float
switch. Simply connect the float switch to the
condensate tray or drainpipe fitting.
Peristaltic pumps have the advantage of
false ceiling. Connect live, neutral and earth to
the evaporator. Position the float switch/
reservoir into the condensate tray or to the
drainpipe connection.
The mechanical pump now has a NEW
push in plug which makes installation and
maintenance easier.
DIMENSIONS
DIMENSIONS
temperature
required
NEW plug and socket
Product
Height
Width
Depth
Weight
mechanical 142mm
160mm
83mm
1.4kg
TECHNICAL SPECIFICATIONS
• Pump has a manual test switch
• Water flow rate: 6.25 ltrs per hr
@ 12 metres head
• Run on operation approx 5 minutes
• Pump rating: 0.2A, 230V
Alternative voltages available
• Fire retardant plastics
ELECTRICAL CONNECTIONS
Brown
- Live
Blue
- Neutral
Green/Yellow - Earth
• Operates on a float switch
• Self priming lifts 3 metres
• 12 metres discharge head
• Water flow rate: 6.25 ltrs per hr
@ 12 metres
• No siphoning back
• No loud sound from dry running
• Pumps water, fibrously contaminated
water and air
• Fits into ceiling void
• Pump rating: 0.2A, 230V AC
Alternative voltages available
• Fire retardant plastics
• Available with an alarm option
ELECTRICAL CONNECTIONS
Brown
- Live
Blue
- Neutral
Green/Yellow - Earth
7
hi-flow tank
pumps
hi-lift tank
pumps
particularly quiet
PERFORMANCE GRAPH
water
from
air
conditioning
flow in ltrs/hour
Pumps are designed to collect condensate
machines,
refrigeration units, gas boilers etc, and operate
when the float rises to discharge a head of 4
metres.
The Aspen Hi-lift Tank Pumps operate
300
when the float rises, and two extremely useful
250
features are: it does not siphon back and
200
it discharges a head of 12 metres.
150
100
The deck of the pump is clear plastic for quick
50
and easy inspection. It is built with 2 floats: one
0
1
2
3
to operate the pump and the other a safety
4
has a pre-wired safety switch incorporated to
8 9 10 11 12
The pump is a peristaltic rotary type which
Brown - Live
means that it is quiet in operation, very reliable
and will run dry without fear of damage or any
embarrassing noise. It is not sensitive to water
Blue
- Neutral
Green/Yellow - Earth
2x Black - Safety switch
borne contaminants as reciprocating pumps
SERVICE GUIDE
thoroughly
with
anti-bacterial wash every 6 months to avoid
sludge build-up in the pump housing.
are and there is no water sensor to fail!
The Hi-Flow Tank pump now has a NEW push
in
which makes installation and
plug
pump head tube every 12 months or more
frequently
Brown
- Live
DIMENSIONS
Blue
- Neutral
Product
Height
Width
Depth
Weight
Green/Yellow
- Earth
1 litre
140mm
235mm
140mm
1.7kg
2 litre
170mm
235mm
140mm
1.75kg
- Safety switch
if
required.
Flush
the
pump
DIMENSIONS
thoroughly with anti-bacterial wash every
Product
Height
Width
Depth
Weight
6 months to avoid sludge build-up in the pump.
1 litre
132mm
235mm
140mm
1.8kg
2 litre
165mm
235mm
140mm
2kg
This only takes 3 minutes!
TECHNICAL SPECIFICATIONS
• Tank capacity: 1 litre or 2 litres
• 4 metres discharge head
• Water flow rate: 288 ltrs per hr max
• In-line valve to prevent siphoning back
• Pre-wired safety float switch
• Clear deck for quick and easy inspection
SERVICE GUIDE
Inspect pump head regularly and change the
maintenance easier.
ELECTRICAL CONNECTIONS
8
5 6 7
ELECTRICAL CONNECTIONS
from sensitive installations if necessary.
Black
3 4
circuit as a matter of good practice.
wire into the circuit to prevent water leaks
pump
1 2
float to be wired into the air conditioning control
floats; one to operate the pump and the other
the
0
metres head
metres head
and easy internal inspection. It is built with two
Flush
11
0
0
The deck of the pump is clear plastic for quick
PERFORMANCE GRAPH
flow in ltrs/hour
The highly competitive Aspen Hi-Flow Tank
TECHNICAL SPECIFICATIONS
• Incorporated back-plate for vertical mounting
• Pump rating: 0.6A, 230V A.C.
Alternative voltages available
• Auto-resetting thermal cut-out to shaded
pole motor
• Connecting cable: 2 metres
• Safety switch 4.0A max
• Fire retardant plastics
• Tank capacity: 1 litre or 2 litres
• 12 metres discharge head
• No siphoning back
• No loud sound from dry running
• Requires 230V supply only
• 4 amps pre-wired safety switch
• Clear deck for quick and easy inspection
• Fits into shallow ceiling void or unit
• Pumps water, fibrously contaminated
water and air
• Incorporated back plate for vertical
surface fixing
• Water flow rate: 11 ltrs per hr @ 12 metres
• Pump rating: 0.4A, 230V A.C.
Alternative voltages available
• Fire retardant plastics
9
heavy duty
tank pumps
hot water
tank pumps
6 metre and 10 metre
The Aspen Heavy Duty Pump models are
designed for the rapid removal of condensate.
units are installed, or where large air
1200
the normal condensate from any associated
1000
800
10
600
air conditioning or boiler systems.
M
ET
RE
6
400
H
D
M
ET
R
conditioning and refrigeration systems deposit
water from humidifier drain down cycles and
1400
200
E
flow in ltrs/hour
Particularly useful where multiple refrigeration
These pumps are designed to collect hot
PERFORMANCE GRAPH
H
D
considerable quantities of condensate at one
0
1
2
3
4
5
6
7
8
9
10
metres head
time.
The pump unit is robustly constructed and
designed to give high performance.
Two floats provide the operational
control, one to operate the
pump and the other a safety
heavy duty
economy
float to be wired into the air
The internal pre-wired safety float is a low
The pump unit is built of heat resistant cycloy
current switch to stop the drain down cycle in
and operates the same way as the heavy duty
the event of pump failure. The pump is
pumps.
conditioning/refrigeration unit
control circuit as a matter of
operated via internal float switches.
good practice.
DIMENSIONS
DIMENSIONS
Product
Height
Width
Depth
Weight
Product
Height
Width
Depth
6 metre
210mm
300mm
150mm
3.5kg
heavy duty
160mm
355mm
320mm
7kg
10 metre
265mm
300mm
150mm
4.3kg
economy
205mm
300mm
150mm
3.6kg
TECHNICAL SPECIFICATIONS
• Tank capacity: 4 litres
• 6 & 10 metre discharge head
• No siphoning back
• 6 metre: 230V 0.4A
10 metre: 230V
0.7A
Alternative voltages available
10
• 4 amps pre-wired safety switch
• Water flow rate:
6 metre:
900 ltrs per hr
118W
10 metre: 1250 ltrs per hr
150W
• Plastic tank and pump unit fire
retardant plastics
Weight
HEAVY DUTY SPECIFICATION
ECONOMY SPECIFICATION
• 2 metres connecting cable
• Pre-wired safety switch 230V, 4A max
• Water flow rate: 1800 ltrs per hr
• Non-return valve
• Tank capacity: 5 ltrs
• Maximum discharge head: 15 mtrs
• Pump rating: 230V AC 1.1A 275W
• 2 metres connecting cable
• Water flow rate: 900 ltrs per hr
• 4 ltrs heat resistant tank
• Maximum discharge head: 6 mtrs
• 230V, 7A max, 175 watts
Alternative voltages available
Alternative voltages available
• Fire retardant plastics
11
mini orange
pump
The Aspen Mini Orange Pump is designed
to be installed:
¥ above the false ceiling where possible
¥ in plastic trunking conduit
¥ behind wall mounted evaporators
one allows you to connect directly to the drain
SYSTEM LOCATION
hose of the evaporator and the second reservoir
1 above ceiling
can be placed directly into a condensate tray,
2 inside conduit
providing it is sitting flat and horizontal.
3 behind evaporator
EVAPORATOR
COIL
PERFORMANCE GRAPHS
By connecting the drain hose to the reservoir
kit there are two reservoirs to choose from,
head in metres
to a height of 8 metres. Within the Mini Orange
VINYL TUBE
WITH NO SUCTION LIFT
and placing the pump drive unit within the
evaporator, condensate water can be pumped
FALSE CEILING
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
CONDENSATE
DRAIN TRAY
CONDUIT
WE RECOMMEND USING THIS PUMP
FOR NO GREATER THAN 8 MTRS HEAD
0 1
2
3 4
5
6
7
8
9 10 11 12 13 14 15
litres per hour
head in metres
WITH CONSTANT 1 METRE SUCTION LIFT
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
WE RECOMMEND USING THIS PUMP
FOR NO GREATER THAN 8 MTRS HEAD
transparent reservoir
DIMENSIONS
0 1
mini orange system
2
3
4
5
6
7
8
9 10 11 12 13 14 15
litres per hour
TECHNICAL SPECIFICATIONS
• Power supply: 230V - 20W
Alternative voltages available
• 1PH 50/60 Hz
• Volt free N.O, N.C 8A RESISTIVE
(5A INDUCTIVE)
• Hall effect semi conductor level sensors
12
push in electrical connections
Product
Height
Length
Width
Weight
mini orange
52mm
122mm
38mm
0.23kg
KIT INCLUDES
• Water flow rate: 14ltrs at zero head
• Maximum recommended head: 8mtrs
• CE marked
• 1x reservoir (32 x 70 x 40mm)
• 1x submersible reservoir (as above)
• 1x pump unit (52 x 88 x 38mm)
• 1x orange rubber connector
• 1x 15cm length of 6mm o/d vinyl tube
• 1x 1.5m length of 9mm o/d vinyl tube
• 1x 6-pin socket lead assembly
• 2x self adhesive velcro
• 4x cable ties
13
mini lime
pump
The Aspen Mini Lime Pump system is
PERFORMANCE GRAPH
and slim-line at only 50mm.
It is designed to be installed next to the
evaporator unit of an air conditioning system.
The system comprises of all components
required (see kit pg15), and offers a simple
head in metres
completely reversible, quick and easy to install
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
SYSTEM LOCATION
FALSE CEILING
WE RECOMMEND USING THIS PUMP
FOR NO GREATER THAN 8 MTRS HEAD
0 1
2
3 4
5
6
7
8
9 10 11 12 13 14 15
litres per hour
and neat solution.
By connecting the drain hose to the reservoir
of the pump unit, condensate water can be
INSTALLATION
complete system
pumped to a height of
8 metres.
In addition to this slim-line
system, we also offer
Mini
Lime
elbows
supporting
which
are
compatible with Inoac,
DIMENSIONS
Inaba and BBJ trunking
Product
systems. (See pg16)
right of evaporator
pump on left of evaporator
TECHNICAL SPECIFICATIONS
• Power supply 230V AC–10% ~20W
Alternative voltages available
• 1PH 50/60 Hz
• Volt free N.O, N.C 8A RESISTIVE
(5A INDUCTIVE)
• Hall effect semi conductor level sensors
• Water flow rate: 14ltrs at zero head
14
Height Width
79mm
Depth
Weight
93mm
44mm
0.31kg
mini lime system 930mm 131mm
50mm
1.05kg
mini lime pump
KIT INCLUDES
• Maximum recommended head 8mtrs
• CE marked
• Gravity inlet
• Thermally protected pump
• Max pipe size: 5/8 and 3/8
’’
(including insulation)
’’
• 1x elbow back
• 1x assembled mini lime pump including
breather tube and green drainage tube
• 1x elbow front
• 1x internal conduit sleeve
• 1x conduit back (800mm)
• 1x conduit front (800mm)
• 1x ceiling plate
• 1x 6mm-4mm reducer
• 6x rawl plugs and screws
• 4x cable ties
Please note: you will also need several metres of 9mm
o/d x 6mm i/d vinyl tube. Additional internal conduit sleeves
and 800mm lengths of conduit are available on request.
15
mini lime
elbows
cold cabinet
pump
The Mini Lime Pump can be purchased in
The answer to all cold cabinet problems!
two additional packs, for use within the
The low height of the cold cabinet allows easy
ranges of BBJ, Inoac and Inaba trunking
siting where many units may be drained into
systems.
one pump.
These packs contain a mini lime pump, an
Stainless steel construction makes our cold
elbow, trunking (800mm) and ceiling plate.
cabinet pump easily cleaned... ideal for the
supermarket industry.
These two packs allow the Mini Lime Pump
BBJ Trunking System
to be integrated neatly into the BBJ Trunking
system (pages 21, 22 & 23) and the Inoac
trunking sytem (pages 24, 25 & 26).
cold cabinet pump
This allows a very flexible approach, using
Three level sensors including on/off and a high
the range of components in these sytems.
level sensor to operate an alarm if required.
(The Mini Lime Inoac elbow also fits Inaba
trunking - Product code: SD.77)
DIMENSIONS
Inoac Trunking System
BBJ TRUNKING SYSTEM
FITS BBJ
TRUNKING
(PRODUCT
CODE: D.7O)
16
65
mm
70mm
INOAC TRUNKING SYSTEM
FITS INOAC
(PRODUCT
CODE: CD.75)
62
mm
74mm
float switch detail
Product
Height
Depth
Width
Weight
cold cabinet
100mm
585mm
400mm
7.8kg
TECHNICAL SPECIFICATIONS
• Stainless steel construction
• Tank Capacity: 11 litre capacity
• Strainer to catch debris
• Maximum water flow rate: 225 ltrs per hr
• Thermally protected motor
• High level safety switch
• 50mm inlet hole to lid
• 230V continuously rated motor
Alternative voltages available
• 10mm outlet hose connection
• Water temperature: 0-75¡C
• 30 metres discharge head
17
EcoBuddy
reclaim rig
The EcoBuddy has many features which make it unique in comparison to other
reclaim rigs. These have all been designed to meet the needs of service
engineers in the field.
EASY TO CARRY
The adjustable shoulder strap enables the EcoBuddy
to be carried wherever you want, leaving your hands
free. Integrated into this strap is a short carry handle
W
NE R
O
F
3
200
for easy manoeuvering.
The EcoBuddy is lightweight at under 13kg.
It is small for transportation and to fit through tight gaps
on site.
DIMENSIONS
Product
Height
Depth
Width
Weight
EcoBuddy
305mm
260mm
430mm
12.7kg
SOCKET FEATURE
The plug socket on the side of the EcoBuddy can be
used to power a vacuum pump, electric drill, battery
charger or even your radio!
TOOL TRAY
A tool tray is incorporated at the front of the EcoBuddy
for small fittings and tools. This releases at the push of
a button and latches securely when pushed shut.
PERFORMANCE & FEATURES
• Liquid recovery rate: up to 80kgs/hr
• Vapour recovery rate: up to 30kgs/hr
• 230V & 110V models available
• 500W compressor
• Large condenser and high air flow
• Oil-less compressor
18
• Suitable for all types of refrigerant,
both liquid and vapour
• Shoulder strap (easy carry)
• Auxiliary socket
• Includes light and tool drawer
• Rugged, moulded case
LIGHT FEATURE
With its own switch, the light is invaluable in roof
spaces, or on roofs when nights draw in to help you
finish the job.
19
bbj insulated
copper pipes
bbj economy
trunking
copper pipe insulated with
cross-linked polyethylene foam
plastic trunking for
professional installers
SPECIFICATION
ducts
A
¥
ACR unwelded copper pipe, according to
Product
Code
B
UNI 5649/3310, cleaned and protected
A
Size (mm)
A
B
Overall
length
Qty
boxed
D.70
70
65
2000
6
D.105
105
75
2000
6
B
¥Copper wall thickness suitable for the new
refrigerants
A
¥Cross-linked polyethylene foam having
excellent thermal insulation and high
resistance to oils and solvents
¥Class of fire resistance of the insulating
foam: M1 (NoB 013035 CEMATE/1)
¥For refrigeration and air conditioning
applications
¥Copper pipe: CU-DHP 99.9 ASTM-B379
¥Appearance: embossed off-white
¥Foam density: 30kg/mc
¥Thermal conductivity: 0.0334 (ASTM C236)
¥Coefficient of resistance of vapour
transmission:
Product
Code
B
TECHNICAL DATA
wall cover for inlet or outlet
A
Size (mm)
B
WC.70
110
WC.105
145
Product
Code
B
3170 (DIN 52615)
Thickness
Thickness
Length
70.4
20
190
105.4
20
A
C
Qty
boxed
Size (mm)
B
FB.70
115
115
70.4
20
FB.105
150
150
105.4
20
C
90° elbow bend
Product
Code
B
Rolls
180
90° flat bend
A
A
Insulation
Qty
boxed
C
¥Service temperature range: -80…C - +100…C
¥Fire resistance: Class M1
Copper pipe
C
A
Size (mm)
B
C
Qty
boxed
EB.70
95
95
70.4
20
EB.105
110
110
105.4
20
C
Diameter
Inch.
mm
mm
mm
metres
1/4”
6.35
0.80
10
50
3/8”
9.52
0.80
10
50
1/2”
12.70
0.80
10
50
5/8”
15.88
1.00
10
25
3/4”
19.05
1.00
10
25
connection piece
A
Product
Code
B
A
Size (mm)
B
C
Qty
boxed
CP.70
75.4
70.4
70.4
20
CP.105
110.4
80.4
105.4
20
C
20
21
bbj economy
trunking
bbj economy
trunking
plastic trunking for
professional installers
plastic trunking for
professional installers
A
t-joint
A
Product
Code
B
TJ.105
elbow – external 90°
A
Size (mm)
B
C
Qty
boxed
200
105.4
105.4
20
B
Product
Code
C
C
reducer joint
A
B
Product
Code
TJ.70.105
A
A
C
Qty
boxed
105.4
80.4
70.4
20
C
Qty
boxed
EIN.70
95
95
70.4
20
EIN.105
110
110
105.4
20
C
Qty
boxed
B
Size (mm)
B
Size (mm)
B
duct end
Product
Code
A
A
Size (mm)
B
DE.70
120
45
70.4
20
DE.105
120
50
105.4
20
C
Qty
boxed
C
C
wall rosette
45° flat bend
A
Product
Code
Size (mm)
B
A
C
Qty
boxed
B
A
B
Product
Code
A
Size (mm)
B
WR.70
115.4
110.4
70.4
20
FB.70
92.58
145.5
70.4
20
WR.105
150.4
120.4
105.4
20
FB.105
92.58
170.3
105.4
20
C
Qty
boxed
C
C
flat rosette
A
Product
Code
B
C
A
Size (mm)
B
duct cap
C
C
Qty
boxed
FR.70
115.4
90
70.4
20
FR.105
150.4
100
105.4
20
Product
Code
B
A
Size (mm)
B
DC.70
70
65
2
20
DC.105
105
75
2
20
A
flexible joint
C
B
A
22
Product
Code
A
Size (mm)
B
C
Qty
boxed
A.FJ.70
500
65
65
20
A.FJ.105
500
100
100
20
23
bbj inoac
bbj inoac
plastic trunking for
professional installers
plastic trunking for
professional installers
Easy to use and aesthetically
pleasing ivory coloured plastic.
Some sizes available in brown.
straight duct
saddle band
Product
Code
A
Size (mm)
B
elbow
(horizontal)
elbow
(vertical)
24
socket
Product
Code
A
Size (mm)
B
Weight
(g)
C
Qty
boxed
CD-60
57.5
58
2,000
1,100
5
NS-60
65.5
65
80
70
5
CD-75
74
62
2,000
1,250
5
NS-75
82
69
80
80
5
CD-100
99
68
2,000
1,820
5
NS-100
107
75
80
100
5
CD-140
138
78
2,000
2,080
5
NS-140
146
85
80
135
5
Product
Code
Size (mm)
NV-L
outlet cover
Weight
Qty
(g)
boxed
C
Product
Code
Qty
per bag
360
A
t-joint
10
Size (mm)
B
C
D
E
Weight
Qty
(g)
boxed
flexible-joint
Product
Code
A
Size (mm)
B
C
D
E
Weight
Qty
(g)
boxed
NT-100
107
75
161
215
35
300
1
NT-75
80
70
120
160
-
250
1
Product
Code
A
Size (mm)
B
C
D
Weight
(g)
Qty
boxed
NW-60
65.5
65
200
77
81
180
5
NF-60
59.5
60
60
550
115
5
NW-75
82
69
210
94
83
225
5
NF-75
76
64
60
550
135
5
NW-100
107
75
231
119
96
300
5
NF-100
101
70
75
800
360
5
NW-140
146
85
286
158
105
460
5
NF-140
140
80
80
1000
590
5
Product
Code
A
Size (mm)
B
C
Weight
Qty
boxed
(g)
universal elbow
(horizontal)
Product
Code
A
Size (mm)
B
C
Weight
(g)
Qty
boxed
NE-60
65.5
65
119.5
135
5
NX60
65.5
65
(136.8)
175
5
NE-75
82
69
141
180
5
NX-75
82
69
(153)
215
5
NE-100
107
75
161
240
5
NX-100
107
75
(193.5)
330
5
NE-140
146
85
200
370
5
NX-140
146
85
(248)
500
5
A
Size (mm)
B
C
A
Size (mm)
B
C
NC-60
65.5
65
120
150
5
NZ-60
65.5
65
(117.5)
149
5
NC-75
82
69
124
170
5
NZ-75
86
69
(122.5)
171
5
NC-100
107
75
135
240
5
NC-140
146
85
149
330
5
Product
Code
Weight Qty
(g)
boxed
universal elbow
(vertical)
Product
Code
Weight Qty
boxed
(g)
25
bbj inoac
bbj condenser
housings
plastic trunking for
professional installers
end socket
for refrigeration units
Product
Code
A
Size (mm)
B
C
D
E
Weight
(g)
Qty
boxed
NR-60
53
30
65
66
5
NR-75
53
30
99
82
69
80
5
NR-100
53
30
115
107
75
116
5
99
65.5
¥ Designed for easy installation, boxed
and ready with all necessary fixings
¥ All steelwork undergoes a 5-part
phosphating pre-treatment prior to
a 60 micron powder coat finish in ivory
45% elbow
(horizontal)
Product
Code
A
Size (mm)
B
(C)
Weight
(g)
Qty
boxed
NM-60
65.5
65
68
95
5
NM-75
82
69
74
110
5
NM-100
45% elbow
(vertical)
107
Product
Code
75
84
150
5
A
Size (mm)
B
C
Weight
(g)
Qty
boxed
NU-60
65.5
65
67
95
5
NU-75
82
69
72
120
5
NU-100
107
75
83
150
5
condenser housings
INTERNAL DIMENSIONS
EXTERNAL DIMENSIONS
Product
Height
Width
Depth
Product
Height
Width
Depth
small
410mm
640mm
530mm
small
500mm
710mm
600mm
medium
460mm
740mm
640mm
medium
550mm
810mm
720mm
bbj qpc
quick positioning clip
qpc holding copper pipe
¥ All Bagged in 10 s
¥ A complete range of 8 sizes from
1/4” to 1 3/8”
corner cap
Product
Code
A
Size (mm)
(B) C
D
E
Weight
(g)
Qty
boxed
NA-60
67
65
66
105
110
90
5
NA-75
84
70
NA-100
109
76
66
124
125
100
5
66
149
140
130
5
¥ All for easy installation to channel
40mm x 20mm
• All positive, easy fixing, twist clip
through 90 degrees
wall cap
Product
Code
A
Size (mm)
B
C
D
Weight
(g)
Qty
boxed
NK-60
110
110
16
40
65
5
NK-75
126
114
16
40
75
5
NK-100
175
145
16
40
125
5
• All insulates — provides external diameter
9mm width (same as insulation)
• All material withstands temperatures
between -30ßC and +135ßC
qpc holding insulated copper pipe
26
• All excellent resistance to oil
27
controls
bbj suspenders
hanger for pipework lines
FAN SPEED CONTROLLER
12 WAY POWER SEQUENCER
Controls head pressure to air conditioning and
When a number of machines are switched
refrigeration
systems
by
on at once they cause
increasing and reducing fan
power
speed with temperature on the
surges which can
condenser coil. There is also a heat pump
dips
and
stage 1
equipment and cause computers to crash. The
SPECIFICATIONS
12 way sequencer applies power in up to
• Two models available: one for cooling
12 delayed intervals of 10 seconds.
•
• Condenser temperature coil sensor
• Max 3 amp output
• Push on connectors
• Minimum speed setpoint 30 to 60ßC
• Volts: 230V Hertz: 50-60 Hz
• Power consumption internal : 8 W
• Heat pump model: reversing valve input 24
Optional heat pump model
to 240V A.C. opto isolated
stage 2
stage 3
damage sensitive
model for connection to the reversing valve.
only, and the other for heating and cooling
• Quick installation
• Avoids the need for cable tray
• Comes in three different sizes:
SPECIFICATIONS
• Power 20VA,
230V A.C.
• Relay contacts
• 240V A.C. 3 amp
• 12 positions
• Hertz : 50-60 Hz
• 10 second delay with adjustment if
3/8 liquid 5/8 gas
• BBJ 3 approx pipe size
1/2 liquid 7/8 gas
• BBJ 4 approx pipe size
5/8 liquid 1 1/8 gas including insulation
bbj grip locks
designed by engineers for engineers
required to 30 seconds
• Optional time clock, for 7 day control
• PCB size 220mm x 120mm with or without
enclosure
HI-LEVEL WATER SENSOR
• Bagged in 10 s
• To support pipework from suspension rods
• For use on 8-10mm threaded rod
• 8 microns colour passivation coating
• BBJ 2 approx pipe size
Ask for details
For utmost security! The High Water Sensor activates when water
comes in contact with the base of the sensor providing volt free contacts.
• Bagged in 10 s
• Wide metal components
• For internal and external for good pipe support
use
• Space for electrical
cables and condensate
8
microns
of
yellow
•
tube
colour passivate
• Hinged for easy pipe
installation
3 PHASE FAILURE + PHASE PROTECTION DETECTOR
Designed to protect 3 phase motors
and
industrial
equipment
from
overheating due to a phase failure.
When one phase goes down motors
can seem to run normally. It is not
until the motor overheats that it is
detected, which may be too late. The phase failure detector cuts the power instantly and only
28
restores it when all 3 phases are present.
SPECIFICATIONS
• Input supply 300 to 480V A.C. phase to
phase
• Supply frequency 48-63 Hz
• Temp range -20 to 60ßC
• Relay output 8A 250V A.C. resistive
3A 250V A.C. inductive 8A 24V D.C.
• Din rail mounting
SIZE 1
SIZE 2
SIZE 3
SIZE 4
W x H 54 x 30 mm
Approximate pipe size
1/4 liquid
1/2 gas including
insulation
W x H 60 x 32 mm
Approximate pipe size
3/8 liquid
5/8 gas including
insulation
W x H 67 x 37 mm
Approximate pipe
size 1/2 liquid
7/8 gas including
insulation
W x H 80 x 46mm
Approximate pipe
size 5/8 liquid
1 1/8 gas including
insulation
29
bbj
insulclamps
bbj pipe ties
the fastest way
to put up pipe work
the professional pipe
support system
TECHNICAL DESCRIPTION
BBJ Pipe Ties are great for multiple
The insulclamp provides a simple yet excellently
pipework routes. These simple ties can be
engineered solution to the problem of effective
fixed easily and directly to a wall or channel.
pipe support in the air conditioning, refrigeration
There are three sizes of pipe tie bases and
and plumbing industries.
five different lengths of cable ties to suit vari-
A semi-rigid insert, moulded from thermoplastic
ous pipe diameters.
material, combines effective support indoors and
outdoors (even for vertically mounted pipework)
with good isolation properties which help to
insulclamp
reduce the transmission of potentially damaging
¥Bagged in 10 s
¥A complete range of 14 sizes to fit 1/4
to
4 1/8 O/D pipes
¥Insulates against heat loss and reduce
the risk of costly gas leaks into the environment.
¥Plastic inserts designed to withstand
temperatures —25¡C to +125¡C
¥Semi-rigid inserts offer good heat resistance
¥Quick to install with integral lock nuts
¥All metal parts are zinc plated and colour
passivated to resist corrosion
¥Fixes to 40 x 40 and 40 x 20 channel
Length
Width
B1
52mm
45mm
B2
67mm
45mm
B3
79mm
45mm
The plastic material is able to withstand
temperatures from —25¡C to +125¡C and has
corrosive agents.
• Insulclamp supplied in 14 different sizes
to
Product
Length
Width
stud-bolt and locking nut, are all zinc plated and
T250
250mm
20mm
colour passivated to provide extremely good
T300
300mm
20mm
protection against corrosion.
T350
350mm
20mm
The special self-locking nut prevents the clamp
T400
400mm
20mm
from being shaken loose by vibration.
T450
450mm
20mm
screw fixing
channel fixing
bbj pipe hangers
SELF-LOCKING
NUT
4 1/8
• A range of 7 hangers covering
10 different sizes from 1/4 to 21/8
• Aluminium channel supplied in either
1 or 3 mtr lengths, 40 x 20 mm
TIE DIMENSIONS:
pipe ties range
Metal parts of the insulclamp, including the
DIMENSIONS
from
Product
good resistance to ultra violet rays and other
vibration
1/4
BASE DIMENSIONS:
vibration and noise from plant, thus decreasing
• Combination nut fitting for 8mm and
SEMI-RIGID
INSERT
10mm threaded rod
• Rubber mounting —40¡C to +120¡C
• For refrigeration or water pipes
30
31
bbj condensing
unit brackets
bbj condensing
unit trays
to fit all bbj brackets
Two sizes flat packed with all required
• A range of six condensing unit brackets with a
fixings
high quality finish for the air conditioning and
refrigeration industry
DIMENSIONS
TYPE 1: 3 sizes
60kg, 90kg or 140kg maximum load
TYPE 1 Top mounting
Product
Height
Width
small tray
800mm
400mm
Depth
50mm
large tray
1100mm
400mm
50mm
TYPE 2: 3 sizes
60kg, 90kg or 140kg maximum load
• Designed
for easy installation, boxed and
complete with all necessary fixings
condensing unit tray
• All steelwork undergoes a 5-part phosphating
pre-treatment prior to a 60 micron powder coat
finish in ivory
• The
TYPE 1 Central mounting
self-adjusting brackets are designed for
quick installation and easy levelling on uneven
wall surfaces
• The individual brackets are designed to give the
choice of three positions, enabling the siting of
equipment in difficult areas
• BBJ
supports give a professional and highly
economic solution to your installations
bbj upvc
condensing blocks
to fit all bbj brackets
70mm
•
• 1000mm box quantity of two
450mm box quantity of twelve
80mm
including fixings
• Maximum load 250 kilos on one point
95mm
TYPE 1 Low mounting
bbj Vibromats
Constructed from milled, sieved and graded
Styrene Butadiene Rubber. Embedded in the
Vibromat are two metal plates inserted to a
depth of 15mm, this allows you to screw
down the condenser unit to the Vibromat.
Ideal for flat roofs and delicate surfaces.
TYPE 2 Typical installation
TYPE 2 bracket — Self adjuster
32
600 x 150 x 30mm
Inserted metal plates
(2 per unit)
500 x 250 x 30mm
Inserted metal plates
(2 per unit)
Multi purpose anti
vibration strip
1000 x 75 x 15mm
1000 x 500 x 30mm
Inserted metal plates
(1 per unit)
500 x 500 x 45mm
Ideal for walkways and
to protect roof surfaces.
33
BIG FOOT
2 Unit system framework
We also offer a range of optional accessories. These do not come as part of
the package but may be purchased separately.
SYSTEMS
DUCTWORK SUPPORT
F O R T O TA L S U P P O R T
The Big Foot System offers a simple, quick and
economical solution for supporting both ducting and
The Big Foot Support System is a simple
4 Unit system framework
and universal framework which can be used to
sturdy solution
detail of unistrut insert
pipework.
support anything on a flat roof. It is ideal for:
The Ductwork Support Pack includes 2 x 305mm Big
• Small external condensers
• Split or VRV air conditioning systems
• Ventilation units
Feet, 2 Unistrut Inserts, 2 L-brackets, 4 x M10 bolts and
square channel nuts.
supporting the ductwork
Three standard frameworks are available, for
TWO FOOT SIZE OPTIONS
supporting 2, 4 or 6 small condenser units.
• 2 Unit system framework: 1m x 1.3m (42kg)
• 4 Unit system framework: 2m x 1.3m (70kg)
• 6 Unit system framework: 3m x 1.3m (97kg)
Big Foot-print area: 305mm x 305mm
or 450mm x 450mm
Total leg height: 375mm
(575mm: stepped roof option)
Height adjustment: 245mm - 350mm:
floor to framework (245 - 550mm: stepped roof
option)
The Big Foot now comes in two different
W
NE R
FO 3
200
6 Unit system framework
sizes 305 x 305mm and 450 x 450mm.
The NEW bigger foot will spread the weight to
For special requirements the units may be
double stacked.
take heavier loads. Both feet come supplied with an
A / V mat, which fit neatly under each Big Foot.
To accomodate different sized units the width
and length of the frames can be varied so you
may create your own bespoke system.
STEPPED ROOFS
The lengths of studding (forming part of the leg
PICK ‘N’ MIX PRICE LIST AVAILABLE
ON REQUEST
assembly) provided with the Big Foot Support System
IMPORTANT
for stepped roofs are available on request, and can be
legs are 200mm. Additional 400mm lengths of studding
The purchaser or installer of these products must satisfy themselves that
Maximum load conditions: 120Kg per
305mm ’Big Foot’
the Big Foot System and units.
BENEFITS
• Three modular frames to suit different
sized condenser units
• Complete on-site flexibility
• Simple and quick to assemble and adjust
• Framework intersections are tightened
into position to provide a rigid and sturdy
structure
• Easy maintenance of roof surface without
34
removing or decommissioning units
added to the leg assembly on-site.
the roof structure is of sufficient strength to take the combined weight of
• Doesn’t penetrate the waterproof
bbj UltraLite paving slabs
membrane, thus eliminating any difficult
Being one-eighth the weight of patio stones,
detailing and reducing the risk of leaks
UltraLite offers the newest technology
• Offers a neat and tidy support solution
• Cost effective
• Saves specification time
• Flatpack system for easy transport
• Galvanized metalwork
in lightweight equipment pads. UltraLite
requires little or no ground preparation.
• One man installation • Will not break
• Lightweight
• Self-levelling
• Durable
• U.L.Classified
• Time Saving
¥Vibration absorbing
one man installation
lightweight for lifting
35
bbj condensing
unit guards
A range of three aesthetically pleasing,
Easy to install. Simply attach back frame to the
unobtrusive condensing unit guards to deter
wall, push on the four horizontal bars and then
vandalism and damage to valuable equipment.
attach front frame and panel. Side and top
The framework is a painted aluminium
ASSEMBLY
1
A back panel is available for free-standing
through a 5-part phosphating pretreatment prior
units. Extra bottom panels available for guards
to a 60 micron powder coat finish in ivory.
fixed at high level on walls.
through the frame in four places.
2
3
Self drilling fixings for side and top panels
secure the complete frame.
and should be attached to the wall
panels complete the installation.
structure. The panels are steelwork which pass
4
Back frame is provided pre-assembled
5
Self-adjusting feet are provided to level
Push horizontal bars on to attached back
the front of the unit or to lift the unit off
frame.
the ground to allow services at ground
Attach pre-assembled front frame and
level.
panel by pushing onto the horizontal bars.
Units can be supplied in other colours subject
to requirements.
All panels are removable to allow
2
4
maintenance of the condensing unit.
1
3
condensing unit guards
5
bbj isolator
security box
DIMENSIONS
EXTERNAL DIMENSIONS
Product
Height
Width
Depth
small
700mm
1000mm
450mm
medium
1100mm
1100mm
600mm
large
1400mm
1100mm
600mm
INTERNAL DIMENSIONS
36
Two part metal housing to protect an electric
isolator with a facility to utilise a padlock or
otherwise.
PACKING WEIGHTS
Product
Height
Width
Depth
Product
small
600mm
900mm
350mm
small
medium
1000mm
1000mm
500mm
medium
large
1300mm
1000mm
500mm
large
Weight
DIMENSIONS
19kg
28.5kg
34kg
back plate
complete unit
Product
Height
Width
Depth
isolator box
270mm
190mm
125mm
37
Supplied by:
Made in Great Britain
bbjaccessories
Aspen Pumps Apex Way Hailsham East Sussex BN27 3WA United Kingdom
For technical information call Aspen Pumps: +44 (0)1323 848842 or fax: +44 (0)1323 848846
Visit our website at: www.aspenpumps.com or email us at: [email protected]
ASPEN-02/03

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