SMART WIRELESS APPLICATIONS Pump Health Monitoring for Improved Safety and Operations BENEFITS •Wireless instrumentation easily and cost-effectively enhances visibility into the health of pumps and attendant equipment •Trending pump and motor vibration enables operators to switch to spare pump in a controlled manner, avoiding pump seal failure which can cause environmental and safety incidents CHALLENGE There are literally hundreds of process pumps in a refinery operating on a continuous basis. From pumping the crude oil into the refinery to pumping the various crude fractions throughout the process units and ultimately pumping the refined products to storage, pumps keep the refinery running. Even though most process pumps are installed with in-line spares, sudden pump failure typically results in process upsets due to the time it takes to get the spare pump up and running. In some cases pump seal failure can result in hazardous material releases and a fire. Many technician hours are consumed with manual monitoring rounds. SOLUTION Adding instrumentation to regularly monitor the process pumps is now economical and easy to implement. By monitoring and trending the pump and motor vibration, operators have a better view to pump health and can reduce the wear on pump mechanical seals due to increasing vibration by switching to the spare pump in a controlled manner. In addition to monitoring vibration, the pump suction strainer differential pressure, pump discharge pressure, pump and motor temperatures, and pump auxiliary seal flush system alarms can be monitored using Emerson’s Smart Wireless solutions. Continuous measurements enable technicians to target known problems. RESULTS Emerson Smart Wireless instrumentation easily and cost-effectively enhances visibility into the health of rotating and attendant equipment to enable improved utilization and product quality. Trending pump and motor vibration enables operators to switch to spare pump in a controlled manner, thereby reducing wear on pump mechanical seals to ensure improved production and lower maintenance costs. Additionally, wireless technologies can prevent pump seal failure and avoid environmental and safety excursions. For more information: www.EmersonProcess.com/SmartWireless SMART WIRELESS APPLICATIONS PUMP HEALTH SMART WIRELESS STARTER KIT Monitoring rotating equipment health has never been easier. Emerson has a complete wireless solution ideally suited for pump health monitoring that you can order today. The Pump Health Smart Wireless Starter Kit includes the following components: Field Instruments You can start with the wireless vibration transmitter then add any combination of wireless discharge pressure, pump suction strainer differential pressure, motor and pump temperature, or auxiliary seal oil system discrete level and pressure switches that satisfy the needs for the pump service. Gateway A secure, robust Smart Wireless Gateway. Configuration and Asset Health AMS® Device Manager predictive maintenance software delivers powerful diagnostics from your wireless devices. Easily manage your wired and wireless networks from a single application. The Pump Health Smart Wireless Starter Kit may include: CSI 9420 Wireless Vibration Transmitter, Rosemount® 702 Wireless Discrete Transmitter, Rosemount® 3051S Wireless Pressure Transmitter, Smart Wireless Gateway, and AMS® Device Manager. Services Smart Start™ Services help you with your first startup, including full network health assessment to ensure robust communications plus verification of device functionality through your chosen output (Modbus, OPC, Ethernet, etc.), with the alerts properly configured. Emerson’s technician will not leave the site until the wireless network is successfully communicating with your control system – connectivity of your network guaranteed! Expansion is Easy and Cost Effective Start with your critical pump services and add other pumps and rotating equipment such as air cooled condenser fans and motors at your own schedule with the flexibility to add field devices using the same wireless backbone. WirelessHART™ encompasses evolutionary enhancements that build on the solid foundation of HART technology used in more than 24 million installed devices worldwide. www.EmersonSmartWireless.com/FieldKit ©2009 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. AMS, Rosemount, and Smart Start are marks of one of the Emerson Process Management family of companies. All other marks are property of their respective owners. Emerson Process Management 12301 Research Blvd. Research Park Plaza, Building III Austin, TX 78759 USA 6-09 The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or service described wherein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.
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